Spline stress calculation. External splines.

Gear Calculation Load Calculation Stress Analysis Pinion Gear

This program is based on published article When Splines Need Stress Control by Darle W. Dudley. Stepan Lunin and Scott Burnett. 2006. Metric. DIN. Click here. Input data: Pitch Diameter, in: Bore Diameter of Shaft, in: Root Diameter, in: Radial Height of Tooth In Contact, in: Effective Face Width, in: Application Factor (Table II): Load Distribution Factor (Table IV): Life Factor Limited by Fatigue (Table III): Life Factor Limited by Wear, Flexible Splines (Table VI): Number of Spline Teeth: Chordal Tooth Thickness at Pitch Line, in (MIN): Torque, in-lb = 63,000 * HP / n: Allowable Shear Stress (Table I): Allowable Compressive Stress (Table V): Allowable Tensile Stress (Table VII):
Calculate

D Dh Dre h Fe Ka Km Lf Lw N tc T Ss Sc St

Output data: Allowable shear stress in S_s2=Ss*Lf/Ka shaft,S_s2(PSI) : Shaft Stresses S_s1=16*T*Dre/(Pi* S_s1(PSI): (Dre^4-Dh^4)) Margin of safety (needs to be > 0): Allowable shear stress in Teeth,S_s2(PSI) S_s2/S_s1-1

S_s2=Ss*Lf/Ka

: Shear Stresses in Teeth S_s3=4*T*Km/(D*N*Fe*tc) S_s3(PSI): Margin of safety (needs to be > S_s2/S_s3-1 0): Flexible Spline Allowable Compressive stress in S_s5=Sc*Lw/Ka Teeth,S_s5(PSI) : Compressive Stresses in Teeth S_s4=2*T*Km/(D*N*Fe*h) S_s4(PSI): Margin of safety (needs to be > S_s5/S_s4-1 0): Fixed Spline Allowable Compressive stress in S_s6=Sc*9*Lf/Ka Teeth,S_s6(PSI) : Compressive Stresses in Teeth S_s4=2*T*Km/(D*N*Fe*h) S_s4(PSI): Margin of safety (needs to be > S_s6/S_s4-1 0):
Clear

For internal splines cick here: Home page.