Physics solution for Velocity Calculation:

Solution:
(a) Handling cost = 667 . 0 $ min 2 min) 60 / 20 ($
0
= =
h
t C , which is a constant line.
Machining cost= V V t C
m
/ 349 $ )) 02 . 0 ( 12 / 4 20 )( 60 / 20 ($
0
= = t
V t
m
/ 1047 = min
Average tool life
10
22
10 27 . 2
V
T

=
Tool changing cost =
9 20
0
10 15 . 6 / V T t t C
m c

=
Tool cost =
9 19
10 3 . 2 / V T t C
m pt

=
V
Handling
Cost
Machining
Cost Tool Cost
Tool Changing
Cost Total Cost
50 0.667 6.980 0.00045 0.00012 7.647
100 0.667 3.490 0.23 0.0615 4.387
103 0.667 3.388 0.3 0.08 4.355
150 0.667 2.327 8.84 2.34 11.834



From the plots, the optimum velocity is 103 fpm.
(b)
103
60
20
5 4
60
20
1
1 . 0
1
172
1 . 0
min
=
(
(

|
|
|
.
|

\
|
+
|
.
|

\
|

= V fpm, so RPM = 98
4
103 12 12
min
=

t t D
V
rpm.

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0
2
4
6
8
10
12
14
50 100 103 150
Handling cost
Machining Cost
Tool Cost
Tool changing cost
Total cost