Power Point Presentation

On DC & Grounding connection in BTS site

Prepared By DIWAKAR MISHRA

6 February 2013 TECH VIDHYA 1

POWER PLANT
35 or 50 sq. mm power cable
63A 63A 32A 32A 16A 16A 10A 10A 6A 6A 6A 6A 6A

2C 4.5 or 6 sq. mm To DDF 3C 4.5 sq. mm From ACDB

BTS

MCB

P N E
25 or 35 sq. mm grounding cable to IGB
63 A Fuse 63 A

Alarm Panel

4 pair pcm cable To DDF for External Alarm

Bus Bar

PSU1

PSU2

PSU3

PSU4

PSU5

35 or 50 sq. mm power cable

6 February 2013

TECH VIDHYA

o
o o

POWER PLANT MANAGES DC POWER REQUIREMENTS OF EQPTs AT THE SITE. IT PROVIDES FAIL SAFE -48 V DC SUPPLY FOR ALL EQPTs. SUB UNITS OF POWER PLANTS ARE :

BATTERY BANK PSU ALARM PANEL MCB FRAME BUS BAR FUSE

o o

POWER PLANT IS CONNECTED TO 48 V BATTERY BANK AS WELL AS 230 V AC POWER SUPPLY FROM ACDB. WHEN AC MAINS IS AVAILABLE, POWER SUPPLY UNIT CONVERTS IT TO 48 V DC. +48 V FROM PSU IS TERMINATED TO COMMON BUS BAR WHICH IS FURTHER CONNECTED TO IGB FOR GROUNDING. 48 V SUPPLY IS CONNECTED TO FUSE TERMINAL WHICH IS ALSO CONNECTED TO ve O/P TERMINAL OF BATTERY BANK. WHEN AC IS AVAILABLE, PSU PROVIDES DC SUPPLY TO EQPT AS WELL AS TO BATTERY BANK FOR CHARGING.
6 February 2013 TECH VIDHYA 3

o o o

WHEN AC MAINS FAILS OR GOES UNDER/OVER VOLTAGE, BATTERY BANK SUPPLIES 48 V DC TO ALL EQPTs. -ve TERMINAL OF BATTERY BANK IS TERMINATED ON FUSE AND FURTHER CONNECTED TO A FRAME OF MCBs. +ve TERMINAL OF BATTERY BANK IS TERMINATED ON BUS BAR WHICH IS FURTHER CONNECTED TO IGB FOR GROUNGDING. BATTERY SUPPLY IS ALWAYS USED FOR POWER BACKUP. BATTER OR CELL IS THE ONLY SOURCE OF PURE DC VOLTAGE. O/P OF THE RECTIFIRE , PSU OR SMPS IS NEAR TO PURE VOLTAGE.

6 February 2013

TECH VIDHYA

DC CONNECTIONS:
BATTERY BANK TO POWER PLANT
FUSE
POWER PLANT

BATTERY BANK

BUS BAR

OBJECTIVE : TO CONNECT POWER PLANT WITH BATTERY BANK. MATERIAL REQUIRED : o 35 sq. mm OR 50 sq. mm POWER CABLE 3 M o LUGS RING TYPES 03, PIN TYPE 01 o NUT/BOLT 10 NO 03 PAIR o WASHER 2 NORMAL AND 2 PRESSURE TYPE FOR EACH NUT BOLT. o PVC TAPE RED AND BLACK o LABLES AND CABLE TIES

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TECH VIDHYA

 CONNECTION PROCEDURE: o CONNECT ONE END OF RED CABLE TO THE BUS BAR FIRST BY USING RING LUG AND 10 NO NUT/BOLT. o CONNECT ONE END OF THE BLACK CABLE TO THE FUSE TERMINAL. o CONNECT ANOTHER END OF THE RED CABLE TO POSITIVE TERMINAL OF BATTERY BANK BY USING RING LUG AND 10 NO NUT/BOLT. o CONNECT ANOTHER END OF BLACK CABLE TO THE NEGATIVE TERMINAL OF BATTERY BANK BY USING RING LUG AND 10 NO NUT/BOLT. o USE PVC TAPE ON CRIMPED PORTION OF THE LUGS. o USE 4 WASERS ON EACH NUT/BOLT. o USE CABLE TIES FOR ROUTING OF POWER CABLES. QUALITY CHECK POINTS: o OUTER INSULATION OF CABLES AT BOTH ENDS SHOULD BE REMOVED. o LUGS SHOULD BE CRIMPED PROPERLY. o THERE SHOULD NOT BE ANY GAP BETWEEN CABLE AND LUGS. o PVC TAPE SHOULD BE USED PROPERLY ON CRIMPED PORTION OF THE LUG. o AT EVERY NUT & BOLTS 2 NORMAL 2 SPRING WASHER SHOULD BE USED. o ROUTING OF POWER CABLE SHOULD BE STRAIGHT. o BOTH THE POWER CABLE SHOULD BE ROUTED TOGATHER.
6 February 2013 TECH VIDHYA 6

o o o o o o

THERE SHOULD NOT BE ANY CROSS ROUTING OF POWER CABLE. BOTH THE POWER CABLE SHOULD NOT CROSS EACH OTHER. POWER CABLE SHOULD NOT BE ROUTED ALONG WITH ANY SIGNAL CABLE. USELESS PORTION OF CABLE TIES SHOULD BE CUT AND EDGE SHOULD BE SMOOTHEN. THERE SHOULD NOT BE ANY LOOP AT POWER PLANT AND BATTERY BANK END. BOTH THE POWER CABLES SHOULD BE PROPERLY ROUTED EITHER WITH BODY OF POWER PLANT OR THROUGH PATH PROVIDED ON POWER PLANT. LABELLING SHOULD BE PROVIDE AT BOTH END OF POWER CABLES.

6 February 2013

TECH VIDHYA

DC CONNECTIONS:
BTS TO POWER PLANT
MCB
BTS BUS BAR POWER PLANT

OBJECTIVE : TO CONNECT BTS TO POWER PLANT MATERIAL REQUIRED : o 35 sq. mm OR 50 sq. mm POWER CABLE 10 M o LUGS RING TYPES 03, PIN TYPE 01 o NUT/BOLT 10 NO 03 PAIR o WASHER 2 NORMAL AND 2 PRESSURE TYPE FOR EACH NUT BOLT. o PVC TAPE RED AND BLACK o LABLES AND CABLE TIES
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 CONNECTION PROCEDURE: o CONNECT ONE END OF RED CABLE TO THE BTS TOP FIRST BY USING RING LUG AND 16 NO NUT/BOLT. o CONNECT ONE END OF THE BLACK CABLE TO THE NEGATIVE TERMINAL OF THE BTS BY USING RING LUG AND 10 NO NUT/BOLT. o CONNECT ANOTHER END OF THE RED CABLE TO BUS BAR BY USING RING LUG AND 10 NO NUT/BOLT. o CONNECT ANOTHER END OF BLACK CABLE TO 63 A MCB BY USING PIN LUG. o USE 4 WASERS ON EACH NUT/BOLT. o USE CABLE TIES FOR ROUTING OF POWER CABLES. QUALITY CHECK POINTS: o INSULATION OF THE CABLES AT ENDS SHOULD BE REMOVED COMPLETELY. o LUGS SHOULD BE CRIMPED PROPERLY. o INSULATION SHOULD BE PROVIDED ON THE CRIMPED PORTION OF LUG. o THERE SHOULD NOT BE ANY GAP BETWEEN CABLE AND LUGS. o AT EVERY NUT & BOLTS 2 NORMAL AND 2 PRESSURE WASHER SHOULD BE USED . o ROUTING OF POWER CABLE SHOULD BE STRAIGHT AND TIGHT.

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TECH VIDHYA

o o o o o o o o o o o o o o

POWER CABLE SHOULD BE ROUTED TOWORDS BACK-CENTRE OF THE EQPT FIRST. FROM BACK CENTRE TO UPWARD IT SHOULD BE ROUTED ON PVC CHANNEL. PVC CHL SHOULD BE FITTED AT CENTRE OF EQPT AND BE VERTICAL. AT TOUCHING END ON CABLE TRY, CABLE TIES SHOULD BE USED. ON HCT, CABLE TIE SHOULD BE USED AT EVERY STRIP AND IN CROSS KNOT MANNER. KNOT OF THE CABLE TIES SHOULD BE AT THE TOP OF CABLE. DIRECTION OF THE EACH KNOT SHOULD BE SAME. USELESS PORTION OF CABLE TIES SHOULD BE CUT AND EDGE SHOULD BE SMOOTHEN. THERE SHOULD NOT BE ANY CROSS ROUTING OF POWER CABLE. BOTH THE POWER CABLE SHOULD NOT CROSS EACH OTHER. POWER CABLE SHOULD NOT BE ROUTED ALONG WITH ANY SIGNAL CABLE. THERE SHOULD NOT BE ANY LOOP AT BTS END IN POWER CABLE. AT THE MCB END THERE SHOULD BE A SMALL LOOP IN POWER CABLE. BOTH THE POWER CABLE SHOULD BE PROPERLY ROUTED EITHER WITH BODY OF POWER PLANT OR THROUGH PATH PROVIDED. LABELLING SHOULD BE PROVIDED AT BOTH END OF POWER CABLE.

6 February 2013

TECH VIDHYA

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DC CONNECTIONS:
DDF TO POWER PLANT
MCB DDF BUS BAR BUS BAR

MCB

POWER PLANT

OBJECTIVE : TO CONNECT DDF TO POWER PLANT MATERIAL REQUIRED : o 2C 4.5 sq. mm OR 2C 6 sq. mm POWER CABLE 10 M o LUGS RING TYPES 02, PIN TYPE 02 o PVC TAPE RED AND BLACK o LABLES AND CABLE TIES

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TECH VIDHYA

11

 CONNECTION PROCEDURE: o CONNECT ONE END OF RED CABLE TO THE BUS BAR OF DDF BY USING PIN LUG. o CONNECT ONE END OF THE BLACK CABLE TO THE MCB OF DDF BY USING PIN LUG. o CONNECT ANOTHER END OF THE RED CABLE TO BUS BAR OF POWER PLANT BY USING RING LUG OF 10 sq. mm AND 10 NO NUT BOLT. o CONNECT ANOTHER END OF BLACK CABLE TO 32A MCB BY USING PIN LUG. o USE 4 WASERS ON EACH NUT/BOLT. o USE CABLE TIES FOR ROUTING OF POWER CABLES. QUALITY CHECK POINTS:
o
o o o o o

INSULATION OF THE CABLES AT ENDS SHOULD BE REMOVED COMPLETELY. LUGS SHOULD BE CRIMPED PROPERLY. INSULATION SHOULD BE PROVIDED ON THE CRIMPED PORTION OF LUG. THERE SHOULD NOT BE ANY GAP BETWEEN CABLE AND LUGS. AT EVERY NUT & BOLTS 2 NORMAL AND 2 PRESSURE WASHER SHOULD BE USED . ROUTING OF POWER CABLE SHOULD BE STRAIGHT AND TIGHT.

6 February 2013

TECH VIDHYA

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o
o o o o o o o o

o
o o o o

POWER CABLE SHOULD BE ROUTED TOWORDS BACK-CENTRE OF THE EQPT FIRST. FROM BACK CENTRE TO UPWARD IT SHOULD BE ROUTED ON PVC CHANNEL. PVC CHL SHOULD BE FITTED AT CENTRE OF EQPT AND BE VERTICAL. AT TOUCHING END ON CABLE TRY, CABLE TIES SHOULD BE USED. ON HCT, CABLE TIE SHOULD BE USED AT EVERY STRIP AND IN CROSS KNOT MANNER. KNOT OF THE CABLE TIES SHOULD BE AT THE TOP OF CABLE. DIRECTION OF THE EACH KNOT SHOULD BE SAME. USELESS PORTION OF CABLE TIES SHOULD BE CUT AND EDGE SHOULD BE SMOOTHEN. THERE SHOULD NOT BE ANY CROSS ROUTING OF POWER CABLE. BOTH THE POWER CABLE SHOULD NOT CROSS EACH OTHER. POWER CABLE SHOULD NOT BE ROUTED ALONG WITH ANY SIGNAL CABLE. THERE SHOULD NOT BE ANY LOOP AT BTS END IN POWER CABLE. AT THE MCB END THERE SHOULD BE A SMALL LOOP IN POWER CABLE. BOTH THE POWER CABLE SHOULD BE PROPERLY ROUTED EITHER WITH BODY OF POWER PLANT OR THROUGH PATH PROVIDED. LABELLING SHOULD BE PROVIDED AT BOTH END OF POWER CABLE.

6 February 2013

TECH VIDHYA

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Grounding connection between BTS to IGB :-

BTS Grounding :BTS

a b

IGB

a. Grounding Connection at BTS :Requirements:o o o o o o Cable 25 sq. mm., green colour , cu , 2 meter length PVC tape green colour 1 Lugs 25 sq. mm. , cu. Ring type Nut/Bolt 16 no. (Provided by BTS manufacturer) Cable ties Labeling tags

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TECH VIDHYA

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Procedure:-

Cut the cable at one end by cable cutter and remove insulation by knife after that make lugs by using crimping toll after that connect the lugs by using nut/bolt at BTS grounding port and tight the nut/bolt by spanner and torque wrench and taping over the connection by green colour PVC tape.

quality check Points:o Nut/Bolt should be tight properly.

o o o o Crimping should be proper No gap between lugs and insulation Taping should be proper at connection Labeling(To IGB) at the BTS end of cable

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TECH VIDHYA

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b. Routing of the cable from BTS to IGB :Requirement:o Cable

o o o o PVC channel Cable ties 6 inch , 8 inch , white colour 1 inch full thread steel screws Pvc channel 3 unit

Procedure:Check the level by sprit level and make hole on shelter wall by using poker and hammer , after this fix the channel BTS top to Cable tray , lay the cable through the channel and tight it with cable tray, root the cable over the cable tray to IGB and knot the cable tie.

6 February 2013

TECH VIDHYA

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Quality check points:o o o o o o o o o o o o o o Routing of cable should be straight There should not be any cross routing There should not be any loose or zigzag routing of cable Cable tie should be apply at each strips and fold Cable tie should apply in double cross manner Direction of knot of tie should be same for all Position of knot of tie should be same for all Tightness of cable tie should be good enough If two cable from one equipment , both should root together Labeling should be done at both the end Routing of cable should be through PVC channel in between equipment and cable tray Level of PVC channel should be proper Routing of grounding cable should be separate from Data cable Each cable should be individually terminated with equipment

6 February 2013

TECH VIDHYA

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c. Grounding connection on IGB from BTS:Requirements:o Cable 25 sq. mm., green colour , cu , 2 meter length
o PVC tape green colour o 1 Lugs 25 sq. mm. , cu. Ring type o Nut/Bolt 10- no. (Provided by BTS manufacturer)

Procedure:Cut the cable at one end by cable cutter and remove insulation by knife after that make lugs by using crimping toll after that connect the lugs by using nut/bolt at IGB grounding port and tight the nut/bolt by spanner and torque wrench and taping over the connection by green colour PVC tape.

quality check Points:o o o o o Nut/Bolt should be tight properly. Crimping should be proper No gap between lugs and insulation Taping should be proper at connection Labeling (from BTS) at the IGB end of cable
6 February 2013 TECH VIDHYA 18

Grounding connection between TRSM Rack to IGB:-

TRSM

a b

IGB

a. Grounding Connection at TRANSMISSION RACK :Requirements:o o o o Cable 25 sq. mm., green colour , cu , 6.35 meter length PVC tape green colour 3 Lugs 25 sq. mm. , cu. Ring type SS Nut/Bolt 16/10 no.

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TECH VIDHYA

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Procedure:-

Remove the body paint by flat file Cut the cable at one end by cable cutter and remove insulation by knife after that make lugs by using crimping toll after that connect the lugs by using nut/bolt at TRSM grounding port and tight the nut/bolt by spanner and torque wrench and taping over the connection by green colour PVC tape.

quality check Points:o Nut/Bolt should be tight properly.

o o o o o o o Crimping should be proper No gap between lugs and insulation Taping should be proper at connection Labeling (to IGB) at the TRSM end of cable TRSM body should be grounded with grounding bar Body of TRSM should be scratched at for grounding All the transmission eqpt. Should be grounder with grounding bar

6 February 2013

TECH VIDHYA

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b. Routing of the cable from TRANSMISSION RACK to IGB :Requirements:o Cable

o PVC channel o Cable ties 6 inch , 8 inch , white colour o 1 inch full thread steel screw.

Procedure:Check the level by sprit level and make hole on shelter wall by using poker and hammer , after this fix the channel TRSM to Cable tray , lay the cable through the channel and tight it with cable tray, root the cable over the cable tray to IGB and knot the cable tie.

6 February 2013

TECH VIDHYA

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Quality check points:o o o o o o o o o o o o o o o o o Routing of cable should be straight There should not be any cross routing There should not be any loose or zigzag routing of cable Cable tie should be apply at each strips and fold Cable tie should apply in double cross manner Direction of knot of tie should be same for all Position of knot of tie should be same for all Tightness of cable tie should be good enough If two cable from one equipment , both should root together Labeling should be done at both the end Routing of cable should be through PVC channel in between equipment and cable tray Level of PVC channel should be proper Routing of grounding cable should be separate from Data cable Each cable should be individually terminated with equipment Grounding cable routing should be done along with the body at TRSM Grounding cable should routed from the inner side of TRSM Cable tie should be provided at constant interval of distance Distance between two cable tie should not more than 300 mm. inside TRSM

6 February 2013

TECH VIDHYA

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c. Grounding connection at IGB from TRSM:Requirements:o Cable 25 sq. mm., green colour , cu , 6.35 meter length
o o o o PVC tape green colour 1 Lugs 25 sq. mm. , cu. Ring type SS Nut/Bolt 10- no. Labeling tag /sticker

Procedure:Cut the cable at one end by cable cutter and remove insulation by knife after that make lugs by using crimping toll after that connect the lugs by using nut/bolt at IGB grounding port and tight the nut/bolt by spanner and torque wrench and taping over the connection by green colour PVC tape.

quality check Points:o o o o o Nut/Bolt should be tight properly. Crimping should be proper No gap between lugs and insulation Taping should be proper at connection Labeling(from TRSM) at the end of cable
6 February 2013 TECH VIDHYA 23

Grounding connection between DDF to IGB:-

DDF

a
b

IGB

a. Grounding Connection at DDF :Requirements:o o o o Cable 25 sq. mm., green colour , cu , 2.35 meter length PVC tape green colour 1 Lugs 25 sq. mm. , cu. Ring type 1 full thread steel screws

6 February 2013

TECH VIDHYA

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Procedure:make hole on DDF body for grounding connection Cut the cable at one end by cable cutter and remove insulation by knife after that make lugs by using crimping toll after that connect the lugs by using screws at grounding port and tight the screw by screw driver and taping over the connection by green colour PVC tape.

quality check Points:o o o o o screw should be tight properly. Crimping should be proper No gap between lugs and insulation Taping should be proper at connection Labeling(to IGB) at the DDF end of cable

6 February 2013

TECH VIDHYA

25

b. Routing of the cable from DDF to IGB :Requirements:o Cable

o PVC channel o Cable ties 6 inch , 8 inch , white colour o 1 full thread steel screws

Procedure:Check the level by sprit level and make hole on shelter wall by using poker and hammer , after this fix the channel DDF to Cable tray , lay the cable through the channel and tight it with cable tray, root the cable over the cable tray to IGB and knot the cable tie.

6 February 2013

TECH VIDHYA

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Quality check points:o o o o o o o o o o o o o o Routing of cable should be straight There should not be any cross routing There should not be any loose or zigzag routing of cable Cable tie should be apply at each strips and fold Cable tie should apply in double cross manner Direction of knot of tie should be same for all Position of knot of tie should be same for all Tightness of cable tie should be good enough If two cable from one equipment , both should root together Labeling should be done at both the end Routing of cable should be through PVC channel in between equipment and cable tray Level of PVC channel should be proper Routing of grounding cable should be separate from Data cable Each cable should be individually terminated with equipment

6 February 2013

TECH VIDHYA

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c. Grounding connection at IGB from DDF:Requirements:o Cable 25 sq. mm., green colour , cu , 2.35 meter length
o o o o PVC tape green colour 1 Lugs 25 sq. mm. , cu. Ring type SS Nut/Bolt 10- no. Labeling tag/ Sticker

Procedure:Cut the cable at one end by cable cutter and remove insulation by knife after that make lugs by using crimping toll after that connect the lugs by using nut/bolt at IGB grounding port and tight the nut/bolt by spanner and torque wrench and taping over the connection by green colour PVC tape.

6 February 2013

TECH VIDHYA

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quality check Points:o o o o o Nut/Bolt should be tight properly. Crimping should be proper No gap between lugs and insulation Taping should be proper at connection Labeling(from DDF) at the end of cable

6 February 2013

TECH VIDHYA

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Grounding connection between P.P. to IGB:-

P.P

a
b

IGB

a. Grounding Connection at P.P. :-

Requirements:o o o o o Cable 35 sq. mm., y.green colour , cu , 15 meter length PVC tape yellow colour 2 Lugs 35 sq. mm. , cu. Ring type 2 SS Nut/Bolts 16 no. Stickers

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TECH VIDHYA

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Procedure:Remove the body paint of P.P. Cut the cable at one end by cables cutter and remove insulation by knife after that make lugs by using crimping toll after that connect the lugs by using nut/bolts at P.P. grounding port and tight the nut/bolts by spanner and torque wrench and taping over the connection by yellow colour PVC tape.

quality check Points:o o o o o Nut/Bolt should be tight properly. Crimping should be proper No gap between lugs and insulation Taping should be proper at connection Labeling(to IGB) at the end of cables

6 February 2013

TECH VIDHYA

31

b. Routing of the cable from P.P. to IGB :Requirements:o o o o Cable PVC channel Cable ties 6 inch , 8 inch , white colour full thread steel screws

Procedure:Check the level by sprit level and make hole on shelter wall by using poker and hammer , after this fix the channel P.P. to Cable tray , lay the cable through the channel and tight it
with cable tray, root the cable over the cable tray to IGB and knot the cable tie.

6 February 2013

TECH VIDHYA

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Quality check points:o o o o o o o o o o o o o o Routing of cable should be straight There should not be any cross routing There should not be any loose or zigzag routing of cable Cable tie should be apply at each strips and fold Cable tie should apply in double cross manner Direction of knot of tie should be same for all Position of knot of tie should be same for all Tightness of cable tie should be good enough If two cable from one equipment , both should root together Labeling should be done at both the end Routing of cable should be through PVC channel in between equipment and cable tray Level of PVC channel should be proper Routing of grounding cable should be separate from Data cable Each cable should be individually terminated with equipment

6 February 2013

TECH VIDHYA

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c. Grounding connection at IGB from P.P.:Requirements:o Cable 35 sq. mm., y.green colour , cu , 15 meter length
o o o o PVC tape yellow colour 2 Lugs 35 sq. mm. , cu. Ring type 2 SS Nut/Bolts 10- no. Stickers

Procedure:Cut the cables at one end by cables cutter and remove insulation by knife after that make lugs by using crimping toll after that connect the lugs by using nut/bolt at IGB grounding ports and tight the nut/bolt by spanner and torque wrench and taping over the connection by yellow colour PVC tape.

6 February 2013

TECH VIDHYA

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quality check Points:o o o o o Nut/Bolt should be tight properly. Crimping should be proper No gap between lugs and insulation Taping should be proper at connection Labeling(from P.P.) at the ends of cables

6 February 2013

TECH VIDHYA

35

Grounding connection between B.B. to IGB:B.B.

a b c IGB

a. Grounding Connection at B.B. :Requirements:o o o o o o Cable 35 sq. mm., y.green colour , cu , 9.5 meter length PVC tape yellow colour 1 Lugs 35 sq. mm. , cu. Ring type SS Nut/Bolt 16 no. Flat file Sticker

6 February 2013

TECH VIDHYA

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Procedure:Remove paint from battery bank Cut the cable at one end by cable cutter and remove insulation by knife after that make lugs by using crimping toll after that connect the lugs by using nut/bolt at B.B. grounding port and tight the nut/bolt by spanner and torque wrench and taping over the connection by yellow colour PVC tape.

quality check Points:o Nut/Bolt should be tight properly.

o o o o Crimping should be proper No gap between lugs and insulation Taping should be proper at connection Labeling (to IGB) at the of cable

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TECH VIDHYA

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b. Routing of the cable from B.B. to IGB :-

Requirements:o Cable
o PVC channel o Cable ties 6 inch , 8 inch , white colour o 1 full thread steel screws

Procedure:-

Check the level by sprit level and make hole on shelter wall by using poker and hammer , after this fix the channel B.B. to Cable tray , lay the cable through the channel and tight it with cable tray, root the cable over the cable tray to IGB and knot the cable tie.

6 February 2013

TECH VIDHYA

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Quality check points:o o o o o o o o o o o o o o Routing of cable should be straight There should not be any cross routing There should not be any loose or zigzag routing of cable Cable tie should be apply at each strips and fold Cable tie should apply in double cross manner Direction of knot of tie should be same for all Position of knot of tie should be same for all Tightness of cable tie should be good enough If two cable from one equipment , both should root together Labeling should be done at both the end Routing of cable should be through PVC channel in between equipment and cable tray Level of PVC channel should be proper Routing of grounding cable should be separate from Data cable Each cable should be individually terminated with equipment

6 February 2013

TECH VIDHYA

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c. Grounding connection at IGB from B.B.:Requirements:o Cable 35 sq. mm., y.green colour , cu , 9.5 meter length
o o o o PVC tape yellow colour 1 Lugs 35 sq. mm. , cu. Ring type SS Nut/Bolt 10- no Sticker.

Procedure:Cut the cable at one end by cable cutter and remove insulation by knife after that make lugs by using crimping toll after that connect the lugs by using nut/bolt at IGB grounding port and tight the nut/bolt by spanner and torque wrench and taping over the connection by yellow colour PVC tape.

6 February 2013

TECH VIDHYA

40

quality check Points:o Nut/Bolt should be tight properly.

o o o o Crimping should be proper No gap between lugs and insulation Taping should be proper at connection Labeling(from B.B.) at the end of cable

6 February 2013

TECH VIDHYA

41

Grounding connection between 6 S.A. to IGB:-

S.A.

a b

IGB

a. Grounding Connection at S.A.:Requirements:o o o o o Cable 16sq.mm., green colour , cu , 6meter length PVC tape green colour 6Lugs 16sq.mm. , cu. Ring type 6 SS Nut/Bolt 10 no. 6 Stickers

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TECH VIDHYA

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Procedure:Cut the cable at one end by cable cutter and remove insulation by knife after that make lugs by using crimping toll after that connect the lugs by using nut/bolt at S.A port tight the nut/bolt by spanner and torque wrench and taping over the connection by green colour PVC tape.

quality check Points:o o o o o Nut/Bolt should be tight properly. Crimping should be proper No gap between lugs and insulation Taping should be proper at connection Labeling(to IGB) at the ends of cables

6 February 2013

TECH VIDHYA

43

b. Routing of the cable from S.A. to IGB:Requirements:o o o o Cable PVC channel Cable ties 6 inch , 8 inch , white colour 1 full thread steel screws

Procedure:Check the level by sprit level and make hole on shelter wall by using poker and hammer , after this fix the channel S.A cable tray , lay the cable through the channel and tight it with cable tray, root the cable over the cable tray to IGB and knot the cable tie.

6 February 2013

TECH VIDHYA

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Quality check points:o o o o o o o o o o o o o o Routing of cable should be straight There should not be any cross routing There should not be any loose or zigzag routing of cable Cable tie should be apply at each strips and fold Cable tie should apply in double cross manner Direction of knot of tie should be same for all Position of knot of tie should be same for all Tightness of cable tie should be good enough If two cable from one equipment , both should root together Labeling should be done at both the end Routing of cable should be through PVC channel in between equipment and cable tray Level of PVC channel should be proper Routing of grounding cable should be separate from Data cable Each cable should be individually terminated with equipment

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TECH VIDHYA

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c. Grounding connection at IGB to S.A.:Requirements:o Cable 16q. mm., green colour , cu , 6meter length
o o o o PVC tape green colour 6 lugs16q. mm. , cu. Ring type 6 SS Nut/Bolt 10- no. 6 Stickers

Procedure:Cut the cable at one end by cable cutter and remove insulation by knife after that make lugs by using crimping toll after that connect the lugs by using nut/bolts IGB grounding port tight the nut/bolt by spanner and torque wrench and taping over the connection by green colour PVC tape.

6 February 2013

TECH VIDHYA

46

Quality check points:o Nut/Bolt should be tight properly.

o o o o Crimping should be proper No gap between lugs and insulation Taping should be proper at connection Labeling (from SA) at the ends of cables

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TECH VIDHYA

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THANKS

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