FACSIMILE SYSTEM
FIELD ENGINEERING MANUAL MEUK version 1
5 February, 2008
Safety Information
LED Safety Label
A LED safety label is attached to the outside of the machine as shown below.
Battery Precautions
Important: Muratec does not recommend the independent replacement of the batteries. The batteries are sold only as component parts of the Main Control PCB and Voice PCB, and cannot be purchased separately from Muratec. Ni-MH (Nickel Metal Hydride) batteries are installed inside the machine as back up memory batteries. Be sure to dispose of them according to local, state and federal regulations.
Table of contents
Safety Information ..................................................................................................................................a
4.5 Service Call Error ..........................................................................................................................4-8 4.6 Error Codes .................................................................................................................................4-13 4.7 LCD Failure .................................................................................................................................4-16 4.8 Machine malfunction ...................................................................................................................4-17 4.9 The Image Quality Problems .......................................................................................................4-27
6 Options ...................................................................................................6-1
6.1 Paper cassette ..............................................................................................................................6-1 6.2 Conformation Stamp .....................................................................................................................6-4 6.3 Page Counter ................................................................................................................................6-5 6.4 PCL printer controller ....................................................................................................................6-6 6.5 OfficeBridge Expansion kit ............................................................................................................6-8 6.6 Network Interface Board..............................................................................................................6-10 6.7 Scanner heater ............................................................................................................................6-12 6.8 Cassette heater ...........................................................................................................................6-14
ii
1 General Description
1.1 Product Description
1 2 3 4 5 6 7
ADF glass Platen cover Document pad Document glass Fuser cover (C2) Right cover Right cover release lever (C1)
8 9 10 11 12 13 14
Paper loading guide Bypass tray Lower right covers (paper cassette) Paper level indicator Paper cassette Front cover Control panel
1-1
15 16 23 17
18
22
24
19 20 21
15 16 17 18 19
Paper output area Ventilation slot Power switch Power jack Handset jack
20 21 22 23 24
External telephone line jack Telephone line jack USB port 10Base-T/100Base-Tx port* Additional phone line jack
6 7
5 4 3 2 1
1 2 3 4
Drum cartridge lock lever (B4) Drum cartridge The charging needle cleaning rod (B7) LED print head cleaning rod (B6)
5 6 7
Toner cartridge Drum cartridge lock lever (B3) Feeder roller release lever
1-2
1.2 Specifications
Item Type Telephone network Compatibility Coding method Modem speed Dual Access LCD Scanning method Recording method Acceptable document size Specifications / Comments Desktop type PSTN (Public Switched Telephone Network) or equivalent. ITU-T T.4 and T.30 ITU-T-standard MH, MR, MMR and JBIG 33600, 31200, 28800, 26400, 24000, 21600, 19200, 16800, 14400, 12000, 9600, 7200, 4800 and 2400 bps Allows up to three simultaneous operations. LCD: 15 characters x 5 lines (Touch panel : bottom line only) Language: English, German Black and White Dry electrophotographic (LED) printer <ADF, RADF> Single sheet Two or more sheets Max: 297 (W) x 432 (L) mm 297 (W) x 420 (L) mm Min: 120 (W) x 100 (L) mm 148 (W) x 105 (L) mm Paper weight: 35 128 g/m2 52 105 g/m2 Thickness: 0.05 0.15 mm 0.07 0.12 mm <FBS glass> Max: 297 (W) x 420 (L) mm Min: No limit A4 : 50 sheets, B4 : 40 sheets, A3 : 30 sheets A4 : 50 sheets, B4 : 25 sheets, A3 : 25 sheets <Transmission> horizontal x vertical (in dots/inch x in lines/inch) Normal: 203 x 98 Fine: 203 x 196 Super fine: 406 x 392* or 600dpi 600lpi Grayscale: 203 x 196
*: In the case that the remote fax has the ability of 406 x 392. If not, the superfine resolution is 203 x 392, and the grayscale resolution in feeder transmission is 203 196.
Effective Scanning width Transmission speed Document Memory Document memory backup Printing resolution
<Copy> 600 x 600 dpi <Scanner> 200 dpi 200 dpi x 200 lpi 300 dpi 300 dpi x 300 lpi 600 dpi 600 dpi x 600 lpi 294 mm (Fax), 297 mm (Copy) Under 3 seconds (Super G3) Based on transmission of ITU-T Test Document 1 to a Muratec fax machine. 64 MB (4665 pages) 72 hours The backup battery requires about 24 hours to reach full charge after power to the fax unit is restored. 600 dpi
1-3
Item Printing speed Simplex Duplex Toner yield Drum yield Print margin Acceptable recording paper
Specifications / Comments MFX-2720 MFX-2200 MFX-2725 MFX-2225 27 ppm 22 ppm 9 spm 8 spm
(When loading A4-sized paper from 1st paper cassette.) Approx. 10,000 or 20,000 sheets (A4, 6 document coverage under 3-pages interval printing.) Approx. 100,000 pages 0,000 ,000 (A4, paper under 3-pages interval printing.) Reading edge, Trailing edge, Left edge and Right edge: 3 mm Simplex printing <Paper cassette> A3, A4, A4(LEF), A5, A5(LEF), B4, B5, B5(LEF), F4, 8K, 16K, 16K(LEF), Letter, Letter(LEF), Legal, 11x17, Half-letter, Half-letter(LEF), Executive, Executive(LFE) Paper weight: 60 90g/m2 <Bypass tray> Plain paper: A3, A4, A4(LEF), A5, A5(LEF), B4, B5, B5(LEF), F4, 8K, 16K, 16K(LEF), Letter, Letter(LEF), Legal, 11x17, Half-letter, Half-letter(LEF), Executive, Executive(LFE) Postcard Envelopes: DL, COM10, Monarch Transparency Custom size: (90 297 mm) x (140 432 mm) (Width x Length) Paper weight: 60 90g/m2 Duplex printing Plain paper: A3, B4, A4, A4 (LEF), B5, B5(LEF), A5(LEF) , <Paper cassette> 500 sheets <Bypass tray> Plain paper: 100 sheet Postcard/Transparency: 30 sheets Envelopes 10 sheets Approx. 250 sheets Face down Ambient temperature: 10 C to 32 C Relative humidity: 20 to 80 with no condensation 230 VAC 10 50 Hz 0
Receive paper tray capacity Printouts exit Environmental conditions Power requirements
1-4
Specifications / Comments MFX-2720 MFX-2200 Sleep mode (W) 8.5 Energy save mode (W) 20 Standby (Wh) 57 Memory Transmission (W) 21 Reception (W) 920 Copying (W) 920 Maximum (W) 920 MFX-2700 MFX-2200 MFX-2725 MFX-2225 MFX-2720 MFX-2320 MFX-2725 MFX-2225 1 cassette 4 cassettes 1 cassette 4 cassettes 1 cassette 4 cassettes 1 cassette 4 cassettes
Dimensions
597.2 x 679.7 x 626.5 mm 597.2 x 679.7 x 998.5 mm 600.3 x 686.9 x 634.8 mm 600.3 x 686.9 x 1006.8 mm Approx. 55.8 kg Approx. 88.8 kg Approx. 57.8 kg Approx. 90.8 kg
Weight
Optional products
without consumables Second, third and fourth paper cassette Conformation stamp Mechanical page counter PCL printer controller Network interface board OfficeBridge board Scanner heater Cassette heater
1-5
2 Machine Composition
ADF model (MFX-2700 and MFX-2200)
45 6 7 8 9
3 2 1 42 41 40 39 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
38 37 36 35
34
33 32 31
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Feed roller DS2 Press roller DRS Exit roller Separator roller DW2 DW1 DL1 Lens CCD Exit roller A Exit roller B Cleaning roller Heat roller Lamp Heater Press fuser roller Cleaner blade Charge unit OPC drum LED head
22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
Transfer roller Magnet roller Regist roller Regist shaft Pickup MP roller Separator roller Ritard roller Pickup roller Feed roller Agitator paddle Agitator screw A Agitator screw B Toner screw B Toner agitator paddle Toner screw A Ozone filter Fan Mirror C Mirror A Mirror B Lamp
2-1
Detects whether there is a document on the tray or not Detects the leading and trailing edge of the feeding document
Detects the length of the document on DL1 the tray Detects the width of the document on the DW1, DW2 tray
2-2
2 1
1 Reflector Tape The Reflector Tape reflects the light from the Exposure Lamp and supplements its illumination. 2 Exposure Lamp A Cold Cathode Fluorescent Lamp (CCFL) is used to illuminate the original. 3 Mirror Directs the reflected light from the original to the lens.
2-3
9 10 13 12 11
1 2 3 4 5 6 7
APS sensor BIS sensor Caridge B Document size detection sensor FBS motor Inverter Lens
8 9 10 11 12 13
2-4
2-5
[12] [15]
[9]
[8]
[7]
[1] Lower registration roller [2] Upper registration roller [3] Separation roller [4] Separation pad [5] Pickup roller [6] Document supply tray [7] Upper delivery reversal roller [8] Lower delivery reversal roller [9] Read roller 2 (lower) [10] Read roller 2 (upper) [11] Platen roller [12] Read roller [13] Read roller 1 (upper) [14] Read roller 1 (lower) [15] White sheet
2-6
Relay PCB
The names in Sensor Text DW2 DW1 LAST DL1 DL2 EXIT DS2 DRS TXIL DS1
PI5 PI4
PI7
PI6 PI8
PI1
<Motors, Clutch, Solenoids, PCBs, etc.> Symbol M1 M2 SL1 SL2 PCB1 PCB2 Name Motor Solenoid ADF driver PCB Relay PCB Function Feed motor Pickup motor Roller release solenoid Stamp solenoid RADF control Repeating for sensors in document pickup tray/Document width detection ADF driver PCB CN4 CN11 CN5 CN6 CN7
SL2
2-7
Basic Construction
Electric circuits of the RADF are controlled by the Scanner RADF PCB and Main PCB.The Main PCB detects the signals received from the host machine to output the signals that drive DC loads such as motors and solenoids at the predetermined timings. The Main PCB does not have a memory area data (service mode, etc.) is stored in the Main PCB.
Motor Sensor
Solenoid
CN1 CN2 CN10
+3.3V +24V
P151 P150 P140A P14A
Main PCB
2-8
Basic Operation
Drive Mechanism and Signals
The RADF is a document feeder exclusively for stream reading. The RADF uses two motors to pick up and feed document paper. Name (symbol) Feed motor (M1) Pickup motor (M2) The drive mechanism and signals are shown below.
[1] (EXIT)CN89 (STMPSOL)CN62 (SIZEW1)CN75 (SIZEW2)CN76 (RKSOL)CN52 (SIZEL1)CN72 [13] PI4 PI2 [15] PI1 (SIZEL2)CN71 PI5 [14] (READ)CN86 (REG)CN83 (EMPTY)CN93 CN4 (LAST)CN73 [10] CN11
PI11
PI7 PI8
PI6
[1] ADF driver PCB [2] Document detection signal [3] Document detection signal [4] Pickup motor drive signal [5] Document placement signal [6] Stamp solenoid drive signal [7] Document placement signal [8] Feed motor drive signal [9] Roller release solenoid drive signal [10] Last document detection signal [11] Paper size (width) identification signal 1 [12] Paper size (width) identification signal 2 [13] Paper size (length) identification signal 1 [14] Paper size (length) identification signal 2 [15] Relay PCB
2-9
PI3
[11]
[12]
[2] [3]
[4]
[5] [6]
[7] [8]
[9]
The RADF has four operation modes. The RADF operates in the operation mode specified by the host machine to perform printing. Operation mode names, brief outline of operations, and associated print modes are given in the following table: Operation mode name [1] Forward pickup/delivery Outline of operation Picks up, reads, and then delivers an document. Associated print mode Single-sided document > Simplex printing Single-sided document > Duplex printing (This operation is performed for documents with the same width/different width.) Picks up, reads, reverses, and Double-sided document > delivers an document. Duplex printing Double-sided document > Simplex printing (This operation is performed for documents with the same width/different width.)
The document flows as shown below. Note: This operation is performed for all single-sided documents irrespective of whether document widths are the same or different.
Document
Pickup
Delivery
Formation of loop
End of job
Reading
2-10
The document flow is shown below. Note: This operation is performed for all double-sided documents irrespective of whether document widths are the same or different.
Document
Pickup
Feed
Formation of loop
Reversal
Formation of loop
Reading
to next page
Feed
Feed
Idle feed
Reversal
Delivery
Feed
End of job
2-11
Document Detection
Outline
The RADF detects a document using either one of the two methods depending on the print mode. - Normal print mode (other than mixed size print mode and banner paper mode) - Mixed size print mode and banner paper mode a. Normal print mode (other than mixed size print mode and banner paper mode) In the normal print mode, the following four document detection functions are used: Function Document presence/ absence detection Last document detection Initial document size detection - Longitudinal direction - Lateral direction Sensor used (symbol) Description Detects whether there is an document Document set sensor (PI11) on the document pickup tray. Detects whether the document being Last document detection sensor picked up is the last one. (PI3)
Detects the length of the document placed on the document pickup tray. Detects the width of the document placed on the document pickup tray.
Document length sensor 1/2 (PI4/ PI5) Document width sensor 1/2 (PI2/ PI1)
b. Mixed size print mode and banner paper mode In the mixed size print mode and banner paper mode, the following three document detection functions are used: Function Document presence/ absence detection Last document detection Sensor used (symbol) Description Detects whether there is a document Document set sensor (PI11) on the document pickup tray.
Detects whether the document being Last document detection sensor picked up is the last one. (PI3) Document length detection Detects the document length Read sensor (PI7) according to the distance from the position where the read sensor (PI7) turns on to the position where the read sensor (I7) turns off.
The Document set sensor (PI11) detects presence/absence of a document on the document tray. When a document is placed on the document tray, the detection lever moves the light shielding plate to allow light to pass thorough the photo interrupter. Thus, the Document set sensor (PI11) generates an document detection signal (EMPTY) to notify the host machine that an document is placed on the document tray via the ADF driver PCB.
ADF driver PCB EMPTY
Document
2-12
The last document detection sensor (PI3) and Document set sensor (PI11) detect whether the document being picked up is the last one. When the trailing edge of the last document has moved past the last document detection lever, the detection lever moves the light shielding plate to allow light pass through the photo interrupter. Thus, the last document detection sensor (PI3) generates a last document detection signal (LAST). When the last document has moved past the document sensor (PI11), an document absence signal (EMPTY) is generated to notify the host machine that an document being picked up is the last one via the ADF driver PCB.
ADF driver PCB EMPTY Detection lever
Document
PI11 PI3
The document length sensor 1 (PI4) and document length detection sensor 2 (PI5) detect the longitudinal size of the document placed on the document tray, and the document width sensor 1 (PI2) and document width sensor 2 (PI1) detect the lateral size of the document. When an document is placed on the document tray, detection levers of the two document length sensors move the light shielding plate to allow light pass through the photo interrupter. If the slide guide is adjusted to the document size, the two document width sensors mounted inside the document tray are shielded by the light shielding plate mounted at the bottom of the slide guide. Document sizes are determined by the combination of the ON/OFF states of document length sensors and the combination of ON/OFF states of document width sensors.
PI5 PI4
PI2
LAST
PI1
2-13
The following tables show the relationships among document width sensors, document length sensors, and document sizes. 1. AB type Sensor name Document width Document width Document length sensor 1 sensor 2 sensor 1 A3 ON ON ON B4 OFF ON ON A4R OFF OFF ON B5R ON OFF ON A4 ON ON OFF A5R ON OFF OFF B5 OFF ON OFF A5 OFF OFF OFF B6 ON OFF OFF Document length sensor 2 ON ON OFF OFF OFF OFF OFF OFF OFF
Size
2. Inch type Sensor name Document width Document width Document length sensor 1 sensor 2 sensor 1 11 x 17 ON ON LGL OFF ON LTRR OFF ON LTR ON OFF STMT OFF OFF Document length sensor 2 ON ON OFF OFF OFF
Size
2-14
Document Pickup/Separation
Basic Pickup Operation
With a document placed on the document tray, pressing the print start key will picks up the document in the following manner. a. Pickup operation When the pickup motor (M2) turns in reverse direction, the pickup roller unit lowers to rotate the pickup rollers, thus feeding the document. The stopper rises in conjunction with the pickup roller unit. The separation sheet and pad are used to prevent multiple sheets from being fed together.
M2 Pickup roller unit One-way clutch Document One-way clutch M2 Pickup roller unit Document
Stopper
Separation pad
Separation sheet
b. Formation of loop While the pickup motor (M2) is turning in the reverse direction, the document is fed against the registration roller that is stopped by the idling one-way clutch to form a loop, thus preventing the document from skewing.
Registration Loop formation 1 roller
c. Feed The pickup motor (M2) and feed motor (M1) turn in the forward direction to raise the paper pickup roller unit, feeding the document to the read standby point with the registration roller and read roller. When the document reaches the read standby point, the pickup motor (M2) and feed motor (M1) stop.
Registration roller M1 M2
Read roller
2-15
d. Stream reading When the leading edge of the document reaches the read standby point, an image leading edge signal is sent to the host machine to start stream reading. Stream reading is a scan mode in which the document is moved on the optical system's glass using the platen roller. The read image is stored in the memory of the host machine.
M1 Platen roller
Document
Stopper arm
Pickup motor (M2)
Feed roller
Separation pad
2-16
Pickup Timing
Start key ON or document pickup signal input Document placement
Document separation/feed Document set sensor (PI11) Registration paper sensor (PI8) Read sensor (PI7) Delivery reversal sensor (PI6) Pickup motor (M2) Feed motor (M1) Image leading edge signal : Reverse rotation of motor Document reading
Loop formation
Read standby
CN11 KMOT_A
IC1 Motor driver
4 5 6 3 2 1
M2
CN1
The pickup motor of the RADF is controlled by MD0008(IC2) on the Scanner RADF PCB. The MD0008(IC2) on the Scanner RADF PCB outputs drive pulses to the pickup motor according to the selected print mode (magnification, operation mode, timing, etc.). The pickup motor is a stepping motor. Its rotation direction and speed are controlled by changing the order of output pulses (KMOT_A, KMOT_A*, KMOT_B, and KMOT_B*) and frequency.
2-17
Document Reversing
Basic Operation
There are two types of document reversal operation: one that is performed from the top to the reverse side of the document and the other that is performed from the reverse side to the top of the document. Since the basic operation methods are identical, only the reversal operation performed from the reverse side to the top is discussed below. a. Top side pickup The feed motor (M1) drives the read roller and platen roller to scan the surface of the document. After completion of reading, the delivery reversal roller feeds the document to the delivery unit.
M1 M1 Delivery reversal roller
SL1
b. Reversal/feed 1 When the trailing edge of the fed document moves past the delivery reversal sensor (PI6), the feed motor (M1) stops. Immediately after this, the feed motor start turning in the reverse direction to feed the document to the registration roller, then stops. At this time, the roller release solenoid (SL1) turns on to release the pressure of the delivery reversal roller.
M1 M1
c. Reversal/feed 2 The feed motor (M1) turns to feed the document to the read standby point and stops. Thus, the document has been reversed. Next, the document is picked up again and read, turning off the roller separation solenoid. After this, the document is reversed again, fed, and delivered.
Registration roller M1 M2
Delivery reversal roller M1
SL1
Read roller
2-18
Operation Sequence
Start key ON or document pickup signal input Document placement
Document separation /feed Document set sensor (PI11) Registration paper sensor (PI8) Read sensor (PI7) Delivery reversal sensor (PI6) Pickup motor (M2) Feed motor (M1) Roller release solenoid (SL1) Image leading edge signal : Reverse rotation of motor
Loop formation Read standby Reversal standby Loop formation Reverse rotation Forward rotation
Document reading
Document reversal
Document Feeding/Delivery
Basic Operation
After stream reading on the document glass, the document is delivered to the document delivery unit as discussed below. a. Document feed/delivery After moving past the reading position, the document is fed by the delivery reversal roller driven by the feed motor (M1) turning in the forward direction. The deliver reversal motor is normally pressurized the roller release solenoid turns on only when the document is reversed for duplex printing.
M1 Delivery reversal roller M1 Delivery reversal roller
SL1
SL1
Reading position
2-19
Operation Sequence
Start key ON or document pickup signal input Document placement
Document separation/feed Document set sensor (PI11) Registration paper sensor (PI8) Read sensor (PI7) Delivery reversal sensor (PI6) Pickup motor (M2) Feed motor (M1) Roller release solenoid (SL1) Image leading edge signal : Reverse rotation of motor
Loop formation
Document reading
Document delivery
Read standby
The feed motor (M1) control circuit diagram is shown below. The feed motor (M1) is a 2-phase stepping motor. This circuit mainly performs the following types of control: - Motor ON/OFF control - Motor rotation direction control - Motor speed control
+24V
IC50 MD0008
P151
CN4
IC2 Motor driver
4 5 6 3 2 1
M1
CN1
The feed motor of the RADF is controlled by the MD0008(IC50) on the Scanner RADF PCB. The MD0008(IC50) on the Scanner RADF PCB outputs drive pulses to the feed motor according to the selected print mode (magnification, operation mode, timing, etc.). The feed motor is a stepping motor. Its rotation direction and speed are controlled by changing the order of output pulses (RMOT_A, RMOT_A*, RMOT_B, and RMOT_B*) and frequency.
2-20
Detecting Jams
Jam
The RADF detects a jam using the sensors shown below. Document jam check timings are stored in the ROM on the Main PCB to check whether a jam has occurred according to presence/absence of the document at the relevant sensor position.
PI6: Delivery reversal sensor PI7: Read sensor PI8: Registration paper sensor PI10: Cover open/close sensor PI11: Document set sensor
Power Supply
Power Supply
The power supply lines are shown below. The RADF is powered via two power supply lines (24 V and 3.3 V) from the host machine.
24V
Host machine
24V
- Motor - Solenoid
CN10 CN2
3.3V
- Sensor
2-21
Stamp Operation
Outline
If the stamp function is selected in the FAX mode of the host machine, the stamp solenoid drive signal (STMP_SOL) from the ADF driver PCB drives the stamp solenoid (SL2) to affix a stamp indicating that the document has been read or sent.
Document
In the stamp mode, the feed speed is set to 118 mm/s after completion of document reading. The document stops when it has been fed 21.45 mm since detection of tuning off of the delivery reversal sensor, where the stamp is printed. The solenoid drive time is 50 ms, and the stamp is affixed at the position which is about 10 mm away from the trailing edge of paper.
Start key ON or document pickup signal input Document placement
Document separation/feed
Document set sensor (PI11) Registration paper sensor (PI8) Read sensor (PI7) Delivery reversal sensor (PI6) Pickup motor (M2) Feed motor (M1) Roller release solenoid (SL1) Image leading edge signal Stamp solenoid (SL2)
Document reading
STMP_SOL
Document delivery
Loop formation
Read standby
Note: Fresh out of the package, the stamp cartridge is good for about 7,000 documents.
2-22
If there is a duplex printing unit, the machine can print both sides of the paper (duplex printing). When the first side of the paper is printed, it is transferred to the exit. However after a few steps after Switchback (SWBK) sensor detected the trailing edge, the exit roller rolls in reverse and the paper is transferred to the image processing area by the duplex rollers. It reaches to the image transfer area turned inside out, and the duplex side of the paper is printed.
2-23
9. Cleaning 10. Erase 2. Drum Charging 8. Discharge Plage 3. LED Exposure 4. Development 1. OPC Drum 7. Image Transfer 6. Manual Bypass 5. Paper Feed
The image processing is roughly divided into the following steps: 1. OPC Drum Changes the image of the original projected onto the surface of the OPC drum to a corresponding electrostatic latent image. 2. Drum Charge Generates a negative DC charged layer on the surface of the OPC Drum. 3. Drum Exposure The LED light strikes the surface of the OPC Drum, creating an electrostatic latent image. 4. Development Negatively charged toner adheres to the latent image on the OPC Drum surface. DC negative bias voltages are applied to the Sleeve/Magnet rollers, thereby preventing toner from sticking to the background. 5. Paper Feed Feeds sheets of paper from the appropriate paper source. 6. Bypass Paper Feed Feeds sheets of paper from the bypass source. 7. Image Transfer A positive charge is applied to the Transfer roller to transfer the visible image on the surface of the OPC Drum onto the paper. 8. Discharge Plate The discharge plate removes the potential charge from paper. 9. Cleaning Residual toner is scraped off the surface of the OPC Drum. 10. Erase The OPC Drum is exposed to light, which effectively neutralize any residual charge on the surface of the OPC Drum. 11. Fusing Heat and pressure fuse toner on the paper . 12. Paper Exit Feeds paper out of the MFP onto the exit tray.
2-24
The LED exposure area depends on the paper size. The image lacks each edge of the paper for 3mm because of non-exposure area.
3mm 3mm
3mm
3mm
2-25
The drum cartridge consists of charge section / drum / developing section / cleaning section.
4 5
6 7 8 10
1 2 3 4 5 Eraser Charge unit Waste toner screw Cleaner blade Waste toner paddle
9
6 7 8 9 10 OPC Drum Magnet roller Agitator paddle Agitator screw A Agitator screw B
2-26
2-27
2.3.4 Development
The toner supplied from the toner cartridge is stirred by the agitator and paddle, and is transferred to the developing roller. The developing roller consists of a magnet roller and a sleeve roller turning around it. The developing roller transfers the toner to the OPC drum. The toner on the drum surface is controlled by the developing bias on the developing roller.
ATDC sensor
The ATDC sensor is at the bottom of the toner cartridge. The toner density (T/D) in the developing unit is detected by a magnetic permeability sensor. When the toner density becomes low, the RX motor rotates the screw in the toner hopper and supplies the toner to the developing unit. The sensor is adjusted when the drum cartridge is replaced.
2-28
3
1 2 Eraser Cleaner blade 3 OPC Drum
2-29
4
1 2 Toner agitator paddle Toner agitator paddle sheet 3 4 Toner screw A Discharger
2-30
2 3
1 2
Screw
1 2
Opening
Toner screw B
2-31
2 1 3
4 5
1 2 3 Toner cartridge Toner hopper Toner supply route 4 5 Drum cartridge Toner collection route
2-32
Structure
A charge is applied to the Transfer roller to transfer the toner image formed on the surface of the OPC drum onto the paper. The image transfer current is controlled according to the size and type of paper ,whether the copy cycle is 1-sided or 2-sided, temperature and humidity . The surface of theTransfer Roller is cleaned by applying the same negative polarity as the toner.
2-33
Discharger Brush
To neutralize any charge potential left in the paper which has undergone the image transfer stage, there is the Discharge Brush fitted to the guide plate after the Transfer Roller.
Drum Scrapers
The drum scrapers mounted in the drum cartridge properly separate paper from the surface of the OPC drum.
2-34
2.3.8 Fusing
Location of the unit
The toner image transferred on to the paper is securely fixed. A heat roller system is used as the fusing system. The heat roller is heated by the lamp heater inside the roller. The toner image is securely fixed by the pressure between the heat roller and press fuser roller. A thermistor detects and controls the heater rollers temperature.
9
1 2 3 4 5 Cleaning roller Heat roller Paper separate blade Fused toner Press fuser roller
6
6 7 8 9
5
Paper Non-fused toner Lamp heater Thermistor
2-35
The cleaning roller cleans the dirt of the heat roller. It is driven by the heat roller and rotates at a circumferential velocity of 0.625 times faster than the heat roller.
2
1 2 3 Press roller Heat roller Thermostat
4
4 5
5
Thermistor Thermal fuse
2-36
2 3
5 4
1 2 3
4 5 6
2-37
2-38
or
PCB SCANER IC5 AFE IC2 MD0008 IMAGE PROCESSING IC1 Driver. PCB ADF
Lithium battery
Gate
SPEAKER
Audio
Gate
IC2 MD0010 SYSTEM ASIC System Bus Controller Image Bus Controller PSU-200E POWER SUPPLY Power Saved Option
CODEC (COMM) CODEC (Scanner) CODEC (Printer) USB 1.1 I/F CON
PRINTER UNIT
Main MOTOR1 Gate PCB LPH IC1 LPH control PCB CASSETTE LED HEAD Main MOTOR2
(*1) Cpmmected to the Ni-MH battery (*2) Cpmmected to the Lithium battery
RJ11
or
PCB SCANNER RADF IC5 AFE IC2 MD0008 IMAGE PROCESSING IC50 MD0008 ADF CONTROLER ADF driver PCB Driver. Senser. PCB PRT FEED MOTOR IC1 Driver.
RJ45
Gate
IC2 MD0010 SYSTEM ASIC PSU-200E System Bus Controller Image Bus Controller POWER SUPPLY Power Saved Option CODEC (COMM) CODEC (Scanner) CODEC (Printer) USB 1.1 I/F
CON
FBS MOTOR
Gate
MOTOR1
Main
(*1) Connected to the Ni-MH battery (*2) Connected to the Lithium battery
PCB CASSETTE
LED HEAD
HIGH VOLTAGE POWER SUPPLY
MOTOR2
Main
2-39
Note: Note:
CCD PCB
The CCD PCB scans the document with 600 dpi CCD, and transfer the image signal (analog) to the Scanner PCB.
PRT PCB
The PRT PCB detect the sensors in the printer unit. It controls the clutch.
2-40
LPH PCB
The LPH PCB changes the print serial data on the Main control PCB to a data format for LEDPrintHead, and transfer the data to the LED-Print-Head. It reads the LED individual difference correction data, and adjust the print density automatically.
Panel PCB
The Panel PCB controls the LCD. It scans the keys on the panel and on the LCD.
Voice PCB
The Voice PCB outputs the voice guidance. The nickel metal hydride battery to back-up the SDRAM of the Main control PCB, is equipped on the voice PCB.
2-41
LINE
TEL1
PC4
OH
TEL2
NCU PCB block diagram Major components of the NCU IC1: AFE (Analog Front End) IC1 has the following functions: Off Hook (The establishment of DC loop state): It makes the quiescent state from the loop state. CI detector: It detects the ringing signal. OH detector: It detects the state of On-hook or Off-hook of the external telephone. IC2 IC2 controls the IC1. It also sets the parameter of the IC1. H relay It exchanges the connection for the Tel1 and Tel2 line connection. Normally, it is connected to the line, makes AC loop and detects Off-hook by line current. When it is connected to the private line, the line current is not available but it is supplied private current from the MFP. CI detector Detects the calling signal. OH detector Detects the hook condition of the second telephone unit. Normally, IC1 detects the hook condition. When the second telephone is connected to the private line, PC4 detects the hook condition.
2-42
SW
INPUT AC CN1
FUSE LINE FILTER RECTIFICATION/ LEVEL RECTIFICATION/ LEVEL
OUTPUT CN2
+24.0V 3 4 5 6 CONTROL +24V HEATER CONTROL 1 CONTROL IC HEATER CONTROL 2 CONTROL DC/DC + +5.0V 11 12
01
PC1A
CONTROL DC/DC +
+3.3V
13 14 7 8 9 10 15 16 2
PT101
HC1
2-43
+24V
Charge(-)
Control Signal
G rid(-)
PCB HVPS
D eveloper(-) Analog Signal
2-44
3 Adjustment Procedures
3.1 Field Service Program Modes
The machine feature maintenance modes for machine adjustment. Each mode is listed below along with the command used to activate the mode and a brief functional description. Note: When you press * , you will hear short beeps. However continue the operation, as there is no problem. Set or Clear Machine Parameters ................................................................... <Menu>, <*>, <0>, <0> Used to set or clear machine parameters. Set or Clear Memory Switches ........................................................................ <Menu>, <*>, <0>, <1> Used to set or clear memory switches. Clear Programmed Data / User Settings ........................................................ <Menu>, <*>, <0>, <2> Erases user-programmed information (date, time, TTI, address book, etc.) and any docu, ments stored in memory. All RAM Clear .................................................................................................... <Menu>, <*>, <0>, <3> Erases same information as Clear Programmed Data / User Settings function along with resetting all of the memory switches and unique switches to factory defaults. Set or Clear Unique Switches.......................................................................... <Menu>, <*>, <0>, <4> Used to set or clear Unique switches. T.30 Monitor ...................................................................................................... <Menu>, <*>, <0>, <5> Used to print a G3 procedural summary of the fax communication. Printer maintenance ......................................................................................... <Menu>, <*>, <0>, <6> Access this mode to determine the cause of the Call Service error message. ccess Or, when replaced the Fuser unit or Image transfer roller, reset the counter using this mode. hen ransfer , Monitor Speaker ............................................................................................... <Menu>, <*>, <0>, <8> Use to hear the signal sound with machines speaker during fax transaction. Test Modes ........................................................................................................ <Menu>, <*>, <0>, <9> Allows the technician to perform a series of diagnostic tests. Print Machine Parameters, Memory Switches and Unique Switches List ....................................................................................... <Menu>, <*>, <1>, <0> Prints a list of the machine switch settings showing the default settings and current settings. Factory Functions ........................................................................................... <Menu>, <*>, <1>, <1> Allows the technician to perform a series of diagnostic tests. Line Tests .......................................................................................................... <Menu>, <*>, <1>, <2> s Allows the technician to perform a series of diagnostic tests. Mirror Carriage Transfer Mode ........................................................................ <Menu>, <*>, <1>, <4> Perform it before installing the fax machine. Set or clear the consumable order sheet ....................................................... <Menu>, <*>, <1>, <5> Used to set or clear the consumable order sheet. DRAM Clear ....................................................................................................... <Menu>, <*>, <1>, <6> Used to clear a DRAM. Clear Life Monitor ............................................................................................. <Menu>, <*>, <1>, <7> Used to clear a Life monitor keeps a count of the pages scanned, etc. Clear option modules SRAM .......................................................................... <Menu>, <*>, <1>, <8> , Used to clear a SRAM of option module. Set Service Code .............................................................................................. <Menu>, <*>, <1>, <9> Used to protect to clear a Life monitor. Life Monitor Maintenance ................................................................................ <Menu>, <*>, <2>, <0> , When the main PCB has been replaced, you should register the previous several counter values of the life monitor. Sensor Input test ............................................................................................. <Menu>, <*>, <2>, <2> , Sensor diagnostic test. 3-1
Printer diagnostic mode .................................................................................. <Menu>, <*>, <2>, <3> , Printer diagnostic test. Network service mode .................................................................................... <Menu>, <*>, <2>, <4> ode , Used to display the server sumcheck, export/import the network setting data or to initialize the network settings. Flash ROM Sum check ..................................................................................... <Menu>, <*>, <2>, <9> , Used to confirm flash ROM Check Sum after the software is overwritten. Service Report setting ..................................................................................... <Menu>, <*>, <4>, <2> , Used to enter location where to send the service report. Printer registration adjustment ....................................................................... <Menu>, <*>, <4>, <3> , Used to adjust the printer registration. Printer trouble reset ......................................................................................... <Menu>, <*>, <4>, <5> , Used to delete the error message on the LCD. Cleaning mode .................................................................................................. <Menu>, <*>, <4>, <6> , Used to rotate the feed roller and registration roller for cleaning. Voice test........................................................................................................... <Menu>, <*>, <4>, <7> , Used to test the voice guidance. Set or Clear Network Switches........................................................................ <Menu>, <*>, <5>, <1> Used to set or clear Network switches. Security function maintenance ....................................................................... <Menu>, <*>, <5>, <2> Used to edit the security function regardless of the registered protect passcode. Black ratio measuring ...................................................................................... <Menu>, <*>, <5>, <4> Used to measure the black ratio of any document. Service function menu ..................................................................................... <Menu>, <*>, <7>, <7> Displays all the available field service program modes shortcuts. Update the software ......................................................................................... <Menu>, <*>, <9>, <6> Used to upgrade the software using the CF (Compact Flash) card. Quick installation mode ................................................................................... <Menu>, <*>, <9>, <9> You can set the initial setting mode, consumable order sheet setting and service report setting continuously.setting continuously.
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3. Call up the desired switch by pressing < > or < >, or by pressing the numeric keypad.
4. Press [Enter].
5. To navigate through the machine parameter settings: The bits are ranged from 7 (left) to 0 (right). Press < > or < > of the cursor key to move the cursor. Press <0> or <1> on the numeric keypad, or < > or < >, to change the bit value. Press [Enter] to save the setting of the displayed parameter and return to the machine parameter edit screen. Press [Close] not to save the setting of the displayed parameter. 6. If you want to set other machine parameters, repeat step 3-5. Otherwise, proceed to step 7. 7. Press <Reset> to return the machine to standby. Note: You can confirm the initial setting of each Machine parameter by the Machine Parameters List. The Machine Parameters List will be printed by pressing <Menu>, <*>, <1>, <0>.
3. Press [Yes]. The machine parameters will reset to factory defaults. Note: To finish the operation without clearing the parameters, press [No]. 4. Press <Reset> to return the machine to standby. 3-3
See table below Note: The setting of this switch is available only when setting other than 0 dB (and this setting is used instead o f Memory Switch 011, bit 3-0.)
Machine Parameter 002 ~ 006 Factory use only Machine Parameter 007
Switch 7 6 5 4 3 2 1 0 Initial Setting 0 0 0 0 0 0 1 1 Adjust Not used Not used Not used Not used Not used DRAM capacity indication on the Expansion Memory n PCB DRAM capacity indication on the Expansion Memory n PCB DRAM capacity indication on the Main PCB n Usage/Comments
This switch indicates the DRAM capacity. (This switch is read only, do not set any character) You can see the memory capacity by how many 1 is indicated on the LCD. One 1 means 32 MB. For example, if two 1 are indicated, i.e. 011, the DRAM capacity is 32 MB x 2 64 MB.
3-4
+25 steps 00011001 : +20 steps 00010100 : +10 steps 00001010 : 00000000 : -10 steps 10001010 : -20 steps 10010100 : -25 steps 11111101
3-5
63 steps 00111111 : 00100000 : 00010000 : 00001000 : 00000000 : 10001000 : 10010000 : 10100000 : -63step 101111111
Note: To adjust the steps for each mode, use aditional parameters. Mode Copy mode Fax mode Resolution Normal Fine Super fine / Hyper fine Ultra fine Adding Machine Parameter 431 086 087 088 089
3-6
63 steps 00111111 : 00100000 : 00010000 : 00001000 : 00000000 : 10001000 : 10010000 : 10100000 : -63step 101111111
Note: To adjust the steps for each mode, use aditional parameters. Mode Copy mode Fax mode Resolution Normal Fine Super fine / Hyper fine Ultra fine Adding Machine Parameter 432 076 077 078 079
3-7
25 steps 00011001 : 00010000 : 00001000 : 00000000 : 10001000 : 10010000 : -25 steps 10011001
Note: For adjust fax / scan mode, adjust machine parameter 454.
3-8
For copy mode, add the value of machine parameter 436. For fax mode, adjust machine parameter 455. Note: For RADF model, adjust it using the machine parameter 457.
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3-10
3-11
3-12
Machine Parameter 070 ~ 071 Factory use only Machine Parameter 072
Switch 7 6 5 4 3 2 1 0 Initial Setting 0 0 0 0 0 1 0 1 Adjust Factory use only Factory use only Left side edge document margin adjustment Each setting changes by 0.4233 mm. Left side means the side of the scanning position. Usage/Comments
Adjust this parameter when black line appears on the left edge of the printouts in following cases: While paper selection is set to Auto, A4 or B4 paper is selected in rotate printing The document set on the FBS is A5 or B5 , or the vertical length of the document is shorter than A5 or B5 . Switch 5 4 3 2 1 0 111111 : 111100 : 110010 : 101000 : 011110 : 010101 : 000101 : 000001 000000 Settings 26.67 mm 25.40 mm 21.17 mm 16.93 mm 12.70 mm 8.47 mm 2.11 mm (Initial setting) 0.42 mm 0.0 mm
3-13
Note: Add these steps to machine parameter014, when adjusting the steps for transmission with normal resolution.
Note: Add these steps to machine parameter014, when adjusting the steps for transmission with fine resolution.
3-14
Note: Add these steps to machine parameter014, when adjusting the steps for transmission with super/hyper -fine resolution.
Note: Add these steps to machine parameter 014, when adjusting the steps for transmission with ultra-fine resolution.
3-15
Machine Parameter 080 ~ 085 Factory use only Machine Parameter 086
Switch 7 6 5 4 3 2 1 0 Initial Setting 1 0 0 0 0 0 1 1 Adjust Leading edge document margin adjustment (ADF) Adjusts the leading edge margin from Document Sensor 2 (DS2) to the start of scanning the position. ADF model Fax mode Document type: Normal 1 step 2 / 300 dpi (0.0847 x 2 mm) Switch Usage/Comments 76543210 Settings +10.67 mm +5.41 mm +2.71 mm +1.35 mm 27.8 mm -1.35 mm -2.71 mm -5.41 mm -10.67 mm
63 steps 00111111 : 00100000 : 00010000 : 00001000 : 00000000 : 10001000 : 10010000 : 10100000 : -63step 101111111
Note: Add these steps to machine parameter013, when adjusting the steps for transmission with normal resolution.
63 steps 00111111 : 00100000 : 00010000 : 00001000 : 00000000 : 10001000 : 10010000 : 10100000 : -63step 101111111
Note: Add these steps to machine parameter 013, when adjusting the steps for fax mode / fine scanning.
3-16
63 steps 00111111 : 00100000 : 00010000 : 00001000 : 00000000 : 10001000 : 10010000 : 10100000 : -63step 101111111
Note: Add these steps to machine parameter 013, when adjusting the steps for fax mode / super/ hyper-fine or hyper-fine scanning.
63 steps 00111111 : 00100000 : 00010000 : 00001000 : 00000000 : 10001000 : 10010000 : 10100000 : -63step 101111111
Note: Add these steps to machine parameter 013, when adjusting the steps for fax mode / ultrafine (600dpi) scanning.
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
3-18
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
3-19
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
3-20
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
3-21
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
3-22
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
3-23
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
3-24
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
3-25
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
3-26
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
3-27
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
3-28
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
3-29
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
3-30
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
3-31
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
3-32
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
3-33
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
3-34
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
3-35
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
3-36
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
3-37
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
3-38
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
3-39
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
3-40
Note: Set this switch after setting the margin to 0 mm in Unique Switch 52. Then, after setting this switch, set the margin to the initial setting in Unique Switch 52.
Machine Parameter 178 ~ 179 Factory use only Machine Parameter 180 ~ 379 Factory use only
3-41
+25 steps 00011001 : +20 steps 00010100 : +10 steps 00001010 : 00000000 : -10 steps 10001010 : -20 steps 10010100 : -25 steps 11111101
3-42
3-43
Note: To adjust ADF model, use machine , parameter 013. Note: To adjust RADF model back page, use , machine parameter 398. Note: To adjust the steps for each mode, use aditional parameters.
3-44
Note: To adjust ADF model, use machine , parameter 014. Note: To adjust RADF model back page, use , machine parameter 399. Note: To adjust the steps for each mode, use aditional parameters.
3-45
Note: Add these steps to machine parameter 383, when adjusting the steps for copy mode. Note: Adjust the steps in 600 dpi copy.
3-46
Note: Add these steps to machine parameter 384, when adjusting the steps for copy mode. Note: Adjust the steps in 600 dpi copy.
3-47
Note: For ADF model, adjust it using the machine parameter 452.
Note: For ADF model, adjust it using the machine parameter 452.
3-48
Note: Add these steps to machine parameter 384, when adjusting the steps for transmission with normal resolution.
Note: Add these steps to machine parameter 384, when adjusting the steps for transmission with fine resolution.
3-49
Note: Add these steps to machine parameter 384, when adjusting the steps for transmission with super/hyper fine resolution.
Note: Add these steps to machine parameter 384, when adjusting the steps for transmission with ultra-fine resolution.
3-50
Note: Add these steps to machine parameter 383, when adjusting the steps for transmission with normal resolution.
Note: Add these steps to machine parameter 383, when adjusting the steps for transmission with fine resolution.
3-51
Note: Add these steps to machine parameter 383, when adjusting the steps for transmission with super/hyber fine resolution.
Note: Add these steps to machine parameter 383, when adjusting the steps for transmission with ultra fine resolution.
3-52
Note: To adjust ADF model, use machine , parameter 013. Note: To adjust RADF model front page, use , machine parameter 393. Note: To adjust the steps for each mode, use aditional parameters. Mode Copy mode Fax mode Resolution Normal Fine Super fine / Hyper fine Ultra fine Adding Machine Parameter 410 416 417 418 419
3-53
Note: To adjust ADF model, use machine , parameter 014. Note: To adjust RADF model back page, use , machine parameter 384. Note: To adjust the steps for each mode, use aditional parameters. Mode Copy mode Fax mode Resolution Normal Fine Super fine / Hyper fine Ultra fine Adding Machine Parameter 411 412 413 414 415
3-54
Note: Add these steps to machine parameter 398, when adjusting the steps for copy mode. Note: Adjust the steps in 600 dpi copy.
Note: Add these steps to machine parameter 399, when adjusting the steps for copy mode. Note: Adjust the steps in 600 dpi copy.
3-55
Note: Add these steps to machine parameter 399, when adjusting the steps for transmission with normal resolution.
Note: Add these steps to machine parameter 399, when adjusting the steps for transmission with fine resolution.
3-56
Note: Add these steps to machine parameter 399, when adjusting the steps for transmission with super/hyper fine resolution.
Note: Add these steps to machine parameter 399, when adjusting the steps for transmission with ultra-fine resolution.
3-57
Note: Add these steps to machine parameter 398, when adjusting the steps for transmission with normal resolution.
Note: Add these steps to machine parameter 398, when adjusting the steps for transmission with fine resolution.
3-58
Note: Add these steps to machine parameter 398, when adjusting the steps for transmission with super/hyber fine resolution.
Note: Add these steps to machine parameter 398, when adjusting the steps for transmission with ultra fine resolution.
3-59
Note: Add these steps to machine parameter 383. For fax and scan mode, adjust machine parameter 012.. .
3-60
Note: Add these steps to machine parameter 013, when adjusting the steps for copy mode. Note: Adjust the steps in 600 dpi copy.
3-61
Note: These steps are added to the steps set in machine parameter 014. Note: Adjust the steps in 600 dpi copy.
3-62
Adjust the leading edge document margin for copy mode add this value to machine parameter 018. For fax mode, adjust machine parameter 455. Note: For ADF model, adjust it using the machine parameter 436.
3-63
3-64
Note: For RADF model, adjust it using the machine parameter 388.
3-65
For copy and scan mode, adjust machine parameter 018. Note: For RADF model, adjust it using the machine parameter 459.
For copy mode, add the value of machine parameter 458. For fax mode, adjust machine parameter 459. Note: For ADF model, adjust it using the machine parameter 018.
3-67
Adjust the leading edge document margin for copy mode add this value to machine parameter 458. For fax mode, adjust machine parameter 459. Note: For ADF model, adjust it using the machine parameter 436.
3-68
Machine Parameter 460 ~ 462 Factory use only Machine Parameter 463 ~ 492
Switch 7 6 5 4 3 2 1 0 Initial Setting Adjust White balance adjustment See next page which mode to adjust Switch 32 steps 16 steps 8 steps 4 steps 0 step -4 step -8 step -16step -32step Usage/Comments 76543210 00100000 + Darkest setting : 00010000 : 00001000 : 00000100 : 00000000 Standard : 10000100 : 10001000 : 10010000 : 10100000 -Lightest setting
3-69
Error diffusion
Dither
3-70
3-71
3-72
Note: The invalid combination of font number and symbols are on page 3-75.
3-73
Note: The invalid combination of font number and symbols are on page 3-75.
3-74
Windings
3-75
3-76
3-77
3-78
Machine Parameter 541 ~ 543 Factory use only Machine Parameter 544
Switch 7 6 5 4 3 2 1 0 Initial Setting 0 0 0 0 0 0 0 0 Adjust PCL Line per page (1 line/page) Switch Usage/Comments 76543210 00000000 00000001 : 00000100 00000101 : 10000000 60 lines (Letter)(Initial setting) Invalid Invalid 5 lines 128 lines
3-79
Switch 1 0 0 1 0
0 0 1 0 0
CRCR LFLF FFFF CRCR-LF LFLF FFFF CRCR LFCR-LF FFCR-FF CRCR-LF LFCR-LF FFCR-FF
3-80
3-81
Adjustment targets Size Type Plain paper (front) Plain paper (back) Machin parameter 860 861 862 863 864 Thick paper Emvelops Machin parameter 875 876 877 878 879
148 mm or smaller 149 ~ 182 mm 183 ~ 216 mm 217 ~ 257 mm 258 ~ 297 mm
Machin parameter Machin parameter 865 870 866 871 867 872 868 873 869 874
3-82
Switch 3210 1001 Darkest setting : 0111 : 0101 Initial setting : 0011 : 0001 Lightest setting 0000 Invalid
Switch 3210 1001 Darkest setting : 0111 : 0101 Initial setting : 0011 : 0001 Lightest setting 0000 Invalid
Switch 3210 1001 Darkest setting : 0111 : 0101 Initial setting : 0011 : 0001 Lightest setting 0000 Invalid
3-83
Switch 3210 1001 Darkest setting : 0111 : 0101 Initial setting : 0011 : 0001 Lightest setting 0000 Invalid
5 4 3 2 1 0
0 0 0 0 0 0
Switch
Switch
3-84
3. Call up the desired switch by pressing < > or < >, or by pressing the numeric keypad.
4. Press [Enter].
5. To navigate through the memory switch settings: The bits are ranged from 7 (left) to 0 (right). Press < > or < > of the cursor key to move the cursor. Press <0> or <1> on the numeric keypad, or < > or < >, to change the bit value. Press [Enter] save the setting of the displayed memory switch and return to the memory switch edit screen. Press [Close] not to save the setting of the displayed memory switch. 6. If you want to set other memory switches, repeat step 3-5. Otherwise, proceed to step 7. 7. Press <Reset> to return the machine to standby. Note: You can confirm the initial setting of each Memory Switch by the Memory Switches List. The memory switch List will be printed by pressing <Menu>, <*>, <1>, <0>.
3. Press [Yes]. The memory switches will reset to factory defaults. Note: To finish the operation without clearing the switches, press [No]. . 4. Press <Reset> to return the machine to standby. 3-85
Memory Switch 000 Dialer Initial Switch Adjust Setting 7 0 Factory use only 6 0 Factory use only 5 0 CED detection condition 4 0
Usage/Comments
Sets whether the detection should be strict or not. Normal Strict 350ms 500ms 700ms 1000ms 0 0 1 1 0 1 0 1
Switch 3 2 1 0 0 1 1 0 DIS detect time after dialing 0: 55 sec 1: 70 sec CED detection 0: No 1: Yes Dial tone detection 0: Do not dial 1: Dial Phone line type for the first phone line 0: PSTN 1: PBX
5 4
Sets the time DIS signal is detected after dialing a number. Can be use to ignore CED detection if noise on the telephone line is mistaken as a 2100 Hz CED signal. Determines if the machine proceeds with dialing or indicates an error if no dial tone is detected within five seconds of going off-hook. When set to PSTN, the machine checks for dial tone and acts according to the setting of memory switch 000, bit 1. When set to PBX, the machine 00, 0, always dials a given number of seconds after going off-hook. Memory switch 001 sets the number of seconds.
3-86
Sets whether the detection should be strict or not. Normal Strict 200ms 300ms 400ms 500ms 0 0 1 1 0 1 0 1
5 4
Sets the number of seconds the machine waits before dialing when memory switch 000, bit 0 is set 0, , to PBX mode. Switch 3 2 1 0 0000 0001 0010 0011 0100 0101 0110 0111 1000 1001 1010 1011 1100 1101 1110 1111 Pause time 0 sec 1 sec 2 sec 3 sec 4 sec Initial setting 5 sec 6 sec 7 sec 8 sec 9 sec 10 sec 11 sec 12 sec 13 sec 14 sec 15 sec
When set to 1, the machine does not redial in D.0.7 error (Incoming detection time over).
3-87
See table below Note: The setting of this switch is available only when setting other than 0.
Usage/Comments
Number of CI signal detection in Fax/Tel Ready mode 0: Detect 1 time 1: Detect 2 times
2 1 0
0 0 1
When enabled, the machine is able to auto answer an incoming ring with an off time of 120 - 60 ms. Allows the machine to respond to an incoming ring if the ring on time is longer than two seconds.
When disabled, the unit will not check the frequency of the incoming CI signal.
3-88
3 2 1 0
1 1 0 1
3-89
Output attenuation
3-90
When set to 1, the machine changes the date format of the transmitted TTI from MM:DD:YY, or vice versa. When set at 0, transmission of the TTI is disabled. The TTI includes the followings: Sender name Senders fax number s s Data & time, and number of pages To set the individually transmission of them, see Memory SW 016. The time limit to receive the response signal for the ECM post message.
3 2 1 0
0 0 0 0
(Note: Turning TTI transmission off may violate local or federal regulations.) ECM response time 0: 3 sec 1: 4.8 sec ECM error retransmit time The time limit before the ECM error is retransmitted. 0: 200 ms 1: 400 ms Interval between DIS and DCS Switch 1 Switch 0 0 ms 500 ms 1000 ms 1500 ms 0 0 1 1 0 1 0 1
2 1 0
1 0 0
3-91
6 5 4 3 2
0 0 0 0 0
RTC signal is sent at the end of the transmission. When set at 0, the machine will send the RTC if the transmission is canceled. No error will occur. When set at 1, an error will occur because RTC will not be sent at the end of a canceled transmission. When set at 0, if a T.4.1 or T.4.4 error occurs, the machine will not retry the transmission. Sets action after receiving PPR four times at 2400 bps.
When set at 0, the transmission of the additional data (time, the number of pages, file number, etc) is disabled. Note: This switch is available only when Memory switch 012, bit 4 and/or Memory switch 013, bit 5 is available. When set at 0, the transmission of the subscriber ID is disabled. Note: This switch is available only when Memory switch 012, bit 4 and/or Memory switch 013, bit 5 is available. When set at 0, the transmission of the name that is stored in the unit is disabled. Note: This switch is available only when Memory switch 012, bit 4 and/or Memory switch 013, bit 5 is available.
3-92
When set at 1, the ID check transmission will check only the manually entered fax numbers and not check the numbers entered using the address book.
3-93
5 4 3 2 1 0
0 0 1 1 0 1
Factory use only Factory use only Receive speed (kbps) Maximum receive speed may be slowed to compensate for poor phone lines. 2.4 4.8 7.2 9.6 12 14.4 16.8 19.2 21.6 24 26.4 28.8 31.2 33.6 0 0 0 0 0 0 0 0 1 1 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 0 1 0 1 0 1 0 1 0 1 0 1 0 1
Adjusts the T1 time-out. After the machine dials the remote machines phone number, it begins sending CNG and waits this amount of time before disconnecting the line. If the received document includes the RTC, the machine prints the data even though the following protocol is not succeeded. Setting this switch to 1 will disable ITU-T superfine mode.
1 0
0 1
Adjusts the delay between detection of training/TCF and sending of CFR. Switch 1 Switch 0 100 ms 500 ms 800 ms 1200 ms 0 0 1 1 0 1 0 1
3-94
Defines the callign period in Fax/Tel reception mode Switch 2 1 0 000 30 seconds Inital setting 001 40 seconds 010 50 seconds 011 60 seconds 100 90 seconds 101 120 seconds 110 180 seconds 111 300 seconds
Initial setting
3 2 1
0 0 0
When set to 1, become efficient for the line short break, but become weak for the line noise. It s available only for communication at 14,400 or 12,000 bit/s.
3-95
5 4 3 2 1 0
0 0 1 0 1 0
3-96
Modem will be opened only in high-speed mode. Sets this switch to 1 to resolve the problem caused of the echo of CFR. Setting this switch to 1 extend HDLC frame receive timer in FSK from 3.3 seconds to 10 seconds after detecting pre-amble.
3-97
2 1 0
1 0 1
Setting to unlimited will override document jam sensing. See the table below. ADF model (mm) RADF model (mm) 650 650 1,000 1,000 2000 3600 500 6,50 1,000 1,000 1,000 1,000 650 650 1,000 1,000 2,000 3,600 500 650 1,000 1,000 1,000 1,000
Memory Switch 40 -0 0
Ultra-fine Hyper-fine Super-fine Fine Normal Ultra-fine Hyper-fine Super-fine Fine Normal
Memory Switch 041 ~ 059 Factory use only Memory Switch 060 Remote reception
Switch 7 6 Initial Setting 0 1 Adjust Factory use only CML relay off time after dialing 0: 1 sec 1: 200 ms DTMF tones heard through handset 0: No 1: Yes Factory use only Factory use only Factory use only Factory use only Remote reception from fax handset 0: No 1: Yes Usage/Comments When dialing from the keypad, phone line noise may occur as the CML relay switches on and off. Set this switch to 0 to avoid this. Determines if DTMF tones are produced through the handset in off-hook dialing.
4 3 2 1 0
0 0 0 0 0
When this switch is set to 0, fax-calls answered manually using the handset is available to receive by pressing <Start>.
3-98
Sets the time interval between the on-hook and offhook (or off-hook/on-hook) condition. Switch 3 2 1 0 Time 0000 0 ms 0001 100 ms 0010 200 ms 0011 300 ms 0100 400 ms Initial setting 0101 500 ms 0110 600 ms 0111 700 ms 1000 800 ms 1001 900 ms 1 0 1 0 1000 ms 1 0 1 1 1100 ms 1 1 0 0 1200 ms 1 1 0 1 1300 ms 1 1 1 0 1400 ms 1 1 1 1 1500 ms
3-99
When set to 1, the machine detects the CNG signal in Ans/Fax ready. If the switch hook is quickly depressed and released, switch-to-fax will occur. This setting adjusts how quickly the switch hook activation must be. Switch 3 2 1 0 Time 0000 0 ms 0001 100 ms 0010 200 ms 0011 300 ms Initial setting 0100 400 ms 0101 500 ms 0110 600 ms 0111 700 ms 1000 800 ms 1001 900 ms 1 0 1 0 1000 ms 1 0 1 1 1100 ms 1 1 0 0 1200 ms 1 1 0 1 1300 ms 1 1 1 0 1400 ms 1 1 1 1 1500 ms
3-100
Eingehende Anrufe
3-101
Initial setting
2 1 0
0 0 0
Determines if your machine beeps when having left the faxs handset hanging up after communication.
3-102
Specifies how entries on autodialer printouts are sorted. In the event of two power losses in a 40-hour period, documents will be lost. When power is restored, a check message will print. For easy identification, the first page of a document stored for memory transmission will print along a check message if an error occurs during memory transmission. To notify the user of an error, a check message can be printed if a communication error occurs.
1 0
1 0
3-103
For easy identification, the first page of a document stored for memory transmission will print along a TCR when the transmission result is NG.
4 3
0 1
For easy identification, the first page of a document stored for memory transmission will print along a TCR when the transmission result is OK.
2 1 0
0 0 0
Memory switch071 Print TCR with the original page Switch 3 Switch 5 When Memory transmission was OK, When Memory transmission was NG, When all broadcast transmissions were OK, When some broadcast transmissions were NG,
3-104
2 1 0
1 0 1
3-105
2 1 0
1 0 1
3-106
3. Set the individual bit positions as shown in the following table. To change a setting, press < > or < > until the cursor is below the desired bit position then press 1 or 0 to make the change. 4. Press [Enter] to save the setting of the displayed attribute and advance to the next attribute. 5. To set the other attribute, repeat steps 3 and 4. 6. To finish the registration, press [Close].
3-107
3 2 1 0
1 1 0 1
3-108
Output attenuation
3-109
When set to 1, the machine changes the date format of the transmitted TTI from MM: DD: YY, or vice versa. When set at 0, transmission of the TTI is disabled. The TTI includes the followings: Sender name Senders fax number s s Data & time, and number of pages To set the individually transmission of them, see Memory SW 016. The time limit to receive the response signal for the ECM post message.
3 2 1 0
0 0 0 0
(Note: Turning TTI transmission off may violate local or federal regulations.) ECM response time 0: 3 sec 1: 4.8 sec ECM error retransmit time The time limit before the ECM error is retransmitted. 0: 200 ms 1: 400 ms Interval between DIS and DCS Switch 1 Switch 0 0 ms 500 ms 1000 ms 1500 ms 0 0 1 1 0 1 0 1
3-110
5 4 3
0 0 0
Determines ECM mode. ECM mode reduces document memory and may lengthen transmission and reception times. When set to 1, retransmission disables automatically if receiving RTN/PIN signals.
2 1 0
1 0 0
3-111
3. Call up the desired switch by pressing < > or < >, or by pressing the numeric keypad.
4. Press [Enter].
5. Select the desired switch by pressing the box.5. To navigate through the unique switch settings: The bits are ranged from 7 (left) to 0 (right). Press < > or < > of the cursor key to move the cursor. Press <0> or <1> on the numeric keypad, or < > or < >, to change the bit value. Press [Enter] to save the setting of the displayed unique switch and return to the unique switch edit screen. Press [Close] not to save the setting of the displayed unique switch. 6. If you want to set other unique switches, repeat step 3-5. Otherwise, proceed to step 7. 7. Press <Reset>to return the machine to standby.
3. Press [Yes].The unique switches will reset to factory defaults. Note: To finish the operation without clearing the switches, press [No]. 4. Press <Reset> o return the machine to standby.
3-112
Unique Switch 002 Factory use only Unique Switch 003 Dialer
Switch 7 6 5 4 3 2 1 0 Initial Setting 0 0 0 0 0 0 0 0 Adjust Factory use only Factory use only Factory use only Factory use only The period before detecting busytone after dialing Usage/Comments
Switch 3 2 1 0 1111 1110 1000 0111 0110 0101 0100 0011 0010 0001 0000
Time 1500 ms 1400 ms 800 ms 700 ms 600 ms 500 ms 400 ms (Initial setting) 300 ms 200 ms 100 ms 0 ms
Determine whether to transmit the TTI information reduced 50 in vertical direction. Determine whether to transmit the TTI information reduced 50 in vertical direction. Setting this switch to 0 transmit the document length added with the TTI. Setting it to 1 transmit the length including TTI inside the document. However in this case, the image at the top of the document might be overlapped with TTI. (TTI length: 4.2 mm)
2 1 0
0 1 1
Factory use only The number of times PPR is detected during ECM transmission 1 time 2 times 3 times 4 times 0 0 1 1 0 1 0 1
3-114
Determine whether the to do handshaking with V.8 recommendation if real time transmission.
6 5 4 3 2 1 0
1 0 1 0 0 0 1
Retrieve the document received in F-code SecureMail box by polling transmission. Neglect SEP bit of DTC signal or SUB bit of DCS signal at F-code polled transmission.
Note: The F-code communication is possible the SecureMail and Polling operation using the F-code (SUB/SEP/PWD/SID). However, it is not based on T.33 recommendation.
3-115
Determine if the machine disconnect the phone line when the transmission speed fall down under 7200 bps. Determine if the machine disconnect the phone line when the transmission speed fall down under 4800 bps.
2 1 0
0 0 0
Determines the action when disable to detect first NSF in real time transmission.
3-116
Determines if sending CED signal. Sets the time the pseudo-ring begins after answering an incoming call. (Fax/Tel Ready or Tel/Fax Ready mode only.)
Determines if whether to printout the page which data is completed to receive during receiving it into faxs memory.
If the TCF time is such that poor image quality is the result, lengthen the TCF check time. Switch 3 2 1 0 0000 0001 0010 0011 0100 0101 0110 0111 1000 1001 1010 1011 1100 1101 1110 1111 Time 0 ms 100 ms 200 ms 300 ms 400 ms 500 ms 600 ms 700 ms 800 ms Initial setting 900 ms 1000 ms 1100 ms 1200 ms 1300 ms 1400 ms 1500 ms
3-117
Determines how documents from the remote fax are received. When the block junk fax feature is set to Mode 2 and the fax does not receive the TSI signal from the remote fax, determine if receiving the fax other than the remote fax number set to the block junk dial list.
1 0
0 0
1 0
0 0
3-118
If the error frame often occurs because of the symbol rate is too high, setting this switch to 1 mask that symbol rate and keep down the occurrence of error frame.
1 0
0 1
Unique Switch 031 Factory use only Unique Switch 032 Modem
Switch 7 6 5 4 3 2 1 0 Initial Setting 1 0 0 0 0 1 1 0 Adjust Factory use only Factory use only Factory use only Factory use only Factory use only Factory use only ANSam output time 0: 3 sec 1: 4 sec Factory use only Usage/Comments
The time limit to output the ANSam (A sinewave signal at 2100 Hz amplitude-modulated). Sets to 1 when the V.8 handshake is hard to achieve.
3-119
6 5 4 3 2 1 0
0 0 0 1 0 0 1
Note:This setting takes effect only when the totate reception is activated. Rotate an A4 and store it as A4 document in memory.
Unique Switch 042 Factory use only Unique Switch 043 Scanner
Switch 7 6 5 Initial Setting 0 0 0 Adjust Confirmation stamp stamping time Adjustment Usage/Comments Adjust the time length to stamp. Switch 7 6 5 111 110 101 100 010 001 000 Time 700 ms 600 ms 500 ms 400 ms 200 ms 100 ms 300 ms (Initial setting)
4 3 2 1 0
0 0 0 0 0
Scanner heater 0: On 1: Off Stop scanning by each page 0: No 1: Yes Factory use only Factory use only Factory use only
The optional scanner heater turns on / off. Turn this switch on, when document jam occurs frequently in time-consuming scanning such as enlarge scanning.
3-120
5 4 3 2 1
0 0 0 0 0
Factory use only Factory use only Motor stopping period for Confirmation stamp
This determines the period from ADF motor stop to stamping the confirmation stamp. Switch 3 2 1 Settings 111 700 ms 110 600 ms 101 500 ms 100 400 ms 011 300 ms 010 200 ms 001 100 ms 000 0 ms
Unique Switch 045 Factory use only Unique Switch 046 Scanner
Switch 7 6 5 4 3 2 1 0 Initial Setting 0 0 0 0 0 0 0 0 Adjust Factory use only Factory use only Left side edge document margin adjustment Each setting changes by 0.4233 mm. Left side means the side of the scanning position. Usage/Comments
Switch 5 4 3 2 1 0 111111 : 111100 : 110010 : 101000 : 011110 : 010101 : 000101 : 000001 000000
Settings 26.67 mm 25.40 mm 21.17 mm 16.93 mm 12.70 mm 8.47 mm 4.23 mm 0.42 mm 0.0 mm
3-121
Switch 5 4 3 2 1 0 111111 : 111100 : 110010 : 101000 : 011110 : 010101 : 000101 : 000001 000000
Settings 26.67 mm 25.40 mm 21.17 mm 16.93 mm 12.70 mm 8.47 mm 4.23 mm 0.42 mm 0.0 mm
3-122
6 5 4 3 2 1 0
0 0 0 0 0 0 0
Switch 5 4 3 2 1 0 000000 000001 000010 000011 000100 000101 000110 000111 001000 001001 001010 001011 001100 001101 001110 001111 010000 010001 010010 010011 010100 010101 010110 010111 011000 011001 : 111111
Settings 0 mm 1 mm 2 mm 3 mm 4 mm 5 mm 6 mm 7 mm 8 mm 9 mm 10 mm 11 mm 12 mm 13 mm 14 mm 15 mm 16 mm 17 mm 18 mm 19 mm 20 mm 21 mm 22 mm 23 mm 24 mm 25 mm 63 mm
3-123
Switch 5 4 3 2 1 0 000000 000001 000010 000011 000100 000101 000110 000111 001000 001001 001010 001011 001100 001101 001110 001111 010000 010001 010010 010011 010100 010101 010110 010111 011000 011001 : : 111111
Settings 0 mm 1 mm 2 mm 3 mm 4 mm 5 mm 6 mm 7 mm 8 mm 9 mm 10 mm 11 mm 12 mm 13 mm 14 mm 15 mm 16 mm 17 mm 18 mm 19 mm 20 mm 21 mm 22 mm 23 mm 24 mm 25 mm 63 mm
3-124
1 0
0 1
If the received fax is larger than the paper in the cassettes, setting this switch to 1 means the document will be printed on one page by reduction.
3-125
Unique Switch 054 ~ 056 Factory use only Unique Switch 057 Remote reception
Switch 7 6 5 4 3 2 1 0 Initial Setting 1 0 0 0 0 1 0 1 Adjust Factory use only Factory use only Paper selection priority 0: Less margin 1: Same paper width Factory use only Factory use only Factory use only Factory use only Factory use only Usage/Comments
e.g. B5 size is received: 0 will print them on to A4 papers 1 will print them on to B4 papers
3-126
Unique Switch 060 ~ 065 Factory use only Unique Switch 066 Remote reception and TAD interface
Switch 7 6 5 4 3 2 1 0 Initial Setting 0 0 0 0 0 0 0 0 Adjust Factory use only Factory use only Factory use only Factory use only Factory use only Factory use only Factory use only Display the error message, Systemstatus instabil Strom aus- und ein. 0: Yes 1: No Usage/Comments
If this is set to 0, the machine does not display the error message, after it has recovered from a DAA NCU error.
5 4
0 0
Sets the number of detection the DTMF during Ans/Fax Ready mode. Switch 3 2 1 0 0000 0001 0010 0011 0100 0101 0110 0111 1000 1001 1010 1111 Number of detection Not detect 1 2 3 Initial setting 4 5 6 7 8 9 10 15
3-127
Fixing the service report fax number 0: No (able to edit) 1: Yes (unable to edit)
When set to 1, the fax number entered in service report setting Location 1 will be unable to edit by the user.
3-128
6 5 4 3 2 1
0 1 0 0 0 0
If this switch is set to on, the LCD language is available to switch from Chinese to English and Japanese, by pressing <Menu> and <#>.
3-129
If this switch is set to 1, the machine will transmit the consumable order sheet automatically when the drum cartridge is near end of its design life or the toner cartridge is near empty. Note: For this feature to work correctly, you must register several items. See 3.16 Consumable order sheet page 3-161.
3-130
When the drum cartridge has reached its design life, or the toner cartridge is empty, the machine prints a consumable order sheet. When this switch is set at 0, the machine will not print consumable order sheet until the current printing job is finished. When set to 0, the transmission time will be printed on TCR.
3-131
If this is set to 1, the machine counts 2 pages for one A3 size document scanning. If this is set to 1, the machine counts 2 pages for one A3 size document printing.
If this is set to 1, the maximum scanning magnification of MFX-2325 and MFX-2725 will be 400.
1 0
0 0
3-132
Unique Switch 080 ~ 083 Factory use only Unique Switch 084 Miscellaneous
Switch 7 6 5 4 3 2 1 0 Initial Setting 0 0 0 0 0 0 0 0 Adjust Does not send the consumable order sheet in toner near empty condition. Usage/Comments The value set with this switch (printed pages) will be compared with the value counted up in life monitor (printed pages after the toner is replaced). If this value is larger than the value in life monitor when the machine goes to toner near empty condition, the installed toner is not considered as new toner and the consumable order sheet will not be printed. Switch 76543210 11111111 : 01100100 : 0110010 : 00010100 : 00001010 : 00000101 : 00000010 00000001 00000000 Settings 12750 pages 5000 pages 2500 pages 1000 pages 500 pages 250 pages (initial setting) 100 pages 50 pages 0
3-133
Note: For this feature to work correctly, you must register several items. See 3.16 Consumable order sheet page 3-161. . Note: For this feature to work correctly, you must register several items. See 3.16 Consumable order sheet page 3-161. . Deterimine whether to print the receive time stamp within the document print area or not. Determine the default setting for Next doc scanning with ADF. If it is set to 0 the default setting for Next doc is No, if is 1 the setting is Yes. Determine the default setting for Next doc scanning with FBS. If it is set to 0 the default setting for Next doc is No, if is 1 the setting is Yes. Determine to print the characters on cover page or Tx report to 150 or not. If this setting is Yes, the journal report will be printed not in the consecuted number but in the table number to see the T.30 monitor.
6 5 4 3 2 1 0
0 0 0 0 0 0 0
3-134
1 0
0 0
Determine whether to print only the last 25 characters of the fax number on the journal list and replace the rest with ....
3 2 1 0
0 0 0 0
Factory use only Factory use only Factory use only Factory use only
3-135
3-136
2. Press [Yes]. Note: To finish the operation without performing initialization, press [No].
2. Press [Yes]. Note: To finish the operation without performing RAM clear, press [No].
3-137
NSF-Frame (Nicht-Standard-Funktionen)
Flag
Flag
Adresse
Steuerung
FaksimileSteuerfeld
FaksimileDatenfeld
Blockprfung (FCS)
The control signal is identified by FCF (Facsimile Control Field). Additional 8-bit octet information follows FIF (Facsimile Information Field) and FC (Facsimile Control Field) to further clarify facsimile procedures. This is added to DIS, DCS, DTC, CIS, CIG, TSI, NSC, NSF, and NSS signals.
4. Enter the communication number and press [Enter]. 5. Press [Yes] to print the T.30 Monitor list.
3-138
3-139
TxFrame : Signals sent by machine printing T.30 report RxFrame : Signals received from remote machine DATA: TCF : PIX : Additional 8-bit octet information to clarify facsimile procedures. In the list, the data are in hexadecimal digits. At the top of each data shows the type of the signal. TCF check sequence Image data Error Correction Mode (EECM on, pageEMC off) Mode (S8dot/mm x 15.4l/mm FFine NNormal) Receiver's minimum scan line time capability Recording width document size Compressing method Data signalling rate
[V17 MMR A3 0 F E]
3-140
An example telephone number of 123-456-7890 is represented as: TxFrame CIS RxFrame DATA 30 39 38 37 36 35 34 33 32 31 20 20 20 20 20 20 20 20 20 20 20
0 9 8 7 6 5 4 3 2 1
The bits are in the following order: ( 8 7 6 5 4 3 2 1) (16 15 14 13 12 11 10 9) (24 23 22 21 20 19 18 17) (32 31 30 29 28 27 26 25) (40 39 38 37 36 35 34 33) (48 47 46 45 44 43 42 41) (56 55 54 53 52 51 50 49) (64 63 62 61 60 59 58 57) Table for hexadecimal digit to binary number: Hex Binary Hex Binary 0 0000 4 0100 1 0001 5 0101 2 0010 6 0110 3 0011 7 0111 Hex 8 9 A B Binary 1000 1001 1010 1011 Hex C D E F Binary 1100 1101 1110 1111
3-141
In PPS signal FIF, the pages, blocks and frames are displayed one value less than the real value. So in the above case: Pages: 00 means one page Blocks: 00 means one block Frames: 0F means 16 frames In PPR signal FIF, the error frame will be displayed with "1". In the above case the fist frame is "F0" and it means there was an error from frame 4 to 7.
3-142
When you replace the Fuser unit or Transfer roller, you must set the count of replacement manually
To access the printer maintenance mode: 1. Press <Menu>, <*>, <0>, <6>. The mode is contained within two main menu levels.
2. Select Enter Replace Counter, and press [Enter]. 3. The LCD shows:
4. Select either Replace Fuser or Replace Transfer according to the parts you have replaced, and press [Enter]. If you have selected Replace Fuser, the LCD shows:
To access the printer maintenance modes for determine the cause of the Call Service : XX error message. Note: See 4.5 Call Service Error page 4-8 for the printer error messages and an explanation of each are outlined.
3-143
2. Select [On], and press [Enter] to turn the mode on. Note: To turn this mode off, perform step 1 and 2 by selecting [Off].
3-144
3-145
ROM Ver.0 displays software version 01 to 02 displays software version of the optional kit Serial No. displays the machines serial number Installation Date displays the machines setup date Scan Pages displays total pages scanned Print Pages displays total pages printed Tx Pages displays total pages transmitted Drum Replaced # displays drum replaced times Drum Life Time displays total working seconds of current drum Drum Life displays total pages printed on current drum Toner Replaced # displays toner cartridge replaced count Toner Life displays total pages printed on current toner cartridge Fuser Replaced Co displays fuser replaced count Fuser Life displays total pages printed on fuser Transfer Rplcd Co displays transfer roller replaced count Transfer Life displays total pages printed on current transfer roller 3. Press [Close] to exit the display life monitor
3-146
Half-tone 1 D: Halftone :
Halft-tone 2 E: Halftone2 :
White F: White :
Black G: Black :
Ladder
Magin pattern
1. Press <Menu>, <*>, <0>, <9>, then select Test Pattern Print and press [Enter].
3-147
2. Select the desired pattern displayed and press [Enter]. 3. Select the paper size to test and press [Enter].
4. Press [Yes].
The selected pattern will be printed continuously. Note: Press <Stop> to stop printing. 5. To select another pattern, repeat the steps 1 to 4.
3. Press [Enter] to start the stamp test. 4. Press <Stop> to exit the stamp test mode.
3-148
2. Press [Start] to start the background level setting. After the background level setting, the machine goes back to the standby mode.
2. Open the platen cover. 3. Every time you press [Start], the roller rotates one quarter. Alternately press [Start] and clean the roller until all the surface becomes clean.
3-149
3.12 Print Machine Parameters, Memory Switch and Unique Switch Settings
This function instructs the unit to print a list of the machine parameter, memory switch and unique switch settings. The list shows the default and current settings for each. After printing, the unit returns to standby. 1. Press <Menu>, <*>, <1>, <0>.
3-150
2. To select the desired test mode, press <> or <> and scroll the list. Prints a list of the Factory Functions LED test LCD test Panel test SRAM check DRAM check RTC test Page memory check ATDC adjustment Generate bell test Toner supply mode Lamp measurement Thermistor Temperature Log
A list of the Factory Functions will be printed. After printing the unit will return to standby.
Pressing <Start>, all green LEDs will turn on. Pressing <Start> again, all red LEDs will turn on. Pressing <Start> the third time, all LEDs will turn on. 3. Press <Stop> to exit the LED test mode. 3-151
3-152
3. As each button on the keypad is pressed, a representative name as show in the following table will be displayed. Key ENERGY SAVE COPY FAX SCAN CONTRAST FAX CANCEL / JOB CONFIRM. Panel key 1~4 ONLINE VOICE GUIDANCE RESET MENU Indication in LCD EnergySave Copy Fax Scanner LCD_Contrast Fax Stop/Conf Function 1~4 Online Voice guidance Reset Menu Key Numeric keys 0 through # START STOP INTERRUPT SPEED DIAL On-hook TTI LIST MACRO M1~ M3 One-touch dial 1 ~ 56 Indication in LCD Tenkey 1 to # Start Stop Interrupt Anykey 1 Anykey 2 Anykey 3 Anykey 4 Reg Key macro key macro 1 ~ 3 Speed dial 1 ~ 56
The data are written to, then read from each address. The results are shown in the display. If the read/ write test is successful, the display will show OK. If some portion of the read/write test fails, the display will show NG with the address and the data name. 4. Upon completion, the machine returns to the test mode. 3-153
3. Enter the HEX code (00 ~ FF) using numeric keypad and one-touch key [01] to [06], then press <Start>.
4. Depending on the amount of DRAM in the unit, press <0>, <1> or <2> on the numeric keypad. Please refer to the following table: Note: Usually, press <0>. Press 0 1 2 Check area All DRAMs The standard memory on the main control board The memory on the Optional Memory PCB
5. Press <Start>. The machine starts checking and the result (OK/NG) will be shown in the display. For example, if the check area is 0 and a 64MB expansion memory is attached, you will see:
The numbers displayed OK/NG means the following area Number 1 2 3 Check area The standard memory on the main control board The memory on the attached 32MB Memory PCB or The first half of the memory on the 64MB Optional Memory PCB The second half of the memory on the 64MB Optional Memory PCB
3. Select the desired checking area and press [Enter]. 4. The machine starts checking and the result (OK/NG) will be shown in the display. If NG is shown, perform the DRAM clear (page 3-165), and then go back to step 1. 5. Press [Close] to exit the test mode.
3. Select ASTD and press [Enter]. 4. Enter the ASTD value, and press [Enter].
5. Select DeltaVCONT and press [Enter]. 6. Enter the DeltaVCONT value, and press [Enter].
7. Select Drum Life Time and press [Enter]. 8. Enter the drum life time, and press [Enter].
3-155
See the list below what the acronyms stand for. 3. To scroll the screen, press < >. 4. When you press <Start> the log will be printed. 5. Press <Reset> to go back to the test mode. Explanation for the LCD and list: Acronym LCD List G TG Meaning Target Temperature Explanation 125C: Standby 105C: Warm up starts 125C: Warm up ends 170C: Paper pickup 175C: Pringint The temperature of the thermistor. (C) Whether the heater is On or Off. Internal time counter (10ms/count) 3-156
P T M
TP HT TM
4. Select the relay you want to test and press [Enter]. When it is selected, it will be highlighted.
H_OFF CONT24_OFF
3-157
4. Select your desired tonal signal test. When it is selected, it will be highlighted.
Refer to the table below. Note: It may take several moments for output signal to change. Signal Signal None (stop signal) V17_2400_7200_W1_B4 400 Hz tone V17_2400_7200_W0_B1 600 Hz tone V17_2400_7200_W4_B1 1100 Hz tone V17_2400_9600_W1_B0 1300 Hz tone V17_2400_9600_W1_B1 2100 Hz tone V17_2400_9600_W1_B4 3000 Hz tone V17_2400_9600_W0_B1 3400 Hz tone V17_2400_9600_W4_B1 FSK WHITE V17_2400_12000_W1_B0 FSK BLACK V17_2400_12000_W1_B1 FSK _W1_B1 V17_2400_12000_W1_B4 V27_1200_2400 V17_2400_12000_W0_B1 V27_1600_4800 V17_2400_12000_W4_B1 V29_2400_7200 V17_2400_14400_W1_B0 V29_2400_9600 V17_2400_14400_W1_B1 V17_2400_7200_W1_B0 V17_2400_14400_W1_B4 V17_2400_7200_W1_B1 V17_2400_14400_W0_B1 V17_2400_14400_W4_B1
Signal V34_2400_2400 ~ 21600 V34_2800_4800 ~ 26400 V34_3000_4800 ~ 28800 V34_3200_4800 ~ 31200 V34_34290_4800 ~ 33600 VOICE MELODY GRBT 5. Press [Close] to exit the relay test mode. 3-158
4. Select your desired tonal DTMF tone and press [Enter]. When it is selected, it will be highlighted.
Refer to the table below. Note: It may take several moments for output signal to change. Display Signal Display 0 DTMF0 (941 Hz 1336 Hz) ROW1 1 DTMF1 (697 Hz 1209 Hz) ROW2 2 DTMF2 (697 Hz 1336 Hz) ROW3 3 DTMF3 (697 Hz 1477 Hz) ROW4 4 DTMF4 (770 Hz 1209 Hz) COL1 5 DTMF5 (770 Hz 1336 Hz) COL2 6 DTMF6 (770 Hz 1477 Hz) COL3 7 DTMF7 (852 Hz 1209 Hz) COL4 8 DTMF8 (852 Hz 1336 Hz) 9 DTMF9 (852 Hz 1477 Hz) AST DTMF6* (941 Hz 1209 Hz) SHARP DTMF# (941 Hz 1477 Hz) 5. To stop outputting the DTMF tone, press <Stop>. 6. To select another DTMF tone, repeat steps 4-5. Otherwise, proceed to step 7. 7. Press [Close] to exit the DTMF output test mode under not tests. Signal ROW1 (697 Hz) ROW2 (770 Hz) ROW3 (852 Hz) ROW4 (941 Hz) COL1 (1209 Hz) COL2 (1336 Hz) COL3 (1447 Hz) COL4 (1633 Hz)
3-159
2. Select Off and press [Enter]. Important: If reshipping, turn this mode on to move the mirror carriage to the transport position. Then power off and slide the locking knob to its mirror carriage locking position.
3-160
1 2 3 4 5 6 7 8 9 10 11 12
Dealers fax number Customers name Customers address Customers account Serial number of the unit Customers telephone number Customers fax number registered by Initial setting mode Order item Description of the order item Quantity of the order item Dealers name Dealers code
13 14 15 16 17 18 19 20 21 22 23
Dealers telephone number Dealers fax number Comments Customaers siganuture Block letter of the signature Drum rotate time (x 10 seconds) Drum life time Drum used percentage Total print pages Number of pirnted pages after toner or drum was replaced ROM version
3-161
4. Press Dealer Name and press [Enter]. Enter the Dealers name. The code may be up to 30 characters in length.
5. Press [Enter] to save the dealers name. 6. Select Dealer Tel No and press [Enter]. Enter the distributors telephone number. The phone number may be up to 20 characters in length. To enter the numbers, use the numeric keypad.
7. Press [Enter] to save the dealers telephone number. 8. Select Dealer Fax No and press [Enter]. Enter the dealers fax number. The fax number may be up to 20 characters in length.
9. Press [Enter] to save the dealers fax number. 10. Select Cust Account # and press [Enter]. Enter the customers account number. The customers account number may be up to 10 characters in length.
3-162
12. Select Cust Name and press [Enter]. Enter the customers account number. The customers account number may be up to 30 characters in length.
13. Press [Enter] to save the customers name. 14. Select Address 1 and press [Enter]. Enter the customers address for the upper row. The customers address may be up to 14 characters in length.
15. Press [Enter] to save the customers address for the upper row. 16. Select Address 2 and press [Enter]. Enter the customers address for the lower row. The customers address may be up to 14 characters in length.
17. Press [Enter] to save the customers address for the lower row. 18. Select Cust Tel. Enter the customers phone number. The phone number may be up to 20 characters in length.
19. Press [Enter] to save the customers phone number. 20. Select Unit Serial # and press [Enter]. Enter the MFPs serial number. The number may be up to 18 characters in length.
3-163
22. Select Order Sheet Setting and press [Enter]. Determine if the machine prints or transmits the consumable order sheet when the printer consumable is near end of its designed life. If OFF is selected, the machine does not print or transmit the consumable order sheet even though the printer consumable is near end of its designed life.
23. Press [Enter] save the setting. 24. Press [Close] to go back to the Consumable Orders Sheet mode.
3. To clear the information of consumable order sheet, press [Yes]. To finish the operation without clearing, press [No].
3. Press [Yes].
3-164
2. Press [Yes]. The DRAM will be cleared. Note: To finish the operation without performing initialization, press [No]. 3. After clearing, turn the power OFF and ON.
2. Press [Yes]. The counters will be reset. Note: To finish the operation without performing initialization, press [No].
2. Press [Yes]. The optional data will be reset. Note: To finish the operation without performing initialization, press [No].
3-165
4. Press [Enter]. Note: To turn off the service code and return to normal life monitor clear (not protected), change the code to 0000 by repeating steps 1-4 and entering 0000 in step 3.
3-166
6. Enter previous values of the printed pages using the current toner cartridge, then press [Enter]. 7. Select # of Printed Page after warning and press [Enter].
8. Enter previous value of the drum replaced count, then press [Enter]. 9. Select Drum Life and press [Enter].
10. Enter previous value of the drum life, then press [Enter]. 11. Select Drum Life pages, and press [Enter].
12. Enter previous value of the drum life pages, then press [Enter]. 13. Select Drum Replaced Count, and press [Enter].
3-167
14. Enter previous value of the drum replaced count, and press [Enter]. 15. Select Toner Replaced Count, and press [Enter].
16. Enter previous value of the toner replaced count, then press [Enter]. 17. Select Fuser Replaced Count, and press [Enter].
18. Enter previous value of the fuser replaced count, then press [Enter]. 19. Select Fuser Life, and press [Enter].
20. Enter previous value of the fuser life, then press [Enter]. 21. Select Transfer Rplcd Count, and press [Enter].
22. Enter previous value of the transfer roller replaced count, then press [Enter]. 23. Select Transfer Life, and press [Enter].
24. Enter previous value of the transfer roller life, then press [Enter]. 25. Press <Reset> to go to the standby screen.
3-168
2. Press < > or < > to display the desired sensor. Code Status Code DS1 0: No document DS2 1: Document existing DRS Sensor for resist EXIT*1 0: No document 1: Document existing DL1 DW1 Document width detection DW2 DW1 DW2 Width 0 0 Minimum 1 0 A4 0 1 A3 1 1 B4 *1 DL2 Document Length Sensor for LAST*1 ADF 0: No document 1: Document existing TXIL 0: Scanner cover is close 1: Scanner cover is open APS 0: Platen cover is open BIS 1: Platen cover is closed HS (Home Sensor) PSS SWBK FEED2 FEED4 DSW1 CART LOCK_P 0: Mirror is other than the BSS home position 1: Mirror in the home position 0: No paper 1: Detect paper Switchback sensor for printer 0: No 1: Yes Second cassette feed sensor 0: No 1: Yes Third cassette feed sensor 0: No 1: Yes Drum sensor 0: Used 1: New Cartridge sensor 0: No cartridge 1: Cardtridge Power unit fan lock 0: Turning 1: Locked PDS DUP FEED3 DUPU
Status 0: No document 1: Document existing Switchback sensor for RADF 0: No 1: Yes Document Length Sensor for ADF 0: No document 1: Document existing
Start scanning the document on FBS 0: On 1: Off Document Length Sensor for FBS 0: No document 1: Document existing Paper sensor for exit area 0: No paper 1: Detect paper Duplex sensor 0: No 1: Yes Third cassette feed sensor 0: No 1: Yes Duplex unit detection 0: No duplex unit 1: Duplex unit
DEV LOCK_F
Developing unit detection 0: No unit 1: Developing unit Fusing unit fan lock 0: Turning 1: Locked
3-169
J1_OP PSIZE2
PES3
Status Main motor lock 0: Turning 1: Locked Shows the humidity outside the machine Shows the Anst value and Vcont value of toner Toner in toner buffer 0: Yes 1: No Paper Empty Sensor 0: Detect paper is 1st cassette 1: No paper in 1st cassette 1st cassette side cover 0: Closed 1: Open Paper size for 2nd cassette 1:A5R 2:A5 3:OTHER 4:A4 5:F4 6:A3 8:B5R 9:B5 A:B4 C:A4R 0: Detect paper is 3rd cassette 0: No paper in 3rd cassette 3rd cassette side cover 0: Closed 1: Open 0: Detect paper is 4th cassette 1: No paper in 4th cassette
Status Second motor lock 0: Turning 1: Locked Shows the temperature outside the machine Shows the ATDC value of the sensor Show the internal temperature of heat roller. Paper size for 1st cassette 1:A5R 2:A5 3:OTHER 4:A4 5:F4 6:A3 8:B5R 9:B5 A:B4 C:A4R 0: Detect paper is 2nd cassette 1: No paper in 2nd cassette 2nd cassette side cover 0: Closed 1: Open Paper size for 3rd cassette 1:A5R 2:A5 3:OTHER 4:A4 5:F4 6:A3 8:B5R 9:B5 A:B4 C:A4R
PES2 J2_OP
PSIZE3
J3_OP PES4
PSIZE4
J4_OP PSIZEM
4th cassette side cover PES_BS 0: Closed 1: Open Paper size for bypass tray FR_OP 0:A4R 1:A4 2:B5R 3:B5 4:A5R 5:A5 6:OTHER 7:POSTCARD 8:A3 9:B4 1st cassette liftup sensor LFTUP2 0: No 1: Yes 3rd cassette liftup sensor 0: No 1: Yes 4th cassette liftup sensor 0: No 1: Yes
Paper size for 3rd cassette 1:A5R 2:A5 3:OTHER 4:A4 5:F4 6:A3 8:B5R 9:B5 A:B4 C:A4R 0: Detect paper on bypass tray 1: No paper on bypass tray Front cover 0: Closed 1: Open 2nd cassette liftup sensor 0: No 1: Yes
3-170
Note: CAS2, JAM2 and PES2 do not change, when there is no second cassette attached. SWBK does not change, when the machine has no duplex printing unit. We have described the sensors of the RADF model in section 2 by names begining with PI. See the table below which sensor correspond to which. Display The sensor names in section 2 TXIL PI10 DS1 PI11 DS2 PI7 DRS PI8 DW1 PI2 DW2 DL1 DL2 PI1 PI4 PI5 PI6 PI3
3-171
2. Press < > or < > to select the device you want to set to ON. Fan Rx Motor Lamp Clutch 1 Clutch 2 Clutch 3 Clutch 4 R Clutch Clutch M ALL OFF 3. Press [Enter]. 4. Press [Enter] again to exit. :Turns the cooling fan motor :Turns the Rx motor :Turns the lamp on :Turns the clutch of 1st cassette :Turns the clutch of 2nd cassette :Turns the clutch of 3rd cassette :Turns the clutch of 4th cassette :Turns the clutch of the resist roller :Turns the clutch of the bypass tray :Turns the all device to off
3-172
3. Press [Yes].
3-173
3-174
2. Select Setting and press [Enter]. 3. Select Send Service Report and press [Enter].
4. Now you can enter the detail for the report. Press Report Location 1 and press [Enter].
5. To send the service report to the customer service, select On and press [Enter].
6. Enter the fax number where to send the report. Press [Enter].
3-175
8. Repeat steps 5 and 6 to enter the location. 9. Select Interval Months and press [Enter].
10. Enter the interval for service report auto transmission from 1 to 12 months and press [Enter].
3. To clear the information of service report setting, select yes and press [Enter]. To finish the operation without clearing, select No and press [Enter].
3-176
2. Press [Yes].
2. To rotate the feed roller, select Feed Roller ON and press [Enter]. 3. Open the feeder cover and clean the feed roller. To stop rotating the roller, select Feed Roller OFF and press [Enter]. 4. To rotate the pickup roller, select Pickup Roller ON and press [Enter]. 5. Clean the pickup roller. The pickup roller is able to clean without opening the feeder cover. To stop rotating the roller, select Pickup Roller OFF and press [Enter].
2. The voice guidance comes from the speaker one after another. 3. Press <Reset> to go back to the standby mode.
3-177
4. Move to the cursor to the right switch and change it either to 0 or 1 using the numeric key. (0 is for Off. 1 is for On. The default setting is 0, on.) 5. Press [Enter] to save the setting. 6. Press <Reset> to go back to the standby mode.
2. Select the desired function and press [Enter]. 3. Edit the function and press [Enter].
3-178
3. Press [Yes]. 4. When the measure is finished, the black ratio will be displayed on the LCD. 5. Press <Reset> to go back to the standby mode.
2. Select the mode you want to enter and press [Yes]. See this chapter how to operate each service function.
3-179
2. Follow the display and enter the items. See the Uses Guide for detailed instructions. 3. After you have entered all the setting, press [Close]. The LCD now shows the Consumable order sheet setting menu.
To set, clear or print the consumable order sheet, see page 3-161, "3.16 Consumable order sheet" how to operate these functions. 4. After you have entered all the setting, press [Close]. The LCD now shows the service report setting menu.
To skip to the service report settings, press [Close]. See page 3-175, "3.27 Set Service Report" how to operate the functions. 5. Press [Close] to go back to the standby screen.
3-180
3-181
Operation
1. Power off the machine. 2. Open the access cover, and insert the CF memory card to the main control PCB.
CF
3. Turn the machine to on. The ROM update starts. 4. When the conditions are filled, the message bellow will be displayed on the LCD and the ROM data on the CF memory card will be copied on the SDRAM. While the data is copied, the ROM version and the coping data volume will be displayed. (The transferring value displayed goes from 0 KB to the data size on the ROM) CF ROM Upgrade MainBoardROM Ver. 2725 EUR A2A0A0 DB2 Receiving 4092KB Do not remove CF card (Sample) 5. When copy is finished, the update of flash ROM begins. While updating the flash ROM, the panel LEDs will turned on in order. When the ROM update is finished, the machine reboots automatically. 6. When the machine is rebooted check the ROM version. (Press <Menu>, <*>, <0>, <9>, and select Life Monitor then [Enter].) 7. Power off the machine. 8. Pull out the CF memory card. Close the access cover. 9. Turn on the machine.
3-182
Operation
1. Power off the machine. 2. Open the access cover, and insert the CF memory card to the main control PCB.
CF
3. Turn the machine to on. The ROM update starts. 4. Be sure that the machine is in standby mode and press <Menu>, <*>, <9>, <6>. 5. Select the PCB board to update and press [Enter].
6. If there are many ROM versions saved on the card, choose to which version to update, and press [Enter].
3-183
7. Confirm the ROM version and press [Enter]. If the model code of the machine ROM and the model code of the CF memory card matches the ROM update starts. CF ROM Upgrade File name 2725__A2AA0 EUR
[Close]
[Enter]
8. When the copy is finished, Sum Check will be displayed. CF ROM Upgrade Sum Check 16BIT[N] : 41BD [Close] [Enter]
9. When you updating the ROM of the Main control board, press [Update] to start to update the flash ROM. While updating the flash ROM, the panel LEDs will turned on in order. When the ROM update is finished, the machine reboots automatically. When you updating the ROM of the OP550, pressing [Update] will start to copy the ROM date from the machine SDRAM to PCL print board. While the data is copied, the ROM version and the coping data volume will be displayed. (The transferring value displayed goes from 0 KB to the data size on the ROM) When the copy is over, the PCL print board updates the ROM. When the ROM update is finished, the machine reboots automatically. 10. When the machine is rebooted check the ROM version. (Press <Menu>, <*>, <0>, <9>, and select Life Monitor then [Enter].) 11. Power off the machine. 12. Pull out the CF memory card. Close the access cover. 13. Turn on the machine. Improtant: DO NOT power off the machine while updating. Doing this will not recover the machine. In case the machine is unable to recover, replace the main control PCB. When you try to perform ROM update while the SDRAM is in use (out-of-paper-reception etc.), the following message will be displayed and the machine reboots without updating the ROM. CF ROM Upgrade Memory in use
3-184
3-185
PCL ROM
Create a folder "\ROM\OP500", save the ROM data on that root directory.. One or more ROM data should be saved in the folder.
3-186
3-187
4 Troubleshooting Procedures
4.1 Troubleshooting Outline
Before troubleshooting a unit check the following: Is the power cord correctly connected to the machine? Are the telephone handset and the telephone line cord connected correctly? Is the telephone dial type set correctly? Is there paper in the paper cassette? Are the toner and drum cartridges set correctly? Are all covers closed correctly? Before removing any portions of the machine or making any adjustments be sure the power cord is disconnected from the unit. Check the following: The power source should be rated according to unit specifications. The unit should not be connected to an electrical circuit with other equipment or where voltages may vary. The unit should be installed on a flat, level surface. The ambient temperature and relative humidity surrounding the unit should be 10C to 32C (50F to 89.6F) at 20 to 80 humidity with no condensation. The unit should be located in a well ventilate area. The unit should receive necessary cleaning and maintenance.
The unit should be installed: Away from heat sources and heating or cooling vents. Away from water heaters, steam generators, humidifiers or other areas of high humidity. Away from dusty areas. Away from areas where chemical fumes or gasses are generated or may collect. Away from areas exposed to direct sunlight. Check the consumable: Verify that the recording paper supply is adequate and that it conforms to the type specified for use in the machine. Verify that the recording paper has been stored away from moisture and damp areas. Verify that the recording paper has not been damaged in any way.
4-1
Jam in the paper The selected paper is not suitable. supply area Wrinkled /bent /torn paper has been set in the cassette. Paper is not loaded properly.
* The cassette has not been installed Instruct the user how to set the paper settings into the machine properly properly. * The side paper guides have not been slid up against the edges of paper properly. * The paper cassette setting is wrong. Faulty movement of some cassette parts. Paper is stuck in the recording area. The paper feed roller is worn out. Jam in the feed area Jam in the fuser or the paper exit area Paper is stuck in the feed area. Paper is stuck in the fuser or paper exit area. The fuser roller is not clean. Check each movement of a cassette part. Replace the faulty part. Remove the stuck paper. Replace the roller. Remove the jammed paper. Remove the jammed paper. Replace the fuser roller.
Electrical errors
Symptom Possible cause Countermeasure * Check the wiring. * Replace the paper supply electromagnetic clutch. * Replace the PRT PCB. * Replace the Main PCB. Check that the wiring and actuator are working properly. If confirmed OK, then replace the PSS or Main PCB. Check that the wiring and actuator are working properly. If confirmed OK, then replace the PSS or Main PCB. Check that the paper, paper size settings, sensor, and wiring (including the operation.) Replace the PRT PCB. Check that the wiring and actuator are working properly. If confirmed OK, then replace the PDS or Scanner PCB.
Jam in the feed The paper supply electromagnetic area clutch does not work. Please close the blinking cover. The paper supply sensor (PSS) does not work. Jam in the feed The malfunction of the PPS. area Please close the blinking cover. Jam in the feed area Check paper size..... Jam in the fuser or paper exit area The paper size is not correct.
4-2
Replace the motor, the ADF PCB or the scanner PCB. Replace the sensor. Replace the motor, the ADF PCB or the scanner PCB. Replace the roller. Replace the roller. Remove the object.
The paper quality is not acceptable. Recommend the customer to use The paper shape is not acceptable. the book scanner.
Sensor Malfunctions
Symptom While No beep sound when you feeding a place the document. . document (The beep sound volume setting could be OFF.) Possible Cause DS1 or PI11(EMPTY) sensor defect Countermeasure 0) Press <Menu>, <*>, <2>, <2> to display the sensor job confirmation mode. 1) Confirm the LCD indication changes by moving the DS1 sensor. 0: No document / 1: Document 2) If the does not change, replace the DS1 sensor or the PI11 (EMPTY) sensor. 3) Replace the sensor harness. 4) Replace the ADF PCB. 5) Replace the harness between the scanner and the ADF PCB. 6) Replace the scanner PCB. 7) Replace the harness between the scanner PCB and the Main PCB. 0) Press <Menu>, <*>, <2>, <2> to display the sensor job confirmation mode. 1) Confirm that the LCD indication changes by opening and closing the book cover. 0: Cover Open / 1: Document 2) If the LCD indication does not change, replace the APS sensor. 3) Replace the sensor harness. 4) Replace the scanner PCB. 5) Replace the harness between the scanner PCB and the Main PCB.
* The FBS does not work correctly while displaying the ADF sensor status. Please do not open or close the FBS cover while displaying the ADF sensor status. 4-3
Symptom While feeding a document The machine feeds the document through the ADF/RADF without scanning.
Countermeasure 0) Press <Menu>, <*>, <2>, <2> to display the sensor job confirmation mode. 1) Confirm that the LCD indication changes by opening the ADF cover and pressing the filler. 0: No document /1: Document 2) If the display indication does not change, replace the DRS PI8(REG) sensor. 3) Replace the sensor harness. 4) Replace the ADF PCB. 5) Replace the scanner PCB. 6) Replace the harness between the ADF PCB and scanner PCB. 7) Replace the harness between the scanner PCB and Main PCB. 0) Press <Menu>, <*>, <2>, <2> to display the sensor job confirmation mode. 1) Confirm that the LCD indication changes by opening the ADF cover and inserting the document from above. 0: No document /1: Document 2) If the LCD indication does not change, replace the DRS or PI7(READ) sensor. 3) Replace the sensor harness. 4) Replace the ADF PCB. 5) Replace the scanner PCB. 6) Replace the harness between the ADF PCB and scanner PCB. 7) Replace the harness between the scanner PCB and Main PCB. 0) Press <Menu>, <*>, <2>, <2> to display the sensor job confirmation mode. 1) Confirm that the LCD indication changes by moving the document guides. Width DW1 DW2 Minimum 0 0 A4 1 0 A3 0 1 B4 1 1 2) If the LCD indication does not change, replace the DW1 or PI2(SIZE_W1), or the DW2 or PI1(SIZE_W2) sensor. 3) Replace the sensor harness. 4) Replace the ADF PCB . 5) Replace the scanner PCB. 6) Replace the harness between the ADF PCB and scanner PCB. . 7) Replace the harness between the scanner PCB and the Main PCB.
DS2 or PI7(READ) sensor defect While scanning a document The scan starting and ending area are not correct.
The LCD shows a warning while a document exits after scanning. The LCD shows a warning after a document exits.
Check DS1 or PI11(EMPTY) sensor defect first, then DS2 or PI7(READ) sensor defect.
4-4
Symptom Others
Possible Cause
Countermeasure
The message, Please TXIL or 0) Press <Menu>, <*>, <2>, <2> to display the close the blinking cover. PI10(COVER) sensensor job confirmation mode. appear on the LCD. sor defect 1) Confirm that the LCD indication changes by opening and closing the ADF cover. The blinking cover: The 0: Cover Open / 1: Cover Close ADF cover 2) If the LCD indication does not change, replace the TXIL or PI10(COVER) sensor. 3) Replace the sensor harness. 4) Replace the ADF PCB. 5) Replace the scanner PCB. 6) Replace the harness between the ADF PCB and scanner PCB 7) Replace the harness between the scanner PCB and the Main PCB. The length of the document has not been scanned properly. DL1 or PI4(SIZE_ L1), or DL2 or PI5(SIZE_L2) sensor defect 0) Press <Menu>, <*>, <2>, <2> to display the sensor job confirmation mode. 1) Confirm that the LCD indication changes by placing B4 or A3 document on the document tray. 0: No document / 1: Document 2) If the LCD indication does not change, replace the DL1 or PI4(SIZE_L1), or DL2 or PI5(SIZE_ L2) sensor. 3) Replace the sensor harness. 4) Replace the ADF PCB. 5) Replace the scanner PCB. 6) Replace the harness between the ADF and scanner. 7) Replace the harness between the scanner PCB and the Main PCB.
4-5
FBS section
Mecannical Errors
Symptom An unusual noise occurs. Possible Cause The belt has not been firmly inserted into the belt holder. The FBS motor gear is interfering with the film. The motor actuation belt is getting too slack. Countermeasure Check the belt. Check the interfering area Check the timing belt
Sensor Malfunctions
Symptom While placing The docua document ment size can not be scanned properly. Possible Cause BIS sensor defect Countermeasure 0) Press <Menu>, <*>, <2>, <2> to display the sensor job confirmation mode. 1) Confirm that the LCD indication changes by opening and closing the book cover. 0: Cover Open / 1: Cover Close 2) If the LCD indication does not change, replace the BIS sensor. 3) Replace the sensor harness. 4) Replace the scanner PCB. 5) Replace the harness between the scanner PCB and the Main PCB. 0) Press <Menu>, <*>, <2>, <2> to display the sensor job confirmation mode. 1) Confirm that the LCD indication changes by placing A3 on the book scanner area. 0: No document / 1: Document 2) If the LCD indication does not change, replace the BSS sensor. 3) Replace the sensor harness. 4) Replace the scanner PCB. 5) Replace the harness between the scanner PCB and the Main PCB. Replace it. Replace it. Replace it Replace it. Replace it. 0) Press <Menu>, <*>, <2>, <2> to display the sensor job confirmation mode. 1) Confirm that the LCD indication changes by opening and closing the book cover. 0: Not home position (The cover has been opened.) 1: Home position (The cover has been closed.) 2) If the LCD indication does not change, replace the HS sensor. 3) Replace the sensor harness. 4) Replace the scanner PCB. 5) Replace the harness between the scanner PCB and the Main PCB.
Lamp defect Lamp FPC defect Lamp inverter defect Harness for inverter controller defect Scanner PCB defect
The mirror carriage is touching the home side (on the left toward the front)
HS sensor defect
4-6
Symptom While scanning a document The mirror carriage does not work.
Possible Cause FBS motor defect Scanner PCB defect Replace it. Replace it.
Countermeasure
4-7
Code 04: 06: 07: 08: 0B: 0D: 0E: 11: 12: 15: 16: 18: 1E: 46: 47: 49: 4A: 4B: 4D:
Error Message Second Rx motor Error Cassette Liftup Error (First cassette) Cassette Liftup Error (Optional second cassette) Rx motor Error Fan Error Temperature / Humid Sensor Error Fan Control Thermistor Error) ATDC Error (Vcont value abnormal error) ATDC Error (Astd value abnormal error) Cassette Liftup Error (Optional third cassette) Cassette Liftup Error (Optional fourth cassette) Fuser Error Drum fuse Error ATDC Error (Initialize time-up error) ATDC Error (Disconnection error) ATDC Error (Toner density control time-up error) ATDC Error (Toner density high concentration error) ATDC Error (Toner density low concentration error) Toner Empty Sensor Error
When certain machine problems occur a Service call message will appear on the LCD. When this message appears, access the printer maintenance mode to determine the cause of the error. If there are detail numbers to that error, the numbers are also available to see on this mode. The error message will be displayed on the LCD:
1. Press <Menu>, <*>, <0>, <6>, and select Service Call and press [Enter].
3. If two or more errors have occurred at the same time, press < > or < > of the cursor key to see all the messages. 4. Press <Reset> to go back to the standby screen.
4-8
06: Cassette Liftup Error (First cassette) 07: Cassette Liftup Error (Optional second cassette) 15: Cassette Liftup Error (Optional third cassette) 16: Cassette Liftup Error (Optional fourth cassette)
Causes: The liftup sensor does not switch on within 10 seconds, after the cassette starts to lift up the paper. Suggested corrective action: 1. In error 06 (cassette 1), check the connection between the Lift up motor and the PRT PCB. In error 07, 15 or 16 (cassette 2, 3 or 4), check the connection between the Lift up motor and the Casette PCB, and the connection between the cassette PCB and Main PCB. 2. Verify the Lift up motor rotates when the cassette close. 3. Replace the Lift up motor. 4. In error 06 (cassette 1), replace the PRT PCB. In error 07, 15 or 16 (cassette 2, 3 or 4), replace the cassette. 5. Replace the Main Control board.
4-9
11: ATDC Error (Vcont value abnormal error) 12: ATDC Error (Astd value abnormal error) 46: ATDC Error (Initialize time-up error) 47: ATDC Error (Disconnection error)
Vcont (Vlotage control) : This is the voltage that controls the ATDC sensor. Astd (Answer standard) : This is target value of the toner density on the drum surface. Suggested corrective action: 1. Check the connection between the Drum Cartridge and the PRT PCB. 2. Check the connection between the PRT PCB and the Main Control board. 3. Replace the Drum Cartridge. 4. Replace the PRT PCB. 5. Replace the Main Control board.
4-10
49: ATDC Error (Toner density control time-up) 4A: ATDC Error (Toner density high concentration error) 4B: ATDC Error (Toner density low concentration error)
Suggested corrective action: 1. Check the connection between the Drum Cartridge and the PRT PCB. 2. Check the connection between the PRT PCB and the Main Control board. 3. Replace the Drum Cartridge. 4. Replace the PRT PCB. 5. Replace the Main Control board. 6. Replace the Screw Clutch. 4-11
4-12
If an error occurs during a communication, a check message will be printed. The following provides an explanation of the information found on check messages. A possible solution to the problem The date and time of the attempted communication The sending location (if the remote fax has a Location ID) The number of pages which got through before the error terminated the call The error code The sample document.
You will also see a code listed in the Result column of the report. Result codes indicate the specific problem encountered: D codes occur while dialing R codes occur during reception T codes occur during transmission
4-13
T.1.4 T.2.1
T.2.2 T.2.3
T.3.1 T.4.1
T.4.2
T.4.4
4-14
R.3.1
R.3.3 R.3.4
R.4.1 R.4.2
4-15
6. Do P12-13 and 14 on the Main PCB Yes have +3.3V output? No 7. Do P110-1 and 2 on the PANEL A PCB have +3.3V? 8. If you replace the LCD, the symptom will be fixed. 9. If you replace the Panel A PCB, the symptom will be fixed. 10. If you replace the Main PCB, the symptom will be fixed. Yes No Yes No Yes No Yes No
4-16
No Yes
Yes No
Replace the J2COP, J3COP or J4COP. Check No.4 Replace the harness. Check No.5. Replace the Main PCB. Replace the machine.
Yes No Yes No
4-17
No. 2
Symptom
Documents jam 1. Did you feed a single document? frequently. The LCD shows Please reset the document. 2. Did you use thin paper or converted paper? 3. Did you set documents more than the capacity? 4. If you set documents within the capacity, the symptom be fixed. 5. Did you use wrinkled or curled documents? 6. Does the machine still feed documents? 7. Does the machine still discharge documents? 8. Does the clutch rotate properly? 9. Does the separate roller work properly? 10. Does the transfer gear work properly? 11. (ADF model) Does the ADF motor, lead motor and paper supply motor rotate properly? (RADF model) Does the feed motor (M1) and pickup motor (M2) rotate properly? 12. Is the separation pressure appropriate? 13. Do CN2-3, 4, 5 and 6 of the power supply have +24V output? 14. If you replace the harness between the power supply and the Main PCB, the message will disappear. 15. Do P12-3, 4 and 5, and P6 on the Main PCB have +24V output ? 16. Has the DS1 or PI10 (EMPTY) sensor been installed properly? 17. Does the feeler for the DS1 or PI10 (EMPTY) sensor work properly? 18. Does the feeler for the DS2 or PI7(READ) sensor work properly? 19. Are there any foreign objects stuck around paper guides?
Recommend the customer to use the book scanner. Check No. 8. Check No. 4. Check No. 5. Solved. Check No. 5. Recommend the customer to use the book scanner. Check No. 6. Check No. 7. Check No. 8. Check No. 23. Check No. 24. Check No. 9. Check the clutch condition. Check No. 11. Check No. 9. Check No. 10. Adjust the gear.
Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No
Check No. 12. Replace the ADF motor, lead motor or the paper supply motor. Check No. 12. Replace the feed motor (M1) or pickup motor (M2). Check No. 18. Adjust the separation pressure. Check No. 13. Replace the power supply. Replace the harness between the power supply and Main PCB . Check No. 15. Check No. 16. Replace the Main PCB. Check No. 17. Re-install it properly. Check No. 18. Replace the DS1 or PI10 (EMPTY) sensor. Check No. 19. Replace the DS2 or PI7(READ) sensor. Remove the objects. Check No. 20.
4-18
No. 2
Symptom Documents jam frequently. The LCD shows Please reset the document.
What to confirm 20. (ADF model) Does the voltage level of P1487-1 on the ADF PCB change to +0V when the DS1 is ON, and to +3V when the DS1 is OFF? (RADF model) Does the voltage level of CN9 pin 3 on the ADF driver PCB change to +0V when the PI10 (EMPTY) is ON, and to +3V when the PI10 (EMPTY) is OFF? 21. If you replace the DS1 or PI10 (EMPTY) sensor, the symptom will be fixed. 22. (ADF model) Does the voltage level of P1486-1 on the ADF PCB change to +0V when the DS2 is ON, and to +3V when the DS2 is OFF? (RADF model) Does the voltage level of CN8 pin 6 on the ADF driver PCB change to +0V when the PI7(READ) is ON, and to +3V when the PI7(READ) is OFF? 23. If you replace the DS2 or PI7(READ) sensor, the symptom will be fixed. 24. Is the separation roller dirty? 25. Is the pad separator dirty?
Countermeasure
Yes No
Yes No
Yes No
Yes No
Yes No
Replace the DS2 or PI7(READ) Replace the PRT PCB. Replace the separation roller. Check No. 25. Replace the pad separator. Replace the machine. Check No. 2. Turn it ON. Check No. 3. Replace the ink pad. Replace the solenoid. Check No. 4. Check No. 5. Replace the power supply.
1. Is the stamp setting ON? 2. Does the stamp has ink? 3. If you replace the solenoid, the symptom will be fixed. 4. Do CN2 pin 3,4,5 and 6 of the power supply have +24V output? 5. (ADF model) Does P1484 pin 1 on the ADF PCB have +24V output? (RADF model) Does CN10 pin 1 and 2 on the ADF drive PCB have +24V output? 6. If you replace the ADF PCB or ADF drive PCB, the symptom will be fixed. 7. If you replace the harness between the ADF PCB and scanner PCB, ADF driver PCB and scanner PCB the symptom will be fixed. 8. If you replace the scanner PCB, the symptom will be fixed.
Check No. 7. Check No. 6. Check No. 7. Check No. 6. Replace the PCB. Check No. 7. Replace the harness. Check No. 8.
4-19
No. 4
Symptom
Countermeasure Check No. 2. Re-adjust the guides properly. Set only the same size documents. Check No. 3. Remove the objects. Check No. 4. Replace them. Check No. 5. Check their operations. Check No. 6.
Documents skew 1. Have the document guides been adjusted properly? 2. Did you place different size documents at the same time? 3. Are there any foreign objects on the paper pass? 4. Have the separator roller and the pad separator been worn out? 5. Are there any problems with on the installations and operations of the separator roller and the pad separator? 6. Is the outer guide A deformed?
Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No
Fix or replace it. Replace the machine. Recommend customer to use the book scanner. Check No. 2. Remove the objects. Check No. 3. Check No. 5. Check No. 7. Repair or replace it. Check No. 7. Replace the roller. Replace the machine. Remove the objects. Check No. 2. Check No. 3. Check No. 14. Check No. 4. Re-attach the sheet document press. Clean the sheet document press. Check No. 5. Clean the glasses. Check No. 6. Clean the mirror. Check No. 7. Connect the harness. Check No. 8. Check the sensor. Check No. 9. Replace the sensor. Check No. 10. Secure the belt properly. Replace the machine.
2. Are there any foreign objects on the document tray? 3. Do the documents get wrinkled or torn around the feeding entry area? 4. Has the entry area of the outer guide A been deformed? 5. Is the roller separator dirty. 6 The warning 1. Are there any foreign objects message Lamp (including documents) on the docuerror. Call for serment glass? vice. appears. 2. Has the lamp been illuminated? 3. Has the sheet document press been properly attached to the back side of the platen cover? 4. Is the sheet document press dirty? 5. Are the contact glass and the document glass dirty? 6. Is the mirror dirty? 7. Has the CCD harness come off? 8. Is the home sensor getting loose? 9. If you replace the home sensor, the symptom will be fixed. 10. Has the mirror carriage drive belt been secured properly?
4-20
No.
Symptom
What to confirm
Countermeasure
1. Did you load paper in the cassette properly? 2. Is there electrical continuity in the harness between the PES sensor and the PRT PCB? 3. Is there electrical continuity in the harness between the Main PCB and the PRT PCB? 4. If you replace the PES sensor, the message will disappear. 5. If you replace the PRT PCB, the message will disappear. 6. If you replace the Main PCB, the message will disappear.
Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No
Check No.2. Re-load paper. Check No. 3. Replace the harness between the PES sensor and the PRT PCB. Replace the harness between the Main PCB and the cassette PCB. Check No. 4. Replace the PES sensor. Check No. 5. Replace the PRT PCB. Checak No. 6. Replace the Main PCB. Replace the machine. Remove the paper. Check No. 2. Check No. 3, and the PSS sensor. Replace the PSS sensor or the PRT PCB. Replace the harness between the PDS sensor and the Main PCB. Replace the PSS sensor or the PDS sensor. Check No. 5. Replace the PRT PCB. Check No. 6. Replace the Main PCB. Replace the machine. Check No. 2. Solved Check No. 3. Re-install it properly. Replace the casette. Replace the machine. Check No. 2. The senders problem. (It might be caused by using unsuitable documents, or sender transmission problems.)
Paper jams or the message Open the blinking cover and check...... appears.
1. Is there any paper jam on the paper pass? 2. Is there electrical continuity in the harness between the PSS sensor and the PRT PCB? 3. Is there electrical continuity in the harness between the PDS sensor and the Main PCB? 4. If you replace the PSS sensor or the PDS sensor, the message will disappear. 5. If you replace the PRT PCB, the message will disappear. 6. If you replace the Main PCB, the message will disappear.
Documents skew
1. If you re-load the document and make more than 10 copies, a document skew still occurs. 2. Has the paper cassette been installed properly? 3. Does the cassette have any malfunctions?
1. If you print Checkered Pattern, the image will expands more vertically than horizontally. Note: The following causes are also possible. The sender sent the document data using unsuitable documents like excessively thick paper, no carbon paper, rear carbon paper, and so on. 2. Is the drawing force of the feed roller B and the heat roller correct?
Yes No
Check No. 3. Clean the feed roller B. Replace the feed roller B and the fuser. Solved. Replace the machine.
Yes No
4-21
No.
Symptom
What to confirm 1. If you print Checkered Pattern, the image is more compressed vertically than horizontally. 2. If you replace the feed roller B and the fuser, the symptom will be fixed. 3. If you replace the Main PCB, the symptom will be fixed. Yes No
Countermeasure Check No. 2. The senders problem. (It might be caused by sender transmission problems.) Solved. Check No. 3. Solved. Replace the machine. Check No. 2. The senders problem. (Possible causes are inappropriate contrast setting, using colored documents, poor line connection, using unsuitable documents, or sender transmission problems.) Replace the toner or the drum cartridge. Refer to the 4.7 The Image Quality Problems. Follow the instruction manual. Check No. 2. Check No. 3. Replace the Main PCB. Replace the Main PCB. Replace the machine. Press <Reset> to delete the LCD message. Check No. 2. Check No. 3. Disconnect the line, then press the transmission switch. Restart the transmission after printing the check messages. Check No. 4. Replace the panel A PCB. Check No. 5. Replace the harness between the PCB panel A PCB and the Main PCB. Check No. 6. Replace the Main PCB. Replace the machine.
12 The printouts are 1. Are copied and test print images too too light. light, or uneven density? Note: The following causes are also possible. The contrast setting might be not appropriate. Contrast irregularities are likely on printouts of documents containing thin lines. 2. If you replace the toner or the drum cartridge, the symptom will be fixed.
Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No
13 Clock malfunction
1. Are there any errors in the clock setting process? 2. Is it possible to reset the clock? 3. If you replace the Main PCB, the symptom will be fixed.
14 The LCD does not show the message for receiving or sending a FAX.
1. Is an error message displayed on the LCD? 2. Has the phone line been connected?
3. Are the check messages printing during fax transmission? 4. If you replace the panel A PCB, the symptom will be fixed. 5. If you replace the harness between the panel A PCB and the Main PCB, the symptom will be fixed. 6. If you replace the Main PCB, the symptom will be fixed.
4-22
What to confirm 1. Is the machine verifying the password? 2. Is the password correct? Yes No Yes No 3. Have the machine parameter output and the memory switch equalizer been set properly? 4. If you replace the NCU PCB, the symptom will be fixed. 5. If you replace the harness between the NCU PCB and the Main PCB, the symptom will be fixed. 6. If you replace the harness between the panel A PCB and the Main PCB, the symptom will be fixed. 7. If you replace the panel A PCB, the symptom will be fixed. 8. If you replace the Main PCB, the symptom will be fixed. Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No
Countermeasure Check No. 2. Check No. 3. Stop using the password verification, then check No. 3. Match with the password Check No. 4. Adjust the settings properly. Replace the NCU PCB. Check No. 5. Replace the harness between the NCU PCB and the Main PCB . Check No. 6. Replace the harness between the panel A PCB and the Main PCB . Check No. 7. Replace the panel A PCB. Check No. 8. Replace the Main PCB. Replace the machine. Check No. 2. Press auto memory reception key to illuminate the lamp. Replace the NCU PCB . Check No. 3. Replace the harness between the NCU PCB and the Main PCB . Check No. 4. Replace the harness between the panel A PCB and the Main PCB . Check No. 5. Replace the panel A PCB . Check No. 6. Replace the Main PCB . Replace the machine. Check No. 2. Set the correct line type. Replace the NCU PCB. Check No. 3. Replace the harness. Check No. 4. Replace the harness. Check No. 5. Replace the panel A PCB. Check No. 6. Replace the Main PCB. Replace the machine.
1. Has the auto memory receive lamp been illuminated? 2. If you replace the NCU PCB, the symptom will be fixed. 3. If you replace the NCU PCB, the symptom will be fixed. 4. If you replace the harness between panel A PCB and the Main PCB , the symptom will be fixed. 5. If you replace the panel A PCB, the symptom will be fixed. 6. If you replace the Main PCB, the symptom will be fixed.
17 A dial signal output fails after entering the number from the numeric keys.
1. Has the line type setting been set correctly ? 2. If you replace the NCU PCB, the symptom will be fixed. 3. If you replace the harness between the NCU PCB and the Main PCB, the symptom will be fixed. 4. If you replace the harness between the panel A PCB and the Main PCB, the symptom will be fixed. 5. If you replace the panel A PCB, the symptom will be fixed. 6. If you replace the Main PCB, the symptom will be fixed.
4-23
No.
Symptom
Countermeasure Set the volume except OFF. Check No. 2. Check No. 3. Set up the setting. Replace the speaker. Check No. 4. Replace the Main PCB. Replace the machine. Check No. 2. Check No. 10.
18 The transmission 1. Has the volume setting been set to monitor does not OFF? work. 2. Has the setting for the transmission monitor been set up? 3. If you replace the speaker, the symptom will be fixed. 4. If you replace the Main PCB, the symptom will be fixed. 19 An unusual sound occurs. 1. Does the sound occurs while scanning? 2. Does the sound occurs while scanning using the ADF/RADF or FBS. 3. Are there any objects interfering with the roller or the roller pole? 4. Has the motor (ADF) sounded abnormal? 5. Are there any foreign objects around the gear (ADF)? 6. Has the motor (FBS) sounded abnormal? 7. Are there any foreign objects around the gear (FBS)? 8. Are there any foreign objects around the FBS pulley? 9. Are there any foreign objects on the Mirror carriage path? 10. Does the sound occur while printing? 11. If you remove the drum or toner cartridge, the symptom will be fixed. 12. Are there any foreign objects around the drum gear, fuser gear or transfer gear? 13. If you replace the drum or toner cartridge, the symptom will be fixed. 14. If you replace the transfer roller or the fusing unit, the symptom will be fixed. 15. Are there any foreign objects around the transferring parts? 16. Does the fan rotate smoothly? 17. If you replace the Main PCB, the symptom will be fixed.
ADF Check No. 3. FBS Check No. 6. Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Remove the objects. Check No. 4. Clean the rollers / Check the harness. Check No. 5. Remove the objects. Check No. 17. Check the harness. Check No. 7. Remove the objects. Check No. 8. Remove the objects. Check No. 9. Clean the path using dustless cloth. Check No. 17. Check No. 11. Check No. 17. Replace either cartridge or both. Check No. 12. Remove the objects. Check No. 13. Replace either cartridge or both. Check No. 14. Replace the transfer roller or the fusing unit. Check No. 15. Remove the objects. Check No. 16. Check No. 17. Replace the parts. Replace the Main PCB. Replace the machine.
4-24
No.
Symptom
What to confirm 1. Is the memory backed up with the following procedure? 1) During transmission First disconnect the phone line, then send the data. Next, turn the machine off while waiting for re-dial. When you turn the machine on again, the document memory should remain. 2) During reception Initiate out of memory reception without the document, then turn the machine off. When you turn the machine on again, the document memory should remain. 2. Has the battery been set to the voice PCB? 3. Have the voice PCB and the battery been connected to P2? 4. Has the voice PCB been connected to the Main PCB? 5. Is the voltage between the GND and the Main PCB P2 pin 13 and 14 within the correct range? (+3.57V through +3.13V) 6. Is the battery voltage within the possible value (above 2.2V) to be backed up? 7. Did you charge the battery for more than 24 hours? 8. If you replace the power supply, the symptom will be fixed. 9. If you replace the Main PCB, the symptom will be fixed. Yes No
Yes No
Put a jumper pin on JP2 of the Main PCB to back up. Check No. 2.
Check No. 4. Set the battery. Check No. 5. Connect the harness. Check No. 5. Connect the harness. Check No. 7. Check No. 6.
Check No. 7. Replace the battery. Check No. 8. Charge the battery. Replace the power supply. Check No. 9. Replace the symptom. Replace the machine.
4-25
No.
Symptom
Countermeasure Check No. 2. Check No. 3. Check No. 7. Replace the NCU PCB or the harness. Check No. 4. Check No. 6. Check No. 5. Replace the OfficeBridge board or the Network interface board.
21 The message 1. Check the error code. Systemstatus instabil Strom aus- und ein XX 2. Is the NCU PCB correctly connected to the Main PCB? (Check the harness is displayed on connecting NCU PCB P90 and Main the LCD. PCB P9) XX indicates the 3. Is the OfficeBridge board or the Neterror code 01 work interface board equipped to the or 03 machine? 01: Modem PCB error 4. Is the OfficeBridge board or the 03: Error of Network interface board correctly coninitializing nected to the Main PCB? optional con(Check the harness connecting to necting PCB Main PCB P7) 5. Is the printer control board equipped to the machine? 6. Is the printer control board correctly connected to the Main PCB? (Check the harness connecting to Main PCB P6) 7. Turn off the machine and wait for more than three minutes. Turn the machine on. Does the message disappear? 8. If you replace the Main PCB, the symptom will be fixed.
Yes No Yes No
Yes No Yes No
Check No. 6. Check No. 7. Check No. 7. Replace the printer control board or the Joint PCB. Solved. heck No. 8. Replace the Main PCB. Replace the machine.
Yes No Yes No
4-26
(Original)
(Copy)
(Original)
(Original)
4-27
Step Check Item Result Action 1 Is the Scanner drive transmisNO Check and change as necession mechanism in good condisary. tion? 2 Do the connections from CCD NO Reconnect. Scanner PCB Main PCB YES Change Scanner PCB, Main LPH PCB LED unit rePCB in that order. main intact? Step Check Item 1 Does the Exposure Lamp turn ON when make a copy with open the platen cover? 2 Does the voltage across P140B pin 1 on the Scanner PCB change from DC0V to DC24V when step 1 is performed again? Does the voltage across P147 pin 2 on the Scanner PCB change to Low when step 1 is performed again? Are the mirrors and lens installed properly? Are the mirrors and lens dirty? Result Action YES Perform steps 4 and onward. NO NO Check connectors and harnesses and perform steps 2 and 3. Change Scanner PCB.
YES NO NO YES
Change Inverter or exposure lamp, in that order. Change Scanner PCB. Install them properly. Clean or change.
4 5
4-28
Blank copy and black copy: Section Drum cartridge Step Check Item 1 Developing Unit is driven properly. 2 Developing bias contact terminal, glide bias, sealed ground or come electrode is dirty or deformed. 3 Is the LED unit (lever B3) set properly? 4 5 6 LED unit and LPH PCB connected properly? Image transfer current contact terminal is dirty or deformed. Is the trouble settled with above steps? Result Action NO Correct or change drive coupling mechanism. YES Clean or change the drum cartridge. NO NO YES NO Install it properly. Correct. Clean or change the terminal. Change drum cartridge. Change LED unit. Change High Voltage Power Supply. Change LPH PCB. Change PRT PCB. Change Main PCB.
4-29
Section Scanner
Step Check Item 1 Image transfer current contact terminal is dirty or deformed. 2 Do the connections from CCD Scanner PCB Main PCB LPH PCB LED unit remain intact? 3 Are the press document plate and contact glass dirty? 4 Are you copying a thick volume while trying to close the platen cover trying to close?
Result Action NO Check and change as necessary. NO Reconnect. YES YES YES Change Scanner PCB, Main PCB, LPH PCB in that order. Clean each parts and set the background level again. Copy with opened platen cover.
Step Check Item 1 Is the LED unit (lever B3) set properly? 2 3 Image transfer current contact terminal is dirty or deformed. Developing bias contact terminal, grid bias, sealed ground or come electrode is dirty or deformed. Is the trouble settled with above steps?
Result Action NO Install properly. YES YES Clean or change the terminal. Clean or change the drum cartridge. Change drum cartridge. Change transfer roller. Change LED unit. Change High Voltage Power Supply. Change LPH PCB. Change PRT PCB. Change Main PCB.
NO
4-30
Section Scanner
Step Check Item Result Action 1 Sunlight or any other extraneYES Protect the machine from exous light enters the machine. traneous light. 1 Are the press document plate YES Clean each parts and set the and contact glass dirty? background level again. 2 Are you copying a thick volume YES Copy with opened platen covwhile trying to close the platen er. cover trying to close? 3 Are the mirrors and lens dirty? YES Clean or change. 4 Is the Exposure Lamp dirty or YES Clean or change. deteriorated? 5 Do the connections between NO Reconnect. the Exposure Lamp and INVERTER remain intact? 6 Do the connections from INNO Reconnect. VERTER to Scanner PCB remain intact? 7 Do the connections from ScanNO Reconnect. ner PCB to Main PCB remain intact? 8 Do the connections from Main NO Reconnect. PCB to High Voltage Unit remain intact?
Section
Step Check Item 1 Sunlight or any other extraneous light enters the copier. 2 PC Drum is dirty. 3 4 Comb Electrode contact terminal is dirty or deformed. Grid voltage contact terminal is dirty or deformed. Erase Lamp is dirty. Erase Lamp is conducting. Is the trouble settled with above steps?
Result Action YES Protect the copier from extraneous light. YES Change the drum cartridge. YES YES YES NO NO Clean or change the drum cartridge. Clean or change the drum cartridge. Clean. Change. Change drum cartridge. Change LED unit. Change High Voltage Power Supply. Change PRT PCB. Change Main PCB.
Erase lamp
5 6 7
4-31
Black lines: Section Scanner Step Check Item 1 Are the mirrors, lens, contact glass or document glass dirty with foreign matter? 2 Do the connections from CCD Scanner PCB Main PCB LPH PCB LED unit remain intact? Result Action YES Clean. NO YES Reconnect. Change Scanner PCB or Main PCB in that order.
Black lines : Section Paper path Drum cartridge Fuser Step 1 2 3 4 Check Item Paper path is dirty with toner. OPC Drum is dirty Fusing rollers are dirty or scratchy. Is the trouble settled with above steps? Result YES YES YES NO Action Clean Change the drum cartridge. Change the fuser. Change drum cartridge. Change LPH PCB. Change PRT PCB. Change Main PCB.
White lines: Section Scanner Step Check Item 1 Are the contact glass or document glass dirty with foreign matter? 2 Do the connections from CCD Scanner PCB Main PCB LPH PCB LED unit remain intact? Result Action YES Clean. NO YES Reconnect. Change Scanner PCB or Main PCB in that order.
White lines : Section Transfer roller Drum cartridge Fuser LED Step Check Item Result Action 1 Image Transfer Roller is dented YES Change the transfer roller. or scratchy. 2 OPC Drum is dirty. YES Change the fuser. 3 Fusing rollers are dirty or YES Clean or change. scratchy. 4 LED is dirty. YES Clean. 5 Is the LED unit (lever B3) set NO Install properly. properly? 6 Is the trouble settled with NO Change the drum cartridge. above steps? Change LPH PCB . Change PRT PCB . Change Main PCB .
4-32
Section Scanner
Step Check Item 1 Are the mirrors, lens, contact glass or document glass dirty with foreign matter? 2 Do the connections from CCD Scanner PCB Main PCB PCB LPH LED unit remain intact?
Result Action YES Clean. YES NO Change Scanner PCB, Main PCBin that order. Reconnect.
Step Check Item 1 Paper pass is dirty with toner. 2 3 4 5 Fuser rollers are dirty or scratchy. OPC Drum is dirty. Comb Electrode contact terminal is dirty or deformed. Grid voltage contact terminal is dirty or deformed. Erase Lamp is dirty. Erase Lamp is conducting. Is the trouble settled with above steps?
Result Action YES Clean. YES YES YES YES YES NO NO Change the fuser. Change drum cartridge. Clean or change drum cartridge. Clean or change drum cartridge. Clean. Change. Change drum cartridge. Change High Voltage Power Supply. Change the transfer roller. Change PRT PCB. Change Main PCB.
Erase lamp
6 7 8
4-33
Section Scanner
Step Check Item 1 Are the mirrors, lens, contact glass or document glass dirty with foreign matter? 2 Do the connections from CCD Scanner PCB Main PCB LPH PCB LED unit remain intact?
Result Action YES Clean. YES NO Change Scanner PCB or Main PCB in that order. Reconnect.
Step Check Item 1 OPC Drum is dirty. 2 3 4 Image Transfer Roller is dented or scratchy. Fuser rollers are dirty or scratchy. Is the trouble settled with above steps?
Result Action YES Change drum cartridge. YES YES NO Change the transfer roller. Change the fuser. Change drum cartridge. Change High Voltage Power Supply. Change PRT PCB. Change Main PCB.
4-34
Step Check Item Result Action 1 Paper path is dirty with toner. YES Clean 2 Image Transfer Roller is dented YES Change the transfer roller. or scratchy. 3 Fusing rollers are dirty or YES Change the fuser. scratchy. 4 Is the trouble settled with NO Change drum cartridge. above steps? Change High Voltage Power Supply. Change PRT PCB. Change Main PCB.
4-35
Section Scanner
Step Check Item Result Action 1 Are the mirrors, lens, contact YES Clean or change. glass or document glass dirty with foreign matter? 2 Is the Shading Sheet under the YES Clean or change. Size cover dirty? 3 Is the Exposure Lamp dirty or YES Clean or change. deteriorated? 4 Do the connections from CCD NO Reconnect. Scanner PCB Main PCB YES Change Scanner PCB or Main LPH PCB LED unit rePCB in that order. main intact?
Step Check Item Result Action 1 Image Transfer Roller is dented YES Change the transfer roller. or scratchy. 2 Developing unit is driven propNO Correct or change drive couerly? pling mechanism. 3 Developing bias contact termiYES Clean or change the drum carnal, glide bias, sealed ground tridge. or come electrode is dirty or deformed. 4 Is the trouble settled with NO Change drum cartridge. above steps? Change High Voltage Power Supply. Change the transfer roller. Change PRT PCB. Change Main PCB.
4-36
Section Scanner
Step Check Item Result Action 1 Is the Shading Sheet under the YES Clean or change. Size cover dirty? 2 3 Are the contact glass or document glass dirty with foreign matter? Do the connections from CCD Scanner PCB Main PCB LPH PCB LED unit remain intact? YES NO YES Clean or change. Reconnect. Change Scanner PCB or Main PCB in that order.
Step Check Item Result Action 1 Image Transfer Roller is dented YES Change the transfer roller. or scratchy. 2 Developing unit is driven propNO Correct or change drive couerly? pling mechanism. 3 Developing bias contact termiYES Clean or change the drum carnal, grid bias, sealed ground tridge. or come electrode is dirty or deformed. 2 Is the trouble settled with NO Change drum cartridge. above steps? Change High Voltage Power Supply. Change LPH PCB. Change PRT PCB. Change Main PCB.
4-37
4040F4C500DA
Section Scanner
Step Check Item Result Action 1 Is the FBS Motor drive gear YES Clean or change. cracked or dirty with foreign matter? 2 Is the Scanner Motor secured NO Secure properly. properly? 3 Are the FBS belts attached YES Adjust the belt tension. loose? 4 Is the Mirror carriage secured NO Secure properly. properly? 5 Are the Mirror carriage drive NO Wind the belts properly. belts wound properly? 6 Are the Scanner rails damaged YES Clean or change. or dirty with foreign matter? 7 Do the connections from CCD NO Reconnect. Scanner PCB Main PCB LPH PCB LED unit reYES Change Scanner PCB or Main main intact? PCB in that order.
Transfer roller -
Step Check Item Result Action 1 Developing unit is driving propNO Correct or change drive couerly. pling mechanism. 2 OPC Drum and Image Transfer NO Correct or change drive couRoller are driven properly. pling mechanism. 3 Register roller is driven propNO Correct or change drive couerly. pling mechanism. 4 Fusing Unit is driven properly. NO Change the fuser. 5 Fusing rollers are dirty or YES Clean or change the fuser. scratchy. 6 Image Transfer roller is dented YES Change the transfer roller. or scratchy. 7 Is the trouble settled with NO Change drum cartridge. above steps? Change driving unit. Change LPH PCB. Change PRT PCB. Change Main PCB.
4-38
5-1
5-54, 5-55
5-71 5-56 5-47 5-46
*1 Replace these parts at the same time. *2 It is not a maintenance parts. However, please replace when they do not work. Scanning Section (RADF)
Parts Name White plate (pressure plate) Document glass (large / small) Document glass holder Vertical size plate Platen roller Pickup Roller Unit Lower Registration Roller Maintenance Cycle (pages) Clean Replace As required As required or ever 2000 sheets As required As required As required or ever 2000 sheets 80,000 80,000 80,000 80,000 80,000 80,000 QTY 1 1 1 1 1 1 1 1 1 1 1 Reference
[5]
[1], [4] [2] [3] [6] page 5-137 page 5-142 page 5-148 page 5-148 page 5-153 page 5-158
Delivery Reversing Roller (upper) Reverse guide Unit Read Roller 1 Read Roller 2
[1] [4]
[5] [6]
[3] [2]
5-2
Printer Section
Parts Name Roller Retard Roller Feed Roller Separator / Roller Pickup Roller Pickup MP Pad Pressure MP Maintenance Cycle (pages) Clean Replace 100,000 100,000 100,000 50,000 or 2 years 100,000 100,000 100,000 QTY 1 Reference Page 5-115 5-124 5-118 5-101 5-103
1
1
1
1
Roller Register Roller Exit A, B Roller Transfer Gear at the Roller Transfer Filter Ozone Case dust Developing Section
Parts Name Drum cartridge Toner cartridge Toner cartridge LED print head
60,000 30,000
150,000 150,000 Maintenance Cycle (pages) Clean Replace 100,000 10,000 20,000 1,000 hours
1 1 1 1 1 1
QTY 1
1
1 1
Note: means to clean the mechanism when a paper take-up or transport failure or print quality problems occurs. Note: The maintenance cycle (pages or years) may be shorter than the above value according to the environment or usage of the machine, and the documents and paper that are used. The maintenance cycle (pages or years) are not insured and early replacement of the parts may be needed to maintain the machine quality.
5-3
5.2 Re/Disassemble
Before disassembling, disconnect the power cord and line cord. 5.2.1 COVERS ................................................................................................................... 5-7 PLATE PRINTER B........................................................................................................ 5-8 COVER PLATEN ........................................................................................................... 5-8 COVER TX SIDE B ........................................................................................................ 5-9 COVER TX SIDE F ...................................................................................................... 5-10 GUIDE OUTER ............................................................................................................ 5-11 COVER LEFT TOP ...................................................................................................... 5-12 COVER RIGHT TOP .................................................................................................... 5-13 COVER FRONT UPPER.............................................................................................. 5-14 COVER BACK TOP ..................................................................................................... 5-15 PLATE PRINTER A...................................................................................................... 5-16 COVER L ..................................................................................................................... 5-16 COVER SIDE R ........................................................................................................... 5-17 COVER BACK SIDE .................................................................................................... 5-17 COVER TRAY .............................................................................................................. 5-18 COVER SPEAKER ...................................................................................................... 5-19 5.2.2 PCBS....................................................................................................................... 5-20 PCB ADF...................................................................................................................... 5-21 PCB PANEL A / PANEL B ........................................................................................... 5-22 LCD .............................................................................................................................. 5-23 PCB CONN MOT ......................................................................................................... 5-25 PCB LPH ...................................................................................................................... 5-26 PCB CCD ..................................................................................................................... 5-27 PCB INVERTER........................................................................................................... 5-28 PCB MAIN .................................................................................................................... 5-29 PCB VOICE.................................................................................................................. 5-30 PCB NCU ..................................................................................................................... 5-31 PCB PRT...................................................................................................................... 5-32 PCB SCANNER ........................................................................................................... 5-33 PCB PSU HV ............................................................................................................... 5-34 PCB PSU ..................................................................................................................... 5-35 PCB BPSIZE ................................................................................................................ 5-36 5.2.3 ADF SECTION (MFX-2700 and MFX-2200) ........................................................... 5-37 TRAY DOCUMENT ...................................................................................................... 5-37 SENSOR (DL1) ............................................................................................................ 5-38 SENSOR (DW1) / SENSOR (DW2) ............................................................................. 5-39 ROLLER SEPARATOR................................................................................................ 5-40 ROLLER PRESS.......................................................................................................... 5-41 GUIDE INNER.............................................................................................................. 5-42 FRAME MOTOR .......................................................................................................... 5-43 CLUTCH (MG) ............................................................................................................. 5-44 CLUTCH (CL)............................................................................................................... 5-45 ROLLER EXIT .............................................................................................................. 5-46 ROLLER FEED ............................................................................................................ 5-47 SENSOR (DS1)............................................................................................................ 5-49 SENSOR (TXIL) ........................................................................................................... 5-50 SENSOR (DS2) / SENSOR (DRS) .............................................................................. 5-51 PIECE SEPARATOR ................................................................................................... 5-52 HINGE .......................................................................................................................... 5-53 5.2.4 FBS SECTION ........................................................................................................ 5-54 CONTACT GLASS ....................................................................................................... 5-54 PANE ........................................................................................................................... 5-55 LAMP ........................................................................................................................... 5-56 CARRIAGE A ............................................................................................................... 5-57 MIRROR A ................................................................................................................... 5-60 CARRIAGE B ............................................................................................................... 5-61 MIRROR B / MIRROR C .............................................................................................. 5-63 MIRROR CARRIAGE ALIGNMENT ............................................................................. 5-64 5-4
SENSOR (HOME) ........................................................................................................ 5-66 SENSOR (BSS) ........................................................................................................... 5-67 FBS MOTOR ................................................................................................................ 5-68 SENSOR (APS) / SENSOR (BIS) ................................................................................ 5-70 SHEET DOCUMENT PRESS ...................................................................................... 5-71 FRAME SCANNER ...................................................................................................... 5-72 5.2.5 PRINTER SECTION................................................................................................ 5-74 TRAY MP ..................................................................................................................... 5-74 COVER JAM ACCESS ................................................................................................ 5-75 ROLLER TRANSFER .................................................................................................. 5-76 ROLLER FEED DUPLEX A ......................................................................................... 5-77 SENSOR (DUP) ........................................................................................................... 5-79 SENSOR (J1-OP) ........................................................................................................ 5-80 MOTOR 1 ..................................................................................................................... 5-81 MOTOR 2 ..................................................................................................................... 5-81 CLUTCH (PAPER REGIST)......................................................................................... 5-82 CLUTCH (PAPER FEED) ............................................................................................ 5-83 PCB DUPLEX .............................................................................................................. 5-84 FRAME DRIVE UNIT DUPLEX .................................................................................... 5-84 MOTOR (Dupex) .......................................................................................................... 5-85 CLUTCH (Duplex) ........................................................................................................ 5-85 SENSOR (THRM) ........................................................................................................ 5-86 FRAME DRIVE A ......................................................................................................... 5-87 SPEAKER .................................................................................................................... 5-89 SENSOR (INTERLOCK) .............................................................................................. 5-90 FUSER UNIT................................................................................................................ 5-91 EXIT ASSY................................................................................................................... 5-92 ROLLER EXIT A .......................................................................................................... 5-94 ROLLER EXIT B .......................................................................................................... 5-95 SENSOR (SWBK) ........................................................................................................ 5-96 SENSOR (PDS) ........................................................................................................... 5-97 LED .............................................................................................................................. 5-98 ROLLER REGISTER ................................................................................................... 5-99 ROLLER PICKUP ...................................................................................................... 5-101 PAD PRESSURE MP................................................................................................. 5-103 SENSOR (PES BS).................................................................................................... 5-104 SENSOR (PSS) ......................................................................................................... 5-105 SOLENOID................................................................................................................. 5-106 FAN ............................................................................................................................ 5-107 CLUTCH (SCREW) .................................................................................................... 5-108 MOTOR (DC) ............................................................................................................. 5-110 SENSOR (TOS) ......................................................................................................... 5-111 SENSOR (CART) ....................................................................................................... 5-114 ROLLER RETARD ..................................................................................................... 5-115 ROLLER PICKUP / ROLLER SEPARATE ................................................................. 5-118 REMOVING THE ROLLER SEPARATE .................................................................... 5-119 REMOVING THE ROLLER PICKUP.......................................................................... 5-120 SENSOR (PES) ......................................................................................................... 5-121 SENSOR (LIFT UP) ................................................................................................... 5-122 SENSOR (PSIZE) ...................................................................................................... 5-123 ROLLER FEED .......................................................................................................... 5-124 FILTER OZONE ......................................................................................................... 5-126 CASE DUST............................................................................................................... 5-127 5.2.6 RADF SECTION (MFX-2725 and MFX-2225)....................................................... 5-128 Removing from the Host Machine .............................................................................. 5-128 Feeder(Cover Platen)................................................................................................. 5-128 External Covers.......................................................................................................... 5-129 Front Cover ................................................................................................................ 5-129 Rear Cover ................................................................................................................. 5-129 Feeder Cover ............................................................................................................. 5-130 Drive System .............................................................................................................. 5-131 Pickup Motor .............................................................................................................. 5-131 Feed Motor ................................................................................................................. 5-132 Timing Belt/Pulley ...................................................................................................... 5-133 Document Feeding System ........................................................................................ 5-137 Pickup Roller Unit....................................................................................................... 5-137 5-5
Pickup Roller/Separation Roller ................................................................................. 5-138 Separation Plate/Separation Pad ............................................................................... 5-140 Upper Registration Roller ........................................................................................... 5-141 Lower Registration Roller ........................................................................................... 5-142 Delivery Reversing Roller (upper) / Reverse Guide Unit ............................................ 5-148 Read Roller 1 ............................................................................................................. 5-153 Read Roller 2 ............................................................................................................. 5-158 Platen Roller............................................................................................................... 5-163 Delivery Reversing Roller (lower)............................................................................... 5-168 Document Tray........................................................................................................... 5-177 Electrical System........................................................................................................ 5-179 Inner Sensor of Feed Unit .......................................................................................... 5-179 Document Width Volume ........................................................................................... 5-185 Cover Open/Closed Sensor ....................................................................................... 5-186 Document Set Sensor ................................................................................................ 5-186 Document Length sensor ........................................................................................... 5-187 Pressurization Solenoid ............................................................................................. 5-188
5-6
5.2.1 COVERS
Cover TX side F (Page5-10) Cover platen (Page5-8)
Cover front upper (Page5-14) Cover panel top (Page5-14) Cover speaker (Page5-19)
Cover L (Page5-16)
Tray document
Guide outer (Page5-11) Cover TX side B (Page5-9) Cover back top (Page5-15) Plate printer B (Page5-8) Plate printer A (Page5-16)
5-7
PLATE PRINTER B
1. Remove one Plate printer B mounting screw and then remove the PLATE PRINTER B. 2. Disconnect the connector from the PCB SCANNER. Note: ADF models (MFX-2720, MFX-2320 and MFX-2020) have one connector. RADF models (MFX-2725 and MFX-2325) have two connectors.
PCB scanner
ADG01 1)
Note: When mounting the Plate printer B, pay attention not to allow the Plate printer B to pinch the Harness.
COVER PLATEN
1. Remove the Plate printer B. Page 5-8 2. Open the Cover platen. 3. Raise the Cover platen, incline it, release the hinge tab, and then remove the COVER PLATEN.
Tab
5-8
COVER TX SIDE B
1. Open the Cover platen. 2. Remove two Cover TX side B mounting screws.
AFF01 AFF01 2) 2)
3. Close the Cover platen. 4. Open the Guide outer. 5. Release three locking tabs, and then remove the COVER TX SIDE B.
Cover TX side B
Guide outer
5-9
COVER TX SIDE F
1. Open the Cover platen. 2. Remove one Cover TX side F mounting screw.
AFF01 2)
3. Close the Cover platen. 4. Open the Guide outer. 5. Release the locking tab, and then remove the COVER TX SIDE F. Cover TX side F Guide outer
5-10
GUIDE OUTER
1. Remove the Cover TX side F. Page 5-10 2. Remove the GUDE OUTER.
Guide outer
5-11
ADG04 2)
5-12
ADG04 2)
5-13
6. Turn over the Cover front top, and then disconnect the connector. 7. Remove three Cover front upper mounting screws at backside of the Panel top front, and then remove the COVER FRONT UPPER. Cover panel top AFF01 7)
5-14
5. Remove four Cover back top mounting screws, and then remove the COVER BACK TOP by spreading its right and left.
5-15
PLATE PRINTER A
1. Remove the Plate printer B. Page 5-8 2. Remove eleven Plate printer A mounting screws, and then remove the PLATE PRINTER A.
ADG01 2)
Plate printer A
COVER L
1. Remove two Cover side L sub mounting screws, and then remove the Cover side L sub. 2. Remove five Cover L mounting screws, and then remove the COVER L. ADG04 2) ADG04 1)
Cover L
5-16
COVER SIDE R
1. Remove three Cover side R mounting screws. 2. Release two tabs, and then remove the COVER SIDE R.
ADG04 1)
Cover side R
ADG04 2)
5-17
COVER TRAY
1. Remove the Cover L. Page 5-16 2. Remove two Cover tray upper mounting screws. 3. Release the locking tab, and then remove the Cover tray upper. ADG04 2)
4. Open the Cover front, and then remove the COVER TRAY.
Cover tray
Cover front
5-18
COVER SPEAKER
1. Open the Cover front and the Cover jam access. 2. Remove one Cover speaker mounting screw. 3. Release two tabs, and then remove the COVER SPEAKER. Cover speaker
ADG04 2)
Cover front
5-19
5.2.2 PCBS
PCB Inverter (Page 5-28) PCB CCD (Page 5-27) PCB Panel B (Page 5-22) PCB Panel A (Page 5-22)
PCB ADF (Page 5-21) PCB CONN MOT (Page 5-25) PCB Duplex (Page 5-84) PCB Bpsize (Page 5-36) PCB Scanner (Page 5-33) PCB PRT (Page 5-32) PCB NCU (Page 5-31) PCB Main (Page 5-29)
5-20
PCB ADF
1. Remove the Cover TX side B. Page 5-9 2. Disconnect the seven connectors. 3. Remove two PCB ADF mounting screws, and then remove the PCB ADF.
AFF01 3)
PCB ADF
5-21
PCB panel A
AFF 01 5)
PCB panel B
PCB panel A
PCB panel B
5-22
LCD
1. Remove the Cover left top. Page 5-12 2. Remove the Cover right top. Page 5-13 3. Remove the Cover front upper. Page 5-14 4. Remove the Cover panel top. Page 5-14 5. Remove the PCB PANEL A. Page 5-22 6. Disconnect the connector, and then remove two Film harnesses. 7. Release three locking tabs, and then remove the LCD.
Assy LCD
PCB panel A
8. Spread the side of the Supporter LCD, slide and raise the LCD, and then remove the LCD.
LCD
Supporter LCD
5-23
Note: When mounting the Assy LCD, tuck the Film harness inside.
Assy LCD
PCB panel A
5-24
5-25
PCB LPH
1. Remove the Cover side L sub. Page 5-16 2. Remove the Cover L. Page 5-16 3. Remove the Cover tray upper. Page 5-18 4. Remove the Cover tray. Page 5-18 5. Disconnect the connector, and then pull out the Harness. 6. Remove two Duct side mounting screws. 7. Remove two Duct side mounting projection, and then remove the Duct side. 8. Remove the connector of the thermistor.
Duct side
9. Remove two Case shield mounting screws, and then remove the Case shield. 10. Disconnect one connector, and then remove two Film harnesses. Note: When removing the film harnesses, be sure to unlock them. 11. Remove two PCB LPH mounting screws, and then remove the PCB LPH.
Case shild
PCB LPH
5-26
PCB CCD
1. Open the Cover platen. 2. Remove the Cover left top. Page 5-12 3. Remove the Cover right top. Page 5-13 4. Remove the Cover size H. Page 5-15 5. Remove the Contact glass. Page 5-54 6. Remove the Pane. Page 5-55 7. Remove three Cover scanner mounting screws, and then remove the Cover scanner.
Cover scanner ADG01 7)
8. Remove the Film harness. 9. Remove two PCB CCD mounting screws, and then remove the PCB CCD.
5-27
PCB INVERTER
1. Open the Cover platen. 2. Remove the Cover left top. Page 5-12 3. Remove the Cover right top. Page 5-13 4. Remove the Cover size H. Page 5-15 5. Remove the Contact glass. Page 5-54 6. Remove the Pane. Page 5-55 7. Remove the Cover scanner. Page 5-27 8. Disconnect the two connectors. 9. Remove one Bracket inverter mounting screws, and then remove the Bracket PCB inverter.
ADG01 9)
Bracket inverter
10. Remove two Inverter mounting screws, and then remove the PCB INVERTER.
5-28
PCB MAIN
1. Remove the Plate printer A. Page 5-16 2. Disconnect the connected from the PCB MAIN. Note: Do not disconnect one connector (P22). (Otherwise, the backup memory is deleted). 3. Remove five PCB MAIN mounting screws, and then remove the PCB MAIN.
Note: When replacing the PCB MAIN, disconnect all the connectors.
5-29
PCB VOICE
1. Remove the Plate printer A. Page 5-16 2. Remove two PCB VOICE mounting screws. 3. Remove one spacer, and then remove the PCB VOICE. Note: Do not disconnect the connector.
PCB voice
ADG01 2)
Note: When replacing the PCB VOICE, disconnect the connectors from the PCB MAIN.
5-30
PCB NCU
1. Remove the Plate printer A. Page 5-16 2. Remove the Cover side L. Page 5-16 3. Remove two Bracket shield D mounting screws, and then remove the Bracket shield D.
Bracket shild D
ADG01 3)
4. Remove the PCB MAIN. Page 5-29 5. Disconnect all the connectors from the PCB NCU. 6. Remove one mounting screw, and then disconnect the Ground wire. 7. Remove three PCB NCU mounting screws, and then remove the PCB NCU.
ADG01 7)
Ground wire
5-31
PCB PRT
1. Remove the Plate printer A. Page 5-16 2. Disconnect all the connectors from the PCB PRT. 3. Remove two PCB PRT mounting screws, and then remove the PCB PRT.
PCB PRT
ADG01 3)
5-32
PCB SCANNER
1. Remove the Plate printer A. Page 5-16 2. Disconnect all the connectors from the PCB SCANNER. 3. Remove two PCB SCANNER mounting screws, and then remove the PCB SCANNER.
PCB scanner
ADG01 3)
5-33
PCB PSU HV
1. Remove the Plate printer A. Page 5-16 2. Remove four PCB PSU HV mounting screws, and then remove the PCB PSU HV. 3. Disconnect the three connectors.
5-34
PCB PSU
1. Remove the Cover side L sub. Page 5-16 2. Remove the Cover L. Page 5-16 3. Remove two PCB PSU mounting screws, and then pull out the PCB PSU. 4. Disconnect the three connectors.
ADG01 3)
PCB PSU
5-35
PCB BPSIZE
1. Remove the Tray MP. Page 5-74 2. Remove two the Tray A-2 MP mounting screws. 3. Release the locking tabs, and then remove the Tray A-2 MP. 4. Remove two PCB BPSIZE mounting screws, and then remove the PCB BPSIZE. 5. Disconnect the connector. 6. Remove the Knob dial.
Tray A-2 MP
AFF01 2)
Note: When mounting the Knob dial, fit the Knob dial projection in the groove of the PCB BPSIZE.
5-36
TRAY DOCUMENT
1. Remove the Cover TX side B. Page 5-9 2. Remove the Cover TX side F. Page 5-10 3. Remove one connector. 4. Raise the Tray document.
Tray document
5. Pass the connector vertically through the Platen cover hole, and then remove the TRAY DOCUMENT.
Tray document
5-37
SENSOR (DL1)
1. Remove the Tray document. Page 5-37 2. Turn over the Tray document, remove three mounting screws, release five locking tabs, and then remove the Tray document B.
AFF01 2)
Tray document B
Tray document A
Sensor (DL1)
Note: When mounting the Sensor, pay attention to its mounting direction.
5-38
Sensor (DW2)
Sensor (DW1)
Sensor stopper
Sensor stopper
5-39
ROLLER SEPARATOR
1. Remove the Guide outer. Page 5-11 2. Remove five Guide outer mounting screws, and the remove the Guide outer A.
AFF01 2)
Guide outer A
Roller separator
3. Remove five E-rings of the Roller separator, and then remove the gear and bearings.
ANB03 3)
ANB03 3) Bearing D6 3)
5-40
4. Slide the Roller separator, and then remove the ROLLER SEPARATOR.
Roller separater
ROLLER PRESS
1. Remove the Guide outer A. Page 5-40 Procedure 2 2. Remove one Holder register mounting screw, and then remove the Holder register. 3. Remove the ROLLER PRESS.
Roller press B
Note: When mounting the Roller press, pay attention to the shaft mounting direction.
5-41
GUIDE INNER
1. Open the Cover platen, and then remove one screw.
ADG01 1)
2. Remove the Cover TX side B. Page 5-9 3. Remove the Cover TX side F. Page 5-10 4. Remove the Guide outer. Page 5-11 5. Remove the Cover platen. Page 5-8 6. Disconnect the four connectors. 7. Remove four Guide inner mounting screws, and then remove the GUIDE INNER.
AFF01 7) Guide inner AFF01 7) AFF01 7) Ground wire
5-42
FRAME MOTOR
1. Remove the Cover TX side B. Page 5-9 2. Remove the Cover TX side F. Page 5-10 3. Remove the Guide outer. Page 5-11 4. Remove the Cover platen. Page 5-8 5. Remove the Guide inner. Page 5-42 6. Remove the clamp, remove one Plate drive mounting screw, and then remove the Plate drive. 7. Remove three Frame motor mounting screws, and then remove the FRAME MOTOR.
Clutch(MG)
ADG01 7) Clamp
ADG01 7)
ADG04 6)
8. Remove one Sensor mounting screw, and then remove the Sensor. 9. Remove the E-ring and gears.
ADG01 8) Sensor (TXIL) Gear 28/36 ANB02 9)
Gear 34/75
Flame motor
Note: Mount the Plate drive in position after mounting the Guide inner to the Cover platen.
5-43
CLUTCH (MG)
1. Remove the Cover TX side B. Page 5-9 2. Remove the Cover TX side F. Page 5-10 3. Remove the Guide outer. Page 5-11 4. Remove the Cover platen. Page 5-8 5. Remove the Guide inner. Page 5-42 6. Remove the Frame motor. Page 5-43 7. Remove the CLUTCH (MG). 8. Disconnect the connector. 9. Remove the plastic ring, and then remove the shaft.
Gear 15 0.5 D
5-44
CLUTCH (CL)
1. Remove the Cover TX side B. Page 5-9 2. Remove the Cover TX side F. Page 5-10 3. Remove the Guide outer. Page 5-11 4. Remove the Cover platen. Page 5-8 5. Remove the Guide inner. Page 5-42 6. Remove the Frame motor. Page 5-43 7. Remove the plastic ring, and then remove the CLUTCH (CL). 8. Disconnect the connector.
Clutch (CL)
AVA01 7)
5-45
ROLLER EXIT
1. Remove the Cover TX side B. Page 5-9 2. Remove the Cover TX side F. Page 5-10 3. Remove the Guide outer. Page 5-11 4. Remove the Cover platen. Page 5-8 5. Remove the Guide inner. Page 5-42 6. Remove the Frame motor. Page 5-43 7. Remove the Clutch (MG). Page 5-44 8. Remove three Spring P earth mounting screws, and the remove the Spring P earth.
Spring P earth
AFF01 8)
9. Remove the E-ring, and then remove the bearings. 10. Remove the ROLLER EXIT. 11. Remove the E-ring, and then remove the gear and bearings.
ANB02 9)
Bearing D6 9)
Gear 37 0.5 D
Roller exit
5-46
ROLLER FEED
1. Remove the Cover TX side B. Page 5-9 2. Remove the Cover TX side F. Page 5-10 3. Remove the Guide outer. Page 5-11 4. Remove the Cover platen. Page 5-8 5. Remove the Guide inner. Page 5-42 6. Remove the Frame motor. Page 5-43 7. Remove the Clutch (MG) and Clutch (CL). Page 5-44, 5-45 8. Remove the Spring P earth. Page 5-46 9. Remove the Plate document press. 10. Remove the E-ring, and then remove the bearing.
Plate document press 9)
11. Remove the gear, and then remove the pin. 12. Remove the E-ring, and then remove the bearing.
AQA04 11)
Bearing 12)
5-47
13. Remove four Frame drive mounting screws, and then remove the Frame drive. Note: Spring P FG B may not be mounted on your machine according to the production lot. 14. Remove the ROLLER FEED. Roller feed 14)
Spring P FG B
5-48
SENSOR (DS1)
1. Remove the Cover TX side B. Page 5-9 2. Remove one Sensor (DS1) mounting screw, and then remove the SENSOR (DS1). 3. Disconnect the connector.
Sensor (DS1)
ADG01 2)
Sensor (DS1) 4)
Plate sensor
Sensor stopper 4)
5-49
SENSOR (TXIL)
1. Remove the Cover TX side B. Page 5-9 2. Remove one Plate sensor open mounting screw, and then remove the Plate sensor open. 3. Disconnect the connector.
Sensor (TXIL)
5-50
4. Remove each one of Sensor (DS2)/Sensor (DRS) mounting screws, and then remove the SENSOR (DS2)/SENSOR (DRS). 5. Disconnect the connectors.
AFF01 2) Sensor (DRS) AFF01 2) Sensor (DS2)
6. Remove the Sensor stopper, and then remove the SENSOR (DS2)/SENSOR (DRS).
Sensor stopper Plate sensor DS2 Sensor (DS2) Sensor stopper Plate sensor DRS
Sensor (DRS)
5-51
PIECE SEPARATOR
1. Open the Guide outer. 2. Release two locking tabs, and then remove the PIECE SEPARATOR.
Piece separator
5-52
HINGE
1. Remove the Cover platen. Page 5-8 2. Remove three Hinge mounting screws, and then remove the HINGE.
AHB01 2)
Hinge (L)
AHB01 2)
Hinge (R)
Note: When mounting the Hinges, pay attention to the mounting position. Mount the Hinge (L) in a position where the Hinge comes in contact with the Cover platen. Align the Hinge (R) with the graduation and the Cover platen graduation.
Hinge (L)
Hinge (R)
Note: Cover platen angle can be adjusted with the position of the Hinge (R) graduation.
5-53
Contact glass C
Note: Mount the Contact glass so that the face lined with film comes to upper left side. Handle the fragile Contact glass with due care.
5-54
PANE
1. Open the Cover platen. 2. Remove the Cover left top. Page 5-12 3. Remove the Cover right top. Page 5-13 4. Remove the Cover size H. Page 5-15 5. Remove the Cover size V. 6. Remove the PANE.
5-55
LAMP
1. Open the Cover platen. 2. Remove the Cover left top. Page 5-12 3. Remove the Cover right top. Page 5-13 4. Remove the Cover front upper. Page 5-14 5. Remove the Cover size H. Page 5-15 6. Remove the Contact glass. Page 5-54 7. Remove the Pane. Page 5-55 8. Remove the Blind sheet. 9. Move the Carriage to the Lamp replacing position (notch), and then remove two Lamp mounting screws. 10. Disconnect the connector, and then remove the LAMP.
ADG01 9)
Blind sheet
Lamp
Holder lamp B
Note: When mounting the Lamp, pass the Harness below the Holder lamp B projection.
5-56
CARRIAGE A
1. Open the Cover platen. 2. Remove the Cover left top. Page 5-12 3. Remove the Cover right top. Page 5-13 4. Remove the Cover front upper. Page 5-14 5. Remove the Cover size H. Page 5-15 6. Remove the Contact glass. Page 5-54 7. Remove the Pane. Page 5-55 8. Remove the Blind sheet. Page 5-56 9. Disconnect the connector from between the FPC harness and the Inverter. 10. Remove one FPC harness mounting screw, and then remove the FPC harness.
Assy Lamp-CBL
5-57
11. Remove the Cover back top. Page 5-15 12. Move the Carriage to the replacing position (notch). 13. Tuck the tab of the Guide FPC center inside, and then raise the Guide FPC out of position. 14. Pull out the FPC harness from the Carriage B hole.
Note: When puling out the FPC harness from the Carriage hole, pay attention not to damage the film. 15. Put a screwdriver into the hole at the right side of the replacing position, and then remove the screw at the center of the Holder belt AB. 16. Remove the screw at the center of the Holder belt AF.
AEH01 15) Holder belt AB
AEH01 16)
Holder belt AF
5-58
17. Remove the Belt from the locking tabs of the Holder belt AB and the Holder belt AF.
Holder belt AB
Holder belt AF
Belt
Belt
18. Move the Carriage A askew, and then remove the CARRIAGE A.
Carriage A
5-59
MIRROR A
1. Remove the Cover platen. Page 5-8 2. Remove the Cover left top. Page 5-12 3. Remove the Cover right top. Page 5-13 4. Remove the Cover front upper. Page 5-14 5. Remove the Cover back top. Page 5-15 6. Remove the Contact glass. Page 5-54 7. Remove the Pane. Page 5-55 8. Remove the Blind sheet. Page 5-56 9. Remove the Lamp. Page 5-56 10.Remove the Carriage A. Page 5-57 11. Remove the Clamp mirrors AB, AF. 12. Remove the MIRROR A.
Note: Pull out the Clamp mirror by pulling the spring to the Mirror side. Note: Mount the Mirror A so that its surface faces upwards and the side C downwards.
5-60
CARRIAGE B
1. Remove the Cover platen. Page 5-8 2. Remove the Cover left top. Page 5-12 3. Remove the Cover right top. Page 5-13 4. Remove the Cover front upper. Page 5-14 5. Remove the Cover back top. Page 5-15 6. Remove the Contact glass. Page 5-54 7. Remove the Pane. Page 5-55 8. Remove the Blind sheet. Page 5-56 9. Remove the Carriage A. Page 5-57 10. Remove two Holder belt B mounting screws.
ADG01 10)
Carriage B
11. Remove the Belts from the Holder belt B locking tabs.
Holder belt B
Holder belt B
Belt
Belt
5-61
12. Move the Carriage B askew, and then remove the CARRIAGE B.
Carriage B
5-62
MIRROR B / MIRROR C
1. Remove the Cover platen. Page 5-8 2. Remove the Cover left top. Page 5-12 3. Remove the Cover right top. Page 5-13 4. Remove the Cover front upper. Page 5-14 5. Remove the Cover back top. Page 5-15 6. Remove the Contact glass. Page 5-54 7. Remove the Pane. Page 5-55 8. Remove the Blind sheet. Page 5-56 9. Remove the Carriage A. Page 5-57 10. Remove the Carriage B. Page 5-61 11. Remove the four Clamp mirrors B.
Clamp mirror B Mirror B
Mirror C
Lot number
Clamp mirror B
Lot number
Note: When mounting the Mirrors, pay attention to their top and bottom faces. The face marked with lot number is the bottom side. (The face without mark is the top side). Note: Pay attention to the mounting position. Mirror B comes on the upper side. Mirror C comes on the lower side. (The Mirror C is 2 mm larger than the Mirror B). Mount the mirrors so that their surfaces face each other as shown in the figure.
5-63
Holder belt AB
Holder belt AF
3. Move the Carriage A to the position where the projections of its both ends come in contact with the right side inner wall of the chassis. 4. Put the Carriage B askew in the Frame scanner.
Holder belt B
Holder belt B
Frame scaner
5-64
5. To mount the Carriage A, put a screwdriver in the Frame scanners right-side holes and tighten the Holder belt AF and Holder belt AB mounting screws. 6. Tighten the Holder belt B of the Carriage B.
5-65
SENSOR (HOME)
1. Open the Cover platen. 2. Remove the Cover left top. Page 5-12 3. Remove the Cover right top. Page 5-13 4. Remove the Cover front upper. Page 5-14 5. Remove the Cover size H. Page 5-15 6. Remove the Contact glass. Page 5-54 7. Remove the Pane. Page 5-55 8. Remove the Cover front lower. Page 5-72 9. Disconnect the connector. 10. Remove the Sensor (Home) stopper, and the remove the SENSOR (HOME).
Carriage A
Sensor (Home)
Sensor stopper
Note: When carrying out the work, manually move the Carriage A to the center.
5-66
SENSOR (BSS)
1. Open the Cover platen. 2. Remove the Cover left top. Page 5-12 3. Remove the Cover right top. Page 5-13 4. Remove the Cover size H. Page 5-15 5. Remove the Contact glass. Page 5-54 6. Remove the Pane. Page 5-55 7. Remove one Sensor (BSS) mounting screw. 8. Disconnect the connector, and then remove the SENSOR (BSS).
5-67
FBS MOTOR
1. Remove the Cover platen. Page 5-8 2. Remove the Cover left top. Page 5-12 3. Remove the Cover right top. Page 5-13 4. Remove the Cover back top. Page 5-15 5. Remove four Bracket hinge R mounting screws, and then remove the Bracket hinge R. 6. Remove the Harness from the Bracket hinge R clamp, and then disconnect the connector.
Bracket hinge R
ADG04 5)
7. Remove the Spring. 8. Remove three Bracket motor mounting screws, and then remove the Bracket motor.
ADG04 8)
Spring C tension A
Bracket motor
5-68
9. Remove two Bracket motor mounting screws, and then remove the FBS MOTOR.
Bracket motor
Motor
AJD02 9)
Note: Mount the Bracket motor temporarily by screws. Apply the Spring in position and tighten up the screws.
5-69
ADG04 5)
Brown
7. Remove the Sensor (APS)/ Sensor (BIS) stopper, and then remove the Sensor (APS)/ Sensor (BIS).
Sensor stopper
Sensor stopper
Sensor (APS)
Sensor (BIS)
5-70
1mm 1mm
5-71
FRAME SCANNER
1. Open the Cover platen. 2. Remove the Cover left top. Page 5-12 3. Remove the Cover right top. Page 5-13 4. Remove the Cover front upper. Page 5-14 5. Remove three Cover front lower screws, and then release three Cover front lower locking tabs. 6. Release one right locking tab, and then remove the Cover front lower. Note: Mount the Cover front lower in the reverse order. 7. Remove two mounting screws.
Cover front lower ADG03 7)
ADG01 5)
8. Remove the Plate printer B. Page 5-8 9. Remove the Plate printer A. Page 5-16 10. Disconnect the five connectors from the PCB SCANNER, and then remove one film harness.
PCB scanner
5-72
11. Remove two Frame scanner mounting screws, and then remove the FRAME SCANNER.
Frame scanner
ADG01 11)
5-73
Pice B
Pice F
Tray MP
5-74
Cover cam B
Cover cam F
4. Remove one screw, and then disconnect the Ground wire. 5. Open the Cover jam access. 6. Remove two knob lock jacks, and then remove the COVER JAM ACCESS.
5-75
ROLLER TRANSFER
1. Open the Cover jam access. 2. Remove one screw and the ground wire on the Guide transfer. 3. Remove four screws, and then remove the Guide transfer JAC.
Guide transfer JAC
4. Remover two Sheet stoppers. 5. Release four locking tabs, and then remove the Guide transfer B.
Sheet stopper Guide transfer B
Sheet stopper
6. Release the locking tabs, and then remove the Bracket transfer B and the Bracket transfer A. 7. Remove the ROLLER TRANSFER. 8. Remove the Roller gap B and the Bracket transfer B. 9. Remove the gear, the Roller gap A and the Bracket transfer F.
Roller gap B
Bracket transfer B
Roller transfer
5-76
3. Remove four Guide duplex Assy mounting screws, and then remove the Guide duplex Assy. AFA07 5)
5-77
4. Remove the belt. 5. Remove two plastic rings, and then remove the Flange pulleys and the gears. 6. Remove two plastic rings. 7. Remove four bearings, and then remove the ROLLER FEED DUPLEX.
Belt AVA01 7) Flange pulley Gear 20/25P Bearing
Bearing
Bearing
AVA01 8)
Note: When mounting the Roller feed duplex, pass the bearings over the springs. Bearing Bearing
Spring T FG duplex
5-78
SENSOR (DUP)
1. Open the Cover jam access. 2. Remove the Guide transfer. Page 5-77 3. Remove the Guide duplex Assy. Page 5-77 4. Remove the Sensor stopper, and then remove the SENSOR. 5. Disconnect the connector.
Guide duplex Assy
Sensor stopper
Sensor (DUP)
5-79
SENSOR (J1-OP)
1. Remove the Plate printer A. Page 5-16 2. Open the Cover jam access. 3. Remove the PCB DUPLEX. Page 5-84 4. Remove one Bracket sensor jack mounting screw, and then remove the Bracket sensor jack. 5. Disconnect the connector.
ADG01 2)
Sensor (J1-OP)
Sensor stopper
5-80
MOTOR 1
1. Remove the Plate printer A. Page 5-16 2. Disconnect the connector. 3. Remove four Motor 1 mounting screws, and then remove the Motor 1.
Motor 1
AJD01 3)
MOTOR 2
1. Remove the Plate printer A. Page 5-16 2. Disconnect the connector. 3. Remove four Motor 2 mounting screws, and then remove the Motor 2.
Motor 2
AJD01 3)
5-81
5. Remove the plastic ring, and then remove the CLUTCH. 6. Disconnect the connector.
Clutch AVA02 6)
5-82
AVA01 5)
Clutch
5-83
PCB DUPLEX
1. Remove the Plate printer A. Page 5-16 2. Disconnect all the connectors from the PCB DUPLEX. 3. Remove two PCB DUPLEX mounting screws, and then remove the PCB DUPLEX.
ADG01 3)
PCB duplex
5-84
MOTOR (Dupex)
Note: The Motor can be removed with the Frame drive unit duplex being mounted to the machine. 1. Remove the Plate printer A. Page 5-16 2. Disconnect the connector. 3. Remove two Motor mounting screws, and then remove the MOTOR.
ACE01 3)
Motor
CLUTCH (Duplex)
Note: The Clutch can be removed with the Frame drive unit duplex being mounted to the machine. 1. Remove the Plate printer A. Page 5-16 2. Disconnect the connector. 3. Remove one Bracket mounting screw, and then remove the Bracket and bearing. 4. Remove the CLUTCH.
ADG01 3)
5-85
SENSOR (THRM)
1. Remove the Cover printer A. Page 5-16 2. Remove the PCB PSU HV. Page 5-34 3. Remove one Sensor mounting screw, and then remove the SENSOR. 4. Disconnect the connector.
Sensor (THRM)
AFF01 3)
5-86
FRAME DRIVE A
1. Remove the Plate printer A. Page 5-16 2. Remove the PCB DUPLEX, and then remove Frame drive unit duplex. Page 5-84 3. Remove the Motor 1. Page 5-81 4. Remove the Motor 2. Page 5-81 5. Remove the PCB PSU HV. Page 5-34 6. Remove the Motor bracket. Page 5-82 7. Remove the Clutch (paper regist). Page 5-82 8. Remove the Clutch (paper feed). Page 5-83 9. Remove two Cover PCB HV mounting screws, and then remove the Cover PCB. 10. Disconnect the connector. Note: When removing the Cover PCB HV, pay attention not to allow the spring to drop and get lost.
Spring
Cover PCB HV
ADG04 9)
5-87
11. Remove the plastic ring, and then remove the Flange. 12. Remove the belt.
13. Remove one plastic ring. 14. Remove six Frame drive A mounting screws, and then remove the FRAME DRIVE A. 15. Remove the bearing.
Drive A assy
ADG01 14)
5-88
SPEAKER
1. Remove the Cover speaker. Page 5-19 2. Remove one Holder speaker mounting screw, and then remove the Holder speaker. 3. Disconnect the connector.
ADG04 2)
Holder speaker
4. Remove two Holder mounting screws, and then remove the Holder. 5. Remove the SPEAKER. AFF01 4) Holder
Speaker
5-89
SENSOR (INTERLOCK)
1. Remove the Cover speaker. Page 5-19 2. Remove the Speaker. Page 5-89 3. Disconnect the connector. 4. Remove one screw. 5. Release one locking tab, and then remove the Holder IL.
Holder IL
ADG04 4)
6. Release two locking tabs, and then remove the Plate sensor IL. 7. Remove the SENSOR.
Plate sensor IL
5-90
FUSER UNIT
1. Open the Cover jam access. 2. Remove two Fuser unit mounting screws. 3. Open the Cover guide exit, and then remove the FUSER UNIT.
Fuser unit
ABF02 2) ABF02 2)
5-91
EXIT ASSY
1. Open the Cover jam access. 2. Remove the Cover speaker. Page 5-19 3. Remove the Bracket speaker. Page 5-89 4. Remove three screws.
AFF01 4)
F. G. wire ADG01 4)
5. Remove the Plate printer A. Page 5-16 6. Remove the PCB DUPLEX, and then remove Frame drive unit duplex. Page 5-84 7. Remove the Frame drive unit duplex.
AFF01 7)
5-92
8. Remove the Cover side R. Page 5-17 9. Remove the Cover back side. Page 5-17 10. Remove one Cover speaker back mounting screw, and then remove the Cover speaker back.
ADG04 10)
11. Open the Cover guide exit, and then remove three Exit Assy mounting screws. 12. Remove the EXIT ASSY.
Exit Assy
ADG04 11)
5-93
ROLLER EXIT A
1. Remove the Exit Assy. Page 5-92 2. Remove one screw, and then disconnect the Ground wire. 3. Remove one screw, and then remove the Plate terminal and the Spring P.
Exit Assy
AFF06 2)
Spring p FG resister
4. Remove one plastic ring, and then remove the Bearing. 5. Remove one plastic ring, and then remove the Gear clutch. 6. Remove one plastic ring, and then remove the Bearing. 7. Remove the ROLLER EXIT A. Gear clutch Bearing
AVA04 5)
AVA01 6)
Roller exit A
Bearing AVA01 4)
5-94
ROLLER EXIT B
1. Remove the Exit Assy. Page 5-92 2. Disconnect the Ground wire. Page 5-94 3. Remove the Plate terminal and the Spring P. Page 5-94 4. Remove one plastic ring, and then remove the Bearing. 5. Remove one plastic ring, and then remove the Gear. 6. Remove the Bearing. 7. Remove the ROLLER EXIT B.
Bearing AVA01 4)
Roller exit B
5-95
SENSOR (SWBK)
1. Remove the Cover side L sub. Page 5-16 2. Remove the Cover L. Page 5-16 3. Remove the Cover tray upper. Page 5-18 4. Release two locking tabs, and then remove the Bracket sensor.
Bracket sensor
5. Remove the Sensor plate, and then remove the SENSOR. 6. Disconnect the connector. Sensor (SWBK)
Sensor stopper
5-96
SENSOR (PDS)
1. Remove the Cover side L sub. Page 5-16 2. Remove the Cover L. Page 5-16 3. Remove the Cover tray upper. Page 5-18 4. Release the locking tabs, and then remove the Bracket sensor.
Bracket sensor
5. Remove the Sensor plate, and then remove the SENSOR. 6. Disconnect the connector.
Sensor (PDS)
Sensor stopper
5-97
LED
1. Open the Cover front. 2. Open the Cover jam access. 3. Return the Knob, and then pull out the LED unit. 4. Release two locking tabs, and then remove the LED. LED
Knob LED
LED unit
5. Remove two Film harnesses. Note: When removing the Film harnesses, unlock them. Harness
Plate FG LED
Plate FG LED
LED
Note: Mount the LED so that the Plate FG LED would touch the inside wall of the LED. Otherwise it may be damaged. LED
Plate FG LED
5-98
ROLLER REGISTER
1. Remove the Plate printer A. Page 5-16 2. Remove the PCB DUPLEX. Page 5-84 3. Remove the Frame drive A. Page 5-87 4. Remove one screw, and then remove the Spring P. 5. Remove the Spring C (yellow).
6. Remove the right Bearing regist D8. 7. Remove the left Bearing regist D8, and then remove the Regist Assy.
Bearing regist D8
Bearing regist D8
Regist Assy
5-99
8. Remove the two Bearing regist D8s. 9. Remove the gear. 10. Remove the Knob lever regist and the Knob lever regist B. 11. Remove the E-ring. 12. Remove the Guide paper.
ANB05 11) Knob lever regist Guide paper Spring C resister front Bearing regist D8
5-100
ROLLER PICKUP
1. Remove the Cover side R. Page 5-17 2. Remove the Cover back side. Page 5-17 3. Remove the Tray MP. Page 5-74 4. Remove the Cover jam access. Page 5-75 5. Remove two MP guide Assy mounting screws, and then remove the MP guide Assy.
6. Remove the Bracket shaft MP (F) and the Bearing. 7. Remove two plastic rings. 8. Remove the Bearing, and then remove the Roller pickup MP. 9. Remove the Cam flapper MP.
5-101
10. Remove the E-ring, and then remove the Roller. ANA07 10)
Roller
Note: When mounting the Roller, pay attention to the mounting direction. When the Roller is turned clockwise, it is locked. (The Shaft turns.) When the Roller is turned counterclockwise, it is unlocked. (The Shaft does not turn.)
FREE
Shaft Roller
LOCK
5-102
PAD PRESSURE MP
1. Remove the Cover side R. Page 5-17 2. Remove the Cover back side. Page 5-17 3. Remove the Tray MP. Page 5-74 4. Remove the Cover jam access. Page 5-75 5. Remove the MP guide Assy. Page 5-101 6. Remove the PAD PRESSURE MP.
Pad pressure MP
5-103
6. Remove the Sensor stopper, and then remove the SENSOR. 7. Disconnect the connector.
5-104
SENSOR (PSS)
1. Open the Cover jam access. 2. Remove one Bracket PSS mounting screw. 3. Hold up the Guide paper and the Feeler PSS, and then remove the Bracket PSS. 4. Disconnect the connector. Guide paper Feeler PSS Bracket PSS
ADG04 2)
5. Remove the Sensor stopper, and then remove the SENSOR. Sensor stopper
Sensor (PSS)
Note: When mounting the Sensor, pay attention not to allow the Feeler PSS to touch the wire Harness.
5-105
SOLENOID
1. Remove the Cover side R. Page 5-17 2. Remove the Plate printer A. Page 5-16 3. Remove one Bracket solenoid mounting screw, and then remove the Bracket solenoid. 4. Pull out one connector. 5. Remove the Harness from the clamp, and then pull it out through the hole.
Bracket solenoid MP
ADG01 3)
6. Remove one Solenoid mounting screw, and then remove the SOLENOID. ADG01 6)
Solenoid
5-106
FAN
1. Remove the Cover side L sub. Page 5-16 2. Remove the Cover L. Page 5-16 3. Remove the Cover tray upper. Page 5-18 4. Remove the Filter ozone. 5. Disconnect the connector. 6. Release two locking tabs, and then remove the FAN.
Fan
Filter ozone
Holder fan
Fan
5-107
CLUTCH (SCREW)
1. Remove the Plate printer A. Page 5-16 2. Remove the Cover side L sub. Page 5-16 3. Remove the Bracket shield D. Page 5-31 4. Remove the PCB MAIN. Page 5-29 5. Remove the PCB VOICE. Page 5-30 6. Remove the PCB NCU. Page 5-31 7. Remove one Bracket connector mounting screw, and then remove the Bracket connector.
Bracket connector
ADG01 7)
8. Remove six Case shield mounting screws, and then remove the Case shield.
Case shilde
ADG01 8) .
5-108
9. Remove one plastic ring, and then remove the Gear. 10. Disconnect the connector. 11. Remove one plastic ring, and then remove the CLUTCH.
AVA01 9)
Gear 20/40
AVA01 11)
Clutch
5-109
MOTOR (DC)
1. Remove the Plate printer A. Page 5-16 2. Remove the Cover side L sub. Page 5-16 3. Remove the Bracket shield D. Page 5-31 4. Remove the PCB MAIN. Page 5-29 5. Remove the PCB VOICE. Page 5-30 6. Remove the PCB NCU. Page 5-31 7. Remove the Bracket connector. Page 5-108 8. Remove the Case shield. Page 5-108 9. Disconnect one connector. 10. Remove three Motor mounting screws, and then remove the MOTOR.
Motor (DC)
ABF05 10)
5-110
SENSOR (TOS)
1. Remove the Plate printer A. Page 5-16 2. Remove the Cover side L sub. Page 5-16 3. Remove the Bracket shield D. Page 5-31 4. Remove the PCB MAIN. Page 5-29 5. Remove the PCB VOICE. Page 5-30 6. Remove the PCB NCU. Page 5-31 7. Remove the Bracket connector. Page 5-108 8. Remove the Case shield. Page 5-108 Procedure 9 9. Remove the Clutch (screw). Page 5-109 Procedure 11 10. Remove one plastic ring, and then remove the Gear. 11. Remove the Bearing. 12. Remove two plastic rings, and then remove two Pulley guides. 13. Remove the belt. 14. Remove one plastic ring, and then remove the Pulley gear. 15. Remove one plastic ring, and then remove the bearing. Gear 32 0.8 oneway AVA01 10) Pulley guide AVA01 12) AVA01 14) Pulley gear 32/60 AVA01 12) Pulley guide Bearing AVA01 15) Bearing
Note: When mounting the Gear which was removed in 10, pay attention to the mounting direction. When the Gear is turned clockwise, it is locked. When turned counterclockwise, it is unlocked.
FREE
LOCK
5-111
16. Remove six Frame drive mounting screws, and then remove the Frame drive F.
AFF01 16) ADG01 16) 17. Remove four Chassis pillar mounting screws, and then remove the Chassis pillar. Note: There is no need to remove the harness.
ADG01 17)
Chassis pillar
5-112
18. Remove four Hopper Assy mounting screws, and then remove the Hopper Assy.
19. Remove one Bracket mounting screw, and then remove the Bracket enpty. 20. Disconnect the connector.
Bracket enpty
AFF01 19)
21. Remove two Sensor mounting screws, and the remove the SENSOR. ACE01 21) Sensor (TOS)
5-113
SENSOR (CART)
1. Remove the Cover side L sub. Page 5-16 2. Remove the Cover L. Page 5-16 3. Remove the Cover tray upper, and then remove the Cover tray. Page 5-18 4. Remove the Spring C CT SW, and then remove the Piece CT SW.
Piece CT SW Spring C CT SW
5. Remove the Sensor stopper, and then remove the SENSOR. 6. Disconnect the connector. Sensor (CART)
Sensor stopper
5-114
ROLLER RETARD
1. Pull out the Cassette. 2. Remove two Duct cable mounting screws, and then remove the Duct cable.
Duct cable
ADG01 2)
3. Disconnect one connector. 4. Remove two Pickup Assy mounting screws, and then remove the Pickup Assy.
Pickup Assy
ADG01 4)
5-115
5. Remove two Retard unit mounting screws, and then remove the Retard unit.
6. Remove one plastic ring, and then remove the Shaft retard. 7. Remove the Guide retard. Guide retard ANB01 6) Retard
Spring retard
Base retard
Shaft retard
5-116
8. Remove the plastic ring, and then remove the ROLLER RETARD.
AVA01 8)
Roller retard
Bracket retard
Note: When you reassemble the Pickup Assy, be sure that the notch of the Shaft-Pickup couples to the Pickup Assy correctly. If not, the first paper picked up from that cassette jams. But after the first paper jam, the shaft couples to the assy and the paper will not jam after it.
5-117
Guide A pickup
ADG01 5)
AFF01 6)
7. Remove two plastic rings. 8. Remove two Bearings, and then remove the Roller pickup unit. AVA01 7) Roller pickup unit Bearing
Bearing AVA01 7)
5-118
5. Remove one plastic ring, and then remove the ROLLER SEPARATE.
Roller separate
AVA01 5)
5-119
AVA01 1) Bearing
Bearing AVA01 1) 4. Remove one plastic ring, and then remove the ROLLER PICKUP.
Roller pickup
AVA01 4)
5-120
SENSOR (PES)
1. Pull out the Cassette. 2. Remove the Duct cable. Page 5-115 3. Remove the Pickup Assy. Page 5-115 4. Remove the Retard unit. Page 5-116 Procedure 5 5. Remove the Guide A pickup. Page 5-118 6. Remove the Cover pickup. Page 5-118 7. Remove the Feeler. 8. Remove the Sensor stopper, and then remove the SENSOR. 9. Disconnect the connector.
Sensor (PES)
Sensor stopper
Feller
5-121
Pickup unit
Sensor stopper
5-122
SENSOR (PSIZE)
1. Pull out the Cassette. 2. Remove the Duct cable. Page 5-115 3. Remove two Sensor mounting screws, and then remove the SENSOR. 4. Disconnect the connector.
Sensor (Psize)
5-123
ROLLER FEED
1. Open the Cover jam access. 2. Remove the Cassette. 3. Remove the Duct cable. Page 5-115 4. Remove the Pickup Assy. Page 5-115 5. Remove the Sensor (PSIZE). Page 5-123 6. Remove one Holder cassette screw.
ADG01 6)
7. Remove the Plate printer A. Page 5-16 8. Remove the Frame drive A. Page 5-87 9. Remove one plastic ring, and then remove the bearing. 10. Remove two plastic rings, and then remove the bearing. 11. Remove one Holder casette screw. AFF01 11)
5-124
Holder cassette R
13. Remove one plastic ring. 14. Remove the bearing, and then remove the ROLLER FEED.
5-125
FILTER OZONE
1. Remove the Cover side L sub. Page 5-16 2. Remove the Cover L. Page 5-16 3. Remove the Cover tray upper, and then remove the Cover tray. Page 5-18 4. Remove the FILTER OZONE.
Filter ozone
5-126
CASE DUST
1. Open the Cover front. 2. Open the Cover jam access. 3. Remove the Fuser unit. Page 5-91 4. Remove two Case dust screws.
AFF01 4)
Case dust
5-127
PCB scanner
ADG01 1)
4. Raise the Feeder(Cover Platen), incline it, release the hinge tab, and then remove the Feeder(Cover Platen).
Tab
5-128
2. Remove the two screws [3], and then detach the front cover [4].
[4]
[3]
Rear Cover
Removing the Rear Cover 1. Open the feeder cover. 2. Move to the back of the machine, remove the two screws [1], and then detach the rear cover [2].
[1]
[2]
[3]
Note: Remove the rear cover with the two claws [3] released.
5-129
Feeder Cover
Removing the Front Cover 1. Open the feeder cover [1], and then remove the screw [2].
[2] [1]
2. Remove the two screws [3], and then detach the front cover [4].
[4]
[3]
Removing the Feeder Cover 1. Remove the screw [1] and positioning pin [2], and then detach the feeder cover [3].
[3]
[1]
[2]
5-130
[2]
[3]
Note: Remove the rear cover with the two claws [3] released. Removing the Pickup Motor 1. Disconnect the connector [1], and then remove the tension spring [2]. 2. Remove the two screws [3], and then remove the pickup motor [4] together with the adjusting plate.
[1] [3]
5-131
Installing the Pickup Motor 1. Attach the tension spring [1] to the adjusting plate and motor base, and then install the motor in such a manner that the motor pulley and the timing belt are engaged. 2. Install the pickup motor [3] together with the adjusting plate using two screws [2]. 3. Connect the connector [4].
[4] [2]
Feed Motor
Removing the Rear Cover 1. Open the feeder cover. 2. Move to the back of the machine, remove the two screws [1], and then detach the rear cover [2].
[1]
[2]
[3]
Note: Remove the rear cover with the two claws [3] released. Removing the Feed Motor 1. Disconnect the connector [1], and then remove the tension spring [2]. 2. Remove the two screws [3], and then remove the feed motor [4] together with the adjusting plate.
[4] [1]
[2] [3]
5-132
Installing the Feed Motor 1. Install the feed motor in such a manner that the motor pulley is engaged with the timing belt, and then tighten two screws [1] temporarily. 2. Attach the tension spring [2] to the adjusting plate and motor base, and then securely tighten the screws tightened temporarily in step 1. 3. Connect the connector [3].
[3]
[2] [1]
Timing Belt/Pulley
Removing the Front Cover 1. Open the feeder cover [1], and then remove the screw [2].
[2] [1]
2. Remove the two screws [3], and then detach the front cover [4].
[4]
[3]
5-133
Removing the Feeder Cover 1. Remove the screw [1] and positioning pin [2], and then detach the feeder cover [3].
[3]
[1]
[2]
Removing the Rear Cover 1. Open the feeder cover. 2. Move to the back of the machine, remove the two screws [1], and then detach the rear cover [2].
[1]
[2]
[3]
Note: Remove the rear cover with the two claws [3] released. Removing the ADF Driver PCB 1. Disconnect all connectors from the ADF driver PCB. (10 connectors) 2. Remove the two screws [1], and then remove the ADF driver PCB [2].
[1]
[2]
5-134
Removing the Pickup Motor 1. Disconnect the connector [1], and then remove the tension spring [2]. 2. Remove the two screws [3], and then remove the pickup motor [4] together with the adjusting plate.
[1] [3]
Removing the Feed Motor 1. Disconnect the connector [1], and then remove the tension spring [2]. 2. Remove the two screws [3], and then remove the feed motor [4] together with the adjusting plate.
[4] [1]
[2] [3]
Removing the Timing Belt 1. Remove the screw [1], and then disconnect the ground cable [2].
[1] [2]
5-135
2. Disconnect the two sensor connectors [1]. 3. Remove the harness from the harness guide [2]. 4. Remove the screw [3], and remove the harness guide [2]. 5. Remove the two screws [4], and then remove the metal plate [5]. 6. Remove the four screws [6], and then remove the left hinge [7].
[1] [3]
[6]
[6]
7. Remove the four screws [1], and then remove the metal plate.
[1]
[1]
[1]
[1]
5-136
2. Remove the two screws [3], and then detach the front cover [4].
[4]
[3]
Removing the Feeder Cover 1. Remove the screw [1] and positioning pin [2], and then detach the feeder cover [3].
[3]
[1]
[2]
Removing the Pickup Roller Unit 1. Release the two hooks [1], and then detach the inner cover [2] of the feeder cover.
[1] [2] [1]
5-137
2. Remove the two resin rings [1] and the two bearings [2], and then remove the pickup roller unit [3].
[1]
[2]
[3]
[2]
[1]
Precaution about Pickup Roller Unit Installation Note: - Install the pickup roller unit with the stopper arm [1] at the front as shown below. - Install the pickup roller unit with the stopper [2] at the rear as shown below.
[2]
[1]
2. Remove the two screws [3], and then detach the front cover [4].
[4]
[3]
5-138
Removing the Feeder Cover 1. Remove the screw [1] and positioning pin [2], and then detach the feeder cover [3].
[3]
[1]
[2]
Removing the Pickup Roller Unit 1. Release the two hooks [1], and then detach the inner cover [2] of the feeder cover.
[1] [2] [1]
2. Remove the two resin rings [1] and the two bearings [2], and then remove the pickup roller unit [3].
[1]
[2]
[3]
[2]
[1]
Removing the Pickup Roller and Separation Roller 1. Remove the screw [1], and then remove the drive gear [2].
[2]
[1]
5-139
2. Remove the pickup roller [1]. 3. Remove the E-ring [2], and then remove the separation roller [3].
[3] [1]
[2]
[1]
[2]
5-140
2. Remove the two screws [3], and then detach the front cover [4].
[4]
[3]
Removing the Feeder Cover 1. Remove the screw [1] and positioning pin [2], and then detach the feeder cover [3].
[3]
[1]
[2]
5-141
Removing the Upper Registration Roller 1. Release the two hooks [1], and then detach the inner cover [2] of the feeder cover.
[1] [2] [1]
2. Slide the shaft [1] in the direction of the arrow, and then remove the upper registration roller [2]. Note: Do not remove the upper registration roller shaft holder [3] because it was factory-adjusted.
[2]
[3]
[1]
2. Remove the two screws [3], and then detach the front cover [4].
[4]
[3]
5-142
Removing the Feeder Cover 1. Remove the screw [1] and positioning pin [2], and then detach the feeder cover [3].
[3]
[1]
[2]
Removing the Rear Cover 1. Open the feeder cover. 2. Move to the back of the machine, remove the two screws [1], and then detach the rear cover [2].
[1]
[2]
[3]
Remove the rear cover with the two claws [3] released. Removing the ADF Driver PCB 1. Disconnect all connectors from the ADF driver PCB. (10 connectors) 2. Remove the two screws [1], and then remove the ADF driver PCB [2].
[1]
[2]
5-143
Removing the Feed Motor 1. Disconnect the connector [1], and then remove the tension spring [2]. 2. Remove the two screws [3], and then remove the feed motor [4] together with the adjusting plate.
[4] [1]
[2] [3]
Removing the Timing Belt 1. Remove the screw [1], and then disconnect the ground cable [2].
[1] [2]
2. Disconnect the two sensor connectors [1]. 3. Remove the harness from the harness guide [2]. 4. Remove the screw [3], and remove the harness guide [2]. 5. Remove the two screws [4], and then remove the metal plate [5]. 6. Remove the four screws [6], and then remove the left hinge [7].
[1] [3]
[6]
[6]
5-144
7. Remove the four screws [1], and then remove the metal plate.
[1]
[1]
[1]
[1]
Removing the Document Tray 1. Remove the screw [1] at the front of the machine, and then remove the tray holder [2]. 2. Remove the document tray [3].
[3]
[1]
[2]
[1]
5-145
2. Remove the two screws [1], and then remove the feeding unit.
[1]
[2]
Removing the Platen Roller Unit 1. Turn over the feeder unit. 2. Remove the resin ring [1], and then remove the three gears [2] and the bearing [3].
[2]
[1]
[3]
3. Remove the resin ring [1], belt [2], gear [3], and bearing [4]. 4. Remove the platen roller unit [5].
[5] [2]
[4]
[3]
[1]
Removing the Read Roller 2 1. Remove the two screws [1], and then detach the cover [2].
[1]
[2]
5-146
2. Remove the resin ring [1], gear [2], and bearing [3].
[3]
[2]
[1]
3. Remove the resin ring [1], belt [2], gear [3], and bearing [4], and then remove the read roller 2 [5]. Note: When installing the read roller 2, loosen the screws [6] and attach the belt.
[2] [5]
[1]
[3]
[4] [6]
Removing the Sensor Unit in the Feeder Unit 1. Remove the two screws [1], and then remove the sensor unit [2].
[1]
[2]
Removing the Lower Registration Roller 1. Remove the E-ring [1], and then remove the gear [2]. 2. Remove the resin ring [3], and then remove the gear [4].
[4]
[3]
[1]
[2]
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3. Remove the E-ring [1] and resin ring [2], and then remove the bearing [3]. 4. Remove the screw [4], and then remove the spring [5] and metal plate [6].
[4]
5. Remove the resin ring [1], and then remove the bearing [2] and lower registration roller [3].
[1]
[2]
[3]
2. Remove the two screws [3], and then detach the front cover [4].
[4]
[3]
5-148
Removing the Feeder Cover 1. Remove the screw [1] and positioning pin [2], and then detach the feeder cover [3].
[3]
[1]
[2]
Removing the Rear Cover 1. Open the feeder cover. 2. Move to the back of the machine, remove the two screws [1], and then detach the rear cover [2].
[1]
[2]
[3]
Note: Remove the rear cover with the two claws [3] released. Removing the ADF Driver PCB 1. Disconnect all connectors from the ADF driver PCB. (10 connectors) 2. Remove the two screws [1], and then remove the ADF driver PCB [2].
[1]
[2]
5-149
Removing the Pickup Motor 1. Disconnect the connector [1], and then remove the tension spring [2]. 2. Remove the two screws [3], and then remove the pickup motor [4] together with the adjusting plate.
[1] [3]
Removing the Feed Motor 1. Disconnect the connector [1], and then remove the tension spring [2]. 2. Remove the two screws [3], and then remove the feed motor [4] together with the adjusting plate.
[4] [1]
[2] [3]
Removing the Timing Belt 1. Remove the screw [1], and then disconnect the ground cable [2].
[1] [2]
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2. Disconnect the two sensor connectors [1]. 3. Remove the harness from the harness guide [2]. 4. Remove the screw [3], and remove the harness guide [2]. 5. Remove the two screws [4], and then remove the metal plate [5]. 6. Remove the four screws [6], and then remove the left hinge [7].
[1] [3]
[6]
[6]
7. Remove the four screws [1], and then remove the metal plate.
[1]
[1]
[1]
[1]
5-151
Removing the Document Tray 1. Remove the screw [1] at the front of the machine, and then remove the tray holder [2]. 2. Remove the document tray [3].
[3]
[1]
[2]
[1]
2. Remove the two screws [1], and then remove the feeding unit.
[1]
[2]
Removing the Upper Delivery Reversing Roller and the Reverse Guide Unit 1. Remove the resin ring [1] and bearing [2].
[1]
[2]
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2. Remove the resin ring [1], gear [2], and bearing [3], and then remove the upper delivery reversing roller [4] from the Reverse Guide Unit [5].
[5]
[4]
[1]
[2]
[3]
Read Roller 1
Removing the Front Cover 1. Open the feeder cover [1], and then remove the screw [2].
[2] [1]
2. Remove the two screws [3], and then detach the front cover [4].
[4]
[3]
Removing the Feeder Cover 1. Remove the screw [1] and positioning pin [2], and then detach the feeder cover [3].
[3]
[1]
[2]
5-153
Removing the Rear Cover 1. Open the feeder cover. 2. Move to the back of the machine, remove the two screws [1], and then detach the rear cover [2].
[1]
[2]
[3]
Note: Remove the rear cover with the two claws [3] released. Removing the ADF Driver PCB 1. Disconnect all connectors from the ADF driver PCB. (10 connectors) 2. Remove the two screws [1], and then remove the ADF driver PCB [2].
[1]
[2]
Removing the Pickup Motor 1. Disconnect the connector [1], and then remove the tension spring [2]. 2. Remove the two screws [3], and then remove the pickup motor [4] together with the adjusting plate.
[1] [3]
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Removing the Feed Motor 1. Disconnect the connector [1], and then remove the tension spring [2]. 2. Remove the two screws [3], and then remove the feed motor [4] together with the adjusting plate.
[4] [1]
[2] [3]
Removing the Timing Belt 1. Remove the screw [1], and then disconnect the ground cable [2].
[1] [2]
2. Disconnect the two sensor connectors [1]. 3. Remove the harness from the harness guide [2]. 4. Remove the screw [3], and remove the harness guide [2]. 5. Remove the two screws [4], and then remove the metal plate [5]. 6. Remove the four screws [6], and then remove the left hinge [7].
[1] [3]
[6]
[6]
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7. Remove the four screws [1], and then remove the metal plate.
[1]
[1]
[1]
[1]
Removing the Document Tray 1. Remove the screw [1] at the front of the machine, and then remove the tray holder [2]. 2. Remove the document tray [3].
[3]
[1]
[2]
[1]
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2. Remove the two screws [1], and then remove the feeding unit.
[1]
[2]
Removing the Read Roller 1 1. Turn over the feeder unit. 2. Remove the two resin rings [1], four gears [2], and one bearing [3].
[2]
[1]
[3]
3. Remove the resin ring [1], belt [2], gear [3], and bearing [4].
[2]
[4]
[3]
[1]
4. Remove the two screws [1], two springs [2], the member [3], and the member [4] and then remove the read roller 1 [5].
[1]
[3]
[5] [4]
[2]
[2]
Note: When the read roller 2 is removed first, it works easily [the installation of the read roller [1].
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Read Roller 2
Removing the Front Cover 1. Open the feeder cover [1], and then remove the screw [2].
[2] [1]
2. Remove the two screws [3], and then detach the front cover [4].
[4]
[3]
Removing the Feeder Cover 1. Remove the screw [1] and positioning pin [2], and then detach the feeder cover [3].
[3]
[1]
[2]
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Removing the Rear Cover 1. Open the feeder cover. 2. Move to the back of the machine, remove the two screws [1], and then detach the rear cover [2].
[1]
[2]
[3]
Note: Remove the rear cover with the two claws [3] released. Removing the ADF Driver PCB 1. Disconnect all connectors from the ADF driver PCB. (10 connectors) 2. Remove the two screws [1], and then remove the ADF driver PCB [2].
[1]
[2]
Removing the Pickup Motor 1. Disconnect the connector [1], and then remove the tension spring [2]. 2. Remove the two screws [3], and then remove the pickup motor [4] together with the adjusting plate.
[1] [3]
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Removing the Feed Motor 1. Disconnect the connector [1], and then remove the tension spring [2]. 2. Remove the two screws [3], and then remove the feed motor [4] together with the adjusting plate.
[4] [1]
[2] [3]
Removing the Timing Belt 1. Remove the screw [1], and then disconnect the ground cable [2].
[1] [2]
2. Disconnect the two sensor connectors [1]. 3. Remove the harness from the harness guide [2]. 4. Remove the screw [3], and remove the harness guide [2]. 5. Remove the two screws [4], and then remove the metal plate [5]. 6. Remove the four screws [6], and then remove the left hinge [7].
[1] [3]
[6]
[6]
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7. Remove the four screws [1], and then remove the metal plate.
[1]
[1]
[1]
[1]
Removing the Document Tray 1. Remove the screw [1] at the front of the machine, and then remove the tray holder [2]. 2. Remove the document tray [3].
[3]
[1]
[2]
[1]
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2. Remove the two screws [1], and then remove the feeding unit.
[1]
[2]
Removing the Read Roller 2 1. Remove the two screws [1], and then detach the cover [2].
[1]
[2]
2. Remove the resin ring [1], gear [2], and bearing [3].
[3]
[2]
[1]
3. Remove the resin ring [1], belt [2], gear [3], and bearing [4], and then remove the read roller 2 [5]. Note: When installing the read roller 2, loosen the screws [6] and attach the belt.
[2] [5]
[1]
[3]
[4] [6]
5-162
Platen Roller
Removing the Front Cover 1. Open the feeder cover [1], and then remove the screw [2].
[2] [1]
2. Remove the two screws [3], and then detach the front cover [4].
[4]
[3]
Removing the Feeder Cover 1. Remove the screw [1] and positioning pin [2], and then detach the feeder cover [3].
[3]
[1]
[2]
5-163
Removing the Rear Cover 1. Open the feeder cover. 2. Move to the back of the machine, remove the two screws [1], and then detach the rear cover [2].
[1]
[2]
[3]
Note: Remove the rear cover with the two claws [3] released. Removing the ADF Driver PCB 1. Disconnect all connectors from the ADF driver PCB. (10 connectors) 2. Remove the two screws [1], and then remove the ADF driver PCB [2].
[1]
[2]
Removing the Pickup Motor 1. Disconnect the connector [1], and then remove the tension spring [2]. 2. Remove the two screws [3], and then remove the pickup motor [4] together with the adjusting plate.
[1] [3]
5-164
Removing the Feed Motor 1. Disconnect the connector [1], and then remove the tension spring [2]. 2. Remove the two screws [3], and then remove the feed motor [4] together with the adjusting plate.
[4] [1]
[2] [3]
Removing the Timing Belt 1. Remove the screw [1], and then disconnect the ground cable [2].
[1] [2]
2. Disconnect the two sensor connectors [1]. 3. Remove the harness from the harness guide [2]. 4. Remove the screw [3], and remove the harness guide [2]. 5. Remove the two screws [4], and then remove the metal plate [5]. 6. Remove the four screws [6], and then remove the left hinge [7].
[1] [3]
[6]
[6]
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7. Remove the four screws [1], and then remove the metal plate.
[1]
[1]
[1]
[1]
Removing the Document Tray 1. Remove the screw [1] at the front of the machine, and then remove the tray holder [2]. 2. Remove the document tray [3].
[3]
[1]
[2]
[1]
5-166
2. Remove the two screws [1], and then remove the feeding unit.
[1]
[2]
Removing the Platen Roller 1. Turn over the feeder unit. 2. Remove the resin ring [1], three gears [2], and one bearing [3].
[2]
[1]
[3]
3. Remove the resin ring [1], belt [2], gear [3], and bearing [4].
[2]
[4]
[3]
[1]
4. Remove the two screws [1], two springs [2], the member [3], and the member [4] and then remove the platen roller [5].
[1]
[3]
[5] [4]
[2]
[2]
Note: When the read roller 2 is removed first, it works easily [the installation of the platen roller].
5-167
2. Remove the two screws [3], and then detach the front cover [4].
[4]
[3]
Removing the Feeder Cover 1. Remove the screw [1] and positioning pin [2], and then detach the feeder cover [3].
[3]
[1]
[2]
5-168
Removing the Rear Cover 1. Open the feeder cover. 2. Move to the back of the machine, remove the two screws [1], and then detach the rear cover [2].
[1]
[2]
[3]
Note: Remove the rear cover with the two claws [3] released. Removing the ADF Driver PCB 1. Disconnect all connectors from the ADF driver PCB. (10 connectors) 2. Remove the two screws [1], and then remove the ADF driver PCB [2].
[1]
[2]
Removing the Pickup Motor 1. Disconnect the connector [1], and then remove the tension spring [2]. 2. Remove the two screws [3], and then remove the pickup motor [4] together with the adjusting plate.
[1] [3]
5-169
Removing the Feed Motor 1. Disconnect the connector [1], and then remove the tension spring [2]. 2. Remove the two screws [3], and then remove the feed motor [4] together with the adjusting plate.
[4] [1]
[2] [3]
Removing the Timing Belt 1. Remove the screw [1], and then disconnect the ground cable [2].
[1] [2]
2. Disconnect the two sensor connectors [1]. 3. Remove the harness from the harness guide [2]. 4. Remove the screw [3], and remove the harness guide [2]. 5. Remove the two screws [4], and then remove the metal plate [5]. 6. Remove the four screws [6], and then remove the left hinge [7].
[1] [3]
[6]
[6]
5-170
7. Remove the four screws [1], and then remove the metal plate.
[1]
[1]
[1]
[1]
Removing the Document Tray 1. Remove the screw [1] at the front of the machine, and then remove the tray holder [2]. 2. Remove the document tray [3].
[3]
[1]
[2]
[1]
5-171
2. Remove the two screws [1], and then remove the feeding unit.
[1]
[2]
Removing the Lower Delivery Reversing Roller 1. Remove the lower delivery reversing roller [1].
[1]
Feeding Unit Removing the Front Cover 1. Open the feeder cover [1], and then remove the screw [2].
[2] [1]
2. Remove the two screws [3], and then detach the front cover [4].
[4]
[3]
5-172
Removing the Feeder Cover 1. Remove the screw [1] and positioning pin [2], and then detach the feeder cover [3].
[3]
[1]
[2]
Removing the Rear Cover 1. Open the feeder cover. 2. Move to the back of the machine, remove the two screws [1], and then detach the rear cover [2].
[1]
[2]
[3]
Note: Remove the rear cover with the two claws [3] released. Removing the ADF Driver PCB 1. Disconnect all connectors from the ADF driver PCB. (10 connectors) 2. Remove the two screws [1], and then remove the ADF driver PCB [2].
[1]
[2]
5-173
Removing the Pickup Motor 1. Disconnect the connector [1], and then remove the tension spring [2]. 2. Remove the two screws [3], and then remove the pickup motor [4] together with the adjusting plate.
[4] [2]
Removing the Feed Motor 1. Disconnect the connector [1], and then remove the tension spring [2]. 2. Remove the two screws [3], and then remove the feed motor [4] together with the adjusting plate.
[4] [1]
[2] [3]
Removing the Timing Belt 1. Remove the screw [1], and then disconnect the ground cable [2].
[1] [2]
5-174
2. Disconnect the two sensor connectors [1]. 3. Remove the harness from the harness guide [2]. 4. Remove the screw [3], and remove the harness guide [2]. 5. Remove the two screws [4], and then remove the metal plate [5]. 6. Remove the four screws [6], and then remove the left hinge [7].
[1] [3]
[6]
[6]
7. Remove the four screws [1], and then remove the metal plate.
[1]
[1]
[1]
[1]
5-175
Removing the Document Tray 1. Remove the screw [1] at the front of the machine, and then remove the tray holder [2]. 2. Remove the document tray [3].
[3]
[1]
[2]
[1]
2. Remove the two screws [1], and then remove the feeding unit.
[1]
[2]
5-176
Document Tray
Removing the Front Cover 1. Open the feeder cover [1], and then remove the screw [2].
[2] [1]
2. Remove the two screws [3], and then detach the front cover [4].
[4]
[3]
Removing the Rear Cover 1. Open the feeder cover. 2. Move to the back of the machine, remove the two screws [1], and then detach the rear cover [2].
[1]
[2]
[3]
Note: Remove the rear cover with the two claws [3] released.
5-177
Removing the Document Tray 1. Remove the screw [1] at the front of the machine, and then remove the tray holder [2].
[1]
[2]
2. Remove the screw [1] at the back of the machine, and disconnect the ground cable [2]. 3. Disconnect the tray harness connector (CN7) [3] from the ADF driver PCB. 4. Remove the harness [4] from the harness guide, and then detach the document tray [5].
[5] [4]
[3]
[2]
[1]
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2. Remove the two screws [3], and then detach the front cover [4].
[4]
[3]
Removing the Feeder Cover 1. Remove the screw [1] and positioning pin [2], and then detach the feeder cover [3].
[3]
[1]
[2]
5-179
Removing the Rear Cover 1. Open the feeder cover. 2. Move to the back of the machine, remove the two screws [1], and then detach the rear cover [2].
[1]
[2]
[3]
Note: Remove the rear cover with the two claws [3] released. Removing the ADF Driver PCB 1. Disconnect all connectors from the ADF driver PCB. (10 connectors) 2. Remove the two screws [1], and then remove the ADF driver PCB [2].
[1]
[2]
Removing the Pickup Motor 1. Disconnect the connector [1], and then remove the tension spring [2]. 2. Remove the two screws [3], and then remove the pickup motor [4] together with the adjusting plate.
[1] [3]
5-180
Removing the Feed Motor 1. Disconnect the connector [1], and then remove the tension spring [2]. 2. Remove the two screws [3], and then remove the feed motor [4] together with the adjusting plate.
[4] [1]
[2] [3]
Removing the Timing Belt 1. Remove the screw [1], and then disconnect the ground cable [2].
[1] [2]
5-181
2. Disconnect the two sensor connectors [1]. 3. Remove the harness from the harness guide [2]. 4. Remove the screw [3], and remove the harness guide [2]. 5. Remove the two screws [4], and then remove the metal plate [5]. 6. Remove the four screws [6], and then remove the left hinge [7].
[1] [3]
[6]
[6]
7. Remove the four screws [1], and then remove the metal plate.
[1]
[1]
[1]
[1]
5-182
Removing the Document Tray 1. Remove the screw [1] at the front of the machine, and then remove the tray holder [2]. 2. Remove the document tray [3].
[3]
[1]
[2]
[1]
2. Remove the two screws [1], and then remove the feeding unit.
[1]
[2]
Removing the Platen Roller Unit 1. Turn over the feeder unit. 2. Remove the resin ring [1], and then remove the three gears [2] and the bearing [3].
[2]
[1]
[3]
5-183
3. Remove the resin ring [1], belt [2], gear [3], and bearing [4]. 4. Remove the platen roller unit [5].
[2]
[4]
[3]
[1]
Removing the Read Roller 2 1. Remove the two screws [1], and then detach the cover [2].
[1]
[2]
2. Remove the resin ring [1], gear [2], and bearing [3].
[3]
[2]
[1]
3. Remove the resin ring [1], belt [2], gear [3], and bearing [4], and then remove the read roller 2 [5]. Note: When installing the read roller 2, loosen the screws [6] and attach the belt.
[2] [5]
[1]
[3]
[4] [6]
5-184
Removing the Sensor in the Feeder Unit 1. Remove the two screws [1], and then remove the sensor unit [2].
[1]
[2]
[1]
[2]
2. Disconnect the two connectors [1], and then remove the relay PCB (document width sensor PCB) [2].
[2]
[1]
5-185
[2]
[3]
Note: Remove the rear cover with the two claws [3] released. Removing the Feeder Cover Open/Close Sensor 1. Disconnect the connector [1], and then remove the feeder cover open/ close sensor [2].
[1]
[2]
[2]
[3]
Note: Remove the rear cover with the two claws [3] released. 5-186
Removing the Document Placement Sensor 1. Disconnect the connector [1], and remove the document placement sensor [2].
[1]
[2]
[2]
2. Disconnect the connector, and then remove the document length sensor [1].
[1]
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Pressurization Solenoid
Removing the Rear Cover 1. Open the feeder cover. 2. Move to the back of the machine, remove the two screws [1], and then detach the rear cover [2].
[1]
[2]
[3]
Note: Remove the rear cover with the two claws [3] released. Removing the Pressurization Solenoid (Roller Release Solenoid) 1. Disconnect the connector [1] from the ADF driver PCB. 2. Remove the screw [2], and then remove the pressurization solenoid (Roller Release Solenoid) [3].
[3]
[1]
[2]
5-188
ADF Driver PCB Removing the Rear Cover 1. Open the feeder cover. 2. Move to the back of the machine, remove the two screws [1], and then detach the rear cover [2].
[1]
[2]
[3]
Note: Remove the rear cover with the two claws [3] released. Removing the ADF Driver PCB 1. Disconnect all connectors from the ADF driver PCB. (10 connectors) 2. Remove the two screws [1], and then remove the ADF driver PCB [2].
[1]
[2]
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5.3 Adjustment
5.3.1 Outline of printer registration adjustment
1. Adjust the printer registration of the first cassette. 2. Adjust the scan position and zoom for ADF, RADF and FBS. 3. After performing step1 and 2, adjust printer position for each cassette.
2. Select Vertical registration or Horizontal registration and press [Enter]. 3. To adjust the vertical registration, go to step 4. To adjust the horizontal registration, select the paper source, and press [Enter].
5. Press [Enter] to save the settings. 6. To return to the standby, press [Reset]. Note: If you adjust the printer registration using this mode, the value entered by the machine parameter will also be overwritten.
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Ladder patern
Adjust so that width A on the test pattern Checkered output falls within the following range.
Adjustment procedure
1. Load A3 size paper to the cassette. 2. Use the Unique Switch 52 to adjust the printing margin to 0 mm. (bit 0, 10) 3. Printout the test pattern Ladder. (Press <Menu>, <*>, <0>, <9>, [Enter], select Ladder and press [Enter].) 4. Check width A on the test pattern Ladder meets the specifications.
If width A falls outside the specified range, perform following steps to make the adjustment.
5. To use the Printer registration mode, press <Menu>, <*>, <4>, <3>. 6. Refer to the last page and adjust the registration. 7. After you have finished the adjustment, you must reenter the setting of Unique Switch 52, you changed in step 2.
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Ladder pattern
Adjust so that width A on the test pattern Checkered output falls within the following range.
Adjustment Tool Machine parameter: 100, 120, 140, 160 110, 130, 150, 170
Adjustment procedure
1. Load A3 size paper to the cassette. 2. Use the Unique Switch 52 to adjust the printing margin to 0 mm. (bit 0, 10) 3. Printout the test pattern Ladder. (Press <Menu>, <*>, <0>, <9>, [Enter], select Ladder and press [Enter].) 4. Check width A on the test pattern Ladder meets the specifications.
If width A falls outside the specified range, perform following steps to make the adjustment.
5. To use the Printer registration mode, press <Menu>, <*>, <4>, <3>. 6. Refer to the last page and adjust the registration. 7. After you have finished the adjustment, you must reenter the setting of Unique Switch 52, you changed in step 2. Important: The setting you have entered in Printer registration mode is reflected in the following Machine parameters. Cassette1 : Machine parameter 100, 110, 120, 130, 140, 150, 160, 170 Cassette2 : Machine parameter 101, 111, 121, 131, 141, 151, 161, 171 Cassette3 : Machine parameter 102, 112, 122, 132, 142, 152, 162, 172 Cassette4 : Machine parameter 103, 113, 123, 133, 143, 153, 163, 173 Bypass Tray : Dupex printing : Machine parameter 107, 117, 127, 137, 147, 157, 167, 177 Machine parameter 108, 118, 128, 138, 148, 158, 168, 178
5-192
A
Test Chart
0.10
1.40
0.15
1.25
0.20
1.00
0.25
0.75
0.30
Note: This adjustment must be made after the adjustments of printer registration (top and side) of the 1st cassette and FBS zoom adjustments (vertical and horizontal) have been made.
Standard 10 2.4 (mm) Adjustment Tool Machine parameter: 018 Setting Range 4.36 4.36 (mm) (0.0141 mm step)
Adjustment procedure
1. Load A3 size paper to the 1st cassette. 2. Use the Unique Switch 52 to adjust the printing margin to 0 mm. (bit 0, 10) 3. Place a Test Chart on the document glass. 4. Make a copy of it in the 1st cassette with 100 % magnification. 5. Check that the difference of width A and the copy of A (A) meets the specifications. If the difference falls outside the specified range, perform the following steps to make the adjustment. 6. Enter Machine Parameter mode. (Press <Menu>, <*>, <0>, <0>) 7 Adjust the setting of Machine Parameter 018 to meet the specification.
If the width A is shorter than the standard, decrease value. If the width A is longer than the standard, increase value.
8. After you have finished the adjustment, you must reenter the setting of Unique Switch 52, you changed in step 2.
0.55
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A
Test Chart
0.10
1.40
0.15
1.25
0.20
1.00
0.25
0.75
0.30
Note: This adjustment must be made after the adjustments of printer registration (top and side) of the 1st cassette and FBS zoom adjustments (vertical and horizontal) have been made.
Standard 10 2.7 (mm) Adjustment Tool Machine parameter: 015 Setting Range 5.29 5.29 (mm) (0.2116 mm step)
Adjustment procedure
1. Load A3 size paper to the 1st cassette. 2. Use the Unique Switch 52 to adjust the printing margin to 0 mm. (bit 0, 10) 3. Place a Test Chart on the document glass. 4. Make a copy of it in the 1st cassette with 100 % magnification. 5. Check that the difference of width A and the copy of A (A) meets the specifications. If the difference falls outside the specified range, perform the following steps to make the adjustment. 6. Enter Machine Parameter mode. (Press <Menu>, <*>, <0>, <0>) 7. Adjust the setting of Machine Parameter 015 to meet the specification.
If the width A is shorter than the standard, increase value. If the width A is longer than the standard, decrease value.
8. After you have finished the adjustment, you must reenter the setting of Unique Switch 52, you changed in step 2.
0.55
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A
Test Chart
0.10
1.40
0.15
1.25
0.20
1.00
0.25
0.75
0.30
Note: This adjustment must be made after the adjustments of printer registration (top and side) of the 1st cassette and ADF/RADF zoom adjustments (vertical and horizontal) have been made.
Model MFX-2200 MFX-2700 MFX-2225 MFX-2725 Standard 20 3.0 (mm) 20 3.0 (mm) Adjustment Tool Machine parameter: 013 Machine parameter: 383 (Front page) 398 (Back page) Setting Range 10.76 10.76 (mm) (0.0847 x 2 mm step) 7.86 7.86 (mm) (0.03093 x 2 mm step)
Adjustment procedure
1. Load A3 size paper to the 1st cassette. 2. Use the Unique Switch 52 to adjust the printing margin to 0 mm. (bit 0, 10) 3. Place a Test Chart on the ADF or RADF. 4. Make a copy of it in the 1st cassette with 100 % magnification. 5. Check that the difference of width A and the copy of A (A) meets the specifications. If the difference falls outside the specified range, perform the following steps to make the adjustment. 6. Enter Machine Parameter mode. (Press <Menu>, <*>, <0>, <0>) 7. Adjust the setting of Machine Parameter 013, 383 or 384 to meet the specification.
If the width A is shorter than the standard, decrease value. If the width A is longer than the standard, increase value.
8. After you have finished the adjustment, you must reenter the setting of Unique Switch 52, you changed in step 2.
0.55
5-195
2000-15
A
Note: This adjustment must be made after the adjustments of printer registration (top and side) of the 1st cassette and ADF/RADF zoom adjustments (vertical and horizontal) have been made.
Model MFX-2200 MFX-2720 MFX-2225 MFX-2725 Standard 15 3.0 (mm) 15 3.0 (mm) Adjustment Tool Machine parameter: 014 Machine parameter: 384 (Front page) 399 (Back page) Setting Range 10.76 10.76 (mm) (0.169 mm step) 7.86 7.86 (mm) (0.03093 x 2 mm step)
Adjustment procedure
1. Load A3 size paper to the 1st cassette. 2. Use the Unique Switch 52 to adjust the printing margin to 0 mm. (bit 0, 10) 3. Place a Test Chart on the ADF or RADF. 4. Make a copy of it in the 1st cassette with 100 % magnification. 5. Check that the difference of width A and the copy of A (A) meets the specifications. If the difference falls outside the specified range, perform the following steps to make the adjustment. 6. Enter Machine Parameter mode. (Press <Menu>, <*>, <0>, <0>) 7. Adjust the setting of Machine Parameter 014, 384 or 399 to meet the specification.
If the width A is shorter than the standard, decrease value. If the width A is longer than the standard, increase value.
8. After you have finished the adjustment, you must reenter the setting of Unique Switch 52, you changed in step 2.
5-196
A
Test Chart
0.10
1.40
0.15
1.25
0.20
1.00
0.25
0.75
0.30
Note: This adjustment must be made after the adjustments of printer registration (top and side) of the 1st cassette and ADF/RADF zoom adjustments (vertical and horizontal) have been made.
Model MFX-2200 MFX-2700 MFX-2225 MFX-2725 Standard 20 3.3 (mm) 20 3.3 (mm) Adjustment Tool Machine parameter: 010 Machine parameter: 380 Setting Range 26.88 26.88 (mm) (0.2116 mm step) 26.88 26.88 (mm) (0.2116 mm step)
Adjustment procedure
1. Load A3 size paper to the 1st cassette. 2. Use the Unique Switch 52 to adjust the printing margin to 0 mm. (bit 0, 10) 3. Place a Test Chart on the ADF or RADF. 4. Make a copy of it in the 1st cassette with 100 % magnification. 5. Check that the difference of width A and the copy of A (A) meets the specifications. If the difference falls outside the specified range, perform the following steps to make the adjustment. 6. Enter Machine Parameter mode. (Press <Menu>, <*>, <0>, <0>) 7. Adjust the setting of Machine Parameter 010 or 380 to meet the specification.
If the width A is shorter than the standard, decrease value. If the width A is longer than the standard, increase value.
8. After you have finished the adjustment, you must reenter the setting of Unique Switch 52, you changed in step 2.
0.55
5-197
Note: This adjustment must be made after the adjustments of printer registration (top and side) of the 1st cassette have been made.
Zoom ratio 100 % Standard 330 2.0 (mm) (330 0.6 %) Adjustment Tool Machine parameter: 435 Setting Range
Adjustment procedure
1. Load A3 size paper to the first cassette. 2. Place a Test Chart on the document glass. 3. Make two copies on paper in the 1st cassette with 100 % magnification. 4. Measure the length of A on the second copy to find the difference.
If length A falls outside the standard range, perform the following steps to make the adjustment.
5. Enter Machine Parameter mode. (Press <Menu>, <*>, <0>, <0>) 6. Adjust so that the setting of Machine Parameter 435 meets the specification.
If length A is shorter than the standard, increase value. If length A is longer than the standard, decrease value.
5-198
Note: This adjustment must be made after the adjustments of printer registration (top and side) of the 1st cassette have been made.
Zoom ratio 100 % Standard 240 1.4 (mm) (240 0.6 %) Adjustment Tool Machine parameter: 016 Setting Range 1.5 to 1.5 % (0.1 % step)
Adjustment procedure
1. Load A3 size paper to the first cassette. 2. Place a Test Chart on the document glass. 3. Make two copies on paper in the 1st cassette with 100 % magnification. 4. Measure the length of A on the second copy to find the difference.
If length A falls outside the specified range, perform the following steps to make the adjustment.
5. Enter Machine Parameter mode. (Press <Menu>, <*>, <0>, <0>) 6. Adjust the setting of Machine Parameter 016 to meet the specification.
If the length A is shorter than the standard, increase value. If the length A is longer than the standard, decrease value.
5-199
Note: This adjustment must be made after the adjustments of printer registration (top and side) of the 1st cassette have been made.
Mode MFX-2200 MFX-2700 MFX-2225 MFX-2725 Zoom ratio 100 % 100 % Standard 1.0 % 1.0 % Adjustment Tool Machine parameter: 430 Machine parameter: 385 Setting Range 6.3 to 6.3 % (0.1 % step) 6.3 to 6.3 % (0.1 % step)
Adjustment procedure
1. Load A3 size paper to the first cassette. 2. Place a Test Chart on the ADF or RADF. 3. Make two copies on paper in the 1st cassette with 100 % magnification. 4. Measure the length of A on the second copy to find the difference.
If length A falls outside the specified range, perform the following steps to make the adjustment.
5. Enter Machine Parameter mode. (Press <Menu>, <*>, <0>, <0>) 6. Adjust so that the setting of Machine Parameter 430 or 385 meets the specification.
If the length A is shorter than the standard, increase value. If the length A is longer than the standard, decrease value.
5-200
Note: This adjustment must be made after the adjustments of printer registration (top and side) of the 1st cassette have been made.
Mode MFX-2200 MFX-2700 MFX-2225 MFX-2725 Zoom ratio 100 % 100 % Standard 1.0 % 1.0 % Adjustment Tool Machine parameter: 011 Machine parameter: 381 Setting Range 6.3 to 6.3 % (0.1 % step) 6.3 to 6.3 % (0.1 % step)
Adjustment procedure
1. Load A3 size paper to the first cassette. 2. Place a Test Chart on the ADF or RADF. 3. Make two copies on paper in the 1st cassette with 100 % magnification. 4. Measure the length of A on the second copy to find the difference.
If length A falls outside the specified range, perform the following steps to make the adjustment.
5. Enter Machine Parameter mode. (Press <Menu>, <*>, <0>, <0>) 6. Adjust the setting of Machine Parameter 011 or 381 to meet the specification.
If the length A is shorter than the standard, increase value. If the length A is longer than the standard, decrease value.
5-201
5-202
Holder Register
Guide Outer A
Direction B
Normal position
Adjustment position
Direction A
3. Loosen the screw of the Holder Resister and adjust its position. Tighten the screw after the adjustment. When the Holder Resister is moved to direction A: The Copies will rotate to the clockwise direction.
When the Holder Resister is moved to direction B: The Copies will rotate to the counterclockwise direction.
5-203
Note: Carry out the adjustment of above all after removing the RADF from the reader unit.
Height Adjustment
1. Pre-check Check that the front and rear feet on the pickup side of the RADF are close contact with the document glass when the RADF is closed.
Insert a sheet of paper between the RADF's document glass and the feet (two) and pull the paper in the direction of the arrow to check that you feel slight resistance. The recommended way of making this check is as follows: First, insert a sheet of paper between the front foot [1] and the RADF's document glass, and then pull it. Next, insert a sheet of paper between the rear foot [2] and the RADF's document glass, and then pull it. Note: - Use plain paper for this adjustment. - Insert the paper [3] in such a manner that the sheet portion [4] of the document glass is covered.
[2] [1]
[3] [4]
5-204
2. Adjustment Sequence * When the front foot or rear foot is floating 1) Adjust the left hinge. (See 3.) 2) Adjust the right hinge. (See 4.) 3) Adjust the left hinge (see 3) or check the left hinge (see 1). * When both feet are floating 1) Adjust the left hinge. (See 3.) 2) Adjust the right hinge. (See 4.) 3) Adjust the left hinge. (See 3.) 4) Adjust the right hinge (see 4) or check the right hinge (see 4). 3. Adjusting the Left Hinge Height 1) Adjust the left hinge height using the left height adjusting screw [1]. Note: Loosen the nut [2] before adjustment, and tighten it after adjustment. * If the front foot is floating, turn the adjusting screw clockwise to lower the front foot until it touches the glass. * If the rear foot or both feet are floating, turn the adjusting screw counterclockwise to lower the rear foot until it touches the glass.
4. Adjusting the Right Hinge Height 1) When closing the RADF, perform the following checks: - The rib [1] on the bottom of the RADF must contact the copyboard glass holder (right) [2]. (Gap A should not exist.) - Check that the document pressure sheet [2] touches the document glass.
[2] A
[1]
[3]
5-205
2) If the height is inappropriate, adjust it using the right hinge height adjusting screw [1]. Note: Loosen the nut [2] before adjustment, and tighten it after adjustment.
* Turning the adjusting screw clockwise reduces clearance A. * Turning the adjusting screw counterclockwise increases clearance A. 3) Perform step 1 of the left hinge height adjustment procedure. If the height is inappropriate, adjust it again.
Perpendicularity Adjustment
1) Place the test chart on the RADF and take a copy of it.
A
Test chart
Feed direction
Copy
2) Check the squareness of the image on the copy. Measure the dimensions A and B at the leading edge of the test chart and the dimensions A' and B' at the leading edge of the copy. If it not (A-B) = (A'-B'), perform steps 3 and later.
5-206
3) Loosen the right hinge clamping screw [1], and slide the hinge back and forth with reference to the graduation marks.
5-207
2. Press either [Manual] or [Auto]. 3. If you have pressed [Auto], wait about six minutes until the machine adjust the ATDC value itself. When the adjustment is over, go to step 10. 4. If you have pressed [Manual] the following screen will be displayed:
5. Select ASTD and press [Enter]. 6. Enter the ASTD value, and press [Enter].
7. Select DeltaVCONT and press [Enter]. 8. Enter the DeltaVCONT value, and press [Enter].
9. Select Drum Life Time and press [Enter]. 10. Enter the drum life time, and press [Enter].
11. Press [Close] to exit the mode. 12. Enter the life monitor value using the Life Monitor Maintenance mode. (Press <Menu>, <*>, <2>, <0> and enter the values.) For more information about Life Monitor Maintenance mode, see section 3.
5-208
6 Options
CAUTION: This installation should be done by a qualified service technician.
6.1.2 Installation
1. Turn the machine off and unplug the power cord. 2. Set the machine on top of the optional cassette. (To attach the third cassette or fourth cassette to the second or third cassette, set it on the counterpart.)
Option cassette
6-1
3. Remove four screws and the Cover Rear of the optional cassette. 4. Remove one screw and the Plate Printer C from the MFP back side. 5. Slide the harness through the machine and attach the connector of the PCB Main (P23).
Plate printer C
Harness
Cover rear
*Attaching the third cassette or fourth cassette to the second or third cassette.
Option cassette (2nd)
Harness
6. Reattach the covers removed in steps 3 and 4. Note: Make sure the harness is not wedged into the machine. 7. Open the first cassette and attach the fixing plates on both ends of the machine using each two screws. 8. Attach the fixing plates on the backside of the machine on both ends using each two screws.
Fixture
6-2
9. Open the paper cassette and load the paper into the cassette. 10. Adjust the rear and side paper guides to the paper.
11. Turn the paper size dial to indicate the paper size.
12. Close the cassette. 13. Plug the power cord and turn on the machine. 14. If you have set the dial to Others in step 11, press <Menu>, <3>, [Enter] and select Other paper and press [Enter]. Select the cassette you are going to set the paper size, press [Enter], select the paper size and press [Enter]. 15. Apply the correct paper size label and the cassette number label to the cassette. The paper size labels are supplied with the optional cassette. The cassette number label is supplied with the MFP.
6-3
6.2.2 Installation
1. Open the cover platen. 2. Peel off the left side of the Sheet document press.
3. Turn the Bracket stamp out and attach the stamp solenoid using one screw. 4. Connect the harness to the connector.
Solenoid
Bracket stamp
5. Remove the stamp cap from the stamp and insert it to the solenoid.
6. Turn the stamp unit back to the platen cover. 7. Reattach the Sheet document press. 8. Close the platen cover. 6-4
6.3.2 Installation
1. Turn the machine off and unplug the power cord. 2. Open the front cover. 3. Use nippers and open the cover. 4. Pull out the harness and connect it to the counter. 5. Tuck the harness into toe machine and set the counter to the opening. 6. Close the front cover.
Counter
6-5
6.4.2 Installation
1. Turn the power off and unplug the power cord. 2. If the machine has an ADF or RADF, remove one screw and plate printer B. Otherwise go to step 4. 3. Disconnect one connector for ADF model, two connectors for RADF model. 4. Remove eleven screws and the plate printer A. 5. Attach one PCB spacer. 6. Attach two stud spacers. 7. Attach the PCL printer board and screw it using three screws.
Stud spacer PCB spacer
PCL PCB
6-6
8. Attach two spacers to the Main PCB. 9. Attach two spacers to the PCL printer board. 10. Attach the Joint PCB to the PCL printer board and Main PCB, and screw it using two screws.
11. Reattach the parts that was removed in steps 2 to 4. *Use the enclosed CD to install the print drivers.
6-7
6.5.2 Installation
1. Turn the power off and unplug the power cord. 2. If the machine has an ADF or RADF, remove one screw and plate printer B. Otherwise go to step 4. 3. Disconnect one connector for ADF model, two connectors for RADF model. 4. Remove eleven screws and the plate printer A. 5. Remove two screws and Cover side L Sub. 6. Use nippers to punch out the cover for network connection. 7. Reattach the Cover side L Sub.
8. Attach two spacers to the PCB Main. 9. Attach the OfficeBridge board and screw it using four screws.
6-8
PCB main
10. Reattach the parts that was removed in steps 2 to 4. 11. Attach the caution label at the power switch.
6-9
6.6.2 Installation
1. Turn the power off and unplug the power cord. 2. If the machine has an ADF or RADF, remove one screw and plate printer B. Otherwise go to step 4. 3. Disconnect one connector for ADF model, two connectors for RADF model. 4. Remove eleven screws and the plate printer A. 5. Remove two screws and Cover side L Sub. 6. Use nippers to punch out the cover for network connection. 7. Reattach the Cover side L Sub.
8. Attach two spacers to the PCB Main. 9. Attach the Network Interface Board and screw it using four screws.
PCB main
10. Reattach the parts that was removed in steps 2 to 4. 11. Connect one end of an LAN cable to the Network Interface Board. 6-10
12. Plug the other end of the LAN cable into the 10Base-T/100Base-TX Ethernet hub. 13. Plug the power cord and turn the power on. Go ahead to the Network settings.
Network Settings
To use the machine on a network, set the IP address and Subnet mask on the machine. There are two ways of settings according to the network environment: Automatic setup If a Dynamic Host Configuration Protocol (DHCP) server is installed on your network, the IP address and Subnet mask is assign automatically to the machine when the machine is turned. Important: Once the DHCP server has assigned the IP address to your machine, that IP address MUST be reserved within the specific DHCP scope. Failure to do so could result in failed operation when the IP address lease expires. Manual setup If a Dynamic Host Configuration Protocol (DHCP) server is NOT installed on your network, see the steps below and set up the IP address and Subnet mask. 1. Press <Menu>, <7>, <2>, <3> and [Enter]. 2. If the password is registred, enter the password and press [Enter]. Otherwise, go to step 3.
5. Select Off and press [Enter]. 6. Select IP address and press [Enter]. 7. Enter the IP address using the numeric keys and press [Enter]. 8. Select Subnet mask and press [Enter]. 9. Enter the Subnet mask using the numeric keys and press [Enter].
6-11
6.7.2 Installation
1. Turn the power off and unplug the power cord. 2. If the machine has an ADF or RADF, remove one screw and plate printer B. Otherwise go to step 4. 3. Disconnect one connector for ADF model, two connectors for RADF model. 4. Remove eleven screws and the plate printer A. 5. Remove the Cover platen. 6. Remove the Cover left top and Cover right top. 7. Remove the Cover size H and Cover back top.
Size H cover
8. Remove the Pane. 9. Attach the scanner heater using one screw. 10. Remove one screw from the Supporter FPC and thread the harness of the heater under the supporter. 11. Thread the harness through the opening in the machine frame.
Tape Heater
Supporter FPC
6-12
P149
PCB Scanner
13. Reattach the screw that was removed in step 8. 14. Reattach all the covers and the pane that were removed. 15. Put the Sheet document on the bottom side of the FBS.
Heater sheet
6-13
6.8.2 Installation
1. Turn the machine off and unplug the power cord. 2. Open the rear cover of the second, third or fourth cassette.
6-14
4. Attach the chassis cover to the cassette-chassis using two screws (screw A).
5. Insert the heater from the rear side of the cassette. Make sure that the heater mounts on the cassette-chassis on the front side of the casette. 6. Attach the heater using one screw (screw A) from the front side of the cassette. 7. Attach the heater using two screws (screw A) from the rear side of the cassette.
8. Attach the AC inlet to the cassette-chassis using two screws (screw A).
A A
6-15
9. Attach the clamps to the cassette-chassis. 10. Attach the ground wire to the cassette-chassis using one screw (screw B).
B
11. Connect the connectors. 12. Fix the cable to the clamps.
13. Use nippers to punch out the cover for AC inlet and reattach the cover.
14. Reattach the rear cover. 15. Attach the Rating label to the rear cover. 16. Plug the non-pronged end of the supplied power cord into the power socket.
6-16
18. Plug the pronged end into a properly grounded electrical outlet.
6-17
PRINTER UNIT DB2-08730-40A DB2-08730-50A Drawer 130mm connector 1B CZHR-07V-S (A3) (1-n connection)
DB2-08010-50 P23 B30B-PHDSS A110-A-1 15 CBL-ASSY CAS DB2-08290-50B (1-n connection) 14 320mm
640mm
?? B5B-SH-K
320mm
ASSY FUSER1-CBL 45mm Thermal Fuse Z90-48827-00 CBL-ASSY FUSER 1 E4A50167C DB2-08740-50B (Fuse side) A230 105mm
B14B-PH-K
B14B-PH-K
FBS UNIT 28 A030 DCB-52836-50A (CBL-ASSY NCU) (DB2-08230-50A) 350mm P9 P14A B28B-PHDSS BM50B-SRDS A121 26 120mm CBL-ASSY SCANNER1 DB2-08200-50B 2 A123 120mm CBL-ASSY SCANNER2 DB2-08210-50B
A110-B-2 15 200mm ASSY EXCAS1-CBL DB2-08570-40B 0 A110-A-2 14 180mm ASSY EXCAS2-CBL DB2-08560-40A 0
B14B-PH-K
PCB SCANNER RADF P147 P140A BM50B-SRDS B3B-EH-K DB2-28020-50 P140B B2PVH
HEATER LAMP(A3)
A180-2 SRWM-61GG-S0.6 CBL-ASSY FUSER 4 7R-RIZ-K4GG-SQ3FL(LF) DB2-08870-50A (Receptacle) (Front Heater Lamp side)
P14B B2PVH
DA10847040C FPC
B2P4VH
PBA-ADF
DB26807050A CN4
6 (Attached to Motor)
DB2-08750-50A CBL-ASSY FUSER2 (HEATERLAMP <-> Thermal Fuse) DB2-08760-50A CBL-ASSY FUSER3 (HEATERLAMP <-> Tehrmostat) *DB2-100 *DB2-220 ZA1-02909-A0 ZA1-02908-70
70mm 100mm
DB2-089XX-50 CN2 B16B-XH-A 12 A050 CBL-ASSY LVPS DB2-08240-40A 500mm P12 B16B-XH-A EXT MEMORY
P141 DA1:360mm +FBS:260mm 20FMN-BTK +rear:230mm 850 Direct from motor :360mm +FBS:30mm
B030
660mm 20 FFC
DB50814050A CN11
TFL-100K-20-0660? ZA1-03084-30
A280
890mm
DFG-01S4G-514
(CBL-ASSY AC-SW2) (DB2-08780-50A) VLP-02V 50mm VLR-02V A270 ASSY AC-SW1-CBL DB2-08770-40C 210mm P20
P19
DA1:600mm P143 +FBS:30mm B3B-PH-K +rear:100mm 730 DA1:140mm P144 B6B-PH-K +FBS:30mm +rear:100mm 6-Blue 270
B050 3 740mm DCB-70374-50A (CBL-ASSY HOME) (DB2-08350-50A) RED 230mm B060 3 CBL-ASSY APS DB2-08360-50B
CN5
2 (Attached to Solenoid)
CN9
ASM-SENS2 3 DB26806050A
PCB LPH PCB THERMISTOR D71-28080-50B P800 2 CBL-ASSY TEMP DB2-08980-50A 140mm P6 B2B-PH-K
CN8
ASM-SENS1 3 DB26816050A
CN 53254-0272 2P RED LED HEAD (KYOCERA) Z90-55180-00 FH12-40S-0.5SV [HIROSE] (HRS No.586-0566-900)
3 SBS P21 DA1:230mm P146 +FBS:270mm B6B-PH-K +rear:50mm 550 P145 B5B-PH-K 3 520mm B080-1 CBL-ASSY SBS DB2-08370-40A Except USA 51090-0500 MBS 3 600mm CBL-ASSY SBS-USA DB2-08380-50B USA Only 53325-0510 B090 2 HEATER (Heater attached) Z903755550 Black dot in tASSY CBL-C P151 B28B-PHDSS ASM-IF-LONG DB26805050A 28 700mm CN2 CN1 PS181FL17 Z076499900 Except USA EY3A-3051 Z903593650 USA Only CN6 ASM-STAM 2 P DB26803050A 3
P4
A091
40 FFC
P5
TFL-100K-22-0250(W5) Z90-55073-00 PCB PCL DA5-08010-50 PCB CONN PCL DA50801050H DB2-08160-50 P3
DHB-RD50-S13NN-4.9
CN201
P6 DHB-PB50-S13NN
P149 53258-0210
STMPER SL2
P7 DHB-PB50-S13NN
3 4 CN10
100mm
P18 B16B-PHDSS
P150 B4B-XH-A
DB5-0813X-50 PCB NCU DAA 2ND LINE P90 B28B-PHDSS TEL EXTEL
PCB EXT LINE2 DA5-18020-50 A100 26 500mm(A3) DCB-52850-50A (CBL-ASSY NCU DB2) (DB2-08990-40A) XH3A-6841-4 P8 XH3B-6841-4
CN7
CN31
PCB PANEL B
DB2-08050-50
P11 B32B-PHDSS
LCD Z90-55074-00
A290
200mm
PCB VOICE
DB2-0809X-50
P22 B16B-PHDSS
PCB MAIN
DB2-08010-50 P15A BM40B-SRDS A131 40 CBL-ASSY PRT1 DB2-08300-50B A133 20 CBL-ASSY PRT2 DB2-08310-50C 140mm
DB2-08040-50 PRT MOTOR-1[RX MOTOR] (DC) 50M3203011 B6B-EH-A Z904868100 (A3) PRT MOTOR-2[RX MOTOR] (DC) 50M3203011 B6B-EH-A Z904868100 (A3) SLR-02VF Printer cover sensor (A3) (Microswitch)
P15B B20B-PHDSS
150mm
P150B B20B-PHDSS
620mm E060 6 DCB-20662-54A (CBL-ASSY PRT MOTOR1) (DB2-08470-50A) 6 240mm E340 DCB-20624-50A (CBL-ASSY PRT MOTOR2) (DB2-08480-50A) E080 2 990mm CBL-ASSY INTERLOCK DB2-08490-50C SLP-02V
Paper detection senfor (1st CAS) SG-2482A Z903777750 S3B-PH-K /PES Lift up location sensor(1st) (A3) SG-2482A Z903777750 S3B-PH-K
90mm
P152 B3B-EH-K
140mm
E400
DB2-08880-40B PCB DUPLEX DB2-08170-50 PHR-6 DUP MOTOR(A3) KBL42LLH286A ZA102456A0 (260mm)
Paper size / Open sensor (1st)(A3)) 51090-0500[MOLEX] 5 SW-186 E020-A 1010mm Z076499500 53325-0510 CASOP,PSIZE(4bit Type)
???
TOTAL 400mm
51006-0200 51005-0200 CZHR-03V-S DUP Clutch (A3) 2 E450 2 210mm (2.5K) DA10857050C DB20881050A Z905606900 CBL-ASSY DUP CL CBL-ASSY CLUTCH2
520mm
Developer (A3)
Developing Roller
HV unit
ATDC Sensor(A3)
51021-0200 Z90-55860-00 E370 4 TS0524ANK(TDK)53047-0410 CBL-ASSY DEV DB2-08630-50B DB2-08130-50 B10B-PH-K 10 PHR-10
130mm
Drawer Connector 2B
Drawer Connector 2A
P155 B17B-CZHK-B-1 P188 [I-H] B4B-PH-K 4-Blue [e] P173 P171 B11B-PH-K 11-Natural P186 B6B-PH-K 6-Blue P185
Temperature and humidity (A3) CHS-CSC-18* Z90-55854-00 175489-4 [AMP] PSU HV(A3) Z90-55855-00 EUKMBZ984H B11B-PH-K
DRUM UNIT(A3)
500mm
CBL-ASSY TRANSFER DB2-08850-50A E??? 285mm E??? 195mm CBL-ASSY CHAGER DB2-08840-50A
HV TRANSFER HV CHAGER
Transfer roller
Transfer roller
Paper feed
FCL_1
CZHR-14V-S 14R-RIZ-K4GG-FL(LF) 14P-RIZ-K2GG-RL Z07-65106-00 Z07-65107-00 clutch (B4) CZHR-03V-S 51005-0200 51006-0200 2 E160 (2.5K) 1st CAS 2 790mm DA10857050C ASSY LU MOTOR-CBL Z905606900 CBL-ASSY CLUTCH2 DB2-08650-40A 51005-0200 51006-0200 2 50mm DA10857050C CBL-ASSY CLUTCH2
P172 B4B-EH-A
Toenr catridge ON(A3) E330 3 310mm SG-2482A CBL-ASSY TONER EMPTY S3B-PH-K Z903777750 DB2-08700-40A CART_ON (A3) 173977-3[AMP] TONER EMPTY(A3) TSP15D10C-01(TDK) 3 340mm 175489-3 Z90-55859-00 [AMP]
EXIT roller
Chassis
DFG-S3S3B-518
Chassia
Discharger brush
DFG-S3S3B-530
Chassia
730mm
51006-0200 51005-0200 CZHR-03V-S SCREW Clutch (A3) 350mm E190 2 (2.5K) 2 DA10857050C Z905606900 ASSY TONER MOTOR-CBL DB2-08710-40A CBL-ASSY CLUTCH2 173977-2[AMP] Toner transfer MOTOR(A3) 2 DU2432-1 280mm ZA10298900 292250-2 [AMP]
DFG-S3S3B-520
Chassia
FCLCHH
Lift up MOTOR(1st) (A3) 173977-2[AMP] 2 DU2421-1 ZA102988A0 175489-2[AMP] (1-n connection) BU02P-TR-P-H E050 2 100mm 2 PHNR02
820mm
P190
P176
650mm
a G
SG-2482A Z903777750
A e f B I J H C d D b
710mm
720mm
P169
P181
420mm
DUP Switch back senser (A3) SG-2482A Z903777750 S3B-PH-K Jam access cover sensor (1st) SG-2482A Z903777750 S3B-PH-K /JCOP BU02P-TR-P-H SPEAKER
E420 DCB-D0342-50A (CBL-ASSY DUP JAM) (1-n connection) (DB2-08680-50A) PHNR02C(Reverse type) BU02P-TR-P-H 2 265mm 1 1 E210 2 2 2 PHNR03 ASSY FAN-CBL DB2-08500-40C PHNR03 BU03P-TR-P-H 3 1 1 (70mm) 3 3 PHNR03 (1-n connection)
720mm
P184
P166
330mm
F
CP057044 ZA10008870
E c
920mm
P151
890mm
520mm
PCB CASSETTE DB2-08100-50 P1 B15B-PH-K P2 B14B-PH-K Jam access cover sensor(2,3,4) SG-2482A Z903777750 S3B-PH-K (1-n connection) BU12P-TR-P-H Z07-46283-00 (1-n connection) F030-A 12 660mm CBL-ASSY EXCAS JCOP2 DB2-08540-50B P4 B12B-PH-K HEATER (OPTIONCASSETTE)
P5 B5B-PH-K
PAPER SIZE SENSOR F040-A 5 830mm SW-186 ASSY EXCAS SIZE-CBL Z076499500 DB2-08510-40A CASOP , PSIZ (4bit Type) 280mm CAS MOTOR 120mm PM55L-048-MRE6 24V ZA10298770
S3B-PH-K
440mm
P6 B6B-PH-K
F060 PHR6
140mm
P3 B4B-PH-K
90mm
51006-0200 51005-0200 CZHR-03V-S FCL_2,3,4 2 F010-A 2 180mm CBL-ASSY EXCAS CL DA10857050C DB2-08520-50B CBL-ASSY CLUTCH2 173977-2[AMP] List up MOTOR 2 170mm DU2421-1 175489-2[AMP] ZA102988A0
PRINTER UNIT (1-n connection) CZHR-07V-S A010 2 CBL-ASSY THMS DB2-08220-50A 640mm
PCB MAIN
DB2-08010-50 P23 B30B-PHDSS A110-A-1 15 CBL-ASSY CAS DB2-08290-50B (1-n connection) 14 320mm BU15P-TR-P-H(LF)(SN) Z07-24145-00 (1-n connecton)
2nd CASSETTE PCB CASSETTE DB2-08100-50 A110-B-2 15 200mm ASSY EXCAS1-CBL DB2-08570-40B A110-A-2 14 180mm ASSY EXCAS2-CBL DB2-08560-40A B15B-PH-K
3rd CASSETTE PCB CASSETTE DB2-08100-50 A110-B-2 15 200mm ASSY EXCAS1-CBL DB2-08570-40B A110-A-2 14 180mm ASSY EXCAS2-CBL DB2-08560-40A B15B-PH-K
4th CASSETTE PCB CASSETTE DB2-08100-50 A110-B-2 15 200mm ASSY EXCAS1-CBL DB2-08570-40B 0 A110-A-2 14 180mm ASSY EXCAS2-CBL DB2-08560-40A 0 B15B-PH-K
B5B-SH-K
320mm
DB2-08740-40B ASSY FUSER1-CBL Thermostat 36FXE04_560907 A180-1 45mm THERMAL FUSE Z90-48827-00 CBL-ASSY FUSER 1 E4A50167C DB2-08740-50B (Fuse Side) A230 105mm
B14B-PH-K
B14B-PH-K
B14B-PH-K
FBS UNIT A030 28 DCB-52836-50A (CBL-ASSY NCU) (DB2-08230-50A) 350mm P9 P14A B28B-PHDSS BM50B-SRDS A121 26 120mm CBL-ASSY SCANNER1 DB2-08200-50B A123 2 120mm CBL-ASSY SCANNER2 DB2-08210-50B
HEATER LAMP(A3)
A180-2 SRWM-61GG-S0.6 CBL-ASSY FUSER 4 DB2-08870-50A 7R-RIZ-K4GG-SQ3FL(LF) (Front Heater Lamp Side) (Receptacle)
P14B B2PVH
DB2-089XX-50 DB2-08750-50A CBL-ASSY FUSER2 (HEATERLAMP <-> THERMAL FUSE) 70mm DB2-08760-50A CBL-ASSY FUSER3 (HEATERLAMP <-> Tehrmostat) 100mm *DB2-100 *DB2-220 ZA1-02909-A0 ZA1-02908-70 A160 2 620mm ASSY PSU-HEATER-CBL DB2-08280-40C LPS CN1 B2P3VH CN2 B16B-XH-A A050 12 CBL-ASSY LVPS DB2-08240-40A 500mm P12 B16B-XH-A EXT MEMORY 890mm DA1:360mm P141 +FBS:260mm 20FMN-BTK +rear:230mm 850 Direct from moter:360mm P142 +FBS:30mm B6B-EH-K +rear:250mm 640
LAMP INVERTER VHR-4N DA10847040C B010 3 700mm CN1 CN2 D010 2 (105mm) FPC CBL-ASSY INVERTER S3B-EH-K S2P4-VH (DA10847050C) DB2-08340-40A Z904758300 (CBL-ASSY LAMP) DA1:340mm +FBS:280mm ADF UNIT Black dot in tASSY +rear:180mm DFG-S3S3B-590 PCB ADF B020 800 34 600mm P1480 ASSY ADF-CBL DA1:540mm B34B-PHDSS DB2-08320-40C +100mm (1-n connection) 660mm PCB CCD 640 B030 20 FFC P180 DB50814050A TFL-100K-20-0660 ZA1-03084-30
DB5-08030-50
P1481 B6B-EH-K
C010
P1482 B7B-PH-K
51006-0200 51005-0200 CZHR-03V-S DCLCSE 2 C020 2 100mm CBL-ASSY ADF CL DA10857050C DB5-08400-50B CBL-ASSY CLUTCH2 51006-0200 51005-0200 CZHR-03V-S DCLCRE 240mm 2 DA10857050C CBL-ASSY CLUTCH2 TXIL 3 370mm S3B-PH-K SG-2482A Z903777750
A280
6 (Attached to Moter)
DFG-01S4G-514
(CBL-ASSY AC-SW2) (DB2-08780-50A) VLP-02V 50mm VLR-02V A270 (CBL-ASSY AC-SW1) (DB2-08770-50A) ASSY AC-SW1-CBL DB2-08770-40C 210mm P20
P19
DA1:600mm P143 +FBS:30mm B3B-PH-K +rear:100mm 730 DA1:140mm P144 +FBS:30mm B6B-PH-K +rear:100mm 6-Blue 270
B050 3 740mm DCB-70374-50A (CBL-ASSY HOME) (DB2-08350-50A) RED B060 3 230mm CBL-ASSY APS DB2-08360-50B 3 BROWN 230mm
P1421 PCB CONN MOT(DB2-08180-50A) HOME SENSOR SG-2482A S3B-PH-K Z903777750 APS SG-2482A S3B-PH-K Z903777750 BIS SG-2482A S3B-PH-K Z903777750
P1483 B12B-PH-K
PCB LPH PCB THERMISTOR D71-28080-50B P800 2 CBL-ASSY TEMP DB2-08980-50A 140mm P6 B2B-PH-K
CN 53254-0272 2P RED LED HEAD (KYOCERA) Z90-55180-00 FH12-40S-0.5SV [HIROSE] (HRS No.586-0566-900)
SBS P21 P4 DA1:230mm P146 +FBS:270mm B6B-PH-K +rear:50mm 550 P145 B5B-PH-K B080-1 3 520mm CBL-ASSY SBS DB2-08370-40A Except USA 51090-0500 MBS 3 600mm CBL-ASSY SBS-USA DB2-08380-50B USA Only 53325-0510 B090 HEATER (Heater attached) Z903755550 2
BROWN DW2(DA3) 3 360mm SG-2482A CBL-ASSY ADF SIZE-USA S3B-PH-K Z903777750 DB5-08420-50B USA Only 179228-3 DL1(DADFA3) 3 530mm PS119EL1 RED 177626-3 Z075111800 [AMP] DL2(DADFREG) PS119EL1 177626-3 Z075111800 USA Only [AMP]
A091
40 FFC
P5
630mm BROWN
P6 DHB-PB50-S13NN
P149 53258-0210
P1484 B2B-PH-K
51005-0200 C040 2 450mm CBL-ASSY STAMPER DB5-08430-50B DS2 C060 3 CBL-ASSY DS2 DB5-08440-50C 560mm S3B-PH-K
STAMPER Z904819500
P7 DHB-PB50-S13NN
P1486 B6B-PH-K
SG-2482A Z903777750
DRS
FLASH WRITER JIG PCB DPRAM I/F D000819050 A150 16 DCB5161050A
3
100mm P18 B16B-PHDSS
450mm S3B-PH-K
SG-2482A Z903777750
PCB NCU DAA 2ND DB5-0813X-50 LINE P90 B28B-PHDSS TEL EXTEL
PCB EXT LINE2 DA5-18020-50 A100 26 500mm(A3) DCB-52850-50A (CBL-ASSY NCU DB2) (DB2-08990-40A) XH3A-6841-4 P8 XH3B-6841-4
P1487 B3B-PH-K
(DCB-70317-50A) DS1 C070 3 260mm DCB-70326-50A S3B-PH-K (CBL-ASSY DS1) (DB5-08450-50A) C080 180mm DFG-00S3B-518 (ADF ADF-MOT)
SG-2482A Z903777750
PCB PANEL B
LCD Z90-55074-00
A290
200mm
PCB VOICE
PCB MAIN
DB2-08010-50 P15A BM40B-SRDS A131 40 CBL-ASSY PRT1 DB2-08300-50B A133 20 CBL-ASSY PRT2 DB2-08310-50C 140mm
DB2-08040-50B PRT MOTOR-1[RX MOTOR] (DC) 50M3203011 B6B-EH-A Z904868100 (A3) PRT MOTOR-2[RX MOTOR] (DC) 50M3203011 B6B-EH-A Z904868100 (A3) SLR-02VF 2 DB2-08880-40B PCB DUPLEX DB2-08170-50 PHR-6 6 ??? DUP MOTOR(A3) KBL42LLH286A ZA102456A0 (260mm) Printer cover sensor (A3) (Microo switch)
P15B B20B-PHDSS
150mm
P150B B20B-PHDSS
E060 6 620mm DCB-20662-54A (CBL-ASSY PRT MOTOR1) (DB2-08470-50A) E340 6 240mm DCB-20624-50A (CBL-ASSY PRT MOTOR2) (DB2-08480-50A) E080 2 990mm CBL-ASSY INTERLOCK DB2-08490-50C SLP-02V
Paper detection sensor (1st CAS) SG-2482A Z903777750 S3B-PH-K /PES List up location sensor(1st) (A3) SG-2482A Z903777750 S3B-PH-K
90mm
P152 B3B-EH-K
140mm
E400
P175 B10B-PH-K Paper size/Cassette open sensor (1st)(A3) )51090-0500[MOLEX] SW-186 E020-A 5 1010mm Z076499500 53325-0510 CASOP,PSIZE(4bit Type) P154 P178
TOTAL 400mm
51006-0200 51005-0200 CZHR-03V-S DUP clutch(A3) E450 2 210mm 2 (2.5K) DB20881050A DA10857050C Z905606900 CBL-ASSY DUP CL CBL-ASSY CLUTCH2 Temperature and humidity sensor (A3) CHS-CSC-18* Z90-55854-00 175489-4 [AMP] PSU HV(A3) Z90-55855-00 EUKMBZ984H B11B-PH-K
Paper supply sensor (A3) SG-2482A Z903777750 S3B-PH-K PSS Developer (A3) Developing Roller 1 580mm CBL-ASSY DEVHV DB2-08860-50A PCB ERS FUSE Z07-65650-00 0251.062MXL DB2-08140-50 B3B-PH-K E380 3 CBL-ASSY ERS DB2-08640-50A 500mm HV unit ATDC SENSOR(A3) Z90-55860-00 51021-0200 TS0524ANK(TDK) E370 4 53047-0410 CBL-ASSY DEV DB2-08630-50B PCB DEV B3B-PH-K DB2-08130-50 B10B-PH-K PHR-10 10 60mm 130mm Drawer Connector 2B Drawer Connector 2A
520mm
P155 B17B-CZHK-B-1 P188 [I-H] B4B-PH-K 4-Blue [e] P173 P171 B11B-PH-K 11-Natural P186 B6B-PH-K 6-Blue P185 P156 B6B-PH-K 6-Natural [f-G-A-e] P157 P177 B4B-PH-K 4-Natural
DRUM UNIT(A3)
(A3)
CBL-ASSY TRANSFER DB2-08850-50A E??? 285mm E??? 195mm CBL-ASSY CHAGER DB2-08840-50A
HV TRANSFER HV CHAGER
Transfer roller
P172 B4B-EH-A
CZHR-14V-S 14P-RIZ-K2GG-RL 14R-RIZ-K4GG-FL(LF) Z07-65106-00 Z07-65107-00 Paper feed clutch (B4) CZHR-03V-S 51005-0200 51006-0200 (2.5K) 1st CAS 2 E160 2 790mm Z905606900 DA10857050C ASSY LU MOTOR-CBL FCL_1 CBL-ASSY CLUTCH2 DB2-08650-40A Paper register clutch (A3) (5.0K) CZHR-03V-S 51005-0200 51006-0200 2 50mm DA10857050C CBL-ASSY CLUTCH2
Toener catridgeON (A3) E330 3 310mm SG-2482A CBL-ASSY TONER EMPTY S3B-PH-K Z903777750 DB2-08700-40A CART_ON (A3) 173977-3[AMP] TONER EMPTY(A3) 3 340mm TSP15D10C-01(TDK) 175489-3 Z90-55859-00 [AMP]
Chassis
Chassis
Discharger brush
730mm
51006-0200 51005-0200 CZHR-03V-S SCREW clutch (A3) E190 2 350mm 2 (2.5K) ASSY TONER MOTOR-CBL DA10857050C Z905606900 DB2-08710-40A CBL-ASSY CLUTCH2 173977-2[AMP] Toner transfer MOTOR(A3) 2 280mm DU2432-1 ZA10298900 292250-2 [AMP]
Paper feed solenoid (A3) SLND TDS-F08G-35 * BYPASS Z90-45101-00 FCLCHH (nonpoler)
List up MOTOR(1st) (A3) 173977-2[AMP] DU2421-1 2 ZA102988A0 175489-2[AMP] (1-nconnection) BU02P-TR-P-H 2 100mm E050 2 PHNR02
820mm
P176 P190
650mm
P158 B13B-PH-K [F-E-e] P160 B11B-PH-K 11-Red E200 3 ASSY JCOP-CBL DB2-08720-40A PDS S3B-PH-K SG-2482A Z903777750
Paper detection sensor (BYPASS) SG-2482A Z903777750 S3B-PH-K /BP_PES (1-n connection) PCB BPSIZE DB2-08150-50 BU05P-TR-P-H BYPASS PAPER SIZE (A3) E430 640mm 5 S-1110A B5B-PH-K DCB-D0564-50A (CBL-ASSY BPSIZE) (DB2-08800-50A) (1-n connection) DUP JAM SENSOR(A3) BU03P-TR-P-H SG-2482A E420 420mm 3 Z903777750 DCB-D0342-50A S3B-PH-K (CBL-ASSY DUP JAM) (DB2-08680-50A) (1-1 connection) Mechanical counter (A3) PHNR02C (Reverse type) BU02P-TR-P-H CNTR MZ-671 DC24V_D18 2 265mm 1 1 E210 2 Z903522350 2 2 PHNR03 ASSY FAN-CBL DB2-08500-40C Process FAN(80mm dice) PHNR03 BU03P-TR-P-H D08K-24TG_14B(AX) 1 1 3 ZA1-02364-40 (70mm) 3 3 PHNR03 (1-n connection)
710mm
720mm
P181 P169
420mm
DUP Switch back sensor (A3) SG-2482A Z903777750 S3B-PH-K Jam access cover sensor (1st) SG-2482A S3B-PH-K Z903777750 /JCOP BU02P-TR-P-H D880862040B ASSY SPEAKER SPEAKER CP057044 ZA10008870
720mm
P184
P166
330mm
920mm
890mm
(1-n connection)
520mm
PCB CASSETTE DB2-08100-50 P1 B15B-PH-K P2 B14B-PH-K Jam access cover sensor (2,3,4) SG-2482A Z903777750 S3B-PH-K Paper jam sensor SG-2482A Z903777750 (1-n connection) BU12P-TR-P-H Z07-46283-00 (1-n connection) F030-A 12 660mm CBL-ASSY EXCAS JCOP2 DB2-08540-50B P5 B5B-PH-K P4 B12B-PH-K P6 B6B-PH-K 3 S3B-PH-K P3 B4B-PH-K 3 140mm 51006-0200 51005-0200 CZHR-03V-S FCL_2,3,4 F010-A 2 180mm 2 CBL-ASSY EXCAS CL DA10857050C DB2-08520-50B CBL-ASSY CLUTCH2 173977-2[AMP] List up MOTOR 2 170mm DU2421-1 175489-2[AMP] ZA102988A0 Paper feed clutch (2.5K) 2,3,4 CAS Z905606900 440mm F040-A 5 830mm ASSY EXCAS SIZE-CBL DB2-08510-40A 280mm 120mm HEATER (OPTIONCASSETTE)
Paper size SENSOR SW-186 Z076499500 CASOP , PSIZ(4bit Type) CAS MOTOR PM55L-048-MRE6 24V ZA10298770
F060 PHR6
List up location sensor SG-2482A Z903777750 S3B-PH-K Paper detection sensor (2,3 CAS) SG-2482A Z903777750 S3B-PH-K PES
90mm