PROCESS FLOW CHART

STORAGE OF CHIPS CUTTING BAGS INTO HOPPER STORAGE SILO DRYER MIXER CYCLONE POLYMER POWDER

DOSING UNIT FOR ADDITIVE

EXTRUDER

RAW-MATERIAL FROM HOPPER SATELLITE EXTRUDER1

F1

LONG LIFE FILTER DIE CHILL ROLL

RECYCLE PLANT

F2

SATELLITE EXTRUDER2

RAW MATERIAL FROM HOPPER

AIR SPRAY / WATER REMOVAL SYSTEM LUMPS FOR SALE AUXILLARY WINDERCAST FILM GEN. CAST SCANNER MDO AUXILLARY WINDERMONO FILM GEN. TDO COOLING UNIT FILM WASTE TRIM PULL ROLL UNIT SCANNER CORONA TREATER WINDER SAMPLE FOR LAB TESTING TRIM AND TOP CUT JUMBO STAND

PRIMARY SLITTER

SECONDARY SLITTER CONVEYER BELT & PACKAGING

F1 F2

Mesh Filter 1 Mesh Filter 2

DESPATCH

PROCESS FLOW OF MATERIAL RECEIPT

Goods reach at factory by container / truck

Entry at gate in record register

Parking Vehicle at desired unloading station

Unloading the material at designated area

Store check for material damaged and quantity

Preparation of Necessary documents

Inspection by Quality Control Department

Goods which donot confirm to the specification are rejected

Accepted goods are transferred to designated place by fork lift

RECYCLE PLANT FLOW CHART

TUT TRIM CAST FILM MONO FILM TDO OUTLET (Plant startup & breaks) JUMBO STAND (Top Cut & Sample) LAB (Sample waste) TOP CUT & TRIM (Primary & Secondary slitter) DOWN GRADE ROLLS DIE RECYCLE CHIPS STORAGE SILO CHIPS CONVEYING SYSTEM Granule cutter LUMPS FOR SALE (Generated during backflushing) RECYCLE CONVEYOR EXTRUDER CUTTER COMPACTOR

MESH FILTER

WATER BATH

PROCESS FLOW OF SLITTING , PACKAGING , DESPATCH

PRIMARY SLITTER Jumbo mill roll at the unwinder station of the slit machine Joints with Leftover Engage the hydraulic chuck of un-wind mechanical drive Threading the film Loading the new recipe Setting of re-wind arms and knives at respective blade holders Core Setting Put Joints with adhesive tape Run the machine Cut the film after desired OD Wrap the finished rolls with metallized film and blue poly and tape it. Unload the wrap rolls on the wooden seats at electricially operated conveyer Disengage the re-wind arms and move these arms up with the help of hydraulic power Put roll slips onto each wrapped rolls after weighing on the conveyer Move the conveyer towards the exit to the packaging hall PACKING Putting the foam sheet ,ply and plastic core plug at both ends of the rolls Strapping Palletization Stretch Wrapping Container is sealed after putting silica gel DESPATCH METALLIZER METALLIZED FILM SLITTER SECONDARY SLITTER