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Blowout Preventers

CATALOG M-9402 D

Blowout Preventers
R E D E F I N I N

Catalog M-9402 D I G R E L

T M

Hydril Company engineers, manufactures and markets premium connections and pressure control products for oil and gas drilling and production. Since 1933, Hydril has been redefining reliability in these markets, developing successive generations of products that make it safe, practical and profitable to produce energy, even under the most challenging conditions. Hydril's first objective is to anticipate the needs of our customers and exceed their expectations everyday.

Hydril is a registered trademark and service mark. GK, GL, GX, Checkguard, MSP, Compact and Bettis are registered trademarks. 2004 Hydril Company LP All Rights Reserved.

Table of Contents
DIVERTERS MSP Diverter . . . . . . . . . . . . . . . . . Diverters . . . . . . . . . . . . . . . . . . . . . BOP/Diverter Control Systems . . . . 14 38 39

GAS HANDLER GH Gas Handler . . . . . . . . . . . . . . . 38

BOP CONTROL PODS BOP/Diverter Control Systems . . . . 39

ANNULAR BLOWOUT PREVENTERS Introduction . . . . . . . . . . . . . . . . . . GX Annular . . . . . . . . . . . . . . . . . . . GK Annular BOP. . . . . . . . . . . . . . . . MSP BOP . . . . . . . . . . . . . . . . . . . . Packing Units . . . . . . . . . . . . . . . . . Service . . . . . . . . . . . . . . . . . . . . . . Replacement Parts . . . . . . . . . . . . . 4 6 10 14 20 40 41

RAM BLOWOUT PREVENTERS Introduction . . . . . . . . . . . . . . . . . . Ram Locking Systems . . . . . . . . . . . Ram Sizes and Styles . . . . . . . . . . . . Compact Blowout Preventers . . . . . . Sentry Workover Ram . . . . . . . . . . . Service . . . . . . . . . . . . . . . . . . . . . . Replacement Parts . . . . . . . . . . . . . 21 24 26 28 36 40 41

On Cover: 18 3/4 15000 psi CompactTM Ram Subsea BOP Stack with multiplex control pods.

HYDRIL

Continuing leadership in quality, service and new technology since 1933


Specializing in high pressure and severe applications, Hydril's standard of quality has lead the oil tool industry since the company was established in 1933. Hydril's innovative tradition began in the 1930's when it developed the first hydraulically operated blowout preventer, the annular blowout preventer, and the 2-step high performance connection. Hydril has continued to invest in substantial research and development. Hence, Hydril designs and products continue to lead the industry into new frontiers of high pressure, high temperature service. When purchasing Hydril equipment, customers can be assured they are enjoying value and reliability for today's most critical applications. Advanced engineering means reliable assurance of product performance. Hydril simulates field conditions and tests products for specific applications of high pressure, temperature, and stress, supporting Hydril's efforts to innovate and improve product performance. Extensive computerization provides engineers with the capability to evaluate testing and design equipment systems. Finite element analysis provides computer models to predict product performance in the field, which are double checked by testing. CAD packages size and customize systems for specific applications. Reliability analysis ensures that systems will function when required.
Hydril's quality control measures are exacting. Large or small, every part of a Hydril product is checked repeatedly to make sure it is exactly as designed.

Customers benefit from reliable engineering assistance. Hydril engineers help customers select appropriate equipment, material and design after evaluation of field applications. Hydril's engineering resources include years of metallurgical experience in high pressure service. In many cases, Hydril engineers evaluate products continually after installation.

Product Design. Skilled engineers utilize advanced computer techniques for product design and analysis.

Hydril's quality management system meets worldwide standards. The ISO 9001 Certificate means Hydril has met accepted international standards for marine and offshore products, structural and mechanical metal products, and pressure vessels. Other certifications include API 16A for the latest, most exacting specification on drill through equipment; Det Norske Veritas (DNV), American Bureau of Shipping (ABS), and Lloyds of London. Hydril's manufacturing plants are based worldwide to respond to regional needs.

HYDRIL

Service and product support are based worldwide. The company offers field servicemen at convenient locations to assist in the installation and maintenance of Hydril equipment. Hydril engineers evaluate operation of equipment in remote locations. For restoring mechanical equipment, Hydril sends engineers to the rig site, or a Hydril Authorized Repair Facility evaluates the condition of equipment and offers recommendations for overhaul and repair.

At Hydril Elastomer and Industrial Products, modern laboratories use a wide range of equipment for testing. Genuine Hydril rubber replacement parts provide the quality and durability customers expect from their Hydril blowout preventers and diverters.

Genuine Hydril rubber replacement parts. Hydril manufactures its own rubber for its blowout preventers and diverters. Hydril Elastomer and Industrial Products has set high industry standards of quality for today's oilfield. The combination of high standards of an original equipment manufacturer and years of specialty rubber experience mean customers receive quality, durability, and service unmatched by general rubber suppliers. Purchasing genuine Hydril parts to replace original rubber means customers receive the reliable performance and long life they can expect from their Hydril equipment.

Hydril provides 24-hour-a-day field service after the sale. Hydril field service and sales personnel are available around the clock. In addition, Hydril engineers consult at customer locations to solve technical problems.

Hydril's global base ensures that customers receive responsive support. Outside the United States, Hydril has major facilities for manufacturing in Canada, Scotland, Singapore and Mexico. In addition, Hydril has 19 sales offices, 17 authorized independent repair facilities, and manufacturers' representatives in over 60 countries. In North America, there are 13 locations for repair, manufacturing, field service, and sales.

A Certified Test Label is on every Hydril packing unit. The label indicates the unit was tested at full pressure on pipe and 50 percent of pressure on open hole. Certifications of other tests are sent with the unit. Packaging resistant to both moisture and sunlight and a reinforced crate provide the best protection for shipping and storage. These measures ensure you will have the finest quality packing unit when you are ready to use it.

HYDRIL

Annular Blowout Preventers

Hydril GX 10,000 psi Annular Blowout Preventer

Hydril's complete line of annular blowout preventers is based on more than 55 years of application experience in all BOP types, sizes, and pressure ranges. There is a Hydril Annular BOP to meet most operational requirements in the petroleum industry today, both on the surface and subsea. Hydril designs are durable for dependable and efficient operation. A standard annular BOP will strip drill pipe and tool joints. The packing unit life is reduced when used for stripping operations. It will also close off the annulus or open hole to full working pressure. The Hydril Annular BOP provides quick, positive closing action with simplified controls to keep drilling fluids in the hole when a blowout threatens. The universal seal off feature of the annular blowout preventer permits closure and seal off on drill pipe, kelly, tool joints, or tubing and wireline as well as the open hole. Maintenance of the BOP is easy, rapid, and economical with the use of standard tools. The Low Alloy Steel Pressure Vessel represents Hydril's 50 years of experience in producing BOPs to provide optimum strength and stress distribution control. Full-spectrum testing meeting or exceeding API requirements ensures that the desired safety factors and reliability are provided in each unit.

Finite Element Analysis of the body design is the most advanced, in-depth technique of pressure vessel design analysis and ensures a structurally sound body configuration. Shell (Hydrostatic) Testing of the BOP body meets the API accepted industry standards to provide a safe, reliable blowout preventer. API 16A is the latest API specification covering drill through equipment. Hydril is licensed to manufacture Blowout Preventers to these exacting standards. In addition, Hydril preventers may also be certified by such certifying authorities as Det Norske Veritas (DNV), American Bureau or Shipping (ABS), or Lloyds of London. Operating Chambers are Pressure Tested to rated working pressure of the BOP or 3000 psi, whichever is greater. This ensures strength, reliability, safety, and the ability to over-pressure the chambers in well-control situations. Stainless Steel and Inconel-lined Ring Grooves are available as options.

HYDRIL

GX 13 5/8-10,000 psi Annular BOP

Hydril GK 5000 psi Screwed Head BOP Hydril MSP 21 1/4 2000 psi Latched Head BOP

SIZES AND PRESSURE RATINGS OF ANNULAR BLOWOUT PREVENTERS


Bore Size (inches) 7-1/6 9 11 13-5/8 16-3/4 18-3/4 21-1/4 29-1/2 500 MSP 2,000 MSP MSP MSP MSP Working Pressure Ratings (psi) 3,000 GK GK GK GK 5,000 GK GK GK GX/GK GK 10,000 GK GX GX GX 15,000 GK GX GX 20,000 GK

HYDRIL

Hydril GX Annular BOP

LATCHED HEAD

WEAR PLATE

PACKING UNIT

OPEN CHAMBER HEAD

OPEN CHAMBER

LIFTING SHACKLES

CLOSING CHAMBER

GX 18 3/4"-10,000 psi

THE GX . . . THE FIELD PROVEN FLAGSHIP PREVENTER OF HYDRIL'S FLEET


The GX offers extra performance and serviceability while retaining the field proven features of Hydril annular BOPs. The GX delivers extended operating service with few packing unit changes, with a design that is simple and easy to maintain in both surface and subsea operations. The GX will close on virtually any drill stem member or seal off the open bore. Operating volumes are lower, resulting in faster closing times and smaller accumulator requirements. Packing Unit fatigue and stripping life have been increased beyond previous industry levels for equivalent sized Annular BOPs. The GX allows full control of packoff tightness during stripping operations, regardless of wellbore pressures. The structural design, quality and testing of the GX continues Hydril's state-of-the-art advances. Here are the field proven Hydril features the GX provides:
s s

Long piston design for optimum stability and reliable operation.. Latched Head for fast and easy access to packing unit and seals.. Opening Chamber Head to prevent inadvertent contamination of the hydraulic system during packing unit replacement. Four large pressure energized lip seals are used for dynamically sealing piston chambers. Replaceable Wear Plate eliminates metal to metal contact between the packing unit inserts and the BOP head,making field repair fast and economical. State-of-the-art structural design, quality and testing for optimum reliability. Stainless Steel Lined Connection Ring Grooves for corrosion resistance. Meets NACE MR-01-75 Material Standards for resistance to sulfide stress cracking. Fabricated from quench and tempered low alloy steel suitable for service in both low and high temperature applications.

Simple design only 2 moving parts, thus fewer areas are subjected to wear meaning less maintenance and downtime. Proven operating principle provides full packing unit seal off at maximum working pressure on open hole, casing, drill pipe, tool joints, kelly or tubing.

HYDRIL

STRIPPING The design of the GX effectively controls positioning of the inserts. When stripping, the inserts remain fixed as the rubber flows in and out, allowing the alternating diameters of pipe and tool joints to pass through the closed packing unit. This results in a dramatic increase of the GX packing unit stripping life to approximately twice that of similar sized annular BOPs.

BALANCED PISTON Piston stability is assured by Hydril's time proven long piston design with contact points providing a length-to-diameter ratio approaching 1. This design eliminates any tendency to cock and bind during operations with off-center pipe or unevenly distributed accumulations of sand or cuttings. The GX piston is completely balanced. The opening and closing chamber areas are of equal size. This equalizes the hydrostatic forces exerted on the piston by the control fluid column in subsea operations. The result is a BOP that utilizes a constant closing pressure regardless of water depth or mud weight. This piston design is such that the closing pressure requirements are virtually independent of well bore pressures. Contoured angular tapers on the piston bowl compress and displace the reservoir of feedable rubber in the back of the packing unit. This design assures optimum rubber feeding and closing efficiency. Movement of the piston to the open position allows the packing unit to relax to full open bore.

EXTRA PACKING UNIT LIFE The heart of any annular BOP is its packing unit and the GX is no exception. Its packing unit has a greatly increased reservoir of high-quality feedable rubber. Because the reservoir of feedable rubber is larger, the GX permits continuous rubber feeding as the boresurface wears. The packing units reinforcing flanged steel inserts are driven by the rubber during closure and quickly reach a fixed position where they form a steel ring to support the rubber from upward motion under wellbore pressure. Once the inserts reach their fixed position, rubber continues to flow inward, effecting a positive seal off on the drill string or the open bore. The rubber is primarily in compression and is therefore resistant to tears, cuts and abrasions. The steel inserts stabilize the rubber and control the flow pattern to minimize rubber stress. Packing unit life due to routine testing at full working pressure has been increased beyond previous levels. Because Hydril Company manufactures all its own packing units, rigid quality control is assured and field performance enhanced.

MORE PRECISE CONTROL Tool joints can be stripped through the closed packing unit while a full seal is maintained on the pipe. The GX packing unit design permits precise control of packoff tightness, regardless of wellbore pressures. This allows a slight drilling fluid leakage to be achieved during stripping operations to provide lubrication, optimize pull through forces and prolong packing unit life. The result is the ability to strip long strings of pipe and tool joints in or out of the hole at higher wellbore pressures.

HYDRIL

HOW TO ORDER GX PACKING UNITS


The following information should be included when ordering a genuine Hydril packing unit replacement. 1. BOP Type: GX 2. Bore Size 3. Pressure Rating: 5000, 10,000, 15,000 psi. 4. Type of Material: (NR)Natural Rubber; (NBR)Nitrile Rubber 5. Certification: API 16A, Monogramed, other. GX ENGINEERING DATA BORE SIZE (inches) WORKING PRESSURE (psi) SHELL TEST PRESSURE (psi) (Factory Test Only) CLOSURE RANGE (inches) CLOSING CHAMBER VOLUME (U.S. Gal.) OPENING CHAMBER VOLUME (U.S. Gal.) FULL PISTON STROKE (inches) HEIGHT FLANGED BOTTOM 5M 10M 15M HUB BOTTOM 5M 10M 15M STUDDED BOTTOM 5M 10M 15M WEIGHT FLANGED BOTTOM 5M 10M 15M HUB BOTTOM 5M 10M 15M STUDDED BOTTOM 5M 10M 15M BODY CLEARANCE DIAMETER (inches)
8 HYDRIL

11" 10,000 15,000 11" to 0 17.9 17.9 7.00 57.12 59.44 21,385 22,085 60.38

11" 15,000 22,500 11" to 0 24.1 24.1 8.50 67.12

13-5/8" 5,000 10,000 13-5/8" to 0 15.5 15.5 7.00 52.32 54.31 51 14,375 58

13-5/8" 10,000 15,000 13-5/8" to 0 24.1 24.1 8.50 63.25 65.38 28,000 28,885 64.50

13-5/8" 15,000 22,500 13-5/8" to 0 34.0 34.0 9.50 77.00 71.88 64.12 73.25

18-3/4" 10,000 15,000 18-3/4" to 0 58 58 11.50 80.15 82.50 76.38 74.75 68.44 52,250 54,360 50,620 50,500 50,840 84

Exploded View of GX, 11", 13-5/8"

Exploded View of GX 18-3/4"

PARTS LIST GX 11, 13-5/8" AND 18-3/4" BOPS


ITEM NO. PART NAME GX 11" &13-5/8" Qty. Req'd. GX 18-3/4" Qty. Req'd. 1 1 1 1 2 1 2 1 1 2 1 1 12 20 20 1 20 ITEM NO. 22 23 24 25 26 27 28 v PART NAME Pipe Plug, Jaw Operating Screw Radial Latch Relief Fitting Shackle, Anchor Wearplate Capscrew, Wearplate Pulldown Bolt Assembly Complete Seal Kit GX 11" &13-5/8" Qty. Req'd. 16 16 1 4 1 6 4 GX 18-3/4" Qty. Req'd. 20 20 1 4 1 6 4

1 Head 1 *2 Head Gasket v3 Packing Unit 1 4 Body 1 *5 U-Seal Ring, Inner 2 *7 Double U-Seal Ring, Middle 1 *8 Non-Extrusion Ring, Middle 2 9 Piston 1 *10 Double U-Seal Ring, Lower 1 *11 Non-Extrusion Ring, Lower 2 12 U-Seal Ring, Outer 1 *15 O-Ring, Head 1 16 Slotted Body Sleeve 1 17 Capscrew, Slotted Body Sleeve 12 *18 O-Ring, Jaw Operating Screw 16 19 Jaw Operating Screw 16 10 Head, Opening Chamber 1 21 Shoulder Screw 16 * These parts included in seal kit. vRecommended Spares for One Year Foreign Service, quantity 1 each.

ACCESSORIES
Protector Plate Protector Plate Screws Chain Sling Assembly Eyebolts for Piston Eyebolts for Head Eyebolt, Opening Chamber Head 1 4 1 3 3 3 1 4 1 3 3 3

HYDRIL

Hydril GK Annular Blowout Preventers

WEAR PLATE

PACKING UNIT

HEAD

OPEN CHAMBER

PISTON

CLOSING CHAMBER

Cutaway View of Screwed Head GK BOP With Packing Unit Fully Open

The GK Annular Blowout Preventer was designed especially for surface installations and is also used on offshore platforms and subsea. The GK is a universal annular blowout preventer with a long record of proven, quality performance. Only Two Moving Parts (piston and packing unit) on the Hydril Annular BOP mean few areas are subjected to wear. The BOP is safer and more efficient, requiring less maintenance and less downtime. A Long Piston with a length to diameter ratio approaching one eliminates tendencies to cock and bind during operations with off-center pipe or unevenly distributed accumulations of sand, cuttings, or other elements. This design enhances the ability of the packing unit to reopen to full bore position. The Conical Bowl Design of the Piston provides a simple and efficient method of closing the packing unit. With the piston serving as a sealing surface against the rubber packing unit, there is no metal-to-metal wear on the sealing surface and thus longer life results. A Field Replaceable Wear Plate in the BOP Head serves as an upper non-sealing wear surface for the movement of the packing unit, making field repair fast and economical. Maximum Packing Unit Life is possible with the provision

for measuring piston stroke. This measurement indicates remaining packing unit life without disassembly and ensures the longest and safest use of the packing unit. Two Choices of Packing Unit Rubber Compounds permit more flexible applications. The Screwed Head Design of the GK BOP is a simple, efficient, and strong method of connecting the head to the body for safe operation with no loose parts to be lost down the hole or overboard. The Latched Head Design is available on the GK, 13-5/8"5000 and larger BOPs. It provides fast access to packing units and seals for minimum downtime with no loose parts to be lost down hole or overboard. Large Pressure Energized Seals are used for dynamically sealing piston chambers to provide safe operation, long seal life, and less maintenance. Piston Sealing Surfaces Protected by Operating Fluid lowers friction and protects against galling and wear to increase seal life and reduce maintenance time. The Operating Chambers are Tested to Full BOP Working Pressure to ensure strength, reliability, and the ability to over-pressurize the chambers in emergencies. Meets NACE MR-01-75 Material Standards for resistance to sulfide stress cracking.

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HYDRIL

Operation of the GK Blowout Preventer

The GK BOP has been developed especially for use on surface installations but it is also used subsea. Standard operation requires both opening and closing pressure. Seal off is effected by hydraulic pressure applied to the closing chamber which raises the piston, forcing the packing unit into a sealing engagement. Any normal closing unit having a separate pressure regulator valve for the annular BOP and sufficient accumulator volume can be used to operate the GK. The GK is designed to be well pressure assisted in maintaining packing unit seal off once initial seal off has been effected. As well pressure further increases, closure is maintained by well pressure alone. Exceptions are the GK 7-1/16"-15,000 and 20,000 psi which are not well pressure assisted and closing pressure must be maintained on the BOP to assure seal off. (Refer to the operators manual for closing pressure curves.)

STRIPPING OPERATIONS
During well control operations, drill pipe can be rotated and tool joints stripped through a closed packing unit, while maintaining a full seal on the pipe. Longest packing unit life is obtained by adjusting the closing chamber pressure just low enough to maintain a seal on the drill pipe with a slight amount of drilling fluid leakage as the tool joint passes through the packing unit. This leakage indicates the lowest usable closing pressure for minimum packing unit wear and provides lubrication for the drill pipe motion through the packing unit.The packing unit life is reduced when used for stripping operations. The pressure regulator valve should be set to maintain the proper closing chamber pressure. If the pressure regulator

valve cannot respond fast enough for effective control, an accumulator (surge absorber) should be installed in the closing chamber control line adjacent to the BOP precharge the accumulator to 50% of the closing pressure required. In subsea operations it is sometimes advisable to add an accumulator to the opening chamber line to prevent undesirable pressure variations with certain control system circuits.

AVERAGE CLOSING PRESSURE (PSI) TO ESTABLISH INITIAL SEAL OFF IN GK BLOWOUT PREVENTERS FOR SURFACE INSTALLATIONS
Pipe O.D. Inches 6-5/8 5 4-1/2 3-1/2 2-7/8 2-3/8 1 90 1 66 CSO r 7-1/163M 350 400 400 500 600 700 1000 7-1/165M 400 400 450 450 500 600 700 1000 7-1/1610M 350 550 750 850 900 1000 1150 7-1/1615M 2100 2100 2100 2100 7-1/1620M 2200 2200 2200 2200 9-3M 400 500 550 650 750 850 1050 9-5M 450 600 650 750 850 950 1150 9-10M 350 380 570 760 860 850 1000 1150 11-3M 450 450 550 650 750 920 950 1150 11-5M 350 450 450 525 800 900 1150 11-10M 500 500 700 800 1100 1500 13-5/83M 700 800 900 1000 1100 1200 13-5/85M 600 650 650 700 750 950 1000 1000 1150 r 13-5/810M 700 700 1200 1400 1400 1500 1500 2200 16-3/4 5M 600 650 750 850 950 1050 1150

16-2M 350 400 500 600 700 800 900 1000 1150

16-3M 450 500 500 600 700 800 950 1000 1150

18-2M* 500 550 600 650 700 740 850 950 1150

The pressures above are a guideline. Maximum packing unit life will be realized by the use of the lowest closing pressure that will maintain a seal. For subsea applications, see the appropriate Operator's Manual for computation of best closing pressure.

Recommended test pipe for maximum packing unit life. r Reference only replaced by GX

HYDRIL

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GK ENGINEERING AND DIMENSIONAL DATA


BORE SIZE (inches) WORKING PRESSURE (psi) HEAD TYPE OLD NOMINAL SIZE SHELL TEST PRESSURE Factory Only OPERATING CHAMBER TEST PRESSURE Factory Only OPERATING CHAMBER CLOSING VOLUME (Gal.) OPENING (For Full Piston Stroke) FULL PISTON STROKE (inches) BODY DIAMETER (inches) CLEARANCE DIAMETER (inches) FLANGED BOTTOM **HEIGHT (inches) STUDDED BOTTOM CIW HUB BOTTOM FLANGED BOTTOM **WEIGHT (lbs.) approximate STUDDED BOTTOM CIW HUB BOTTOM FLANGED STANDARD RING GROOVE STUDDED CIW HUB 7-1/16 7-1/16 7-1/16 7-1/16 7-1/16 9 9 9 11 3,000 5,000 10,000 15,000 20,000 3,000 5,000 10,000 3,000 SCREWED SCREWED SCREWED SCREWED SCREWED SCREWED SCREWED SCREWED SCREWED 6" 6" 8" 8" 10 6000 10,000 15,000 22,500 30,000 6000 10,000 15,000 6000 3000 5000 10,000 15,000 20,000 3000 5000 10,000 3000 2.85 2.24 4-1/8 26 32-1/4 32 27-3/4 31-1/8 2715 2585 2505 RX45 RX45 RX45 3.86 3.30 4-1/2 29-1/4 35-3/4 36-7/8 30-3/4 34-7/8 4000 3785 3850 RX46 RX46 BX156 9.42 7.08 5-1/2 43-3/4 49-1/2 10M:48-1/8 15M:48-3/4 10M:47-1/8 15M 12200 11900 10M:BX156 15M:BX156 BX156 11.2 7.50 5-1/2 50 61 54-1/8 45-7/8 14250 BX156 BX156 10.9 7.20 5-1/2 55 58 59 48-5/8 23000 22000 BX156 BX156 4.33 3.41 5-3/4 28 34-1/2 37-7/8 32-3/4 5M:36-7/8 3500 3300 5M:3450 RX49 RX49 RX49 6.84 5.80 5-3/4 34 41 41-3/4 34-3/4 6000 5700 RX50 RX50 15.90 11.95 6-3/4 50-1/2 56-3/4 55-3/4 48-1/2 18540 18340 BX157 BX157 7.43 5.54 6-1/8 33-3/4 40 39-3/4 34-3/8 38-1/8 10M 5500 5140 5350 RX53 RX53 RX53 11 5,000 SCREWED 10 10,000 5000 9.81 7.98 11 5,000 LATCHED 10 10,000 5000 9.81 7.98 11 10,000 SCREWED 15,000 10,000 25.10 18.97

7-1/8 7-1/8 8 37-1/2 42-1/4 56-1/2 44-1/4 44-1/4 61-1/2 5M:47-13/16 5M:48-1/4 10M:63-1/2 10M:48-9/16 10M:49 15M:65-13/16 5M:39-5/8 5M:40-1/16 10M:55 10M:40-1/4 10M:40-11/16 5M:44-7/8 45-5/16 10M:61-1/8 15M:61 5M:8200 10M:26140 10M 15M 5M:7750 25460 10M 5M:7920 10M:26000 10M 15M:26100 5M:RX54 5M:RX54 10M:BX158 10M:BX158 10M:BX158 15M:BX158 5M:RX54 5M:RX54 10M:BX158 10M:BX158 10M:BX158 5M:RX53 5M:RX53 10M:BX158 15M:BX158

BORE SIZE (inches) WORKING PRESSURE (psi) HEAD TYPE OLD NOMINAL SIZE SHELL TEST PRESSURE Factory Only OPERATING CHAMBER TEST PRESSURE Factory Only OPERATING CHAMBER CLOSING VOLUME (Gal.) OPENING (For Full Piston Stroke) FULL PISTON STROKE (inches) BODY DIAMETER (inches) CLEARANCE DIAMETER (inches) FLANGED BOTTOM **HEIGHT (inches) STUDDED BOTTOM CIW HUB BOTTOM FLANGED BOTTOM **WEIGHT (lbs.) approximate STUDDED BOTTOM CIW HUB BOTTOM FLANGED STUDDED CIW HUB

11r 11r 13-5/8 13-5/8 13-5/8 10,000 *10/15,000 3000 3000 5000 LATCHED LATCHED SCREWED LATCHED SCREWED 12 12 15,000 22,600 6000 6000 10,000 10,000 10,000 3000 3000 5000 25.10 18.97 26.67 20.45 11.36 8.94 7-1/8 40-1/2 47-1/2 45-1/4 39-3/8 43 8784 8522 8650 RX57 RX57 RX57 11.36 8.94 7-1/8 45-1/4 47-1/2 45-1/4 39-3/8 43 RX57 RX57 RX57 17.98 14.16 8-1/2 45-1/2 52-1/4 5M:54-1/8 10M:56-3/16 5M:46-1/2 10M:46-1/2 5M:51-1/2 10M:51-1/2 5M:13,800 10M:14,500 5M:13,100 10M: 5M:BX160 10M:X159 5M:BX160 10M:BX159 5M::BX160 10M:BX159

13-5/8 5000 LATCHED 10,000 5000 17.98 14.16 8-1/2 47-3/4 52-1/4 5M:54-1/2 10M:59-9/16 5M 10M 5M:51-7/8 10M:51-7/8 5M:13,250 10M:13,900 5M:BX160 10M:BX159 5M:BX160 10M:BX159 5M:BX160 10M:BX159

HL 13-5/8 13-5/8r 13-5/8r 16-3/4v 16-3/4v 16-3/4 16-3/4 5000 10,000 10,000 2000 3000 5000 5000 SCREWED SCREWED LATCHED SCREWED SCREWEDSCREWEDLATCHED 16 16 7500 15,000 15,000 3000 45000 10,000 10,000 3000 10,000 10,000 3000 3000 5000 5000 17.98 26.50 8-1/2 44 48-1/2 46 9400 BX160 37.18 26.50 10-1/2 61 68-1/8 71-3/8 60-5/8 66-7/8 33,525 32850 32,785 BX159 BX159 BX159 37.18 12.59 10-1/2 63-1/2 68-1/8 71-5/16 61-1/8 66-13/16 33,377 BX159 BX159 BX159 17.46 15.80 8-1/2 46-1/4 53-1/4 49-1/2 43-3/4 46-1/2 11,417 11,100 11,317 RX65 RX65 RX65 21.02 15.80 9 48-1/2 55-1/2 53-7/8 47-1/4 14,868 14,470 RX66 RX66 28.70 19.93 10-1/2 53-1/2 59-1/2 61-1/4 53 59-7/8 20,835 20,000 20,545 BX162 BX162 BX162 28.70 19.93 10-1/2 54-1/2 59-1/2 61-19/64 53-27/64 59-59/64 21,230 20,400 20.950 BX162 BX162

8 8-1/2 58 64-3/4 60-3/4 69-3/4 10M:63-3/8 72-15/16 15M 10M:54-7/8 60-7/8 15M 10M:61 67-7/8 15M:60-1/4 10M:BX158 15M:BX158 10M:BX158 10M:BX158 15M:BX158 35,350 BX158 BX158 BX158

STANDARD RING GROOVE

*15,000 psi Shell w/10,000 psi Packing Unit v Information Only Available on Request **With standard studded top connection rated to BOP working Pressure

w 1" NPT hydraulic connections are standard, 1-1/4" or -1 1/2" available on request. Older models may have 8-5/16" bore Older models have 9-3/4" piston stroke with 34.53 gallon closing chamber volume and 24.66 opening chamber volume r Reference only replaced by GX

WEIGHT (LBS.) OF GK 2000, 3000 AND 5000 PSI


TYPE GK BLOWOUT PREVENTERS GK* GK* GK GK GK GK GK GK GK GK GK 7-1/16 7-1/16 9 9 11 11 11 13-5/8 13-5/8 13-5/8 13-5/8 3000 5000 3000 5000 3000 5000 5000 3000 3000 5000 5000 Screwed Screwed Screwed Screwed Screwed Screwed Latched Screwed Latched Screwed Latched Head Headw Head Head Head Head Head Head Head Head Headw BOP Assembly BOP Head PACKING UNIT Piston BOP Body FLANGED STUDDED Slotted Body Sleeve 12 HYDRIL Natural Rubber Nitrile Rubber FLANGED STUDDED 2715 2580 546 109 111 610 1240 1000 4000 3830 1080 135 138 793 2060 1925 *Compact Model 3560 3420 803 125 131 610 1855 1710 6000 5740 1308 198 205 1054 3620 2990 5300 5140 1220 206 213 1042 2600 2400 8250 7800 1835 305 311 1380 4645 4112 305 311 1380 8784 8522 2305 355 361 1680 4135 3910 180 9550 2160 355 361 1680 4840 180 13800 13100 3455 470 480 2455 7120 230 13250 2585 470 480 2455 7120 230 GK 13-5/8 5000 HL* 9400 2990 470 480 2060 3983 190 GK GK GK GK 16-3/4 16-3/4 16-3/4 16-3/4 2000 3000 5000 5000 Screwed Screwed Screwed Latched Head Head Head Head 11417 11100 4064 530 540 2460 5250 4860 14868 14470 5210 560 572 2878 7146 6980 20830 2000 6641 675 685 3300 9710 311 3698 675 685 3300 311

w Available on Request

ACCESSORIES FOR HYDRIL GK BLOWOUT PREVENTERS


Chain Sling Assembly 1 Eyebolts Piston 2 Eyebolts Head 2 Protector Plate 1 Protector Plate Screw 4

PARTS LIST HYDRIL GK BLOWOUT PREVENTERS


GKGKGKGKGKGKGKGKGKGKGKGKGKGKGKGKGK13-5/8 7-1/16 7-1/16 9 9 11 11 11 13-5/8 13-5/8 13-5/8 13-5/8 13-5/8 16-3/4 16-3/4 16-3/4 16-3/4 5000 3000 5000 3000 5000 3000 5000 5000 3000 3000 5000 5000 5000 2000 3000 5000 5000 HL Screwed Screwed Screwed Screwed Screwed Screwed Latched Screwed Latched Screwed Latched Screwed Screwed Screwed Screwed Latched Screwed Head Head Head Head Head Head Head Head Head Head Head Head Head Head Head Head Head 1 1 1 1 1 1 1 1 1 1 1 1

Item No. 1 t2

Part Name

Head 1 1 1 1 Packing Unit Natural, Nitrile or Neoprene Rubber 1 1 1 1 3 Piston 1 1 1 1 **4 Slotted Body Sleeve 1 1 1 1 5 Body 1 1 1 1 *6 Head Gasket 1 1 1 1 *7 Head Seal *8 U-Seal, Upper 2 2 2 2 *9 U-Seal, Middle 2 2 2 2 *10 U-Seal, Lower 2 2 2 2 *11 Double U-Seal, Upper *12 Non extrusion Ring, Upper *13 Double U-Seal, Middle *14 Non extrusion Ring, Middle *15 Double U-Seal, Lower *16 Non extrusion Ring, Lower 17 Pipe Plug, Piston Indicator 1 1 1 1 18 Capscrew, Slotted Body Sleeve 10 12 10 10 19 Head Lock Screw 1 1 1 1 20 Lock Collar 21 Jaw 22 Jaw Operating Screw 23 Capscrew, Jaw Holding *24 Seal, Jaw Holding Capscrew *25 Non extrusion Ring, Jaw Holding Capscrew *26 O-Ring, Jaw Operating Screw 27 Relief Fitting 29 Wear Plate 1 1 1 1 30 Cap Screw, Wear Plate 6 6 6 6 31 Spacer Sleeve 32 Sleeve Screw 33 Pipe Plug 34 Head Clamp 35 Head Clamp Cap Screw w Complete Seal Kit * These parts included in Seal Kit. ** Older model BOPs equipped with welded type sleeve. w Recommended spares for One Year Foreign Service, quantity 1 each.

1 1 1 1 1 2 2 2 1 12 1 1 6

1 1 1 1 1 2 2 2 1 12 1 1 6

1 1 1 1 1 1 2 2 2 1 12 16 16 16 1 1 6 16 16 16 4 4

1 1 1 1 1 2 2 2 1 12 1 1 6

1 1 1 1 1 1 2 2 2 1 12 16 16 16 1 1 6 16 16 16 4 4

1 1 1 1 1 2 2 2 1 6 1 1 6

1 1 1 1 1 1 2 2 2 1 6 20 20 20 20 20 20 1 1 6

1 1 1 1 1 1 2 1 2 1 2 1 6 1 1

1 1 1 1 1 2 2 2 1 1

1 1 1 1 1 2 2 2 1 12 1 1 6

1 1 1 1 1 1 2 1 2 1 2 1 7 1 1 1 6

1 1 1 1 1 1 1 2 1 2 1 2 1 7 20 20 20 20 20 20 1 1 6 2 2 HYDRIL 13

Hydril MSP Diverters/Blowout Preventers

HYDRIL MSP-2000 PSI


The MSP Annular Blowout Preventer is applicable to subsea or surface installations requiring a 2000 psi universal blowout preventer. As proven by its many field installations, it will deliver long, dependable service life. This BOP will seal off drill pipe, kelly, tool joints or tubing and wireline or completely shut off the open hole to full rated pressure. The following outstanding features of the MSP BOP make it qualified to meet the industry's need for simple and reliable blowout protection. A helicopter lift model of the MSP 21-1/42000 is also available. The Screwed Head Design of the MSP BOP is a simple, efficient, and strong method of connecting the head to the body for safe operation with no loose parts to be lost down the hole or overboard. The Latched Head Design which is optional on the MSP 21-1/42000 BOP provides fast, positive access to the packing unit and seals for minimum maintenance time. Only Two Moving Parts (piston and packing unit) on the Hydril Annular BOP mean few areas are subjected to wear. The BOP is thus a safer and more efficient mechanism requiring less maintenance and less downtime. Back to Front Feedable Rubber on the Packing Unit enables the packing unit to close and seal on almost any shape in the drillstring or close off the open bore and to strip tool joints under pressure. This safety feature permits confident closure of the BOP at the initial indication of a kick without the delay of locating the tool joint. The Conical Bowl Design of the Piston provides a simple and efficient method of closing the packing unit. With the piston serving as a sealing surface against the rubber packing unit, there is no metal-to-metal wear on the sealing surface and thus longer equipment life results. A Field Replaceable Wear Plate in the BOP Head serves as an upper non-sealing wear surface for the movement of the packing unit, making field repair fast and economical.

HYDRIL MSP 29-1/2-500 PSI


The MSP 29-1/2"-500 psi, developed for use on surface installations, is a large bore annular type diverter whose 29-1/2" bore permits hole to be drilled full bore with diverter protection. Its large bore permits the setting of large size surface casing without removing the diverter. Thus it is always ready for venting gas flows. Utilizing computerized finite element techniques, the original design of the MSP 29-1/2"-500 has been revamped to provide a unit made up of fewer parts to reduce cost. This unit may be ordered for use in standard service (temperate climates) or for use in cold environments such as the North Sea, Siberia, and Alaska where low temperature metallurgy may be required. This MSP provides an effective means of rerouting the flow of shallow, low-pressure gas. The MSP 29-1/2"-500 can be used either as a diverter or a 500 psi annular BOP. Only Two Moving Parts (piston and packing unit) on the Hydril Annular Diverter mean few surfaces are subjected to wear. The Diverter is thus a safer and simpler mechanism requiring less maintenance and less downtime. Back to Front Feedable Rubber on the Packing Unit enables the packing unit to close and seal on almost any shape in the drillstring or close off the open bore and strip tool joints under pressure. This safety feature permits confident closure of the MSP-29-1/2"-500 at the initial indication of kick without the delay of locating the tool joint. The Conical Bowl Design of the Piston provides a simple and efficient method of closing the packing unit. With the piston serving as a sealing surface against the rubber packing unit, there is no metal-to-metal wear on the sealing surface and thus longer equipment life results.

14

HYDRIL

Operation of the MSP Diverter/BOP

The MSP Diverter/BOP has been developed as a simple, reliable unit for moderate pressure drilling service, remedial work, and well servicing. It can be used on surface and subsea installations. MSP 21-1/4"-2000 operation requires both opening and closing pressure. The MSP 29-1/2"-500 requires only closing pressure. Seal off is effected by hydraulic pressure applied to the closing chamber that raises the piston, moving the packing unit radially inward into a sealing engagement. Any normal closing unit having a separate regulator valve for the annular BOP and sufficient accumulator volume can be used to operate the MSP.

STRIPPING Cylindrical pipe sections can be rotated and standard size tool joints can be safely stripped though the closed blowout preventer packing unit. The pressure applied to the closing chamber should be low enough to allow a slight leakage of drilling fluid as the tool joint passes through the closed packing unit. The drilling fluid lubricates and cools the packing unit, reducing wear caused by rotation or stripping of pipe. Overall packing unit life is reduced when used in stripping operations. The operation/maintenance manual for the specific MSP model provides specifications and functional guidelines.

FLOW LINE BELL NIPPLE HYDRAULIC POWER FLUID SUPPLY HYDRAULIC POWER FLUID SUPPLY

FLOW LINE BELL NIPPLE

MSP MSP CLOSE OPEN VENT LINE DRILLING SPOOL

FULL OPENING VALVE (AUTOMATICALLY OPENS BEFORE DIVERTER IS CLOSED)

DRIVE OR CONDUCTOR PIPE

DRIVE OR CONDUCTOR PIPE

MSP HOOKED UP AS DIVERTER

MSP HOOKED UP AS DIVERTER

MSP HOOKED UP AS BOP MSP HOOKED UP AS BOP

OPERATION AS A DIVERTER
When using the MSP as a Diverter during top hole drilling, the primary purpose is to divert well flows away from the rig and personnel. This application avoids shutting in the well, but instead permits routing of the flow to a safe distance on the down wind side of the rig. In this application, the MSP is attached directly to the drive or conductor pipe. Vent lines typically are installed directly below the diverter. The lines should be sized in accordance with API standards to prevent excessive well bore back pressure buildup. This may be accomplished by using a Hydril drilling spool between the diverter and the conductor pipe. The Hydril SXV Spool, described on page 38 of this catalog provides integral venting without external valves. If valves are to be used in the diverter system, standards set forth in API RP64 (Recommended Practice for Diverter Systems Equipment and Operation) should be followed.

OPERATION AS A BOP
When using the MSP as an Annular Blowout Preventer, it may be hooked up as shown (above, right). In this mode, well control operations can be conducted within the MSP's working pressure range In either mode, pressure applied to the closing chamber raises the piston closing the packing unit to effect the seal between the packing unit and pipe. Well pressure or test pressure also acts on the MSP 21-1/4"-2000 piston below the sealed off packing unit and further increases the closing force acting on the packing unit. The MSP 29-1/2"-500 is not wellbore assisted.

HYDRIL

15

PARTS AND ACCESSORIES FOR HYDRIL TYPE MSP-2000 BOPS


Item No.
21-1/42000 HL Screwed Screwed Screwed Screwed Latched Item Screwed No. Head Head Head Head Head Head

7-1/162000

92000

11- 21-1/42000 2000

21-1/42000

7-1/162000 Part Name Non extrusion Washer O-Ring, Jaw Operating Screw Relief Fitting Head O-Ring Double U-Seal, Lower Non extrusion, Lower Double U-Seal, Inner Non extrusion Ring, Lower Body Sleeve, Inner Sleeve Clamping Plate Double U-Seal Ring, Upper Non extrusion Ring, Upper Wear Plate Capscrew, Wear Plate Capscrew Inner Body Sleeve Complete Seal Kit ACCESSORIES Chain Sling Assembly Eyebolts for Piston Eyebolts for Head Cap Screw (Hex Head) Protector Plate Piston Assembly Tool
Screwed Head

Part Name Standard Assembly Preventer Head Pipe Plug Piston Indicator Lock Collar Head Lock Screw Head Gasket Packing Unit Natural Rubber or or Nitrile Rubber U-Seal, Upper Piston U-Seal, Lower U-Seal, Inner Body Body Sleeve Outer Cap Screw Outer Body Sleeve O-Ring, Body Sleeve Head Clamp Head Clamp Screws Jaws Jaw Operating Screw Cap Screw, Jaw Holding Seal, Jaw Holding Capscrew

21-1/42000 HL Screwed Screwed Screwed Latched Screwed Head Head Head Head Head

92000

112000

21-1/42000

21-1/42000

1 2 3 4 *5 r6

1 1 1 1 1 1 1 2 1 2 2 1 1 8 1

1 1 1 1 1 1 1 2 1 2 2 1 1 8 1

1 1 1 1 1 1 1 2 1 2 2 1 1 8 1

1 1 1 1 1 1 1 2 1 2 2 1 1 16 1

1 1 1 1 1 2 1 2 2 1 1 16 1 4 4 20 20 20 20

1 1 1 1 1 1 1 1 1 1 16 1

*7 8 *9 *10 11 12 13 *14 15 16 17 18 19 *20

*21 *22 23 *24 *25 *26 *27 *28 29 30 *31 *32 33 34 35 M

w1 1 6 1 2 2 4 1

w1 1 6 1 2 2 4 1

w1 1 6 1 2 2 4 1

w1 1 6 16 1 2 2 4 1

20 20 20 1 w1 1 6 16 1 2 2 4 1

1 2 1 2 1 1 1 2 1 2 2 4

w Older model BOPs have welded sleeve field replacement kit available on request. Field welding is not recommended. * Three parts in Seal Kit r Recommended Spares for One Year Foreign Service, quantity 1 each. 16 HYDRIL

Hydril MSP Blowout Preventers

MSP ENGINEERING DIMENSIONAL DATA


BORE SIZE (inches) WORKING PRESSURE (psi) HEAD TYPE OLD NOMINAL SIZE SHELL TEST PRESSURE Factory Only OPERATING CHAMBER TEST PRESSURE Factory Only OPERATING CHAMBER CLOSING VOLUME (Gal.) OPENING (For Full Piston Stroke) FULL PISTON STROKE (inches) BODY DIAMETER (inches) CLEARANCE DIAMETER (inches) FLANGED BOTTOM **HEIGHT (inches) STUDDED BOTTOM CIW HUB BOTTOM FLANGED BOTTOM **WEIGHT (lbs.) STUDDED BOTTOM approximate CIW HUB BOTTOM FLANGED STANDARD RING GROOVE STUDDED CIW HUB 7-1/16 2000 SCREWED 6 4000 3000 2.85 1.98 4-1/8 25-3/8 29-/78 25-3/4 1850 RX-45 9 2000 SCREWED 8 4000 3000 4.57 2.95 5-3/4 27-1/2 32 30-1/4 2450 RX-49 11 2000 SCREWED 10 4000 3000 7.43 5.23 6-1/8 32-3/4 37-1/4 31-3/4 3520 RX-53 *20-3/4 2000 SCREWED 20 3000 3000 31.05 18.93 11-1/4 52-3/4 58-3/4 3M: 54-1/4 3M: 50-1/2 v v 3M: RX-74 3M: RX-73 *20-3/4 2000 LATCHED 20 3000 3000 31.05 18.93 11-1/4 56-5/8 58-3/4 3M: v 3M: v v v 3M: RX-74 3M: RX-73 21-1/4 2000 SCREWED 20 3000 3000 31.05 18.93 11-1/4 52-3/4 58-3/4 52 1/2 v 51 15100 v 15000 RX-73 v RX-73 21-1/4 2000 LATCHED 20 3000 3000 31.05 18.93 11-1/4 56-5/8 58-3/4 52 1/2 46 v 16320 15290 v RX-73 RX-73 v HL 21-1/4 2000 SCREWED 20 3000 3000 31.75 19.25 11-1/2 52-1/2 61-1/4 48 48 12700 RX-73 29-1/2 500 LOCKRING 29-1/2 800 2275 60 13-9/16 75 82.5 24500 R-95

* 21-1/4-2000 BOP w/3000 psi Bottom v Available on request. ** With Standard Studded Top Connection rated to working pressure of BOP. 1 NPT Hydraulic Connections are standard, 1-1/4 NPT & 1-1/2 NPT available on request.

*MSP 29-1/2-500 Blowout Preventers are furnished with 11/4 NPT Closing Ports. 1-1/2 NPT ports are available on special request. Older models have 8-15/16 bore.

INITIAL CLOSING PRESSURE (PSI) REQUIRED FOR MSP 29-1/2-500 BOP/DIVERTER


Closing Pressure 500 psi Wellbore 12 Pipe 950 psi 5 Pipe 1350 psi CSO 1500 psi

AVERAGE CLOSING PRESSURE (PSI) REQUIRED TO ESTABLISH INITIAL SEAL OFF IN MSP-2000 FOR A SURFACE INSTALLATION
BOP Size 7-1/16-2000 9-2000 11-2000 21-1/4-2000 5-1/2 350 500 4-1/2 350 400 450 *700 3-1/2 400 *500 *550 600 OUTSIDE DIAMETER OF PIPE 2-7/8 *400 550 650 650 2-3/8 500 650 750 700 1.90 600 750 850 800 1.65 700 850 850 900 Complete Shut Off 1,000 1,050 1,150 1,100

*Recommended test pipe size for maximum packing unit life.

HYDRIL

17

PARTS LIST AND WEIGHTSMSP 29-1/2"-500 DIVERTER


Item No. 1 w2 No. Req'd. 1 1 1 1 1 2 1 2 2 6 6 12 1 1 1 1 1 1 1 1 2 1 1.5 11.5 1205 16 17 31 Approx. Net Weight Lbs. 24.010 47100 2145 3611 12.5 2.5 11.050

Part Name Diverter Assembly Head Packing Unit - Natural Nitrile Neoprene Piston Double U-Seal, Outer U-Seal, Inner Body U-Seal Piston Pipe Plug Lock Ring Square Lock Ring Beveled Hex Head Cap Screw Lever Assembly not shown Pointer Assembly not shown Cap Screw not shown Washer not shown Pipe Plug not shown 3-Piece Lock Ring Set not shown Welded Body Sleeve not shown O-Ring, Body Sleeve not shown Non-Extrusion Ring, Outer O-Ring, Head Seal Set Complete ACCESSORIES

3 **4 **5 6 **7 8 9 10 11 12 13 14 15 16 *17 18 **19 20 21 w

Lifting Ear Piston Cap Screw Eyebolt Head Head Assembly Tool consisting of: Beam, Upper Beam, Lower Pulldown Studs, Long Pulldown Studs, Short Pulldown Nut Washer

2 2 2 1 1 1 2 2 4 4

2.25 .44 2.25

100 100 9 6.2 .81 .10

w Recommended Spares for One Year Foreign Service, quantity 1 each. * Older model diverters may have 3-piece lock ring. ** Included in Seal Kit.

MSS* RING JOINT FLANGE CONNECTIONS FOR MSP 29-1/2-500


STUD BOLTS
Bolting is in accordance with API 16A. Bolting material shall be of a quality and strength not less than specified by ASTM A-193. Grade B7. Nuts shall be of a quality not less than ASTM A-194. Grade 2H.

BOLTS & STUDS FLANGE TYPE* 30-300 MSS 30-600 MSS Nominal Bore Size Dia. Inches Inches 30 30 29 1/2 30 Max Service Pressure Rating 720 WOG 1440 WOG FLANGE O.D. Inches 43 44-1/2 Thickness Inches 4 1/8 5 SEAL RING Pitch Dia. C Inches 33-3/4 33-3/4 API Ring No. R-95 R-95 No. Required 28 28 Size Thread Form 1-3/4-8 UN 2-8 UN *LENGTH Stud Bolts Studs A" B 12-7/8 15-3/4 9-1/2 10-1/2 Bolt Circle Dia. Inches 39-1/4 40-1/4

Manufacturers Standardization Society of the Valve and Fitting Industry.

18

HYDRIL

Hydril "LL" Long-Life Packing Units

OUTLASTS OTHER REPLACEMENT UNITS 5-TO-1


The Long Life "LL" Packing Unit has been specifically designed and tested to provide unsurpassed performance and durability. In performance tests, it outlasted other replacement units by a minimum of 5-to-1. The key to this remarkable performance is a revolutionary asymmetrical insert design which gives the unit dynamics for longer life and reliability.

"LL" Packing Unit. WIth a life expectancy five times that of other replacements tested, Hydril's "LL" Packing Unit was shown to provide 3-1/2 times more closures per dollar.

OPERATING PRINCIPLES CONTINUE WITH LL DESIGN


The Hydril "LL" Packing Unit is designed to provide greater fatigue life without compromising the stripping performance and operating characteristics of the Hydril GK and GL BOPs.

INDEPENDENT TESTS CONCLUSIVELY SHOW THE HYDRIL LONG LIFE "LL" UNIT FAR SURPASSES OTHER REPLACEMENT UNITS.
The GK 13-5/8"-5000 "LL" packing unit was fatigue tested on 5" drill pipe at full working pressure against three other currently available replacement packing units for the Hydril GK 13-5/8"-5000 Annular BOP. In this testing, the "LL" Unit outlasted the other units by a minimum of 5-to-1.

HYDRIL TESTED FOR QUALITY ASSURANCE


As with all Hydril packing units, the "LL" unit is factory tested in a blowout preventer at its rated working pressure. So you can be sure of reliable performance, closure after closure.

GREATER FATIGUE LIFE MEANS LOWER OPERATING COSTS.


Based on list prices for other available GK 13-5/8"-5000 replacement packing units, you can save 65% to 70% . . . or more . . . on packing unit costs with the Hydril Long Life

START SAVING
When it's time for replacement, there's nothing like the original. Contact the Hydril representative nearest you and ask for the genuine article the original equipment Hydril "LL" Packing Unit.

HYDRIL "LL" PACKING UNITS ARE AVAILABLE FOR THE FOLLOWING HYDRIL ANNULAR BOPS
BOP Type/Size GK 13-5/8"-5000 psi GK 11"-10000 psi GL-13-5/8"-5000 psi GL-16-3/4"-5000 psi *GL 18-3/4"-5000 psi
*This is a "MD" Packing Unit

"LL" Part Number 3131189 3104633 3105077 3105062 3112950

HYDRIL

19

Annular BOP Packing Units

One of the most important features of Hydril Annular Blowout Preventers is the packing unit. These reliable units are manufactured by Hydril from high-quality rubber material reinforced with flanged steel segments. Each size packing unit has a large volume of tough, feedable packing material sufficient to meet most requirements.

SELECTION
Because of the importance of the packing unit to the operation of the blowout preventer and to the safety of crew and rig, only genuine Hydril packing units should be used as replacements for original equipment. All Hydril packing units are tested to full rated pressure inside a test BOP at the factory as part of rigid standard acceptance tests before being furnished to the consumer. Packing units for Hydril BOPs are manufactured from compounded natural rubber or nitrile rubber. Natural Rubber is compounded for drilling with water-base drilling fluids. Natural rubber can be used at operating temperatures between -30F to 225F (-35C to 107C). When properly applied, the compounded natural rubber packing unit will usually provide the longest service life. This all-black packing unit is identified by a serial number with a suffix "NR". Nitrile Rubber (a synthetic compound) is for use with oil-base or oil-additive drilling fluids. It provides the best service with oil-base muds, when operated at temperatures between 30F to 180F (-1C to 82C). The nitrile rubber packing unit is identified by a red color band and a serial number with the suffix "NBR". Seals for Hydril BOPs are manufactured from a special nitrile rubber material which provides long, trouble-free service in sealing against oil, gas, or water. Expected H2S and CO2 service does not affect selection of packing unit material. H2S and CO2 service will reduce the service life of rubber products, but the best overall service life is obtained by matching the packing unit material with the requirements of the specific drilling fluid. Performance of elastomeric materials can vary significantly, depending on the nature and extent of exposure to hydrogen sulfide. The operator should monitor pressure sealing integrity frequently to assure no performance degradation has occurred. Storage Conditions are important for realizing the maximum life of the packing unit. Packing units should be stored in a cool, dry, dark storage area. Atmosphere, light and heat accelerate deterioration of rubber goods. It is also essential to practice "first-in, first-out" when storing packing units. Other significant storage factors are covered in the applicable Operator's Manual.

Cutaway Drawing Showing How Rubber is Molded Around Steel Segments

The molded-in steel segments have flanges at the top and bottom. These segments anchor the packing unit within the BOP and control rubber extrusion and flow when sealing off well pressures. Since the rubber is confined and kept under compression, it is resistant to tears, cuts, and abrasions. In the open position, the inside diameter of the packing unit is flush with the full bore of the preventer; bits, drill collars, or reamers pass through freely. The packing unit is squeezed inward when closing pressure is applied to the piston. The bore of the packing unit conforms automatically in size and shape and seals off any part of the drillstring or seals off completely if the tools are out of the hole. Hydril manufactures packing units for the annular BOPs at its own factory. This allows Hydril to maintain rigid quality control of packing units.

HYDRIL PACKING UNITS FULLY FACTORY TESTED


Each Hydril packing unit is factory tested in a BOP prior to shipment. The packing unit is tested to 50% of working pressure on open hole and 100% on pipe. The Certified Test Seal on the packing unit ensures that the unit meets the acceptance requirements based on years of experience and development in designing blowout preventers for reliable well control.

HOW TO ORDER PACKING UNITS


The following information should be included when ordering a genuine Hydril packing unit replacement: 1. BOP Type: GX, GK, GL, MSP, GS, GKS, or RS. 2. Bore Size. 3. Pressure Rating: 500, 1000, 2000, 3000, 5000, 10,000, 15,000, 20,000 psi. 4. Type of Material: NR Natural Rubber; NBR Nitrile Rubber. 5. Certifications: API 16A Monogram, other.

20

HYDRIL

Ram Blowout Preventers

There is a Hydril ram-type BOP to meet most operational requirements on surface or subsea. Hydril BOPs provide quick, positive closure with simple controls, to keep drilling fluids in the hole when normal or abnormal pressures occur. Long life is assured through the use of quality materials and workmanship. Field replaceable seal seats and hinged bonnets provide easy access for ram changes, reducing downtime. Flexibility is built in with a wide selection of options, including automatic or manual ram locking, blind, variable, pipe and shear rams, and a choice of positioning for choke/kill line outlets.

Preventer integrity is preserved in moving and installation as well as operation in hostile environments because fluid connections are internal to bonnets. Safety and reliability are assured because all Hydril ram BOPs meet the current revision of NACE. Hydril is also licensed to manufacture to API Specification 16A, and its preventers have been certified to all applicable standards, including DNV, ABS and Lloyds of London.

Hydril Compact RAM Type Blowout Preventer

DESIGNED FOR WORKOVER BLOWOUT PREVENTION


The Sentry blowout preventor is a ram product designed to meet the special needs of workover operations. It is shorter and lighter than Hydrils standard BOPs, but doesnt sacrifice any of Hydrils traditional strength and reliability.

SIZES AND PRESSURE RATINGS OF HYDRIL RAM BOPS


Bore Sizes (inches)
7 1/16 9 11 13 5/8 18 3/4 20 3/4 21 1/4
q q q

Working Pressure Ratings (psi)


2,000 3,000
q q q q

5,000
q q q q q

10,000
q

15,000
q

20,000

q q q q q

HYDRIL

21

Outstanding Features Mean Greater Reliability, Longer Service Life, Easier Maintenance
13. Connector Ring Grooves 2. Ram Assembly 15. Bonnet Seal 17. Secondary (Emergency) Piston Rod Packing 3. Field Replaceable Seal Seat

1. Ram Body Casting

22. Bonnet Bolts

11. Manual Locking

6. Fluid Hinges

5. Load Hinges

12. Fluid Connections And Hydraulic Passages 20. Side Outlets for Choke/Kill 14. Sloped Ram Compartment 19. Piston Seals 7. Replaceable Cylinder Liner 18. A Weephole 16. Piston Rod Mud Seal 24. Ram Block Guide Rods

13-5/8"-10,000 psi Ram BOP Manual Lock illustrated

1. The Ram Body has controlled and predictable structural hardness and strength throughout the pressure vessel. Hydril pressure vessel material has equal strength along all axes to provide reliable strength and resistance to sulfide stress cracking in hydrogen sulfide service. These materials have high impact strength for low temperature service. Advanced design techniques such as Finite Element Method of Structural Analysis give a highly reliable BOP with the desired safety factors. 2. The Ram Assembly provides reliable seal off of the wellbore for security and safety. The Ram accommodates a large volume of feedable rubber in the front packer and upper seal for long service life. 3. The Field Replaceable Seal Seat provides a smooth sealing surface for the ram upper seal. The seal seat utilizes specially selected and performance effective materials for maximum service life. The field replaceable seal seat eliminates shop welding, stress relieving, and machining for repair, thus reducing downtime and direct repair costs. 4. Hinged Bonnets swing completely clear of overhead restrictions (such as another BOP) and provide easy access for rapid ram change to reduce downtime.

5. Load Hinges separate from the fluid hinge and are equipped with self-lubricated bearings to support the full weight of the bonnet for quick and easy opening of the bonnet. 6. Fluid Hinges, separate from the load hinges, connect the control fluid passages between the body and bonnets. This arrangement provides a reliable hydraulic seal and permits full pressure testing and ram operation with the bonnets open. The fluid hinges and bonnet hinges contain all the seals necessary for this function and may be removed rapidly for simple, economical repair. 7. Replaceable Cylinder Liner has a corrosion and wear resistant bore for reliable piston operation. The cylinder liner is easily field replaceable or repairable for reduced maintenance cost and downtime. 8. Piston and Piston Rod Assembly are one piece for strength and reliability in closing and opening the ram which results in a secure operating assembly. 9. Choice of Ram Locks Automatic Multiple-Position Locking (MPL) or Manual Locking is available on Ram BOPs. 10. Multiple-Position Locking (MPL) utilizes a reliable hydraulically-actuated mechanical clutch mechanism to automatically lock the rams in a seal off position.

22

HYDRIL

3. Field Replaceable Seal Seat

13. Connector Ring Grooves 1. Ram Body Casting

2. Ram Assembly

22. Bonnet Bolts

10. Multiple-Position Locking (MLP)

20. Side Outlets for Choke/Kill 14. Slopped Ram Compartment 15. Bonnet Seal 8. Piston and Piston Rod Assembly 7. Replaceable Cylinder Liner 18. A Weephole 19. Piston Seals 16. Piston Rod Mud Seal

18-3/4"-10,000 psi Ram BOP Automatic Multiple Position Lock (MPL)illustrated

11. Manual Locking utilizes a heavy-duty acme thread to manually lock the ram in a sealed-off position or to manually close the ram if the hydraulic system is inoperative. 12. Fluid Connections and Hydraulic Passages are internal to the bonnets and body and preclude damage during moving and handling operations. 13. Connector Ring Grooves are stainless steel lined for all connectors (top, bottom and side outlets) for corrosion resistance of the sealing surface. 14. Ram Compartment is self-draining. 15. Bonnet Seal utilizes field proven material in an integrated seal design which combines the seal and backup ring for reliability and long life. An advanced pressure energized bonnet seal for high pressure BOPs providing improved seal integrity and lower bolt torques is also available. 16. Piston Rod Mud Seal is a rugged, field-proven, integrally designed lip seal and backup ring retained in the bonnet by a stainless steel spiral lock ring. 17. Secondary (Emergency) Piston Rod Packing provides an emergency piston rod seal for use in the event of primary seal leakage at a time when repair cannot be immediately effected, except in Subsea BOPs. 18. A Weephole to atmosphere isolates wellbore pressure, indicates when seal is achieved and possible leakage in the primary seat. (Shown out of position.)

19. Piston Seals are of a lip-type design and are pressureenergized to provide a reliable seal of the piston to form the operating chambers of the BOP. 20. Side Outlets for choke/kill lines are available on all drilling ram models. Two outlets, one on each side, may be placed below each ram. In single and double configurations, outlets may be placed below the upper and lower ram, below the bottom ram only, or below the top ram only, therefore providing great versatility in stack design. 21. Single and Double Configurations are available with a choice of American Petroleum Institute (API) flanged, studded or clamp hub connections. This allows for the most economical use of space for operation and service. (Not shown.) 22. Bonnet Bolts are sized for easy torquing and arranged for reliable seal between bonnet and body. This prevents excessive distortion during high pressure seal off. (See Torque Chart on page 35.) 23. Bonnet Bolt Retainers keep the bonnet bolts in the bonnet while servicing the BOP. 24. Guide Rods align ram with bonnet compartment, preventing damage to the ram, piston rod or bonnets while retracting the rams. 25. Ram Seal Off is retained by wellbore pressure. Closing forces are not required to retain an established ram seal off.

HYDRIL

23

RAM Locking Systems For Conventional BOP

LOW HYDRAULIC CLOSING FLUID PRESSURE LOW HYDRAULIC OPENING FLUID PRESSURE

HYDRIL OFFERS A CHOICE OF AUTOMATIC MULTIPLE POSITION LOCKING OR MANUAL LOCKING ON RAM BOPS.
Hydril Ram Blowout Preventers are available with automatic Multiple-Position Ram Locking. Multiple-Position Locking (MPL) allows the ram to seal off with optimum seal squeeze at every closure. MPL automatically locks and maintains the ram closed with the optimum rubber pressure required for seal off in the front packer and upper seal. Front packer seal wear (on any ram BOP) requires a different ram locking position with each closure to ensure an effective seal off. Multiple-Position Locking is required to ensure retention of that seal off position. A mechanical lock is automatically set each time the ram is closed. Ram closure is accomplished by applying hydraulic pressure to the closing chamber which moves the ram to a seal off position. The locking system maintains the ram mechanically locked while seal off is retained even after releasing closing pressure. The ram is opened only by application of opening pressure which releases the locking system automatically and opens the ram, simultaneously.

HOW MPL WORKS


The figure above shows the ram maintained closed and sealed off by the MPL. Hydraulic closing pressure has been released. The Hydril Ram Blowout Preventer with MPL automatically maintains ram closure and seal off. MPL will maintain the required rubber pressure in the front packer and upper seal to ensure a seal off of rated working pressure. MPL will maintain the seal off without closing pressure and with the opening forces created by hanging the drill string on the ram. Locking and unlocking of the MPL are controlled by a unidirectional clutch mechanism and a lock nut. The unidirectional clutch mechanism maintains the nut and ram in a locked position until the clutch is disengaged by application of opening pressure. Hydraulic opening pressure disengages the clutch plates to permit the lock nut to rotate freely and the ram to open.

24

HYDRIL

Motion of the piston and tail rod during closing or opening the ram causes the lock nut to rotate. The fast lead, six path helical thread rotates the nut three turns per foot of travel.

MPL COMPONENTS
The component parts of the MPL utilize basic mechanisms and proven techniques to achieve reliable and positive automatic multiple position locking. The tail rod is threaded with a fast lead, six path, helical thread. These threads make three turns per foot. The mating lock nut and clutch assembly screws onto the tail rod. Tail rod linear motion causes the lock nut to rotate as the piston moves to close or open the ram. The clutch assembly permits or prevents lock nut rotation. Preventing lock nut rotation prevents piston motion. The clutch assembly allows unrestrained closing motion. Application of opening pressure disengages the clutchassembly permitting opening motion.

LOCKOUT DEVICE

Incorporated in the MPL is provision for testing the locking mechanism. Manually operated lockout devices prevent opening pressure from disengaging the clutch assembly. Application of opening pressure then simulates opening forces applied to the ram thus testing proper functioning of the lock. The lockout device position is visually indicated.

MANUAL LOCKING
The manual type lock is shown fully locked. The manual lock can be set after the ram has been hydraulically closed, to ensure retention of seal-off. Clockwise rotation of the tail rod locks the ram and counter-clockwise rotation unlocks it. The ram can also be closed manually, should failure of the hydraulic system occur. When the ram is open, clockwise rotation of the tail rod closes the ram and locks it. The ram must be opened hydraulically after it has been unlocked. The screw on the manual lock uses a left hand heavy-duty acme-type thread and is located within the BOP, where it is protected from weather, corrosion and external damage. The thread is protected and lubricated by hydraulic operating fluid for minimum torque requirement. Setting of the manual lock, after having closed the rams hydraulically, is facilitated by reducing the closing pressure. Do not reduce the closing pressure when hanging off drillpipe on the ram blocks. Ram seal is ensured by the wellbore pressure.
PREVENTER WITH MANUAL LOCK

CLUTCH ASSEMBLY

HYDRIL

25

Ram Sizes and Styles


These types of rams are available: 1. Type: Blind Rams (CSO)-Complete Shut-off; Blind/Shear Rams; Pipe Rams; Tubing Rams; Casing Rams, Variable Rams (HVR's); Single Rams and Single Offset Rams, and Dual Offset Rams for multiple completions are also available. Blind Rams can be provided on all BOPs. Shear Rams may require larger than standard operator size. 2. Specify location of each set of rams when ordering double preventers. Pipe/hanging rams equipped with special hardened steel inserts which permit drill pipe hangoff are standard for 13-5/8"-15,000, 18-3/4"-10,000, and 18-3/4"-15,000 BOPs and are optional for 13-5/8"5000 and 10,000, 20-3/4"-3000, 21-1/4"-2000 and 21-1/4"-5000 BOPs.

TABLE 1 RAM SIZES FOR HYDRIL BLOWOUT PREVENTERS


Bore Size (in.) Blind Shear Blind 1.315 1.660 1.9
w w w w w w w

Pipe Size 2-1/16 2-3/8 2-7/8 3-1/2*


w w w w w w w w w w w w w w w w w w w w w w w w w w w w

4*
w w w w w w w

4-1/2*
w w w w w w w

5*
w w w w w w w

5-1/2*
w w w w w w w

5
w w w w w w

6-/58
w w w w w w

7
w w w w w w

7-5/8 8-5/8 9-5/8 10-3/4 13-3/8 16

7-1/16 9 11 13-5/8 18-3/4 20-3/4 21-1/4

w w w w w w w w w w w w

w w w w w w w

w w w w w w w

w w w w w

w w w w w w w w w w w w w w w w w w w

*Hanging Rams are standard for 13-5/8-15,000, 18-3/4-10,000, 18-3/4-15,000 and are optional for 13-5/8-5000 , 10,000, 20-3/4-3000, 21-1/4-2000, and 21-1/4-5000. (C) CENTERLINE DIMENSION (INCHES) 2-1/16 2-3/8 2-7/8 3-1/2 2-1/16 2-3/8 2-7/8 2.781 4.000 3.546 4.000 4.000 5.046 3-1/2 Dual Offset Ram Center Dimensions

(B) PIPE SIZE DIAMETER (INCHES)

Single Offset Ram Center Dimensions Ram BOP bore size smaller than 9 centerline are 1-3/4 (A). Larger Ram bore sizes have a 2 centerline (A).

How to use this chart: Locate A pipe ram diameter and B pipe ram diameter. The square on the chart where these diameters meet is the centerline C (dimension C). L
Example: Dia. A 2-3/8 9 3000 7-1/2 16-3/4 10,000 14-1/4 14-1/4 9 5000 7-1/2 18-3/4 10,000 14-1/4 14-1/4

OPERATOR SIZES MANUAL OR MPL LOCK


BOP Bore Size (in.) 7-1/16 7-1/16 7-1/16 Pressure Rating (psi) 3000 5000 10,000 Standard Operator (in.) 5-1/2 5-1/2 7-1/2 Shear Ram Operator (in.) 12-3/4 BOP Bore Size (in.) 13-5/8 13-5/8 13-5/8 Pressure Rating (psi) 3000 5000 10,000 Standard Operator (in.) 10 10 14-1/4 Shear Ram Operator (in.) 14-1/4 14-1/4 14-1/4 w19 and 22 Shear Ram Operators available on special request.
26 HYDRIL

X
11 3000 8-1/2 10-3/4 18-3/4 15,000 15-1/2 15-1/2w

Dia. B 2-7/8 11 5000 8-1/2 10-3/4 20-3/4 3000 10 14-1/4

=
11 10,000 10 12-3/4 21-1/4 2000 10 14-1/4

C L 4.00

7-1/16 15,000 10 12-3/4 13-5/8 15,000 14-1/4 14-1/4w

21-1/4 5000 14-1/4 14-1/4w

Hydril Variable Ram

HVR FRONT PACKERS

EACH HYDRIL VARIABLE RAM (HVR) IS DESIGNED TO CLOSE AND SEAL ON A RANGE OF PIPE SIZES. UNIVERSAL SEAL OFF
The HVR gives a universal seal off feature especially useful on tapered drill strings and drill pipe that does not have a constant diameter over its length. Two ram BOPs with HVRs can be used on a tapered string to provide a backup for all drill pipe sizes. This application eliminates having one pipe ram for small diameter pipe and one for large diameter pipe. If a BOP stack is assembled with a blind or blind/shear ram and two sets of Hydril Variable Rams 3-1/2"-6" size, the HVRs will seal on the drill pipe from 3-1/2" to 5-1/2", providing the backup seal off capability needed on a tapered string. The HVR is therefore ideally suited for subsea use by expanding the seal off capability of one ram assembly within a BOP.

HVR RAM ASSEMBLY

and the Manual Lock Model. The automatic MPL ensures a positive mechanical lock at all positions of the variable ram. This means the MPL automatically compensates for the different positions the HVR attains when sealing on different pipe sizes.

LABORATORY TESTED . . . FIELD PROVEN


The Hydril Variable Ram functional reliability has been proven by extensive field use and testing. HVR field tests have been conducted on wells operated by major oil companies. Tests include fatigue testing, which simulated over a year and a half of service by numerous cyclic operations and pressure tests of the ram packers. Ram BOP sizes and applicable HVR seal off ranges are listed below.

INTERLOCKING I-BEAM INSERTS


The HVR has a variable front packer with interlocking I-beam inserts molded into the rubber. These inserts confine the rubber within the packer and against the pipe thus preventing extrusion of the sealing element. During seal off on small diameter pipe, the inserts move radially inward to contact. On large diameter pipe the inserts are displaced into the front packer. Application of load by the BOP operator squeezes the sealing element within the confines of the inserts and the pipe O.D. This action establishes a steel contained sealing element. A key feature is automatic adaptation to the pipe size as the ram closes and seals off.

VARIABLE RAM ASSEMBLIES


Ram BOP Size 7-1/16"-3,000/5,000
Sentry

Seal Off Range 2-3/8"-2-7/8" 2-7/8"-5" 3-1/2"-5-1/2" 3-1/2"-6" 4-1/2"-7" 2-7/8"-5" 3-1/2"-5-1/2" 3-1/2"-6" 5"-7" 3-1/2"-5" 5"-7" 2-7/8"-5" 4-1/2"-7" 2-7/8"-5 1/2 3-1/2"-5 1/2" 4-1/2"-7" 3-1/2"-5 1/2" 4-1/2"-7" 3-1/2"-5-1/2" 5"-7" 4-1/2"-7" 2-7/8"-5" 4-1/2"-7" 2-7/8"-5" 4-1/2"-7"

Part Number 3117555 3118935 3104815 3112085 3112083 3118954 3104817 3104348 3117613 3112535 3112536 3112204 3112205 3117341 3118836 3117342 3118836 3117342 3116833 3116836 3118844 3112204 3112205 3112204 3112205

13-5/8"-5,000

13-5/8"-10,000

LARGE VOLUME OF FEEDABLE RUBBER


The ram block upper seal provides a large volume of feedable rubber to deliver a long and dependable service life. The HVR operates inside standard Hydril ram blowout preventers and utilizes the standard hydraulic operator. This design permits interchangeability with fixed size pipe rams, casing rams and/or blind rams at any time.

13-5/8"-15,000 18-3/4"-5,000
Conventional

18-3/4"-5,000
Compact

18-3/4"-10,000 18-3/4"-15,000

EXCELLENT COMPATIBILITY
The HVR has excellent compatibility with Hydril's proven automatic Multiple Position Ram Locking Mechanism (MPL)

20-3/4"-3,000 21-1/4"-2,000/5,000 21-1/4"-2,000/5,000

HYDRIL

27

Compact Blowout Preventers

LIGHTER WEIGHT LOWER HEIGHT Ideal for both rig upgrades and new builds where space is limited. Hydrils compact blowout preventers are typically up to 20 percent shorter than comparable conventional dual ram BOPs, and approximately 15 percent lighter. Heres an example:

Conventional Dual RAM BOP 18 3/4 inch bore 15,000 psi pressure Typical weight: 70,000 pounds Typical height: 93-1/2 inches

Compact Dual RAM BOP 18 3/4 inch bore 15,000 psi pressure Typical weight: 53,100 pounds Typical height: 75 inches

No compromise in operating capabilities. Hydrils compact BOPs provide the same reliability and long service life the industry has come to expect in its standard size ram BOPs. Easy field maintenance: Patented bonnet seal permits low torque makeup, less time to open bonnet and access ram blocks. Fewer bonnet bolts further reduce maintenance time. Reduced downtime: Upper seal seats and bottom wear plates can be replaced in service. No need to disassemble the stack, remove it from the rig and ship to an offsite repair facility for time-consuming welding, stress-relief and re-machining. The hydraulic manifold is also field replaceable.

Increased fluid flow capacity: Hydraulic manifold design increases fluid flow capacity through the hinge by as much as 40 percent. Operating flexibility: Hydraulic manifold installs on either side of the BOP, permitting change of bonnet opening side as required to fit various stack configurations. COMPACT BLOWOUT PREVENTER SPECIFICATIONS
(Values are typical, and may vary with configuration. Studded top, flanged bottom, dual ram types are shown)
Type Bore Pressure Height Weight Units Inches psi Inches Pounds 18 3/4 5,000 59 34,000 Sizes 18 3/4 10,000 63 35,000 18 3/4 15,000 75 53,100 13 5/8 15,000 60 31,000

28

HYDRIL

Conventional Ram Bonnet Seal Upgrade

Conversion of Hydril High Pressure Ram BOPs to accept New Bonnet Seal Improves Seal Integrity and Lowers Bonnet Bolt Torque. Based on Hydril's record of providing the newest and most advanced designs in blowout prevention equipment, Hydril has again met the challenge by developing a new patented bonnet seal that overcomes bonnet gap problems caused by high pressures. Minimizing these gaps currently requires the use of very high BOP bonnet bolt torques on high pressure BOPs. Seal gap problems become more severe in both cold weather and high temperature applications. Standard high pressure seals tend to loose their preload without internal pressure in the BOP which sometimes causes sealing

difficulties at low pressures, especially in cold temperatures. The results of Hydril's new bonnet seal design improves seal integrity at both low and high pressures and lowers bonnet bolt torque significantly to 1500 - 2000 ft.-lbs. Hydril's original bonnet seal consists of a single seal ring installed in a groove in the bonnet face (see Figure A). Hydril's new bonnet seal design consists of a set of special compound O-rings installed in a seal ring carrier. Conversion of the BOPs containing the original style bonnet seal to the new bonnet seal requires removal of the bonnet, machining a new cavity for the new seal ring carrier, and installing the seal ring carrier and the O-rings in the cavity as shown in Figure B.
Back-Up Ring O-Ring Seal Bonnet Seal Spring O-Ring

Original Bonnet Seal

BOP Body

Bonnet

Screw

BOP BODY BONNET

Seal Carrier

Figure A. Hydril's Original Bonnet Seal Design

RAM BOP BOLT TORQUE CHART


BOP Bore Size (in.) Pressure Rating (psi) Bonnet Bolt Size *Bonnet Bolt Torque (ft. lbs.) Cylinder Nut Size Cylinder Nut Torque (ft. lbs) 7-1/16 3000 2-8 UN 950 1-1/4-8 UN 640 7-1/16 5000 2-8 UN 1,600 1-1/4-8 UN 640 7-1/16 10,000 2-1/4-8 UN 1,700 1-1/4-8 UN 580 7-1/16 15,000 2-1/2-8 UN 2,350 1-3/8-8 UN 1,500 7-1/16 20,000 2-3/8-8 UN 2,400 1-3/8-8 UN 880 9 3000 1-7/8-8 UN 600 1-1/14-8 580

Figure B. Bonnet Converted to New Bonnet Seal Design (U.S. Pat. No. 5255890)
9 5000 1-7/8-8 UN 1,000 1-1/4-8 UN 580 11 3000 2-8 UN 850 1-3/8-8 UN 760 11 5000 2-8 UN 1,400 1-3/8-8 UN 760 11 10,000 2-3/4-8 UN 3,100 1-1/2-8 UN 960 11 20,000 3-5/8-8 UN 1,500 1-1/2-8 UN 880 13-5/8 3000 2-1/4-8 UN 1,400 1-3/8-8 UN 960

BOP Bore Size (in.) Pressure Rating (psi) Bonnet Bolt Size *Bonnet Bolt Torque (ft. lbs.) Cylinder Nut Size Cylinder Nut Torque (ft. lbs.)

13-5/8 5000 3-1/4-8 UN 2,350 1-3/8-8 UN 1,160

13-5/8 10,000 3-1/4-8 UN 4,900 1-1/2-8 UN 880

13-5/8 15,000 3-1/4-8 UN 8,500 1-1/2-8 UN 880

16-3/4 10,000 3-1/2-8 UN 6,750 1-1/2-8 UN 880

18-3/4* 5000

18-3/4** 5000

18-3/4* 10,000 3-1/2-8 UN 7,500 1-1/2-8 UN 880

18-3/4** 10,000 3-1/4-8 UN 2,000 1-1/4-8 UN 550

18-3/4* 15,000 3-1/4-8 UN 8,500

18-3/4** 15,000 4-8 UN 2,000

20-3/4 3000 2-8 UN 1,300

21-1/4 2000 2-8 UN 900

21-1/4 5000 2-3/8-8 UN 2400

2-3/8-8 UN 3-1/4-8 UN 2,400 2,000

1-3/8-8 UN 1-1/4-8 UN 880 550

1-1/2-8 UN 1-1/4-8 UN 1-3/8-8 UN 1-3/8-8 UN 1-3/8-8 UN 1,280 550 960 960 880

*Torque values were determined by using Hydril Thread Lubricant (Coefficient of friction 0.069) *Conventional RAM **Compact RAM
HYDRIL 29

Conventional Ram BOP Operational Data Chart

13-5/8-10,000 psi Ram BOP Manual Lock illustrated

Bore Size (in.) Working Pressure (psi) Old Nominal Sizes (in.) Manual Lock Cylinder Bore (in.) MPL Manual Lock Gallons To Close (1 Set) MPL Manual Lock Gallons To Open (1 Set) MPL Manual Lock Closing Ratio MPL Opening Ratio Manual MPL Pipe Ram Shear Ram Pipe Ram Shear Ram Pipe Ram Shear Ram Pipe Ram Shear Ram Pipe Ram Shear Ram Pipe Ram Shear Ram Pipe Ram Shear Ram Pipe Ram Shear Ram Pipe Shear Ram

7-1/16 7-1/16 7-1/16 7-1/16 3000 6 5-1/2 5-1/2 1.0 1.2 93 93 4.8 5.4 1.5 3000 950 6 5-1/2 5-1/2 1.0 1.2 93 93 4.8 5.4 1.5 3000 1600 7-1/16 7-1/16 7-1/2 7-1/2 1.9 2.0 1.8 1.8 7.7 8.2 1.7 3000 1700 10 NA 12-3/4 3.7 3.9 3.4 3.4 7.1 7.6 6.6 3000 2350 12-3/4 12-3/4

9 8 7-1/2 NA 1.9 1.9 4.5 2.6 3000 600

9 5000 8 7-1/2 NA 1.9 1.9 4.5 2.6 3000 1000

11 3000 10 8-1/2 NA 3.3 5.5 6.0 3.2 5.0 5.0 6.0 5.6 6.0 2.0 4.2 3000 850

11 10 8-1/2 NA 3.3 5.5 6.0 3.2 5.0 5.0 6.0 5.6 6.0 2.0 4.2 3000 1400

11 11 10 10 5.2 8.8 5.7 9.3 5.0 8.2 5.0 8.2 6.9 11.7 7.6 12.4 2.4 4.0 3000 3100

11 11 14-1/4 12.5 12.5 11.5 11.5 12.69 12.69 3000 1500

5000 10,000 15,000 3000

5000 10,000 20,000

10-3/4 10-3/4 12-3/4

10-3/4 10-3/4 12-3/4 14-1/4

Max. Hydraulic Operating Pressure (psi) Bonnet Bolts Torque Required (Ft. Lbs.)

Based on Hydril Thread Lubricant with coefficient of friction = 0.069


30 HYDRIL

18-3/4-10,000 psi Ram BOP Automatic Multiple Position Lock (MPL) illustrated

Bore Size (in.) Working Pressure (psi) Old Nominal Sizes (in.) Manual Lock Cylinder Bore (in.) MPL Manual Lock Gallons To Close (1 Set) MPL Manual Lock Gallons To Open (1 Set) MPL Manual Lock Closing Ratio MPL Opening Ratio Manual MPL Pipe Ram Shear Ram Pipe Ram Shear Ram Pipe Ram Shear Ram Pipe Ram Shear Ram Pipe Ram Shear Ram Pipe Ram Shear Ram Pipe Ram Shear Ram Pipe Ram Shear Ram Pipe Shear Ram

13-5/8 3000 12 10 14-1/4 10 14-1/4 5.4 11.5 5.9 12.0 4.9 11.2 4.9 11.2 4.8 10.1 5.2 10.6 2.1 4.7 3000 1400

13-5/8 13-5/8 13-5/8 18-3/4 18-3/4 5000 10 10 5.4 11.5 5.9 12.0 4.8 11.2 5.2 11.2 4.8 10.1 5.2 10.6 2.1 4.7 3000 2350 10,000 15,000 14-1/4 NA NA 5000 10,000 14-1/4 NA NA NA 13-5/8 13-5/8 13-5/8 18-3/4 18-3/4 14-1/4 14-1/4

18-3/4 20-3/4 15,000 18-3/4 NA NA 15.5 15.5 NA NA 19.4 19.4 NA NA 16.7 16.7 NA NA 7.27 7.27 2.15 2.15 3000 8500 *2000 3000 20 10 14-1/4 14-1/4 14-1/4 8.1 17.2 18.0 18.0 7.2 16.3 16.3 16.3 4.75 10.14 10.6 10.6 .98 2.2 3000 1300

21-1/4 21-1/4 2000 20 10 5000 21-1/4 14-1/4

14-14 14-1/4 14-1/4 14-1/4 14-1/4 14-1/4 8.1 17.2 18.0 18.0 7.2 16.3 16.3 16.3 4.75 10.14 10.6 10.6 .98 2.2 3000 900 17.5 17.5 19.3 19.3 16.6 16.6 16.6 16.6 10.2 10.2 10.6 10.6 1.9 1.9 3000 2400 *2000

14-1/4 14-1/4 14-1/4 14-1/4 12.2 12.2 12.8 12.8 11.6 11.6 11.6 11.6 10.2 10.2 10.6 10.6 3.8 3.8 3000 4900 *2000 NA NA 12.6 12.6 NA NA 11.0 11.0 NA NA 7.74 7.74 3.56 3.56 3000 8500 *2000 17.1 17.1 17.9 17.9 16.1 16.1 16.1 16.1 10.1 10.1 10.6 10.6 1.9 2.2 3000 2400 *2000 NA NA 17.1 17.1 NA NA 15.6 15.6 NA NA 10.6 10.6 1.9 1.9 3000 7500 *2000

14-1/4 14-1/4 14-1/4 14-1/4 14-1/4

Max. Hydraulic Operating Pressure (psi) Bonnet Bolts Torque Required (Ft. Lbs.)

Based on Hydril Thread Lubricant with coefficient of friction = 0.069

* Low torque bonnet seal


HYDRIL 31

Conventional Ram Blowout Preventer Dimensional Chart

RAM BLOWOUT PREVENTER DIMENSIONAL CHART


Bore Size (inches) Working Pressure (psi)
Old Nominal Sizes (inches) L (Length, inches) W (Width, inches) Single H (Height, inches) Double Flg x Flg Flg x Std Hub x Hub Flg x Flg Flg x Std Hub x Hub Flanged Hub Studded Flanged Hub Studded Flanged Hub Studded Manual Lock MPL

7-1/16 3000
6 77-1/16 24-3/4 22-9/16

7-1/16 5000
6 77-1/16 24-3/4 24-1/4

7-1/16 10,000
7-1/16 79 31-1/4 29-1/4 21-5/8 46 38-3/8 19-1/16 18-3/16 19-1/16 10-9/16 6-3/4 27-5/16 23-1/2 21-7/8 12-5/8 19 9-7/16 17 2-1/4 6 11-5/8 7-3/16 6-3/16 22-1/2 5 5-1/2 47-3/4 49-3/4 38-1/8 36-3/8 38-1/8 37 37 51 5600 10,600 5-1/2 BX156 BX156

7-1/16 15,000
7-1/16 86-3/16 32-1/4 34-3/16 25-3/4 54-5/8 46 23-1/8 22-7/8 24-3/8 13-1/8 8-13/16 6-7/17 33-3/8 29-1/16 26-11/16 15-1/2 22-1/4 10 19-1/8 2-3/4 6 14-3/16 9-7/8 7-1/2 14-1/2 7 5-1/2 55-5/8 55-5/8 46-1/4 45-3/4 48-3/4 42-3/8 42-3/8 45 5370 10,200 5-1/2 BX156 BX156

9 3000
8 82-1/2 30-7/8 28-3/16

9 5000
8 82-1/2 30-7/8 31-11/16 23-3/4 52-1/16 44-1/8 *18-25/32 *17-9/16 *18-25/32 11-21/32 7-11/16 4-7/8 32-1/32 28-1/16 25-1/4 11-7/8 19 10 17 2-1/4 5-19/32 13-5/32 9-3/16 6-3/8 14-25/32 7 50-13/16 50-13/16 37-9/16 35-1/8 37-9/16 N/A N/A 56 5400 10,400 7 R-50

11 3000
10 95 37-7/8 30-1/4 24-1/4 w49-3/4 w 43-3/4 22-3/16 21 22-3/16 10-1/8 7-1/8 6-1/4 41-5/8 28-4/8 27-3/4 16-3/4 21-1/8 11-1/2 18-5/8 2-3/4 6-5/8 11-3/4 8-3/4 8 13-3/32 7 5-1/2 58 58 44-3/8 42 44-3/8 44-5/8 44-5/8 56 5600 10,800 8-5/8 R-53

11 5000
10 95 133.16 37-7/8 35-1/2 25-3/4 55

11 20,000
11

11 10,000
11 106-1/4 104-1/2 39-3/4 36-1/4 28 20-3/4 56-7/8 48-5/8 41-3/8 25-9/16 23-5/8 25-9/16 12-1/2 8-3/8 4-3/4 33-1/8 29 25-3/8 17-3/4 25 12-7/8 21-3/8 2-3/4 7-1/8 14-7/8 10-5/8 7-1/16 13-1/2 7 5-1/2 63-15/16 63-1/2 51-1/8 47-1/4 51-1/8 62-1/2 49-5/8 53 9750 18,100 8-5/8 BX158

13-5/8 3000
12 116-3/4 115-11/16 40 33-1/4 22-3/8 w55-1/8 44-1/4 23 23 9-5/8 4-1/2 31-1/2 26-3/8 17-13/16 22-3/16 14-5/16 19-3/4 2-3/4 8 12-5/8 6-1/2 13-7/8 7 5-1/2 66-1/4 64-1/2 46 43-1/2 46 52-1/4 51-1/2 65 8450 16,300 10-3/4 R-57

52.88 49.19

35-9/16

37-3/8

48-9/16

84.0 16-3/4 16-3/4 *18-25/32 *17-9//16 *18-25/32 9-29/32 4-7/8 30-9/32 25-1/4 11-7/8 19 10 17 2-1/4 5-19/32 11-13/32 6-3/8 14-25/32 7 50-13/16 50-13/16 37-9/16 35-1/8 37-9/16 N/A N/A 56 5200 10,200 7 R-49 45-1/4 22-3/16 21 22-3/16 12-3/4 7-7/8 6-1/4 32-1/4 27-3/8 25-3/4 16-3/4 21-1/8 11-1/2 18-5/8 2-3/4 6-5/8 14-3/8 9-1/2 8 13-3/32 7 5-1/2 58 58 44-3/8 42 44-3/8 44-5/8 44-5/8 56 6000 12,000 8-5/8 R-54 32.75 22.13 21.6

D (inches) Centerline Preventer to Outlet Face

8-7/16 5-5/16 21-7/16 18-5/16 9-1/4 15-1/2 8 12 2-5/8 5 8-9/16 4 13 5 5-1/2 44-5/8 46-1/2 45-1/8 N/A 38 36-3/16 36-3/16 66 2350 4910 5-1/2 R-45

E (inches) Centerline Lower Outlet to Lower Connection

F (inches) Centerline Upper Outlet to Lower Connection G J K M N O Centerline to Off-Hinge Side (inches) Centerline to Hinge Side (inches) Centerline to Body Face (inches) Centerline to Hinge Pine Centerline (inches) Body Face to Hinge Pin Centerline (inches) Ram Cavity (inches)

P Top of Cavity to Top Connection Face (inches) Q Bottom of Upper Ram to Top of Lower Ram (inches) R O.D. Cylinder Head or Manual Lock Protector (inches)

Flanged Hub Studded

Manual Lock MPL Manual Lock S Preventer Center Line to End of Bonnet Door Open 90 MPL Flanged T Width From Outlet to Outlet (inches) Hub Studded U Swing Radius (inches) Manual Lock MPL Minimum Bonnet Angle to Remove Ram (degrees) (not shown) Approx. Manual Assembly Weight (lbs.) Single Flanged Connections Double Max. Size Pipe Ram API Flange Ring Gasket Studded C.I.W. Hub

9-7/16 7-3/16 5-1/16 22-9/16 20-3/16 18-5/16 9-1/4 15-1/2 8 12 2-5/8 5 9-1/8 6-1/2 4 13 5 5-1/2 44-5/8 46-1/2 45-1/8 N/A 38 36-3/16 36-3/16 66 2465 4930 5-1/2 R-46

56.41

22.13 30.75 20.38 27.38 5.09 17.75

10.44 25.94 8.54 78.67 65.50 44.26 59.75 36 31,000 59,000 7-5/8 BX158

* Hinge side centerline to outlet face dimensions for 9-3M & 5M Preventers as follows: 20 & 25-3/32 for 2-5M and 3-3M & 5M studded outlets; 22-1/2 for 2-5M flanged outlet; 23 for 3-3M flanged outlet; 24 for 3-1/8-5M Hub outlet; and 23-1/2 for 3-5M flanged outlet w Height dimensions shown are for integral cast bodies. Heights for fabricated bodies are slightly higher. NOTE: API Clamp Type connection requires the use of SR ring grooves and RX Ring Joint Gaskets Paragraph 4.3.4.2.2.1 API 16A 2nd Edition. NOTE: Operating Pressure is the same for both Blind Ram and Pipe Ram. 32 HYDRIL

Ram Blowout Preventer Dimensional Chart (cont.)


Bore Size (inches) Working Pressure (psi)
Old Nominal Sizes (inches) L (Length, inches) W (Width, inches) Single H (Height, inches) Double Flg x Flg Flg x Std Hub x Hub Flg x Flg Flg x Std Hub x Hub Flanged Hub Studded Flanged Hub Studded Flanged Hub Studded Manual Lock MPL

13-5/8 5000
13-5/8 116-3/4 115-11/16 40 36-1/4 30-1/8 w58-1/8 w52 23 21-3/4 23 11-1/8 8-1/16 4-1/2 33 29-15/16 26-3/8 17-13/16 22-3/16 14-5/16 19-3/4 2-3/4 8 14-1/8 11-1/16 6-1/2 13-7/8 7 5-1/2 66-1/4 64-1/2 46 43-1/2 46 52-1/4 51-1/2 65 8850 16,700 10-3/4 BX160 BX160

13-5/8 10,000
13-5/8 124-3/4 114 50-3/4 41-3/4 31-1/4 66-3/4 56-1/4 28-5/8 22-1/4 28-5/8 13-3/4 8-1/2 4-3/8 38-3/4 33-1/2 30-3/8 22-1/2 28-1/4 15-1/8 25-1/2 3-1/4 8-1/4 16-3/4 11-1/2 6-5/8 16-3/4 7 5-1/2 75-1/8 71 57-1/4 44-1/2 57-1/4 58-1/4 53-1/4 49 17,000 37,000 10-3/4 BX159 BX159

13-5/8 15,000
13-5/8 N/A 119-1/8 47-5/8 51-3/8 39-7/16 80-5/8

18-3/4 5000
147.88 139.60 46-3/4 37.90

18-3/4 10,000
18-3/4 N/A 138-1/4 59-5/8 54-1/4x 43-1/8 85-3/4

18-3/4 15,000
18-3/4 N/A 150-3/4 59-7/8 65-1/2 51 103-1/2 89 34-1/8 34-1/8 34-1/8 21-3/4 16-1/2 13-3/4 61-3/4 54-1/2 25-5/8 34-1/4 20-5/8 30-7/8 3-1/2 11 27-1/4 20 17-1/4 27 N/A 5-1/2 N/A 89-1/4 68-1/4 58-1/4 68-1/4 N/A 65-15/16 52 **31,900 **62,750 16 BX164 CX-18
CX-18

20-3/4 3000
20 151-1/2 52-1/4 38-1/2 28-7/8 83-1/2 53-7/8 28-1/2 29-3/16 13-5/16 8-1/2 42-15/16 33-1/2 23-1/4 29 16-7/8 26-1/4 3-1/4 7-1/4 15-5/8 10-13/16 17-11/16 7 5-1/2 N/A 88-3/8 57 58-3/8 N/A 59-3/4 59-3/4 63 14,500 28,000 16 R-74
BX164

21-1/4 2000
20 151-1/2 52-1/4 35-1/4 29-1/4 60-1/4 54-1/4 28-1/2 29-3/16 11-11/16 8-11/16 36-11/16 33-11/16 35-1/2 23-1/4 29 16-7/8 26-1/4 3-1/4 7-1/4 13-15/16 10-15/16 17-11/16 7 5-1/2 N/A 88-3/8 57 58/38 N/A 59-3/4 59-3/4 63 14,000 27,000 16 R-73 R-73 Ht. 73-3/16 81-11/16 93-1/2 96-1/2

21-1/4 5000
21-1/4 148 147 46 47 40 75-1/4 68-1/4 28-5/8 27-7/16 28-5/8 15-1/4 12-7/16 7-1/4 44-3/16 40-3/4 21-1/2 29-1/4 16-7/8 26-1/4 3-1/4 7-1/2 19-5/8 16-1/8 11 21 7 6-1/2 86-7/8 86-1/2 57-1/4 54-7/8 57-1/4 66 65-3/4 70 18,000 32,000 16 BX165 BX165 Wt. 51,300 lb. 51,800 lb. 69,900 lb. 70,400 lb. HYDRIL 33

66.38 68-11/16 29-1/2 N/A N/A 18-5/8 12-5/8 6-5/8 47-7/8 41-15/16 35-9/16 19-5/8 28 17-7/16 25 3-1/4 8-3/4 21-15/16 15-7/8 9-1/2 20-1/2 N/A 5-1/2 N/A 70-3/8 58-1/4 58-1/4 48-1/4 45-3/8 45-3/8 52 **21,150 **41,150 10-3/4 N/A BX159 26.70 25-1/4 15.40 12.54 74-5/8 33-3/8 31-1/2 33-1/8 18-7/8 13-5/16 6-5/16 50-3/8 44-13/16 51-3/4 25-1/2 34-3/16 20-1/2 30-3/4 3-1/2 10 22-1/8 16-9/16 9-9/16 21-1/2 5-1/2 N/A 84-3/8 66-3/4 63 66-3/4 62 62 50 28,500 52,000 16 BX164 Bx164

D (inches) Centerline Preventer to Outlet Face

E (inches) Centerline Lower Outlet to Lower Connection

F (inches) Centerline Upper Outlet to Lower Connection G J K M N O Centerline to Off-Hinge Side (inches) Centerline to Hinge Side (inches) Centerline to Body Face (inches) Centerline to Hinge Pine Centerline (inches) Body Face to Hinge Pin Centerline (inches) Ram Cavity (inches)

41.20 19-1/2 27-1/4 15.63 24-1/4 3-1/4 7-1/4

P Top of Cavity to Top Connection Face (inches) Q Bottom of Upper Ram to Top of Lower Ram (inches) R O.D. Cylinder Head or Manual Lock Protector (inches)

Flanged Hub Studded

Manual Lock MPL Manual Lock S Preventer Center Line to End of Bonnet Door Open 90 MPL Flanged T Width From Outlet to Outlet (inches) Hub Studded U Swing Radius (inches) Manual Lock MPL Minimum Bonnet Angle to Remove Ram (degrees) (not shown) Approx. Manual Assembly Weight (lbs.) Single Flanged Connections Double Max. Size Pipe Ram API Flange Ring Gasket Studded C.I.W. Hub

11 21.40 7 5.58 91.78 87.51 53.90 54.10 67.53 63.20 65 19,900 38,300 16 BX163

R-73

**Hub Connections w Height dimensions shown are for integral cast bodies. Heights for fabricated bodies are slightly higher. NOTE: API Clamp Type connection requires the use of SR ring grooves and RX Ring Joint Gaskets Paragraph 4.3.4.2.2.1 API 16A 2nd Edition. NOTE: Operating Pressure is the same for both Blind Ram and Pipe Ram.

Ram Bop 18-3/4-10000 18-3/4-10000 18-3/4-15000 18-3/4-15000

Btm Top DR Flg x Std. EDR Flg. x Std. DR Flg x Std. EDR Flg x Std

Hydril Conventional Ram BOP Parts List

7-1/16-3000 Model A, 7-1/16-5000 Model A, 9-3000, 9-5000, 11-3000, 11-5000, 13-5/8-3000, 13-5/8-5000, 20-3/4-3000, 21-1/4-2000, 21-1/4-5000

34

HYDRIL

7-1/16-10,000, 7-1/16-15,000, 11-10,000, 13-5/8-10,000, 13-5/8-15,000, 16-3/4-10,000, 18-3/4-10,000, 18-3/4-15,000

HYDRIL

35

35

7-1/16 3000-5000 psi Sentry Dual Workover Ram BOP

COMBINES EASY MAINTENANCE, OPERATIONAL FLEXIBILITY WITH A RANGE OF OPTIONS


EASY TO MAINTAIN No special tools required all maintenance can be done with standard tools. No hydraulic lines to disconnect during ram change. External piping eliminated by porting hydraulics through BOP body. Piston seal installation simplified by bidirectional seal design. Hydraulic fluid contamination eliminated by weep hole between wellbore ram shafts packing and hydraulic seal. All parts are interchangeable between 3000psi and 5000 psi Sentry models. FLEXIBLE OPERATIONS Visual determination of ram position through slots in cylinder head and protective cover. Operates with a wide range of accumulator systems: less than 1500 psi closes the BOP with full working pressure in the bore. All wetted surfaces comply with NACE MR 01-75. Rugged, one-piece ram blocks available in a wide range of sizes. OPTIONS Two inch side outlet can be provided beneath each set of rams. Double drilled 2000/3000 psi flanges. Stainless steel-lined connection ring grooves.

RAM BLOCK SIZES (In.) Pipe


Blind 1.315 1.660 1.900 2-3/8 2-1/16 2-7/8 3-1/2 4.0 4-1/2 5.0 5-1/2

Variable
2-3/8 2-7/8

36

HYDRIL

7-1/16 3000-5000 psi Sentry Dual Workover Ram BOP Parts List
9 4 1

3 8

3 18 19 13

27 42 6 5 36 26 34 30 7 34 30 8 37 25 14 10 22 23

33 29 15 2 39 40 16 17 41 35 38

20

21

Item No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 *19 20 21 22 23 24 25 26 27
*Seal Kit Items

Qty.
1 2 4 4 4 4 4 4 4 4 4 4 4 4 2 20 20 4 4 8 8 16 16 16 16 4 4
** Not Shown

Description
Body Pressure Plate Right Bonnet Left Bonnet Poston Piston Rod Cylinder Right End Cover Left End Cover Lock Screw Spool** Spool** Guide Pin Lock Screw Cover Ram Block (Assy.) Stud Nut Stud O-Ring Stud Hex Nut Stud Hex Nut Hex Hd. Cap Screw Lock Washer Set Screw Pipe Plug

Part Number 7-3K/5K


3116561 3116567 3116565 316566 3116571 3116572 3116577 3116563 3116564 3116576 3116574 3116575 3116573 3116578 3116580-X 1900096-10040 1900183-10 1900195-06012 1900002-442 1900195-04058 1900196-04 1900095-08088 1900036-08 1900097-04004 1900159-09 1900121-408 1900131-06

Item No.
28 *29 *30 *31 *32 *33 *34 *35 *36 *37 *38 *39 *40 *41 *42 43 44 44a 45 45a

Qty.
4 8 8 32 4 4 8 8 4 4 4 4 8 4 4 4 4 4 4 4 4 4 4 AR

Description
Pipe Plug O-Ring O-Ring O-Ring** O-Ring Backup Ring Backup Ring Backup Ring T Seal TP049 T Seal TR025 T Seal TR029 Wiper Ring Seal Energizer Ring Check Valve** Set Screw** Top Seal - Pipe Top Seal - Variable Front Packer-Pipe Front Packer-Variable Handwheel** U-Joint** Ring Plastic Packing Plastic Packing Seal Kit Com. Assem. 7 3,000 Com. Assem. 7 5,000

Part Number 7-3K/5K


1900066-03 1900002-226 1900002-255 1900002-017 1900002-339 1920012-339 1920012-255 1920012-226 1920004-427 1920070-327 1920070-331 1920119-33 1920073-134 3100234-14 3103199 1900056-1616 3116587 3116880 3116586-X 3116874 3120085 3120089 3100233-14 3100453 3117169 3116560-0101 3116560-0202
HYDRIL 37

* * Kit

Diverters

FSP 28-2000 Diverter/BOP, a surface diverter system with integral venting for use on jack-ups, platforms, and submersibles.

FS 21-500 Diverter System with integral venting for use on semisubmersibles, drillships, and platforms. (Available for 49-1/2 and 60 rotary tables.)

Hydril diverter systems are designed for strength and simplicity to provide safe venting of shallow gas flows. The rugged equipment endures sustained punishment from erosion, impact, thrust and pressure loads. Hydril systems are actuated by a single hydraulic signal. By eliminating sequencing malfunctions, integral venting substantially reduces For more information, ask for Catalog 9102 the risk of catastrophes. In the past, on Diverters. inoperative valves have caused many accidents. Hydril diverter systems eliminate all these valves including flowline valves, vent line valve, port/starboard valves and fill-up valves. Hydril diverters need no insert bushing and the packing elements can close on any pipe in the bore or on the open hole. Hydril systems have accumulated years of service on numerous world class drilling rigs. Hydril has developed a variety of diverter systems to cover a wide range of rig configurations, well requirements and environmental conditions. Rig Survivability. Massive flows of gas and sand can quickly destroy a rig's diverter system. Hydril diverters are stout and built to endure the brutal blast of fluid, rocks and sand. They are thoroughly tested. Valves, insert cartridges, linkages and sequencing processes that frequently cause malfunction are completely eliminated. Economical, easily installed and maintained. Quick connects, scope and spacer spools enable easy nipple-up and down. Hydril diverters use dependable annular packing units. They are routinely maintained and handled in the same way as BOP's on the rig. Hydril diverter equipment can be tailored to any rig, bottom founded, floating or tethered. Arrangements can be made to permit diverting at the surface and/or subsea. Full redundancy of surface-subsea options can significantly enhance reliability. Simplicity is derived from the patented integral vent design that eliminates extraneous valves and interconnections. One command, a hydraulic signal, does it all. Upward motion of the piston stops the flow of the well fluid and opens the vent line. Fast response time is ensured, since there is no waiting for valve functions. Risk of malfunction during component sequencing is eliminated.

SXV Diverter Spool with integral venting for use with large bore (20-30 range) annular blowout preventer. This spool can be used for surface or subsea diverting.

GH Gas Handler is a specialized annular closing device for deepwater floating drilling. The GH is located below the telescopic joint, and it has integral valving to permit circulating mud to neutralize a gas intrusion trapped in the riser above the BOPs.

Subsea Diverter Stack permits subsea diverting, circulation of kill mud or shearing of pipe, and disconnecting of the riser as alternative means of dealing with shallow gas from a floating rig.
38 HYDRIL

12 or 16 Flow Selector is a massive two-position target for selecting port/starboard venting.

Subsea diverting provides safety advantages by dissipating destructive forces into the sea, remote from the rig. Surface support is spared from impact and erosion. Safety of personnel and rig is enhanced.

BOP/Diverter Control Systems

MULTIPLEX AND HYDRAULIC CONTROL SYSTEMS FOR SUBSEA BLOWOUT PREVENTER STACKS

Multiplex Subsea Control Systems: State-of-the-art microprocessor-based multiplex control techniques use software and microelectronic circuitry to provide fast response and redundancy. Painstaking mechanical design and specially selected construction materials provide easy maintenance and superior protection for the system, to water depths of 10,000 feet or more.

Multiplex controlled BOP stack, raised from an underwater depth of more than 6,000 feet. (Transocean Offshore Inc. Discoverer Seven Seas

Conventional Hydraulic Subsea Control Systems: Based upon proven design concepts, components and subsea experience. This category includes shallow-tomedium-depth systems, generally down to the 3,000 foot range of water depth.

Hydril BOP stack on Smedvigs Drillship West Navion rated for 10,000 foot water depth.

SURFACE CONTROL SYSTEMS FOR BLOWOUT PREVENTERS


Conventional Surface Control Systems: Hydril offers control for blowout preventers used during surface drilling projects, from workover to standard drilling operations. Reliable: Field-proven in worldwide drilling operations, using components which have passed extended life cycle testing. Rugged: Hydrils experience in hostile environments provides the know-how to tailor a system to any requirements. Serviceable: Field-proven performance also includes designs that allow fast, effective service and repair.
Electro-pneumatic system for controlling BOPs.

HYDRIL

39

Service
REMANUFACTURED EQUIPMENT AND OVERHAUL AND REPAIR SERVICES

Hydril servicemen install new Hydril rubber packing unit, seals, and head to a remanufactured 21-1/4 annular blowout preventer.

FOR RAM AND ANNULAR BLOWOUT PREVENTERS, PULSATION DAMPENERS, AND DRILL STEM VALVES
Hydril provides fast delivery and quick turnaround on remanufactured equipment by buying used BOPs, rebuilding them, and maintaining an inventory. These BOPs meet Hydrils high performance standards for used equipment, but they cost less than a new blowout preventer. Customers receive value, quality, reliability, and economy. There is no comparison between a Hydril remanufactured BOP and other used BOPs on the market. All Hydril remanufactured BOPs carry a 12 month warranty. An owners certification book documents all inspections, charts of tests, and manufacturing procedures.
For more information, request the brochure, Hydril Remanufactured Equipment and Overhaul and Repair Services.

Hydril products are supported by a worldwide network of independent Authorized Repair Facilities equipped to provide comprehensive service for the companys ram and annular blowout preventers, pulsation dampeners and drill stem valves. In most circumstances, Hydril evaluates and services BOPs at regional Repair Service Centers. In remote locations, a Hydril serviceman can inspect at the rig site and can often supervise local repair work at a selected regional shop. This minimizes down time and costly shipping expenses. Hydril supports its products and its customers through a global network of service and manufacturing facilities. In Houston, Hydril operates three manufacturing plants. Other U.S. based locations offer field service assistance and sales expertise. Hydril has a worldwide presence with international sales offices, field service personnel, Authorized Repair Facilities and manufacturers representatives.

Hydril buys selected used BOP equipment and parts for remanufacturing. Hydril has strict procedures for the remanufacturing process, taking no shortcuts to value, quality, and reliability. All remanufacturing is closely controlled on a dedicated line in Houston, Texas.

40

HYDRIL

Reliable Replacement Parts


HYDRIL MANUFACTURES PARTS IN A FULL RANGE OF SIZES, PRESSURE RATINGS AND ELASTOMERS.

Diaphragms for Pulsation Dampeners

Packing Unit and Seals for Annular Blowout Preventers

Diverter Packing Unit and Seals

Hydril Variable Ram (HVR) Packer

Bonnet Seal for Ram BOP

LL Packing Unit

Top Seal for Hydril Variable Ram (HVR)

MD Packing Unit

Ram Blocks and Rubber for Ram Blowout Preventers

HYDRIL

41

Houston, Texas 281.449.2000 www.hydril.com pcgeneral@hydril.com