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Tugas Penanganan Bahan Padat

Unit operation, brown halaman 46 no. 3 dan 4


Kelompok 6 :

1. Dhani Prasetyo

I0508032

2. M. Solich Wicaksono I0508109


3. Rino Kridyantoro

I0508112

4. Surya Haditya

I0508117

5. Yogie Suryo Prabowo I0508121

No. 3
asumsi
kapasitas
ratio

mesh
(-3+4)
(-4+6)
(-6+8)
(-8+10)
(-10+14)
(-14+20)
(-20+28)
(-28+35)
(-35+48)
(-48+65)
(-65+100)
(-100+150)
(-150+200)
(-200+270)
(-270+400)

batuan CaCO3
10 ton/jam
1,0705 oversize
undersize

feed to grinder
0,0500
0,1000
0,2000
0,3000
0,2000
0,1000
0,0500

1,0000

basis laju oversize


laju undersize
laju discharge grinder
laju umpan grinder

10000 kg/jam

mass fraction
discharge from grinder
oversize from screen

0,0400
0,0800
0,1600
0,2400
0,1700
0,1000
0,0800
0,0600
0,0400
0,0200
0,0100
1,0000

100 kg/jam oversize


93,41429239 kg/jam undersize
kg/jam grinder
193,4142924 product
93,41429239 kg/jam umpan

undersize

0,0500
0,1000
0,2000
0,3000
0,2025
0,0975
0,0500

1,0000

0,0000

cummulative
feed
undersize
0,0500
0,0000
0,1500
0,0000
0,3500
0,0000
0,6500
0,0000
0,8500
0,0000
0,9500
0,0000
0,0000
0,0000
0,0000
0,0000
0,0000
0,0000
0,0000
0,0000
0,0000

mesh
(-3+4)
(-4+6)
(-6+8)
(-8+10)
(-10+14)
(-14+20)
(-20+28)
(-28+35)
(-35+48)
(-48+65)
(-65+100)
(-100+150)
(-150+200)
(-200+270)
(-270+400)

feed to grinder
4,6707
9,3414
18,6829
28,0243
18,6829
9,3414
4,6707
0,0000
0,0000
0,0000
0,0000
0,0000
0,0000
0,0000
0,0000
93,4143

basis 100 kg/jam oversize


discharge from grinder oversize from screen
undersize
0,0000
0,0000
0,0000
0,0000
0,0000
0,0000
0,0000
0,0000
7,7366
5
2,7366
15,4731
10
5,4731
30,9463
20
10,9463
46,4194
30
16,4194
32,8804
20,25
12,6304
19,3414
9,75
9,5914
15,4731
5
10,4731
11,6049
11,6049
7,7366
7,7366
3,8683
3,8683
1,9341
1,9341
193,4143

100

93,4143

US Sieve
Size
No. 4
No. 6
No. 8
No. 12
No. 16
No. 20
No. 30
No. 40
No. 50
No. 70
No.100
No. 140
No. 200

Tyler Equivalent
3 Mesh
4 Mesh
6 Mesh
8 Mesh
10 Mesh
14 Mesh
20 Mesh
28 Mesh
35 Mesh
48 Mesh
65 Mesh
100 Mesh
150 Mesh
200 Mesh

Opening
mm
in
6,73
0,265
4,76
0,187
3,36
0,132
2,38
0,0937
1,68
0,0661
1,19
0,0469
0,841
0,0331
0,595
0,0234
0,42
0,0165
0,297
0,0117
0,21
0,0083
0,149
0,0059
0,105
0,0041
0,074
0,0029

No. 270
No. 400

270 Mesh
400 Mesh

0,053
0,037

umpan
grinder
mesh
(-3+4)
(-4+6)
(-6+8)
(-8+10)
(-10+14)
(-14+20)
(-20+28)

0,0021
0,0015

93,41429239 kg
fig. 16 Brown
feed,kg
average D (mm)
average D (m) AS (cm2/gram)
AS (cm2)
4,6707
5,6599
5659,929328
16,0000
74731,43391
9,3414
3,9992
3999,19992
20,0000
186828,5848
18,6829
2,8279
2827,861383
26,0000
485754,3204
28,0243
1,9996
1999,59996
33,0000
924801,4946
18,6829
1,4139
1413,930691
45,0000
840728,6315
9,3414
1,0004
1000,394922
57,0000
532461,4666
4,6707
0,7074
707,3860332
70,0000
326950,0234
93,4143
3372255,955

undersize
(-10+14)
(-14+20)
(-20+28)
(-28+35)
(-35+48)
(-48+65)
(-65+100)
(-100+150)
(-150+200)
(-200+270)
(-270+400)

93,41429239 kg
feed,kg
average D (mm)
average D (m) AS (cm2/gram)
AS (cm2)
2,7366
1,4139
1413,930691
45,0000
123145,7263
5,4731
1,0004
1000,394922
57,0000
311969,1733
10,9463
0,7074
707,3860332
70,0000
766240,0747
16,4194
0,4999
499,89999
92,0000
1510587,576
12,6304
0,3532
353,1855037
125,0000
1578803,713
9,5914
0,2497
249,7398647
175,0000
1678500,117
10,4731
0,1769
176,8897962
255,0000
2670651,565
11,6049
0,1251
125,0799744
330,0000
3829602,989
7,7366
0,0881
88,14760348
420,0000
3249360,112
3,8683
0,0626
62,62587325
590,0000
2282288,65
1,9341
0,0443
44,28317965
800,0000
1547314,339
93,4143
19548464,04

New Surface Area

= Undersize umpan
= 16176208,0803 cm2/93.41 kg CaCO3
=1731663075,0000 cm2/10000 kg umpan/jam

METODE RITTINGERS
energy effectiveness
drop weight test

0,18
110 cm2/ft.lb

energy effectiveness

total energy used

=
=
=
=
=

minimum energy req to create new surface


total energy used
110
0,18
611,1111111
2833630,486
787,1195795
1,432557635

cm2/ft.lb
cm2/ft.lb
ft.lb/jam
ft.lb/s
hp

DIAMETER UMPAN

xi/dpi2
0,001560803
0,006252501
0,025010004
0,075030012
0,100040016
0,099921062
0,099921062
0,40773546

xi/dpi3
0,000275764
0,001563438
0,008844141
0,037522511
0,070753126
0,099881617
0,141253937
0,360094533

DIAMETER PRODUK
xi/dpi2

xi/dpi3
0
0
0
0
0
0
0
0
0
0
0
0

effectiveness screen
xf =
xp =
xr =

0,4800
1,0000
0,3500
0,416666667
1
0,416666667

0
0
0
0
0
0
0
0
0
0
0
0

No. 4

mesh
(-3+4)
(-4+6)
(-6+8)
(-8+10)
(-10+14)
(-14+20)
(-20+28)
(-28+35)
(-35+48)
(-48+65)
(-65+100)
(-100+150)
(-150+200)

basis

(-3+4)
(-4+6)
(-6+8)
(-8+10)
(-10+14)

(-8+10)
(-10+14)
(-14+20)
(-20+28)
(-28+35)
(-35+48)
(-48+65)
(-65+100)
(-100+150)
(-150+200)

mass fraction
feed to
average D
average D
mill
product
(mm)
(m)
AS (cm2/gram)
0,036
5,66
5659,93
14
0,192
4,00
3999,20
16
0,365
2,83
2827,86
19
0,284
0,01
2,00
1999,60
24
0,123
0,072
1,41
1413,93
31
0,228
1,00
1000,39
38
0,295
0,71
707,39
50
0,17
0,50
499,90
65
0,098
0,35
353,19
75
0,072
0,25
249,74
130
0,046
0,18
176,89
170
0,009
0,13
125,08
220
0,002
0,09
88,15
270
1
1,002
100 kg
average D average D
feed,kg
(mm)
(m)
AS (cm2/gram) AS (cm2)
3,6
5,66
5659,93
14
50400
19,2
4,00
3999,20
16
307200
36,5
2,83
2827,86
19
693500
28,4
2,00
1999,60
24
681600
12,3
1,41
1413,93
31
381300
100

2114000

produk,kg
1
7,2
22,8
29,5
17
9,8
7,2
4,6
0,9
0,2

average D average D
(mm)
(m)
AS (cm2/gram) AS (cm2)
2,00
1999,60
24
24000
1,41
1413,93
31
223200
1,00
1000,39
38
866400
0,71
707,39
50
1475000
0,50
499,90
65
1105000
0,35
353,19
75
735000
0,25
249,74
130
936000
0,18
176,89
170
782000
0,13
125,08
220
198000
0,09
88,15
270
54000

100,2

6398600

new surface area = produk-feed


=
4284600 cm2/100 kg
=
42846 cm2/kg
=
6426900000 cm2/150000 kg/24 jam

crushing
effectivenes =
0.32 =
w=
=
=
=
overall energy eff =
=

w
Wret
w
314
100,48
63961982,48
17767,21736
32,33633559

cm2/ft.lb
cm2/ft.lb
ft.lb/24 jam
ft.lb/s
hp

10,34762739 hp
75 hp
0,137968365