L

P. O . B o x 88 17, B Ui lding # D Y34 Tel : +971 4 3243888

In si d e D ubai Ship Docking Yard F a x : +971 4 324 3682
A I J ad a f , D ubai
E m a il : te sti n g @ lo nesta r- la b. c o m
U n ited Arab Emira t e s
Website: w w w . l o nestar- Ia b .co m
PROCEDURE QUALIFICATION RECORD (PQR)
PQR # ; SLM/PQR/OO5/09 I
DAlE ; 24-DECEMBER-2009 ; SHEET 1 0F 2
wPs # I SLMIWPS/OO5/09 I
REV# ; 0 I CODE (S) i AWS 0 1.1
WELDER(s) NAME , MR. BISWANATH SARKAR I WELDERSIDENTIFICAn ON(S) W21
WELDING PROCESS FCAW I TYPE/MODE
l
SEMI AUTOMATIC
JOINT DES IGN
TEST COUPON -I THK 20mm
6 o ~ s ,
JOll\'T DES IGN Single 'V ' G ro ove
-.~ / /
GROOVEANGLE 60 ( 5')
ROOT Giu' 2. 5mm
ROOT FACE 2mm
RETAINE RS NIA
\ _4
0 mm }'I
t
~ ~
RANGE QUALIFIED 5 m m to u nlimited
2.5 mm
BAS METAL PRE HEAT
MATERIAL SPECIFICATION EN 10025, S275JR METHOD 1 NIA
P NUMBER 1 TEMPERATURE i 50C If ambient less than 10 C
TEST COUPONTHICKNESS 20mm INTERPASS , 250 C
TEST COUPONDIAMETER NA MEASUREMENT Temole SLick
FILLER METALS PWHT
SPECIFICATION i SFAA5.20 HEATINGMETHOD N/A
CLASS ; E7 1T HEATINGRATE, MAXIMUM, 0 0 N/A
FILLER METAL NUMBER ! F6 SOAK TEMPERATURE. c I N/A
ANALYSIS NUMBER (A) i 1 HOLDING TIME N/A
FILLERMETAL SIZE (DIA) ; 1.2mm COOLINGRATE MAXIMUM, 'c NI A
POS ITIO NS SH IELDI NG GAS
GROOVEPOSITION ; 3G GA S I - ! CO2
PROGRESSION ; Up Hill TYPE I - I Active
!
TECHNIQUE MIXTURE
I
-
I
99.9%
TRAVEL SPEED I RANGE 1.12mm to 1.24mm min/ sec FLOWRATE
:
I - !
15/ 20 CF H
STRINGI WEAVE Bot h N/ A N/A
PURGINGDURATION
I I
SINGLEI MULTIPASS Mu lti Pa ss ELECTRI CAL
SINGLEI MULTIELECTRODE Single POLARITY DCEP
MAX WELDTHICK(ANY PASS) 5mm CURRENT
!
DC
INTERPASSCLEANING Gflndi ng & Wi re Brushi ng CURRENTRANGE
i
150- 250 AMP
I
PEENING N/A VOLTAGE RANGE
!
20 -30 VOLT
I
TUNGSTEN ELECTRODE SIZE N/A OTHER
!
N/A
I
GENERAL
ENVIRONMENTAL CONDITIONS AMBIENTDAY liGHT 35 c
MILL CERTIFICATE I Att ached NDT REPORT RT ! LTS R IOPORT# 2077 8
MECHANICAL TEST REPORTS t.onest ar Report # 40 115 PWHTREPORT NIA
I
HARONESS S URVEY I N/A RECORD PARAMSCHART : N/A
NDT- RP T- 1613-P OR- Stars Line Met all ic Pag e 1 of 2
Otner L.Occ l i v;}S Abu DllCibl Ajma n C.. ' :,", Oat a
P.O. Box 8817 , Building # DY34 Tel : +971 4 324 3888
Insi de Dub ai Ship Dockin g Yard Fax: +971 .<I, 324 3682
AI .Jadaf, Dubai
Email : testing@lonest ar-lab.com
United Arab Emirates
Website: www.lonesta r-Iab.com
PROCEDURE QUALIFICATION RECORD
PQR# SLM/PQR/OOS/O9 DATE 24-December-2009 SHEET 2 0F2
: I ! I :
ME CHANI CAL TEST RESULTS
TENSIL E TEST S (LONESTAR SAM PLE# 400/4849 1 )
SIZE AREA TENSILESTRENGTH TENSILE
SAMPLE ID FRACTURELOCATION
(mm) ISa, mrn) Dsi (MPa) LOAD(lbs)
TT 1 20 .08 x 19.01 381.72 437 166,978 PARENT METAL
TT 2 20.05 x 19.35 387.97 434 168,346 PARENT METAL
BEND TESTS
SAMPLE 10 TYPE DlAMETERMM ANGL E RESULT
SB 1 S IDEBEND 381 180 PASSED
SB2 S IDEBEND 381 180 PASSED
SB 3 S IDEBEND 381 180 PASSED
SB 4 S IDE BEND 381 180 PASSED
CHARPYI MPACT
N/A
IV1}I, CRO EXAMINATI ON/HA RDNESS VA LUES
N/A
NOTE S:
WE CERTIFY THAT THE STATEMENTS OF THS RECORD ARE CORRECT AND THAT THE TEST WELDS
WERE PREP ARED, WE LDE D AND TESTED IN ACCORDANCE W ITH THE REQUIREMENTS OF THE CODE
STATE D A BOVE.
Line Met alli c Page 2 of 2
UK/IS, C'..o1T1T71 rz;i
o l
v Legal terms and condiuons on the reverse of this sheet