DAFTAR ISI

Halaman
HALAMAN JUDUL ...............................................................................

LEMBAR PENGESAHAN .....................................................................

ii

KATA PENGANTAR ..............................................................................

iii

DAFTAR ISI ............................................................................................

DAFTAR TABEL ....................................................................................

ix

DAFTAR GAMBAR ...............................................................................

DAFTAR LAMPIRAN ............................................................................

xii

BAB I

BAB II

BAB III

PENDAHULUAN
1.1 Latar Belakang Masalah ..............................................

I-1

1.2 Perumusan Masalah ....................................................

I-2

1.3 Tujuan Umum .............................................................

I-2

1.4 Tujuan Khusus ............................................................

I-2

1.5 Sistematika Penulisan ..................................................

I-2

MESIN BUBUT
2.1 Pengertian Mesin Bubut .............................................

II-1

2.2 Bagian-bagian Mesin Bubut .......................................

II-1

2.3 Cara Kerja Mesin Bubut .............................................

II-2

2.4 Pekerjaan yang Dapat Dikerjakan Mesin Bubut ..........

II-2

2.5 Membubut Tirus .........................................................

II-3

2.6 Membubut Ulir ..........................................................

II-6

2.7 Prinsup Pahat dan Perpahatan .....................................

II-7

2.8 Macam Pahat dan Kegunaannya .................................

II-8

2.9 Bentuk Pengasahan Pahat ...........................................

II-9

2.10 Kecepatan Potong ......................................................

II-9

MESIN FRAIS
3.1 Pengertian Mesin Frais ................................................

III-1

3.2 Bagian-bagian Mesin Frais ..........................................

III-2

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3.3 Macam-macam Pisau ..................................................

III-3

3.4 Kepala Pembagi ..........................................................

III-4

3.4.1 Cara Kerja Kepala Pembagi ...............................

IV-5

3.4.2 Memasang Benda Kerja Kepala Pembagi ...........

IV-6

3.4.3 Memasang Benda Kerja pada Penjepit dengan

BAB

IV

Tiga Cekam ........................................................

IV-7

3.4.4 Cara Menghitung Roda Gigi ...............................

IV-3

4.5.1 Cara Kerja Kepala Pembagi ................................

IV-8

3.5 Perhitungan Deviding Head .........................................

III-9

MESIN SEKRAP
4.1 Pengertian Mesin Sekrap ............................................

IV-1

4.2 Prinsip Kerja Mesin Sekrap .........................................

IV-2

4.3 Bagian Mesin Sekrap .................................................

IV-2

4.4 Jenis-jenis Mesin Sekrap ............................................

IV-3

4.4.1 Mesin Sekrap Datar atau Horizontal ...................

IV-3

4.4.2 Mesin Sekrap Vertikal ........................................

IV-4

4.4.3 Mesin Planner ....................................................

IV-4

4.5 Mekanisme Kerja Mesin Sekrap .................................

IV-5

4.6 Proses Sekrap .............................................................

IV-6

4.7 Mengatur Panjang dan Kedudukan Langkah................

IV-7

4.8 Kecepatan Langkah .....................................................

IV-8

4.9 Sistematik Satuan Metrik ...........................................

IV-9

4.9.1 Sistem Satuan Inchi ..........................................

IV-9

4.10 Pahat Sekrap .............................................................. IV-11

4.11 Macam-macam Bentuk Pahat ..................................... IV-11
4.12 Cara Memasang Pahat ................................................ IV-12
BAB

MESIN MILLING DAN DRILLING

5.1 Definisi Mesin Milling dan Drilling ...........................

V-1

5.2 Prinsip Kerja Mesin Milling dan Drilling ...................

V-2

5.3 Cara Pengoperasian Mesin Milling dan Drilling .........

V-3

5.4. Jenis-jenis Mata Bor Mesin Milling dan Drilling ........

V-3

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5.5 Alat Pemotong ..........................................................

V-5

5.5.1 Keuntungan Menggunakan Mata Bor ................

V-5

5.5.2 Sudut-sudut Mata Bor........................................

V-5

5.5.3 Tipe Mata Bor ..................................................

V-6

5.6

Kecepatan Potong .....................................................

V-6

5.7

Proses Pengeboran ....................................................

V-7

5.8

Perkakas Pengebor ....................................................

V-8

5.9

Alat-alat Keselamatan dalam Pengoperasian Mesin

Milling dan Drillling .................................................

BAB

VI

V-9

RAGAM MESIN
6.1

Mesin Potong Besi dan Kayu ....................................

VI-1

6.2

Prinsip Kerja Mesin Potong atau Kayu ......................

VI-1

6.2.1 Mesin Potong Besi ...........................................

VI-1

6.2.2 Mesin Potong Kayu .........................................

VI-2

Mesin Jig Saw ...........................................................

VI-3

6.3.1 Kelebihan dan Kekurangan Mesin Jig saw........

VI-4

6.4 Mesin Gerinda ............................................................

VI-5

6.4.1 Bagian-bagian Mesin Gerinda ..........................

VI-6

6.2.2 Macam-macam Batu Gerinda ..........................

VI-6

6.5

Mesin Serut ..............................................................

VI-7

6.6

Mesin Bor Tangan .....................................................

VI-8

6.6.1 Pengoperasian Mesin Bor Tangan ....................

VI-9

6.7 Mesin Kompresor ......................................................

VI-9

6.3

6.8 Mesin Las ................................................................. VI-12

6.8.1 Prinsip-prinsip Las Listrik ............................... VI-11
6.8.2 Las Listrik dengan Elektroda karbon ................ VI-12
6.8.3 Las Listrik MIG ............................................... VI-13
BAB

VII

PROSES KERJA
7.1

Produk Asbak ............................................................

VII-1

7.2

Alat-alat yang Digunakan ..........................................

VII-1

7.3

Bahan yang Digunakan ..............................................

VII-2

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BAB

7.4

Proses Pembuatan Asbak............................................

VII-2

7.5

Proses Penyelesain (finishing) ....................................

VII-3

VIII KESIMPULAN DAN SARAN

8.3

Kesimpulan ............................................................... VIII-1

8.8.1 Tujuan Umum ................................................. VIII-1
8.8.2 Tujuan Khusus ................................................ VIII-1

8.2

Saran ......................................................................... VIII-2

DAFTAR PUSTAKA
LAMPIRAN

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DAFTAR TABEL

Halaman
Tabel

2.1 Besar Sudut X ........................................................................

II-5

Tabel

3.1 Set Cutter Frais Gigi ..............................................................

III-9

Tabel

4.1 Daftar Cutting Speed (Cs) Untuk Pahat HSS .......................... IV-10

Tabel

5.1 Perbedaan Drilling dan Borring .............................................

V-4

DAFTAR GAMBAR

Halaman
Gambar 2.1

Mesin Bubut ........................................................................

II-1

Gambar 2.2

Hasil-hasil dari Pembuatan...................................................

II-3

Gambar 2.3

Pepmbubutan tirus dengan menggunakan perlengkapan ......

II-4

Gambar 2.4

Pembubutan Tirus Dengan Memutar Eretan Atas ................

II-5

Gambar 2.5

Urutan Pembubutan Ulir .....................................................

II-6

Gambar 2.6

Macam-macam Bentuk Pahat Bubut ....................................

II-8

Gambar 2.7

Bentuk Pengasahan Pahat Bubut ..........................................

II-8

Gambar 3.1

Bentuk-bentuk Hasil Frais ...................................................

III-1

Gambar 3.2

Mesin Frais .........................................................................

III-2

Gambar 3.3

Macam-macam Pisau Frais .................................................

III-4

Gambar 3.4

Bagian dari Kepala Pembagi ...............................................

III-6

Gambar 3.5

Cara Memasang Benda Kerja pada Kepala Frais .................

III-7

Gambar 3.6

Pemasangan Benda Kerja pada Cekam Universal ................

III-7

Gambar 3.7

Roda Gigi ...........................................................................

III-8

Gambar 3.8

Transmisi Roda Gigi Casing dalam Kepala Pembagi ........... III-10

Gambar 4.1

Mesin Sekrap ......................................................................

IV-1

Gambar 4.2

Mesin Sekrap dan Bagian-bagiannya ...................................

IV-2

Gambar 4.3

Mesin Sekrap Datar atau Horizontal ....................................

IV-3

Gambar 4.4

Mesin Sekrap Vertikal ........................................................

IV-4

Gambar 4.5

Mesin Sekrap Eretan (Planner) ...........................................

IV-5

Gambar 4.6

Mekanisme Mesin Sekrap ...................................................

IV-5

Gambar 4.7

Menghitung Langkah ..........................................................

IV-7

Gambar 4.8

Kecepatan Langkah .............................................................

IV-8

Gambar 4.9

Sudut-sudut pada Pahat ...................................................... IV-11

Gambar 4.10 Pahat Sekrap ....................................................................... IV-12

Gambar 4.11 Pahat Universal .................................................................. IV-12
Gambar 5.1

Mesin Milling dan Drilling .................................................

V-2

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Gambar 5.2

Jenis-jenis pahat Pengebor .................................................

V-9

Gambar 6.1

Mesin Potong Besi .............................................................

VI-1

Gambar 6.2

Mesin Potong Kayu.............................................................

VI-2

Gambar 6.3

Mesin Jig Saw.....................................................................

VI-3

Gambar 6.4

Mesin Gerinda ...................................................................

VI-5

Gambar 6.5

Mesin Serut ........................................................................

VI-7

Gambar 6.6

Mesin Bor Tangan .............................................................

VI-8

Gambar 6.7

Mesin Kompresor .............................................................. VI-10

Gambar 6.8

Mesin Las Listrik ............................................................... VI-11

Gambar 6.9

Las Listrik dengan Elektroda Karbon ................................. VI-12

Gambar 6.10 Proses Las Listrik TIG ....................................................... VI-13

Gambar 6.11 Proses Las Listrik MIG ...................................................... VI-13
Gambar 7.1

Gambar Produk Asbak 2 Dimensi .....................................

VII-4

Gambar 7.2

Gambar Produk Asbak 3 Dimensi .....................................

VII-8

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DAFTAR RUMUS

Halaman
Rumus

2.1 Membuat Tirus Luar Dalam .................................................

II-4

Rumus

2.2 Kecepatan potong ................................................................

II-9

Rumus

2.3 Menggunakan Tabel Kecepatan potong 1 ............................

II-10

Rumus

2.4 Menggunakan Tabel Kecepatan potong 2 ............................

II-10

Rumus

3.1 Membuat Segi Banyak Beraturan ........................................

III-6

Rumus

5.1 Cutting Speed ......................................................................

V-7

Rumus

6.1 Satuan Panas Joule atau Kalori ............................................ VI-12

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DAFTAR LAMPIRAN

Foto Copy KRS, KTM dan Kartu Praktikum ATA 2010/2011 ...................

L-1

Laporan Pendahuluan ................................................................................

L-2

Test Pendahuluan .......................................................................................

L-3

Laporan Akhit Praktikum ...........................................................................

L-4

Foto Produk Akhir .....................................................................................

L-5

Foto Mesin-mesin yang Digunakan dalam Praktikum.................................

L-6

Lembar Asistensi .......................................................................................

L-7

Biodata Praktikum .....................................................................................

L-8