PFS FWKO Tanks (T-1011 & T-1012)

Evaluation of External Loads on Tank Shell Openings Nozzle : Feed Inlet (N1A-H) Size : 24" -12.7t D ts d tn L tr = = = = = = = Sd = 39000 mm 8 mm 610 mm 12.7 mm 9440 mm 12 mm A 516 Gr.60N 147 Mpa Design Data Tank diameter Tank Shell Thickness Nozzle outside diameter Nozzle neck thickness Nozzle location from bottom Reinforcing pad thickness Material Design stress Loadings Radial Thrust Circular Moment Longitudinal Moment Torsional Moment Transverse Shear force Longitudinal Shear Force Thickness of tank shell at nozzle location Distance of nozzle removed from any other gross structural stress continuity Height factor From Fig. P-11 Stress reduction factor Stress Factors Geometric parameter Ratio For d / tn = Load FR FR MC MC ML ML 30 u t / tn = = = For d / tn = Load FR FR MC MC ML ML (d / D) * (D/t)0.5 0.69 1.575 50 Z = 1 B h = = = = L/B 5.34 2 (Dt)0.5 1766

Rev.01

FR MC ML MT VC VL t

= = = = = = = =

7000 N 6.00E+06 Nmm 2.50E+07 Nmm 1.30E+07 Nmm 6000 N 19000 N ts + tr 20 mm

Stress Factor r = 1.3941 = r = = r = = 0.8485 1.6428 0.9014 1.4343 0.819

Stress Factor Fiqure r = 1.4848 P-8B & P-8C = r = = r = = 0.8857 P-8F & P-8G 1.6441 P-9B & P-9C 0.9002 P-9F & P-9G 1.4239 P-10B & P-10C 0.806 P-10F & P-10G

By: BTE

Page 1 of 12

PFS FWKO Tanks (T-1011 & T-1012)

By interpolation For ratio Load FR FR MC MC ML ML Stress due to FR Radial stress r = = Membrane stress = = Stress due to MC Radial stress r = = Membrane stress = = Stress due to ML Radial stress r = = Membrane stress = = Shear stress Torsional Moment MT = = Shear force in transverse direction VC = = Shear force in longitudinal direction VL = = Calculated shear stress TOTAL = = 2 * (MT) / (*d2*t) 1.112 Mpa 2 * VC / (*d*t) 0.313 Mpa 2 * VL / (*d*t) 0.991 Mpa MT + VC + VL 2.417 Mpa ( ML / ( d *t2)) * r 146.00 Mpa ( ML / ( d *t2)) * 82.71 Mpa ( MC / ( d *t2)) * r 40.43 Mpa ( MC / ( d *t2)) * 22.14 Mpa ( FR / t2) * r 25.83 Mpa ( FR / t2) * 15.44 Mpa d / tn Stress Factor r = = r = = r = = 1.48 0.88 1.64 0.90 1.42 0.81 = 48

Rev.01

By: BTE

Page 2 of 12

PFS FWKO Tanks (T-1011 & T-1012)

Combine the stress values from FR and MC r = = = = Combine the stress values from FR and ML r = = = = 25.83 + 25.83 +

Rev.01

40.43

66.25 Mpa 15.44 + 22.14

37.57 Mpa

146.00

171.82 Mpa 15.44 + 82.71

98.15 Mpa

The Maximum stress is a combination of the radial thrust and longitudinal moment S max = = 0.5 z * [ (r + ) + {r - )2 + 42}0.5 ] 171.90 Mpa

Allowable stress S all > S max

S all Hence safe

= =

1.0 x Sd

( Mechanical Load )

147 Mpa

By: BTE

Page 3 of 12

PFS FWKO Tanks (T-1011 & T-1012)

Evaluation of External Loads on Tank Shell Openings Nozzle : Outlet (N2) Size : 30" -12.7t D ts d tn L tr = = = = = = = Sd = 39000 mm 12 mm 762 mm 12.7 mm 5863 mm 12 mm A 516 Gr.60N 147 Mpa Design Data Tank diameter Tank Shell Thickness Nozzle outside diameter Nozzle neck thickness Nozzle location from bottom Reinforcing pad thickness Material Design stress Loadings Radial Thrust Circular Moment Longitudinal Moment Torsional Moment Transverse Shear force Longitudinal Shear Force Thickness of tank shell at nozzle location Distance of nozzle removed from any other gross structural stress continuity Height factor From Fig. P-11 Stress reduction factor Stress Factors Geometric parameter Ratio For d / tn = Load FR FR MC MC ML ML 50 u t / tn = = = For d / tn = Load FR FR MC MC ML ML (d / D) * (D/t)0.5 0.79 1.890 100 Z = 1 B h = = = = L/B 3.03 2 (Dt)0.5 1935

Rev.01

FR MC ML MT VC VL t

= = = = = = = =

30000 N 1.80E+07 Nmm 1.80E+07 Nmm 1.80E+07 Nmm 11000 N 13000 N ts + tr 24 mm

Stress Factor r = 1.2183 = r = = r = = 0.87 1.5263 0.9903 1.2685 0.8734

Stress Factor Fiqure r = 1.3188 P-8C & P-8D = r = = r = = 0.8929 P-8G & P-8H 1.571 P-9C & P-9D 0.9262 P-9G & P-9H 1.3313 P-10C & P-10D 0.8454 P-10G & P-10H

By: BTE

Page 4 of 12

PFS FWKO Tanks (T-1011 & T-1012)

By interpolation For ratio Load FR FR MC MC ML ML Stress due to FR Radial stress r = = Membrane stress = = Stress due to MC Radial stress r = = Membrane stress = = Stress due to ML Radial stress r = = Membrane stress = = Shear stress Torsional Moment MT = = Shear force in transverse direction VC = = Shear force in longitudinal direction VL = = Calculated shear stress TOTAL = = 2 * (MT) / (*d2*t) 0.822 Mpa 2 * VC / (*d*t) 0.383 Mpa 2 * VL / (*d*t) 0.453 Mpa MT + VC + VL 1.658 Mpa ( ML / ( d *t2)) * r 52.54 Mpa ( ML / ( d *t2)) * 35.59 Mpa ( MC / ( d *t2)) * r 62.96 Mpa ( MC / ( d *t2)) * 40.09 Mpa ( FR / t2) * r 64.50 Mpa ( FR / t2) * 45.55 Mpa d / tn Stress Factor r = = r = = r = = 1.24 0.87 1.54 0.98 1.28 0.87 = 60

Rev.01

By: BTE

Page 5 of 12

PFS FWKO Tanks (T-1011 & T-1012)

Combine the stress values from FR and MC r = = = = Combine the stress values from FR and ML r = = = = 64.50 + 64.50 +

Rev.01

62.96

127.46 Mpa 45.55 + 40.09

85.64 Mpa

52.54

117.04 Mpa 45.55 + 35.59

81.14 Mpa

The Maximum stress is a combination of the radial thrust and longitudinal moment S max = = 0.5 z * [ (r + ) + {r - )2 + 42}0.5 ] 117.11 Mpa

Allowable stress S all > S max

S all Hence safe

= =

1.0 x Sd

( Mechanical Load )

147 Mpa

By: BTE

Page 6 of 12

PFS FWKO Tanks (T-1011 & T-1012)

Rev.01

Nozzle : Water Outlet (N3) Size : 48" -14t D ts d tn L tr = = = = = = = Sd = 39000 mm 18 mm 1219.2 mm 14 mm 1230 mm 18 mm A 516 Gr.60N 147 Mpa Design Data Tank diameter Tank Shell Thickness Nozzle outside diameter Nozzle neck thickness Nozzle location from bottom Reinforcing pad thickness Material Design stress Loadings Radial Thrust Circular Moment Longitudinal Moment Torsional Moment Transverse Shear force Longitudinal Shear Force Thickness of tank shell at nozzle location Distance of nozzle removed from any other gross structural stress continuity Height factor From Fig. P-11 Stress reduction factor Stress Factors Geometric parameter Ratio For d / tn = Load FR FR MC MC ML ML 50 u t / tn = = = For d / tn = Load FR FR MC MC ML ML (d / D) * (D/t)0.5 1.03 2.571 100 Z = 1 B h = = = = L/B 0.52 2 (Dt)0.5 2370

FR MC ML MT VC VL t

= = = = = = = =

63000 N 5.90E+07 Nmm 1.20E+07 Nmm 2.70E+07 Nmm 7000 N 5000 N ts + tr 36 mm

Stress Factor r = 0.8369 = r = = r = = 0.8097 1.2807 1.1549 0.9802 1.001

Stress Factor Fiqure r = 0.9274 P-8C & P-8D = r = = r = = 0.8565 P-8G & P-8H 1.3228 P-9C & P-9D 1.1277 P-9G & P-9H 1.0579 P-10C & P-10D 0.9936 P-10G & P-10H

By: BTE

Page 7 of 12

PFS FWKO Tanks (T-1011 & T-1012)

By interpolation For ratio Load FR FR MC MC ML ML Stress due to FR Radial stress r = = Membrane stress = = Stress due to MC Radial stress r = = Membrane stress = = Stress due to ML Radial stress r = = Membrane stress = = Shear stress Torsional Moment MT = = Shear force in transverse direction VC = = Shear force in longitudinal direction VL = = Calculated shear stress TOTAL = = 2 * (MT) / (*d2*t) 0.321 Mpa 2 * VC / (*d*t) 0.102 Mpa 2 * VL / (*d*t) 0.073 Mpa MT + VC + VL 0.495 Mpa ( ML / ( d *t2)) * r 7.88 Mpa ( ML / ( d *t2)) * 7.56 Mpa ( MC / ( d *t2)) * r 48.99 Mpa ( MC / ( d *t2)) * 42.37 Mpa ( FR / t2) * r 43.95 Mpa ( FR / t2) * 41.05 Mpa d / tn Stress Factor r = = r = = r = = 0.90 0.84 1.31 1.13 1.04 1.00 = 87

Rev.01

By: BTE

Page 8 of 12

PFS FWKO Tanks (T-1011 & T-1012)

Combine the stress values from FR and MC r = = = = Combine the stress values from FR and ML r = = = = 43.95 + 43.95 +

Rev.01

48.99

92.93 Mpa 41.05 + 42.37

83.42 Mpa

7.88

51.83 Mpa 41.05 + 7.56

48.61 Mpa

The Maximum stress is a combination of the radial thrust and longitudinal moment S max = = 0.5 z * [ (r + ) + {r - )2 + 42}0.5 ] 51.90 Mpa

Allowable stress S all > S max

S all Hence safe

= =

1.0 x Sd

( Mechanical Load )

147 Mpa

By: BTE

Page 9 of 12

PFS FWKO Tanks (T-1011 & T-1012)

Nozzle : Drain Recycle (N14) Size : 6" -Sch.80 D ts d tn L tr = = = = = = = Sd = 39000 mm 14 mm 168.3 mm 10.97 mm 3000 mm 14 mm A 516 Gr.60N 147 Mpa Design Data Tank diameter Tank Shell Thickness Nozzle outside diameter Nozzle neck thickness Nozzle location from bottom Reinforcing pad thickness Material Design stress Loadings Radial Thrust Circular Moment Longitudinal Moment Torsional Moment Transverse Shear force Longitudinal Shear Force Thickness of tank shell at nozzle location Distance of nozzle removed from any other gross structural stress continuity Height factor From Fig. P-11 Stress reduction factor Stress Factors Geometric parameter Ratio For d / tn = Load FR FR MC MC ML ML 10 u t / tn = = = For d / tn = Load FR FR MC MC ML ML (d / D) * (D/t)0.5 0.16 2.552 30 Z = 1 B h = = = = L/B 1.44 2 (Dt)0.5 2090

Rev.01

FR MC ML MT VC VL t

= = = = = = = = ts + tr

6000 N 8.00E+06 Nmm 8.00E+06 Nmm 8.00E+06 Nmm 6000 N 6000 N

28 mm

Stress Factor r = 2.0483 = r = = r = = 1.6173 1.4396 1.4047 1.4541 1.3551

Stress Factor Fiqure r = 2.0447 P-8A & P-8B = r = = r = = 1.7891 P-8E & P-8F 1.4148 P-9A & P-9B 1.3389 P-9E & P-9F 1.4415 P-10A & P-10B 1.2939 P-10E & P-10F

By: BTE

Page 10 of 12

PFS FWKO Tanks (T-1011 & T-1012)

By interpolation For ratio Load FR FR MC MC ML ML Stress due to FR Radial stress r = = Membrane stress = = Stress due to MC Radial stress r = = Membrane stress = = Stress due to ML Radial stress r = = Membrane stress = = Shear stress Torsional Moment MT = = Shear force in transverse direction VC = = Shear force in longitudinal direction VL = = Calculated shear stress TOTAL = = 2 * (MT) / (*d2*t) 6.422 Mpa 2 * VC / (*d*t) 0.811 Mpa 2 * VL / (*d*t) 0.811 Mpa MT + VC + VL 8.043 Mpa ( ML / ( d *t2)) * r 87.96 Mpa ( ML / ( d *t2)) * 81.17 Mpa ( MC / ( d *t2)) * r 86.88 Mpa ( MC / ( d *t2)) * 84.10 Mpa ( FR / t2) * r 15.67 Mpa ( FR / t2) * 12.73 Mpa d / tn Stress Factor r = = r = = r = = 2.05 1.66 1.43 1.39 1.45 1.34 = 15

Rev.01

By: BTE

Page 11 of 12

PFS FWKO Tanks (T-1011 & T-1012)

Combine the stress values from FR and MC r = = = = Combine the stress values from FR and ML r = = = = 15.67 + 15.67 +

Rev.01

86.88

102.55 Mpa 12.73 + 84.10

96.83 Mpa

87.96

103.63 Mpa 12.73 + 81.17

93.90 Mpa

The Maximum stress is a combination of the radial thrust and longitudinal moment S max = = 0.5 z * [ (r + ) + {r - )2 + 42}0.5 ] 108.16 Mpa

Allowable stress S all > S max

S all Hence safe

= =

1.0 x Sd

( Mechanical Load )

147 Mpa

By: BTE

Page 12 of 12