Fault Codes

3-Point Hitch Function And Electronic Draft Function F001, Transient reset F002, CCM internal errror - channel lockup F003, True ground speed greater than transmission speed F004, Transmission speed greater than maximum speed F008, Raise/Work switch failed high F009, Fender 3-Point switches - both activated F010, Height limit pot failed low F011, Height limit pot failed high F012, Drop rate pot failed low F013, Drop rate pot failed high F014, Right draft pin failed low F015, Right draft pin failed high F016, Left draft pin failed low F017, Left draft pin failed high F018, Both draft pins disconnected/failed F019, 8 Volt draft pin supply failed low F020, 8 Volt draft pin supply failed high F021, Sensitivity pot failed low F022, Sensitivity pot failed high F024, Perform hitch calibration (mode 11) F025, Quadrant lever pot failed low F026, Quadrant lever pot failed high F027, Rockshaft pot failed low F028, Rockshaft pot failed high F029, Both 3-Point solenoid valves - low current F030, All 3-Point pots signal failed high F057, Both 3-Point solenoid valves on w/o command F058, Draft pin and rock shaft signal failed high F059, Raise/Work switch - failed low F063, 3-Point lower solenoid - low current F064, 3-Point raise solenoid - low current F098, Rock shaft signal noise F099, 3-Point pots signal noise Right Hand Controls (RHC) F100, RHC sensor 5 volt supply failed low F101, RHC sensor 5 volt supply failed high F102, Up shift switch failed high F103, Up shift switch failed low F104, Down shift switch failed high F105, Down shift switch failed low F106, Reverse shift switch failed high F107, Reverse shift switch failed low F108, Forward shift switch failed high F109, Forward shift switch failed low Electronic Monitoring Center (EMC) F200, EMC 5 volt supply failed low F201 , EMC output circuit short F202, CAN error between EMC and RHC F203, CAN error between EMC and draft control circuits of CCM F204, CAN error between EMC and transmission control circuits of CCM F205, Features disagree F207, Brakes engaged while moving F208, EMC sensor 5 volt supply failed high F209, Air inlet heater switch stuck on Transmission Control Function F300, Transmission solenoid 1 - high current F301 , Transmission solenoid 2 - high current F302, Transmission solenoid 3 - high current F303, Transmission solenoid A - high current F304, Transmission solenoid B - high current F305, Transmission solenoid C - high current F306, Transmission solenoid FI - high current F307, Transmission solenoid F2 - high current F308, Transmission solenoid MCI - high current F309, Transmission solenoid MC2 - high current F310, Transmission solenoid REV - high current F311, Transmission solenoid CREEPER - high current F312, Air inlet heater relay - high current F313, Fuel hold-in solenoid - high current F314, PTO solenoid - high current F315, Steering reverse soIenoid- high current F316, Fuel pull-in solenoid - high current F317, Connector C003 - open F318, Connector C002 - open F319, Connector C001 - open F320, Transmission solenoid 1 - low current F321, Transmission solenoid 2 -low current F322, Transmission solenoid 3 - low current F323, Transmission solenoid A - low current F324, Transmission solenoid B - low current F325, Transmission solenoid C - low current F326, Transmission solenoid F1 - low current F327, Transmission solenoid F2 - low current F328, Transmission solenoid MC1 - low current F329, Transmission solenoid MC2 - low current F330, Transmission solenoid REV - low current F331 , Transmission solenoid CREEPER - low current F332, Air inlet heater relay - low current F333, Fuel hold-in solenoid - low current F334, PTO solenoid - low current F335, Steering reverse solenoid - low current F336, Fuel pull-in solenoid - low current F338, CCM sensor 5 volt supply failed low F339, CCM sensor 5 volt supply failed high F340, Transmission speed sensor failed high F341 , Transmission speed sensor failed low F342, Engine RPM sensor failed high F343, Engine RPM sensor failed low F344, Engine RPM sensor failure F345, Transmission speed sensor failure F346, Inching pedal pot failed low F347, Inching pedal pot failed high F348, Inching pedal pot - low calibration error F349, Inching pedal pot - high calibration error F350, Clutch switch and inching pedal pot disagree (pedal depressed) F351 , Clutch switch and inching pedal pot disagree (pedal released) F360, Transmission F1 calibration error F361 , Transmission F2 calibration error F362, Transmission REV calibration error F363, CCM internal error - shuttle constant F365, CCM internal error - F1/F2 shift constant F366, CCM internal error - F2/F1 shift constant F377, CCM internal error - transmission configuration byte 1 F378, CCM internal error - transmission configuration byte 2 F379, CCM internal error - transmission configuration byte 3 F380, CCM internal error - prototype hardware revision F381 , CCM internal error - production hardware revision F382, CCM internal error - upshift constant F383, CCM internal error - downshift constant F386, Transmission oil temperature too high (shutdown) F387, Transmission oil pressure too low (shutdown) F388, Transmission oil pressure switch failed low F389, Transmission oil temperature sensor failed low F390, Transmission oil temperature sensor failed high F392, Transmission or implement filter bypass occurring F393, Directional input and gearshift disagree F394, Steering filter bypass occurring (shutdown) F395, Track tension status F399, Transient reset of modules Engine Control Function F400, Coolant temperature too high (shutdown) F401 , Engine oil pressure too low (shutdown) F403, Aftercooler temperature too high F404, Fuel level sensor failed low F405, Fuel level sensor failed high F406, Coolant temperature sensor failed low F407, Coolant temperature sensor failed high F408, Engine oil pressure sensor failed low F411, Aftercooler temperature sensor failed low F412, Aftercooler temperature sensor failed high F413, Radar sense fault F414, Radar signal fault F415, Coolant level sensor failed low F416, Coolant level sensor failed high F417, Air filter status F418, Coolant level status F419, Alternator not charging F420, Alternator overcharging F421 , Low battery voltage at EMC F422, Connector C008 - open

Component Location Chart

Machine Location Component Schematic Location (white callout on illustration) Alternator Batteries Fuses Heater - Air Inlet Horn - Alarm Horn - Forward Warning Lamp - 3-Point Hitch Indicator Lamp - PTO Indicator Module - Chassis Control (CCM) Module - Electronic Monitoring Center (EMC) Module - Flasher Module - NASO/ISO Converter Module - Right Hand Control (RHC) Motor - Blower Motor - Compressor (Seat) Motor - Console Motor - Front Washer Motor - Front Wiper Motor - Rear Washer Motor - Rear Wiper Motor - Starting Potentiometer - Drop Rate (3-Point) Potentiometer - Height Limit (3-Point) Potentiometer - inching Clutch Potentiometer - Sensitivity (3-Point) Potentiometer - Quadrant Lever (3-Point) Potentiometer - Rockshaft (3-Point) Radar Radio Relay - A/C Compressor Relay - Accessory Relay - Air inlet Heater Relay - Auxiliary 1 Relay - Auxiliary 2 Relay - Brake Lamp Relay - Cold Start Relay - Front/Mid Lower Flood Lamps Relay - Fuel Solenoid Pull-In Relay. Implement Socket Relay - Lower Cab Rear Flood Lamps Relay - Power Take Off Relay - Start Relay. Transmission Direction Interrupt Relay. Transmission Power Relay - Upper Cab Front Flood Lamps Relay - Upper Cab Rear Flood Lamps Resistor - Blower Speed E-6 D-7 D-7 E-3 A A A A B-15 A-3 E-11 F-3 E-6 C-2 D-6 C-7 E-7 C-6 D-6 C-6 E-7 D-6 C-7 E-1 C-7 10 11 D D A 4 A A A A A A A A A 12 A D-6 D-6 B-13,C-13 E-3 E-9 C-11 E-14 C-3 D-14 F-12 E.2 C-9 D-9 E-5 C-9 D-9 A A C D 7 C 2 D 2 8 9 C C B C C C-1 C-14 C-8,D-8,E-8 D-2 C-3 D-1 C-10 C-11 D-13,E13,F-13 D-3 B 1 2 3A 4 B 5 C C 6 Sender - Engine Coolant Level Sender - Engine RPM Sender - Fuel Level Sender - Transmission Speed Sensor - Aftercooler Temperature Sensor - Engine Coolant Temperature Sensor - Engine Oil Pressure S Sensor - Left Hand Draft Pin Sensor - Right Hand Draft Pin Sensor - Transmission Temperature Solenoid - 3-Point Lower Solenoid - 3-Point Raise Solenoid - Air Conditioner Clutch Solenoid - Air Release (Seat) Solenoid - Creeper Solenoid - Fuel Shutoff Solenoid - PTO Solenoid - Steering Reverse Solenoids - Transmission Switch - A/C Switch - A/C High/Low Pressure Switch - A/C Low Pressure Switch - Air Filter Vacuum Switch - Air Inlet Heater Switch - Autoshift Switch - Blower Switch - Clutch Switch - Console Control Switch - Creeper Switch - Front Wiper Switch - Gear Shift Switch - Hazard Switch - Height Adjust (Seat) Switch - Hydraulic Filter Pressure Switch - Key Start Switch - Left Hand 3-Point Hitch Switch - Left Hand Track Switch - Lower Height Limit (Seat) Switch - Operator Presence (Seat) Switch - Park Brake Switch - Program Shift Switch - PTO Start/Stop Switch - Raise/Work (3-Point) Switch - Rear Wiper Switch - Right Hand 3-Point Hitch Switch - Right Hand Brake Switch - Right Hand Track Switch - Rotary Light Switch - Shutdown Override Switch - Steering Filter Pressure Switch - Thermostat Switch - Transmission Filter Pressure Switch - Transmission Oil Pressure Switch - Turn/Horn/Hi-Lo Beam Switch - Upper Height Limit (Seat) Machine locations are repeated for components located close together A= Component in main distribution panel (MDP) B = Component in dash area C - Component in right console area D = Component in cab headliner . E-1 A-2 D-2 B-11 B-1 C-1 F-1 E-15 B-15 B-15 D-15 E-15 F-1 E-9 A-9 F-1 E-15 F-6 A-8,A-9 F-3 F-3 E-3 B-1 E-4 D-10 E-3 F-6 C-11 C-4 C-3 D-10 E-5 E-9 F-7 B-4 F-14 F-8 E-9 E-9 E-5 D-10 D-9 D-11 B-3 A-15 B-4 A-11 C-5 B-5 F-7 F-3 F-6 B-11 E-5 E-9 Component Schematic Location Machine Location (white callout on illustration) 13 14 15 16 17 1 18 19 20 21 22 22 23 7 24 18 22 25 24 D D D 26 B C D B C B D C B 7 27 B 28 29 7 7 7 C C C D 30 B 31 B B 32 D 33 33 B 7

SENR8313-03 February 2008

Harness And Wire Electrical Schematic Symbols

Symbols

Pressure Symbol
Main Fuse Panel
Fuse No. MF1 MF2 MF3 MF4 MF5 MF6 MF7 MF8 50A 40A 50A 50A 40A 40A 40A Red Orange Red Red Orange Orange Orange Rating Color Spare Main Power #1 Main Transmission B+ Main Road Lamp B+ Main Work Lamp B+ MainAccessory Main Power #2 Main Implement Socket B+ Description

Temperature Symbol

Level Symbol

Flow Symbol

Circuit Breaker Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it. Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component. Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine. Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

Challenger 35, Challenger 45 & Challenger 55 Agricultural Tractors Electrical System

Connector Location For Harness To Harness Connectors
Connector Number (from the schematic)
C003 C004 C005 C008 C009 C020 C022 C064 C065 C068 C150 C158

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch. Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

Schematic Location (from the schematic)

A-12 A-7 D-11 F-2
D-2

Machine Location (black callouts on illustration)

1 2 3 4 5 6 7 8 9 10 11 12

CH35: 8DN1-UP

CH45: 1DR1-UP

CH55: 7DM1-UP

Harness and Wire Symbols

1 2
Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.
Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes Part Number for Connector Plug

F-4 E-13 E-11 E-10 E-4 C-15 A-2

1 2

Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.
Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...) Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness. (C1, C2, C3, .....)

Connectors that join a harness to a component are generally located at or near the component. See the Component Location chart.

C-C4 130-6795
Pin Single Wire Connector

AG-C3 130-6795
Socket

AG-C4 111-7898

L-C12 3E-5179

Part Number For Connector Recepticle

325-AG135 PK-14
Receptacle

1
Pin or Socket Number Plug

5A 9X-1123
Fuse (5 Amps)

Component Part Number

Harness identification code: This example indicates wire 135 in harness "AG".

2
Ground Connection Circuit Identification Number

200-L32 BK-14
Wire Color Wire Gauge

2006 Caterpillar All Rights Reserved

Printed in U.S.A.

Resistor, Sender and Solenoid Specifications

28 29
8

Component Potentiometer:
4 10 5

Part No. 112-8929

Resistance (Ohms) 1200

19
Fuse Panel
Fuse No. F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 F17 F18 Rating 10A 25A 15A 20A 20A 15A 15A 7.5A 7.5A 25A 15A 15A 15A 5A 7.5A 20A 7.5A 20A Color Red Clear Blue Yellow Yellow Blue Blue Brown Brown Clear Blue Blue Blue Tan Brown Yellow Brown Yellow Description Accessory Socket Climate Control Washer/Wiper Front/Mid Work Lamps Lower Cab Rear Work Lamps Upper Cab Rear Work Lamps Upper Cab Front Work Lamps Right Side Park Lamp Left Side Park Lamp Main Work Lamp Cigar/Horn/Beacon Brake Lamp Hazard Lamp Interior/Brake Lamp Relay Movable Console Seat Radio Power Transmission Shift Control Solenoids Fuse #1 F19 20A Yellow Transmission Forward/Reverse Shift Control Solenoids Fuse #2 F20 15A Blue PTO Solenoid Switch/Radar Power F21 F22 F23 10A 5A Tan Tan Blue Right Side Console Front Console Control Modules Switched Power (VPWR) F24 F25 15A 5A Blue Tan Turn Signal Unswitched Power-Memory (KAPWR) F26 F27 F28 F29 F30 10A 15A 15A 15A 15A Red Blue Blue Blue Blue Ignition Switch Cold Start/DAM connector Road Lamp High Beam Road Lamp Low Beam Implement Monitor

9 11

27 32 33

R1

Front/Mid Lower Flood Lamps Lower Cab Rear Flood Lamps Upper Cab Rear Flood Lamps Upper Cab Front Flood Lamps Power Take-Off Transmission Directional Interrupt Brake Lamp Cold Start Accessory Auxiliary Power #2 Transmission Power Auxiliary Power #1 Flasher Module NASO/ISO Converter Module NASO/ISO Converter Module Fuel Solenoid Pull-in Implement Socket

Potentiometers:

22 2 10

D 25

B 2416
6

15 11 14
12

Inching Clutch Quadrant Lever

112-8927 113-5435 117-6850 113-8872 113-8858 113-8869 114-5930 114-9484 117-6978 111-8490 112-8723 113-3168 114-5913

0-3000 3000 20% 1400 to 6500 Terminals 1 to 3, 0.50 Terminals 1 to 2, 1.50 2250 Empty 438 to 485 Full 20.9 to 23.1 2300 to 2650 2.4 3.50 0.15 1.79 Pull-In 0.29 0.03 Hold-In 12.0 1.2 7.6 0.4 8.48 1.7

17

26 1

13

R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 R13

Potentiometer - Rockshaft Resistor - Blower Speed Sender - Engine RPM Sender - Fuel Level Sender - Transmission Temperature Solenoids: 3-Point Lower 3-Point Raise

20

21

A 31

30

D 8 A

8 2

R14 R15 R16 R17

Solenoid - Air Conditioner Clutch (12 DCV) Solenoid - Creeper Solenoid - Fuel Shutoff (12 DCV) Solenoid - PTO (12 DCV) Solenoid - Steering Reverse (12 DC V) Solenoids - Transmission (6 DCV) At room temperature.

B 28 30 22 2
11 9 1

C
3 10

15 26 17 4 23 1 12 18 13 5

7
7

3
4

31 29

25

24
12

27 32 33 19 20 21 16

9 11

Off Machine Switch Specification

Part No. Function
Transmission Oil Pressure Transmission Filter Pressure Hydraulic Filter Pressure Steering Filter Pressure

Related Electrical Service Manuals

Title Form No.
SENR4757 SENR5378 SENR3581 Alternator; 21 SI Electronic Systems Starting Motor; 37MT

113-8870 116-9846 117-7773

Actuate 1055 50 kPa

(1530 70 psi) 276 28 kPa (400 40 psi) 138 28 kPa (200 40 psi) Closes On Rising Pressure 241 35 kPa (350 50 psi)

Deactuate 875 50 kPa MIN

(1270 70psi) 179 kPa MIN (26 psi MIN) 690 kPa MIN (100 psi MIN) Opens On Descending Pressure 103 35 kPa (150 50psi)

Contact Position
Normally Closed Normally Closed Normally Closed

White callouts are for components. see Component Location chart Black callouts are for harness connectors. see Connector Location chart

119-9640

AC Low Pressure

Normally Open

MACHINE HARNESS CONNECTOR AND COMPONENT LOCATION CHART

24L Page,

10

14

SENR8313-03

(Dimensions: 48 inches x 24 inches)

12

Relay Panel
23 18
Relay No. Description

Drop Rate Height Limit Sensitivity

15
L22 L77 L72

14

13
L22 L77 RM247-YL-16 RM87J-BR-16 RM246-YL-16 RM89-YL-16

12

11

10
L22 L77

9
L22 L76

7
L76 L77 L22

5
L22

4
L76 L77

3
L77 L76 G RM76T-BK RM77-PU RM81-YL RM84-PU RM85-PU RM6-BR RM11-PU-14 RM86-PU RM59-YL RM1-OR RM185-BU-12 RM167-BU-14 RM170-BU-14 RM165-WH-14 RM244-WH-14 RM7-OR-12 RM12-OR-12 RM13-PU RM66U-BR H X M N L S A F T V U G J K W H E B R C D P C008 D

2
L4 L5

L74

L74

L72

L114 L76

L114 L76 L61 L33 L115 L100 L105 L61 L76 LH TRACK SW 7X-1886 J DD TO CAB ROOF GND RADIO ANTENNA 114-5877 BEACON 113-8607 J J 245J-A-BR-16 247-A-YL-16 G RM247-YL-16 RM246-YL-16 BEACON SOCKET 113-8605

L114

LAMP GP 117-6969 BULB 117-6979 BULB 117-6980

S G T T

F
L111

B 4 2 1 3 C034 L111

CM54F-BU-16 CM139-BK-16 CM130Y-BU-16 CM163M-BU-16 CM163M-BU-16 CM130Y-BU-16 CM53F-BU-16

L33 L115 L100 L84 L105 C002-J2 ROCKSHAFT SNR INPUT RH DRAFT PIN INPUT LH DRAFT PIN INPUT SENSOR V+ SENSOR V+ TRACK TENSION SW INPUT STEERING FILTER SW INPUT SPARE CM66H-YL CM67G-YL CM44E-BR CM62G-YL CM63H-YL L33 L100 LEFT SPEAKER 116-5793 B CM233-WH + - B CM234-BK C066 SPARE INPUT SPARE SPARE INPUT SPARE INPUT SPARE FUEL LEVEL SDR INPUT AIR FILTER CLOG INPUT INTERCOOLER TMP INPUT COOLANT TEMP INPUT COOLANT LEVEL SDR INPUT ENG OIL PRESS SNR INPUT ALT R-TERMINAL INLET AIR RELAY - BATTERY RADAR SIGNAL INPUT RADAR SENSOR INPUT XSMN OIL PRESS INPUT XSMN FILTER PRESS INPUT XSMN RPM INPUT XSMN OIL TMP INPUT ENGINE RPM INPUT FUEL HOLDIN SOL SPARE SPARE STG REVERSE SOL XSMN SOL #2 XSMN SOL REV XSMN CREEPER SOL XSMN SOL #1 XSMN MCI RET XSMN FORWARD #1 SOL XSMN MC2 SOL + XSMN SOL #3 XSMN MC1 SOL + XSMN B SOL XSMN F2 SOL XSMN A SOL XSMN C SOL XSMN MC2 RET PTO SOLENOID EDC LOWER RET EDC RAISE + EDC RAISE RET EDC LOWER + - BATTERY - BATTERY SEAT SW INPUT FUEL PULL-IN RELAY XSMM SHIFT SOL B+ (1) XSMN SHIFT SOL B+ (2) + BATTERY (SWITCHED) + BATTERY (UNSWITCHED) SPARE SPARE DIR INTERRUPT RELAY PTO SOL +V SPARE SPARE SPARE CAN DATA + CAN DATA VPP/IN RS232 IN RS232 OUT TRS232 IN TRS232 OUT VPP/GEN IMP STATUS SW INPUT RM57-YL 10 RM56-YL 20 L74 RM54-YL 3 RM61W-BR 30 RM60U-BR 5 RM246-YL-16 11 RM89-YL-16 13 6 7 21 CHASSIS CONTROL MODULE 12 (CCM) 23 136-6936 W/HPL 14 136-6937 L/HPL 15 29 RM77-PU 17 RM81-YL 24 RM84-PU 25 L76 RM85-PU 2 RM86-PU 27 RM59-YL 31 RM6-BR 28 RM11-PU-14 19 RM67T-BK-16 8 RM53-YL-16 22 RM52-YL-16 1 RM51-YL-16 26 L96 RM90-YL 18 RM79-PU 9 RM78-PU 16 RM80-PU 4 G R RM13-PU A F P RM94-PU D RM115-PU E RM117-PU G RM106-PU H RM116-PU K RM101-BK M RM119-PU N RM103-PU L71 O RM114-PU Q RM105-PU S RM110-PU RM118-PU T RM111-PU U V RM107-PU X RM102-BK B RM92-PU RM100-BK W L75 L RM97-PU J RM98-BK C RM99-PU G C001-J1 5 CM101-BK-16 13 CM6-BK-16 20 CM229-WH 1 CM19-PU 17 CM88-BR-14 18 CM95-BR-14 21 CM72C-BR 6 CM93D-RD 4 8 9 CM97-BR-16 19 CM86-YL-16 16 12 14 SHIELD GND 22 CM274S-RD-16 24 CM275T-BK-16 7 CM100K-PU 2 CM253-YL 10 CM254-PU 3 CM90-PU-16 11 CM99-PU 15 CM98-PU 23 CM40-PU-16 B C00-J3 REAR WIPER 113-8763 L MOTOR T P B+ RD BK GY YL B 1 2 4 3 C061 CM216-WH-14 CM219-BK-14 CM206-WH-14 CM215-BR-14 CM214-WH-14 CM209-WH-14 CM235-BK CM139-BK-16 CM175-BK-14 CM218-BK-14 CM217-BK-14 CM144-BK-16 CM174-BK-14 CM101-BK-16 CM6-BK-16 CM79-BK-16 REAR CAB GND L53 AM/FM/CASSETTE RADIO 116-5667 AM/FM RADIO 116-5668 B L 7 CM235-BK 1 6 CM233-WH 8 CM234-BK 4 CM237-WH 5 CM236-BK 9 CM75D-RD 2 3 CM232-BR C064 L84

L33

G RM89-YL-16 RM87J-BR-16 2 1 C180

G RM88J-BR-16 1 RM83-YL-16 2 C184

1 2 C163

RM88J-BR-16

L3 NOTE C:

L17

L61

STEERING FILTER SW 117-7773

HYDRAULIC FILTER SW 117-7773

STEERING REVERSE SOL VALVE 113-3168

G 1 2 C185 RM94-PU RM93-BK

CORD AS. 113-8601

XSMN BLOCK HEATER 113-8574

G XSMN FILTER SW 116-9846 1 2 C181 RM83-YL-16 RM90-YL-16 L3

DD

K CR152-WH-14 K CR153-BK-14 C088

RM204-BK-14 RM91-BK RM4-BK-14 RM113-BK RM108-BK RM112-BK RM122-BK RM93-BK RM125-BK RM123-BK RM124-BK RM120-BK L21 RM121-BK RM109-BK OPERATOR STATION L33 L31

RM204-BK-14 RM91-BK RM4-BK-14 RM113-BK RM108-BK RM112-BK RM122-BK L21 L3

RM93-BK RM125-BK RM123-BK RM124-BK RM120-BK RM121-BK RM109-BK MID CHASSIS GROUND

L21 L3

L62 L61 OPERATOR STATION

L3

L12 L97

L52

L52 L62

L31 CM82-YL CLUTCH SW B 116-5726 2 C072 L42

CM207-BR-14 CM208-BR-14

1 3

LH DRAFT PIN SENSOR 113-5466 GROUND SIGNAL VS

B A B C C077

CM65H-YL CM64G-YL CM44E-BR

L105

L62 L37 L37 CM123A-BK-16 CM18A-BK CM9A-BK CM124A-BK-16 CM31A-BK CM94A-BK CM241J-BK CM186J-BK CM187J-BK CM189J-BK CM191J-BK L58 L44 L58

CM83-YL

B 1

L37

L84

L98

1 RM69T-BK 2 RM54-YL 3 RM62W-BR C155 RM63W-BR RM56-YL RM57-YL RM60U-BR RM69T-BK

L6

L101 RM61W-BR RM56-YL RM57-YL RM60U-BR L74 L100 CM218-BK-14 CM217-BK-14 CM144-BK-16 CM174-BK-14 REAR UPPER FLOOD LAMP 114-5948 LEFT TURN LAMP 116-5582 BULB 116-5586 L104 L102 L103

L76

L43

L PK OR/WH BU PU WH GN GN/WH BK/WH

L ANTENNA GROUND RLH SP RLH SP RRH SP RRH SP B+ MEM B+ + + -

CM232-BR CM227-RD-14

L54 HEIGHT ADJUST SW 113-8633 E E OPERATOR PRESENCE SW 113-8629 E E E E

L54 CM5A-BK-14 CM78J-BK CM249J-BK CM89J-BK CM76J-BK-16 L58 L44 L59 CM198-BR-10
B

L43

L38

L38

L13

C C C C MOTOR C L6

L18 L19 H FM182G-BU-14 FM186-BK-14 1 2 C151

L18

LH 3-POINT HITCH SW 112-8930

L12

L53 L12

L12

CM4A-BK-14 CM221A-BK CM5A-BK-14

L42

LH CONSOLE LAMP AS. 116-5705

LH DOME BULB LAMP 112-8373 116-5706 B CM168M-BU A CM169-BK B C031

B CM110-BU C074

C037

B CM244-WH-14 CM245-BR-12 CM243-BK-14

CM110-BU B CM111-BU B CM109-BK B CM105-RD CM169-BK CM168M-BU

L28

C 2 1 4 3 C020

A/C HI/LOW PRESS SW 119-9637 NOTE B:

30

87 87a

RM76T-BK RM13-PU RM66U-BR

REAR LOWER FLOOD LAMP 117-6968

B 1 CM201N-BU-14 2 CM175-BK-14 C049

L33 CM4A-BK-14 CM225-BK-16 CM80-BK-16 CM268P-BK-16 CM204-BK-16 CM271-BK-10 CM230-BK-16 CM231-BK-14

L61

L31

L33 L31

L33 L31

L31 LH DOOR SW 116-5703

C 2 1 3 BK BK A B 86 85

HVAC UNIT AS. 114-5949 A/C COMPRESSOR RELAY 117-6851 A/C SW C C C C T L2 L7

FM76T-BK FM77-PU FM81-YL FM84-PU FM85-PU FM6-BR FM11-OR-14 FM86-PU FM59-YL FM1-OR FM185G-BU-12 FM167-BU-14 FM170-BU-14 FM165-WH-14 FM244-WH-14 FM7-OR-12 FM12-OR-12 FM13-PU FM66U-BR

L18

L4 L17 H A B FM7-OR-12 FM8-BK-14 L5

ETHER SOL PLUG

L19

FUEL SHUTOFF SOL 111-8490

H FM12-OR-12 B FM10-BK-12 A FM13-PU C C108 FM10-BK-12 FM8-BK-14 FM240-BK-14 FM244-WH-14

H A B C100

REAR MAIN

FRONT MAIN FRONT UPPER FLOOD LAMP 114-5948 LEFT TURN LAMP 116-5562 BULB 116-5586 L16 L6

A/C CLUTCH SOL 114-9484

CR196-BK-16 CR193V-BU-16

L28

L28

BLOWER SW 119-9639 C

THERMOSTAT SW 119-9631

2 1 C096 D CR132-BK-16 B CR129Y-BU-16 A C090

L16

H FM66U-BR FM14T-BK A GROUND FM64U-BR B +V FM59-YL C SIGNAL C103

ENG OIL PRESS SENSOR 113-8821

FM59-YL COOLANT LEVEL SENDER 113-8857 H FM86-PU L17 FM1-OR

B CM227-RD-14 CM230-BK-16 CM231-BK-14 CM228D-RD CM229-WH C065 AIR RIDE SEAT AS. 113-8618 A B E C D F

E E

COMPRESSOR 113-8619 E MOTOR E E

L56 L57

L43

L103 L102 D CR198-BK-16 2 CR191U-BU-16 1 C097 D CR130Y-BU-16 A CR131-BK-16 B C091 L104 L103

L84 L96 L83 L83

FUSE/RELAY BLOCK

L44 CM213-BR-10 CM28-BR CM239-BR-10 B CM29-WH B 2 5 4 B 1 3 B CM241J-BK CM240-RD-10 CM92-BR-10 CM91-RD-10 CM17B-RD-10 CM32-BR-10

INCHING CLUTCH POTENTIOMETER 112-8927

VS GROUND SIGNAL RD BK WH

TURN/HORN/ HI-LO BEAM SW 116-5532 B 1 2 3 C063 CM37-BR CM39-BK CM38-YL

FLASHER IN RIGHT TURN LEFT TURN LO BEAM OUT HEADLAMP IN HI BEAM OUT + BATTERY HORN OUT SPARE

C B 1 2 3 6 4 5 7 8 9 C068 CM120-BU-16 CM125-BU-14 CM126-BU-14 CM140-BU-12 CM156-BU-14 CM166-BU-12 CM149-RD-16 CM165-WH-14 L38 A/C LOW PRESS SW 119-9640 A B C L3 RESISTOR 117-6850 BLOWER 117-6855

FRONT MID LOWER FLOOD LAMP 113-8859

C102

CM213-BR-10

G 2 RM91-BK 1 RM92-PU C167

L97

L97

CM239-BR-10

LOWER HEIGHT LIMIT SW

25A

BRAKE LAMP RELAY (R7) 116-5591 CM57-RD-16 L61 B

CM78J-BK CM56-BU B B 1 3 2 5 4 B CM52F-BU-16 CM53F-BU-16 CM54F-BU-16 CM55F-BU-16 L58 L57 L56

86 87 87a

85 30 B

PARK BRAKE SW 116-5610 CM48D-RD B 1 3 2 B CM60-YL 4 C082

RD-0000 BK-0000

PTO SOL VALVE 112-8723

E E AIR RELEASE SOL VALVE 113-8664

UPPER HEIGHT LIMIT SW

G L75 FRONT WASHER 113-8756 L103 G RM99-PU A RM100-BK B C164 L103 B CM217-BK-14 2 CM214-WH-14 1 C086 MOTOR B CM209-WH-14 1 CM218-BK-14 2 C087 OPERATOR STATION L105

CM28-BR

CM72C-BR CM34C-BR CM74D-RD

L106

REAR WASHER 113-8756

CM73C-BR CM71C-BR L86 L110

MOTOR

L55

L55

RH41P-BR RH44P-BR

L102

L102

CM166-BU-12

CM36D-RD CM34C-BR

CENTER REAR LOWER FLOOD LAMP 117-6967

G 1 2 C152

RM203-BU-14 RM204-BK-14

CM48D-RD CM228D-RD CM75D-RD CM93D-RD

CM97-BR-16 CM86-YL-16 CM85-YL-16

RH3L-BR

RH21M-BK RH17M-BK

IMPLEMENT STATUS SOCKET L104 L101 L101 L104 C025 CM40-PU-16 B

L88

RH CONSOLE

RH28N-BK RH53N-BK L95

CM190-BU-16 L35 L57 CM189J-BK CM191J-BK CM183-RD-16 CM192-BU-16

L30

L94 A

CM32-BR-10

A RH7L-BR RH14-YL RH15M-BK RD A B BK C WH C138

L98

L98

L14

RH58V-YL RH60A-OR

RH57V-YL RH61A-OR

VS SIGNAL GROUND

5A 10A 15A

B B

CM43E-BR CM50-RD

L109

L71

L96

L107

L86 L110

L89 L12 L62

FM187-BK-14 FM188-BK-14

L75

L109 RH80N-BK-16 RH223-WH RH224-WH RH222-BR CONSOLE CONTROL SW 113-8744 A 4 A 3 1

L83 BK-0000 RD-0000 12V BATTERY STD 113-8772 ATCH 119-3860 BB RD-0000
CC POS NEG

L83

RIGHT HAND CONTROL MODULE (RHC) 133-8978 + BATTERY (SWITCHED) + BATTERY (SWITCHED) + BATTERY (UNSWITCHED) RS232 IN CM209-WH-14 RS232 OUT - BATTERY VPP/IN CAN SERIAL DATA + CAN SERIAL DATA SPARE SPARE - BATTERY - BATTERY SPARE SPARE SPARE SPARE OUTPUT SPARE SPARE OUTPUT SENSOR V+ SPARE SPARE DIFF LOCK PILOT IND LAMP FORWARD INPUT REVERSE INPUT UPSHIFT INPUT DOWNSHIFT INPUT RAISE INPUT WORK INPUT SLIP STATUS IND LAMP EDC STATUS IND LAMP PTO STATUS IND LAMP INPUT INPUT INPUT INPUT INPUT SPARE NEUTRAL START INPUT XSMN ENABLE DRAFT MIX INPUT DRAFT DROP RATE INPUT DRAFT HEIGHT LIMIT INPUT DRAFT SLIP LIMIT INPUT DRAFT QUAD INPUT PTO START/STOP ENABLE SENSOR -V L87 AUTOSHIFT PRG UPSHIFT PRG DOWNSHIFT DIFF LOCK ON DIFF LOCK OFF 1 2 3 4 5 6 9 14 15 10 11 7 8 13 12 16 15 8 13 16 14 5 11 1 2 3 4 6 7 9 10 12 C010-J1 RH71-BR RH73-BR RH74-RD RH255-YL RH256-PU RH79-BK-16 RH69-PU RH261-RD-16 RH262-BK-16 SHIELD GND RH77N-BK-16 RH78N-BK-16 A A C011-J2C L107

RH220-BK RH221-BR

BK-0000

RH31B-YL-16 RH20-YL RH16-YL RH14-YL RH76M-BK RH12-YL

C143 7 A 2 A 8 A

A A

BB RD-4

RD-2 TRAILER SOCKET 112-8870 RM204-BK-14 RM91-BK G RM4-BK-14 GROUND G WORK LAMP RM141-BU-14 G LH TURN SIGNAL RM135-BU-16 G RH TURN SIGNAL RM131-BU-16 G LH TAIL LAMP RM159-BU-16 G RH TAIL LAMP RM162-BU-16 G STOP LAMP RM55-BU-16 C150 L78 L79 L98

BB
POS NEG

CC

RH219N-BK

B 87a

L45

12V BATTERY STD 113-8772 ATCH 119-3860

C130 RH39-PU RH29N-BK RH27N-BK RH30N-BK RH28N-BK RH53N-BK RH219N-BK RH80N-BK-16 RH77N-BK-16 RH78N-BK-16

L94

B 1 5 4 B CM85-YL-16 CM86-YL-16 CM12-OR-12

A RH9L-BR RH10-YL RH11M-BK A B C C139 RD BK WH

SENSITIVITY POTENTIOMETER 112-8929 VS SIGNAL GROUND RD-2

T

L50

L50

CM87-BR-16

87

CM16B-RD-10
50A 40A 50A 50A 40A 40A 40A B B B B B B B

CM14B-RD-10
L46

PTO RELAY (R5 3 ) 116-5591

87a FUEL SOL PULL-IN RELAY (R16) 112-8392 COLD START RELAY (R8) 116-5591 CM7-OR-12

30 CM14B-RD-10 B

C081 ROTARY LIGHT SW 116-5529

L B CM211-WH-14 CM272-BK-14 CM273-WH-14 CM210-BR-14 CM212-WH-14 L112 L34 5 1 2 3 4 C060 B CORD AS. 9Y-5317 B NOTE C: L PW L6 L6 L2 B L7 FM66U-BR FM64U-BR FM14T-BK FM72T-BK FM76T-BK FM17T-BK L CR196-BK-16 CR132-BK-16 CR129Y-BU-16 CR193V-BU-16 L3 D CR138Z-BU-16 CR139-BK-16 A B C092 D CR194V-BU-16 CR195-BK-16 CR196-BK-16 CR132-BK-16 CR129Y-BU-16 CR192V-BU-16 CR138Z-BU-16 CR139-BK-16 CR195-BK-16 1 2 C098 JACKET WATER HEATER 3E-3519 T P MOTOR H H FM187-BK-14 FM183G-BU-14 2 1 C153

L90 RH CONSOLE

B CM223-WH CM224-WH A B MOTOR

CONSOLE MOTOR 113-8743

MAIN PWR #1 (MF2) CM15B-RD-8 CM17B-RD-10 MAIN XSMN B+ (MF3) CM91-RD-10 MAIN ROADLAMP B+ (MF4) CM145-RD-8 MAIN WORKLAMP B+ (MF5) CM176-RD-8 MAIN POWER #2 (MF7) CM240-RD-10 MAIN ACC (MF6) CM205-RD-10 MAIN IMP SOCKET B+ (MF8) CM252R-RD-10 SPARE (MF1) FUSES SEE NOTE A:

L46 CM221A-BK CM205-RD-10 AUX #2 RELAY (R10) 112-8392 CM28-BR CM213-BR-10 L45

86

85 87

30

B 1 B 5 4

B 2 B 3

CM9A-BK CM10-PU CM8-RD-16

ALTERNATOR 9X-6796 ALT H + R FM5-RD-2 H RD-6 X FRONT MID LOWER FLOOD LAMP 113-8860 H FM16T-BK FM85-PU B A C104 T U

FM6-BR U

L4

RH24-PU

L25

NOTE: NOT PTO IND LAMP USED 113-8699 C131 A A

C133 RH27N-BK A RH26-BK RH23-PU

3-POINT HITCH IND LAMP 112-8935 A RH8L-BR RH12-YL RH13M-BK

A A RD B BK C WH C137

DROP RATE POTENTIOMETER 112-8929 VS SIGNAL GROUND

FUSES SEE NOTE A: CM148-RD-14 CM166-BU-12 CM166-BU-12 HI BEAM IND (F28) CM193-BU-16 B B 15A ROADLAMPS HI BEAM (F28) CM167-BU-14 L49 B CM142-BU-12 ROADLAMPS LO BEAM (F29) 15A CM170-BU-14 B B CM159-BU 7.5A RH PARK LAMP (F8) B RH PARK LAMP (F8) CM160X-BU B B LH PARK LAMP (F9) CM161M-BU 7.5A CM157-BU-12 CM158-BU-14

L112 CM68K-PU CM270-PU CM269-YL

L30

CM97-BR-16 CM83-YL

NASO/ISO CONVTR MODULE (R14, R15) 118-0793 CM123A-BK-16 CM18A-BK CM9A-BK

L41

B+ B 1 2 3 4 CM146-RD-10 CM151-BU-16 CM153-BU-12 CM157-BU-12 CM150-BU-12 CM156-BU-14

CM21-PU CM11-BK L13

+ -

ALARM HORN 116-5548 L13

L88

L106

L95 L91

L75

L93

L52

L46

L51

L42 L45

L28 L27

L58

L30 L35

L23

L34

BK-6 AIH RELAY 3E-7278

X W

RD-6

L22

L48

CM89J-BK CM76J-BK-16 CM84-YL-16 B

CM19-PU

85

86

FRONT WIPER 114-5881

C186 H FM11-OR-14 BK 1 FM188-BK-14 BK 2

FM11-OR-14 FM6-BR

L5

L5 L4 BK-6

L2 L7

L6

L3

L111

L89

L50

L111

L85

L85

RH38-PU 2 FORWARD SIGNAL RH37-PU 9 REVERSE SIGNAL UP-SHIFT SIGNAL RH36-PU 6 3 RH35-PU DOWN-SHIFT SIGNAL 1 RH41P-BR + BATTERY (SWITCHED) 7 KEY SWITCH RH2-OR 8 XSMN ENABLE SIGNAL RH57V-YL 4 NEUTRAL START SIGNAL RH61A-OR - BATTERY RH30N-BK 5 C012 GEAR SHIFT SW 113-8700

NOTE: NOT USED

5A 15A 5A 10A

3 2 B B

CM154-WH-16 L36 L35

FM183G-BU-14

RH84B-YL-16 RH79-BK-16 RH73-BR RH71-BR RH74-RD RH69-PU RH255-YL RH256-PU RH262-BK-16 RH261-RD-16 SHIELD GND RH85-YL-16 RH81P-BR RH2-OR RH82V-YL RH1A-OR RH223-WH RH224-WH RH80N-BK-16 RH222-BR

RH40P-BR RH45P-BR RH42P-BR

RH84B-YL-16

RAISE/WORK SW 112-8931 RH43P-BR 5 A 1 C148 RH47-YL 7 A RH48-YL A RH59-YL RH49-YL RH33-PU RH50-PU RH52-YL RH51-YL RH47-YL RH48-YL RH56-YL RH55-YL RH54-YL RH3L-BR RH39-PU RH23-PU RH24-PU

CM32-BR-10 CM92-BR-10 CM17B-RD-10 CM91-RD-10 CM240-RD-10 CM252R-RD-10 CM176-RD-8 CM145-RD-8

A RH45P-BR C146

PROGRAM SHIFT SW 113-8696 1 A RH55-YL 7 A RH54-YL RH40P-BR

CM29-WH

L51
B 20A 20A 15A 15A 25A 15A 15A 15A 5A B FRONT/MID FLOODS (F4) B LOWER CAB REAR FLOODS (F5) B UPPER CAB REAR FLOODS (F6) B B

L51 CM177-RD-12 CM179-RD-14 CM181-RD-16 CM183-RD-16 CM146-RD-10 CM147-RD-16 CM148-RD-14 CM113-RD-12 CM57-RD-16 CM50-RD CM106-RD L55
B 20A 20A 15A B XSMN SHIFT SOL (1) (F18) CM95-BR-14 B XSMN SHIFT SOL (2) (F19) CM88-BR-14 B CM96-BR-16 PTO SOL (F20) B

CM180-BU CM182-BU CM184-BU

3-POINT LOWER SOL VALVE 114-5930

L40

FM76T-BK FM77-PU

RM97-PU A RM98-BK B C165

L106 B 24 23 18 17 CM84-YL-16 10 CM79-BK-16 16 CM73C-BR 12 CM71C-BR 11 CM74D-RD 13 19 CM69K-PU-16 L86 CM255-YL 14 CM256-PU 15 CM262T-BK-16 21 20 CM261S-RD-16 22 SHIELD GND CM85-YL-16 3 CM81-BR 8 2 CM2-OR CM82-YL 9 1 CM1-OR CM223-WH 6 CM224-WH 5 CM80-BK-16 7 CM222-BR 4 C005 CAB MAIN L95 A

L106

RH CONSOLE

L24 L58 L57 L56 CM177-RD-12 FRONT/MID LOWER FLOOD LAMPS RELAY (R1) 116-5591 CM185-BU-12 CM186J-BK CM187J-BK B CM193-BU-16

L23

L18

3-POINT RAISE SOL VALVE 114-5930

L55

L55

L55

FUSES SEE NOTE A: B CLIMATE CNTRL (F2) CM245-BR-12 B L31 FRONT WIPER (F3) CM207-BR-14 B 15A REAR WIPER (F3) CM208-BR-14 L37 CM248-BR-10 L59 CM112-RD-12 CM258R-RD-10 CM113-RD-12 CM252R-RD-10 CM246R-RD-10 CM248-BR-10 B B 15A CM247-RD-14 IMP MONITOR (F30) B B ACC SOCKET (F1) 10A CM226-BR-16 B 7.5A MOVABLE CONSOLE (F15) CM222-BR B B SEAT (F16) 20A CM227-RD-14 B 7.5A RADIO (F17) CM232-BR L54

CM248-BR-10 L59 CM258R-RD-10 CM249J-BK

IMPLEMENT SOCKET RELAY (R17) 112-8392 CM30-WH

L3

H S H

MTR BAT

EE RD-00 BB RD-0000 H

FM3-OR-8 FM5-RD-2 FM2-RD-8

FM3-OR-8 H FM4-BK FM1-OR 1 2 C101 BK BK

FM2-RD-8

L32

L13

L13 FRONT CAB GND CM199-BK-16 CM42-BK-16 ELECTRONIC MONITORING CENTER (EMC) 133-8977 CM199-BK-16 B B AUTO SHUTDOWN ENABLE CM22-YL 11 CM42-BK-16 - BATTERY 6 THERMAL START CM13-YL 12 SENSOR +V CM37-BR 4 CM39-BK SENSOR -V 9 INCHING PEDAL SENSOR CM38-YL 13 CM119-BU-16 14 TRAILER 1 INPUT CM118-BU-16 15 TRAILER 2 INPUT + BATTERY (UNSWITCHED) CM35-RD 5 CM33-BR + BATTERY (SWITCHED) 7 CM41M-BU PARK LAMP SENSE 8 CREEPER IND LAMP CM61-YL 10 CM259S-RD-16 CM259S-RD-16 CAN SERIAL DATA + 2 CAN SERIAL DATA CM260T-BK-16 CM260T-BK-16 3 SHIELD GND VPP/IN CM68K-PU 1 CM133Z-BU-16 16 RIGHT TURN SIGNAL C007-J1C L34 LEFT TURN SIGNAL CM132Y-BU-16 16 CM60-YL PARK BRAKE INPUT 9 CM66H-YL 14 HPL EXTERNAL LOWER INPUT L33 CM67G-YL 15 HPL EXTERNAL RAISE INPUT CM184-BU WORK LAMP 4 ENABLE 3 CM182-BU WORK LAMP 3 ENABLE 4 L24 CM180-BU WORK LAMP 2 ENABLE 5 WORK LAMP 1 ENABLE CM178-BU 6 CM193-BU-16 13 HIGH BEAM INPUT CM10-PU THERMOSTART ENABLE 8 CM151-BU-16 12 WORK LAMP SENSE RS232 OUT CM270-PU 2 RS232 INPUT CM269-YL 1 CM59-YL LEFT BRAKE INPUT 11 CM58-YL RIGHT BRAKE INPUT 10 CM21-PU AUDIBLE ALARM CONTROL 7 B C007-J1D B B

L13

MOTOR HH BK-00 STARTER 6V-4238

START RELAY 3E-7278

CC

L61

L58 L57 L56

ACC RELAY (R9) 116-5591

87a 87 85 B 30 86 CM25-BR 85 CM24-BR 87 AUX #1 87a RELAY (R12) 112-8392

L37 HAZARD SW 116-5541 B 6 8 2 3 5 7 10 B L27 L39 C079 CM112-RD-12 B CM113-RD-12 B B CM121-BU-14 B CM115-BU-14

L37

AIR INLET HEATER SW 116-5580 B CM13-YL 2 1 C076 CM3-BR B

CM114-BK-16 CM155-BK-16 CM102-BK L23 CM20-BK

AA

AA

ENGINE BLOCK GND BK-6 HH GROUND STUD

FM10-BK-12 FM240-BK-14 FM8-BK-14 RD-00

L16

L16

EE

INSULATED STUD 113-8779

XSMN PWR RELAY (R11) 112-8392

CM94A-BK CM31A-BK L43

CM117-BU-12 CM116-BU-12 CM120-BU-16

L37

L14

1 B

PTO START/STOP SW 113-8701 A A A C C147 B RH25B-YL-16 A D RH62B-YL-16 A

UPPER CAB FRONT FLOODS (F7) MAIN WORK LAMPS (F10) HORN/BEACON (F11)

4 B 5 1 B B 1 3

86

L32 L36 L39 L29 L35

FM186-BK-14 FM188-BK-14 FM187-BK-14 FM177-BK-14 FM176-BK-14 FM181-BK-14

H C159 B A H

3 2

30 B

L97

RH46P-BR A A A A A A A A A A 3 10 1 7 9 1 5 9 10 3 RH46P-BR RH53N-BK RH52-YL RH51-YL RH50-PU RH49-YL RH59-YL RH33-PU RH28N-BK RH44P-BR

RH42P-BR

C142

A RH56-YL 2 A 1 AUTOSHIFT SW 113-8698

RH85-YL-16

B HAZARD LAMP (F13) B BRAKE LAMP (F12) B

L56

L50 CM92-BR-10

BRK LAMP RELAY (F14) DOME LAMP (F14)

B CM178-BU CM180-BU B 2 5 4 B

CM32-BR-10

FM167-BU-14 FM170-BU-14 FM165-WH-14 FM185G-BU-12 FM182G-BU-14

NOTE: NOT USED

B CIGAR (F11) B

CM17B-RD-10

FM4-BK FM10-BK-12 FM240-BK-14 FM8-BK-14 LEFT ENGINE GROUND

LH LAMP AS. 113-1497 F LT182G-BU-14 LT180E-BK-14 LT171C-BU-14 LT174D-BK-14 LT168B-BU-14 LT185A-BK-14 LT169B-BU-14 LT173A-BK-14 LT172C-BU-14 LT175D-BK-14 LT179E-BK-14 LT183G-BU-14 A B C125 F A B C123 F C121 A B A B F C122 F A B C124 F B A C126 RH LAMP AS. 113-1498 F LT178E-BK-14 LT165-WH-14 F C120 FORWARD WARNING HORN 112-8424 FRONT LOWER FLOOD BULB 113-8886 LOW BEAM BULB 113-8887 HIGH BEAM BULB 113-8886 HIGH BEAM BULB 113-8886 LOW BEAM BULB 113-8887 FRONT LOWER FLOOD BULB 113-8886

CM114-BK-16 C045

FM72T-BK FM77-PU

A RH4L-BR RH20-YL RH21M-BK

RH31B-YL-16 VS SIGNAL GROUND QUADRANT LEVER POTENTIOMETER 112-8927

RD 1 BK 3 2 WH C141 RH6L-BR A RH16-YL B RH17M-BK C A C140

SWITCH/RADAR POWER (F20)

CM104-BR-16

CM179-RD-14 LOWER CAB REAR FLOOD LAMPS RELAY (R2) 116-5591 CM188N-BU-14 CM181-RD-16 4 B 5 1 B B 1 3

L40

B RIGHT HAND CONSOLE (F21) CM81-BR B CM112-RD-12 TURN SIGNALS (F24) B FRONT CONSOLE (F22) CM43E-BR B VPWR (F23) CM33-BR B

UPPER CAB REAR FLOOD LAMPS RELAY (R3) 116-5591 CM182-BU CM184-BU UPPER CAB FRONT FLOOD LAMPS RELAY (R4) 116-5591

L36 L39

FLASHER MODULE (R13) 116-5704 CM122-BU-16 2 CM117-BU-12 +BATTERY 5 SIGNAL OUT CM116-BU-12 6 GROUND CM124A-BK-16 4 TRLR IND 2 CM118-BU-16 8 TRLR IND 1 CM119-BU-16 B
L39 B 1 CM115-BU-14 6 CM121-BU-14 3 CM122-BU-16 4 CM126-BU-14 9 CM125-BU-14 7 CM123A-BK-16 5 CM127Y-BU-14 10 CM134Z-BU-14 LH SIGNAL INP RH SIGNAL INP +BATTERY LH FLASHER INP RH FLASHER INP GROUND LH TURN SIG OUT RH TURN SIG OUT

CM149-RD-16 CM148-RD-14 CM155-BK-16

C069 5 B B 10 B C033 9

7 1 B

BEACON LAMP SW 113-8606 CM152-WH-14 L33 L34

L112

FUEL LEVEL SENDER 113-8858 H FM167-BU-14 FM170-BU-14 FM165-WH-14 FM184G-BU-14 FM177-BK-14 FM176-BK-14 FM181-BK-14 F 1 2 4 5 7 3 6 8 C009 LT167B-BU-14 LT170C-BU-14 LT165-WH-14 LT184G-BU-14 LT177A-BK-14 LT176D-BK-14 LT181E-BK-14

VPWR (F23) CM34C-BR

L89

CM35-RD

L35

FRONT MAIN L3

LIGHTS

CM185-BU-12 CM188N-BU-14 CM190-BU-16

HEIGHT LIMIT POTENTIOMETER 112-8929

CM16B-RD-10

B KAPWR (F25) CM36D-RD B

KAPWR (F25) CM35-RD KEY SWITCH (F26) CM26-RD COLD START (F27) CM8-RD-16 B DAM CONN (F27) CM77-RD-16

2 5 B 4

L38

CM12-OR-12 CM7-OR-12 XSMN DIR INT RELAY (R6) 116-5591 3 4 B 5 B CM96-BR-16 1 2 CM87-BR-16

L60

L47

NASO/ISO CONN B CM140-BU-12 CM142-BU-12 CM150-BU-12 B

FF

BK-2

FF TO ENGINE BLOCK

AIR INLET HEATER 109-3000

L34 L112 L25 L23 L35 L23 L26

CM220-BK-14

TO ENGINE BLOCK

L25 L26 CM208-BR-14

FUSE/RELAY BLOCK
L47 L35 L60 L47 L35 L60 L30 L60 L23

L104

CR191U-BU-16 CR130Y-BU-16 CR198-BK-16 CR131-BK-16

L101 RIGHT TURN LAMP 116-5582 BULB 116-5586 D A B C093 CR137Z-BU-16 CR140-BK-16

L101

RM63W-BR RM56-YL RM69T-BK RM60U-BR RM57-YL

RH DRAFT PIN SENSOR 113-5466 VS SIGNAL GROUND

G 3 2 1 C156 RM63W-BR RM56-YL RM70T-BK

REAR UPPER FLOOD LAMP 114-5948

D CR189U-BU-16 1 CR197-BK-16 2 C099 CR197-BK-16 CR140-BK-16 CR137Z-BU-16 CR190U-BU-16 CR130Y-BU-16 CR198-BK-16 CR131-BK-16

RH3L-BR RH33-PU RH49-YL RH50-PU RH38-PU RH37-PU RH36-PU RH35-PU RH48-YL RH47-YL RH23-PU RH24-PU RH39-PU

L46

L89

L89 L46 2 C021 CM225-BK-16 1 B CM226-BR-16

B

L89

CM20-BK

CREEPER SW 114-5732 NOTE D CM43E-BR 7 1 B

CM44E-BR CM45E-BR CM46E-BR CM47-BR CM50-RD CM61-YL

C070 B M B M M M

B B

L46

L12

L86 L95

L86 L95 L110 SHIELD GND CM262T-BK-16 CM261S-RD-16 L88 L96 CM274S-RD-16 CM275T-BK-16 SHIELD GND CM263S-RD-16 CM264T-BK-16 SHIELD GND CM204-BK-16 CM259S-RD-16 CM260T-BK-16 SHIELD GND

L30

ACCESSORY SOCKET 113-8605 IMPLEMENT SOCKET

L30 L12 L112 CM160X-BU CM161M-BU CM162M-BU CM164X-BU CM173X-BU CM143X-BU CM163M-BU-16 CM41M-BU CM168M-BU CM172M-BU L12

L51

L51

L51

C073 5 CM49-BR B B 10 CM102-BK B CM103-YL C036 9

CM59-YL CM51-BU

FRONT WIPER SW 114-5875 B CM210-BR-14 CM207-BR-14 2 CM212-WH-14 6 CM211-WH-14 4 CM273-WH-14 1 5 3 CM209-WH-14 C084 REAR WIPER SW 113-8753 B CM208-BR-14 CM215-BR-14 4 CM216-WH-14 1 CM206-WH-14 3 CM214-WH-14 2 CM219-BK-14 L11 C085 CM235-BK

COOLANT TEMP SENSOR 113-8819 FM85-PU

H FM18U-BR FM81-YL A B C109

AIR FILTER VAC SW 113-8868

RH BRAKE SW 116-5533 CM51-BU CM47-BR CM49-BR B 1 B 3 C071 2 B CM56-BU 4 CM58-YL B

ROCKSHAFT POTENTIOMETER 113-5435 VS SIGNAL GROUND

G L67 L102 RM71T-BK RM70T-BK RM69T-BK RM66U-BR LAMP GP 117-6970 BULB 117-6979 BULB 117-6980 S T T G L67 L102 L111 L82

L85

L79

RM204-BK-14 RM91-BK RM4-BK-14

L113

L85 DAM CONNECTOR CM269-YL CM270-PU CM68K-PU

L87 L82 L86

(Dimensions: 48 inches x 24 inches)

TRANSMISSION TEMP SENSOR 113-8869

CM244-WH-14 CM1-OR CM165-WH-14 CM167-BU-14 CM170-BU-14 CM12-OR-12 CM185-BU-12 CM7-OR-12 CM203N-BU-14 CM131Y-BU-16 CM135Z-BU-16 CM141N-BU-14 CM159-BU CM162M-BU CM55F-BU-16 CM153-BU-12 CM104-BR-16

G A RM78-PU B RM73T-BK C161

L102 L97 REAR LOWER FLOOD LAMP 117-6968

B 4 1 3 2 C035

L82 L25 L86

L69 XSMN OIL SW 113-8870 XMSN SPEED SENDER 113-8872 G RM5J-BR-16 A RM51-YL-16 B C182 G A B C162 RM79-PU RM74T-BK

L69

OPERATOR STATION L68 L68 XSMN SOL #3 VALVE 114-5913 G RM114-PU A RM125-BK B C170 G RM116-PU A RM123-BK B C168 G RM115-PU A RM124-BK B C169 G RM119-PU A RM120-BK B C174 G RM118-PU A RM121-BK B C175 G RM106-PU A RM109-BK B C179 RM117-PU RM122-BK RM118-PU RM119-PU RM115-PU RM116-PU RM114-PU RM110-PU RM107-PU RM111-PU RM105-PU RM101-BK RM117-PU RM105-PU RM101-BK RM107-PU RM108-BK RM110-PU RM113-BK G A B C172 G A B C173 G RM111-PU RM112-BK A B C171 G A B C176 G A B C178 G RM103-PU RM102-BK A B C177 L68 XSMN SOL B VALVE 114-5913 XSMN SOL C VALVE 114-5913 XSMN SOL A VALVE 114-5913 XSMN SOL MC1 VALVE 114-5913 XSMN SOL REV VALVE 114-5913 XSMN SOL MC2 VALVE 114-5913 RM93-BK RM94-PU L8

L113

CM188N-BU-14 CM190-BU-16 CM192-BU-16

L47

L47 L63

A RM64U-BR C RM57-YL B RM71T-BK C157

9 RH56-YL 10 RH55-YL 11 RH54-YL 12 RH52-YL 13 RH51-YL RH59-YL 14 8 RH60A-OR 7 RH58V-YL 1 RH10-YL 2 RH12-YL 3 RH14-YL 15 RH16-YL 16 RH20-YL 5 RH31B-YL-16 6 RH76M-BK 4 A C011-J2D

L88 L96 L87 L91 L71 L91

2 C024 CM247-RD-14 1 B CM248-BR-10 3 B CM271-BK-10 CM225-BK-16 CM80-BK-16 CM268P-BK-16 CM204-BK-16 L71 L90 L52 L52 L52

L112

L12

FM81-YL L2 L3 T H B FM17T-BK A FM84-PU C106

L4

L60 L113

L60

L87

CM268P-BK-16 CM204-BK-16

L112

L112

L112 L62 L62 L81 L25 L82

L90 L81

L81 L82 L25

RM108-BK RM112-BK RM122-BK RM93-BK

L83

L69

L69

L111

L102 B 2 1 C050 CM174-BK-14 CM202N-BU-14

L111

RM204-BK-14 RM91-BK RM4-BK-14 RM71T-BK RM70T-BK RM69T-BK RM76T-BK RM68T-BK-16 RM75T-BK

CM201N-BU-14 CM130Y-BU-16 CM163M-BU-16 CM53F-BU-16 CM138Z-BU-16 CM143X-BU CM202N-BU-14

L82

L67 L101 L101 CM63H-YL CM62G-YL CM44E-BR

L67

SENR8313-03

RM244-WH-14 RM1-OR RM165-WH-14 RM167-BU-14 RM170-BU-14 RM12-OR-12 RM185-BU-12 RM7-OR-12 RM203-BU-14 RM131-BU-16 RM135-BU-16 RM141-BU-14 RM159-BU-16 RM162-BU-16 RM55-BU-16

RM104J-BR-16

RH 3-POINT HITCH SW 112-8930 2 1 3

L96 J

L96 J

L9

2 4 5 6 7 11 12 3 9 8 13 14 1 10 15 16 C022 L87

CM98-PU CM90-PU-16 CM99-PU CM253-YL CM254-PU CM269-YL CM270-PU CM70K-PU CM69K-PU-16 CM255-YL CM256-PU CM77-RD-16 CM204-BK-16 CM263S-RD-16 CM264T-BK-16 SHIELD GND

L69 RM74T-BK RM73T-BK RM67T-BK-16

L69

L97

RM78-PU RM73T-BK

CM100K-PU CM68K-PU L86 CAB MAIN C003 REAR MAIN

B G

L96 L97 RH TRACK SW 7X-1886 J G 245J-A-BR-16 2 247-A-YL-16 1 C187 L70 L97

L96

B CM63H-YL A CM62G-YL B CM45E-BR C C078

RM245J-BR-16 RM247-YL-16 RM247-YL-16 RM87J-BR-16 RM104J-BR-16

L70

L26

L80

RM67T-BK-16 RM78-PU RM79-PU RM51-YL-16 RM13-PU RM80-PU RM90-YL-16 RM53-YL-16 RM52-YL-16 RM76T-BK RM68T-BK-16 RM75T-BK RM50J-BR-16 RM88J-BR-16 RM5J-BR-16 L1

RM204-BK-14 RM91-BK RM4-BK-14 RM113-BK RM108-BK RM112-BK RM122-BK RM93-BK RM125-BK RM123-BK RM124-BK RM120-BK RM121-BK RM109-BK

XSMN SOL #1 VALVE 114-5913 XSMN SOL #2 VALVE 114-5913 XSMN SOL F1 VALVE 114-5913 XSMN SOL F2 VALVE 114-5913 CREEPER SOL VALVE 117-6978 NOTE D

L25

L25

CM53F-BU-16 CM138Z-BU-16 CM143X-BU CM144-BK-16

RIGHT SPEAKER 116-5793 B + B CM237-WH CM236-BK C067

GG REAR CAB GND

GG MID CHASSIS GND

CM159-BU CM167-BU-14 CM170-BU-14 CM104-BR-16 CM55F-BU-16 CM162M-BU CM165-WH-14 CM153-BU-12 CM131Y-BU-16 CM135Z-BU-16 CM7-OR-12 CM12-OR-12 CM185-BU-12 CM141N-BU-14 CM203N-BU-14 CM201N-BU-14 CM202N-BU-14 CM143X-BU CM163M-BU-16 CM138Z-BU-16 CM130Y-BU-16

L49

L48

B CM3-BR 5 CM23-BR CM20-BK B 10 CM11-BK B CM27-OR 9 C046 L63

7 C083 CM22-YL 1 B CM27-OR B SHUTDOWN OVERRIDE SW 116-5530

PW

RIGHT TURN LAMP 116-5582 BULB 116-5586

L11 B B C051

L11

L63 CM7-OR-12 CM12-OR-12 CM185-BU-12 CM131Y-BU-16 CM135Z-BU-16 CM130Y-BU-16 CM138Z-BU-16 L65 CM128Y-BU-16 CM136Z-BU-16 L25 CR128Y-BU-16 CR136Z-BU-16 CR192V-BU-16 CR190U-BU-16 K CR152-WH-14 CR130Y-BU-16 CR129Y-BU-16 CR138Z-BU-16 CR137Z-BU-16 CR137Z-BU-16 CR130Y-BU-16 CR129Y-BU-16 CR138Z-BU-16 CR196-BK-16 D CR132-BK-16 D CR139-BK-16 D CR195-BK-16 CAB ROOF GND RH CONSOLE LAMP AS. 116-5705 B A B C032 CM164X-BU CM169-BK CM171-BK RH DOME LAMP 116-5706 BULB 112-8373 B B B C040 CM106-RD L34 L27 L27 L10 CM127Y-BU-14 CM134Z-BU-14 L34 L41 L12 L12 B 1 2 3 5 CM26-RD CM2-OR

CM147-RD-16 CM197-BK-16

FRONT UPPER FLOOD LAMP 114-5948

AFTERCOOLER TEMP SENSOR 113-8820

IDENT A B C D E F G H J K L N

PART NO.

CHG 00 01 00 00 00 01 01 01 01 00 00 00 00 00 00 02 01 00 00 01 01 00 01 00 00

LOC

NOTE

CIGAR LIGHTER 116-5709 CM235-BK CM219-BK-14 CM220-BK-14 CM272-BK-14 L11

CM130Y-BU-16 CM128Y-BU-16 CM131Y-BU-16 CM132Y-BU-16 CM133Z-BU-16 CM135Z-BU-16 CM138Z-BU-16 CM136Z-BU-16

L28

L28

CM197-BK-16 CM108-BK CM171-BK CM243-BK-14 CAB ROOF GND L3

L9 L3 L9 L2 L2

L65

KEY START SW 116-5546

L9

HARNESS AS. 113-8697 116-5711 117-6856 116-5581 113-8620 113-8885 108-1913 109-0909 109-0910 118-0741 117-6973 119-9705

D-11 F-3 F-3 B-2 E-10 D-2 A-2 F-2 A-11/F-8 ATCH F-8 E-11 ATCH A-2 ATCH C-4 A-13 C-1 D-2 D-2 E-2 E-2 E-2 E-2 F-9 E-2 D-2 A-11

B CM128Y-BU-16 CM136Z-BU-16 CM192-BU-16 CM190-BU-16 CM152-WH-14

L68

L62

S R F X H U M N P B G E V A C W L T J D K

A B G F D C J CM173X-BU CM172M-BU H E C004 CAB MAIN

4 CM107-BU CM111-BU CM109-BK CM108-BK CM105-RD CM169-BK CM168M-BU CM108-BK CM171-BK L10 CM107-BU B

CM29-WH CM24-BR CM23-BR

RADAR USA 132-4579 UK 131-5575

+BATTERY GROUND SIGNAL SENSOR

N 1 2 3 4 1C-RD 1A-RD 200-BK 3-GN 1D-RD

NOTE: NOT USED

6

C075

CAB ROOF

CR152-WH-14 CR153-BK-14

CR190U-BU-16 CR137Z-BU-16 CR130Y-BU-16 CR197-BK-16 CR140-BK-16 CR198-BK-16 CR131-BK-16 CR153-BK-16

D D D D K

D CR197-BK-16 CR140-BK-16 CR198-BK-16 CR131-BK-16 CR153-BK-14

G 1 2 3 4 C158

RM50J-BR-16 RM68T-BK-16 RM53-YL-16 RM52-YL-16

C080

L10

L10

L3

RM88J-BR-16 RM90-YL-16 RM94-PU RM93-BK

L66

L66

L66

ENGINE RPM SENDER 113-8872

G A B C160

RM66U-BR RM13-PU RM76T-BK RM50J-BR-16 RM68T-BK-16 RM53-YL-16 RM52-YL-16 RM88J-BR-16 RM90-YL-16 RM80-PU RM75T-BK

WIRE AS. M 119-9663 117-6892 T 9Y-1267 U 4P-1826 W X 7D-7492 HH 9Y-8241 CABLE AS. AA 114-6670 BB 108-7810 CC 108-7811 DD 113-8871 EE 114-6671 FF 7E-5714 GG 113-8871

THIS SCHEMATIC IS FOR THE CH35 AND CH45 AND CH55 (120-8551 CHG 01)
NOTE LOC
L1

OPERATOR STATION L9 L9 L8 L1 L9 L8 L1 L9 L8

L71

L71 L1 L67

L71

L78

L77 L22 L97

L67 L26

L80 L72 L78 L77 L67 L22 L26 L97

RM94-PU

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF AND XMSN SHIFTER IN NEUTRAL UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 18 GUAGE NOTE A: FUSE: 5A - 107-0799, 7.5A - 107-0800, 10A - 9W-1442 FUSES: 15A - 9W-1441, 20A - 9W-1446, 25A - 118-0794 FUSES: 40A - 118-0795, 50A - 118-0796 NOTE B: NORMALLY CLOSED AT PROPER REFRIGERANT CHARGE NOTE C: FOR USE IN 110/120VAC SYSTEMS NOTE D: USED ONLY ON CREEPER MACHINES

L72 L78 L77

E-8
L67 L26 L22 L97 L26 L26

F-3 C-2 C-5

15

14

13

12

11

10

COLOR ABBREVIATIONS

SYMBOL

DESCRIPTION
CIRCUIT CONNECTED CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR

WIRE GROUP COLOR DESCRIPTIONS

GROUND CIRCUIT WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON STARTING CIRCUIT CHASSIS CONTROL CIRCUIT MONITOR CIRCUIT HEATER AND AIR CONDITIONER CIRCUIT TURN SIGNAL / WIPER WASHER CIRCUIT CAN DATA LINK RIGHT HAND CONTROL MODULE CIRCUIT

ABBREV
RD WH OR YL PK BK GY PU BR GN BU

COLOR
RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE

24L Page,

H#

CIRCUIT GROUPING DESIGNATION ATCH WIRE, CABLE, COMPONENT CIRCUIT CONNECTED BLADE, SPADE, RING OR SCREW TERMINAL SPLICE