436304 AUTOMOTIVE

PRODUCTION
ENGINEERING
AUTOMOTIVE PART
MACHINING & TRIMMING

MACHINING & TRIMMING

MACHINING


Cutting tool

(microstructure)

MACHINING & TRIMMING

TRIMMING


2 3

MACHINING CLASSIFICATION
Turning

Milling

Baring
Facing
Boring
Threading
Parting

Facing
Plunging
Drilling
Threading
Reaming

New Technology
-Combine turning &milling
-Laser surface hardening

MACHINING CLASSIFICATION
Other process

Honing
Broaching
Gear cutting
Grinding

Cutting tool materials

HIGH SPEED STEEL

C , Cr , Mo , W , V , Co
, Mn Si
High Carbon
Steel
temper
temperature High
Carbon Steel

 HSS M35
M42 Co 5% 8% Co

HSS-Co

TUNGSTEN CARBIDE
TUNGSTEN CARBIDE
Tungsten Carbon

HSS HSS-Co
cutting tool

carbide brazed


insert

Diamond

machine
Non-Ferrous
Aluminium

Polycrystalline
Diamond (PCD)

 insert
CVD
diamond Coated Carbide
Tungsten Carbide
6-8 Non-Ferrous
Matl.

CERAMIC
Aluminium Oxide
Zirconium Oxide

Machine

Cubic Boron Nitride

(CBN)

Machine

Cermet composite

ceramic metal




20%
Insert cermet
Machine


material


Machined


1,000 2,000 10,000- 36,000 (
) cutting tool
Machined
cutting tool
surface coating

Surface Coating
TiN (Titanium Nitride) 85 Rc
TiC (Titanium Carbide)
TiCN (Titanium Carbide Nitride)
TiAlN (Titanium Aluminium Nitride)
DLC (Diamond like Coating)
Surface Coating
Coating

 surface coating
Tungsten Carbide

Tungsten Carbide

 surface coating

Turning
Turning

cutting
tool

Baring
Insert Holder

 Facing
Insert Holder

 Boring

Insert Holder

Threading

Grooving & Parting

center

Milling
Milling

Jig cutting
tool

 PLUNGING

Facing

 Face milling

(
)

 Drilling

carbide
Insert
carbide
Step drill



gun drill

Drilling

 THREADING

bolt
form tap
tap

ramping

 REAMING

Honing
Honing
, master
cylinder , brake servo

 honing honing
head

Cross Hatch

Cross Hatch

TRIMMING

coil



Trimming

-
-




(
)

deep drawn

 Trim
CO2 LASER

 3
3


2