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DIAGRAM SIRKULASI CLOSED COOLING / SISTEM TERTUTUP

Nitrogen
VO2 ( 1-2 ) Q = 430 N m3/h
V28 Air Compressor H = 30 bar
V06 & 106
V = 15870 N m3/h
V21 P1 = 30 bar
P2 = 6 bar
V22 V20 V19
V24 V23

V3 Tank
V25
Emergency Tank T105 ( 1-2 )
T101 / T102 Balance V = 100 m3
T103/T104
175 m3 / Tank 28 - 30 bar
7 m3/Tank
6 bar H
3 bar E
V18 V17 V27

V4 V5 V6
P18.1-4 ( BSP )
V9 V10
P17.1-3 ( SSP-1 ) Q = 265 m3/ h
V8 Q = 360 m / h
3 P21.1-4 ( BSP )
V7
V11 H = 50 mWS/ 75 kw Q = 210 m3/ h
V15 CC

V16 P19.1-3 ( SSP-1 )


Tank
MUW Q = 320 m3/ h
Chemical V12 V13
V = 1000 Lt H = 57 mWS / 75 kw
Basin
Soft Water V14
V26
V = 215 m3
P126-1 /
2 V1
P124-1 /
Q = 0 - 500 Lt / h
2
H = 30 mWS / 0.37 Q = 40 m3/ h
kw V2 H = 80 mWS / 18.5
kw

Note : : Normal Line Circulation


: Emergency Line
Circulation
: Filling line
GAMBAR SKEMATIK PROSES PEMBUATAN SOFT WATER

V6
V3
F10 / F11 CO1 / CO2 DO1
V7

P16 -1/ 2
RW V5
V1 V2

V4
V 03

V 11 V 10 V9 V8

ccw mcw ccw BAK 23 mcw

GAMBAR SKEMATIK PROSES REGENERASI

V2
V3 TK P25 -1/ 2
F1 HCl
V4
Bak 23
V7
V1
V5 V6

F10 / F11 V8 CO1/CO2

V10

V11 V12 V13

V9 V14
GAMBAR SKEMATIK PROSES REGENERASI

V2
V3 TK P25 -1/ 2
F1 HCl
V4
Bak 23
V7
V1
V5 V6

F10 / F11 V8 CO1/CO2

V10

V11 V12 V13

V9 V14
Inlet Dosing

Y01 Y01 Y01 Y01


Y05 Y05 Y05

Raw water
Y04 Y04 Y04 Y04

GF TR 11 TR TR 31
11 / 12 / 12 21 / 22

Y001

Y03 Y03 Y03 Y03 TK 01


Y02 Y02 Y02 Y02
8122
Back Y06 Y06 Y06 Y06
Wash Bak
Penampung
Netralisasi
Keterangan gambar : Chemical Dosing
Y01 = Valve inlet Steam Generator
Y02 = Valve outlet M U W Closed Cooling
Y03 = Valve inlet back wash
Y04 = Valve outlet back wash
Y05 = Valve inlet dosing HCl / NaOH
Y06 = Valve drainage
GAMBAR SKEMATIK PROSES NETRALISASI
AIR BUANGAN DARI CATION EXCHANGER

V7
V2

V15 V12
CO1/CO2 F10 / F11
V6 V3 V8
Tk. HCl

P25 V1
V11
V13
V5 V4
V 06
P16
V9
Bak 23 V10
V14

Inlet Krenceng

P43
V16
DIAGRAM SIRCULASI SYSTEM KONTAK TERBUKA LANGSUNG ( DIRECT COOLING )

Concast
COOLING TOWER BSP SSP-1
P10-1/2/3 P15-1/2/3
CELL A Q = 168 m/h Q = 295 m/h
H = 83 mWS H = 96 mWS Gravel
V = 1600 M3 Filter
Make Up Settling F03,04,05,07,08
Water Cyclon
P30 - 1/2/3/4 SO1-SO3
Q = 475 m3/h
Block Rake H=4 bar
P12 - 1/2 ( BSP )
Q = 230 m3 / h
H = 65 mWS Scale mixing
Cyclon
P14-1/2/3
Q = 118 m/h
H = 70 mWS
DIAGRAM SIRCULASI SYSTEM KONTAK TERBUKA LANGSUNG ( DIRECT COOLING )

Concast
COOLING TOWER BSP SSP-1
P10-1/2/3 P15-1/2/3
CELL A Q = 168 m/h Q = 295 m/h
H = 83 mWS H = 96 mWS Gravel Gravel
V = 1600 M3 Filter Filter
Make Up Settling F03,04,05,07,08 Settling F09
Water Cyclon Cyclon
P30 - 1/2/3/4 SO1-SO3 SO4
Q = 475 m3/h
Block Rake H=4 bar
P12 - 1/2 ( BSP ) P14-1/2/3
Q = 230 m3 / h Q = 118 m/h
H = 65 mWS H = 70 mWS Scale mixing
Cyclon

Oil separator P-20 - 1/2

P08 - 1/2 ( Back Wash )


Emergency ( Filter tdk berfungsi )
P29 - 1/2
Canal ke laut Canal ke laut
Canal WTP
Keterangan :
Sirkulasi air pendingin open machine dan secondary cooling BSP / SSP-1.
Sirculasi Back Wash Gravel Filter.
Saluran Pembuangan ( Emergency ).
Aliran air bocoran dari closed system ( MC & CMC ) mengandung Nitrit yang keluar melalui oil separator.
DIAGRAM SIRKULASI SYSTEM KONTAK TERBUKA TAK LANGSUNG ( INDIRECT COOLING )

Pabrik Gas Industri


P.01 - 1/2
Q = 530 m3/h
H = 62 mWS
Mainstation I Bak Return
MAKE UP Mainstation I P132 - 1/2
COOLING TOWER Q = 490 m3 / h
WATER
( CELL BCD ) P.02-1/2 Mainstation II Bak Return
Q = 1085 m3/h Mainstation II
V = 4800 M3 P102 - 1/2
F06 By pass Q = 535 m3 / h
Gravel filter

P04 - 1/2
Q = 400 m3/h Heat
Exchanger
Closed system
P05-1/2/3/4
Q = 1185 m3/h
H = 2.5 bar

E A F Bak Return
Furnace
P06 - 1/2/3/4/5/6/7 P31 - 1/2/3/4/5/6/7
Q = 530 m3 / h Q = 535 m3 / h
P = 6 bar P = 2.5 bar

21
DIAGRAM SIRKULASI SYSTEM KONTAK TERBUKA TAK LANGSUNG ( INDIRECT COOLING )
WATER COOLING PANEL ( WCP )

t : + 370C

Cooling Tower
Cell EF By Pass
Make Up Vol : 3200 m3 Gravel Filter
Water Kap : 5400 m3 / h
F 112

t : + 320C P1.04 ( 4 - 2 )

Q = 350 m3
H = 35 mWS EAF
P1.02 ( 4 - 9 )
BSP & SSP
Q = 562 m3
H = 70 mWS

Kap : per EAF


BSP : 348 m3 / h
SSP : 512 m3 / h
Tek : + 5 bar
Emgr Line DR Air Krenceng
PEMANFAATAN AIR BLOW DOWN CELL - EF UNTUK CELL - BCD

Cooling Tower Cooling Tower


Cell - BCD By Pass By Pass Cell - BCD
Gravel Filter Gravel Filter

F 06 F 112
Back Wash Back Wash
( P.08.1 / 2 ) ( Raw Water )

P04.1 / 2
S 106.4
29
23

S 106.3
21

21

V 106.3
P 103.1
6

P 38.1
28

P 103.2
26
20

P 103.3
27
5

26

V
PCOMP
P106.1
103.4
03.3
VCOMP
106.1
106.2
19

P 39.2
S 106.2
5

V 106.1
S 106.2
P 39.1
SV106.1
06.1
25
23

V 06.2
06.1
5

18

V 06.3
06.2
V 06.1
S 06.3
24
17

V 02.1
02.2
06.3
4

S 02.2
V 06.2
02.1
P 01.1
P 01.2
16 b
16 a
3

P 02.1
P 02.2
DENAH LOKASI WTP - 1 / FLUID CENTER

P 03.1
15

P 03.2
P 04.1
14

P 04.2
24

P 05.1
22

P 05.2
EMERGENCY
2

GENERATOR
P 05.3
P 05.4
13

P 06.1
P 16.1
1

P 06.2
P 16.2
P 06.3
P 06.4
12

V 01.1
22

P 06.5
2

V 01.2 P 06.6
1

P 17.1 P 06.7

24
10

P 17.2
10
5
2

P 07.1
P 17.3
10
10

22
5

P 18.1
10

P 18.3
10

P 08.1
1

P 18.2 P 08.2
P 19.1 P 09.1
11
22
P 09.2
P 19.2
10
10
2

P 10.1
P 19.3
10
10
P 10.2
P 20.1
1

P 10.3
1350
P 12.1

24
2

P 12.2

10
P 20.2
P 12.3
1350
P 14.1

22
P 21.1

9
P 14.2
P 21.2
P 14.3
P 21.3
P 15.1
P 15.2

8
P 15.3

7
23,24 / 04 / 04
HASIL PENGUKURAN FLOW RATE
CLOSED COOLING SYSTEM SSP-1
( Alat ukur : Ultra Sonic Flow Meter, YOKOGAWA N200 / Kurita )

Mould Cooling SSP-1

Inlet Mould Outlet Mould


Flow : 271 m3/ h Flow : 265 m3/ h
Temp.: 30 0 C Temp.: 31 0 C
Supply Mould
Flow : 512 m3/ h CCM - 1
Temp.: 33 0 C SSP-1

P17 CCM - 2
Q = 360 m3/ h SSP-1
( 2 Pompa ) Inlet Mould Outlet Mould
Flow : 315 m3/ h Flow : 320 m3/ h
HE Temp.: 33 0 C Temp.: 34 0 C

Return Mould
Flow : 502 m3/ h
Temp.: 36 0 C

Closed Machine Cooling SSP-1

Inlet CMC Outlet CMC


Flow : 283 m3/ h Flow : 280 m3/ h
Temp.: 33 0 C Temp.: 32 0 C
Supply CMC
CCM - 1
Flow : 485 m3/ h
Temp.: 38 0 C SSP - 1

P19 CCM - 2
Q = 320 m3/ h SSP - 1
( 2 Pompa ) Inlet CMC Outlet CMC
Flow : 365 m3/ h Flow : 363 m3/ h
HE Temp.: 38 0 C Temp.: 45 0 C

Return CMC
Flow : 480 m3/ h
Temp.: 42 0 C
23,24 / 04 / 04
HASIL PENGUKURAN FLOW RATE
CLOSED COOLING SYSTEM SSP-1
( Alat ukur : Ultra Sonic Flow Meter, YOKOGAWA N200 / Kurita )

Mould Cooling BSP

Inlet Mould Outlet Mould


Flow : m3/ h Flow : m3/ h
Temp.: 0
C Temp.: 0
C
Supply Mould
Flow : 441 m3/ h CCM - 1
Temp.: 31 0 C BSP

P18 CCM - 2
Q = 265 m3/ h BSP
( 2 Pompa ) Inlet Mould Outlet Mould
Flow : m3/ h Flow : m3/ h
HE Temp.: 0
C Temp.: 0
C

Return Mould
Flow : 441 m3/ h
Temp.: 38 0 C

Closed Machine Cooling BSP

Inlet CMC Outlet CMC


Flow : m3/ h Flow : m3/ h
Temp.: 0
C Temp.: 0
C
Supply CMC
CCM - 1
Flow : 349 m3/ h
Temp.: 30 0 C BSP

P21 CCM - 2
Q = 210 m3/ h BSP
( 2 Pompa ) Inlet CMC Outlet CMC
Flow : m3/ h Flow : m3/ h
HE Temp.: 0
C Temp.: 0
C

Return CMC
Flow : 345 m3/ h
Temp.: 33 0 C
INSTALASI COMPRESSOR DAN AIR DRYER
WTP-1 / FLUID CENTER
Air Compressor PLANT
USER

V 06.1

- FM

- CWS

V 06.2 - UTL & BL


Air Dryer
- BSP :
Storage Tank - LF
S 06.1
V 06.3
- Refactory

T 20 S 106.1
- Ganing

- Electrode klemping
V 106.1 S 106.2

- Pneumatic

T 21 S 106.3

- SSP-1 :
V 106.2
- LF
S 106.4

- Refactory

- Ganing
V 106.3
- Electrode klemping

- Pneumatic

V 106.4

COM TYPE MANUFACTUR PRESS LOW HIGHT WORKING CAPACITY KEBUTUHAN PERFOR KETERANGAN
PRESOR PRESS PRESS OVER PERSS DESIGN ACTUAL PLANT MANCE
V 06.1 180 Rollair WORTINGTON 7,5 Bar 1435 NM /h 789 NM /h
3 3
55% ON
V 06.2 180 Rollair WORTINGTON 7,5 Bar 1435 NM /h 789 NM /h
3 3
55% ON
V 06.3 180 Rollair WORTINGTON 7,5 Bar 1435 NM 3/h 861 NM3/h 60% ON
V 106.1 SK270E 7.5 SULLAIR 7,5 Bar 1500 NM /h 1350 NM /h
3 3
90% ON
V 106.2 SK270E 7.5 SULLAIR 7,5 Bar 1500 NM /h 1350 NM /h
3 3
90% ON
V 106.3 SK270E 7.5 ECOAIR 7,5 Bar 1500 NM /h 1350 NM /h
3 3
90% ON
V 106.4 LS25S350HWC SULLAIR 7,5 Bar 2508 NM 3/h 2508 NM3/h 100% ON
TOTAL 11313 NM /h 8997 NM /h
3 3

AIR TYPE MANUFACTUR PRESS LOW HIGHT WORKING CAPACITY PERFOR KETERANGAN
DRYER PRESS PRESS OVER PERSS DESIGN ACTUAL MANCE
S 06.1 SH2101 W P SABROE 22 Bar 25 Bar 16 Bar 1608 NM 3/h 1608 NM3/h 100% ON
S 106.1 SH2101 W P SABROE 22 Bar 25 Bar 16 Bar 2970 NM /h 2670 NM /h
3 3
90% ON
S 106.2 ZEKS 22 Bar 25 Bar 16 Bar 0 0% OFF/ RUSAK
S 106.3 W 2000 SABROE 22 Bar 25 Bar 16 Bar 2970 NM /h 2970 NM /h
3 3
100% ON
S 106.4 SH2101 W P SABROE 22 Bar 25 Bar 16 Bar 1608 NM 3/h 1446 NM3/h 90% ON
TOTAL 9156 NM /h 8694 NM /h
3 3

STORAGE TYPE MANUFACTUR PRESS LOW HIGHT WORKING CAPACITY PERFOR KETERANGAN
TANK PRESS PRESS OVER PERSS DESIGN ACTUAL MANCE
T 20 OTTOKLEIN 10 Bar 5 NM3/h

T 21 OTTOKLEIN 10 Bar 5 NM3/h


INSTALASI COMPRESSOR DAN AIR DRYER
WTP-1 / FLUID CENTER

Storage Tank

BSP ( Billet Steel Plant )


T 05.1
- Regulator valve emergency MCW & CMC
- Regulator valve Tangki : T01 & T02
- Regulator valve Tangki : T03 & T04

T 05.2
High Compressor

V 02.1

Storage Tank
V 02.2

SSP-1 ( Slab Steel Plant )


T 105.1
Air Compressor - Regulator valve emergency MCW & CMC
- Regulator valve Tangki : T101 & T102
- Regulator valve Tangki : T103 & T104
V 06.1
- Regulator pump mould cooling

T 105.1

V 06.2

Air Dryer
- FM
S 06.1
Storage Tank - CWS
V 06.3
- UTL & BL
- BSP
T 20 S 106.1
- LF
- Refactory
- Ganing
V 106.1 S 106.2
- Electrode klem
- Pneumatic
- BSP
T 21 S 106.3
- LF
- Refactory
V 106.2
- Ganing
S 106.4
- Electrode klem
- Pneumatic
Performance Compressor :
V 02.1 : 45 % Performance Air Dryer :
V 106.3 V 02.2 : 40 % S 06.1 : 100 %
V 06.1 : 55 % S 106.1 : 90 %
V 06.2 : 55 % S 106.2 : 0 %
V 06.3 : 60 % S 106.3 : 100 %
V 106.1 : 90 % S 106.4 : 90 %
V 106.4
V 106.2 : 90 %
V 106.3 : 90 %
V 106.4 : 100 %
Keterangan :
V 02.1 - 2 = Type : V 7/ 2211L 3, Q : 431 NM 3/ min , Pres. : 6 - 29 Bar, Fa : LMF
V 06.1 - 3 = Type : 180 Rollair, Q : 1435 NM 3/ h , Pres. : 7 Bar, Fa : WORTHINGTON
V106.1- 2 = Type : SK.270E 7.5, Q : 1500 NM 3/ h , Pres. : 7.5 Bar, Fa : SULLAIR
V106.3 = Type : SK.270E 7.5, Q : 1500 NM 3/ h , Pres. : 7.5 Bar, Fa : ECOAIR
V106.4 = Type : LS 25S 350 HWC, Q : 1500 NM 3/ h , Pres. : 7.5 Bar, Fa : SULLAIR
T 20 - T 21 = Kaps. : 5 NM3/ h , Pres. : 10 Bar, Fa : OTTOKLEIN
T 05.1 - 2 =
T 105.1 - 2 = Kaps. : 58 NM3/ h , Pres. : 31 Bar, Fa : DSD DILLINGER
S 06.1 = Type : SH 2101 W , Working Over Press : 16 Bar, Low Press : 22 Bar, Low Press : 25, Fa : SABROE
S106.1& 4 = Type : SH 2101 W , Working Over Press : 16 Bar, Low Press : 22 Bar, Low Press : 25, Fa : SABROE
S106.2 = Type : , Working Over Press : Bar , Low Press : Bar, Low Press : , Fa : ZEKS
S106.3 = Type : W 2000 , Working Over Press : 16 Bar, Low Press : 22 Bar, Low Press : 25, Fa : SABROE
DIAGRAM SUPPLY UDARA TEKAN COMPRESSOR V02. 1 / 2
KE TANGKI EMERGENCY / BALANCE & SYSTEM MC/CMC BSP & SSP-1 / WTP-1 / FLUID CENTER

BSP & SSP-1

Storage Tank
Compressor ( 25 - 40 Bar )
( 6 - 7 Bar )
V06.1
T 05.1

High Tank
Emrg.
V06.2 Compressor Tank
Balan H
Air Dryer ( 25 - 40 Bar ) E
Storage Tank
S06.1 V 02.1 T 05.2
V06.3 ( 6 - 7 Bar )

T 20.1 S106.1

V106.1
S106.2 V 02.2
Storage Tank
CC
( 25 - 40 Bar )
T 20.2 S106.3
V106.2

S106.4 T 105.1

V106.3

V106.4
T 105.2

COMPRESOR TYPE MANUFACTUR PRESSURE CAPACITY PERFORMANCE KONDISI TAHUN KETERANGAN

DESIGN ACTUAL ACTUAL PEMBUATAN

V 02.1 V 7/ 2211L 3 LMF 6 - 29 Bar 7.18 M3/Min 3,23 NM3/h 45% Kritis TH. 1978 Segera

V 02.2 V 7/ 2211L 3 LMF 6 - 29 BAR 7.18 M3/Min 3,59 NM3/h 50% Kritis TH. 1978 diganti
LAPORAN
HASIL ANALISA DAN EVALUASI PERMINTAAN UNIT COMPRESSOR
UNTUK EMERGENCY WATER DI WTP-1 / FLUID CENTER

1. Fungsi
Mensupply udara tekan ke tangki akumulator T05.1 - 2 & T105.1 - 2 untuk kebutuhan emergency water cooling system BSP dan SSP -1
apabila terjadi power OFF.

2. Kondisi terpasang.
High pressure compressor terpasang di WTP-1 : 2 unit ( V02.1 & V02.2 ), Design kapasitas : 2 x 432 NM3 / h = 864 NM3.
Kondisi high pressure compressor terpasang : V02.1 = 45 % dan V02.2 = 50 % ( Total kapasitas actual : 195 + 216 = + 411 NM3 ).

3. Penggantian baru.
Dengan mempertimbangkan kondisi yang sangat kritis, performance yang telah menurun dan umur pakai sudah mencapai 29 tahun
maka perlu segera diprioritaskan / diadakan 1 unit compressor baru untuk menggantikan salah satu dari 2 unit yang terpasang.

TABEL - 1
DATA DAN PERFORMANCE ACTUAL COMPRESSOR V02.1 & V02.2 DI WTP-1

EQUIPMENT TYPE MANUFACTUR PRESSURE CAPACITY PERFORMANCE KONDISI TAHUN / KETERANGAN


DESIGN ACTUAL ACTUAL SERIAL N0
COMPRESSOR V 7/ 2211L 3 LMF 30 Bar 432 NM / h
3
195 NM / h
3
45% KRITIS TH. 1977 / CYLINDER, PISTON, RING

V 02 - 1 787289 PISTON, BATANG PISTON

POMPA OLI ( RUSAK ).

COMPRESSOR V 7/ 2211L 3 LMF 6 - 29 BAR 431 NM / h


3
216 NM3/ h 50% KRITIS TH. 1990 / CYLINDER, PISTON, RING

V 02 - 2 9007256 PISTON, BATANG PISTON

POMPA OLI ( RUSAK ).


Gambar

Catatan : Cilegon, Juni 2006


Manufacture : LMF ( LEOBERSDORFER MASCHINEN FABRIK AG. ) AUSTRIA
DINAS FLUID CENTER

FIRMANSYAH B.
Superintendent
TABEL - 2

DATA DAN PERFORMANCE ACTUAL COMPRESSOR DI WTP-1

COMPRESSOR TYPE MANUFACTUR PRESS MODE OPR PERFOR CAPACITY KETERANGAN

I II MANCE DESIGN ACTUAL

V 06.1 180 Rollair WORTINGTON 7,5 Bar ON OFF 55% 1435 NM3/h 789 NM3/h

V 06.2 180 Rollair WORTINGTON 7,5 Bar ON OFF 55% 1435 NM3/h 789 NM3/h

V 06.3 180 Rollair WORTINGTON 7,5 Bar ON OFF 60% 1435 NM3/h 861 NM3/h

V 106.1 SK270E 7.5 SULLAIR 7,5 Bar ON ON 90% 1500 NM3/h 1350 NM3/h

V 106.2 SK270E 7.5 SULLAIR 7,5 Bar ON ON 90% 1500 NM3/h 1350 NM3/h

V 106.3 SK270E 7.5 ECOAIR 7,5 Bar ON ON 90% 1500 NM3/h 1350 NM3/h

V 106.4 LS25S350HWC SULLAIR 7,5 Bar OFF ON 100% 2508 NM3/h 2508 NM3/h

TOTAL 11313 NM3/h 8997 NM3/h

Cilegon, 21 Mei 2007

T . SIMANJUNTAK
Engineer
LAPORAN
HASIL ANALISA DAN EVALUASI PERMINTAAN UNIT AIR DRYER
UNTUK UDARA TEKAN DI WTP-1 / FLUID CENTER

1. Fungsi
Mengeringkan udara tekan dari tangki akumulator T20.1 - 2 yang disupply dari Compressor untuk kebutuhan plant BSP dan SSP -1 .

2. Kondisi terpasang.
Air Dryer terpasang di WTP-1 : 5 unit ( S06.1 & S106.1 s/d 4 ), Design kapasitas, total : 9156 NM3.
Kondisi air dryer terpasang : 4 unit = > 80 % dan 1 unit = 0 % ( Total kapasitas actual = + 8694 NM3 ).
Sehingga tidak mampu mengeringkan udara tekan yang disupply dari compressor / tangki akumulator T.20.1-2.

3. Penggantian baru.
Mempertimbangkan 1 unit Air Dryer ( S106. 2 ) dengan kondisi rusak / tidak berfungsi dan secara total kapasitas aktual
Air Dryer yang terpasang tidak mampu mengeringkan udara dari total kapasitas aktual compressor yang terpasang maka
perlu segera diprioritaskan / diadakan 1 unit Air Dryer baru, untuk menggantian unit Air Dryere yang rusak.

TABEL - 1
DATA DAN PERFORMANCE ACTUAL AIR DRYER DI WTP-1

AIR DRYER TYPE MANUFACTUR LOW HIGHT WORKING MODE PERFOR CAPACITY KETERANGAN

PRESS PRESS OVER PERSS OPR MANCE DESIGN ACTUAL

S 06.1 SH2101 W P SABROE 22 Bar 25 Bar 16 Bar ON 100% 1608 NM3/h 1608 NM3/h

S 106.1 SH2101 W P SABROE 22 Bar 25 Bar 16 Bar ON 90% 2970 NM3/h 2670 NM3/h

S 106.2 ZEKS 22 Bar 25 Bar 16 Bar OFF 0% 0 Rusak

S 106.3 W 2000 SABROE 22 Bar 25 Bar 16 Bar ON 100% 2970 NM3/h 2970 NM3/h

S 106.4 SH2101 W P SABROE 22 Bar 25 Bar 16 Bar ON 90% 1608 NM3/h 1446 NM3/h

TOTAL 9156 NM3/h 8694 NM3/h


Gambar
LAPORAN
HASIL ANALISA DAN EVALUASI PERMINTAAN UNIT AIR DRYER
UNTUK UDARA TEKAN DI WTP-1 / FLUID CENTER

1. Fungsi
Mengeringkan udara tekan dari tangki akumulator T20.1 - 2 untuk kebutuhan plant BSP dan SSP -1

2. Kondisi terpasang.
Air Dryer terpasang di WTP-1 : 5 unit ( S06.1 & S106.1 s/d 4 ), Design kapasitas, total : 9156 NM3.
Kondisi air dryer terpasang : 4 unit = > 80 % dan 1 unit = 0 % ( Total kapasitas actual = + 8694 NM3 ).
Sehingga tidak mampu mengeringkan udara tekan yang disupply dari compressor / tangki akumulator T.20.1-2.

3. Penggantian baru.
Dengan mempertimbangkan 1 unit Air Dryer ( S106.2 ) dengan kondisi yang sangat kritis
maka perlu segera diprioritaskan / diadakan 1 unit compressor baru untuk menggantikan salah satu dari 2 unit yang terpasang.

TABEL - 1
DATA DAN PERFORMANCE ACTUA AIR DRYER DI WTP-1

AIR DRYER TYPE MANUFACTUR LOW HIGHT WORKING MODE PERFOR CAPACITY KETERANGAN

PRESS PRESS OVER PERSS OPR MANCE DESIGN ACTUAL

S 06.1 SH2101 W P SABROE 22 Bar 25 Bar 16 Bar ON 100% 1608 NM3/h 1608 NM3/h

S 106.1 SH2101 W P SABROE 22 Bar 25 Bar 16 Bar ON 90% 2970 NM3/h 2670 NM3/h

S 106.2 ZEKS 22 Bar 25 Bar 16 Bar OFF 0% 0

S 106.3 W 2000 SABROE 22 Bar 25 Bar 16 Bar ON 100% 2970 NM3/h 2970 NM3/h

S 106.4 SH2101 W P SABROE 22 Bar 25 Bar 16 Bar ON 90% 1608 NM3/h 1446 NM3/h

TOTAL 9156 NM3/h 8694 NM3/h


GAMBAR INSTALASI DISTRIBUSI AIR HYDRANT

BSP SSP-1

Fluid Center

Under ground

DR - Plant
MTS-I & II
Utility
Gudang
CWS

Gd. Produksi

P2P

K3LH