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MONITORING OF STORE

INSPECTION
CASE STUDY

FUZE FFV-447
(EMPTY ASSY.)
WHY INSPECTION ?
•TO ENSURE THE QUALITY OF THE INPUT
MATERIAL.

WHO ?
• THE GENARAL MANAGER/SR.GENERAL
MANAGER ORDNANCE FACTORY OR
THE REPRESENTATIVE OF THE FACTORY.

WHAT TO INSPECT ?
• WHEATHER THE MATERIAL OR COMPONENT IS
AS PER THE DRAWING OR SPECIFICATION AS PER
THE SUPPLY ORDER OR OTHERWISE.
CASE STUDY:
SUPPLY ORDER NO.
LP-02-4-220/PV/TPC-1 DT. 22/3/2003
1) NOMENCLATURE OF STORE:
TIME AND IMPACT FUZE FFV-447(EMPTY ASSY.)
2) DRAWING.
Pt.No IQX-69GE
3) SPECIFICATION
F 1301-910540
4) OTHER ASSOCIATED SPECIFICATION
NIL.
RAW MATERIAL FOR THE PRODUCTUION/MANUFACURE.

2. THE FIRM SHALL ENSURE THAT ALL THE RAW


MATERIAL REQUIRED FOR MANUFACTURING OF
THE STORES ORDERED SHALL BE INSPECTED FROM
A NABL APPROVED LAB IN RESPECT OF CHEMICAL
COMPOSITION & PHYSICAL PARAMETER.
3. THE ABOVE WILL BE AUTHENTICATED/VERIFIED BY
THE INSPECTOR DEPUTED BY OFK.
4. SUCH APPROVED MATERIAL SHOULD BE
BONDED/SEALED AND A RECORD OF USAGE DURING
MANUFACTURING SHALL BE PRODUCED ON
DEMAND.
5. WHENEVER NECESSARY THE CONTROL WILL BE
EXERCISED JOINTLY BY THE INSPECTOR AND
MANUFACTURER
5. WHENEVER THE SUPPLIER SUBCONTRACTS/OUT
SOURCES THE COMPONENTS, SIMILAR SYSTEM
SHALL BE APPLICABLE WHERE RESPONSIBILITY
SHALL BE RESTING WITH THE SUPPLIER.
6. DETAILS OF THESE DOCUMENTS ARE REQUIRED
TO BE PRODUCED.
ORDNANCE FACTORY OR INSPECTOR MAY
ASK THE SUPIER FOR ANY SUCH RECORD OF
TESTING OF THE RAW MATERIAL THUS USED FOR
THE MANUFACTURE OF THE ORDERED STORE.
PRODUCTION, PROCESS CONTROL & PRE-
INSPECTION DOCUMENTS.
THE SUPPLIER WILL FURNISH THE FOLLOWING
DOCUMENTS BEFORE UNDERTAKING THE
PRODUCTION AND SUPPLIER IS DUTY BOUND TO
PRODUCE THE DOCUMENTS TO THE
INSPECTING OFFICER.
3. RAW MATERIAL INSPECTION REPORT FROM
NABL APPROVED LAB.
4. AVAILABILITY OF QUALITY PLAN DOCUMENTS
NAMELY PROCESS SCHEDULE,GAUGE
SCHEDULE etc AND AVAILABILITY OF THE
CALIBRATED GAUGES AND MEASURING
INSTRUMENTS
3. DIMENSIONAL REPORT CONFIRMING ALL THE
SCHEDULED GAUGES INCLUDING CRITICAL
DIMENSION INSPECTION OF FEW COMPONENTS
PERFORMANCE.
4. ANY OTHER QUALITY RELATED DOCUMENT AT
THE DESCRETION OF THE INSPECTOR.

METHODOLOGY OF THE
INSPECTION.
BASED ON THE AVAILABILITY OF THE ABOVE
DOCUMENTS, THE INSPECTORS SHALL CARRY
OUT INSPECTION AS PER THE STATISTICALLY
RANDOM SAMPLE BASIS/100% BASIS AS
APPROPRIATE AND CARRY OUT GAUGING
TESTING/ MEASUREMENT OF THE COMPONENTS.
HE SHALL ALSO CARRY OUT CRITICAL
EXAMINATION OF FEW COMPONENTS. BASED ON
THE MERIT OF RESULTS, ACCEPTANCE OR
OTHERWISE OF THE PRODUCT SHALL BE
DECIDED UPON BY THE INSPECTOR.
PACKING

THE SUPPLIER SHALL ENSURE THAT THE


INSPECTED MATERIALS ARE PACKED IN
PRESENCE OF INSPECTOR WHO SHALL ARRANGE
TO PUT A SEAL OF ACCEPTANCE FOR DESPATCH.
IT SHALL ALSO BE ENSURED BY SUPPLIER THAT
THE MATERIAL IS PACKED IN TRANSIT WORTHY
PACKING TO AVOID ANY DAMAGE/
DETERIORATION OF QUALITY DURING TRANSIT.
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11
20
2
12
3
13
4
14
5
15
6
16
7
21
8
17
9
18
FUZE FFV 447
19
22
S. DESCRIPTION DESIGN NO.PER
NO SET

1. NOSE F1301-911230 1

2. O-RING 42 X 2.5 F1321-442580B 2

3. SCREW T6 SS 4 X 6 SMS 2182 4


S.NO DESCRIPTION DESIGN NO.PER
. SET
4. SPRING RING F1301-125540 1

5. SUPPORT F1301-125560 3

6. CLOCK WORK F1301-125240 1


SCREW
7. O-RING 39.2 X 3 SMS 1586 1

8. FUZE BODY F1301-108253 1


S.NO. DESCRIPTION DESIGN NO.PER
SET
9. SAFETY AND CIA/AMN/2367 1
IMPACT UNIT
EMPTY ASSEMBLY
FOR TIME AND
IMPACT FUZE FFV
447
10. CLOCK WORK F1301-118673 1
MECHANISM
11. TRIGGER DETENT F1301-072050 1
PIN
12. GROVED PIN 3 X 8 SMS 1331 1
SS
S. DESCRIPTIPN DESIGN NO.PER
No. SET
13. SLIDE WASHER F1301-122850 1

14. KEY F1301-122540 1

15 SPLIT TAPER PIN SS SMS1331 1

16 SLEEVE F1301-112390 1

17 SCREW F1301-112460 1
S.No DESCRIPTION DESIGN NO.PER
SET
18. SPRING F1301-122560 1

19. LOCKING PIN F1301-122550 1

20. CLIP F1321-426680-A 1

21. ALUMINIUM DISC F1321-426750-A 2

22. DISC F1301-122870-B 1


1
DIFFERENT
2
PARTS OF THE
SAFETY AND 3
IMPACT UNIT
4
5
13
6
18
7
8
14
9
15
10
16
11
17
SAFETY AND IMPACT UNIT 12
FOR THE SAFETY AND IMPACT UNIT FOLLOWING
COMPONENTS ARE USED AND TO BE INSPECTED
AS PER THE FOLLOWING DRAWING AND
SPECIFICATION PARAMETERS.

S.No. DESCRIPTION DESIGN REF NO.PER


SET
1. RETAINING RING SMS 1582 1
5 g, SS
2. SPRING F1301-122921 1

3. PLUNGER F1301-112452 1
S.No. DESCRIPTION DESIGN REF NO.PER
SET
4. CAP F1301-072050 1

5. ‘O’ RING 35.1 X SMS 1586 IND 1


1.6SMS 1587 MATERIAL
ACRY.NITRAYLE
BUTADIENE RUBBER
TO SPE.NO.
IND/ME/914

6. CENTRIFUGAL F1301-119680 1
SAFETY DEVICE
7. RETAINING RING SMS 1582 1
8. SPRING F1301-112370 1
S.No. DESCRIPTION DESIGN REF NO.PER
SET
9. HOUSING F1301-112433 1

10. CUP F1301-443970 1

11. BODY F1301-116101B 1

12. CUP F1301-119901 A 1

13. SPACER F1301-112282 B 1


S.No DESCRIPTION DESIGN REF. NO.PER
SET
14. HOUSING F1301-112331 A 1

15. CARD BOARD DISC F1301-117560 1

16. GROVED PIN RB 2 SMS1331 1


X 12, S.S.
17. DISC F1301-112480 1

18. DETONATOR F1308-004602 1


SAFETY DEVICE (WITHOUT
DETONATOR
FILLING)