DAFTAR

2005

ISI

PETUNJUK PEMAKAIAN

KELOMPOK MESIN

KELOMPOK RANGKA

INDEKS PART NUMBER

INDEKS DESCRIPTION

ENGINE GROUP
E-1

CYLINDER HEAD

E-2

CYLINDER HEAD

E-3

CAMSHAFT/VALVE

2
E-4

E-7

CAM CHAIN/TENSIONER

ONE WAY CLUTCH

E-5

CYLINDER

E-6

E-8

CLUTCH

E-9

RIGHT CRANKCASE COVER

OIL PUMP

ENGINE GROUP
E-10

LEFT CRANKCASE COVER

E-11

GENERATOR

E-12

STARTING CLUTCH

E-13

STARTING MOTOR

E-14

E-16

TRANSMISSION

E-17

CRANKCASE

GEARSHIFT DRUM

E-15

CRANKSHAFT/PISTON

E-18

KICK STARTER SPINDLE

ENGINE GROUP
E-19

CARBURETOR

FRAME GROUP
F-1

F-4

HEADLIGHT

FR. BRAKE MASTER CYLINDER

F-2

SPEEDOMETER

F-5 HANDLE PIPE/ HANDLE COVER /SWITCH

F-3

F-6

HANDLE LEVER/CABLE

STEERING STEM

F-7

FRONT FENDER

F-8

FRONT FORK

F-9

FRONT BRAKE PANEL

FRAME GROUP
F-10

F12

FRONT BRAKE CALIPER

REAR BRAKE PANEL

F-11

F-13

FRONT WHEEL ( 2IN )

REAR WHEEL

F-11-1

F-14

FRONT WHEEL (IN)

FUEL TANK

3
F-15

SEAT

F-16

BODY COVER

F-17

AIR CLEANER

FRAME GROUP
F-18

EXHAUST MUFFLER

F21

STAND

F-24

REAR FENDER

F-19

F-22

PEDAL/KICK STARTER ARM

SWINGARM

F-20

F-23

STEP

REAR CUSHION

10

F-25

FRONT WINKER

F-26

REAR COMBINATION LIGHT

FRAME GROUP
F-27

F30

BATTERY/LUGGAGE BOX

TOOLS

F-28

F-31

WIRE HARNESS

MAIN PIPE COVER / LEG SHIELD

F-29

FRAME BODY

F-32

CAUTION LABEL

3
F-33

MARK/ STRIPE

11

E-1
Cylinder Head Cover

2
Service item

12

F.R.T.

2
3
4
5

NEEDLE, JET.........................................
FLOAT OR FLOAT VALVE.....................
TOP SET, CARBURETOR.....................
CHAMBER, FLOAT................................

0.8
0.6
0.4
0.5

7
12
15
25
33

VALVE, THROTTLE...............................
VALVE, AIR CUT....................................
CARBURETOR ASSEMBLY..................
COCK ASSY., FUEL..............................
JET, MAIN..............................................

0.5
0.2
0.7
0.3
0.6

Description

QTY
ANF100 / ANF100D

No.

Part Number

1
2
3
4
5

12301-GB6-910
12331-KFL-850
12341-KFL-850
12361-035-000
12391-GW8-680

COVER, CYLINDER HEAD

COVER, R. CYLINDER HEAD SIDE
COVER, L. CYLINDER HEAD SIDE
CAP, TAPPET ADJUSTING HOLE
GASKET, CYLINDER HEAD COVER

1
1
1
2
1

6
7
8
9
10

12394-KFL-850
12395-KFL-850
90201-GF6-010
90442-GF6-010
90443-GF6-010

GASKET, R. CYLINDER HEAD SIDE COVER

GASKET, L. CYLINDER HEAD SIDE COVER
NUT, CAP, 7MM
WASHER, SEALING, 7MM
WASHER A, SEALING, 7MM

1
1
4
3
1

11
12
13
14
15

90461-357-000
91302-KEV-900
95701-06110-00
96001-06025-00
98056-56713
98056-56723
98056-57713
98056-57723

WASHER, SEALING, 6.5X12

O-RING, 30.8X3
BOLT, FLANGE, 6X110
BOLT, FLANGE, 6X25
PLUG, SPARK (C6HSA)(NGK)
PLUG, SPARK (U20FS-U)(DENSO)
PLUG, SPARK (C7HSA)(NGK)
PLUG, SPARK (U22FS-U)(DENSO)

1
2
1
2
1
1
(1)
(1)

Notes

E-2
Cylinder Head

2
Service item

F.R.T.

HEAD, CYLINDER .................................. 2.0

.INCLUDES: Valve clearance
adjustment and reface

GUIDE, INTAKE VALVE(ONE) ................ 2.0

.INCLUDES: Reaming
.INCLUDES: Valve clearance
adjustment and reface
GUIDE, VALVE :FOR 1 VEHICLE ........... 2.3
.INCLUDES: Reaming
.INCLUDES: Valve clearance
adjustment and reface

GUIDE, EXHAUST VALVE(ONE) ............ 2.0

.INCLUDES: Reaming
.INCLUDES: Valve clearance
adjustment and reface
GUIDE, VALVE :FOR 1 VEHICLE ........... 2.3
.INCLUDES: Reaming
.INCLUDES: Valve clearance
adjustment and reface

5
7

GASKET, CYLINDER HEAD ................... 1.1

INSULATOR, THROTTLE BODY/
CARBURETOR ....................................... 0.3
MANIFOLD, INTAKE ............................... 0.4

No.

Part Number

Description

QTY
ANF100 / ANF100D

1
2
3
4
5

12200-KFL-900
12211-KFM-900
12237-KFL-305
12245-KFL-305
12251-KFL-850

HEAD COMP., CYLINDER

CLIP, VALVE GUIDE
GUIDE, IN. VALVE
GUIDE, EX. VALVE
GASKET, CYLINDER HEAD

1
2
1
1
1

6
7
8
9
10

16201-KCW-851
16211-KFL-850
17111-KTL-850
17640-KTM-880
90004-GHB-670

GASKET, CARBURETOR INSULATOR

INSULATOR, CARBURETOR
PIPE, INLET
CLAMPER, FUEL TUBE
BOLT, FLANGE, 6X25 (NSHF)

1
1
1
1
2

11
12
13
14
15

90033-041-020
90081-KFL-850
91304-GB1-900
96001-06022-00
96001-06045-00

BOLT, STUD, 6X32

BOLT, SPECIAL FLANGE, 6X23
O-RING, 25X2.4
BOLT, FLANGE, 6X22
BOLT, FLANGE, 6X45

2
1
1
1
1

Notes

13

E-3
Camshaft / Valve

2
Service item
2
4

14

17

F.R.T.

CAMSHAFT..............................................
.INCLUDES: Valve clearance adjustment
ARM, INTAKE VALVE ROCKER(ONE) ....
.INCLUDES: Valve clearance adjustment
ARM, EXHAUST VALVE ROCKER(ONE)
.INCLUDES: Valve clearance adjustment
ARM, VALVE ROCKER :FOR 1 VEHICLE
.INCLUDES: Valve clearance adjustment

0.8
1.3
1.3
1.3

VALVE, INTAKE(ONE) ............................. 1.6

.INCLUDES: Refacing
.EXCLUDES: Valve guide replacement
VALVE :FOR 1 VEHICLE ......................... 1.8
.INCLUDES: Refacing
.EXCLUDES: Valve guide replacement
VALVE, EXHAUST(ONE) ......................... 1.6
INCLUDES: Refacing
.EXCLUDES: Valve guide replacement
VALVE :FOR 1 VEHICLE ......................... 1.8
.INCLUDES: Refacing
.EXCLUDES: Valve guide replacement
SPRING AND/OR STEM SEAL,
INTAKE VALVE(ONE) .............................
SPRING AND/OR STEM SEAL,
EXHAUST VALVE(ONE) .........................
SPRING AND/OR STEM SEAL,
VALVE :FOR 1 VEHICLE ........................
BEARING, CAMSHAFT ...........................

1.4
1.4
1.5
1.0

No.

Part Number

Description

QTY
ANF100 / ANF100D

1
2
3
4
5

12209-GB4-681
14100-KFM-900
14150-GN5-911
14431-GN5-911
14451-035-000

SEAL, VALVE STEM (NOK)

CAMSHAFT COMP.
PLATE COMP., STOPPER
ARM, VALVE ROCKER
SHAFT, VALVE ROCKER ARM

2
1
1
2
2

6
7
8
9
10

14711-KFM-900
14721-GF6-010
14751-GN5-911
14761-GN5-911
14771-GB4-680

VALVE, IN.
VALVE, EX.
SPRING, VALVE OUTER
SPRING, VALVE INNER
RETAINER, VALVE SPRING

1
1
2
2
2

11
12
13
14
15

14775-KFM-900
14776-KFM-900
14781-MA6-000
90012-333-000
90206-001-000

SEAT, VALVE SPRING OUTER

SEAT, VALVE SPRING INNER
COTTER, VALVE
SCREW, TAPPET ADJUSTING
NUT, TAPPET ADJUSTING

2
2
4
2
2

16
17

90702-KFM-900
91007-GB6-911

DOWEL PIN, 8X12

BEARING, RADIAL BALL, 6905

1
1

Notes

E-4
Cam Chain /
Tensioner

2
Service item
1
2
3
4
7
9
11

12

F.R.T.

SPROCKET, CAM ...................................

CHAIN, CAM ...........................................
ARM, CAM CHAIN TENSIONER ............
ROLLER(S), CAM CHAIN TENSIONER .
ROD, CAM CHAIN TENSIONER PUSH .
ROLLER, CAM CHAIN GUIDE................
SPROCKET, CAM CHAIN GUIDE...........
.INCLUDES: Engine removal and
installation
BOLT, CAM CHAIN GUIDE ROLLER ......
.INCLUDES: Engine removal and
installation

0.6
1.4
1.0
1.0
0.3
1.2
4.0

4.0

No.
1
2

Part Number

Description

QTY
ANF100 / ANF100D

3
4
5

14321-KFM-900
14401-KFM-900
14401-KFM-901
14500-035-020
14502-086-000
14531-035-000

SPROCKET, CAM (32T)

CHAIN, CAM (88L) (DAIDO)
CHAIN, CAM (DID25H-88LE)
ARM COMP., CAM CHAIN TENSIONER
ROLLER, CAM CHAIN TENSIONER
PIVOT, CAM CHAIN TENSIONER

1
1
1
1
1
1

6
7
8
9
10

14541-GB4-681
14550-GB0-911
14566-086-030
14610-086-010
14615-KFL-850

SPRING, CAM CHAIN TENSIONER

ROD COMP., CAM CHAIN TENSIONER PUSH
HEAD, CAM CHAIN TENSIONER PUSH ROD
ROLLER COMP., CAM CHAIN GUIDE
PIN, GUIDE ROLLER

1
1
1
1
1

11
12
13
14
15

14670-035-030
14675-178-000
90081-035-000
90083-GB6-911
90441-035-000

SPROCKET, CAM CHAIN GUIDE (25T)

SPINDLE, CAM CHAIN GUIDE SPROCKET
BOLT, SEALING, 14MM
BOLT, KNOCK, 5MM
WASHER, SEALING, 14MM

1
1
1
2
1

16
17
18

90461-357-000
90481-035-000
95701-06018-00

WASHER, SEALING, 6.5X12

WASHER, 8MM
BOLT, FLANGE, 6X18

1
1
1

Notes

15

E- 5
Cylinder

2
Service item
1
2

16

F.R.T.

CYLINDER............................................... 1.4
GASKET, CYLINDER .............................. 1.3

Description

QTY
ANF100 / ANF100D

No.

Part Number

1
2
3
4
5

12100-KFM-900
12191-KFL-850
12195-KFL-850
12196-KFM-900
90082-KFL-850

CYLINDER COMP.
GASKET, CYLINDER
RUBBER A, INSERT
RUBBER B, INSERT
BOLT, SPECIAL FLANGE, 6X30

1
1
1
2
1

90701-KFM-900

DOWEL PIN, SPECIAL, 8X14

Notes

E-6
Right Crankcase
Cover

2
Service item
1
2
4
5
6
7
10

F.R.T.

COVER, CRANKCASE :RIGHT ..............

GASKET, CRANKCASE COVER :RIGHT
LEVER, CLUTCH ....................................
PLATE, CLUTCH CAM ............................
PLATE, CLUTCH CAM LIFTER ..............
SCREW, CLUTCH ADJUSTING..............
OIL SEAL, KICK STARTER SPINDLE ....

0.8
0.6
0.7
0.6
0.7
0.7
0.6

Description

QTY
ANF100 / ANF100D

No.

Part Number

1
2
3
4
5

11330-KTL-690
11394-KFL-850
15651-GN5-912
22810-KTL-740
22823-KFL-850

COVER COMP., R. CRANKCASE

GASKET, R. CRANKCASE COVER
GAUGE, OIL LEVEL
LEVER COMP., CLUTCH
PLATE, CLUTCH LIFTER CAM

1
1
1
1
1

6
7
8
9
10

22840-KFL-850
22846-GN5-910
90485-040-000
90702-KFM-900
91202-KFL-841

LIFTER COMP., CLUTCH

BOLT, CLUTCH ADJUSTING
WASHER, 8MM
DOWEL PIN, 8X12
OIL SEAL, 13.8X24X5

1
1
1
2
1

11
12
13
14
15

91303-001-000
91307-035-000
94030-08000
96001-06040-00
96001-06065-00

O-RING, 8MM
O-RING, 18X3
NUT, HEX., 8MM
BOLT, FLANGE, 6X40
BOLT, FLANGE, 6X65

1
1
1
5
1

16

96001-06080-00

BOLT, FLANGE, 6X80

Notes

17

E-7
One Way Clutch

2
Service item
1
3
5
6
11
13

18

F.R.T.

COVER, OIL FILTER ...............................

WEIGHT SET, CLUTCH ..........................
PLATE, DRIVE ........................................
INNER, ONE-WAY CLUTCH ...................
OUTER, PRIMARY CLUTCH ..................
GEAR, PRIMARY DRIVE ........................

0.7
1.0
1.0
1.0
1.0
1.1

No.

Part Number

Description

QTY
ANF100 / ANF100D

1
2
3
4
5

15431-HF7-010
15439-HF7-000
22530-KFL-850
22606-GN5-910
22610-KFL-850

COVER, OIL FILTER

GASKET, OIL FILTER
WEIGHT SET, CLUTCH
SPRING, ONE WAY RETAINER
PLATE COMP., PRIMARY DRIVE

1
1
1
6
1

6
7
8
9
10

22630-GB2-000
22641-KFL-D00
22642-KFL-850
22643-KFL-D00
22644-KFL-851

INNER COMP., ONE-WAY CLUTCH

SPRING, PRIMARY CLUTCH
WASHER, CLUTCH SIDE
SPRING, SIDE FRICTION
PLATE, CLUTCH SIDE

1
3
1
1
1

11
12
13
14
15

22660-KFM-900
22804-GB2-000
23120-KFM-900
23122-KFM-900
23123-KFL-850

OUTER ASSY., PRIMARY CLUTCH

RUBBER, CLUTCH DAMPER
GEAR COMP., PRIMARY DRIVE
SUB GEAR (17T)
RETAINER, SPRING

1
3
1
1
1

16
17
18
19
20

23124-GCE-900
23125-GN5-910
23126-GCE-900
90083-KFL-850
90231-087-010

SPRING, SUB GEAR

PIN
COLLAR
BOLT, SPECIAL FLANGE, 5X8
NUT, LOCK, 14MM

1
1
1
3
1

Notes

E-7
One Way Clutch

2
Service item

F.R.T.

No.

Part Number

Description

QTY
ANF100 / ANF100D

21
22
23
24
25

90401-GB2-000
90431-GN5-910
90432-086-000
90433-KW7-900
90455-GB2-000

WASHER, 30X45X0.8
WASHER, LOCK
WASHER B, LOCK
WASHER, 17X23X3
CIRCLIP, INTERNAL, 45MM

1
1
1
1
1

26
27
28

90603-PX0-A00
90605-166-720
91101-GB2-000

SET RING, 23MM

CIRCLIP, 7MM
ROLLER, 5X8

1
3
6

Notes

19

E-8
Clutch

2
Service item
1
2
3
4
6
7
8
18

20

F.R.T.

SEPARATOR, OIL ...................................

OUTER, CLUTCH ...................................
CENTER, CLUTCH .................................
DISC, CLUTCH FRICTION .....................
NOTE: Same time for two units or more
PLATE, CLUTCH PRESSURE ................
PLATE, CLUTCH LIFTER .......................
SPRING, CLUTCH ..................................
NOTE: Same time for two units or more
BEARING, CLUTCH LIFTER ..................

1.0
1.0
1.2
1.2
1.2
1.0
1.0
0.7

No.

Part Number

Description

QTY
ANF100 / ANF100D

1
2
3
4
5

15661-GN5-910
22110-KFL-D01
22121-KFM-900
22201-166-001
22311-KN4-680

PLATE, OIL SEPARATOR

OUTER COMP., CLUTCH (69T)
CENTER, CLUTCH
DISK, CLUTCH FRICTION
PLATE, CLUTCH

1
1
1
4
3

6
7
8
9
10

22350-115-020
22361-KFM-900
22401-KEV-900
23112-GCE-900
23217-GN5-910

PLATE, CLUTCH PRESSURE

PLATE, CLUTCH LIFTER
SPRING, CLUTCH
COLLAR, CLUTCH CENTER
SET RING, 17MM

1
1
4
1
1

11
12
13
14
15

90050-KFL-850
90231-198-000
90402-KFM-900
90403-HA0-000
90432-086-000

BOLT, SPECIAL FLANGE, 6X25

NUT B, LOCK, 14MM
WASHER, THRUST, 14MM
WASHER, THRUST, 17MM
WASHER B, LOCK

4
1
1
1
1

16
17
18

90462-KFL-850
95701-06020-00
96100-62000-00

WASHER B, SPLINE, 17MM

BOLT, FLANGE, 6X20
BEARING, RADIAL BALL, 6200

1
2
1

Notes

E-9
Oil Pump

2
Service item
1
6

F.R.T.

PUMP ASSY., OIL................................... 1.2

SCREEN, OIL FILTER ............................ 0.6

Description

QTY
ANF100 / ANF100D

No.

Part Number

1
2
3
4
5

15100-GBG-932
15119-178-000
15331-GF6-000
15332-GF6-000
15384-178-000

PUMP ASSY., OIL (YAMADA)

GASKET, OIL PUMP BODY
ROTOR, OIL PUMP INNER
ROTOR, OIL PUMP OUTER
PIVOT, OIL PUMP

1
1
1
1
1

6
7
8
9

15421-035-010
93500-05010-0A
93500-06016-0A
93500-06022-0A

SCREEN, OIL FILTER

SCREW, PAN, 5X10
SCREW, PAN, 6X16
SCREW, PAN, 6X22

1
3
2
1

Notes

21

E - 10
Left Crankcase
Cover

2
Service item
1
2
3
5

22

F.R.T.

COVER, CRANKCASE :LEFT ..................

COVER, CRANKCASE :LEFT REAR .......
GASKET, CRANKCASE COVER :LEFT...
SWITCH, GEAR POSITION .....................

0.7
0.1
0.6
0.5

No.

Part Number

Description

QTY
ANF100 / ANF100D

1
2
3
4
5

11341-KFV-840
11361-KTL-690
11395-GBJ-730
32961-KFL-850
35759-KTL-691

COVER, L. CRANKCASE
COVER, L. RR. CRANKCASE
GASKET, L. CRANKCASE COVER
CLAMPER, A.C. GENERATOR CORD
CONTACT ASSY., CHANGE SWITCH

1
1
1
1
1

6
7
8
9
10

90084-GN5-830
90087-GN5-830
90702-KFM-900
91301-028-000
91303-377-000

CAP, A.C. GENERATOR

CAP, 30MM
DOWEL PIN, 8X12
O-RING, 27X2.0
O-RING, 13.8X2.5

1
1
2
1
1

11
12
13
14
15

96001-06016-00
96001-06020-00
96001-06028-00
96001-06032-00
96001-06050-00

BOLT, FLANGE, 6X16

BOLT, FLANGE, 6X20
BOLT, FLANGE, 6X28
BOLT, FLANGE, 6X32
BOLT, FLANGE, 6X50

1
1
2
2
1

16

96001-06070-00

BOLT, FLANGE, 6X70

Notes

E - 11
Generator

2
Service item
1
2

F.R.T.

ROTOR OR FLYWHEEL .......................... 0.8

STATOR .................................................... 0.7

No.

Part Number

Description

QTY
ANF100 / ANF100D

1
2
3
4
5

31110-KFV-841
31120-KTL-691
31141-141-860
90410-HC4-000
93301-05006-0H

FLYWHEEL COMP.
STATOR COMP.
CLAMPER, A.C. GENERATOR CORD
WASHER, 10MM
BOLT, HEX., 5X6

1
1
1
1
1

6
7
8

93301-05010-0H
94050-10000
96001-06022-00

BOLT, HEX., 5X10

NUT, FLANGE, 10MM
BOLT, FLANGE, 6X22

2
1
2

Notes

23

E - 12
Starting Clutch

2
Service item
1
2
5
7
13
15
17

F.R.T.

BASE, STATOR......................................
CHAIN, STARTER DRIVE......................
SPROCKET, STARTER DRIVEN...........
OUTER, STARTING CLUTCH...............
ROLLER, STARTING CLUTCH..............
.NOTE: Same time for two units or more
OIL SEAL, CRANKSHAFT :LEFT...........
O-RING, STATOR BASE........................

0.9
0.8
0.8
0.8
0.8
0.9
0.9

Part Number

1
2
3
4
5

11321-179-710
28101-GB4-701
28101-GB4-702
28102-GB4-700
28103-GB4-700
28110-GB4-700

PLATE, OIL SEPARATE

CHAIN, STARTING (DID25H-62LE) (DAIDO)
CHAIN, STARTING (TSUBAKIMOTO)
GUIDE, STARTER CHAIN
PROTECTOR, STARTER CHAIN
SPROCKET COMP., STARTING (41T)

1
1
1
1
1
1

6
7
8
9
10

28117-KFL-850
28120-179-710
28125-179-710
28126-253-030
28128-179-710

PLATE, STARTING SPROCKET SETTING

OUTER, STARTING CLUTCH
SPRING, STARTING CLUTCH ROLLER
CAP, STARTING CLUTCH ROLLER SPRING
PLATE, STARTING CLUTCH SIDE

1
1
3
3
1

11
12

90464-GB2-701
91005-GB2-701
91005-GB2-702
91101-179-710
91102-179-711
91201-GB4-691
91201-GB4-692

CIRCLIP, INTERNAL, 23
BEARING, NEEDLE, 19X23X13 (NTN)
BEARING, NEEDLE, 19X23X13 (NSK)
ROLLER, 10X10
ROLLER, 5X11.8
OIL SEAL, 30X42X4.5 (NOK)
OIL SEAL, 30X42X4.5 (ARAI)

2
1
1
3
1
1
1

91202-GB4-692
91301-035-003
91317-171-003
93600-06016-0A
96001-06010-00

OIL SEAL, 18.9X28X5 (ARAI)

O-RING, 107X2 (ARAI)
O-RING, 6X1.7 (ARAI)
SCREW, FLAT, 6X16
BOLT, FLANGE, 6X10

1
1
2
5
1

13
14
15
16
17
18
19
20

24

Description

QTY
ANF100 / ANF100D

No.

Notes

E - 13
Starting Motor

2
Service item
1
2
3
5
6
9

F.R.T.

MOTOR, STARTING...............................
TERMINAL, BRUSH(STARTER)............
SPROCKET, STARTER DRIVE..............
GASKET, STARTER MOTOR.................
MOTOR UNIT, STARTING......................
SUB HARNESS, STARTER....................

0.8
1.0
0.8
0.9
0.9
0.5

No.

Part Number

Description

QTY
ANF100 / ANF100D

1
2
3
4
5

31200-KTL-690
31201-187-701
31202-GB2-700
31204-187-701
31205-GB4-701

MOTOR ASSY., STARTING

BRUSH SET
SPROCKET (12T)
SPRING, BRUSH
PACKING

1
1
1
2
1

6
7
8
9
10

31208-GB4-701
31211-GB4-701
31213-GB4-701
32410-KTL-691
91308-GB4-701

MOTOR COMP. (MITSUBA)

CASE A, FR.
GEAR COMP., DRIVEN (MITSUBA)
SUB HARNESS A
O-RING A

1
1
1
1
1

11
12
13
14
15

91309-GB2-701
91309-GES-003
93892-04006-08
93892-05030-08
96001-06045-00

O-RING B
CIRCLIP
SCREW-WASHER, 4X6
SCREW-WASHER, 5X30
BOLT, FLANGE, 6X45

1
1
1
4
3

Notes

25

E - 14
Crankcase

2
Service item
1

26

F.R.T.

CRANKCASE :RIGHT.............................
.INCLUDES: Engine removal and
installation
CRANKCASE :BOTH..............................
.INCLUDES: Engine removal and
installation
GASKET, CRANKCASE..........................
.INCLUDES: Engine removal and
installation
CRANKCASE :LEFT................................
.INCLUDES: Engine removal and
installation
CRANKCASE :BOTH..............................
.INCLUDES: Engine removal and
installation

4.5

5.0

3.9

4.6

5.0

Description

QTY
ANF100 / ANF100D

No.

Part Number

1
2
3
4
5

11100-KEV-880
11191-KFM-900
11200-KFM-902
15761-KTL-690
16236-KFV-M20

CRANKCASE COMP., R.
GASKET, CRANKCASE
CRANKCASE COMP., L.
TUBE, BREATHER
CLAMP, OVER FLOW TUBE

1
1
1
1
1

6
7
8
9
10

90031-KFM-900
90032-KFM-900
90407-259-000
90703-HC4-000
92800-12000

BOLT A, STUD, 6X199.5X7

BOLT B, STUD, 6X207.5X7
PACKING, DRAIN COCK, 12.5X20
DOWEL PIN, 10X14
BOLT, DRAIN PLUG, 12MM

2
2
1
2
1

11
12
13
14

95002-50000
96001-06050-00
96001-06060-00
96001-06065-00

CLIP, TUBE (C9)

BOLT, FLANGE, 6X50
BOLT, FLANGE, 6X60
BOLT, FLANGE, 6X65

2
1
2
4

Notes

E - 15
Crankshaft / Piston

2
Service item
2

4
9
11

F.R.T.

CRANKSHAFT........................................
.INCLUDES: Engine removal and
installation
RING, PISTON AND/OR PISTON (ONE)
SPROCKET, TIMING..............................
BEARING, CRANKSHAFT :LEFT...........
.INCLUDES: Engine removal and
installation
.INCLUDES: Timing sprocket

4.3

No.
1
2
3

Description

QTY
ANF100 / ANF100D

06381-KFM-900
13000-KTL-740
13011-KFL-851
13011-KFL-852
13012-KFL-851
13012-KFL-852
13013-KFL-851
13013-KFL-852
13014-KFL-851
13014-KFL-852
13015-KFL-851
13015-KFL-852
13101-KFV-951
13102-KFV-951
13103-KFV-951
13104-KFV-951
13105-KFV-951
13111-087-000

ROD KIT, CONNECTING

CRANKSHAFT COMP.
RING SET, PISTON (STD.) (RIKEN)
RING SET, PISTON (STD.) (TEIKOKU)
RING SET, PISTON (0.25) (RIKEN)
RING SET, PISTON (0.25) (TEIKOKU)
RING SET, PISTON (0.50) (RIKEN)
RING SET, PISTON (0.50) (TEIKOKU)
RING SET, PISTON (0.75) (RIKEN)
RING SET, PISTON (0.75) (TEIKOKU)
RING SET, PISTON (1.00) (RIKEN)
RING SET, PISTON (1.00) (TEIKOKU)
PISTON (STD.)
PISTON (0.25)
PISTON (0.50)
PISTON (0.75)
PISTON (1.00)
PIN, PISTON

6
7
8
9
10

13115-GN5-910
13310-KTL-740
13321-KTL-740
14311-KFL-850
90741-003-010

CLIP, PISTON PIN, 13MM

CRANKSHAFT COMP., R.
CRANKSHAFT, L.
SPROCKET, TIMING
KEY, WOODRUFF, 4MM

2
1
1
1
1

11

91001-GF6-004

BEARING, RADIAL BALL, 6304

1.5
4.2
4.5

BEARING, CRANKSHAFT :RIGHT......... 4.3

.INCLUDES: Engine removal and
BEARING, CRANKSHAFT :BOTH.......... 4.8
.INCLUDES: Engine removal and
installation
.INCLUDES: Timing sprocket

Part Number

Notes

1
1
1
1
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
1
(1)
(1)
(1)
(1)
1

27

E - 16
Transmission

2
1

11
24

No.

MAINSHAFT, TRANSMISSION............... 4.1

.INCLUDES: Engine removal and installation
.Replace countershaft add 0.2
COUNTERSHAFT, TRANSMISSION....... 4.1
.INCLUDES: Engine removal and installation
.Replace mainshaft add 0.2
SPROCKET, DRIVE................................. 0.2

1
2
3
4
5

23211-KFM-902
23221-KFL-860
23421-KEV-901
23422-GB4-770
23431-KEV-911

MAINSHAFT (12T)
SHAFT, COUNTER
GEAR, COUNTERSHAFT LOW (34T)
BUSH, 20X9
GEAR, MAINSHAFT SECOND (17T)

1
1
1
1
1

6
7
8
9
10

23441-KEV-901
23451-KFL-852
23461-GK4-763
23471-KEV-750
23481-GB4-771

GEAR, COUNTERSHAFT SECOND (29T)

GEAR, MAINSHAFT THIRD (21T)
GEAR, COUNTERSHAFT THIRD (26T)
GEAR, MAINSHAFT FOURTH (24T)
GEAR, COUNTERSHAFT FOURTH (23T)

1
1
1
1
1

11
12
13
14
15

23801-GF6-002
23802-GN5-910
23911-GB4-770
24305-GB4-770
24306-GB4-770

SPROCKET, DRIVE (14T)

PLATE, FIXING
COLLAR
SPRING
PLATE, GEARSHIFT DRUM LOCK

1
1
1
1
1

25

16
17
18
19
20

90452-GB4-770
90461-GB4-770
90461-035-000
90461-459-010
90601-001-000

WASHER, THRUST, 17MM

WASHER, SPLINE, 20X1.2
WASHER, SPLINE, 17MM
WASHER, SPLINE, 20MM
CIRCLIP, EXTERNAL, 17MM

1
1
2
2
2

28

BEARING, MAINSHAFT :LEFT................ 4.1

.INCLUDES: Engine removal and installation
BEARING, MAINSHAFT :BOTH............... 4.3
.INCLUDES: Engine removal and installation
BEARING, MAINSHAFT AND
COUNTERSHAFT :ALL .......................... 4.5
.INCLUDES: Engine removal and installation
BEARING, COUNTERSHAFT :RIGHT.... 4.1
.INCLUDES: Engine removal and installation
BEARING, COUNTERSHAFT :BOTH..... 4.3
.INCLUDES: Engine removal and installation
BEARING, MAINSHAFT AND
COUNTERSHAFT :ALL.......................... 4.5
.INCLUDES: Engine removal and installation

Part Number

Description

QTY
ANF100 / ANF100D

F.R.T.

Service item

Notes

E - 16
Transmission

2
F.R.T.

No.

BEARING, MAINSHAFT :RIGHT............ 4.1

.INCLUDES: Engine removal and installation

21
22

BEARING, MAINSHAFT :BOTH............ 4.3

.INCLUDES: Engine removal and installation

Service item
26

BEARING, COUNTERSHAFT :LEFT..... 4.1

.INCLUDES: Engine removal and installation
BEARING, COUNTERSHAFT :BOTH.... 4.3
.INCLUDES: Engine removal and installation

Part Number

Description

QTY
ANF100 / ANF100D

23
24
25

90601-459-000
91203-GB5-761
91203-GB5-762
92101-06010-0A
96100-60010-00
96100-62010-00

CIRCLIP, 20MM
OIL SEAL, 17X29X5 (NOK)
OIL SEAL, 17X29X5 (ARAI)
BOLT, HEX., 6X10
BEARING, RADIAL BALL, 6001
BEARING, RADIAL BALL, 6201

2
1
1
2
1
1

26

96100-62030-00

BEARING, RADIAL BALL, 6203

Notes

BEARING, MAINSHAFT AND

COUNTERSHAFT :ALL.......................... 4.5
.INCLUDES: Engine removal and installation

29

E - 17
Gearshift Drum

2
Service item
1

FORK, GEARSHIFT................................. 4.1

.INCLUDES: Engine removal and
installation
.NOTE: Same time for two units

DRUM, GEARSHIFT.................................
.INCLUDES: Engine removal and
installation
PLATE, GEARSHIFT DRUM STOPPER
STOPPER OR SPRING, SHIFT DRUM
SPINDLE, GEARSHIFT............................
ARM, GEARSHIFT...................................

6
8
10
11

30

F.R.T.

4.1

1.1
1.1
1.2
1.2

Description

QTY
ANF100 / ANF100D

No.

Part Number

1
2
3
4
5

24211-KFM-900
24261-121-742
24263-028-000
2430A-KFM-900
24320-KFL-850

FORK, GEARSHIFT
PIN, GEARSHIFT FORK GUIDE
CLIP, GEARSHIFT FORK GUIDE PIN
DRUM, GEARSHIFT
PLATE ASSY., CONTACT

2
2
2
1
1

6
7
8
9
10

24411-GB4-771
24421-200-000
24430-GB4-772
24435-GB4-772
24601-GN5-902

PLATE, GEARSHIFT DRUM STOPPER

PIN, GEARSHIFT DRUM
ARM COMP., SHIFT DRUM STOPPER
SPRING, GEARSHIFT DRUM STOPPER
SPINDLE COMP., GEARSHIFT

1
4
1
1
1

11
12
13
14
15

24630-GN5-942
24641-041-000
24651-041-000
24652-035-000
90071-171-010

ARM COMP., GEARSHIFT

SPRING, GEARSHIFT ARM
SPRING, GEARSHIFT RETURN
PIN, SHIFT RETURN SPRING
BOLT, KNOCK, 6MM

1
1
1
1
1

16
17
18
19
20

91208-KB4-671
94305-20062
96220-30085
96220-40100
96700-06016-10

OIL SEAL, 11.6X24X10 (ARAI)

PIN, SPRING, 2X6
ROLLER, 3X8.5
ROLLER, 4X10
BOLT, SOCKET, 6X16

1
1
2
1
1

Notes

E - 18
Kick Starter Spindle

2
Service item

F.R.T.

PINION, KICK STARTER........................ 4.0

.INCLUDES: Engine removal and
installation

SPINDLE, KICK STARTER..................... 4.0

.INCLUDES: Engine removal and
installation
SPRING, KICK STARTER RETURN....... 1.1

Description

QTY
ANF100 / ANF100D

No.

Part Number

1
2
3
4
5

28211-178-000
28221-178-000
28251-KEV-900
28262-041-731
28271-121-690

PINION, KICK STARTER (22T)

RATCHET, STARTER DRIVE
SPINDLE, KICK STARTER
RETAINER, KICK SPRING
SPRING, STARTER PINION FRICTION

1
1
1
1
1

6
7
8
9
10

28281-035-003
90452-115-000
90454-107-000
90605-200-000
94510-16000

SPRING, KICK STARTER (NIPPON HATSUJO)

WASHER, 17MM
WASHER, THRUST, 20MM
SET RING, 20MM
CIRCLIP, EXTERNAL, 16MM

1
1
1
2
1

Notes

31

E - 19
Carburetor

2
Service item

32

F.R.T.

2
3
4
5

NEEDLE, JET.........................................
FLOAT OR FLOAT VALVE.....................
TOP SET, CARBURETOR.....................
CHAMBER, FLOAT................................

0.8
0.6
0.4
0.5

7
12
15
25
33

VALVE, THROTTLE...............................
VALVE, AIR CUT....................................
CARBURETOR ASSEMBLY..................
COCK ASSY., FUEL..............................
JET, MAIN..............................................

0.5
0.2
0.7
0.3
0.6

Description

QTY
ANF100 / ANF100D

No.

Part Number

1
2
3
4
5

16010-KRS-601
16012-KTL-851
16013-KEV-900
16014-KTL-741
16015-KTL-741

GASKET SET
NEEDLE SET, JET
FLOAT SET
TOP SET
CHAMBER SET, FLOAT

1
1
1
1
1

6
7
8
9
10

16016-KTL-691
16022-KFM-901
16028-KFM-901
16037-KRS-601
16040-KEV-900

SCREW SET
VALVE SET, THROTTLE
SCREW SET
PLATE SET, VALVE
GASKET SET

1
1
1
1
1

11
12
13
14
15

16041-GB5-D30
16048-KPH-901
16075-GHB-B40
16075-GHB-640
16100-KTL-691

NUT SET, SQUARE

VALVE SET, AIR CUT
O-RING, 2.4X25
O-RING, 1.3X4.3
CARBURETOR ASSY. (PB5JD A)

1
1
1
2
1

16
17
18
19
20

16118-KTL-741
16148-141-881
16155-KRS-861
16163-GBG-960
16165-KTL-741

CAP, CABLE SEALING

CAP, CHOKE DUST
VALVE COMP., FLOAT
GASKET, FLOAT CHAMBER
HOLDER, NEEDLE JET

1
1
1
1
1

Notes

E - 19
Carburetor

2
Service item

F.R.T.

No.

Part Number

Description

QTY
ANF100 / ANF100D

21
22
23
24
25

16175-GB0-911
16176-GB0-911
16199-KTL-741
16199-428-771
16951-KPW-901

CUP, FUEL STRAINER

SCREEN, FUEL STRAINER
TUBE, AIR VENT
TUBE, OVERFLOW
BODY SET, COCK

1
1
1
1
1

26
27
28
29
30

16963-KPW-901
93892-03012-18
93892-04010-18
93892-04018-18
93892-05010-18

LEVER SET, COCK

SCREW-WASHER, 3X12
SCREW-WASHER, 4X10
SCREW-WASHER, 4X18
SCREW-WASHER, 5X10

1
2
2
2
1

31
32
33
34

95002-02089
95002-02659
99101-KRL-0720
99103-KFM-0420

CLIP, TUBE (B8)

CLIP, TUBE (B6.5)
JET, MAIN, #72
JET, SLOW, #42

1
1
1
1

Notes

33

F-1
Headlight

Service item

F.R.T.

1 HEADLIGHT UNIT.................................. 0.4

3 SOCKET, HEADLIGHT........................... 0.3
4 BULB, HEADLIGHT................................ 0.3
.NOTE: Same time for two units

34

Description

QTY
ANF100 / ANF100D

No.

Part Number

1
2
3
4
5

33110-KTL-690
33118-KTL-741
33130-KTL-690
34901-GT4-003
34908-GA7-701

HEADLIGHT UNIT
BRACKET, HEADLIGHT
SOCKET COMP., HEADLIGHT
BULB, HEADLIGHT (12V 30/30W) (STANLEY)
BULB, WEDGE BASE (T10) (12V 3.4W)

1
2
1
1
1

6
7

90101-GJ6-000
93903-34380

BOLT, ADJUSTING
SCREW, TAPPING, 4X12

1
2

Notes

F-2
Meter

Service item
1
3
4

F.R.T.

HEADLIGHT UNIT.................................. 0.4

SOCKET, HEADLIGHT........................... 0.3
BULB, HEADLIGHT................................ 0.3
.NOTE: Same time for two units

Part Number

1
2
3

34908-GA7-701
34908-MB9-871
37200-KTL-690
37200-KTL-700
37210-KTL-691
37211-KTL-691

BULB, WEDGE BASE (T10) (12V 3.4W)

BULB, WEDGE BASE (12V 1.7W)
SPEEDOMETER ASSY.
SPEEDOMETER ASSY.
SPEEDOMETER COMP.
LENS

2
8
1
1
1
1

-------------

DRUM BRAKE
DISK BRAKE

CASE ASSY.
HOLDER, WINKER RELAY
SOCKET COMP.
SOCKET COMP.
PLATE ASSY., REFLECTING
SCREW-WASHER, 3X22

1
1
1
1
1
3

-------------

DRUM BRAKE
DISK BRAKE

9
10

37212-KTL-691
37213-KPW-901
37224-KTL-691
37224-KTL-701
37302-KTL-741
37305-KE5-008

11
12
13
14
15

38301-GBG-911
38306-KK4-000
44830-KTL-690
44831-KPH-650
90035-166-008

RELAY COMP., WINKER

SUSPENSION, WINKER RELAY (MITSUBA)
CABLE COMP., SPEEDOMETER
CABLE, INNER
SCREW-WASHER, SPECIAL, 4X10

1
1
1
1
2

16
17

90101-KY6-008
91352-671-003
91352-671-004
93903-25310

SCREW, TAPPING, 3X14

O-RING, 8.5X1.5 (ARAI)
O-RING, 8.5X1.5 (NOK)
SCREW, TAPPING, 5X16

1
1
1
2

4
5
6
7
8

18

Description

QTY
ANF100 / ANF100D

No.

Notes

35

F-3
Handle Lever /
Cable

Service item

1
2
3
5
6
7
8
10
11

36

F.R.T.

CABLE, THROTTLE..............................
CABLE, CHOKE....................................
LEVER, CHOKE :HANDLE SIDE..........
SWITCH, FRONT STOP........................
CABLE, FRONT BRAKE........................
GRIP, THROTTLE..................................
GRIP, HANDLE :LEFT............................
HOUSING, THROTTLE.........................
LEVER, HANDLE :RIGHT......................
LEVER, HANDLE :BOTH.......................

0.6
0.4
0.1
0.4
0.5
0.4
0.1
0.4
0.3
0.4

Description

QTY
ANF100 / ANF100D

No.

Part Number

Notes

1
2
3
4
5

17910-KTL-690
17950-KFL-D00
17961-KFM-900
17962-KTM-850
35340-KPH-900

CABLE COMP., THROTTLE

CABLE COMP., CHOKE
LEVER, CHOKE
STOPPER, CABLE
SWITCH ASSY., FR. STOP

1
1
1
1
1

1
1
1
1
-

6
7
8
9
10

45450-KPH-670
53140-KPH-970
53166-KFL-D20
53167-KFM-900
53168-KFM-900

CABLE COMP., FR. BRAKE

GRIP COMP., THROTTLE
GRIP, L. HANDLE
HOUSING, UPPER THROTTLE
HOUSING, UNDER THROTTLE

1
1
1
1
1

1
1
1
1

DRUM BRAKE

11
12
13
14
15

53175-KET-920
88113-KET-900
88110-KTL-690
88120-KTL-690
90115-KRS-690

LEVER, R. STEERING HANDLE

CAP, LOCK NUT
MIRROR COMP., R.
MIRROR COMP., L.
BOLT, HANDLE LEVER PIVOT

1
2
1
1
1

2
1
1
-

DRUM BRAKE

16
17
18
19
20

90314-KFM-900
90314-KRS-690
90442-147-000
93500-05010-0G
93500-05012-0G

NUT, LOCK
NUT, LOCK
WASHER, WAVE
SCREW, PAN, 5X10
SCREW, PAN, 5X12

1
1
1
1
1

1
1
1
1
1

21
22
23

93500-05025-0G
94001-05000-0S
94103-05700

SCREW, PAN, 5X25

NUT, HEX., 5MM
WASHER, PLAIN, 5MM

1
1
1

1
1

DRUM BRAKE

DRUM BRAKE

DRUM BRAKE

F-4
Fr. Brake Master
Cylinder

Service item
1
2
6
10
12
13

F.R.T.

SWITCH, FRONT STOP.........................

HOSE, FRONT BRAKE.........................
.INCLUDES: Bleed brakes
CYLINDER, FRONT BRAKE MASTER
.INCLUDES: Bleed brakes
DIAPHRAGM, FRONT BRAKE MASTER
CYLINDER.............................................
PISTON SET, FRONT BRAKE MASTER
.INCLUDES: Bleed brakes
LEVER, HANDLE :RIGHT......................
LEVER, HANDLE :BOTH.......................

0.3
0.7
0.7

0.1
0.7
0.3
0.4

Description

QTY
ANF100 / ANF100D

No.

Part Number

1
2
3
4
5

35340-MA5-671
45126-KTM-851
45156-KTL-750
45157-KAN-850
45504-410-003

SWITCH ASSY., FR. STOP

HOSE COMP., FR. BRAKE
CLAMPER, BRAKE HOSE
CLAMPER B, BRAKE HOSE
BOOT COMP.

1
1
1
1
1

6
7
8
9
10

45500-KPH-880
45512-MA6-006
45513-GW0-911
45517-GW0-751
45520-GW0-911

CYLINDER SUB ASSY., FR. BRAKE MASTER

PROTECTOR
CAP, MASTER CYLINDER
HOLDER, MASTER CYLINDER
DIAPHRAGM

1
1
1
1
1

11
12
13
14
15

45521-GW0-752
45530-471-831
53175-KET-921
90102-KGH-900
90114-KGH-900

PLATE, DIAPHRAGM
CYLINDER SET, MASTER
LEVER, R. STEERING HANDLE
BOLT, FLANGE, 6X10
BOLT, HANDLE LEVER PIVOT

1
1
1
1
1

16
17
18
19
20

90145-KM3-751
90545-300-000
90651-MA5-671
93600-04012-1G
93893-04012-17

BOLT, OIL, 10X22 (SAGA)

WASHER, OIL BOLT
CIRCLIP
SCREW, FLAT, 4X12
SCREW-WASHER, 4X12

2
4
1
2
1

21
22

94050-06000
95701-06022-07

NUT, FLANGE, 6MM

BOLT, FLANGE, 6X22

1
2

Notes

37

F-5
Handle Pipe /
Handle Cover / Switch

Service item

1
2
3
4
5
6
7

11
12

SWITCH, LIGHTING
SWITCH, STARTER
SWITCH, DIMMER
SWITCH, HORN
SWITCH, WINKER
PIPE, STEERING HANDLE
WEIGHT B, HANDLE :LEFT
WEIGHT B, HANDLE :RIGHT
WEIGHT B, HANDLE :BOTH
COVER, HANDLE :REAR
COVER, HANDLE :BOTH
COVER, HANDLE :FRONT
COVER, HANDLE :BOTH

F.R.T.
0.4
0.4
0.4
0.4
0.4
0.9
0.2
0.2
0.4
0.6
0.8
0.5
0.8

Part Number

1
2
3
4
5

35150-KPH-880
35160-KPH-881
35170-KPH-651
35180-KPH-881
35200-KPH-901

SWITCH UNIT, LIGHTING

SWITCH UNIT, STARTING
SWITCH UNIT, DIMMER
SWITCH UNIT, HORN
SWITCH UNIT, WINKER

1
1
1
1
1

53100-KTL-740
53100-KTL-750
53104-KPH-950
53105-KPH-950
53106-KR3-000
53108-KR3-770

PIPE COMP., STEERING HANDLE

PIPE COMP., STEERING HANDLE
WEIGHT B, STEERING HANDLE
WEIGHT A, STEERING HANDLE
RUBBER A, HANDLE WEIGHT
RING, HANDLE WEIGHT SNAP

1
1
2
2
4
2

53206-KTL-690
53205-KTL-690FMB
53205-KTL-690FMH
53205-KTL-690FMT
53205-KTL-700FMB
64521-MN5-000
90103-KPH-720
90106-GN5-900

COVER, RR. HANDLE

COVER SET, HANDLE FR. (WL) .......*NH1* BLACK
*NH131M* .............. STARLIGHT SILVER METALLIC
*PB314P* ............................ PEARL TWISTER BLUE
*NH1* ............................................................ BLACK
NUT, CLIP, 4MM
BOLT, FR. HANDLE COVER
BOLT, FLANGE, 10X50

1
1
1
1
1
6
1
1

7
8
9
10
11
12

13
14
15

38

Description

QTY
ANF100 / ANF100D

No.

Notes

-------------

DRUM BRAKE
DISK BRAKE

-------------------------

DRUM BRAKE
DRUM BRAKE
DRUM BRAKE
DISK BRAKE

F-5
Handle Pipe /
Handle cover / Switch

Service item
1
2
3
4
5
6
7

11
12

F.R.T.

SWITCH, LIGHTING..............................
SWITCH, STARTER..............................
SWITCH, DIMMER................................
SWITCH, HORN....................................
SWITCH, WINKER................................
PIPE, STEERING HANDLE..................
WEIGHT B, HANDLE :LEFT..................
WEIGHT B, HANDLE :RIGHT................
WEIGHT B, HANDLE :BOTH.................
COVER, HANDLE :REAR......................
COVER, HANDLE :BOTH......................
COVER, HANDLE :FRONT....................
COVER, HANDLE :BOTH......................

0.4
0.4
0.4
0.4
0.4
0.9
0.2
0.2
0.4
0.6
0.8
0.5
0.8

Description

QTY
ANF100 / ANF100D

No.

Part Number

16
17
18
19
20

90191-KPP-900
90304-KGH-901
90501-KPH-880
90505-KPH-880
91509-GE2-760

SCREW, OVAL, 6X50

NUT, U, 10MM
COLLAR A, HANDLE SETTING
COLLAR B, HANDLE SETTING
SCREW, PAN, 5X11.5

2
1
1
1
1

21
22
23

93891-04016-07
93891-04020-07
93903-34380

SCREW-WASHER, 4X16
SCREW-WASHER, 4X20
SCREW, TAPPING, 4X12

2
4
2

Notes

39

F-6
Steering Stem

Service item

RACE, STEERING BALL :UPPER.......... 1.2

RACE, STEERING BALL :BOTH............ 1.2

RACE, STEERING BALL :LOWER......... 1.2

RACE, STEERING BALL :BOTH............ 1.2

6
7
10
11

40

F.R.T.

RACE, STEERING TOP CONE..............

RACE, STEERING BOTTOM CONE......
STEM OR SHAFT ASSY., STEERING....
THREAD, STEERING HEAD TOP..........

0.6
1.3
1.2
0.6

Description

QTY
ANF100 / ANF100D

No.

Part Number

1
2
3
4
5

06530-GBG-B20
06531-GBG-B20
50301-KPH-720
50302-KPH-720
50306-GN5-900

BALL SET, STEEL, #6X23

BALL SET, STEEL, #6X29
RACE, STEERING TOP BALL
RACE, STEERING BOTTOM BALL
NUT, STEERING STEM LOCK

1
1
1
1
1

6
7
8
9
10

53211-KPH-720
53212-KPH-720
53214-GN5-900
53216-GN5-830
53200-KTM-850

RACE, STEERING TOP CONE

RACE, STEERING BOTTOM CONE
DUST SEAL, STEERING HEAD
WASHER, STEERING STEM NUT
STEM SUB ASSY., STEERING

1
1
1
1
1

11
12

53220-GN5-900
95801-10045-00

THREAD COMP., STEERING HEAD TOP

BOLT, FLANGE, 10X45

1
4

Notes

F-7
Front Fender

Service item
2
3

FENDER A, FRONT
.NOTE: Same time for two units
FENDER B, FRONT
.NOTE: Same time for two units

F.R.T.
0.3
0.3

No.

Part Number

Description

QTY
ANF100 / ANF100D

1
2
3
4
5

45465-KTL-740
61100-KTL-690FMB
61200-KTL-690
81312-KPH-900
84601-HA7-670

GUIDE, FR. BRAKE CABLE

FENDER A, FR. *NH1* BLACK
FENDER B, FR.
COLLAR, FR. FENDER
NUT, FENDER SETTING

1
1
1
2
1

6
7
8
9

90503-KBP-900
96001-06014-00
96001-06016-00
96001-06025-00

COLLAR, MAIN SIDE COVER

BOLT, FLANGE, 6X14
BOLT, FLANGE, 6X16
BOLT, FLANGE, 6X25

3
2
2
1

Notes

41

F-8
Front Fork

Service item

1
2

5
12

13
14

42

F.R.T.

FORK ASSY., FRONT :RIGHT................

FORK ASSY., FRONT :BOTH.................
SPRING, FRONT FORK :LEFT..............
SPRING, FRONT FORK :RIGHT............
SPRING, FRONT FORK :BOTH.............
PIPE, FRONT FORK :LEFT....................
PIPE, FRONT FORK :RIGHT..................
PIPE, FRONT FORK :BOTH...................

0.5
0.7
0.7
0.7
1.0
0.8
0.8
1.3

CASE, BOTTOM :RIGHT........................

CASE, BOTTOM :BOTH.........................
SEAL SET, FRONT FORK :LEFT............
SEAL SET, FRONT FORK :RIGHT.........
SEAL SET, FRONT FORK :BOTH.........
FORK ASSY., FRONT :LEFT..................
FORK ASSY., FRONT :BOTH................
CASE, BOTTOM :LEFT..........................
CASE, BOTTOM :BOTH........................

0.9
1.5
0.8
0.8
1.3
0.5
0.7
0.9
1.5

Part Number

51400-KTM-850
51400-KTM-860
51401-KPH-881
51410-KTM-881
51412-GN5-901
51420-KPH-881
51420-KPH-891

FORK ASSY., R. FR.

FORK ASSY., R. FR.
SPRING, FR. FORK
PIPE COMP., FR. FORK
SPRING, REBOUND
CASE, R. FR. BOTTOM
CASE, R. FR. BOTTOM

1 ------1 -----2
2
2
1 ------1 -------

6
7
8
9
10

51425-GN5-901
51437-KGH-901
51454-KEV-881
51456-KPH-901
51466-065-901

DUST SEAL
RING, PISTON
SEAT B, SPRING
RING, STOPPER
RING, OIL SEAL STOPPER

2
2
2
2
2

11
12
13

15

51470-KPH-901
51490-KGH-901
51500-KTL-700
51500-KTM-860
51520-KPH-891
51520-KTL-700
90116-KV3-701

PIPE, SEAT
SEAL SET, FR. FORK
FORK ASSY., L. FR.
FORK ASSY., L. FR.
CASE, L. FR. BOTTOM
CASE, L. FR. BOTTOM
BOLT, SOCKET, 8MM

2
2
1
1
1
1
2

16
17

90544-283-000
91356-GM0-003

WASHER, SPECIAL, 8MM

O-RING

2
2

2
3
4
5

14

Description

QTY
ANF100 / ANF100D

No.

-------------------------

Notes
DISK BRAKE
DRUM BRAKE

DISK BRAKE
DRUM BRAKE

DISK BRAKE
DRUM BRAKE
DRUM BRAKE
DISK BRAKE

F-9
Front Brake Panel

Service item
1
2
3
5
9

F.R.T.

SHOE(PAD) SET, BRAKE :FRONT........

CAM, BRAKE :FRONT...........................
GEAR, SPEEDOMETER.......................
PANEL, FRONT BRAKE........................
ARM, BRAKE :FRONT...........................

0.3
0.4
0.3
0.4
0.1

No.

Part Number

1
2
3
4
5

06430-KPH-900
43141-KTM-850
44806-KFM-901
44809-KFM-900
45010-KPW-900

Description

QTY
ANF100 / ANF100D

SHOE SET, BRAKE

CAM, RR. BRAKE
GEAR, SPEEDOMETER
WASHER, SPEEDOMETER GEAR
PANEL SUB COMP., FR. BRAKE
*NH255M* SHIMMER SILVER METALLIC

1
1
1
1

-----

--

6
7
8
9
10

45133-028-000
45134-250-000
45145-KTM-860
45410-KTM-860
45435-121-010

SPRING, BRAKE SHOE

DUST SEAL, BRAKE CAM
INDICATOR, FR. BRAKE
ARM, FR. BRAKE
SPRING, FR. BRAKE ARM RETURN

2
1
1
1
1

------

11
12
13
14
15

91251-KFM-901
94050-06000
95015-32001
95015-42000
95701-06028-00

OIL SEAL, 42X54X7

NUT, FLANGE, 6MM
JOINT B, BRAKE ARM
NUT B, BRAKE ROD ADJUSTING
BOLT, FLANGE, 6X28

1
1
1
1
1

------

Notes

43

F - 10
Front Brake Caliper

Service item

2
5
13
14

44

F.R.T.

SHOE(PAD) SET, BRAKE :FRONT........

PISTON, FRONT BRAKE CALIPER......
.INCLUDES: Bleed brakes
CALIPER, FRONT BRAKE.....................
.INCLUDES: Bleed brakes
BRACKET, FRONT CALIPER.................

0.1
0.5
0.4

No.

Part Number

Description

QTY
ANF100 / ANF100D

1
2
3
4
5

06451-GE2-405
06455-KW6-843
43352-568-003
43353-461-771
45107-MN5-006

SEAL SET, PISTON

PAD SET, FR.
SCREW, BLEEDER (NISSIN)
CAP, BLEEDER
PISTON

------

2
1
1
1
2

6
7
8
9
10

45108-ML4-006
45131-GZ0-006
45132-166-016
45133-MA3-006
45203-MG3-016

SPRING, PAD
BOLT, PIN
BOOT, PIN BUSH (NISSIN)
BOOT B
PLUG, PIN

------

1
1
1
1
2

11
12
13
14
15

45215-KA3-732
45216-166-006
45200-KPH-882
45290-KEV-651
90131-KPH-880

PIN, HANGER
WASHER, WAVE
CALIPER SUB ASSY., R. FR. BRAKE (NISSIN)
BRACKET SUB ASSY., R. FR. CALIPER
BOLT, TORX, 8X25

------

2
1
1
1
2

0.2

Notes

F - 11
Front Wheel (Drum)

Service item
1
4
5
6
7
8
12

F.R.T.

AXLE, FRONT WHEEL.........................

HUB, FRONT WHEEL..........................
FRONT WHEEL....................................
RIM, WHEEL :FRONT...........................
FRONT TIRE(ONE)..............................
TUBE, FRONT TIRE(ONE)...................
BEARING, FRONT WHEEL(ONE).......
.Replace 1 bearing add 0.1

0.2
2.3
0.7
2.2
0.7
0.7
0.4

No.

Part Number

1
2
3
4

44301-KPH-900
44311-KPH-900
44620-400-000
44601-KPH-900

44650-KPH-890ZB

Description
AXLE, FR. WHEEL
COLLAR, FR. WHEEL SIDE
COLLAR, FR. AXLE DISTANCE
HUB SUB ASSY., FR.
*NH255M* SHIMMER SILVER METALLIC
WHEEL SUB ASSY., FR.
*NH255M* SHIMMER SILVER METALLIC

QTY
ANF100 / ANF100D
1
1
1

----

--

--

6
7
8
9
10

44701-KPH-880
44711-KTM-850
42712-GBG-881
42713-GBG-881
90306-KGH-901

RIM, FR. WHEEL

TIRE, FR. (SRI) (70/90-17 M/C 38P)
TUBE, TIRE (80/90-17)
FLAP, TIRE
NUT, U, 12MM

1
1
1
1
1

------

11
12
13

91251-KPH-901
HB6201
111-160

DUST SEAL, 21X37X7

BEARING, RADIAL BALL, 6201U
SPOKE SET , 11X160

1
2
36

----

Notes

45

F - 11 - 1
Front Wheel ( Disk )

Service item

1
4
5
7
8
9
14
19

F.R.T.

AXLE, FRONT WHEEL .........................

HUB, FRONT WHEEL...........................
FRONT WHEEL.....................................
RIM, WHEEL :FRONT............................
FRONT TIRE(ONE)...............................
TUBE, FRONT TIRE(ONE)...................
GEARBOX ASSY., SPEEDOMETER....
DISC, FRONT BRAKE..........................
BEARING, FRONT WHEEL(ONE)........
.Replace 1 bearing add 0.1

0.2
2.3
0.8
2.2
0.7
0.7
0.2
0.3
0.4

No.

Part Number

1
2
3
4

44301-KPH-900
44311-KPH-900
44620-KPH-650
44601-KPH-650

44650-KTL-700ZA

QTY
ANF100 / ANF100D

AXLE, FR. WHEEL

COLLAR, FR. WHEEL SIDE
COLLAR, FR. AXLE DISTANCE
HUB SUB ASSY., FR.
*NH255M*
SHIMMER SILVER METALLIC
WHEEL SUB ASSY., FR.
*NH255M* SHIMMER SILVER METALLIC

----

1
1
1

--

--

6
7
8
9
10

44680-166-000
44701-KPH-880
44711-KTM-850
22517-250-170000
44713-KTM-850

RETAINER, GEAR BOX

RIM, FR. WHEEL
TIRE, FR. (SRI) (70/90-17 M/C 38P)
TUBE, TIRE (SRI) (70/90-17)
FLAP, TIRE (SRI) (17X1.40)

------

1
1
1
1
1

11
12
13
14

44800-KPH-651
44806-KGH-901
44809-KFM-900
45251-KTM-850
45251-KTL-702
90105-KGH-900

BOX ASSY., SPEEDOMETER GEAR

GEAR, SPEEDOMETER
WASHER, SPEEDOMETER GEAR
DISK, FR. BRAKE
DISK, FR. BRAKE
BOLT, BRAKE DISK, 8X24

-------

1
1
1
1
1
4

15

46

Description

Notes

F - 11 - 1
Front Wheel ( Disk )

Service item

F.R.T.

No.
16
17
18

Part Number

Description

QTY
ANF100 / ANF100D

19
20

90306-KGH-901
91251-KPH-901
91258-KGH-902
91258-410-013
96140-62010-10
96140-63010-10

NUT, U, 12MM
DUST SEAL, 21X37X7
DUST SEAL, 40X50X5 (NOK)
DUST SEAL, 40X50X5 (ARAI)
BEARING, RADIAL BALL, 6201U
BEARING, RADIAL BALL, 6301U

-------

1
1
1
1
1
1

21

1110-159NS

SPOKE SET (A11X183.5)

--

36

Notes

47

F - 12
Rear Brake Panel

Service item

1
3
5
7

48

F.R.T.

SHOE(PAD) SET, BRAKE :REAR..........

AXLE, REAR WHEEL.............................
PANEL, REAR BRAKE...........................
ARM, BRAKE :REAR..............................

0.4
0.3
0.5
0.1

No.

Part Number

Description

QTY
ANF100 / ANF100D

1
2
3
4
5

43125-KPH-903
40543-KEV-900
42301-KPG-900
42313-GBG-B20
43100-KPH-700

SHOE SET, BRAKE

ADJUSTER, R. CHAIN
AXLE, RR. WHEEL
COLLAR, RR. BRAKE PANEL SIDE
PANEL COMP., RR. BRAKE
*NH255M*.......SHIMMER SILVER METALLIC

1
1
1
1

6
7
8
9
10

43141-KTM-850
43410-KPH-900
43434-ME1-670
45133-028-000
45134-250-000

CAM, RR. BRAKE

ARM, RR. BRAKE
RUBBER, STOPPER ARM
SPRING, BRAKE SHOE
DUST SEAL, BRAKE CAM

1
1
1
2
1

11
12
13
14
15

45145-KFM-900
90301-KGH-901
90302-KBP-900
90505-425-000
92811-10000

INDICATOR, FR. BRAKE

NUT, U, 6MM
NUT, SPECIAL, 6MM
WASHER, 8MM
BOLT A, BRAKE STOPPER

1
1
1
1
1

16
17
18
19

94001-06000-0S
94001-08000-0S
94201-20150
95701-06035-00

NUT, HEX., 6MM

NUT, HEX., 8MM
PIN, SPLIT, 2.0X15
BOLT, FLANGE, 6X35

1
1
1
1

Notes

F - 13
Rear Wheel

Service item
1
3
4
6
8
9
11
12
13
21
22

F.R.T.

DAMPER, REAR WHEEL......................

SPROCKET, FINAL DRIVEN.................
SLEEVE, REAR WHEEL.......................
FLANGE ASSY., FINAL DRIVEN...........
HUB, REAR WHEEL.............................
REAR WHEEL.......................................
RIM, WHEEL :REAR.............................
REAR TIRE(ONE).................................
TUBE, REAR TIRE(ONE).....................
BEARING, REAR WHEEL(ONE)..........
.Replace 1 bearing add.........................
BEARING, FINAL DRIVEN FLANGE....

0.3
0.4
0.5
0.4
2.4
0.8
2.3
0.8
0.8
0.5
0.1
0.5

Description

QTY
ANF100 / ANF100D

No.

Part Number

1
2
3
4
5

41241-KFL-850
40543-KEV-900
41201-KTL-700
42303-KAN-401
42304-KFM-900

DAMPER SET, WHEEL

ADJUSTER, R. CHAIN
SPROCKET, FINAL DRIVEN (35T)
SLEEVE, RR. WHEEL
COLLAR, RR. WHEEL SIDE

1
1
1
1
1

6
7
8

42615-KPH-880
42620-KFL-851
42635-KPH-900

1
1

42650-KPH-880

10

42653-001-004

FLANGE SUB ASSY., FINAL DRIVEN

COLLAR, RR. AXLE DISTANCE
HUB SUB ASSY., RR.
*NH255M* ................... SHIMMER SILVER METALLIC
WHEEL SUB ASSY., RR.
*NH255M* .................... SHIMMER SILVER METALLIC
O-RING, 40.5X3 (NIPPON DUST KEEPER)

11
12
13
14
15

42701-383-701
42711-KTM-850
27517-0000-00000
42713-KTM-850
90128-KFM-900

RIM, RR. WHEEL (1.60x17)

TIRE, RR. (80/90-17)
TUBE, TIRE (2.75-17) FR135
FLAP, TIRE (17x1.60)
BOLT, STUD, 8x19.5

1
1
1
1
4

16
17
18
19
20

90302-KBP-900
90306-KGH-901
90309-357-000
91251-KPH-881
94001-06000-0S

NUT, SPECIAL, 6MM

NUT, U, 12MM
NUT, HEX., 8MM
DUST SEAL, 27x40x4.5
NUT, HEX., 6MM

1
1
4
1
1

Notes

1
1
1

49

F - 13
Rear Wheel

Service item

50

F.R.T.

No.

Part Number

21
22
23
24

96140-62010-10
96140-62030-10
96140-63010-10
1110-159NS

Description
BEARING, RADIAL BALL, 6201U
BEARING, RADIAL BALL, 6203U
BEARING, RADIAL BALL, 6301U
SPOKE SET, 10X159

QTY
ANF100 / ANF100D
1
1
1
36

Notes

F - 14
Fuel Tank

Service item
1
2
6

F.R.T.

STRAINER, FUEL................................... 0.5

TANK, FUEL............................................ 0.6
METER, FUEL......................................... 0.2

Description

QTY
ANF100 / ANF100D

No.

Part Number

1
2
3
4
5

16910-KFM-902
17510-KTM-850
17620-KEV-900
17631-KTL-850
17631-096-701

STRAINER COMP., FUEL

TANK COMP., FUEL
CAP, FUEL FILLER
TUBE, FUEL, 5.3X600
PACKING, FUEL FILLER CAP

1
1
1
1
1

6
7
8
9
10

37010-KTL-740
37801-GA7-700
37802-KTL-740
95001-55040-40
95002-02100

FUEL UNIT SET

PACKING, BASE
RETAINER, FUEL UNIT
TUBE, FUEL, 5.3X40 (95001-55001-60M)
CLIP, TUBE (B10)

1
1
1
1
4

11

95701-06012-00

BOLT, FLANGE, 6X12

Notes

51

F - 15
Seat

Service item

1
4
5
7
10

52

F.R.T.

RAIL, GRAB :REAR...............................

SEAT :DOUBLE.....................................
HINGE, SEAT.........................................
CATCH, SEAT :REAR SIDE..................
KEY, SEAT LOCK..................................

0.1
0.1
0.1
0.6
0.5

Description

QTY
ANF100 / ANF100D

No.

Part Number

1
2
3
4
5

50400-KTL-740
75581-GN8-920
77115-KPH-900
77200-KTL-690
77201-KPH-900

RAIL, RR. GRAB

SPRING, LOCK KEY SETTING
RUBBER, SEAL
SEAT COMP., DOUBLE
HINGE, SEAT

1
1
1
1
1

6
7
8
9
10

77214-KPH-900
77230-KTL-740
77234-GN2-000
77236-GW0-000
77240-KTL-691

RUBBER B, SEAT SETTING

LOCK COMP., SEAT
SPRING, SEAT LOCK
WASHER, SEAT LOCK
LOCK ASSY., SEAT

4
1
1
1
1

11
12
13
14

90105-KPH-900
94001-06070-0S
95701-06012-00
95701-08020-00

BOLT, SEAT HINGE

NUT, HEX., 6MM
BOLT, FLANGE, 6X12
BOLT, FLANGE, 8X20

1
2
2
4

Notes

F - 16
Body Cover

Service item
1
2
3
4
5

F.R.T.

COVER, SIDE :RIGHT............................

COVER, SIDE :BOTH............................
COVER, SIDE :LEFT..............................
COVER, SIDE :BOTH............................
COVER, BODY :RIGHT..........................
COVER, BODY :BOTH..........................
COVER, BODY :LEFT............................
COVER, BODY :BOTH..........................
COVER, BODY :REAR..........................

0.5
0.5
0.5
0.5
0.6
0.7
0.6
0.7
0.5

No.
1
2
3
4
5
6
7
8
9
10

Part Number

Description

QTY
ANF100 / ANF100D

64325-KTL-690
64330-KTL-690
64410-KTL-690FMB
64420-KTL-690FMB
83510-KTL-690FMB

COVER SET, R. CENTER (WL) *TYPE1*

COVER SET, L. CENTER (WL) *TYPE1*
COVER R. BODY (WL) BLACK
COVER L. BODY (WL) BLACK
COVER, TAIL *NH1* BLACK

1
1
1
1
1

90107-KGH-600
90108-KTL-740
90677-KAN-T00
91509-GE2-760
93903-24310

SCREW, 6X12
BOLT, BODY COVER SETTING
NUT, CLIP, 5MM
SCREW, PAN, 5X11.5
SCREW, TAPPING, 4X12

1
2
1
5
4

Notes

53

F - 17
Air Cleaner

Service item

1
3
6
7

54

F.R.T.

ELEMENT, AIR CLEANER.....................

CASE, AIR CLEANER............................
COVER, AIR CLEANER CASE..............
TUBE, AIR CLEANER CONNECTING...

0.2
0.5
0.2
0.4

Description

QTY
ANF100 / ANF100D

No.

Part Number

1
2
3
4
5

17210-KPH-900
17213-KPH-900
17230-KPH-880
17227-HC0-000
17234-KCW-871

ELEMENT COMP., AIR CLEANER

SEAL, AIR CLEANER COVER
CASE AIR CLEANER
TUBE, VINYL, 11X15X45
TUBE, AIR CLEANER DRAIN

1
2
1
1
1

6
7
8
9
10

17231-KPH-900
17253-KTL-740
17255-GN5-900
90116-ME9-000
93500-05020-0A

COVER AIR CLEANER CASE

TUBE, AIR CLEANER CONNECTING
BAND B, AIR CLEANER CONNECTING TUBE
BOLT, FLANGE, 6MM
SCREW, PAN, 5X20

1
1
1
2
1

11
12
13

93903-25510
95002-41300-08
95002-80000

SCREW, TAPPING, 5X25

CLAMP, TUBE (D13)
CLIP, TUBE (C12)

5
1
1

Notes

F - 18
Exhaust Mufer

Service item
1
2

F.R.T.

GASKET, EXHAUST PIPE..................... 0.3

MUFFLER.............................................. 0.3

Description

QTY
ANF100 / ANF100D

No.

Part Number

1
2
3
4
5

18291-HB2-900
18350-KTL-690
90207-165-600
94050-08000
94103-08000

GASKET, EX. PIPE

MUFFLER COMP., EX.
NUT, CAP, 6MM
NUT, FLANGE, 8MM
WASHER, PLAIN, 8MM

1
1
2
1
1

6
7

95701-08012-00
95701-08045-00

BOLT, FLANGE, 8X12

BOLT, FLANGE, 8X45

1
1

Notes

55

F - 19
Pedal / Kick
Starter Arm

Service item

1
2
4
6
7

56

F.R.T.

PEDAL, GEAR CHANGE......................

ARM, KICK STARTER..........................
SWITCH, REAR STOP :PEDAL SIDE
ROD, REAR BRAKE.............................
PEDAL, REAR BRAKE..........................

0.1
0.1
0.7
0.4
0.5

No.

Part Number

Description

QTY
ANF100 / ANF100D

1
2
3
4
5

24701-KRS-690
28300-KTL-690
28311-342-000
35350-KPH-B31
35357-KCC-900

PEDAL, GEAR CHANGE

ARM ASSY., KICK STARTER
RUBBER, KICK STARTER
SWITCH ASSY., RR. STOP
SPRING, STOP SWITCH

1
1
1
1
1

6
7
8
9
10

43451-KTL-690
46500-KTL-740
46513-KBP-900
46514-MK4-000
90601-KAF-003

ROD COMP., RR. BRAKE

PEDAL COMP., BRAKE
SPRING ASSY., RR. BRAKE RETURN
TUBE, BRAKE PEDAL SPRING
CLIP, SWITCH COVER

1
1
1
1
1

11
12
13
14
15

92101-06020-0A
92101-06025-0A
94101-05000
94201-20150
95014-73100

BOLT, HEX., 6X20

BOLT, HEX., 6X25
WASHER, PLAIN, 5MM
PIN, SPLIT, 2.0X15
SPRING A, BRAKE ROD

1
1
1
1
1

16
17

95015-32001
95015-42000

JOINT B, BRAKE ARM

NUT B, BRAKE ROD ADJUSTING

1
1

Notes

F - 20
Step

Service item
3
4

7
8
9
10

F.R.T.

BAR, STEP............................................
RUBBER, STEP :LEFT.........................
RUBBER, STEP :RIGHT.......................
RUBBER, STEP :BOTH........................
BAR, PILLION STEP :RIGHT................
BAR, PILLION STEP :BOTH.................
BAR, PILLION STEP :LEFT...................
BAR, PILLION STEP :BOTH.................
BRACKET, PILLION STEP :RIGHT.......
BRACKET, PILLION STEP :BOTH........
BRACKET, PILLION STEP :LEFT..........
BRACKET, PILLION STEP :BOTH........

0.3
0.1
0.1
0.1
0.1
0.2
0.1
0.2
0.3
0.5
0.2
0.5

Description

QTY
ANF100 / ANF100D

No.

Part Number

1
2
3
4
5

18421-KBA-900
18422-KPH-900
50610-KTL-740
50661-GN8-920
50710-GN5-830

RUBBER, MUFFLER MOUNTING

COLLAR, MUFFLER MOUNTING
BAR COMP., STEP
RUBBER, STEP
RUBBER, PILLION STEP

1
1
1
2
2

6
7
8
9
10

50711-GN5-730
507A4-KRS-690
507A3-KRS-690
50715-KTL-740
50716-KTL-740

PLATE, PILLION STEP

PILLION STEP L KIT
PILLION STEP R KIT
HOLDER, R. PILLION STEP
HOLDER, L. PILLION STEP

2
1
1
1
1

11
12
13
14
15

94050-10000
94101-06000
94201-16150
95015-83000
95701-08020-00

NUT, FLANGE, 10MM

WASHER, PLAIN, 6MM
PIN, SPLIT, 1.6X15
PIN C, PILLION STEP
BOLT, FLANGE, 8X20

2
2
2
2
5

16

95701-08025-00

BOLT, FLANGE, 8X25

Notes

57

F - 21
Stand

Service item

1
5
9
10

58

F.R.T.

STAND, MAIN........................................
BAR, SIDE STAND................................
SPRING, MAIN STAND.........................
SPRING, SIDE STAND..........................

0.5
0.2
0.2
0.1

Description

QTY
ANF100 / ANF100D

No.

Part Number

1
2
3
4
5

50500-KTM-850
50512-KPH-900
50523-KPH-900
50524-397-000
50530-KTM-850

STAND COMP., MAIN

SHAFT, RR. BRAKE PIVOT
HOOK, MAIN STAND SPRING
RUBBER, STAND STOPPER
BAR COMP., SIDE STAND

1
1
1
1
1

6
7
8
9
10

90108-223-000
94002-10000-0S
94201-30250
95014-71402
95014-72102

SCREW, SIDE STAND PIVOT

NUT, HEX., 10MM
PIN, SPLIT, 3.0x25
SPRING A, MAIN STAND
SPRING A, SIDE STAND

1
1
1
1
1

Notes

F - 22
Swingarm

Service item
1
2
4
5
6

F.R.T.

CASE, DRIVE CHAIN............................

CHAIN, DRIVE.......................................
ARM, REAR BRAKE STOPPER............
SLIDER, CHAIN.....................................
SWINGARM ASSEMBLY.......................

0.1
0.2
0.3
0.3
0.7

Description

QTY
ANF100 / ANF100D

No.

Part Number

1
2
3
4
5

40510-KTL-850
40530-KTL-690
40531-205-013
43431-KPH-700
52170-KPH-720

CASE, DRIVE CHAIN

CHAIN, DRIVE (DAIDO) (DID420DX-104RB)
JOINT, DRIVE CHAIN
ARM, RR. BRAKE STOPPER
SLIDER, CHAIN

1
1
1
1
1

6
7
8
9
10

52100-KTL-690
90121-KTL-740
90503-KEV-880
90513-405-000
90563-KEV-750

SWINGARM ASY, R
BOLT, SWINGARM PIVOT
COLLAR, FR. FENDER
WASHER, 6X9
WASHER, CHAIN CASE SETTING

1
1
1
1
1

11
12
13
14
15

92812-10000
94001-08000-0S
94031-10000
94101-08000
94111-10000

BOLT A, STOPPER ARM

NUT, HEX., 8MM
NUT, HEX., 10MM
WASHER, PLAIN, 8MM
WASHER, SPRING, 10MM

1
1
1
1
1

16
17
18

94201-20150
95701-06010-00
96001-06016-00

PIN, SPLIT, 2.0X15

BOLT, FLANGE, 6X10
BOLT, FLANGE, 6X16

1
2
1

Notes

59

F - 23
Rear Cushion

Service item

60

F.R.T.

CUSHION ASSY., REAR :LEFT.............. 0.5

CUSHION ASSY., REAR :RIGHT............ 0.5
CUSHION ASSY., REAR :BOTH............. 0.6

Description

QTY
ANF100 / ANF100D

No.

Part Number

1
2
3
4
5

52400-KTM-850
52485-GA7-003
52485-088-901
52486-GA7-003
94021-10000-0S

CUSHION ASSY., RR.

BUSH, RUBBER
BUSH, RR. CUSHION RUBBER
COLLAR, RUBBER BUSH
NUT, CAP, 10MM

2
2
2
4
2

6
7

94101-10000
95801-10035-00

WASHER, PLAIN, 10MM

BOLT, FLANGE, 10X35

2
2

Notes

F - 24
Rear Fender

Service item
1

F.R.T.

FENDER, REAR....................................

0.8

No.

Part Number

1
3
4
5

80100-KTL-690
90485-286-000
90677-KAN-T00
95701-06012-08

Description
FENDER SET, RR. *TYPE1*(WL)
WASHER, 6MM
NUT, CLIP, 5MM
BOLT, FLANGE, 6X12

QTY
ANF100 / ANF100D

Notes

1
2
4
4

61

F - 25
Front Winker

Service item

2
5
6

62

F.R.T.

BASE, WINKER :RIGHT FRONT............

BASE, WINKER :BOTH FRONT.............
BASE, WINKER :LEFT FRONT..............
BASE, WINKER :BOTH FRONT.............
BULB, WINKER :FRONT........................
.NOTE: Same time for two units

0.4
0.5
0.4
0.5
0.3

Description

QTY
ANF100 / ANF100D

No.

Part Number

1
2
3
4
5

33402-KTL-691
33400-KTL-690
33404-KTL-691
33452-KTL-691
33450-KTL-690

LENS, R. FR. WINKER

WINKER ASSY, R FR
SEAL, GASKET
LENS, L. FR. WINKER
WINKER ASSY, L FR

1
1
2
1
1

6
7

34905-KAN-W01
93903-34380

BULB, WINKER (12V 10W)

SCREW, TAPPING, 4X12

2
6

Notes

F - 26
Rear Combination
Light

Service item
1
6
8
9

F.R.T.

TAILLIGHT UNIT...................................
BASE, TAILLIGHT.................................
BULB, WINKER :REAR........................
.NOTE: Same time for two units
BULB, TAILLIGHT.................................

0.5
0.6
0.1
0.1

Description

QTY
ANF100 / ANF100D

No.

Part Number

1
2
3
4
5

33700-KTL-690
33701-KTL-741
33701-KTL-741
33703-KTL-741
33705-KW7-900

LIGHT ASSY., RR. COMBINATION

LENS, TAILLIGHT
LENS, LICENSE LIGHT
LENS, R. RR. WINKER
RUBBER A, TAILLIGHT MOUNTING

1
1
1
1
3

6
7
8
9
10

33710-KTL-690
33753-KTL-741
34905-KAN-W01
34906-GB6-921
93901-24480

BASE COMP.
LENS, L. RR. WINKER
BULB, WINKER (12V 10W)
BULB, TAILLIGHT (12V 18/5W)
SCREW, TAPPING, 4X16

1
1
2
1
2

11
12

94103-06000
95701-06012-00

WASHER, PLAIN, 6MM

BOLT, FLANGE, 6X12

2
2

Notes

63

F - 27
Battery/
Luggage Box

Service item

1
4

64

F.R.T.

BATTERY................................................ 0.2
BOX, LUGGAGE.................................... 0.7

No.

Part Number

Description

QTY
ANF100 / ANF100D

1
2
3
4
5

31500-GBG-FMO
31502-KTL-690
50381-KTL-690
81250-KTL-690
81253-KPH-900

BATTERY GM5Z-3B
TUBE, BATTERY BREATHER
COVER, BATTERY
BOX COMP., LUGGAGE
RUBBER, LUGGAGE BOX MOUNTING

1
1
1
1
4

6
7
8
9
10

81255-KTL-690
83642-171-000
90502-KPH-900
90634-KPG-900
96001-06030-00

CUSHION, BATTERY
BAG, OWNERS MANUAL
COLLAR, 6.2X20
CLIP, BATTERY COVER
BOLT, FLANGE, 6X30

1
1
4
1
4

11

98200-31000

FUSE, BLADE (10A)

Notes

F - 28
Wire Harness

Service item
2
3
5
6
7
9
10

F.R.T.

IGNITION CONTROL MODULE............

COIL, IGNITION....................................
RECTIFIER, REGULATE......................
HARNESS, WIRE..................................
SUB HARNESS, BATTERY...................
SWITCH, STARTER MAGNETIC.........
HORN(S)...............................................

0.6
0.6
0.6
1.2
0.6
0.3
0.2

Description

QTY
ANF100 / ANF100D

No.

Part Number

1
2
3
4
5

30401-KTL-690
30410-GN5-832
30500-KTL-740
30700-KPH-881
31600-KRS-971

CUSHION, C.D.I. UNIT

C.D.I. UNIT
COIL ASSY., IGNITION
CAP ASSY., NOISE SUPPRESSOR
RECTIFIER COMP., REGULATE

1
1
1
1
1

6
7
8
9
10

32100-KTL-690
32103-KTL-690
33714-KL3-620
35850-GBG-910
38110-KTL-690

HARNESS, WIRE
SUB HARNESS, BATTERY
RUBBER, TAILLIGHT BRACKET
SWITCH ASSY., STARTER MAGNETIC
HORN COMP.(HIGH)

1
1
2
1
1

11
12
13
14
15

38117-KPH-880
93301-05016-0A
94050-06000
95701-06014-00
95701-06020-00

COLLAR, HORN SETTING

BOLT, HEX., 5X16
NUT, FLANGE, 6MM
BOLT, FLANGE, 6X14
BOLT, FLANGE, 6X20

1
2
2
1
1

16

98200-31000

FUSE, BLADE (10A)

Notes

65

F - 29
Frame Body

Service item

1
2
4

KEY SET................................................
SWITCH, COMBINATION & LOCK.......
BODY, FRAME......................................
.INCLUDES: Engine removal and
installation
STAY, FRONT COVER..........................

Part Number

1.1
0.7
5.0

1
2
3

0.3

4
5

35010-KTL-690
35100-KTL-691
35121-KV8-680
35122-KV8-680
50100-KTL-690
64221-KTL-690
64221-KTL-700

KEY SET
SWITCH ASSY., COMBINATION & LOCK
KEY, BLANK (TYPE 1) (KEY NO. AXX / BXX)
KEY, BLANK (TYPE 2) (KEY NO. CXX / DXX)
BODY COMP., FRAME
STAY, FR. TOP COVER
STAY, FR. TOP COVER

1
1
(1)
(1)
1
1 ------1 -------

90164-028-000
94030-08000
95301-08100-00
95301-08110-08
95701-08032-00

SCREW, U-LOCK FLAT, 6X12

NUT, HEX., 8MM
BOLT, HEX., 8X100
BOLT, HEX., 8X110
BOLT, FLANGE, 8X32

2
2
1
1
2

6
7
8
9
10

66

Description

QTY
ANF100 / ANF100D

No.

F.R.T.

Notes

DRUM BRAKE
DISK BRAKE

F - 30
Tools

Service item
NOT INFORMATION

F.R.T.
-

Description

QTY
ANF100 / ANF100D

No.

Part Number

1
2
3
4
5

89102-538-000
89103-538-000
89216-GBG-770
99001-10120
99001-14170

SHAFT, SCREW DRIVER

GRIP
WRENCH, SPARK PLUG
SPANNER, 10X12
SPANNER, 14X17

1
1
1
1
1

6
7

99002-13500
99008-01600

PLIERS, 135
BAG, TOOL, 160MM

1
1

Notes

67

F - 31
Main Pipe Cover /
Leg Shield

Service item

1
2
4
7
8

68

F.R.T.

COVER, MAIN PIPE SIDE :RIGHT.......

OVER, MAIN PIPE SIDE :BOTH..........
COVER, MAIN PIPE SIDE :LEFT.........
COVER, MAIN PIPE SIDE :BOTH........
COVER, MAIN PIPE UPPER................
LEGSHIELD :RIGHT.............................
LEGSHIELD :BOTH..............................
LEGSHIELD :LEFT................................
LEGSHIELD :BOTH..............................

0.2
0.3
0.2
0.3
0.3
0.2
0.3
0.2
0.3

No.

Part Number

Description

QTY
ANF100 / ANF100D

64400-KTL-690FMB
64400-KTL-690FMH
64400-KTL-690FMT
64400-KTL-690FMV

COVER, R M/P SIDE - BLACK

COVER, R M/P SIDE - STARLIGHT SILVER METALIK
COVER, R M/P SIDE - TWISTER PEARL BLUE
COVER, R M/P SIDE - WINNING RED

1
1
1
1

64450-KTL-690FMB
64450-KTL-690FMH
64450-KTL-690FMT
64450-KTL-690FMV

COVER, L M/P SIDE - BLACK

COVER, L M/P SIDE - STARLIGHT SILVER METALIK
COVER, L M/P SIDE - TWISTER PEARL BLUE
COVER, L M/P SIDE - WINNING RED

1
1
1
1

3
4

64311-KTL-740
64320-KTL-690FMB
64320-KTL-690FMH
64320-KTL-690FMT
64320-KTL-690FMV

STAY, LEGSHIELD
COVER, M/P UPPER - BLACK
COVER, M/P UPPER - STARLIGHT SILVER METALIK
COVER, M/P UPPER - TWISTER PEARL BLUE
COVER, M/P UPPER - WINNING RED

1
1
1
1
1

6
7

64510-KEV-900
64430-KTL-690FMB
64430-KTL-690FMH
64430-KTL-690FMT
64430-KTL-690FMV

CUSHION, FR. TOP COVER

SHIELD, R LEG - BLACK
SHIELD, R LEG - STARLIGHT SILVER METALIK
SHIELD, R LEG - TWISTER PEARL BLUE
SHIELD, R LEG - WINNING RED

2
1
1
1
1

Notes

F - 31
Main Pipe Cover /
Leg Shield

Service item

F.R.T.

No.

Part Number

Description

QTY
ANF100 / ANF100D

9
10

64440-KTL-690FMB
64440-KTL-690FMH
64440-KTL-690FMT
64440-KTL-690FMV
81110-KTM-850
90104-KPH-900

SHIELD, L LEG - BLACK

SHIELD, L LEG - STARLIGHT SILVER METALIK
SHIELD, L LEG - TWISTER PEARL BLUE
SHIELD, L LEG - WINNING RED
BRACKET, FR. NUMBER PLATE
SCREW, SPECIAL, 5MM

1
1
1
1
1
3

11
12
13
14
15

90107-KTL-740
90109-KTL-740
90677-KAN-T00
92101-06020-0A
93903-25210

SCREW, COWL SETTING (A)

BOLT, FAIRING SETTING
NUT, CLIP, 5MM
BOLT, HEX., 6X20
SCREW, TAPPING, 5X12

2
2
2
2
8

16
17

94103-06000
95701-06028-00

WASHER, PLAIN, 6MM

BOLT, FLANGE, 6X28

2
2

Notes

69

F - 32
Caution Label

Service item

NOT INFORMATION

70

F.R.T.
-

No.
1
2
3
4
5

Part Number
87505-KTM-850
87506-KPH-880
87507-KTL-690
87513-KPH-880ZB
87560-KPH-880ZA

Description
LABEL, TIRE
MARK, BATTERY CAUTION
LABEL, DRIVE CHAIN
LABEL, ENGINE STARTER *TWHITE* WHITE
MARK, DRIVE CAUTION *TWHITE* WHITE

QTY
ANF100 / ANF100D
1
1
1
1
1

Notes

F - 33
Mark / Stripe
( Drum )

Service item
NOT INFORMATION

F.R.T.
-

No.

Part Number

Description

QTY
ANF100 / ANF100D

Notes

87101-KTL-690ZA
87101-KTL-690ZB
87101-KTL-690ZC
87101-KTL-690ZD

STRIPE, R. LEG SHIELD *TYPE1*

*TYPE2*
*TYPE3*
*TYPE4*

1
1
1
1

DRUM BRAKE
DRUM BRAKE
DRUM BRAKE
DRUM BRAKE

87101-KTL-700ZA
87101-KTL-700ZB
87101-KTL-700ZC
87101-KTL-700ZD
87101-KTL-700ZE

STRIPE, R. LEG SHIELD *TYPE1*

*TYPE2*
*TYPE3*
*TYPE4*
*TYPE5*

1
1
1
1
1

DISK BRAKE
DISK BRAKE
DISK BRAKE
DISK BRAKE
DISK BRAKE

87102-KTL-690ZA
87102-KTL-690ZB
87102-KTL-690ZC
87102-KTL-690ZD

STRIPE, L. LEG SHIELD *TYPE1*

*TYPE2*
*TYPE3*
*TYPE4*

1
1
1
1

DRUM BRAKE
DRUM BRAKE
DRUM BRAKE
DRUM BRAKE

87102-KTL-700ZA
87102-KTL-700ZB
87102-KTL-700ZC
87102-KTL-700ZD
87102-KTL-700ZE

STRIPE, L. LEG SHIELD *TYPE1*

*TYPE2*
*TYPE3*
*TYPE4*
*TYPE5*

1
1
1
1
1

DISK BRAKE
DISK BRAKE
DISK BRAKE
DISK BRAKE
DISK BRAKE

87103-KTL-690ZA
87103-KTL-690ZB
87103-KTL-690ZC
87103-KTL-690ZD

STRIPE, R. MAIN PIPE SIDE *TYPE1*

*TYPE2*
*TYPE3*
*TYPE4*

1
1
1
1

DRUM BRAKE
DRUM BRAKE
DRUM BRAKE
DRUM BRAKE

71

F - 33
Mark / Stripe
( Drum )

Service item

72

F.R.T.

No.

Part Number

QTY
ANF100 / ANF100D

Description

Notes

87103-KTL-700ZA
87103-KTL-700ZB
87103-KTL-700ZC
87103-KTL-700ZD
87103-KTL-700ZE

STRIPE, R. MAIN PIPE SIDE *TYPE1*

*TYPE2*
*TYPE3*
*TYPE4*
*TYPE5*

1
1
1
1
1

DISK BRAKE
DISK BRAKE
DISK BRAKE
DISK BRAKE
DISK BRAKE

87104-KTL-690ZA
87104-KTL-690ZB
87104-KTL-690ZC
87104-KTL-690ZD

STRIPE, L. MAIN PIPE SIDE

*TYPE2*
*TYPE3*
*TYPE4*

*TYPE1*

1
1
1
1

DRUM BRAKE
DRUM BRAKE
DRUM BRAKE
DRUM BRAKE

87104-KTL-700ZA
87104-KTL-700ZB
87104-KTL-700ZC
87104-KTL-700ZD
87104-KTL-700ZE

STRIPE, L. MAIN PIPE SIDE

*TYPE2*
*TYPE3*
*TYPE4*
*TYPE5*

*TYPE1*

1
1
1
1
1

DISK BRAKE
DISK BRAKE
DISK BRAKE
DISK BRAKE
DISK BRAKE

87105-KTL-690ZA

MARK, CENTER COVER *TYPE1*

10

87107-KTL-690ZA
87107-KTL-690ZB
87107-KTL-690ZC
87107-KTL-690ZD

STRIPE, R. BODY COVER *TYPE1*

*TYPE2*
*TYPE3*
*TYPE4*

1
1
1
1

DRUM BRAKE
DRUM BRAKE
DRUM BRAKE
DRUM BRAKE

F - 33
Mark / Stripe

Service item

F.R.T.

No.

Part Number

11

87107-KTL-700ZA
87107-KTL-700ZB
87107-KTL-700ZC
87107-KTL-700ZD
87107-KTL-700ZE

STRIPE, R. BODY COVER

*TYPE2*
*TYPE3*
*TYPE4*
*TYPE5*

12

87108-KTL-690ZA
87108-KTL-690ZB
87108-KTL-690ZC
87108-KTL-690ZD

STRIPE, L. BODY COVER

*TYPE2*
*TYPE3*
*TYPE4*

13

87108-KTL-700ZA
87108-KTL-700ZB
87108-KTL-700ZC
87108-KTL-700ZD
87108-KTL-700ZE
87120-KTL-690ZA
87120-KTL-690ZB
87130-KTL-690ZA
87130-KTL-690ZB
87130-KTL-690ZC
87130-KTL-690ZD
87140-KTL-690ZA

14
15

16

QTY
ANF100 / ANF100D

Description
*TYPE1*

Notes

1
1
1
1
1

DISK BRAKE
DISK BRAKE
DISK BRAKE
DISK BRAKE
DISK BRAKE

*TYPE1*

1
1
1
1

DRUM BRAKE
DRUM BRAKE
DRUM BRAKE
DRUM BRAKE

STRIPE, L. BODY COVER

*TYPE1*
*TYPE2*
*TYPE3*
*TYPE4*
*TYPE5*
MARK, HONDA (80MM) *TYPE1*
*TYPE2*
MARK, HONDA (110MM) *TYPE1*
*TYPE2*
*TYPE3*
*TYPE4*
MARK, HONDA (60MM) *TYPE1*

1
1
2
2
2
2
1

1
1
1
1
1

DISK BRAKE
DISK BRAKE
DISK BRAKE
DISK BRAKE
DISK BRAKE

2
2
2
1

DRUM BRAKE

DISK BRAKE

73