PROJECT AND STUDY DRAWINGS & DIAGRAMS

DIAGRAMS AND DRAWINGS

DIAGRAMS ARE TYPICALLY SCHEMATICS DRAWINGS ARE PHYSICAL

REPRESENTATIONS FOR CONSTRUCTION VARIOUS FORMS ARE COMPLETED DURING EACH PHASE OF THE PROJECT INITIAL PRODUCTS ARE CONCEPTUAL SCHEMATICS FINAL PRODUCTS ARE CONSTRUCTION DRAWINGS

BLOCK FLOW DIAGRAMS (BFD)

THESE INDICATE THE FUNCTION
COMPLETED IN EACH AREA, NOT THE EQUIPMENT USED NORMALLY START WITH AN OVERALL BFD FOR THE PLANT AT LEAST ONE IS TO BE COMPLETED FOR EACH SECTION OF THE PLANT AND USED IN THE FINAL REPORT FOR THE AREA DESCRIPTIONS.

BLOCK FLOW DIAGRAM

ALKYLATE PROCESS BLOCK FLOW DIAGRAM
PROPANE BUTYLENE FEED ALKYLATION REACTION ISOBUTANE FEED ISOBUTANE RECYCLE PROPANE RECOVERY

n-BUTANE RECOVERY

ALKYLATE

n-BUTANE

PROCESS FLOW DIAGRAMS (PFD)

SCHEMATIC SHOWING THE EQUIPMENT
CONFIGURATION AND PROCESS STREAMS SYMBOLS - USE SIMSCI AND SUPERPRO STANDARDS EQUIPMENT NAMES AND NUMBERING - ALL ARE LOCATED ABOVE THE EQUIPMENT ON THE DIAGRAM. ALSO SEE CTA-04. DO NOT SHOW NAMES FOR PARALLEL EQUIPMENT, USE NUMBER DESIGNATIONS. FORMAT - ENTERING LINES LEFT, EXIT RIGHT. CAN MATCH UP BETWEEN AREAS IF PRACTICAL.

PROCESS FLOW DIAGRAMS (PFD)

MASS & ENERGY BALANCE TABLE STREAM LISTS

SHOW PROPERTIES FOR EACH STREAM CHANGE NUMBER EACH TIME PROCESS CONDITIONS ARE CHANGED. FLOWS ARE TYPICALLY BASED ON CONTINUOUS AVERAGE OPERATION. ADD A LINE FOR DESIGN FLOW IF THAT EXCEEDS NORMAL OPERATING, FOR EXAMPLE WITH A BATCH PROCESS.

SPREAD-OUT FIGURES USE FOR P&IDs MAJOR FLOW LINES ONLY - NO START-UP OR
COMMISSIONING LINES

PROCESS FLOW DIAGRAMS (PFD)

SHIFT VAP/LIQ SEP SHIFT REACTOR VL-101 RX-101
105 102 103 101

METHANATER RX-102
106

104

Stream Name Stream Description Phase Temperature Pressure Flowrate Composition H2O CO H2 CO2 C1 N2 H2S F PSIA LB-MOL/HR

101 Vapor 600.000 340.000 99.200 0.000 0.553 0.291 0.034 0.072 0.044 0.005

102 Vapor 435.000 340.000 60.400 1.000 0.000 0.000 0.000 0.000 0.000 0.000

103 Vapor 918.393 335.000 159.600 0.166 0.131 0.394 0.234 0.044 0.028 0.003

104 Mixed 240.000 330.000 63.662 0.411 0.000 0.000 0.581 0.000 0.000 0.008

105 Vapor 450.000 330.000 95.938 0.003 0.218 0.655 0.004 0.074 0.046 0.000

106 Vapor 587.627 320.000 56.545 0.349 0.019 0.070 0.010 0.474 0.078 0.000

UTILITY FLOW DIAGRAMS

ONE FOR EACH MAJOR UTILITY ONE FOR MISCELLANEOUS UTILITIES GENERAL FORMAT SHOULD LOOK LIKE
A BLOCK FLOW DIAGRAM
SUPPLY FOR UTILITY

AREA 100

AREA 200

AREA 300

AREA 400

AREA 500

RETURN FOR UTILITY

UTILITY FLOW DIAGRAMS

FLOW RATES AND CONDITIONS ARE
SHOWN ON MAIN FLOW LINES AREAS ARE REPRESENTED BY BLOCKS ONLY EQUIPMENT SPECIFIC TO THE UTILITY SHOULD BE SHOWN ON THE DIAGRAM (COOLING TOWERS, BOILERS, AIR COMPRESSORS, ETC.) ELECTRICAL SUPPLY AND TRANSFORMING SYSTEMS

UTILITY FLOW DIAGRAMS

MISCELLANEOUS UTILITIES - INCLUDE:

INSTRUMENT AIR PLANT UTILITY WATER PLANT AIR SATURATED STEAM POTABLE WATER FIRE WATER INERT GAS SEWERS
SANITARY PROCESS STORM

ARRANGEMENT DRAWINGS
SHOW THE PLANT PLOT PLAN AND
ELEVATIONS PROJECT WILL USE PLOT PLAN ONLY
LOCATE MAJOR EQUIPMENT TO MINIMIZE
EXTRA UTILITY RUNS

ALLOW ROOM BETWEEN FACILITIES

FOR CONSTRUCTION, OPERATION AND MAINTENANCE. SEE TYPICAL DRAWING ON NEXT PAGE

TYPICAL PLOT PLAN DRAWING FROM NORTH ALABAMA COAL TO METHANOL PROJECT, STEARNS-ROGER, FOR TVA, JAN. 1984

PIPING AND INSTRUMENT DIAGRAMS

SHOW LINE SIZING AND CONTROL
SYSTEMS FOR THE PROCESS NEED ONE FOR EACH PFD AND ONE FOR EACH UFD, MINIMUM
PIPE LINE DIAMETERS, M.O.C. & INSULATION REQUIREMENTS MAJOR CONTROL LOOPS MINIMUM MONITORING INSTRUMENTATION SAFETY SHUTDOWNS AND INTERLOCKS MAJOR FLOW ELEMENTS - VALVES

TYPICAL P&ID FROM NORTH ALABAMA COAL TO METHANOL PROJECT, STEARNS-ROGER, FOR TVA, JAN. 1984

STANDARD DRAWINGS
CAN BE USED TO SIMPLIFY P&IDs THESE INCLUDE INSTALLATIONS SUCH AS:
ISOLATION VALVES ON ALL PIECES OF EQUIPMENT WITH BYPASSES WHEN PRACTICAL. PUMPS - FLOW CONTROL AND CHECK VALVES ON DISCHARGE, ONLY. INLET AND OUTLET P & T INDICATION. HEAT EXCHANGERS - HAVE P & T INDICATION ON ALL LINES HAZARDOUS MATERIALS - USE DOUBLE BLOCK AND BLEED ARRANGEMENTS FOR ISOLATION, WITH VENT TO PROCESS FLARE AS APPROPRIATE.

P&ID STRUCTURE
INCLUDES LINE LIST WHICH INDICATES
MEDIA TRANSFERRED LINE SIZE MATERIALS OF CONSTRUCTION INSULATED OR NON-INSULATED

ALL EQUIPMENT NEEDS TO BE

INSTALLED TO ALLOW MAINTENANCE

VENT AND DRAIN LINES ON ALL EQUIPMENT VALVES WITH FLANGES FOR ISOLATION