WELD INSPECTION

Q A Q A Q A Q A WHAT IS THE CORRECT TERM FOR STICK WELDING MANUAL METAL ARC MANUAL METAL, AUTOMATIC METAL AND SUBMERGED ARC ARE ALL FORMS OF WHAT FLUX SHIELD ARC TECHNIQUES GIVE THREE TYPES OF GAS SHIELD ARC TECHNIQUES MIG (METAL INERT GAS), MAG (METAL ACTIVE GAS), TIG (TUNGSTEN INERT GAS) NAME FIVE TYPES OF WELDED JOINTS USED IN OFFSHORE STRUCTURES 1. BUTT JOINT (135 TO 180) 2. T JOINT (5 TO 90) 3. LAP JOINT (0 TO 5) 4. CORNER JOINT (30 TO 135) 5. CRUCIFORM JOINT NAME TWO TYPES OF WELDS AND ITS VARIANTS BUTT AND FILLET, V, J AND U DEFINE A BUTT WELD THIS IS WHERE THE BULK OF THE WELD IS CONTAINED WITHIN THE PLATES WHAT ARE :PARENT PLATE FILLER ROD RUN OR PASS WELD ZONE HEAT AFFECTED ZONE CAP EXCESS WELD METAL TOE ROOT ROOT BEAD, OR RUN ROOT GAP ROOT FACE THROAT THICKNESS EFFECTIVE T/T WELD WIDTH LEG LENGTH RESIDUAL W/STRESS PREPARED FACE SINGLE V DOUBLE V PREPARED ANGLE WELDMENT FUSION ZONE INC ANGLE OF BUTT INC ANGLE OF FILLET ANS METALS TO BE JOINED FILLER METAL IN THE FORM OF A ROD WELD DEPOSITED AS A SINGLE PASS THE WELD AND BOTH HAZS THE PART AFFECTED BUT NOT MELTED BY THE HEAT SURFACE OF THE WELD WELD OUTSIDE OF THE PLANE OR TOES OR EXCESS JUNCTION BETWEEN WELD AND PARENT METAL WHERE BACK OF WELD INTERSECTS PARENT METAL WELD PROTRUDING BEYOND BACK WALL OF PARENT THE SEPARATION BETWEEN THE PARENT PLATES THE UN-BEVELLED PORTION OF THE PLATE TOTAL THICKNESS OF THE WELD DESIGN THROAT THICKNESS THE SHORTEST DISTANCE BETWEEN THE TOES DISTANCE FROM ROOT TO TOE STRESS LEFT IN AFTER WELDING THE BEVELLED PORTION OF THE PLATE A V BUTT WELDED FROM ONE SIDE A DOUBLE V BUTT WELDED FROM BOTH SIDES THE ANGLE OF BEVEL TO THE PERPENDICULAR THE TOTAL WELD ZONE WHERE PARENT MELTS & MIXES WITH WELD METAL THE ANGLE BETWEEN BOTH PREP FACES THE ANGLE BETWEEN PARENT PLATES 1

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WELDS

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WHICH WOULD GENERALLY BE THE STRONGEST THE BUTT WELD DEFINE A FILLET WELD THIS IS WHERE THE BULK OF THE WELD IS CONTAINED OUTSIDE THE PLATES A JOINT WHERE ONLY THE BRACE IS PREPARED IS CALLED A WHAT NODE A JOINT WHERE THE BRACE AND CHORD ARE PREPARED IS WHAT NOZZLE WHAT ARE THE SIX CATEGORIES OF DEFECT IN BS 499 CRACKS, CAVITIES, SOLID INCLUSIONS, LACK OF FUSION AND PENETRATION, IMPERFECT SHAPES, MISCELLANEOUS NAME SIX CRACKS LONGITUDINAL, TRAVERSE, EDGE, CRATER, CENTRE LINE, FUSION ZONE NAME SEVEN TYPES OF CAVITIES BLOWHOLES, POROSITY, ELONGATED, SHRINKAGE, WORMHOLE, CRATER AND CRATER PIPES NAME FOUR FORMS OF SOLID INCLUSIONS INCLUSION, OXIDE, TUNGSTEN, COPPER PUCKERING GIVE FIVE LACK OF FUSION OR PENETRATION DEFECTS FUSION, SIDEWALL, ROOT, INTER RUN, AND INCOMPLETE ROOT PENETRATION GIVE NINE EXAMPLES OF IMPERFECT SHAPE EXCESS WELD METAL, EXCESS PENETRATION, ROOT CONCAVITY, UNDERCUT, OVERLAP, BURN THROUGH, UNEQUAL LEG LENGTH, POOR RESTART, MISALIGNMENT GIVE EIGHT EXAMPLES OF MISCELLANEOUS DEFECTS STRAY FLASH (ARC STRIKE), EXCESSIVE DRESSING, GRIND MARKS, TOOL MARKS, HAMMER MARKS, TORN SURFACE, SURFACE PITTING, SPATTER WHAT ARE THE TWO TYPES OF INTERNAL DEFECT PLANAR AND VOLUMETRIC ONCE A DEFECT IS LOCATED WHAT FIVE DETAILS MUST BE REPORTED 1. TYPE 2. LOCATION 3. DIMENSIONS 4. ORIENTATION 5. BRANCHING

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WELDS