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To view other code types click one of the links below. Diagnostic Troubleshoot Code | Event | Flash Description [Data Link] SPN, CID, or PID - FMI [CDL/ATA] Cylinder #1 Injector 1-2 - Data Erratic, Intermittent or Incorrect

Codes

SIS Links - Cylinder #1 Injector : Erratic, Intermittent, or Incorrect - Injector Response - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #1 Injector : Current Below Normal - Injector Solenoid - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #1 Injector : Current Above Normal - Injector Solenoid - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #1 Injector : Not Responding Properly - Injector Response - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #2 Injector : Erratic, Intermittent, or Incorrect - Injector Response - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #2 Injector : Current Below Normal - Injector Solenoid - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #2 Injector : Current Above Normal - Injector Solenoid - Test - 1290 - UNIT INJECTOR

[CDL/ATA] Cylinder #1 Injector 1-5 - Current Below Normal

[CDL/ATA] Cylinder #1 Injector 1-6 - Current Above Normal

[CDL/ATA] Cylinder #1 Injector 1-7 - Mechanical system not responding properly

[CDL/ATA] Cylinder #2 Injector 2-2 - Data Erratic, Intermittent or Incorrect

[CDL/ATA] Cylinder #2 Injector 2-5 - Current Below Normal

[CDL/ATA] Cylinder #2 Injector 2-6 - Current Above Normal

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- 7566 - WIRING DIAGRAM [CDL/ATA] Cylinder #2 Injector 2-7 - Mechanical system not responding properly - Cylinder #2 Injector : Not Responding Properly - Injector Response - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #3 Injector : Erratic, Intermittent, or Incorrect - Injector Response - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #3 Injector : Current Below Normal - Injector Solenoid - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #3 Injector : Current Above Normal - Injector Solenoid - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #3 Injector : Not Responding Properly - Injector Response - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #4 Injector : Erratic, Intermittent, or Incorrect - Injector Response - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #4 Injector : Current Below Normal - Injector Solenoid - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #4 Injector : Current Above Normal - Injector Solenoid - Test - 1290 - UNIT INJECTOR

[CDL/ATA] Cylinder #3 Injector 3-2 - Data Erratic, Intermittent or Incorrect

[CDL/ATA] Cylinder #3 Injector 3-5 - Current Below Normal

[CDL/ATA] Cylinder #3 Injector 3-6 - Current Above Normal

[CDL/ATA] Cylinder #3 Injector 3-7 - Mechanical system not responding properly

[CDL/ATA] Cylinder #4 Injector 4-2 - Data Erratic, Intermittent or Incorrect

[CDL/ATA] Cylinder #4 Injector 4-5 - Current Below Normal

[CDL/ATA] Cylinder #4 Injector 4-6 - Current Above Normal

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- 7566 - WIRING DIAGRAM [CDL/ATA] Cylinder #4 Injector 4-7 - Mechanical system not responding properly - Cylinder #4 Injector : Not Responding Properly - Injector Response - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #5 Injector : Erratic, Intermittent, or Incorrect C6.4 - Injector Response - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #5 Injector : Current Below Normal C6.4 - Injector Solenoid - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #5 Injector : Current Above Normal C6.4 - Injector Solenoid - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #5 Injector : Not Responding Properly C6.4 - Injector Response - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #6 Injector : Erratic, Intermittent, or Incorrect C6.4 - Injector Response - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #6 Injector : Current Below Normal C6.4 - Injector Solenoid - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #6 Injector : Current Above Normal C6.4 - Injector Solenoid - Test - 1290 - UNIT INJECTOR

[CDL/ATA] Cylinder #5 Injector 5-2 - Data Erratic, Intermittent or Incorrect

[CDL/ATA] Cylinder #5 Injector 5-5 - Current Below Normal

[CDL/ATA] Cylinder #5 Injector 5-6 - Current Above Normal

[CDL/ATA] Cylinder #5 Injector 5-7 - Mechanical system not responding properly

[CDL/ATA] Cylinder #6 Injector 6-2 - Data Erratic, Intermittent or Incorrect

[CDL/ATA] Cylinder #6 Injector 6-5 - Current Below Normal

[CDL/ATA] Cylinder #6 Injector 6-6 - Current Above Normal

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- 7566 - WIRING DIAGRAM [CDL/ATA] Cylinder #6 Injector 6-7 - Mechanical system not responding properly - Cylinder #6 Injector : Not Responding Properly C6.4 - Injector Response - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - 8 Volt DC Supply : Voltage Above Normal - Sensor Supply - Test - 1439 - SENSOR (USE ONLY FOR SIS ACCESS TO TECHNICAL DOCUMENTS) - 7566 - WIRING DIAGRAM - 8 Volt DC Supply : Voltage Below Normal - Sensor Supply - Test - 1439 - SENSOR (USE ONLY FOR SIS ACCESS TO TECHNICAL DOCUMENTS) - 7566 - WIRING DIAGRAM - Throttle Position Sensor : Abnormal Frequency, Pulse Width, or Period - A False Diagnostic Code is Generated When Flashing Software in Some Excavators - Speed Control (PWM) Test - 1276 DECELERATOR/ACCELERATOR - 1913 - THROTTLE POSITION SENSOR - 1915 - ENGINE SPEED CONTROL - 7566 - WIRING DIAGRAM - 7620 - SOFTWARE

[CDL] 8 Volt DC Supply 41-3 [ATA] 8 Volt Supply - Voltage Above Normal

[CDL] 8 Volt DC Supply 41-4 [ATA] 8 Volt Supply - Voltage Below Normal

[J1939] Accelerator Pedal Position 1 [CDL] Throttle Switch not released 91-8 [ATA] J1939 Throttle Position Signal - Abnormal Frequency, Pulse Width or Period

94-3

- Fuel Delivery Pressure Sensor : Voltage Above [J1939] Engine Fuel Delivery Normal Pressure - Sensor Signal (Analog, [CDL] Fuel Delivery Pressure Sensor Active) - Test - 1439 - SENSOR (USE

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[ATA] Fuel Pressure - Voltage Above Normal

ONLY FOR SIS ACCESS TO TECHNICAL DOCUMENTS) - 7566 - WIRING DIAGRAM

94-4

- Fuel Delivery Pressure Sensor : Voltage Below [J1939] Engine Fuel Delivery Normal Pressure - Sensor Signal (Analog, [CDL] Fuel Delivery Pressure Sensor Active) - Test - 1439 - SENSOR (USE [ATA] Fuel Pressure ONLY FOR SIS ACCESS TO TECHNICAL - Voltage Below Normal DOCUMENTS) - 7566 - WIRING DIAGRAM [J1939] Engine Fuel Delivery Pressure [CDL] Fuel Delivery Pressure Sensor

94-15 [ATA] Fuel Pressure - Data Valid but above Normal Operating Range (least severe) [J1939] Engine Fuel Delivery Pressure [CDL] Fuel Delivery Pressure Sensor 94-17 [ATA] Fuel Pressure - Data Valid But Below Normal Operating Range (least severe) [J1939] Engine Fuel Filter Differential Pressure 95-3 [CDL] Fuel Filter Differential Pressure Sensor [ATA] Fuel Filter Restriction - Voltage Above Normal

- High Fuel Pressure - Fuel Pressure Is High - 1250 - FUEL SYSTEM - 7566 - WIRING DIAGRAM

- Low Fuel Pressure - Fuel Pressure Is Low - 1250 - FUEL SYSTEM - 7566 - WIRING DIAGRAM

- Fuel Filter Differential Pressure Sensor : Voltage Above Normal - Sensor Signal (Analog, Active) - Test - 1439 - SENSOR (USE ONLY FOR SIS ACCESS TO TECHNICAL DOCUMENTS) - 7566 - WIRING DIAGRAM - Fuel Filter Differential Pressure Sensor : Voltage Below Normal - Sensor Signal (Analog, Active) - Test - 1439 - SENSOR (USE

95-4

[J1939] Engine Fuel Filter Differential Pressure [CDL] Fuel Filter Differential Pressure Sensor

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[ATA] Fuel Filter Restriction - Voltage Below Normal [J1939] Engine Fuel Filter Differential Pressure [CDL] Fuel Filter Differential Pressure Sensor [ATA] Fuel Filter Restriction - Data Valid But Below Normal Operating Range (least severe) [J1939] Engine Fuel Filter Differential Pressure [CDL] Fuel Filter Differential Pressure Sensor [ATA] Fuel Filter Restriction - Data Valid But Below Normal Operating Range (moderate severity) [J1939] Engine Oil Pressure [CDL] Engine Oil Pressure Sensor 100-1 [ATA] Oil Pressure - Data Valid But Below Normal Operating Range (most severe)

ONLY FOR SIS ACCESS TO TECHNICAL DOCUMENTS) - 7566 - WIRING DIAGRAM

95-17

- Fuel Filter Restriction - Fuel Filter Is Restricted - 1261 - FUEL FILTER - 7566 - WIRING DIAGRAM

95-18

- Fuel Filter Restriction - Fuel Filter Is Restricted - 1261 - FUEL FILTER - 7566 - WIRING DIAGRAM

- Low Engine Oil Pressure - Oil Pressure Is Low - 1348 - ENGINE OIL - 7566 - WIRING DIAGRAM

[J1939] Engine Oil Pressure [CDL] Engine Oil Pressure Sensor 100-3 [ATA] Oil Pressure - Voltage Above Normal

- Engine Oil Pressure Sensor : Voltage Above Normal - Sensor Signal (Analog, Active) - Test - 1439 - SENSOR (USE ONLY FOR SIS ACCESS TO TECHNICAL DOCUMENTS) - 7566 - WIRING DIAGRAM - Engine Oil Pressure Sensor : Voltage Below Normal - Sensor Signal (Analog, Active) - Test - 1439 - SENSOR (USE ONLY FOR SIS ACCESS TO TECHNICAL

[J1939] Engine Oil Pressure 100-4 [CDL] Engine Oil Pressure Sensor [ATA] Oil Pressure

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- Voltage Below Normal

DOCUMENTS) - 7566 - WIRING DIAGRAM - Engine Oil Pressure Sensor : Abnormal Rate of Change - Sensor Supply - Test - 1439 - SENSOR (USE ONLY FOR SIS ACCESS TO TECHNICAL DOCUMENTS) - 7566 - WIRING DIAGRAM

[J1939] Engine Oil Pressure [CDL] Engine Oil Pressure Sensor 100-10 [ATA] Oil Pressure - Abnormal rate of change [J1939] Engine Oil Pressure [CDL] Engine Oil Pressure Sensor 100-17 [ATA] Oil Pressure - Data Valid But Below Normal Operating Range (least severe) [J1939] Engine Intake Manifold #1 Pressure 102-3 [CDL] Boost Pressure Sensor [ATA] Boost Pressure - Voltage Above Normal

- Low Engine Oil Pressure - Oil Pressure Is Low - 1348 - ENGINE OIL - 7566 - WIRING DIAGRAM

- Intake Manifold Pressure Sensor : Voltage Above Normal - Sensor Signal (Analog, Active) - Test - 1439 - SENSOR (USE ONLY FOR SIS ACCESS TO TECHNICAL DOCUMENTS) - 7566 - WIRING DIAGRAM - Intake Manifold Pressure Sensor : Voltage Below Normal - Sensor Signal (Analog, Active) - Test - 1439 - SENSOR (USE ONLY FOR SIS ACCESS TO TECHNICAL DOCUMENTS) - 7566 - WIRING DIAGRAM - Intake Manifold Pressure Sensor : Abnormal Rate of Change - Sensor Signal (Analog, Active) - Test - 1439 - SENSOR (USE ONLY FOR SIS ACCESS TO TECHNICAL

[J1939] Engine Intake Manifold #1 Pressure 102-4 [CDL] Boost Pressure Sensor [ATA] Boost Pressure - Voltage Below Normal

[J1939] Engine Intake Manifold #1 Pressure 102-10 [CDL] Boost Pressure Sensor [ATA] Boost Pressure - Abnormal rate of change

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DOCUMENTS) - 7566 - WIRING DIAGRAM [J1939] Engine Intake Manifold #1 Pressure [CDL] Boost Pressure Sensor 102-16 [ATA] Boost Pressure - Data Valid but above Normal Operating Range (moderate severity) [J1939] Engine Intake Manifold #1 Pressure [CDL] Boost Pressure Sensor 102-18 [ATA] Boost Pressure - Data Valid But Below Normal Operating Range (moderate severity) [J1939] Engine Intake Manifold #1 Temperature [CDL] Inlet Manifold Temperature Sensor [ATA] Intake Manifold Air Temperature - Voltage Above Normal [J1939] Engine Intake Manifold #1 Temperature [CDL] Inlet Manifold Temperature Sensor [ATA] Intake Manifold Air Temperature - Voltage Below Normal [J1939] Engine Intake Manifold #1 Temperature 105-15 [CDL] Inlet Manifold Temperature Sensor [ATA] Intake Manifold Air Temperature - High Intake Manifold Pressure - Intake Manifold Air Pressure Is High - 1058 - INLET MANIFOLD - 7566 - WIRING DIAGRAM

- Low Intake Manifold Pressure - Intake Manifold Air Pressure Is Low - 1058 - INLET MANIFOLD - 7566 - WIRING DIAGRAM - Intake Manifold Air Temperature Sensor : Voltage Above Normal - Sensor Signal (Analog, Passive) - Test - 1439 - SENSOR (USE ONLY FOR SIS ACCESS TO TECHNICAL DOCUMENTS) - 7566 - WIRING DIAGRAM - Intake Manifold Air Temperature Sensor : Voltage Below Normal - Sensor Signal (Analog, Passive) - Test - 1439 - SENSOR (USE ONLY FOR SIS ACCESS TO TECHNICAL DOCUMENTS) - 7566 - WIRING DIAGRAM - High Intake Manifold Air Temperature - Intake Manifold Air Temperature Is High - 1058 - INLET MANIFOLD - 7566 - WIRING DIAGRAM

105-3

105-4

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- Data Valid but above Normal Operating Range (least severe) [J1939] Engine Intake Manifold #1 Temperature [CDL] Inlet Manifold Temperature Sensor 105-16 [ATA] Intake Manifold Air Temperature - Data Valid but above Normal Operating Range (moderate severity) - Engine Coolant [J1939] Engine Coolant Temperature Temperature Sensor : Voltage Above Normal [CDL] Engine Coolant Temperature - Sensor Signal (Analog, Passive) - Test Sensor - 1439 - SENSOR (USE [ATA] Coolant Temperature ONLY FOR SIS ACCESS TO TECHNICAL - Voltage Above Normal DOCUMENTS) - 7566 - WIRING DIAGRAM - Engine Coolant [J1939] Engine Coolant Temperature Temperature Sensor : Voltage Below Normal [CDL] Engine Coolant Temperature - Sensor Signal (Analog, Passive) - Test Sensor - 1439 - SENSOR (USE [ATA] Coolant Temperature ONLY FOR SIS ACCESS TO TECHNICAL - Voltage Below Normal DOCUMENTS) - 7566 - WIRING DIAGRAM [J1939] Engine Coolant Temperature [CDL] Engine Coolant Temperature Sensor 110-15 [ATA] Coolant Temperature - Data Valid but above Normal Operating Range (least severe) [J1939] Engine Coolant Temperature [CDL] Engine Coolant Temperature Sensor [ATA] Coolant Temperature - Data Valid but above Normal - High Engine Coolant Temperature - Coolant Temperature Is High - 1395 - ENGINE COOLANT - High Engine Coolant Temperature - Coolant Temperature Is High - 1395 - ENGINE COOLANT - 7566 - WIRING DIAGRAM - High Intake Manifold Air Temperature - Intake Manifold Air Temperature Is High - 1058 - INLET MANIFOLD - 7566 - WIRING DIAGRAM

110-3

110-4

110-16

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Operating Range (moderate severity) - 7566 - WIRING DIAGRAM [J1939] Engine Injector Metering Rail #1 Pressure 157-3 [CDL] Left Reverse EDC Solenoid [ATA] Fuel Rail Pressure - Voltage Above Normal - Fuel Rail Pressure Sensor : Voltage Above Normal - Sensor Signal (Analog, Active) - Test - 1439 - SENSOR (USE ONLY FOR SIS ACCESS TO TECHNICAL DOCUMENTS) - 7566 - WIRING DIAGRAM - Fuel Rail Pressure Sensor : Voltage Below Normal - Sensor Signal (Analog, Active) - Test - 1439 - SENSOR (USE ONLY FOR SIS ACCESS TO TECHNICAL DOCUMENTS) - 7566 - WIRING DIAGRAM

[J1939] Engine Injector Metering Rail #1 Pressure 157-4 [CDL] Left Reverse EDC Solenoid [ATA] Fuel Rail Pressure - Voltage Below Normal [J1939] Engine Injector Metering Rail #1 Pressure [CDL] Left Reverse EDC Solenoid 157-16 [ATA] Fuel Rail Pressure - Data Valid but above Normal Operating Range (moderate severity) [J1939] Engine Injector Metering Rail #1 Pressure [CDL] Left Reverse EDC Solenoid 157-18 [ATA] Fuel Rail Pressure - Data Valid But Below Normal Operating Range (moderate severity) [J1939] Keyswitch Battery Potential 158-2 [CDL] Right Forward EDC Solenoid - Data Erratic, Intermittent or Incorrect [J1939] Battery Potential 168-00 [CDL] Electrical System Voltage [ATA] ECM Battery Power

- High Fuel Rail Pressure - Fuel Rail Pressure Is High - 1252 - FUEL INJECTION LINES - 7566 - WIRING DIAGRAM

- Low Fuel Rail Pressure - Fuel Rail Pressure Is Low - 1252 - FUEL INJECTION LINES - 7566 - WIRING DIAGRAM

- Ignition Key Switch loss of signal - Electrical Power Supply Test - 1401 - BATTERY - 7566 - WIRING DIAGRAM - Electrical System Voltage : High - Electrical Power Supply Test

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- Data Valid but above Normal Operating Range (most severe) [J1939] Battery Potential [CDL] Electrical System Voltage 168-1 [ATA] ECM Battery Power - Data Valid But Below Normal Operating Range (most severe) [J1939] Battery Potential [CDL] Electrical System Voltage 168-2 [ATA] ECM Battery Power - Data Erratic, Intermittent or Incorrect

- 1401 - BATTERY - 7566 - WIRING DIAGRAM - Electrical System Voltage : Low - Electrical Power Supply Test - 1401 - BATTERY - 7566 - WIRING DIAGRAM - Electrical System Voltage : Erratic, Intermittent, or Incorrect - Electrical Power Supply Test - 1401 - BATTERY - 7566 - WIRING DIAGRAM

172-3

- Intake Manifold Air [J1939] Engine Air Inlet Temperature Temperature Sensor : Voltage Above Normal [CDL] Intake Manifold Air - Sensor Signal (Analog, Temperature Sensor Passive) - Test - 1439 - SENSOR (USE [ATA] Air Inlet Temp ONLY FOR SIS ACCESS TO TECHNICAL - Voltage Above Normal DOCUMENTS) - 7566 - WIRING DIAGRAM - Intake Manifold Air [J1939] Engine Air Inlet Temperature Temperature Sensor : Voltage Below Normal [CDL] Intake Manifold Air - Sensor Signal (Analog, Passive) - Test Temperature Sensor - 1439 - SENSOR (USE [ATA] Air Inlet Temp ONLY FOR SIS ACCESS TO TECHNICAL - Voltage Below Normal DOCUMENTS) - 7566 - WIRING DIAGRAM [J1939] Engine Fuel Temperature 1 [CDL] Fuel Temperature Sensor - Fuel Temperature Sensor : Voltage Above Normal - Sensor Signal (Analog, Passive) - Test - 1439 - SENSOR (USE ONLY FOR SIS ACCESS TO TECHNICAL DOCUMENTS) - 7566 - WIRING DIAGRAM

172-4

174-3 [ATA] Fuel Temperature - Voltage Above Normal

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[J1939] Engine Fuel Temperature 1 [CDL] Fuel Temperature Sensor 174-4 [ATA] Fuel Temperature - Voltage Below Normal [J1939] Engine Fuel Temperature 1 [CDL] Fuel Temperature Sensor 174-15 [ATA] Fuel Temperature - Data Valid but above Normal Operating Range (least severe) [J1939] Engine Fuel Temperature 1 [CDL] Fuel Temperature Sensor 174-16 [ATA] Fuel Temperature - Data Valid but above Normal Operating Range (moderate severity) [J1939] Engine Speed [CDL] Engine Speed Sensor 190-8 [ATA] Primary Engine Speed - Abnormal Frequency, Pulse Width or Period [J1939] Engine Speed [CDL] Engine Speed Sensor 190-15 [ATA] Primary Engine Speed - Data Valid but above Normal Operating Range (least severe) [CDL] Personality Module 253-2 [ATA] Check Customer or System Parameters - Data Erratic, Intermittent or Incorrect

- Fuel Temperature Sensor : Voltage Below Normal - Sensor Signal (Analog, Passive) - Test - 1439 - SENSOR (USE ONLY FOR SIS ACCESS TO TECHNICAL DOCUMENTS) - 7566 - WIRING DIAGRAM - High Fuel Supply Temperature - Fuel Temperature Is High - 1250 - FUEL SYSTEM - 7566 - WIRING DIAGRAM

- High Fuel Supply Temperature - Fuel Temperature Is High - 1250 - FUEL SYSTEM - 7566 - WIRING DIAGRAM - Engine Speed Sensor : Abnormal Frequency, Pulse Width, or Period - Speed/Timing - Test - 1912 - ENGINE SPEED/TIMING SENSOR - 7566 - WIRING DIAGRAM - Engine Overspeed - Engine Overspeeds - 1915 - ENGINE SPEED CONTROL - 7566 - WIRING DIAGRAM

- Personality Module : Erratic, Intermittent, or Incorrect - ECM Software - Install - 1901 - ENGINE ELECTRONIC CONTROL MODULE - 7620 - SOFTWARE

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- 7566 - WIRING DIAGRAM - Engine Timing Offset fault - Fuel Injection Timing [CDL/ATA] Engine Timing Calibration Check - Fuel Injection Pump - Install - Failure Mode Not Identifiable - 1251 - FUEL INJECTION PUMP - 7566 - WIRING DIAGRAM - 5 Volt Sensor DC Power Supply : Voltage Above Normal - Sensor Supply - Test - 1439 - SENSOR (USE ONLY FOR SIS ACCESS TO TECHNICAL DOCUMENTS) - 7566 - WIRING DIAGRAM - 5 Volt Sensor DC Power Supply : Voltage Below Normal - Sensor Supply - Test - 1439 - SENSOR (USE ONLY FOR SIS ACCESS TO TECHNICAL DOCUMENTS) - 7566 - WIRING DIAGRAM - Programmed Parameter Fault : Erratic, Intermittent, or Incorrect - Configuration Parameters - 1900 - ENGINE ELECTRONIC CONTROL SYSTEM - 7566 - WIRING DIAGRAM - Secondary Engine Speed Sensor : Abnormal Frequency, Pulse Width, or Period - Speed/Timing - Test - 1912 - ENGINE SPEED/TIMING SENSOR - 7566 - WIRING DIAGRAM - Fuel Pressure Sensor After Fuel Filter : Voltage Above Normal

261-11

262-3

[CDL/ATA] 5 Volt Sensor DC Power Supply - Voltage Above Normal

262-4

[CDL/ATA] 5 Volt Sensor DC Power Supply - Voltage Below Normal

[CDL/ATA] Programmed Parameter Fault 268-2 - Data Erratic, Intermittent or Incorrect

[CDL] Secondary Engine Speed Sensor 342-8 [ATA] Aftertreatment Atomization Air Solenoid - Abnormal Frequency, Pulse Width or Period

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[CDL] Fuel Pressure Sensor - After Fuel Filter 460-3 - Voltage Above Normal

- Sensor Signal (Analog, Active) - Test - 1439 - SENSOR (USE ONLY FOR SIS ACCESS TO TECHNICAL DOCUMENTS) - 7566 - WIRING DIAGRAM - Fuel Pressure Sensor After Fuel Filter : Voltage Below Normal - Sensor Signal (Analog, Active) - Test - 1439 - SENSOR (USE ONLY FOR SIS ACCESS TO TECHNICAL DOCUMENTS) - 7566 - WIRING DIAGRAM - Fuel Pressure Sensor After Fuel Filter : Abnormal Rate of Change - Sensor Supply - Test - 1439 - SENSOR (USE ONLY FOR SIS ACCESS TO TECHNICAL DOCUMENTS) - 7566 - WIRING DIAGRAM - Inlet Air Heater Relay : Current Below Normal - Starting Aid - Test - 1090 - AIR INLET HEATER - 1412 - GLOW PLUG - 1456 - ETHER STARTING AID - 7566 - WIRING DIAGRAM - Inlet Air Heater Relay : Current Above Normal - Starting Aid - Test - 1090 - AIR INLET HEATER - 1412 - GLOW PLUG - 1456 - ETHER STARTING AID - 7566 - WIRING DIAGRAM - Programmed Parameter Fault : Erratic, Intermittent, or

460-4

[CDL] Fuel Pressure Sensor - After Fuel Filter - Voltage Below Normal

460-10

[CDL] Fuel Pressure Sensor - After Fuel Filter - Abnormal rate of change

[J1939] Parking Brake On Actuator 617-5 [CDL/ATA] Inlet Air Heater Relay - Current Below Normal

[J1939] Parking Brake On Actuator 617-6 [CDL/ATA] Inlet Air Heater Relay - Current Above Normal

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[J1939] Calibration Memory 630-2 - Data Erratic, Intermittent or Incorrect

Incorrect - Configuration Parameters - 1900 - ENGINE ELECTRONIC CONTROL SYSTEM - 7566 - WIRING DIAGRAM - Personality Module : Erratic, Intermittent, or Incorrect - ECM Software - Install - 1901 - ENGINE ELECTRONIC CONTROL MODULE - 7620 - SOFTWARE - 7566 - WIRING DIAGRAM - Engine Timing Offset fault - Fuel Injection Timing Check - Fuel Injection Pump - Install - 1251 - FUEL INJECTION PUMP - 7566 - WIRING DIAGRAM - Cylinder #1 Injector : Erratic, Intermittent, or Incorrect - Injector Response - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #1 Injector : Current Below Normal - Injector Solenoid - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #1 Injector : Current Above Normal - Injector Solenoid - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #1 Injector : Not Responding Properly - Injector Response - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM

[J1939] Calibration Module 631-2 [CDL] Transmission Clutch 1 Solenoid - Data Erratic, Intermittent or Incorrect

[J1939] Engine Timing Sensor 637-11 [CDL] Backup Alarm - Failure Mode Not Identifiable

[J1939] Engine Injector Cylinder #01 651-2 - Data Erratic, Intermittent or Incorrect

[J1939] Engine Injector Cylinder #01 651-5 - Current Below Normal

[J1939] Engine Injector Cylinder #01 651-6 - Current Above Normal

[J1939] Engine Injector Cylinder #01 651-7 - Mechanical system not responding properly

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[J1939] Engine Injector Cylinder #02 652-2 - Data Erratic, Intermittent or Incorrect

- Cylinder #2 Injector : Erratic, Intermittent, or Incorrect - Injector Response - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #2 Injector : Current Below Normal - Injector Solenoid - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #2 Injector : Current Above Normal - Injector Solenoid - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #2 Injector : Not Responding Properly - Injector Response - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #3 Injector : Erratic, Intermittent, or Incorrect - Injector Response - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #3 Injector : Current Below Normal - Injector Solenoid - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #3 Injector : Current Above Normal - Injector Solenoid - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #3 Injector : Not Responding Properly - Injector Response - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM

[J1939] Engine Injector Cylinder #02 652-5 - Current Below Normal

[J1939] Engine Injector Cylinder #02 652-6 - Current Above Normal

[J1939] Engine Injector Cylinder #02 652-7 - Mechanical system not responding properly

[J1939] Engine Injector Cylinder #03 653-2 - Data Erratic, Intermittent or Incorrect

[J1939] Engine Injector Cylinder #03 653-5 - Current Below Normal

[J1939] Engine Injector Cylinder #03 653-6 - Current Above Normal

[J1939] Engine Injector Cylinder #03 653-7 - Mechanical system not responding properly

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[J1939] Engine Injector Cylinder #04 654-2 [CDL] Trailer Right Brake Oil Temperature Sensor - Data Erratic, Intermittent or Incorrect [J1939] Engine Injector Cylinder #04 654-5 [CDL] Trailer Right Brake Oil Temperature Sensor - Current Below Normal [J1939] Engine Injector Cylinder #04 654-6 [CDL] Trailer Right Brake Oil Temperature Sensor - Current Above Normal [J1939] Engine Injector Cylinder #04 654-7 [CDL] Trailer Right Brake Oil Temperature Sensor - Mechanical system not responding properly [J1939] Engine Injector Cylinder #05 655-2 [CDL] Trailer Left Brake Oil Temperature Sensor - Data Erratic, Intermittent or Incorrect [J1939] Engine Injector Cylinder #05 655-5 [CDL] Trailer Left Brake Oil Temperature Sensor - Current Below Normal [J1939] Engine Injector Cylinder #05 655-6 [CDL] Trailer Left Brake Oil Temperature Sensor - Current Above Normal [J1939] Engine Injector Cylinder #05 655-7 [CDL] Trailer Left Brake Oil Temperature Sensor

- Cylinder #4 Injector : Erratic, Intermittent, or Incorrect - Injector Response - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #4 Injector : Current Below Normal - Injector Solenoid - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #4 Injector : Current Above Normal - Injector Solenoid - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #4 Injector : Not Responding Properly - Injector Response - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #5 Injector : Erratic, Intermittent, or Incorrect C6.4 - Injector Response - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #5 Injector : Current Below Normal C6.4 - Injector Solenoid - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #5 Injector : Current Above Normal C6.4 - Injector Solenoid - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #5 Injector : Not Responding Properly C6.4 - Injector Response - Test - 1290 - UNIT INJECTOR

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- Mechanical system not responding properly [J1939] Engine Injector Cylinder #06 656-2 [CDL] Trailer Brake Cooler Inlet Temperature Sensor - Data Erratic, Intermittent or Incorrect [J1939] Engine Injector Cylinder #06 656-5 [CDL] Trailer Brake Cooler Inlet Temperature Sensor - Current Below Normal [J1939] Engine Injector Cylinder #06 656-6 [CDL] Trailer Brake Cooler Inlet Temperature Sensor - Current Above Normal [J1939] Engine Injector Cylinder #06 656-7 [CDL] Trailer Brake Cooler Inlet Temperature Sensor - Mechanical system not responding properly [J1939] ECU 8 Volts DC Supply 678-3 [CDL] Torque Converter Impeller Clutch Solenoid - Voltage Above Normal

- 7566 - WIRING DIAGRAM - Cylinder #6 Injector : Erratic, Intermittent, or Incorrect C6.4 - Injector Response - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #6 Injector : Current Below Normal C6.4 - Injector Solenoid - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #6 Injector : Current Above Normal C6.4 - Injector Solenoid - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - Cylinder #6 Injector : Not Responding Properly C6.4 - Injector Response - Test - 1290 - UNIT INJECTOR - 7566 - WIRING DIAGRAM - 8 Volt DC Supply : Voltage Above Normal - Sensor Supply - Test - 1439 - SENSOR (USE ONLY FOR SIS ACCESS TO TECHNICAL DOCUMENTS) - 7566 - WIRING DIAGRAM - 8 Volt DC Supply : Voltage Below Normal - Sensor Supply - Test - 1439 - SENSOR (USE ONLY FOR SIS ACCESS TO TECHNICAL DOCUMENTS) - 7566 - WIRING DIAGRAM - Secondary Engine Speed Sensor : Abnormal Frequency, Pulse Width, or Period

[J1939] ECU 8 Volts DC Supply 678-4 [CDL] Torque Converter Impeller Clutch Solenoid - Voltage Below Normal

[J1939] Engine Speed Sensor #2

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- Abnormal Frequency, Pulse Width or Period 723-8

- Speed/Timing - Test - 1912 - ENGINE SPEED/TIMING SENSOR - 7566 - WIRING DIAGRAM - Inlet Air Heater Relay : Current Below Normal - Starting Aid - Test - 1090 - AIR INLET HEATER - 1412 - GLOW PLUG - 1456 - ETHER STARTING AID - 7566 - WIRING DIAGRAM - Inlet Air Heater Relay : Current Above Normal - Starting Aid - Test - 1090 - AIR INLET HEATER - 1412 - GLOW PLUG - 1456 - ETHER STARTING AID - 7566 - WIRING DIAGRAM - 5 Volt Sensor DC Power Supply : Voltage Above Normal - Sensor Supply - Test - 1439 - SENSOR (USE ONLY FOR SIS ACCESS TO TECHNICAL DOCUMENTS) - 7566 - WIRING DIAGRAM - 5 Volt Sensor DC Power Supply : Voltage Below Normal - Sensor Supply - Test - 1439 - SENSOR (USE ONLY FOR SIS ACCESS TO TECHNICAL DOCUMENTS) - 7566 - WIRING DIAGRAM - Machine Security System Module : Erratic, Intermittent, or Incorrect - CAN Data Link - Test - 1900 - ENGINE ELECTRONIC CONTROL

[J1939] Engine Inlet Air Heater Driver #1 729-5 [CDL] Auto - Current Below Normal

[J1939] Engine Inlet Air Heater Driver #1 729-6 [CDL] Auto - Current Above Normal

[J1939] Sensor Supply Voltage 1 1079-3 [CDL] Blade Control Handle Tilt Position Sensor - Voltage Above Normal

[J1939] Sensor Supply Voltage 1 1079-4 [CDL] Blade Control Handle Tilt Position Sensor - Voltage Below Normal

[J1939] Anti-theft Component Status States 1196-2 [CDL] Fan Return Filter Bypass Switch - Data Erratic, Intermittent or

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Incorrect

SYSTEM - 7566 - WIRING DIAGRAM - Fuel Rail #1 Pressure Valve Solenoid : Current Below Normal - Fuel Rail Pump - Test - 1251 - FUEL INJECTION PUMP - 7566 - WIRING DIAGRAM - Fuel Rail #1 Pressure Valve Solenoid : Current Above Normal - Fuel Rail Pump - Test - 1251 - FUEL INJECTION PUMP - 7566 - WIRING DIAGRAM

[J1939] Engine Fuel Pump Pressurizing Assembly #1 1347-5 [CDL] DLO Engine Cooler In Temp Sens open - Current Below Normal [J1939] Engine Fuel Pump Pressurizing Assembly #1 1347-6 [CDL] DLO Engine Cooler In Temp Sens open - Current Above Normal [J1939] Fan Speed 1639-2

- Machine Security System Module : Erratic, Intermittent, or Incorrect [CDL/ATA] Machine Security System - CAN Data Link - Test Module - 1900 - ENGINE ELECTRONIC CONTROL - Data Erratic, Intermittent or SYSTEM Incorrect - 7566 - WIRING DIAGRAM [J1939] High Limit Threshhold for Minimum Continuous Torque from Retarder

1779-5

[CDL] Fuel Rail #1 Pressure Valve Solenoid [ATA] Fuel Rail Pressure Valve Solenoid - Current Below Normal [J1939] High Limit Threshhold for Minimum Continuous Torque from Retarder

- Fuel Rail #1 Pressure Valve Solenoid : Current Below Normal - Fuel Rail Pump - Test - 1251 - FUEL INJECTION PUMP - 7566 - WIRING DIAGRAM

1779-6

[CDL] Fuel Rail #1 Pressure Valve Solenoid [ATA] Fuel Rail Pressure Valve Solenoid - Current Above Normal

- Fuel Rail #1 Pressure Valve Solenoid : Current Above Normal - Fuel Rail Pump - Test - 1251 - FUEL INJECTION PUMP - 7566 - WIRING DIAGRAM

- Intake Manifold Pressure

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[J1939] Engine Speed Limit Request - Maximum Continuous [CDL/ATA] Intake Manifold Pressure Sensor - Voltage Above Normal

1785-3

Sensor : Voltage Above Normal - Sensor Signal (Analog, Active) - Test - 1439 - SENSOR (USE ONLY FOR SIS ACCESS TO TECHNICAL DOCUMENTS) - 7566 - WIRING DIAGRAM - Intake Manifold Pressure Sensor : Voltage Below Normal - Sensor Signal (Analog, Active) - Test - 1439 - SENSOR (USE ONLY FOR SIS ACCESS TO TECHNICAL DOCUMENTS) - 7566 - WIRING DIAGRAM - Intake Manifold Pressure Sensor : Abnormal Rate of Change - Sensor Signal (Analog, Active) - Test - 1439 - SENSOR (USE ONLY FOR SIS ACCESS TO TECHNICAL DOCUMENTS) - 7566 - WIRING DIAGRAM - Fuel Rail Pressure Sensor : Voltage Above Normal - Sensor Signal (Analog, Active) - Test - 1439 - SENSOR (USE ONLY FOR SIS ACCESS TO TECHNICAL DOCUMENTS) - 7566 - WIRING DIAGRAM - Fuel Rail Pressure Sensor : Voltage Below Normal - Sensor Signal (Analog, Active) - Test - 1439 - SENSOR (USE ONLY FOR SIS ACCESS TO TECHNICAL DOCUMENTS) - 7566 - WIRING DIAGRAM

[J1939] Engine Speed Limit Request - Maximum Continuous 1785-4 [CDL/ATA] Intake Manifold Pressure Sensor - Voltage Below Normal

[J1939] Engine Speed Limit Request - Maximum Continuous 1785-10 [CDL/ATA] Intake Manifold Pressure Sensor - Abnormal rate of change

[J1939] ACC System Shutoff Warning 1797-3 [CDL/ATA] Fuel Rail Pressure Sensor - Voltage Above Normal

[J1939] ACC System Shutoff Warning 1797-4 [CDL/ATA] Fuel Rail Pressure Sensor - Voltage Below Normal

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[J1939] Engine Total Average Fuel Rate 1834-2 [CDL/ATA] Ignition Key Switch - Data Erratic, Intermittent or Incorrect

- Ignition Key Switch loss of signal - Electrical Power Supply Test - 1401 - BATTERY - 7566 - WIRING DIAGRAM - Air Inlet Heater : Voltage Above Normal - Starting Aid - Test - 1090 - AIR INLET HEATER - 1412 - GLOW PLUG - 1456 - ETHER STARTING AID - 7566 - WIRING DIAGRAM - Air Inlet Heater : Voltage Below Normal - Starting Aid - Test - 1090 - AIR INLET HEATER - 1412 - GLOW PLUG - 1456 - ETHER STARTING AID - 7566 - WIRING DIAGRAM

Air Inlet Heater 3257-3 - Voltage Above Normal

Air Inlet Heater 3257-4 - Voltage Below Normal

Component Based Troubleshooting is for technical reference only. It is not intended to replace the knowledge and skills of the servicing technician, and does NOT imply warranty coverage. Content Owner: Brian Hall Caterpillar Confidential: Green Copyright 2004 - 2011 Caterpillar Inc. All Rights Reserved.

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