Nama : Handy Wicaksono S1 & S2 di Teknik Elektro, ITS Dosen Teknik Elektro, UK Petra Trainer Industrial Automation TC,

UK Petra Meminati otomasi industri (PLC, SCADA) dan robot cerdas

Just an introduction

Overview
SCADA, What and Why? 2. SCADA Architecture 3. SCADA Application 4. SCADA Trend Suggestion : what can we do at campus?
1.

What is SCADA? (1)

Monitoring Akuisisi data

Kontrol sekunder

Database

Report

Grafik, trend

What is SCADA? (2)

Teknologi yang memampukan pengguna untuk mengumpulkan data dari satu atau lebih fasilitas jarak jauh dan/atau mengirim instruksi kontrol terbatas ke fasilitas fasilitas tersebut

Sumber : National Institute of Standards and Technology, USA

5

What is SCADA? (3)

Sumber : http://www.millennas.force9.co.uk/

Why SCADA is important? (1)

PLC

Input Devices

Output Devices

Plant

Why PLC is not enough?

Operator tidak dapat melihat proses PLC tidak hanya hasilkan produk, namun data

Why SCADA is important? (2)

Aliran data perusahaan
Directors

PLC

Manual Record Plant

Entering The data

Why SCADA is important? (3)

Aliran data perusahaan
Directors

PLC

Why data is important?

Data yang direkam dan dianalisa Plant memberi nilai tambah bagi perusahaan Database report optimasi produksi

History : Primitive SCADA

Apakah ada SCADA?

10

History : Modern Modern SCADA (1)

Sumber : Control Magazine, May 2012

11

History : Modern SCADA (2)

Sumber : http://www.controlmicrosystems.com/
12

SCADA Basic Components (1)

Komunikasi SCADA Software SCADA Software

Komunikasi

Komunikasi
Field Devices Field Devices
13

SCADA Basic Components (2)

Field Devices (Sensor dan aktuator) 2. PLC atau RTU (controller) 3. Sistem Komunikasi 4. Komputer (Master Terminal Unit)
1.

14

Programmable Logic Controller

Komputer industri khusus untuk mengawasi dan mengendalikan proses industri. menggunakan bahasa pemrograman khusus untuk kontrol industri (ladder diagram) Didesain untuk tahan terhadap lingkungan industri yang banyak gangguan
noise, vibration, shock, temperature, humidity

15

Remote Terminal Unit

Alat pengendali dan pengumpul data di industri Beroperasi pada lokasi yang jauh, dimana data dikirim pada sistem utama melalui telemetry (radio, dial-up telephone, atau leased lines)

16

Sistem Komunikasi (1)

Sangat bervariasi! Contoh Komunikasi PC- PLC

Sumber : http://www.controlmicrosystems.com/
17

Sistem Komunikasi (2)

Dari PLC ke field device 2. Dari PLC ke PLC 3. Dari PLC ke PC 4. Dari PC ke PC lainnya (jaringan)
1.

18

Sistem Komunikasi (3)

Hirarki Industrial Networks
Pengumpulan dan pemeliharaan data plant keseluruhan pengendalian I/O real time, messaging - interlocking antar pengendali mengintegrasikan peralatan di lapangan dengan perusahaan

Information Network

Control Network Device Network

Sistem Komunikasi (4)

Hirarki Industrial Networks

Komputer sebagai MTU

Master Terminal Unit :
Komputer dengan SCADA software Merupakan otak dari sistem SCADA

Demo flash!

21

SCADA Software in the market

Wonderware Intellution (GE) Citect (Schneider) Factory Talk, RS View (Rockwell Automation) WinCC (Siemens) Iconics Dll

Studi kasus : Wonderware (1)

QI Analyst ActiveFactory DT Analyst

InSQL / Historian SuiteVoyager

AppServer

InTouch

Plant Data Sources

Studi kasus : Wonderware (2)

SCADA software function : Interfacing with field device Control and monitoring Alarm, trend Database, report Statistical analysis : Key Performance Index, Statistical Process Chart, Quality, Downtime Web visualization, etc

Studi kasus : Wonderware (3)

Wonderware System Platform

SCADA Application
Chemicals manufacturing Electric power generation Food & beverage manufacturing Metals, minerals, & mining Oil and gas extraction Petroleum refining Pharmaceutical & life science Plastic & rubber manufacturing Pulp & paper manufacturing Water & wastewater processing

Aplikasi flow monitoring pada perusahaan gas (1)

Sumber : PT. Sukses Bersama Nusantara

Aplikasi power metering pada perusahaan gas (2)

Sumber : PT. Sukses Bersama Nusantara

Aplikasi pada pabrik pakan ternak

Aplkasi Pembuatan Susu

Berdasar recipe

Sumber : PT. Sukses Bersama Nusantara

Aplikasi pada perusahaan pembangkit flow metering

Sumber : PT. Sukses Bersama Nusantara

Aplikasi pada perusahaan pembangkit Trend of lead & raw metering

Sumber : PT. Sukses Bersama Nusantara

Aplikasi pada perusahaan minyak PLC diagnostic

Sumber : PT. Sukses Bersama Nusantara

SCADA Trend
Electrical and informatics integration Ethernet as industrial network Open standard communication (OPC) Security issue Mobile device application for SCADA Integration with business software (SAP, MES, OEE Report, etc.) Etc.

Ethernet as Industrial Network (1)

InTouch

Must have a Special Card

Modbus + DH + Profibus

PLC

PLC

PLC

PLC

PLC

Sumber : Wonderware Seminar Material

35

Ethernet as Industrial Network (2)

TCP/IP InTouch InTouch InTouch InTouch

Must have a Special Card

Modbus + DH + Profibus

PLC

PLC

PLC

PLC

PLC

Sumber : Wonderware Seminar Material

36

Ethernet as Industrial Network (3)

Use Ethernet Card InTouch InTouch InTouch InTouch

TCP/IP

PLC With Ethernet module

PLC With Ethernet module

PLC With Ethernet module

PLC With Ethernet module

PLC With Ethernet module

37

Sumber : Wonderware Seminar Material

OPC Definition (1)

OLE for Process Control (OPC) A software interface technology used to facilitate the transfer of data between industrial control systems, Human Machine Interfaces (HMI), supervisory systems and enterprise systems such as historical databases

Sumber : OPC Foundation

OPC Definition (2)

Contoh implementasi OPC

OPC Server

Sumber : Kepware

Primary Value of OPC (1)

OPC provides a common interface for communicating with diverse industrial control products, regardless of the software or hardware used in the process OPC is open connectivity through the creation and maintenance of open standards specifications
Sumber : OPC Foundation

Primary Value of OPC (2)

OPC Architecture
OPC is based on a client-server architecture

Sumber : OPC Foundation

OPC Application in the market

KepServerEx from Kepware

OPC Data Hub from Cogent

OPC Systems.NET from Open Automation

Future of OPC

Studi Kasus OPC sederhana pada perusahaan gas (1)

Menyimpan data dari flow computer unit di berbagai area ke database OPC team Membuat aplikasi web secara real time yang menampilkan data tersebut IT team

Studi Kasus OPC sederhana pada perusahaan gas (2)

Konfigurasi KepServerEx (OPC server) yang membaca data alat Konfigurasi DataLogger (add-ons KepServerEx)

Studi Kasus OPC sederhana pada perusahaan gas (3)

Konfigurasi DataLogger (add-ons KepServerEx)
Ambil tag name dari OPC Server Atur koneksi ke database (DSN) Menyimpan ke tabel baru/existing Konfigurasi durasi penyimpanan ke database

Konfigurasi (sederhana) SQL Server 2008

Desain tabel, tipe data Remote connection for SQL (test :VM Ware)

Security Issue (1)

Lobang keamanan pada SCADA

Sumber : Control Magazine, May 2012

Security Issue (2)

Serangan Worm Stuxnet ke komputer dengan SCADA software & PLC (Siemens)

Sumber : www.threatinfo.trendmicro.com

SCADA Mobile Device Application

SCADA application on tablet and Smartphone

Sumber : SCADAVisor, mySCADA

Suggestion : What can we do now (at campus)?

Learning Information Technology aspect
Network, database, OOP, dll

Self experiment on SCADA system with freeware (if existed) Part time job at automation system integrator Following student competition (lomba PLC, HMI, Gemastik)

Suggestion : What can we do now (at campus)?

Self experiment example
Wonderware InTouch / VB.Net OPC Client (OPC Link) OPC Server (KepServerEx 5)

PLC Omron

PLC Siemens

Please visit : http://learnautomation.wordpress.com

Thanks to : Tonny Leonard (PT. Sukses Bersama Nusantara)