DIMENSIONAMIENTO DE MANIFOLD DE CALDERAS Y LINEAS DE VAPOR

CARACTERISTICA DE LAS CALDERAS

Asumiendo:
Factor de Evapor.
Cap. Planta
BHP/ Ton MP
BHP requerido
Presion :
8.0 bar

14.5 kgvap/BHP.hr
166.0 Ton MP/hr
40
6,640
116 Psi

N
01
02
03
04
05
06

3
0.218 m /kg
3
4.588 kg/m

Volumen Especifico :
Densidad :

Velocidad vapor:

25 m/s

Marca

Tipo

Power Master Pirotubular

Cleaver Brooks Acuotubular
Apin
Acuotubular
Power Master Pirotubular
Apin
Acuotubular
Power Master Pirotubular

Capacidad
BHP
700
2,180
1,200
700
1,200
600
6,580

Cap. Evap
Kg/hr
10,150
31,610
17,400
10,150
17,400
8,700
95,410

Metodo Grafico :
Datos:

Flujo de vapor :
Velocidad Req :
Presion :

Suponiendo

De la Figura 10.2.10 - Steam pipeline sizing chart velocidad

Se tiene:

95,410 kg/hr

25 m/s
8 bar

Diametro :

508 mm

20

pulg

1. - Velocidad max de 30 m/s

2. - Diametro de Tuberia 14"

Descripcion
Tramo
A-B
Manifold

Long recto
18.0

Cant Codos
0

* Presion considerado en los tramos finales

Long. Equivalente
18
18.9 **

Presion *
115.95

CaidaPresion
0.08
0.01
0.09
0.01

** Se considera 5% por accesorios instalados

N
01
02
03
04
05
06

Marca

Tipo

Power Master Pirotubular

Cleaver Brooks Acuotubular
Apin
Acuotubular
Power Master Pirotubular
Apin
Acuotubular
Power Master Pirotubular

Capacidad
BHP
700
2,180
1,200
700
1,200
600
6,580

Cap. Evap
Kg/hr
10,150
31,610
17,400
10,150
17,400
8,700
95,410

Diametro
0.614
1.914
1.053
0.614
1.053
0.527

0.025
0.077
0.042
0.025
0.042
0.021

177 mm
312 mm
232 mm
177 mm
232 mm
164 mm

7
12
9
7
9
6

pulg
pulg
pulg
pulg
pulg
pulg

Tabla 1 Constantes termodinamicas del vapor de agua Humedo

P bar

T C

f(dm /kg)

g(dm3/kg)

Hf (kJ/kg)

Hg (kJ/kg)

0.0061
0.0070
0.0081
0.0094
0.0100
0.0107
0.0123
0.0140
0.0160
0.0182
0.0206
0.0234
0.0250
0.0264
0.0298
0.0336
0.0378
0.0424
0.0475
0.0500
0.0532
0.0594
0.0662
0.0737
0.0750
0.0819
0.0910
0.1000
0.1008
0.1116
0.1233
0.1361
0.1500
0.1651
0.1815
0.1992
0.2000
0.2184
0.2391
0.2500
0.2615
0.2856
0.3000
0.3116
0.3396
0.3500
0.3696
0.4000
0.4019

1.0
2.0
4.0
6.0
7.0
8.0
10.0
12.0
14.0
16.0
18.0
20.0
21.0
22.0
24.0
26.0
28.0
30.0
32.0
33.0
34.0
36.0
38.0
40.0
40.3
42.0
44.0
45.8
46.0
48.0
50.0
52.0
54.0
56.0
58.0
60.0
60.1
62.0
64.0
65.0
66.0
68.0
69.1
70.0
72.0
72.7
74.0
75.9
76.0

10.002
10.001
10.001
10.001
10.001
10.002
10.003
10.006
10.008
10.011
10.014
10.018
10.021
10.023
10.028
10.033
10.038
10.044
10.050
10.053
10.057
10.064
10.071
10.079
10.080
10.087
10.095
10.103
10.103
10.112
10.121
10.130
10.140
10.150
10.160
10.170
10.171
10.182
10.193
10.199
10.205
10.216
10.223
10.228
10.240
10.244
10.252
10.264
10.264

206146.0
179907.0
157258.0
137768.0
129205.0
120956.0
106422.0
93829.0
82894.0
73380.0
65084.0
57836.0
54260.0
51491.0
45925.0
41034.0
36727.0
32929.0
29573.0
28196.0
26601.0
23967.0
21628.0
19546.0
19239.0
17691.0
16035.0
14673.0
14556.0
13232.0
12045.0
10979.0
10021.0
9157.8
8379.9
7677.6
7648.4
7042.8
6468.2
6203.2
5947.3
5474.7
5228.1
5045.3
4654.7
4524.6
4299.1
3992.4
3974.8

0.00
8.40
16.80
25.20
29.30
33.60
42.00
50.40
58.80
67.10
75.50
53.40
88.40
92.20
100.60
109.00
117.30
125.70
134.00
137.80
142.40
150.70
159.10
167.40
168.80
175.80
184.20
191.80
192.50
200.90
209.30
217.60
226.00
234.30
242.70
251.10
251.50
259.50
267.80
272.00
276.20
284.60
289.30
293.00
301.40
304.30
309.70
317.60
318.10

2500.80
2496.00
2508.10
2511.80
2513.60
2515.50
2519.20
2522.90
2526.50
2530.30
2533.90
2537.60
2539.50
2541.20
2544.80
2548.50
2552.10
2555.70
2559.30
2560.90
2562.90
2566.50
2570.10
2573.70
2574.20
2577.20
2580.80
2584.10
2584.30
2587.90
2591.40
2595.00
2598.50
2602.00
2605.50
2609.00
2609.10
2612.50
2615.90
2617.60
2619.40
2622.80
2624.80
2626.30
2629.70
2630.90
2633.10
2636.30
2636.50

0.4365
0.4736
0.5000
0.5133
0.5573
0.6000
0.6011
0.6495
0.7000
0.7011
0.7561
0.8000
0.8146
0.8769
0.9000
0.9430
1.0000
1.0132
1.2000
1.2080
1.4000
1.4326
1.6000
1.6905
1.8000
1.9853
2.0000
2.2000
2.3209
2.4000
2.6000
2.7012
2.8000
3.0000
3.1305
3.5000
3.6136
4.0000
4.1549
4.5000
4.7597
5.0000
5.4331
5.5000
6.0000
6.1805
6.5000
7.0000
7.0076
7.5000
7.9203
8.0000

78.0
80.0
81.4
82.0
84.0
86.0
86.0
88.0
90.0
90.0
92.0
93.5
94.0
96.0
96.7
98.0
99.6
100.0
104.8
105.0
109.3
110.0
113.3
115.0
116.9
120.0
120.2
123.3
125.0
126.1
128.7
130.0
131.2
133.5
135.0
138.9
140.0
143.6
145.0
147.9
150.0
151.9
155.0
155.5
158.8
160.0
162.0
165.0
165.0
167.8
170.0
170.4

10.277
10.290
10.299
10.303
10.317
10.331
10.331
10.345
10.359
10.359
10.374
10.385
10.388
10.404
10.409
10.419
10.432
10.435
10.472
10.474
10.509
10.515
10.543
10.558
10.575
10.603
10.605
10.633
10.649
10.659
10.685
10.697
10.709
10.732
10.747
10.786
10.798
10.836
10.851
10.883
10.906
10.926
10.962
10.967
11.007
11.021
11.045
11.080
11.081
11.115
11.144
11.149

3678.8
3408.3
3239.4
3160.9
2934.3
2731.2
2726.6
2536.0
2364.3
2360.9
2199.9
2086.8
2051.8
1915.2
1869.1
1789.3
1693.7
1673.0
1428.2
1419.4
1236.5
1210.1
1091.3
1036.5
977.4
891.7
885.6
810.0
770.4
746.6
692.7
668.3
646.2
605.7
582.0
524.1
508.7
462.4
446.1
413.9
392.6
374.8
346.7
342.6
315.6
306.9
292.6
272.8
272.5
255.5
242.6
240.3

326.50
334.90
340.60
343.30
351.70
359.90
360.10
368.50
376.80
376.90
385.40
391.70
393.80
402.20
405.20
410.60
417.50
419.10
439.40
440.20
458.40
461.30
475.40
482.50
490.70
503.70
504.70
517.60
525.00
529.60
540.90
546.30
551.50
561.40
567.70
584.30
589.10
604.70
610.60
623.20
632.20
640.10
653.80
655.80
670.40
675.50
684.10
697.10
697.30
709.30
719.10
720.90

2639.80
2643.20
2645.40
2646.50
2649.90
2653.10
2653.20
2656.50
2659.70
2659.70
2663.00
2665.40
2666.20
2669.40
2670.60
2672.60
2675.20
2675.80
2683.30
2683.60
2690.30
2691.30
2696.40
2698.90
2701.80
2706.30
2706.60
2711.00
2713.50
2715.00
2718.70
2720.50
2722.20
2725.40
2727.30
2732.50
2733.90
2738.60
2740.40
2744.00
2746.50
2748.70
2752.50
2753.00
2756.80
2758.10
2760.30
2763.50
2763.50
2766.40
2768.70
2769.10

8.5000
8.9247
9.0000
9.5000
10.0271
10.5000
11.0000
11.5000
12.0000

172.9
175.0
175.4
177.7
180.0
182.0
184.1
186.0
188.0

11.181
11.208
11.213
11.243
11.275
11.302
11.331
11.359
11.386

226.9
216.6
214.9
204.1
193.9
185.5
177.4
170.1
163.3

732.00
741.10
742.60
752.80
763.10
772.00
781.10
789.90
798.40

2771.50
2773.50
2773.80
2776.00
2778.00
2779.80
2781.50
2783.10
2784.60

P bar

T C

f(dm3/kg)

g(dm3/kg)

Hf (kJ/kg)

Hg (kJ/kg)

1dm3

0.00100 m3

1 Kcal

4.1868 KJ

Calculo de Entalpia del agua

Bar

P1
Px
P2

6.00
8.91
9.00

Hf

f m3/kg

Hfg

160.1222891
176.8417067
177.3669628

498.3280787
485.5453661
485.1437852

0.0110070
0.0112067
0.0112130

del vapor de agua Humedo

Hfg (kJ/kg)

Sf (KJ/kg.K)

Sg (KJ/kg.K)

Sfg (KJ/kg.K)

P bar

T C

2500.80
2487.60
2491.30
2486.60
2484.30
2481.90
2477.20
2472.50
2467.70
2463.20
2458.40
2484.20
2451.10
2449.00
2444.20
2439.50
2434.80
2430.00
2425.30
2423.10
2420.50
2415.80
2411.00
2406.30
2405.40
2401.40
2396.60
2392.30
2391.80
2387.00
2382.10
2377.40
2372.50
2367.70
2362.80
2357.90
2357.60
2353.00
2348.10
2345.60
2343.20
2338.20
2335.50
2333.30
2328.30
2326.60
2323.40
2318.70
2318.40

0.0000
0.0310
0.0610
0.0910
0.1060
0.1210
0.1510
0.1800
0.2100
0.2390
0.2680
0.2960
0.3120
0.3250
0.3530
0.3810
0.4090
0.4360
0.4640
0.4760
0.4910
0.5180
0.5450
0.5720
0.5760
0.5990
0.6250
0.6490
0.6510
0.6780
0.7040
0.7290
0.7550
0.7800
0.8060
0.8310
0.8320
0.8560
0.8810
0.8930
0.9060
0.9300
0.9440
0.9550
0.9790
0.9880
1.0030
1.0260
1.0270

9.1550
9.1020
9.0500
8.9990
8.9740
8.9490
8.9000
8.8510
8.8040
8.7570
8.7110
8.6660
8.6420
8.6220
8.5790
8.5360
8.4940
8.4520
8.4120
8.3940
8.3720
8.3330
8.2940
8.2560
8.2500
8.2190
8.1820
8.1490
8.1460
8.1100
8.0750
8.0410
8.0070
7.9740
7.9410
7.9090
7.9070
7.8770
7.8450
7.8300
7.8150
7.7840
7.7670
7.7540
7.7250
7.7150
7.6960
7.6690
7.6670

9.1550
9.0710
8.9890
8.9080
8.8680
8.8280
8.7490
8.6710
8.5940
8.5180
8.4430
8.3700
8.3300
8.2970
8.2260
8.1550
8.0850
8.0160
7.9480
7.9180
7.8810
7.8150
7.7490
7.6840
7.6740
7.6200
7.5570
7.5000
7.4950
7.4320
7.3710
7.3120
7.2520
7.1940
7.1350
7.0780
7.0750
7.0210
6.9640
6.9370
6.9090
6.8540
6.8230
6.7990
6.7460
6.7270
6.6930
6.6430
6.6400

0.0061
0.0070
0.0081
0.0094
0.0100
0.0107
0.0123
0.0140
0.0160
0.0182
0.0206
0.0234
0.0250
0.0264
0.0298
0.0336
0.0378
0.0424
0.0475
0.0500
0.0532
0.0594
0.0662
0.0737
0.0750
0.0819
0.0910
0.1000
0.1008
0.1116
0.1233
0.1361
0.1500
0.1651
0.1815
0.1992
0.2000
0.2184
0.2391
0.2500
0.2615
0.2856
0.3000
0.3116
0.3396
0.3500
0.3696
0.4000
0.4019

1.0
2.0
4.0
6.0
7.0
8.0
10.0
12.0
14.0
16.0
18.0
20.0
21.0
22.0
24.0
26.0
28.0
30.0
32.0
33.0
34.0
36.0
38.0
40.0
40.3
42.0
44.0
45.8
46.0
48.0
50.0
52.0
54.0
56.0
58.0
60.0
60.1
62.0
64.0
65.0
66.0
68.0
69.1
70.0
72.0
72.7
74.0
75.9
76.0

2313.30
2308.30
2304.80
2303.20
2298.20
2293.20
2293.10
2288.00
2282.90
2282.80
2277.60
2273.70
2272.40
2267.20
2265.40
2262.00
2257.70
2256.70
2243.90
2243.40
2231.90
2230.00
2221.00
2216.40
2211.10
2202.60
2201.90
2193.40
2188.50
2185.40
2177.80
2174.20
2170.70
2164.00
2159.60
2148.20
2144.80
2133.90
2129.80
2120.80
2114.30
2108.60
2098.70
2097.20
2086.40
2082.60
2076.20
2066.40
2066.20
2057.10
2049.60
2048.20

1.0510
1.0750
1.0910
1.0990
1.1230
1.1450
1.1460
1.1690
1.1920
1.1920
1.2160
1.2330
1.2390
1.2620
1.2700
1.2840
1.3030
1.3080
1.3610
1.3630
1.4110
1.4190
1.4550
1.4730
1.4940
1.5280
1.5300
1.5630
1.5810
1.5930
1.6210
1.6340
1.6470
1.6720
1.6870
1.7270
1.7390
1.7760
1.7910
1.8200
1.8420
1.8600
1.8920
1.8970
1.9310
1.9420
1.9620
1.9920
1.9930
2.0200
2.0420
2.0460

7.6390
7.6110
7.5930
7.5840
7.5570
7.5310
7.5310
7.5040
7.4780
7.4780
7.4530
7.4340
7.4280
7.4030
7.3940
7.3790
7.3590
7.3550
7.2980
7.2960
7.2460
7.2390
7.2020
7.1830
7.1630
7.1300
7.1270
7.0960
7.0780
7.0670
7.0400
7.0270
7.0150
6.9920
6.9780
6.9410
6.9300
6.8970
6.8840
6.8570
6.8380
6.8220
6.7940
6.7900
6.7610
6.7510
6.7340
6.7090
6.7080
6.6850
6.6670
6.6630

6.5880
6.5360
6.5020
6.4850
6.4340
6.3860
6.3850
6.3350
6.2860
6.2860
6.2370
6.2010
6.1890
6.1410
6.1240
6.0950
6.0560
6.0470
5.9370
5.9330
5.8350
5.8200
5.7470
5.7100
5.6690
5.6020
5.5970
5.5330
5.4970
5.4740
5.4190
5.3930
5.3680
5.3200
5.2910
5.2140
5.1910
5.1210
5.0930
5.0370
4.9960
4.9620
4.9020
4.8930
4.8300
4.8090
4.7720
4.7170
4.7150
4.6650
4.6250
4.6170

0.4365
0.4736
0.5000
0.5133
0.5573
0.6000
0.6011
0.6495
0.7000
0.7011
0.7561
0.8000
0.8146
0.8769
0.9000
0.9430
1.0000
1.0132
1.2000
1.2080
1.4000
1.4326
1.6000
1.6905
1.8000
1.9853
2.0000
2.2000
2.3209
2.4000
2.6000
2.7012
2.8000
3.0000
3.1305
3.5000
3.6136
4.0000
4.1549
4.5000
4.7597
5.0000
5.4331
5.5000
6.0000
6.1805
6.5000
7.0000
7.0076
7.5000
7.9203
8.0000

78.0
80.0
81.4
82.0
84.0
86.0
86.0
88.0
90.0
90.0
92.0
93.5
94.0
96.0
96.7
98.0
99.6
100.0
104.8
105.0
109.3
110.0
113.3
115.0
116.9
120.0
120.2
123.3
125.0
126.1
128.7
130.0
131.2
133.5
135.0
138.9
140.0
143.6
145.0
147.9
150.0
151.9
155.0
155.5
158.8
160.0
162.0
165.0
165.0
167.8
170.0
170.4

2039.50
2032.40
2031.20
2023.20
2014.90
2007.80
2000.40
1993.20
1986.20

2.0700
2.0910
2.0940
2.1170
2.1390
2.1590
2.1790
2.1980
2.2160

6.6430
6.6260
6.6230
6.6040
6.5860
6.5700
6.5540
6.5380
6.5230

4.5730
4.5350
4.5290
4.4870
4.4470
4.4110
4.3750
4.3400
4.3070

8.5000
8.9247
9.0000
9.5000
10.0271
10.5000
11.0000
11.5000
12.0000

172.9
175.0
175.4
177.7
180.0
182.0
184.1
186.0
188.0

Hfg (kJ/kg)

Sf (KJ/kg.K)

Sg (KJ/kg.K)

Sfg (KJ/kg.K)

P bar

T C

g m3/kg

0.3155600
0.2179369
0.2148700