Scania Engine Data 1588878

031110 031015
Industrial & Marine Engines
Section 5
Engine data Industrial diesels

12-series with EMS Contents
Engine program.................................................................................................... 3 Standard equipment ............................................................................................. 3 Basic data ............................................................................................................. 4 Technical data and cooling equipment recommendation..................................... 6 DI12 54A, order ref. 10-70................................................................................ 6 DI12 56A, order ref. 10-71................................................................................ 8 DI12 56A, order ref. 10-72.............................................................................. 10 Basic dimensions DI12................................................................................................................. 12 Equipment list .................................................................................................... 14
Part No. 1 588 878
Scania CV AB Sweden
Industrial diesels 12-series with EMS
DHA Section 5.
Part No. 1 588 878
Scania Industrial & Marine Engines
031110
DHA Section 5.
Latest modification date: 031015
Engine program 12 series engines with EMS for all-speed applications

IFN, 2100 r/min
DI12 54A, order ref 10-70 1) DI12 56A, order ref 10-71 DI12 56A, order ref 10-72 2)
1)
kW (hp) kW (hp) kW (hp)
243 (330) 272 (370) 280 (381)
Optimized for Clarks 36000 transmission 2) Optimized for Clarks 42000 transmission All engines comply with Stage 2 EURO exhaust emission regulations. Ratings IFN: Intermittent service
Descriptions of ratings and other power information, see General
Standard equipment
Unit injectors and EMS Coordinator Main Supply Box Fuel filter cartridge Turbo charger Air-to-water charge air cooler (DI engines). Oil cleaner Oil filter Oil cooler Alternator: 1-pole, 65A, 28 V, incl. relay and connection for tachometer, see Equipment data Starter: 1-pole, 6.7 kW, 24 V, see Equipment data Flywheel, see Equipment data Silumin flywheel housing, SAE1 flange, see Equipment data Front mounted engine brackets, see Equipment data. Mainly for transportation purposes Operators manual
031110
Part No. 1 588 878
Industrial & Marine Engines Latest modification date: 030401
DHA Section 5.
Basic data
General
Configuration and number of cylinders Working principle Bore x stroke Displacement Compression ratio Firing order Piston speed at 1500 r/min at 1800 r/min Rotation, seen from flywheel end Moment of inertia with flywheel for 14 coupling Number of teeths on flywheel ring gear Weight approx., with fan but excl. oil and coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 in-line . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 stroke mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 x 154 dm3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11,70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18:1 . . . . . . . . . . . . . . . . . . . . .1 - 5 - 3 - 6 - 2 - 4 m/s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7,70 m/s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9,24 . . . . . . . . . . . . . . . . . . . . Counter clockwise kgm2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2,74 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158 kg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 995
Lubrication system
Oil capacity Oil consumption Oil change intervals Oil grade dm3, min max g/kWh h . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 0,3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400 . . . . . . . . . . . . . . . . . . CE or CF acc. to API CCMC D5 Acea E3-96
Oil Pressure Normal Minimum permitted Oil temperature Maximum permitted Oil cleaner Filtration Oil filter for turbo charger Oil cooler
bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 6 bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0,7 C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 . . . . . . . . . . . . . . . . . Paper and Centrifugal Micron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Paper . . . . . . . . . . . . . . . . .Water cooled/Full flow
Part No. 1 588 878
031110
DHA Section 5.
Injection system
Type Governor Fuel filter . . . . . . . . . . . . . . . Electronic Unit Injectors Scania Engine Management System (EMS) . . . . . . . . . . . . . . . . . . . Paper filter element
Cooling system
Coolant volume, excl. radiator Coolant temperature Number of thermostats Opening temperature dm3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 - 85 ..................................1 C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Intake system
Permissible pressure drop in intake system with cleaned or new filter Permissible pressure drop in intake system with blocked (dirty) filter mmWc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300 mmWc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500
Electrical system, optional equipment

Type Optional Starter, standard equipment Optional Alternator, standard equipment Optional . . . . . . . . . . . . . . . . . . . . . 1-pole, 24 V, DC . . . . . . . . . . . . . . . . . . . . . 2-pole, 24 V, DC . . . . . . . . . . . . . . . . . 1-pole, 24 V - 6.7 kW . . . . . . . . . . . . . . . . . 2-pole, 24 V - 6.7 kW . . . . . . . . . . . . . . . . . . . 1-pole, 28 V - 65 A . . . . . . . . . . . . . . . . . . . 2-pole, 28 V - 65 A . . . . . . . . . . . . . . . . . . . 1-pole, 28 V - 90 A
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Part No. 1 588 878
DHA Section 5.
Technical data and cooling equipment recommendation DI12 54A, order ref. 10-70
Rating acc. to Gross power Gross torque Spec. fuel consumption full load 3/4 load 1/2 load Heat rejection to cooling water to exhaust gas to surrounding air Air consumption Exhaust flow Exhaust temperature kg/min kg/min
C
Engine speed, r/min 1200 187 (254) 1488 (152) 195 (143) 199 (146) 199 (146) 1500 237 (322) 1509 (154) 193 (142) 199 (146) 205 (151) 129 165 21 22 23 437 1800 240 (326) 1273 (130) 193 (142) 194 (143) 205 (151) 137 164 21 25 26 388 2100 243 (330) 1105 (113) 222 (163) 229 (168) 241 (177) 179 205 24 30 31 398
kW (hp) Nm (kpm) g/kWh (g/hph)
IFN IFN
kW 102 130 21 14 15 502 IFN, 2100 r/min Air-on temp. 35 C 50 C 1.0 55 420 Puller 787 21 1 1:1.08 9.8 30
Radiator front area weight Coolant pump flow Fan type power losses number of drive belts (poly-V) speed ratio Air flow free air flow pressure reserve
3
m2 kg dm /min
1.0 55 420 Puller
mm kW
787 21 1 1:1.08
m3/s mm Wc
9.8 35
Part No. 1 588 878
031110
DHA Section 5.
DI12 54A, order ref. 10-70

OUTPUT kW
kW x 1.36 = hp
280
380 hp 360
260 IFN 240 340 320 300 280 200 260 180 240 220
Max torque 1589 Nm/1400 r/min
220
160
TORQUE Nm
Nm --------- = kpm 9,81
1600 1400 1200 1000 IFN 220 IFN
160 kpm 140 120 100
160 g/hph 150 140 2200 r/min
SPECIFIC FUEL CONSUMPTION g/kWh

g kWh ----------------- = g hph 1,36
210 200 190 1200 1400 1600 1800 2000
031110
Part No. 1 588 878
DHA Section 5.
C
IFN IFN
3
m2 kg dm /min
1.0 55 420 Puller
mm kW
787 21 1 1:1.08
m3/s mm Wc
9.8 35
Part No. 1 588 878
031110
DHA Section 5.

OUTPUT kW
kW x 1.36 = hp
300 400 hp 280 IFN 380 360 260 340 240 320 300 280 200 260 180
220
240
TORQUE Nm
Nm --------- = kpm 9,81
1800 1600 1400 1200 IFN 210 IFN
180 kpm 160 140 120 160 g/hph 150 140 1400 1600 1800 2000 2200 r/min
SPECIFIC FUEL CONSUMPTION g/kWh

g kWh ----------------- = g hph 1,36
200 190 180 1200
031110
Part No. 1 588 878
DHA Section 5.
C
IFN IFN
3
m2 kg dm /min
1.0 55 420 Puller
mm kW
787 21 1 1:1.08
m3/s mm Wc
9.8 25
10
Part No. 1 588 878
031110
DHA Section 5.

OUTPUT kW
kW x 1.36 = hp
300 400 hp 280 IFN 360 260 340 240 320 300 280 200 260
380
220
2000 TORQUE Nm
Nm --------- = kpm 9,81
190 kpm 180 160 IFN 140 120 IFN 160 g/hph 150 140 2200 r/min
1800 1600 1400 1200
220 SPECIFIC FUEL CONSUMPTION g/kWh

g kWh ----------------- = g hph 1,36
210 200 190 1200 1400 1600 1800 2000
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Part No. 1 588 878
11
DHA Section 5.
Basic dimensions DI12

Function of xyz-coordinates is found in Equipment data. 1. Fuel inlet (Insert connection for plastic pipe 12 mm)* 2. Fuel return (Insert connection for plastic pipe 12 mm)* 3. Air intake ( 101.6 mm) 4. Exhaust outlet 5. Oil filler* 6. Oil dipstick* 7. Oil drain plug 8. Connection for engine speed sensor (2x) 9. Coolant inlet (pipe 57 mm) 10. Coolant outlet (pipe 57 mm) 11. Drain tap for coolant 12. Connection to expansion tank (pipe 32 mm) 13. To cab heater inlet 14. From cab heater outlet 15. Oil pressure sensor 16. Connection for coolant temperature sensor/monitor (2 x M14x1.5)* *Further information in Equipment data.
13
x ~ -783 y ~ -296 z ~ +414 x ~ -325 y ~ -296 z ~ +103 x y z x y z x y z x y z -947 +293 +359 -702 +293 +359 -1077 -73 +676 -634 -58 -437 z+
15 7 8 4 3
1
xx x+
10
x y z x y z x y z
-1259 +365 +79 -1111 +278 +465 -1177 +287 +337 x+ x x-
z-
12
14 9
16
11
z-
z+
y-
y+
12
Part No. 1 588 878
031110
DHA Section 5.
Dimensional drawing DI12

399 252
779
1434 - 1456 depending on fan type
Drawing No. 1 520 626 This sketch is intended only as general sales information and must not be used for any installation purposes. See also General * The values for center of gravity applies for engines with standard equipment including coolant. Cooling equipment such as fan, fanring and protective grating are not included.
~ 0*
379
403
~ 210*
~ 610*
396
360
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Part No. 1 588 878
13
DHA Section 5.
Equipment list
S = Standard equip., O = Optional equip. Technical descriptions of references, see Equipment data.
10
Ref -70 -71 -72
ENGINE WITH STANDARD EQUIPMENT

Description
IFN, kW (hp)
Drw No.
DI12 54A DI12 56A DI12 56A
243 (330) 272 (370) 280 (380)
1 520 626 1 520 626 1 520 626
36
MAIN SUPPLY BOX -02 S Cable harness, length 2 meter -03 O Cable harness, length 8 meter -04 O Cable harness, length 12 meter COORDINATOR -02 S With THROTTLE CONTROL -30 S Without -31 O Accelerator position sensor + cable harness 2 meter -32 O Accelerator position sensor + cable harness 8 meter FLYWHEEL -01 S For use with truck clutch -10 O SAE 14 -11 O For Clark 15/16 FLYWHEEL HOUSING -01 S Measurements according to SAE1 ENGINE SUSPENSION S Front mounting brackets O Fixed suspension, low O Fixed suspension, power pack type O Fixed suspension, power pack type O Stiff rubber suspension, low O Stiff rubber suspension, low O Stiff rubber suspension, power pack type O Stiff rubber suspension, power pack type
1 505 526 1 505 526 1 505 526
37
1 505 545
41
1 364 185 1 364 185
45
Pilot hole 62 mm Pilot hole 80 mm Pilot hole 52 mm
1 402 380 (B) 1 390 317 (B) 1 521 690
46
Material: Silumin
1 403 464
49
-01 -19 -21 -22 -25 -26 -27 -28
Front brackets only Front suspension only Front suspension only
1 402 865 1 402 865 1 402 865 1 402 865 1 402 865 1 402 865 1 402 865 1 402 865
14
Part No. 1 588 878
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DHA Section 5.
51
Ref -01 -25 -45
AIR CLEANER
Description Drw No.
S Without O Light duty, with paper insert. Filter area 10.6 m2 O Medium duty, with paper insert and precleaner. Filter area 16 m2
For separate mounting For separate mounting
1 399 298 1 399 298
51A SAFETY CARTRIDGE FOR AIR CLEANER -00 S Without -01 O Safety cartridge for medium duty air Only for 51-45 cleaner 55 TURBO CHARGER -02 S Side mounted turbo charger, low -21 O Side mounted turbo charger, high EXHAUST PIPE -00 S Without -11 O Pointing rearwards -21 O 90 bend EXHAUST FITTINGS, shipped loose O Without S Flange O Flange O Flange O Flange O Flange and compensator O Flange and compensator O Flange and compensator O Compensator for exhaust brake SILENCER, shipped loose S Without O Truck type with clamps O Truck type with flanges O Truck type with flanges O Truck type with flanges O Industrial type, with flanges O Industrial type, with flanges
1 399 298
1 403 464 1 405 277
56
With exhaust brake, req 55-02 114, adjustable direction.
1 424 506 1 424 507
57
-00 -40 -41 -42 -43 -51 -52 -53 -54
89-102, not with 56-21 114, requires 56-21 130, requires 56-21 155, requires 56-21 114, requires 56-21 130, requires 56-21 155, requires 56-21 Requires 56-11
1 383 334 1 383 334 1 383 334 1 383 334 1 383 334 1 383 334 1 383 334 1 383 334
58
-00 -31 -32 -33 -34 -36 -37
115 115 130 155 130, straight outlet 155, straight outlet
1 331 676 1 331 676 1 331 676 1 331 676 1 379 683 1 379 683
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Part No. 1 588 878
15
DHA Section 5.
60
Ref -05 -06
OIL SUMP
Description Drw No.
S Deep front oil sump O Deep front oil sump
-07
O Low oil sump
Oil dipstick on left or right hand side. Drain plug on low left hand side. Oil dipstick on right hand side. Drain plug on low left hand side. Equipped for checking oil level with running engine. Oil dipstick on left or right hand side.
1 422 908 1 422 908
1 422 908
60A OIL DIPSTICK -01 S On right hand side (in oil sump) -02 O On left hand side in engine block. 61
-01 -02 -03 -03A
Not with 60-07
1 407 418 1 407 418
OIL FILLER S In valve cover O On left hand side (in engine block) O In valve cover and on left hand side (in engine block), 1:st cyl O In valve cover and on left hand side (in engine block), 5:th cyl OIL DRAINING S With magnetic drain plug O With hand pump O With hand pump O With hand pump
Not with 60A-02 or 60-07 Not with 60-07 Not with 60-07
1 403 464 1 407 419 1 407 419
62
-01 -10 -11 -12
Under Right hand side (delivered loose) Left hand side (delivered loose) With tap (delivered loose)
1 403 464 1 407 848 1 407 848 1 407 848
66
CRANKSHAFT PULLEY -00 S Standard -14 O With 2 extra grooves

-15 -16 -17
260 mm. For fan ratio 1:1,08 only 192 mm. For fan ratio 1:1,08 only 260 mm. Without fan only 260 mm. For fan ratio 1:1,08 only
1 404 595 1 404 595 1 404 595 1 404 595
O With 2 extra grooves O With 3 extra grooves O For poly-V belt
16
Part No. 1 588 878
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DHA Section 5.
72
Ref -01 -02 -03 -07 -08 -09 -10 -19 -20
FAN
Description Drw No.
S O O O O O O O O
Without fan Prepared for fan Prepared for fan Puller Pusher Puller Pusher Puller Pusher
Without radiator Ratio 1:1 Without radiator Ratio 1:1,08 Without radiator 711 mm, ratio 1:1,08 711 mm, ratio 1:1,08 787 mm, ratio 1:1,08. Not with 92A 787 mm, ratio 1:1,08. Not with 92A 787 mm, ratio 1:1. Req alternator 787 mm, ratio 1:1. Req alternator
1 385 758 1 385 757 1 385 760 1 385 759 1 385 760 1 385 759
75
-00 -21 -22 -25 -26 -35 -36
RADIATOR AND FAN COVER S Without O 0.75 m2 Not for DC engines O 0.75 m2 Not for DC engines O 1.0 m2 O 1.0 m2 O 1.2 m2 Not for DC engines O 1.2 m2 Not for DC engines
With fan cover for fan 711 mm With fan cover for fan 711 mm, frame and front grating With fan cover Not for fan 711 mm With fan cover, frame and front grating. Not for fan 711mm With fan cover, Not for fan 711 mm and 787 mm With fan cover, frame and front grating. Not for fan 711 mm and 787 mm
1 407 843 1 407 843 1 407 843 1 407 844 1 413 544 1 413 545
75A LEVEL MONITOR -00 S Without -13 O Level monitor in expansion tank 76 FAN RING -00 S Without -21 O Fan ring with sealing -22 O As 76-21 but with protective grating STARTER -05 O Without -11 S 1-pole -14 O 2-pole
1-pole, with 75- only
1 342 316
1 407 485 1 407 485
80
6.7 kW 6.7 kW
1 413 727 1 413 727
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Part No. 1 588 878
17
DHA Section 5.
81
Ref -03 -20 -22 -25
ALTERNATOR
Description Drw No.
O S O O
Without 1-pole 2-pole 1-pole
65 A 65 A 100 A
1 404 225 1 404 225 1 516 176
82
INSTRUMENT PANEL -01 S With connector kit -40 O Panel, 2-pole -41 O Panel, 2-pole with cupboard
Req 80-, 81-
1 505 526 1 505 510 1 505 510 / 1 462 237
89
ENGINE HEATER -00 S Without -11 O 1100W / 220V, plug-in type

-23 -24
O 500W / 220V, external O 1500W / 220V, external
Approved for use in Sweden, Norway, Finland, Germany and Austria Approved for use in Sweden, Norway, Denmark, Finland, Germany, Austria, Switzerland, Iceland, Holland and Belgium
1 412 624 1 407 215 1 407 215
90
FRONT MOUNTED POWER TAKE-OFF Important! Max. total torque capacity for front end of crankshaft is 1200 Nm. Total torque demands for coupling and drive must never exceed this value. -00 S Without -20 O Stub shaft for connection of flexible For engine without fan only coupling Not with 66-15 or -17 Max torque 635 Nm
1 404 875
91
SIDE MOUNTED POWER TAKE-OFF -00 S Without -13 O 1,19 x engine speed -13A O Prepared for side mounted PTO AIR COMPRESSOR -00 S Without -01 O 2-cylinder, liquid cooled, incl unloader valve
SAE B, 2-hole, 13 teeth Note! see sect.7
1 405 720 1 376 355
92
Capacity 380 - 600 l/min at 2100 r/min. Air inlet not connected
1 520 638
92A AC COMPRESSOR -00 S Without -01 O With

18
Not with 72-09, -10

1 404 227
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Part No. 1 588 878
DHA Section 5.
93
Ref -00 -12 -13
HYDRAULIC PUMP
Description Drw No.
S Without O Capacity: 16 l/min at 150 bar int., 25-30 bar cont. O Capacity: 22 l/min at 150 bar int., 25-30 bar cont.
Without pressure reduction valve Without pressure reduction valve
1 404 226 1 404 226
95
PROTECTION COVERS -01 S Standard -04 O With covers for drive belts. -04 O With covers for drive belts.
with 81- (alternator), Not with 72without 81- (alternator), Not with 72-
1 432 956 1 431 749
98B CORRISION PROTECTION -00 S Without -01 O 10 litre corrosion inhibitor. 98C FUEL PRE-FILTER C-00 O Without fuel pre-filter
(mix water 90% with inhibitor 10%.)
Requires a pre-filter from an external manufacturer. If no filter is mounted, the engine warranty is not valid. 1 407 701 1 407 701
C-01 C-02
S Fuel pre-filter with water separator O Fuel pre-filter with water separator and heater
98P CONVERTER OIL COOLER -01 S Without -02 O Connection for converter 99
A-01 L-31 L-36 L-38 N-01 Q-31 Q-32 Q-33
1 424 243
SPECIAL EQUIPMENT O Tool kit S Crankcase ventilation O Crankcase ventilation O Crankcase ventilation O Scania International Service O With parts catalogue x1 O With parts catalogue x2 O With parts catalogue x3
Open, direction downwards In valve cover, for external connection Internal ventilation
1 405 725 1 405 359
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Part No. 1 588 878
19
DHA Section 5.
Ideas and opinions about this book?

The ambition with this book is to give you all the information you may need working with Scania engines. However, there can be parts of this book that could be described in another way or some information you wish to be added. When you have suggestions for improvements, or you find faulty information, please copy this page, write down your opinions and send by telefax or mail to the adress below. Your remarks may help us to further improve the following editions. Thank you in advance for your co-operation
Sender: Suggestion / Remark:
Mail to
Scania CV AB Industrial and Marine Engines Dept. IMS S-151 87 Sdertlje, Sweden
Telefax
Sales After sales
+46 - 8 55 38 29 93 (int) 08 55 38 29 93 (nat) +46 - 8 55 38 98 12(int) 08 55 38 98 12(nat)
Telephone +46 - 8 55 38 10 00 (int), 08 55 38 10 00 (nat)

20
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031110 031015

Industrial & Marine Engines

Engine data Industrial diesels

Part No. 1 588 878

Industrial & Marine Engines

Industrial diesels 12-series with EMS

Part No. 1 588 878

Scania Industrial & Marine Engines

Industrial & Marine Engines

Industrial diesels 12-series with EMS

Latest modification date: 031015

Engine program 12 series engines with EMS for all-speed applications

kW (hp) kW (hp) kW (hp)

243 (330) 272 (370) 280 (381)

Descriptions of ratings and other power information, see General

Scania Industrial & Marine Engines

Part No. 1 588 878

Industrial & Marine Engines Latest modification date: 030401

Industrial diesels 12-series with EMS

Part No. 1 588 878

Scania Industrial & Marine Engines

Industrial & Marine Engines

Industrial diesels 12-series with EMS

Latest modification date: 030401

Electrical system, optional equipment

Scania Industrial & Marine Engines

Part No. 1 588 878

Industrial & Marine Engines Latest modification date: 030401

Industrial diesels 12-series with EMS

kW (hp) Nm (kpm) g/kWh (g/hph)

1.0 55 420 Puller

Part No. 1 588 878

Scania Industrial & Marine Engines

Industrial & Marine Engines

Industrial diesels 12-series with EMS

Latest modification date: 030401

DI12 54A, order ref. 10-70

1600 1400 1200 1000 IFN 220 IFN

160 kpm 140 120 100

160 g/hph 150 140 2200 r/min

SPECIFIC FUEL CONSUMPTION g/kWh

210 200 190 1200 1400 1600 1800 2000

Scania Industrial & Marine Engines

Part No. 1 588 878

Industrial & Marine Engines Latest modification date: 030401

Industrial diesels 12-series with EMS

kW (hp) Nm (kpm) g/kWh (g/hph)

1.0 55 420 Puller

Part No. 1 588 878

Scania Industrial & Marine Engines

Industrial & Marine Engines

Industrial diesels 12-series with EMS

Latest modification date: 030401

DI12 56A, order ref. 10-71

1800 1600 1400 1200 IFN 210 IFN

SPECIFIC FUEL CONSUMPTION g/kWh

200 190 180 1200

Scania Industrial & Marine Engines

Part No. 1 588 878

Industrial & Marine Engines Latest modification date: 030401

Industrial diesels 12-series with EMS

kW (hp) Nm (kpm) g/kWh (g/hph)

1.0 55 420 Puller