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Laporan praktek kerja industri di PT Krakatau Steel

DIAGRAM SIRKULASI CLOSED COOLING / SISTEM TERTUTUP

Nitrogen
VO2 ( 1-2 ) Q = 430 N m3/h
V28 Air Compressor H = 30 bar
V06 & 106
V = 15870 N m3/h
V21 P1 = 30 bar
P2 = 6 bar
V22 V20 V19
V24 V23

V3 Tank
V25
Emergency Tank T105 ( 1-2 )
T101 / T102 Balance V = 100 m3
T103/T104
175 m3 / Tank 28 - 30 bar
7 m3/Tank
6 bar H
3 bar E
V18 V17 V27

V4 V5 V6
P18.1-4 ( BSP )
V9 V10
P17.1-3 ( SSP-1 ) Q = 265 m3/ h
V8 Q = 360 m / h
3 P21.1-4 ( BSP )
V7
V11 H = 50 mWS/ 75 kw Q = 210 m3/ h
V15 CC

V16 P19.1-3 ( SSP-1 )

Tank
MUW Q = 320 m3/ h
Chemical V12 V13
V = 1000 Lt H = 57 mWS / 75 kw
Basin
Soft Water V14
V26
V = 215 m3
P126-1 /
2 V1
P124-1 /
Q = 0 - 500 Lt / h
2
H = 30 mWS / 0.37 Q = 40 m3/ h
kw V2 H = 80 mWS / 18.5
kw

Note : : Normal Line Circulation

: Emergency Line
Circulation
: Filling line

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Laporan praktek kerja industri di PT Krakatau Steel

GAMBAR SKEMATIK PROSES REGENERASI

V2
V3 TK P25 -1/ 2
F1 HCl
V4
Bak 23
V7
V1
V5 V6

F10 / F11 V8 CO1/CO2

V10

V11 V12 V13

V9 V14

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Laporan praktek kerja industri di PT Krakatau Steel

DIAGRAM SIRCULASI SYSTEM KONTAK TERBUKA LANGSUNG ( DIRECT COOLING )

Concast
COOLING TOWER BSP SSP-1
P10-1/2/3 P15-1/2/3
CELL A Q = 168 m/h Q = 295 m/h
H = 83 mWS H = 96 mWS Gravel
V = 1600 M3 Filter
Make Up Settling F03,04,05,07,08
Water Cyclon
P30 - 1/2/3/4 SO1-SO3
Q = 475 m3/h
Block Rake H=4 bar
P12 - 1/2 ( BSP )
Q = 230 m3 / h
H = 65 mWS Scale mixing
Cyclon
P14-1/2/3
Q = 118 m/h
H = 70 mWS

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 DIAGRAM SIRCULASI SYSTEM KONTAK TERBUKA LANGSUNG ( DIRECT COOLING )

Concast
COOLING TOWER BSP SSP-1
P10-1/2/3 P15-1/2/3
CELL A Q = 168 m/h Q = 295 m/h
H = 83 mWS H = 96 mWS Gravel Gravel
V = 1600 M3 Filter Filter
Make Up Settling F03,04,05,07,08 Settling F09
Water Cyclon Cyclon
P30 - 1/2/3/4 SO1-SO3 SO4
Q = 475 m3/h
Block Rake H=4 bar
P12 - 1/2 ( BSP ) P14-1/2/3
Q = 230 m3 / h Q = 118 m/h
H = 65 mWS H = 70 mWS Scale mixing
Cyclon

Oil separator P-20 - 1/2

P08 - 1/2 ( Back Wash )

Emergency ( Filter tdk berfungsi )
P29 - 1/2
Canal ke laut Canal ke laut
Canal WTP
Keterangan :
Sirkulasi air pendingin open machine dan secondary cooling BSP / SSP-1.
Sirculasi Back Wash Gravel Filter.
Saluran Pembuangan ( Emergency ).
Aliran air bocoran dari closed system ( MC & CMC ) mengandung Nitrit yang keluar melalui oil separator.
Laporan praktek kerja industri di PT Krakatau Steel

DIAGRAM SIRKULASI SYSTEM KONTAK TERBUKA TAK LANGSUNG ( INDIRECT COOLING )

Pabrik Gas Industri

P.01 - 1/2
Q = 530 m3/h
H = 62 mWS
Mainstation I Bak Return
MAKE UP Mainstation I P132 - 1/2
COOLING TOWER Q = 490 m3 / h
WATER
( CELL BCD ) P.02-1/2 Mainstation II Bak Return
Q = 1085 m3/h Mainstation II
V = 4800 M3 P102 - 1/2
F06 By pass Q = 535 m3 / h
Gravel filter

P04 - 1/2
Q = 400 m3/h Heat
Exchanger
Closed system
P05-1/2/3/4
Q = 1185 m3/h
H = 2.5 bar

E A F Bak Return
Furnace
P06 - 1/2/3/4/5/6/7 P31 - 1/2/3/4/5/6/7
Q = 530 m3 / h Q = 535 m3 / h
P = 6 bar P = 2.5 bar

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Laporan praktek kerja industri di PT Krakatau Steel

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Laporan praktek kerja industri di PT Krakatau Steel

DIAGRAM SIRKULASI SYSTEM KONTAK TERBUKA TAK LANGSUNG ( INDIRECT COOLING )

WATER COOLING PANEL ( WCP )

t : + 370C

Cooling Tower
Cell EF By Pass
Make Up Vol : 3200 m3 Gravel Filter
Water Kap : 5400 m3 / h
F 112

t : + 320C P1.04 ( 4 - 2 )

Q = 350 m3
H = 35 mWS EAF
P1.02 ( 4 - 9 )
BSP & SSP
Q = 562 m3
H = 70 mWS

Kap : per EAF

BSP : 348 m3 / h
SSP : 512 m3 / h
Tek : + 5 bar
Emgr Line DR Air Krenceng

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