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HEIDENHAIN

DRJOHANNES HEIDENHAIN Gmbti


D-8225Traunreut~ ?B(O8669) 31-O

SERVICE TNC 35X/355

MANUAL

Subject to Change/Further Dovelopmontn DR. JOHANNES HEIDENHAIN is constantly working on technically improving its units. It is therefore possible that details of your Control may If that is the case please differ slightly from those described herein. order a suitably revised issue of the Service Manual. Copying/Duplication This manual is provided shall be reproduced in in writing. Issue: 06/92

subject

any

form

to or

the
by

condition any means

that without

no part of our prior

it consent

HEIDENHAIN
DRJOHANNES Kundendienst

D-8225Traunreut.Tel.(08669)31-O

HEIDENHAJN GmbH

SERVICE NAMUAL TNC 3511355 Page 1

Contents 1. Bow to use the Service Manual 2. Error Messages 2.1 Possible Causes for Error Messages Page 3

4
1

3. Fault Hessages and their 4. LOGIC Unit LE 351/355


4.1 Designation 4.2 4.3 4.4 4.5

Causes

of the LOGIC Unit

Hardware Components of the LOGIC Unit Connector Layout LE 351/355 PROCESSOR Board CLP PROCESSOR Board Diagram

8 13 13 14 15 22 23 24 25 25 26 29 32 34 35 35 36 37 38 41 41 41 42 44 44 44 44 46 46 46 47 41 48

4.6 Grounding

5. Kxternal
5.1 5.2 5.3 5.4 5.5

Supply

Requirements of the External Supply Supply for the NC-Part Testing the POWERSUPPLY Board Assembly 24V-DC Supply for the PLC-Part Buffer Battery

6. KEYBOARD Unit TE 351/355


6.1 Overview 6.2 Circuit Diagram of the KEYBOARDUnit 6.3 Testing the KEYBOARDUnit 6.4 Key Matrix
I.

DISPLAY Unit BE 2121412


7.1 Display 7.2 Display 7.3 Testing for TNC 351 for TNC 355 the Display

8. Measuring Systems
8.1 Error Messages 8.2 Possible Error Cause 8.3 Testing the Measuring

Systems

9. Bandwheel 9.1 Overview


9.2 Testing the Handwheel 10. 3D-Touch Probe

10.1 Overview
10.2 Error Messages

HEIDENHAIN
DR. JOHANNES

D-8225
Kundendienst

Traunreut Tel. (08669) 31-O

HEIDENHAIN

GmbH

SERVICE HANUAL TNC 3511355 Page 2

Contents 11. M-232-C Interface 11.1 Operating Modes ME-FE-EXT 11.2 Selecting Baud-Rate 11.3 Connecting Cable and Adapter Page 49 49 49 for the
RS-232~C/V.24

11.4 Machine Parameters for the RS-232-C/V.24-Interface 11.5 Connecting Cable for Printer 11.6 Error Messages 12. External Data I/O 12.1 External Data Output 12.2 External Data Input 13. Analog Outputs 13.1 Technical Data 13.2 13.3 13.4 13.5 14. PLC14.1 14.2 14.3 15. 15.1 Measuring the Analog Output Voltages Changing Positional Display Mode Speed Adjustment Offset Adjustment I/O Technical Data Control of PLC- I/O Test for PLC-Output Control Ready and its Acknowledgement Test Units Test Unit for the POWERSUPPLY Board Assembly

50 51 52 52 56 56 59 63 63 63 65 65 66 67 67 68 70 72 72 72 73 74 75 76 76 80 82 84 86 88 90 91

15.2 Test Unit for the Analog Outputs 15.3 Test Units for the PLC-I/O 15.4 Test Unit for the KEYBOARDUnit 15.5 Test Adapters and Extension Cables 16. Exchange Information 16.1 General 16.2 Exchange Procedure for the LOGIC Unit 16.3 Exchange Procedure for the PROCESSOR Board 16.4 Exchange Procedure 16.5 Exchange Procedure 16.6 Exchange Procedure 16.7 Exchange Procedure 17. Machine Parameter Listing for for for for the the the the CLP PROCESSOR Board POWERSUPPLY Board Assembly PLC POWERI/O Board PL 300 EPROMs

HEIDENHAIN
DR. JOHANNES HElDENHAlN Gmb,, D-8225 Traunreut Tel. (08669) 31-O Kundendienst

SERVICE NANDAL TNC 351/355 Page 3

IL-

How Service

to

use Manual

the

TNC

351/355

The TNC 351/355 Service lisation and elimination

Manual can be used for fault diagnosis, of a TNC-controlled machine tool.

fault

loca-

In order to determine the fault condition on an NC-machine, a fundamental knowledge of the machine and the servo amplifiers is necessary, as well as a knowledge of their interaction with the Control and measuring system. In addition, improper use of the Control, such as incorrect NC-programming or incorrect selection of machine parameters can lead to the occurrence of fault conditions. Further information in this respect can be found in the: .Wachine Documentation of the Wanufacturer -Service Manual -Handbook for the Machine Hanufacturer The handbook for the machine manufacturer is not enclosed with every control as the service manual. It is generally only supplied to the machine manufacturer and is submitted It is therefore absolutely to a change service by HEIDENHAIN, Traunreut. necessary to consult the machine manufacturer in the case of errors concerning the machine parameters or the interface of the control. Support can Traunreut or by HEIDENHAIN also be obtained by the HEDIENHAIN service, agencies. Telephone numbers or addresses and telex/telefax connections can be found on the inner side of the cover page and on the rear side of the service manual.

HEIDENHAIN
ORJOHANNES HElOENHPlN GmbH D-8225 Traunreut Tel. (08669) 31-O Kundendienst

SERVICE MANUAL TNC 351/355 Page 4

The TNC 351/355 contains a comprehensive, integrated supervision system to avoid input or operating errors, to localize and diagnose faults of technical defects of the whole plant (TNC, measuring system, machine, cabling etc.). The supervision system is a fix component of the TNC-hardware and software and is always operative when the control is switched on. The recognition of a technical defect or an operating error is displayed in plain language on the screen. Insignificant The error structions: - Service error messages can be erased with are described the m-key. in the following in-

messages listed

more precisely

Manual,

section: Manual

- TNC 355 Operating

- Handbook for the machine manufacturer, resp. machine documentation of the manufacturer OM x x x x x x x SI

8.2

2.1

x x A...x x

HEIDENHAIN
DRJOHANNES HEIDENHAJN GmbH D-8225 Traunreut .Tel. (08669) 31-O Kundendienst

SERVICE BANUAL TNC 351/355 Page 5

HEIDENHAIN
DRJOHANNES HEIDENHAIN GmbH D-8225 Traunreut.Tel. (08669) 31-O Kundendienst

SERVICE MANUALTNC 351/355 Page 6

1 BA

1 HM/ 1 OM

KEY NON FUNCTIONAL EXCHANGETOUCH PROBE BATTERY STYLUS ALREADY IN CONTACT PROBE SYSTEM NOT READY TOOL CALL MISSING TOOL DEF MISSING TOOL DEF n R.,Yrn nna"rmmPn ILLEGA: PROGRAM-STARTUNDEFINE WRONG SIGN PROGRAMME: MIRROR IMAGE ON 'I

I I ! I I

, I ! I I

I 1 I I 1 , I

x x x x _. 2% Y

110.2 110.2 110.2 I , I

HEIDENHAIM
DR.JOtWNNES Kundendienst

D-8225 TraunreutTel. (08669) 31-O

HEIDENHAN

GmbH

SERVICE NANUAL TNC 3511355 Page 7

2.2

Possible

Causes

for

Error

Messaqes

1 OPERATING PARAMETERSERASED 1 - The machine parameters units. - Software - Buffer exchange with batteries are principally different erased with updates defective new units and exchange

software

and rechargeable

NiCd batteries

- RAM-error

on PROCESSOR Board

LIMIT

SWITCH Xt

(e.g.)

- Manual operating mode When traversing with directional keys the adjusted software limit switch the additional limitation in the auxiliary operating modes was reached. - Automatic operating mode The positioning path calculated with the current block ware limit switch or out of the additional limitation. not carried out. Machine parameters M;F4 1 M;-45 for software limit switches 1 MT,: I iv

or

lies out of the softThe positioning is

1 MZ=+46 1 M;-47

1 M;+48 1 M;-49

I MPV;25 I MPV;26

SHORT CURRENT INTERRUPTION - Short collapse of supply to TNC (approx. 120 - 150 ms) e.g. HP 12, MP 20, MP 60, MP 12,

- Important machine parameters were changed; MP 90, MP 170, MP 184, MP 217, MP 236 etc.

POSITIONING ERROR - The position tive (control supervision entered approach behaviour in machine parameter 56 or 175 is effecof axis, optimize again, if required).

HEIDENHAIN
DRJOHANNES HElDENHAlN GmbH D-8225 Traunreut.Tel.(08669)31-0 Kundendienst

SERVICE MANUAL TNC 351/355 Page 8

3-

Fault and

Messages their Causes

The integrated supervision system differentiates between insignificant and significant errors. Significant errors are displayed with a flashing display (e.g. erroneous functions of linear transducers, drives and errors in data processing). The control opens the contact "Control ready" in the case of significant errors. This results in a EMERGENCY-STOP of the machine. The state EMERGENCY-STOP can only be eliminated again by switching off the main switch provided that the error cause was eliminated before. Flashing display 0
1

Possible

fault

cause

FAULTY DATA PROCESSING

PROCESSOR Board II II II II II II II II II II

2 3 4 A B C D E F G H I K L

CLP PROCESSOR Board II II II II

PROCESSOR or CLP PROCESSOR Board II II II II

CLP PROCESSOR Board PROCESSOR Board II II II II *

Machine Parameter

* Enable integrated

(selection) of a function in the software.

via machine parameters

which are not

letter, If the error message FAULTY DATA PROCESSING W ( = identification see above!) occurs repeatedly return the compl. LOGIC UNIT to HEIDENHAIN for repair. Indicate also the error message and the identification letter.

HEIDENHAIN
DR. JOHANNES HEIDENHAIN GmbH D-8225 Traunreut Tel. (08669) 31-O Kundendienst

SERVICE MANUALTNC 351/355 Page 9

Flashing

display

Fault

cause

ERROR IN PLC-PROGRAM . . .._ A B C D E F G H I J K L


M

Fault with non-erasable marker (see also PLC-Description) Start Key or incremental Rapid Traverse or incremental positioning
Key

xt XYt Y-

positioning

Direction Latch Key or incremental positioning Feed Release or incremental positioning

Start PLC Positioning X-axis or incremental positioning Zt Start PLC Positioning Y-axis or incremental positioning ZStart PLC Positioning Z-axis or incremental positioning IV+ Start PLC Positioning IV-axis or incremental positioning IVDirectional key Xt or incremental positioning Directional key Xor incremental positioning Directional key Yt or start-PLC-positioning Directional key YVt Vaxis V

Directional key Zt or directional key V+ Directional key Zor directional key VDirectional key IV+ or supplementary axis to be changed to M2590 and M2591 Directional Key IVor Start PLC Positioning Non-defined macro called S-axis up via PLC markers external

N 0

P Q Possible location of fault: PLC Program, PROCESSOR Board, keys, switch or wiring

PL 300 (PLC POWERI/O Board Assembly),

HEIDENHAIN
DR. JOHANNES HEIDENHAJN GmbH D-8225 Traunreut Tel. (08669) 31-O Kundendienst

SERVICE NANUAL TNC 351/355 Page 10

Flashing

display

Fault cause 1 Position (trailing error) supervision

/GROSSPOSITIONING ERROR A

- Speed precontrol operation: Exceeding position supervision determined by machine parameter 57. - Trailing error operation: Exceeding trailing error supervision determined by machine parameter 174.

/GROSSPOSITIONING ERRORB

Supervision

of analog voltage

limit

- The nominal value of the voltage calculated by the control reached the f 10 volt limit (only with speed precontrol).

GROSSPOSITIONING ERRORC

Move8ent supervision
- The voltage difference calculated by the control reached the limit programmed in machine parameter 234.

GROSSPOSITIONING ERRORD

Standstill

supervision

- The position deviation from the nominal position of an axis at standstill is greater than programmed in machine parameter 169. - When positioning beyond the target point programmed the value of the nominal position is greater than programmed in machine parameter 169.

GROSSPOSITIONING ERRORE

Supervision

of offset

voltage

- The offset voltage limit of 100 mV was reached with an automatic offset adjustment by machine parameter 252.

Possible

A/B/C/D/E":
e.g. : -

location of error with the error message GROSS POSITIONING ERROR With Gross Positioning Error the error can be due to any component of the closed loop. control error (e.g. CLP PROCESSOR Board) excessive offset voltage at servo amplifier wrong speed adjustment at servo amplifier supervision of servo amplifier is effective (e.g. current electrical defect of servo amplifier motor defective, tacho, measuring system or cabling mechanical defect (bearing, spindle or guidance error) excessive mechanical forces on drive

supervision)

HEIDENHAIN
DRJOHANNES Kundendienst HEIDENHAIN GmbH

D-8225 Traunreut Tel. (08669) 31-O

SERVICE KANUAL TNC 351/355 Page 11

Flashing

display

Fault Fault -

cause

TRANSDUCERX DEFECTIVE A

code: A = signal amplitude fault B = signal frequency fault Measuring system not connected Cable damaged Glass scale dirty or damaged Scanning head damaged Measuring system supervision defective (CLP PROCESSOR Board) of measuring systems, see section a.3

TRANSDUCERX DEFECTIVE B

Supervision

WRONG REFERENCEPOINT

Wrong distance of reference mark with transducers having distance-coded reference marks (counting error caused by measuring system or LOGIC Unit). Temperature in the inner side of the LOGIC Unit greater than t65OC. - Fault with the supervision routine for the output "Control Ready" when switching on machine (see section 14.3). The error message only appears 2815 is set without additional CM2924 - M3023). if marker markers

TNC OPERATING TEMP. EXCEEDED

EMERGENCY STOP DEFECTIVE

IEMERGENCYSTOP PLC

PLC: ERROR 00
to

I,

Marker 2924 to and marker 2815 was set

PLC: ERROR 99

1,

Marker 3023

1) Instead of PLC: ERROR 00 . . . 99, also another customized PLC-program. Detailled information machine manufacturer.

dialog may appear with a can be obtained from the

HEIDENHAIN
DRJOHMJNES Kundendienst HEIDENHAIN GmbH

D-8225 Traunreut Tel. (08669) 31-O

SERVICE MANUAL TNC 351/355 Page 12

Flashing

display

Fault

cause

Possible fault location

X X 0 0 CRC-checksum * 71 CHECK-SUM ERROR xx00 1 xx10 xx20


XX30

location correct

of fault checksum with EPROM3 PROCESSOR Board

CRC-checksum error

xx31

XX40

CLP PROCESSOR Board

XX42

xx41

RAM II II

xx43

XXE9 XXEA * CRC = Cyclic Redundancy Check (cyclic block

PROCESSOR Board

check when data is transmitted) return the compl.

If the error message "CHECKSUMERROR XXXX" occurs repeatedly LOGIC UNIT for repair and indicate the checksum error.

HEIDENHAIN
DR. JOHANNES HEIDENHAIN D-8225Traunreut.Tel.(08669) Kundendienst GmbH 31-O

SERVICE MANUAL TNC 351/355 Page 13

4,

LOGIC

Unit

LE

35x/355 Logic Board with PLC Power I/O Board Assembly (PL 300)

Logic Unit without PLC Power I/O Board Assembly (PL 300)

4.1

Desiunation

of

the

LOGIC

Unit

type and program label of older Logic Units

type and program labels of new Logic Units

type label CLP PROCESSOR Board

type label PROCESSOR Board

HEIDENHAIN
DR. JOHANNES HElDENHAlN GmbH D-8225 Traunreut.Tel.(08669)31-0 Kundendienst

SERVICE NANUAL TNC 3511355 Page 14

The LOGIC UNIT consists -

of the following

assemblies:

POWERSUPPLY ASSEMBLY PLC PROCESSOR Board PROCESSOR Board PL 300 (= PLC-Power Supply Board, tables show the inserted

only with

Q/W/S/Y-Version)

The following

assemblies

for

the various

LOGIC UNITS.

4.2.1

TNC 355 Assembly Overview, new Bardware (connecting sockets marked with colours)

Version

Ig355C/G 254819..

Is355SpI 254a-a..

IE355Wa1

IE355

WYR

249 516 . .

24!3 517 . .

249652..

a49663.. 249828 . .

x x x

249 a23 . .
RmER SUPPLY Asmy

2364a-407

231 659 . .

HEIDENHAIN
DR. JOHANNES HElDENHAlN GmbH D-8225 Traunreut Tel. (08669) 31-O Kundendienst

SERVICE MANUALTNC 351/355 Page 14.1

4.2.2

TNC 351/355 Assembly Overview, old Hardware Version


oa! 332 xz 355 m 2.36482 . . ltCE.5 la 355 n/p x3766( . . (M +S nC 355 M la 355 a/F 242aea.. la 355 Q/n 242407.. M: 355 M + S IE 355 C/G 246m.. lx 355 s/Y 24se55..

IB 355 p/w 2.38324..

F7+oIsmBoARD 235635.. 23793a.. I x x x I x x x x x

cLPpRocEsscRBoARD 235 769 238289 239 863 242 878 245922 I. .. ,. .. .. x x x x x x x x

2.3608492 I n r7
PL 300 237 659 . .

x x *

x *

x *

x x x

x = fmn first delivery * = fw prcdwticm ade K7 (7/89)

HEIDENHAIN
DRJOHMINES Kundendienst HEIDENI-WN GmbH

SERVICE MANUAL TWC 351/355 Page 15

D-8225 Traunreut Tel. (08669) 31-O

4.3.1

Connector

layout

of LE 351/355

B/P/Q/Y LOGIC WITS

Power
SUPPlY

Closed loop board

PRXeSSCN

Closed

loop:

board Xl = Encoder 1 Standard allocation (switchover via machine parameters 253 257) I X2 = Encoder 2 X3 = Encoder 3

Color cde 1)

X4 = Encoder 4 X5 = Encoder 5

X6 = Electronic handwheel HR 150/HR 250 X7 = Touch probe system X8 = Nominal value output for X, Y. Z. IV. S (V) Red Blue Yellow Red

X9 = Visual display unit BE 4128 X10 = Reference pulse inhibitor X11 =Test I/O S 1)

= Signal ground

Processor:

x21 = PLC-output X22 = PLC-input X23 = Keyboard unit TE 355 X24 = Power supply 24 V- for PLC X26 = Data interface RS-232.C/V.24 X27 = Machine operating panel

Red Yellow Blue

Red Green

Power

supply:

X31 = Power supply 24 V- for LE

1) only with

Logic Units

from 9/89

HEIDENHAIN
DRJOHANNES Kundendienst

D-8225Traunreut Tel. (08669) 31-O

HElDENHAlN

GmbH

SERVICE KANUAL TNC 351/355 Page 15.1

4.3.2

Connector

layout

of LE 355 C/G/S/Y LOGIC UNITS

Power SuPPlY

Closed loop board

Processor board
Closed loop: C&Jr

code 1)
Xl = Encoder 1

X2 = Encoder 2 X3 = Encoder 3
X4 = Encoder 4 , Standard allocation (switchover via machine parameters 253 257)

X5 = Encoder 5

X6 = Encoder S
X7 = Electronic handwheel HR 150/HR 250 X8 = Nominal value output for X. Y. Z. IV. V. S X9 = Visual display unit BE 4128 X10 = Reference pulse inhibitor Xl 1 = Handwheel with axis selection keys 1) Red Blue Yellow Red Yellow

Xl 2 = Touch probe system TS 120 (TS lW511) B = Operational ground

Processor:

x21 = PLC-output X22 = PLC-input X23 = Keyboard unit TE 355

Red Yellow Blue

X24 = Power supply 24 V- for PLC X26 = Data interface RS-232.W.24


X27 = Machine operating panel Red Green

Power

supply:

X31 = Power supply 24 V- for LE

1) only with

Logic

Units

from 9/89

HEIDENHAIN
DRJOHANNES Kundendienst HEIDENHAJN GmbH

D-8225 Traunreut Tel. (08669) 31-O

SERVICE HANUAL TNC 3511355 Page 15.2

4.3.3

Connector

layout

of

LE 355-R LOGIC UNITS

Power
SUPPlY

Closed loop board

PRXeSSOr

board

Closed loop:
Xl = Encoder 1

Color
code Standard allocation Blue (switchover via machine parameters 253 257)

Xl 3 = Encoder 2, 3. 4 X5 = Encoder 5

X6 = Encoder S X7 X8 = Electronic handwheel HR 150/HR 250 = Nominal value output for X, Y. Z. IV. V. S Red Blue Yellow Red Yellow

X9 = Visual display unit BE 4126 Xl 0 = Reference pulse inhibitor Xl 1 = Handwheel with axis selection keys Xl 2 = Touch probe system TS 120 ITS W/511) 8 = Operational ground

Processor: x21 = PLC-output X22 = PLC-input X23 = TNC-keyboard unit TE 355 Red Yellow Blue

X24 = Power supply 24 V- for PLC X26 = Data interface RS-232~C/V.24 X27 = Machine operating panel Red Green

Power supply: X31 = Power supply 24 V- for LE

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DRJOHANNES Kundendienst

D-8225 Traunreut .Tel. (08669) 31-O

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SERVICE MANUAL TNC 351/355 Page 16

4.3.4

Connector

layout

of the TNC 351/355

B/F/Q/W CLP PROCESSOR Roard

&$2&&f~inpltl.2.3,4
Flanged socket rnth P-pin female insert 1

x7lbudtPrcaesystem IQnwd socket with 7-pin flanged socket siQnaldesignatim no. ui 1

x5Qaderinplt5 scluarerave~*~ Flanged socket with la-pin feaaJ.e insert w. sigoal designatim 89 iis % z ! i

x8 IlLmiml value altplt fcu x,Y,z,IV,w,s Flaged socket with U-pin female insert

; 8% n0t presmt t5 v bnsor line)* i2 +5 v (UP,) 8; gymline)* 2 I 9 (via spring) Shield = housing *Thesensorliaeiscunnect&inthe wit with the pertinent supply line.
X6ElectrmiCBanhheel HR l50l250

xPBE4l2visual~tit

Flanged socket with S-pin female insert

ks,gwldesignatjm FEY*, , 9 Kh?c Hsnc

g BRIGHT/m E shield = connector hous 3 to g ,14,&5 do not assign xl0referempulseinait Flanged socket with P-pin female insert 110.

FJ.angedsocket with P-pin female insert

do not assign

* ~%i$%fo~5h%~: :: .., 242 408 .. ,2%%:

HEIDENHAIN
DRJOHANNES HEIDENWN GmbH D-8225 Traunreut Tel. (08669) 31-O Kundendienst

SERVICE MANUAL TNC 351/355 Page 16.1

4.3.5

Connector

layouts

for

LE 355 ClGfS1Yf.R

CLP PROCESSOR BOARD

xl2lSl2@TarhPrcbsSystmmSlJlrrS5ll calyticabledapter) Flanged socket with 15-pin female/m& insert X%X6mccderinplt square-wave input seepage16 X5 5, 6 sigrmldesigna~ 0V-shield Standby signal start t15v +15v (rp) Ft3 Trigger signal Trigger signals Donotassign ID. 1 3 4 5 6 ;I 9 10 2, 11 to 15

~BRl50/250ElebmicBimdrdreel see page 16 X6

XRlmxiJml valueanplt seepage16 X8

fcrX,Y,

2, IV, v, s Flauged socket with 25-pin female insert deeguatico $? uas Uat 2: lLj & G iiz zi Da2 Uee Ov iiz us iiz Dal Da2 use i&T 0-J Do mt assign Outer shield Yi" 4 14 :2 3" 2 5 17 6 7 !8 19 20 I21 10 11 12 22 23 24 9i2. 13 -ins coder3 Iy)coder4

x9BE422vhalDisplaylbit

see page 16 X9

xl0 refseepage16

pulseildlibit Xl0

xll-uithaxisswi-keys

Flangadsccketwith signal~ticm 0v t5v t12v -15v ml7 RXD Don&assign

g-pin female/male insert M. 2 3 4 5 6


1

coder2

1, 8, 9
L

HEIDENHAIN
DR. JOHANNES Kundendienst

D-8225 Traunreut

HEIDENHAIN
.Tel. (08669)

GmbH
31-O

SERVICE HANUAL TNC 351/355 Page 17

4.3.6
x21

Connector PLC.output
female

layout

of PROCESSOR BOARD
X22 WC-input

Flange socket. Contact 1 2 3 4 5 6 7 6 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28 27 26 29 30 31 32.33 34 35. 36. 37 Housing No.

(37-p&)

Flange socket.

female

137-p&)

Allocation
A0 Al A2 A3 A4 A5 A6 A7 A6 A9 A10 All A12 Al3 Al4 A15 Al6 Al7 A16 A19 A20 A21 A22 A23 A24 A25 A26 A27 A26 A29 A30 Control * 21 I 21 21 Operational STOP 35,36. HCUSig 37 1 0 (PLC)Screen 29 30 31 E26 E29 E30 15 16 17 16 19 20 21 22 23 1 El4 I El5 / El6 1 El7 I El8 I 1 El9 I E20 1 E21 1 E22 3 3 31 31 I 3 31 6 7 j E5 I E6 ) E7 1 E8 I E9

8
9 10

do not assign

24 V via etiernal EMERGENCY disconnetiible (PLC I) External screen

Exlernal

n required. the suppiygme for me disconnmible oY,pts Cal be assigned 10 mnneorX24. pin 1 naldisconnenible via external EMERGENCY STOP 110. b.23 are dirconnenlble Yia enem* EMERGENCY STOP 00 A7 dPlicafsd on x*7. Mashine oczer~tiP Panel

HEIDENHAIN
DRJOHANNES HEIDENHAN GmbH D-8225 Traunreut.Tel.(09669)31-0 Kundendienat

SERVICE BABUAL TNC 351/355 Page 18


-

X23 KEYBOARD Unit TE 351/355 Flanged socket connector Pin no. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19


20

X24 PLC Supply Terminal block


Terminal 1 no. IAssianment

(37-pin)

21 22 23 24 25 26 77 28 29 30 31 32 33 34 35 36 37 housing
PLC-inputs Panel

Assignment RLO RLl RL2 RL3 , for key matrix RL4 RL5 RL6 RL7 El28 El29 El30 El31 El32 El33 El34 El35 El36 El37 El38 OUT0 OUT1 OUT2 OUT3 , for key matrix OUT4 OUT5 OUT6 r-mT7 El39 El40 t15V (supply for keys on Machine Operating Panel) El41 El42 El43 Spindle Override (wiper) Feed Override (wiper) t12V Override Potentiometer 0V Override Potentiometer outer shield
El28 . ..E140 from Hachine Operating

2 -4

1t24V disconnectable via Iexternal EMERGENCY-STOP' 1t24V not disconnectable lfiV2)

I) The supply can be optionally assigned to connector X21, pin 35, 36, 37. *) 0V can be optionally assigned to connector X22, pin 35, 36, 37.
X26 Data Interface RS-232-C

Flanged socket,
Pin no. 1

connector
A55ignment

(25-pin)

2 3 4 5 6 7 8 to 19 21 to 25 housing

shield RxD TxD CTS RTS DTR GND do not assign Ido not assign Iouter shield

HEIDENHAIN
DR. JOHANNES
D-8225 Traunreut

HEIDENHAN
.Tel. (08669)

GmbH
31-O

SERVICE MANUAL TNC 351/355 Page 19

Kundendienst

Flanged

socket.

cOnneCtor

UT-pin, :

This connection assipned inputs insufficient.

is used *hen the on the TE 355 are

1
2

3 4 5 6 7 8

1 El28 i El29 I El30 ! El31 / El32 I E133 i El34 1 El35

12 13

14 15 16

j Et39 ! El40 / El41


E142

1 El43

28 29 30 31 32 33 34 35 36 37

A2 A3 I A4 / A5 A.6 ! 117 I 0 " IPLCI i 0 V (PLCI -24 I +24" " IPLC) IPLCi

HEIDENHAIN
DFLJOHANNES Kundendienst HElDENHAlN GmbH

D-8225 Traunreut Tel. (08669) 31-O

SERVICE HANUAL TNC 351/355 Page 20

4.3.1

Connector

Layout

of the PLC POUER I/O Board Assembly PL 300

[ c r [

1 1 1 1

[I c I

HEIDENHAIN
DR.JOHANNES Kundendienst HElDENHAlN GmbH

D-8225 Traunreut Tel. (08669) 31-O

SERVICE IMNIJAL TNC 351/355 Page 21

4.3.8

Connector

Layouts

of the TE 351/355 KEYBOARDUnit

Xl For conneotion of the machine operating panel


Flange socket female (25.pole)

X2 Far connection
Flange socket,

of the logic unit LE 365

male (37.pole)

contactNO. , Allocation 1 1 El40


I

Contact No.

I Allocation

2 3 4 5 7 8

1 El39 / El39 1 El37 1 El36 6 El34 El33 7 8 9 10 11 12 13 14 RL5 RL6 RL7 El29 El29 El30 El31 El32 El33 El34 El35 El36 El37 El38 OUT0 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7 OUT1 El39 El40 +15 V ISupply for buttons operating mnell of machine 1 for key matrix I

15 16 17 16 to 21 22 23 24 26

+12 V (override Feed rate override Spindle override

potentiometer) potentiometer potentiometer (wiper) (wiper)

15 16 17 18 of machine 19 20 22 23 24 25 26 21 27 28 29 30

do not assign +15 V (Supply for bunons operating panel) El43 El42 F141

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SERVICE HANUAL TNC 351/355 Page 22

D-8225 Traunreut .Tel. (08669) 31-O

4.4

PROCRSSOR

Board

4.4.1

Interface 57 PLC-inputs 32 PLC-outputs Keyboard Unit Machine Operating V. 24-interface

Panel

4.4.2

Supervision Program memory Data Processing PLC-program Acknowledgement

Emergency-stop

4.4.3

Storage NC-Programs PLC-Program Machine parameters List of compensation Operating program


PROCXSSOR Board

values

4.5

CAP

4.5.1

Interface Encoder inputs Reference pulse inhibit Electronic Handwheel 3D-Touch Probe Analog outputs Display

4.5.2

Supervision Measuring systems Temperature Buffer battery Data processing Program memory Axis positions (closed

loop)

4.5.3

Storage - Operating program

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SERVICE HANUAL TNC 351/355 Page 23

D-8225 Traunreut Tel. (08669) 31-O

Notes

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SERVICE MANUAL TNC 351/355 Page 24

4.6.1

Logic Unit

without

grounding

terminal

. -

r
\r Y

<

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SERVICE NANUAL TNC 351/355 Page 24.1

Logic

Unit

with

grounding

terminal

k I

-.-.-.----.

V'

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SERVICE MANUAL TNC 3511355


Page 25

Kundendienst

The LE 355 must not be supplied by the machine control voltage! The LE 355 needs its Own. external. separately generated I supply voltage to VDE 0551. 24 V DC-voltage with a permissible oscillated AC-component of 1.5 V,? (recommended filter capacitor 10000 pF/40 V-j. U 24 V 1.5 vpp

:-_I

t voltage of the machine

The PLC-part (PLC-inputs and outputs of the LE 355 and PL 300) is operated on the 24 V control which is generated according to VDE 0550.

Superimposed oscillated AC components which derive from an uncontrolled three-phase non-filtered bridge circuit with a ripple factor (see DIN 4OllO/lO.75. Section 1.2) of 5% are permitted. This results in a maximum absolute value of 33.4 V for the upper voltage limit and a minimum absolute value of 18.5 V for the lower limit,

20.4 V 18.5V

t (0 5 6 mm) and to the central operating ground

The 0 V-lines of the two power sources must be connected together of the machine ( + ) via an earth ground (0 2 6 mm*).

The voltages must comply with the definitions given below: Supply voltage 24 V (VDE 0551) Voltage range Average DC voltage Lower limit 20.4 V Max. current consumption 1.5 A 1.8 A if half of the inputs and outputs are driven simultaneously Upper limit 31 v =I 21 A if half of the inputs and outputs are driven simultaneously Power consumption approx. 30 W approx. 6 W if approx. l/3 of the inputs and outputs are driven simultaneously approx. 25 W if approx. l/3 of the inputs and outputs are driven simultaneously

I--PL 300

24 V (VDE 0550)

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SERVICE MANUAL TNC 351/355 Page 25.1

Kundendienst

The BE 412(B) Display is supplied with mains voltage (ac voltage). With the mains voltage selector two voltage ranges can be adjusted in the BE 412B and six in the BE 412. Please check whether the mains voltage selector is correctly set and whether the correct mains fuse is used. E 412 3ltaqe r+gc !MGscw&.. -10011201140V .4 -i5 % . . . tlQ% 200/220/240 V 1

48 . . . 62 HZ

In case of 110 V supply 120 v.

voltage

the mains voltage

selector

must be adjusted

to

BE 412B
supply llO22ovvoltage Voltage /170"--2&t"range Frequency 48...62HZ range Power approx. consumption 40 w Mains MZA M 1.25 A fuse

85--132-

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SERVICE MANUALTNC 351/355 Page 26

The supply

for

the NC-part

is connected

to the X31 terminals.

The various voltages for the LE are converted in the POWER SUPPLY Board Assembly from the +24V- supplied (see Block Diagrams, page 27 and 28). The on/off-condition of the output voltages are displayed by LEDs. The level of the individual voltages can only coarsely be displayed by LEDs. To make a precise statement about the single voltages they must be measured for accuracy and correspond to the following table:

Output t
5v

IUNOML

tv]

UMIN

[VI

UMAX

[VI

INOML [Al
2.5 0.15 0.08 0.3 0.07 - 50

5.15

+ t

5.05 11.4

t t

5.25 12.6

+ 12 v - 12 v + 15 v - 15 v UBAIT
+ 24 V BE + 12 v BE 1, + 5v* 1)

t 12 - 12 t 15 - 15 t 4.5

- 11.4 t 14.2 - 14.2 t t t t 3.7 20.4 11.5 4.75

- 12.6 t 15.8 15.8

PA

t 24 t 12

31 1.3 0.3

t 12.5 t 5.25

t5

The red LED for the RESET signal illuminates briefly when switching control on/off. (only applies for TNC 355; the TNC 351 does not have a RESET LED) RESET TNC 351 RESET TNC 355
1) t 12

the

IJL MAX = 0.4 V Us MIN = 3.9 V tr = 100-300mS UI. MAX = 0.4 V Us MIN = 3.0 V tr = 100-300ms only with the

V BE (for BE 212) and +5V * (potential-free) power supply, id.no. 236 484 04 for TNC 351.

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SERVICE MANUAL TNC 351/355 Page 27

5.2.1

LE 351 NC POWER SUPPLY Board

Awembly

fine-wire

fuses

connecting

terminals

x2

connector

LED-displays with new versions the power supply due to board. direct soldering

The connector doesn't exist of the insulated wires onto

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SERVICE MANUAL TNC 351/355 Page 28

Kundendienst

5.2.2
Fig.

LE. 355 NC POWER SUPPLY Board Aeaembly 4 PK Adapter (Id. No. 224 873 zy)

fine-wire

fuses

connecting

terminals

connector The connector doesn't exist of the insulated wires onto

LED-displays with new the power


versions

supply

due to board.

direct

soldering

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SERVICE MANUAL TNC 351/355 Page 29

5.3

Testiou

the

POURR

SUPPLY

Board

Asseffhtrly

The POWER SUPPLY Board Assembly is protected by two fine-wire fuses. The t24V BE output voltage is protected by a F 2.5A fuse, all other output voltages by F 4.0A (see Block Diagram, pages 27 and 28). If a fault is detected (all voltages are missing) check if the LE 24V supply is present, then the two fuses. Safe and fast testing of the POWER SUPPLY Board Assembly is possible by means of the PSA LOAD UNIT. The plug connection to the boards at the POWER SUPPLY Board Assembly has to be disconnected and the PSA LOAD UNIT has to be connected in its place. Various voltages can be measured with a voltmeter at the sockets of the PSA LOAD UNIT. The measured values and tolerances can be compared with the values in the table, page 26. If the values of the measurements do not coincide with the values of the table the POWER SUPPLY Board Assembly is defective. If no PSA LOAD UNIT is available the voltages may also be measured points on the PROCESSOR Board or on the CLP PROCESSOR Board (for location of test points, see section 5.3.2). at the test

ATTENTION When connecting switch off mains (disconnecting, switch first! always

BERVICE

MANUAL

TNC 351/355

Page

30

5.3.1

Meaauring

Circuit

with

PSA

LOAD UNIT

The insulated wires of the connection


cables to &mzocessot

and PLC board are soldered in directly. Measure voltages according to description 5.3.21

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SERVICE MANUAL TNC 351/355 Page 31

5.3.2

Test

Points

on the

Boards

CLP PROCESSOR

Board

PROCESSOR

Board

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SERVICE HANUAL TNC 351/355 Page 32

5.4

supply

for

tire

PLC-Part

supply of the internal PLC-part is normally connected to the X 24 terminal (1 = +24V disconnectable, 2 = +24V not disconnectable 3 = 0V). The O-volt line as well as the +24V disconnectable can optionally be connected via connector X 21 or X 22 (see PLC-Connection Diagram, page 33). The supply for the PLC POWER Board Assembly PL 300 (only with Q/W/S/Y-versions) is connected to the X 12 terminal (@V), X 13 (+24V disconnectable) the connector blocks X 3112 (+24V not disconnectable). See PLC-Connection Diagram, page 33. There are limitation). no fuses on the PLC POWER I/O Board Assembly (electronic current

The terminal

and

The +24V which can be switched off are protected on all a F 2.5A fine-wire fuse and indicated with a green LED. be switched off are only protected with a F 1A fine-wire Board, id.no. 249 652 . . fine-wire fuse PROCESSOR Board,

PROCESSOR boards with The +24V which cannot fuse on the PROCESSOR

id.no.

237 930

..

fine-wire

fuses

PROCESSOR Board,

id.no.

249 652

. .

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SERVICE UANUAL TNC 3511355 Page 33


--

5.4.1

Connection

Diagram

for

the PLC Supply

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SERVICE BANUAL TNC 351/355 Page 34

Change Buffer

Battery

The buffer battery is the voltage source for the program memory with switched-off machine. If the message EXCHANGEBUFFER BATTERY appears the batteries within one week. have to be exchanged

The buffer batteries are located behind a PG screwed connection in the POWERSUPPLY Board Assembly of the LE 351/355. Apart from the batteries additional rechargeable NiCd batteries on the PROCESSOR Board were used to backup the program memory of TNC 351 and TNC355. The mains voltage can be switched off to exchange the batteries. The rechargeable batteries store the contents without batteries for approx. 2 weeks. The rechargeable only charged if on. NiCd batteries are the TNC is switched

PROCESSOR Board

rechargeable

NiCd batteries

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SERVICE MANUAL TNC 351/355 Page 35

Kundendienst
66.2 TE Overview 35x/355 KEYBOARD UNIT

TE ;;; TE 355 TE 355 TE 355 TE 355 TE 355


, 000 OOOUQ

A Id,.,no. 243 995 237 661 ,, A II C 1d.m. 255 015 1, A 11 C


, 0 0000 0000

02 01 02 03 01 02 03

1,4 2)4 4, 5) 2)3 ),1 x)4 ) )6)

TE 355 B 1d.m. TE 355 D TE 355 B Id.no. TE 355 D

241 964 01 02 255 016 01 II 02

4, 3) 3)4) 3)s)

Floao: 00000
00000

noon 0000

q -

0000

OEO 000 00000 ;lOOOL; 00000 00000 00000

0000 0000 EI: 0000 00000 00000

@ @-

high version

wide version

. . 1

1) 2) 3) 4) 5,

without graphic keys without connector X 1 (connection with ground connection IV-axes-version V-axes-version

to Machine Operating

Panel)

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SERVICE HANUAL TNC 351/355


Page 36

6.2

CYrcuit

Dl-agram

of

the

RBYBOARD

Unit

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SERVICE KANUAL TNC 3511355 Page 31

6.3

Testing

the

KBYBOARD

Unit

Safe and fast testing of the KEYBOARDUnit is possible by means of a KEYBOARD TEST UNIT. The KEYBOARDTEST UNIT is connected to the X 23 connection of the LE. On the KEYBOARDTEST Unit the key code, the input states of the inputs E 128 to E 143 and +12V are displayed. In addition, the voltages for the inputs E 128 to E 143 as well as the wiper voltage for the override or spindle potentiometer (approx 0 - 11.5V) can be measured. With switched-on LX and pressing a key the respective LEDs RL and Out illuminate. The key code can be compared to the tables, pages 38 to 40. If no KEYBOARDTEST UNIT is available the contacts sured with an ohmmeter at the connector. of the keys can also be mea-

6.3.1 KEYBOARD TEST UNIT Connection


KEYBOARDUnit LOGIC Unit

E 128 to E 143 for the Machine Operating Panel

KEYBOARDTEST UNIT

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SERVICE KANUAL TNC 351/355


Page 39

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SERVICE MANUALTNC 351/355 Page 40

D-8225Traunreut'Tel.(08669)

31-O

* Key assignment

for

5-axis-version

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7,

DISPLAY

Unit

BE

212/412

7.2

DISPLAY

Unit

for

THC

351

BE 212

Id-no.

242 370 01

7.2

DISPLAY

Units

for

TiVC

355

BE 412

Id-no.

237 657 01

BE 412 B

Id.no.

241 845 01 ~~__

discontinued

type

current

type

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SERVICE BABUAL TBC 3511355 Page 42

!festino

the

DTSP.CAY

Unit

BE 412 If the machine is switched fuse (mains fuse integrated replace, if necessary.

on and the DISPLAY Unit remains dark check the mains with voltage selector at rear of DISPLAY Unit) and

If the fuse is in order you can check with the TNC 355 whether the fault is on the DISPLAY Unit or on the LE by disconnecting the plug-and-socket connection. With disconnected to be displayed. plug and switched-on display a bright, rectangular field has

bright

field

If the screen displays might be defective.

this

field

the CLP PROCESSOR Board in the LOGIC Unit plug disconnected the display is

If, however, the display remains dark with defective and has to be exchanged.

BE 212 This test cannot be carried out with the TNC 351 since this control does not have its own mains supply.

the DISPLAY Unit

of

The voltage is supplied by the LOGIC Unit and can be checked with at connector X9 (pin 1, 8 and 11 0V. pin 2 and 4 +lZV).

a voltmeter

The control signals for the TNC 351 and the TNC 355 Display Unit can only be checked with an oscilloscope and must correspond to the following diagrams. With diagrams for VIDEO and BRIGHT/DARK, deviations may occur in the time base in the figures shown. As to connector layout, see section 4.3.4.

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SERVICE HANDAL TI'K 351/355 Page 43

7.3.1

Timing

Diagrams LE 351 with Timing Diagrams

BE 212

X 9 Connector 2V/DIV

V-SYNC Din 9 2V/DIV

H-SYNC pin 10

5ms/DIV BRIGHT/DARK pin 12 2VlDIV ZVIDIV

20pslDIV VIDEO pin 13

5mslDIV 7.3.2 Timing diagrams LE 355 with BE 412

5ms/DIV

V-SYNC pin 9 2V/DIV 2V/DIV

H-SYNC pin 10

5ms/DIV BRIGHT/DARK ZV/DIV f I pin 12 t ZV/DIV

10&DIV VIDEO pin 13

5ms/DIV

Sms/DIV

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SERVICE MANUAL TNC 351/355


Page 44

8-

Measurincr Error Messages - signal

Sv-stems

8.2

TRANSDUCERX DEFECT A

I-

amplitude frequency

fault fault

TRANSDUCERX DEFECT B = signal

Glass scale dirty or damaged Scanning head damaged or defective Cable damaged Encoder input in the LOGIC Unit (LE) defective

Encoders can be interchanged with each other at the LOGIC Unit (Xl...X5 refer to section 4.3.1 LOGIC Unit Connections) which allows you to determine whether the encoders or the encoder inputs of the LOGIC Unit is defective. In conjunction with the above procedure the respective machine parameters have to be changed when interchanging encoders at the LOGIC Unit (LE).

Function
Axis allocation to the encoder inputs X Y 2 IV V

MP
253 254 255 256 257

) Input value
0 1 2 3 4 5 6 a 2 2 2 1 2 2 standard encoder encoder encoder encoder encoder encoder allocation input Xl input X2 input X3 input X4 input X5 input X6 (only with V-axes-version)

Procedure -

with

an error message e.g. ENCODER X DEFECTIVE B

Switch off main switch Exchange X-axis of encoder, e.g. with the Y-axis at the LOGIC Unit Switch on main switch Call machine parameters with the error message POWER INTERRUPTED with key number 95148 and exchange the input values from machine parameter 253 and 254. If the input value for the machine parameters is 0 the machine parameter 253 has to be programmed with 2 and 254 with 1. - Enter machine parameters and switch on machine as usual.

If the same error message ENCODER X DEFECTIVE appears the error is due to the encoders or the extension cable. If the error message changed from X to Y, however, the encoder input of the LOGIC Unit is defective. If the reference pulse inhibit (connector X10) is used and if positioning should occur with exchanged encoders also the reference pulse inhibit for the respective axes must be exchanged.

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SERVICE MANUAL TNC 351/355 Page 45

Kundendienst

8.3.1

Electrically

Checking

the Scanning

Eead of the Measuring the following oscilloscope

System test equipment

To determine if the measuring system is at fault is used: - phase angle measuring unit (PWH) with/without - high-resistance short circuit tester

If no phase angle measuring unit is available an ohmmeter can be used to electrically test the state of the cable, the lamp and the pbotoelements of a measuring system by taking the following measurements at the connector of the measuring system: - Connector housing of shielding) - Connector housing of screen) R = - Connector housing of signal lines) R = - Pin 9 with pin 1 to Pin Pin Pin Pin Pin Pin 1 2 5 6 7 8 with with with with with with pin pin pin pin pin pin measuring measuring measuring pin 8 (inner system with machine housing 5 1 Q (outer - outer screen -

system with pin 9 (inner

screen

system with pin 1 to 8 (outer screen - signal lines) R= -

2 0O 1 0O 6 90 5 90 8 RI 1) 7 RI 1) La

(change poles of ohmmeter) (change poles (change poles (approx. of ohmmeter of ohmmeter) I The measured values should be approximately the same.

- Pin 3 with

pin 4

5 - 30 Q) values

1) With measuring systems having an adjustable reference mark different or no resistances are measured depending on the type of activation. Diagram of measuring system with sine-wave output signals

Measuring systems with square-wave phase angle measuring unit (PHI!).

output

signals

can only be tested

with

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SERVICE MANUAL TNC 3511355 Page 46

Handwheel Overv2-ew Bandwheels Id.no. with sine signal ER 250 1d.m. 217 977 --

9.2 9.1.1

ER 150

217 978 --

9.1.2

Serial

Bandwheels Id.no. Id-no. 254 040 -249 371 -HR 330 Id.no. 251 534 --

BR 130 ER 130.001

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SERVICE IfANUAL TNC 351/355 Page 46.1

9.2.1

Bandwheel with

sine

input checked as an

The HR 150, resp. the HR 250 Handwheel can be electrically encoder, but without reference pulse, however.

9.2.2

Seriel

Bandwheel

The serial HR 130, resp. the HR 330 Handwheel can only be checked with an oscilloscope. The control signals (X11 pin6 = DTR, pin 8 = RxD) must correspond to the following diagram. The Handwheel is supplied by the Logic Unit (X11 pin 2 = OV, pin 4 = t12V).

2Vl DIV

Pin 6 DTR

Pin 8 RX0

ImslDIV

Diagram measured at the X11 Logic

Unit.

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SERVICE HANUAL TNC 351/355 Page 47

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IaII. 1

SD--Touch

Probe

Overview

10.1.1

Touch Probe with

an external

Interface

Electronics

(APE)

TS 111 Id.no. 237 400 -with cable connection

TS 511 Id.no. 231 402 -with infrared transmission

110 APE 510 APE 511


APE

Id.no.

230 465 -- for TS 111 Id.no. 237 590 -- for TS 511 Id.no. 237 586 -- for TS 511 and additional connection for a second SE 5101

SE 510

Id.no.

230 473 --

10.1.2

Touch Probe with Id-no.

integrated

Interface

Electronics

(APE)

TS 120

243 614 --

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SERVICE MANUAL TNC 351/355 Page 48

1.

TOUCH POINT INACCESSIBLE After starting a probe the probing point was not reached measuring path determined in machine parameter 216. within the

2. 1 EXCHANGETOUCH PROBE BATTERY The battery voltage of the touch probe with remains below admissible level. infrared transmission

3. 1 STYLUS ALREADY IN CONTACT When starting a probe function,

I the stylus is already deflected.

4.

1 PROBE SYSTEM NOT READY

The infrared transmission path between the "Touch Probe" and the "Transmit-Receive Unit" is obstructed (e.g. coolant film on probe windows) or is interrupted completely. The touch probe side with two windows has to be adjusted in the direction of transmit-receive unit.

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SERVICE MANUAL TNC 351/355 Page 49

The TNC 355 can he switched follows:


m - To

to 3 operating

modes for

data transmission

as

connect the ME 10l/HE 102 HEIDENHAIN Magnetic Tape Unit or other peripheral units. The data format (7 data bits, 1 stop bit, parity (even parity) and the baud rate (2400) are adapted to the HE.

FE

To connect the FE 401 HEIDENHAIN Floppy Disk Unit or other peripheral units. The data is transmitted with a special protocol (blockwise transfer) in order to backup data. The data format (7 data bits, 1 stop bit, parity (even parity), the baud rate (9600) and the transmission protocol is adapted to the FE.

EXT - To adapt

data transmission in the standard data format and for blockwise transfer on external peripheral units. The interface for data transmission is adapted via the machine parameters, the baud rate is optional. units for the operating mode EXT:

Peripheral

Paper tape punch or paper tape reader Printer or matrix printer for graphic printout Mass storage or programming stations for Blockwise Transfer Programming stations and PCs for external programming
11.1.1 Changing Operating nodes
ME-FE-EXT

Select auxiliary Press the the ME-, FE- or Press the cl @-key until the auxiliary operating

mode MOD with the m-key. until the RS-232-C/V.24-INTERFACE the required o erating mode with the bF-key mode is displayed. subsequently.

with

Acknowledge which

With graphic printout the operating mode EXT is automatically is independent of the ME or FE-mode.
12.2 Selectiov the Baud-Rate

selected

Select auxiliary Press the a-key

operating mode MOD with the m-key. or several times until BAUD-RATE is displayed.

Input new value for BAUD-RATE, if required (possible values: 110, 150, 300, 600, 1200, 4800, 9600, Baud) and enter with the a-key. Acknowledge the auxiliary operating mode with the key subsequently.

* with

special

HEIDENHAIN software

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SERVICE RANUAL TNC 351/355 Page 50

Wiring

diagram

of the RS-232-C/V.24-Interface

LE 355

Cable RS-232~C/V.24/LE Id:Nr. 239760

RS-232.C/V.24 adapter block Id.-Nc 23975801

Data transmission Id:Nr. 24286901

cable

FE 401 ME 101

1 2 3 I.
5 6 7 s

--T 1 GND 2 3 RTS


5 6 7 8 20

* TXD RXD RTS CTS DSR GND DTR Length 3 m/10 ft

CTS DSA GND DTR

II
Length max. 17 m/55 ft

20

For RS-232~C/V.24 data transmission with DCl/DC3-protocol, a simple wiring layout of the data transmission cable is sufficient.

periphery

Signal designations: m f% RTS CTS DSR DTR Transmit data Receive data Request to send Clear to send Data set ready Terminal ready

CHASSIS GND TX6 RXD RTS Cl-S DSR SIGNAL GND

p&D
TXD RXD RTS CTS DSR GND DTR

The data lines and control lines of the cable between LE 351/355 and the RS-232-C/V.24-adapter block (id-no. 239 760 ..I are crossed. At connector X26 of the LE 351/355 the layout is carried out according to a DTU (Data Transmission Unit). Owing to the crossed data and control lines of the cable between LE 351/355 and RS-232-C/V.24-adapter the layout of the RS-232-C/V.24-adapter corresponds to the DTE (Data Terminal Equipment). Thus the external units can be connected to the standard data transmission cable (id.no. 242 869 01) of HEIDENHAIN.

HEIDENHAIN
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SERVICE HANUAL TNC 3511355 Page 51

11.4

Machine

Parameters

for

tbe

RS-232-C/Y-24--Interface

A precise description of the single machine parameters can be taken from the TNC Handbook for Machine Manufacturers, resp. from the information regarding the RS-232~C/V.24-data interface. 11.4.1 MP 71 92 222 223 Hachine Input Bit Parameters values 0 i 168 0 for "Standard interface"

Function sign for prgr. end = ETX decimal point 7 data bits, transmission stop by DC3, parity bit (even parity), 1 stop bit standard interface

11.4.2 MP 71 218 219 220 221 222 223 224

Machine Parameters Input


values

for

"Blockwise

transfer"

Function sign for prgr. end = ETX sign for prgr. beginning = STX H and E Ii and A ETB and SOH ACK and NAK 7 data bits, transmission stop by DC3, parity bit (even parity), 1 stop bit Blockwise transfer EOT

515 17736 16712 279 5382 168 1 4

11.4.3 HP 226 227 228 229 230 231 232 233

Machine Parameters
E

for

Graphic

Printout FX80B 1819 17224 6963 5624 1546 6954 1024 512 BROTHER 1509 1051 12301 2560 0 1546 3355 19200 512 switches BP Thinkjet 795 16648 0 0 1546 3355 19200 512 the operating HAHHESHAHH Tally 1819 17224 6963 5642 1546 6987 1280 512 mode to

LQ500 795 16648 0 0 1546 3355 19200 512

LX800

P SOH LX85

FXlQ0 1819 17217 6963 7424 1290 6987 2 0

1819 795 13078 17217 0 6963 0 6154 1546 1546 6954 6954 13312 1024 512 512 I

When printing graphics the control automatically EXT and the data format to 8 data bits.

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SERVICE MANUALTNC 351/355 Page 52

Simple wiring

proved

to be the right

one for

most printers

(see page 503.

11.6

Error

Hessames
Error

11.6.1

Displayed

Hessages in the HE-Operating

Hode

WRONG OPERATING MODE No or wrong operating WRONG PROGRAM DATA During data transmission defective program data were found. Reading was repeated three times by the magnetic tape and aborted subsequently. DATA MEDIUM MISSING No disk inserted in drive. mode on external data storage unit.

DATA MEDIUM EMPTY On the data carrier (diskette) no programs are stored.

DATA MEDIUM WRITE-PROTECTED Write-enable pin of cassette is missing.

PROGRAM INCOMPLETE Data transmission was aborted

I before

the program was completely

transmitted.

EXT. IN-/OUTPUT NOT READY DSR-signal of TNC is missing. - ME not connected. - defective transmission cable.

HEIDENHAIN
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11.6.2

Displayed

Error

Messages of the TNC in the FE-Operating Disk Unit

Mode in the

In this operating mode errors are output by the Floppy following form: ERR: (SP) (SP) XXX (CR) (XXX = error number) The following ERR: 001 errors can be displayed on the screen:

Wrong instruction character) Illegal Faulty program

code (e.g. name (monitor

wrong machine parameters operation)

for

control

ERR: 002 ERR: ERR: ERR: ERR: ERR: 003 004 010 011 012

data transmission program on diskette

Incomplete

Program not on diskette Program is protected Program is being Diskette Diskette Diskette Drive directory is full not formatted against erasure

stored is full

ERR: 013 ERR: 014 ERR: ERR: ERR: ERR: ERR: ERR: ERR: ERR: 100 102 103 104 105 106 107 108

not ready is write-protected data on diskette cannot be found error (e.g. unformatted diskette is to be described)

Diskette Faulty Section Electronic

in the FE

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11.6.3

Error I4essages at the ME

The ME-electronics as well as the external operating conditions are tested. Detected errors are displayed as flashing codes by the operating mode indicating lamps. Error descriptions can be found in the following table: 0 LED - off .R LED - flashing

Indicating

lamps

Error message
Faulty : Cassette data during transmission

8 g g$0 0 *- 0 0000

is not inserted pin in cassette mode selected tape defective is missing

Write-protection 0 -19. 0 0000 0000 0 :*,:q0000 0 Magnetic 0 Wrong operating

0 :* 0 -*-

Data from magnetic tape blank

Electronic

fault

in ME

Tape end Peripheral :* -I+. -;*. 0 0000 By pressing the H-key unit is not connected unit)

Data transfer between TNC and ME (or peripheral interrupted by pressing the -keys

the error

messages can be erased.

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11.6.4 Error Hessages at the FE in the HE-mode In the ME-mode errors are displayed as flashing codes by the operating indicating lamps. 0 LED - off . LED - on -,*- LED - flashing Indicating
000.

modes

lamps

Error

messages is missing or electronic error

0 :*- 0 0

Diskette

:Diskette cannot be formatted since diskette ,is accessed ,Diskette is missing or not formatted
.;+ 0 0 *

-i- 0 0 0
0 0 :+- l I

Diskette cannot be copied readino is active External Diskette Diskette 1, ,available Program ,active ,Program Iactive External Diskette Diskette Program .active Program ,active ,External Diskette unit

since writing

and

not ready or not connected or not formatted or not formatted or no program is is

-:*- 0 a . 0000

is missing is missing

-.* 0 0 c*-

ooeo
0 0 -:+: l

cannot be output since a transmission via a TNC-interface cannot be output since a transmission via a PRT-interface unit not ready or not connected is missing is missing or not formatted or not formatted

~000
00.a

-:*- 0 0 0

0 0 0 :*:*- 0 . 0

o*o* 0 0*-o

cannot be stored since a transmission via a TNC-interface cannot be stored since a transmission via a PRT-interface unit not ready or not connected is missing or electronic since error a transmission

is is

Directory cannot be output active via a PRT-interface

is since since a a

:A coupling of the interfaces is not possible transmission is active via the TNC-interface 0 0 . -:*~ 0000 0 0 :*- 0 0000 By pressing the H-key A coupling of the interfaces is not possible transmission is active via the PRT-interface !External unit not ready or not connected the error messages can be erased.

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- Connect external data storage unit (HE, - Prepare external data storage un' for with the ME by pressing the , with the FE by pressing the - I3ey. - Select operating mode of the interface (see section 11.1.1). Also select baud (see section 11.2).

FE or EXT) to the TNC. data transmission: and the m-keys. (WE, FE or EXT) at the

rate with the operating


HE

TNC mode EXT.

12.1.1

Output

of Hachine

Parameters

to

the

Dialog display MANUALOPERATION VACANTBLOCKS= XXXX CODENUMBER= MACHINE PARAMETER PROGRAMMING MACHINE PARAMETER MP 0 ? EXTERNALDATA INPUT ? EXTERNALDATA OUTPUT MANUALOPERATION
12.1.2 Output of Hachine Parameters to

1 Press key

the

FE

Dialog display MANUALOPERATION VACANTBLOCKS= XXXX CODENUMBER= MACHINE PARAMETER PROGRAMMING MACHINE PARAMETER MP 0 ? EXTERNALDATA INPUT ? PROGRAM NUMBER=

1 Press key

Input program number requested under which the machine parameters are to be output and acknowledge with the @-key. I

EXTERNALDATA OUTPUT MANUALOPERATION

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12.1.3 Dialog

Output display

of the PLC-Program

to the ME Press
key

MANUAL OPERATION VACANT BLOCKS = XXXX CODE NUMEBR= TABELLE E/A/Z/T/M PC-EDITIER-FUNKTION EXTERN EIN/AUS ? ENT/NO-ENT AUSGABEASC/BIN ? ENT/NO-ENT AUSGABEAB PGM-ZEILE = 0 AUSGABEBIS PGM-ZEILE = 0 EXTERNAL DATA OUTPUT QUERVERWEIS-LISTE ? PC-EDITIER-FUNKTION MANUAL OPERATION

I) with 2) with

output output

of 1st and 2nd kByte of 3rd kByte

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12.1.4 Dialog

Output display

of the PLC-Program

to the FE

MANUAL OPERATION VACANT BLOCKS = XXXX CODENUMBER= TABELLE E/A/Z/T/M PC-EDITIER-FUNKTION EXTERN EIN/AUS ? ENT/NO-ENT AUSGABEASC/BIN ? ENT/NO-ENT AUSGABEAB PGM-ZEILE = 0 AUSGABEBIS PGM-ZEILE = 0 PROGRAM NUMBER= EXTERNAL DATA OUTPUT PC-EDITIER-FUNKTION MANUALOPERATION l) with *) with 12.1.5 Dialog output output Output display of 1st and 2nd kByte of 3rd kByte of all NC-Programs to the WE or the FE ) Press key ISI !I Input program number requested under which the PLC-program is to be output and enter with the @-key.
pj

MANUAL OPERATION PROGRAMMING AND EDITING PROGRAMMING AND EDITING SELECTION = ENT/END = NOENT READ-IN SELECTED PROGRAM READ-OUT SELECTED PROGRAM READ-OUT ALL PROGRAMS EXTERNAL DATA OUTPUT PROGRAMMING AND EDITING

El El El

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SERVICE EANIJAL TNC 351/355 Page 58.1

12.1.6 Dialog

Output display

of the compensation

value

list

to the

HE

MANUALOPERATION VACANT BLOCKS = XXXX CODE NUMBER= COMPENSATIONVALUE LIST DEFECTIVE AXIS ? EXTERNAL DATA INPUT ? EXTERNAL DATA OUTPUT COMPENSATIONVALUE LIST MANUAL OPERATION ~@

12.1.7 Dialog

Output display

of the correction

list

to the FE Press key

MANUALOPERATION VACANT BLOCKS = XXXX CODE NUMBER= COMPENSATIONVALUE LIST DEFECTIVE AXIS ? EXTERNAL DATA INPUT ? PROGRAM NUMBER= Enter under list ledge the requested program number which the compensation value is to be output and acknowwith the key .

EXTERNAL DATA OUTPUT COMPENSATIONVALUE LIST MANUAL OPERATION

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12.2

External

Data

Ioput (HE, FE or EXT) to the TNC. the data transmission: and the ,m-keys.

- Connect external data storage unit - Prepare external data storage ,~f:; :;z ; $ ;:~;:i;; t--z

- Adjust operating mode of the interface (HE, FE or EXT) at the TNC. (see section 11.1.1). Also select baud rate with the operating mode EXT. (see section 11.2).
12.2.1 IIachine parameter input froa the IIE with erased memory

Dialog display OPERATINGPARAMETERS ERASED PLC: PROGRAM MEMORY ERASED MACHINE PARAMETER PROGRAMMING MACHINE PARAMETER MP 0 ? EXTERNALDATA INPUT *
12.2.2 Machine
parameter

Press key @I BEI [HI

input

from

the

FE with

erased

memory

Dialog display OPERATINGPARAMETERS ERASED PLC: PROGRAM MEMORY ERASED MACHINE PARAMETER PROGRAMMING MACHINE PARAMETER MP 0 ? PROGRAM NUMBER= EXTERNALDATA INPUT *

Press key I@

q
Ia Input program number under which the machine parameters are stored and transfer with the @-key

* After reading in the machine parameters "POWERINTERRUPTION" usually appears in the dialog display: if, however, the error message "MACHINE PARAMETERS IWCOMPLETE"appears, fewer machine parameters are stored on the external data storage unit than required by the TNC. In this case the remaining machine parameters have to be entered manually. These machine parameters can be obtained by the machine manufacturer.

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SERVICE MANUAL TNC 3511355

Page 60

12.2.3

Input

of Hachine

Parameters

from the ME with

not-erased

Memory

(the machine parameters in the memory are overwritten) Dialog display MANUALOPERATION VACANTBLOCKS= XXXX 'CODE NUMBER= MACHINE PARAMETER PROGRAMMING MACHINE PARAMETER MP 0 ? EXTERNALDATA INPUT ? EXTERNALDATA INPUT *
12.2.4 Input of &chine Parameters from the FE with non-erased Memory

Press key El El

(the machine parameters in the memory are overwritten) Dialog display MANUALOPERATION VACANTBLOCKS= XXXX CODENUMBER= MACHINE PARAMETER PROGRAMMING MACHINE PARAMETER MP 0 ? EXTERNALDATA INPUT ? PROGRAM NUMBER= EXTERNALDATA INPUT * Press key El -

q q
Input program number under which the machine parameters are stored and transfer with the m-key

* After reading in the machine parameters "MANUAL OPERATION" usually appears in the dialog display: if, however, the error message "MACHINE PARAMETERS INCOMPLETE" appears fewer machine parameters are stored on the external data storage unit than required by the TNC. In this case the remaining machine parameters have to be entered manually. These machine parameters can be interrogated by the machine manufacturer.

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12.2.5 Dialog

Input display

of the PLC-Program

from the ME 1 Press key

MANUAL OPERATION VACANT BLOCKS = XXXX CODE NUMBER= TABELLE E/A/Z/T/M PC-EDITIER-FUNKTION EXTERN EIN/AUS ? ENT/NO-ENT EINGABE AB PGM-ZEILE = 0 EXTERNAL DATA INPUT PC-EDITIER-FUNKTION MANUAL OPERATION I @I

12.2.6 Dialog

Input display

of the PLC-Program

from the FE Press key

MANUAL OPERATION VACANT BLOCKS = XXXX CODE NUMBER= TABELLE E/A/Z/T/M PC-EDITIER-FUNKTION EXTERN EIN/AUS ? ENT/NO-ENT

El El

q)2,
Input program number under which the PLC-program is stored and transfer with the a-key

EINGABE AB PGM-ZEILE = 0 PROGRAM NUMBER= EXTERNAL DATA INPUT PC-EDITIER-FUNKTION MANUAL OPERATION 1) with 2) with input input of 1st and 2nd kByte of 3rd kByte

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12.2.7 Dialog

Input display

of NC-Programs

from the HE or FE ( Press key

MANUAL OPERATION PROGRAMMING AND EDITING PROGRAMMING AND EDITING SELECTION = ENT/END = NOENT READ-IN SELECTED PROGRAM READ-IN PROGRAM OFFERED READ-IN ALL PROGRAMS EXTERNAL DATA INPUT PROGRAMMING AND EDITING

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12.2.8 Dialog

Input display

of compensation

value

list

from the ME Press key -

MANUAL OPERATION VACANT BLOCKS = XXXX CODE NUMBER= COMPENSATIONVALUE LIST DEFECTIVE AXIS ? EXTERNAL DATA INPUT ? EXTERNAL DATA INPUT ? COMPENSATIONVALUE LIST MANUAL OPERATION

12.2.9 Dialog

Input display

of the compensation

value

list

from the FE Press key

MANUAL OPERATION VACANT BLOCKS = XXXX CODE NUMBER= COMPENSATIONVALUE LIST DEFECTIVE AXIS ? EXTERNAL DATA INPUT ? PROGRAM NUMBER= enter the program number under which the compensation value list is stored and acknowledge with the m-key.

EXTERNAL DATA INPUT COMPENSATIONVALUE LIST MANUAL OPERATION

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IS13.1

Analocr

Outputs

Technical

Data X, Y, Z, IV, V and S Loading capacity: RL q in = 5 kQ CI. RBX = 5 nF

5 or 6 outputs
Ua

q ex = f 10 V + 0.25 V Ua mill = mvi 1 mV

Resolution Smallest
13.2

12 Bit P 4095 steps Ua InBY step = 4095 steps the


Analog

=-

10 v = 4095 Output
2.44 mV ====z==

Measuring

Voltages

Proportional to the traversing speed the control outputs an analog voltage of 0V (axis standstill) to 9V (rapid traverse). This voltage can simply be measured with the ANALOG OUTPUT TEST ADAPTER directly at the LOGIC Unit or at the connecting terminals of the servo amplifier with a voltmeter. If, however, no axis movement takes place due to a defect and if it is to be checked whether the error is due to the control or to an external unit proceed as follows: - Switch off mains switch at machine. - Connect ANALOG OUTPUT TEST ADAPTER to connector X8 (nominal value output) of the LE and connect voltmeter at the ANALOG OUTPUT TEST ADAPTER to the sockets of the defective axis. If no ANALOGOUTPUT TEST ADAPTER is available then connect voltmeter directly to the nominal value input of the servo amplifier. - Switch on main switch and control voltage. - Switch position display to LAG (trailing error). - Check or adjust the following machine parameters (note original input values when changing machine parameters and input them after checking). MP
114 234

1 Input
9.99

value
(V)

1 Function Trailing error supervision Movement supervision EMERGENCY-STOP

100 (mm)

- Sequentially traverse over those reference marks that have to be traversed over before that of the defective axis. - Turn back completely override potentiometer of the KEYBOARDUnit and start reference mark approach for the defective axis. - Check axis release for defective axis at servo amplifier. - Check display (Control in operation) has to be on, P has to illuminate as usual with the feed display (not inverse q ) and with the position display no point must illuminate after the axis designation (e.g. X.). - Turn override potentiometer to the right and turn back again before the trailing error display reaches the position supervision limit (MP 174).

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The control outputs an analog voltage when turning the override potentiometer to the right and increases this voltage proportionally to the trailing error up to maximally 10V. If a voltage of 10V f 0.25V is measured with a voltmeter at the ANALOG OUTPUT TEST ADAPTER the control is in order. If, however, no voltage is measured then switch off mains switch, unplug connector X8 of the LE, remove the wire to the nominal value line at servo drive and check for short circuit. If the nominal value line is in order reconnect connector X8 to the LE (leave nominal value line at servo amplifier unconnected), switch on mains switch and repeat measurement by approaching the reference mark. If an analog voltage is measured the control is in order. If, however, no voltage is measured the analog output of the LE is probably defective. 13.2.1 Set-up for Measuring the Analog Outputs

LOGIC Unit

63 EJ

multimeter

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Kundendimst

oper ,&Jg mode "MOD" yith the.B-key. or the MOD -key several times until the POSITION DISPLAY appears. i:::: :it: " /&key, if necessary, until the requested display (ACTL, RBF, LAG, NOML or DIST) appears. Acknowledge the auxiliary operating mode with the B-key subsequently.
13 - 4 speed Ad~uetmerLt

Select

aub iliary

Check and/or optimize machine parameters changing the machine parameters). MP 60 65 Input value 0 0 display test Function Speed preconttol Display

(note original

input

vrrluoe

when

on

step - lpm error display).

- Change positional - Input e.g. the following

mode to LAQ (trailing program.


M M

1 LBL 1 2 x 100 RO F29999 3x0 R F 4 CALL LBL 1 REP 10 of test program

(Select

bigger

traverse

range if

possible)

- Processing

in the operating

mode "Program Run Full

Sequence". display

- Adjust speed at 8ervo amplifier (tacho) such until the trailing possibly displays zero in both directions during positioning. - Repeat adjustment - Bring for all axe*. and positional display to original state

error

machine parameters

again.

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23.5

Offset

Adjustment

13.5.1 Offset Adjustment with Key Number - Select auxiliary operating mode MOD with the m-key and select key number with the t -key. - Input key LJ umber 75368 and transfer with the El O-key. The converter steps (2.44mV) are now displayed for the offset on the display. If the @-key is now pressed the offset value re transfer ed into the offset memory and compensated. If instead of the c? @-key the g/ -key is pressed the offset memory is erased and the compensation is eliminated. - Acknowledge the auxiliary operating mode with the m-key.

13.5.2

Automatic

Cyclic

Offset

Adjustment

In machine parameter 252 the cycle time (20 ms units) is determined according to an existing offset which is compensated by one converter step (2.44mV). If the automatic offset adjustment is to be switched off the machine parameter 252 has to be programmed with zero. ATTENTION! If with the automatic offset adjustment an offset voltage of 100 mV is reached the control switches off with the error message GROSS POSITIONING ERROR E". Adjustment at the Servo Amplifier (note the original values

Pi!7 13.5.3

Offset

- Check or adjust the following machine parameters when changing machine parameters). MP 28, 29, 30, 31 32, 33, 34, 35, 332 60 65 252 - Switch position display memory with mode Input value 0 > 0.5 0 0 0 to LAG (trailing

I
Integral Display error . display

Function factor factor on

Differential

Speed precontrol

step = 1 Pm automatic offset adjustment

Cycle time for display).

- Erase offset - Select

key number 75368 (see section or

13.5.1).

operating

or

- Adjust offset at servo oscillate symmetrically - Bring machine parameters

amplifier until around zero. and position

the individual

axes display state

zero or

to original

again.

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14,

PLC--I/o Technical PLC-Inputs Data of the LE

14.1 14.1.1

E0 "p to E31 to X22 El28 up to El43 to X23 and X27 El44 up to El52 to X27
0 Ue = -

Ie

v up to 3.2 v 1.5 mA with Ue = 3.2 V


20 13 3.7

"1"

". Ie

= =

V up to 30.2 V mA up to 9.1 mA

14.1.2

PLC-Outputs

of the LE to X21

A0 up to A7 to X21 and X27 A8 up to A30 and "control ready" pa 1I' Ue min = Ia NOM = layout, Ue -3v 0.1 A see section 4.3.3

Connector

14.1.3
E64

PLC-inputs

of the PL 300

up to El26 to X4 up to X9 Ue
I.

"0" "1"

= - 20 v up to 4 v = 1.6 mA with lJe = 4 V = 16.5 V up to 30 V = 6.2 mA up to 12.6 mA

Ue Ie

14.1.4

PLC-outputs

to the PL 300 ready" to Xl up to X3

A32 up to A62 and "control "1" Ua min = UB - 3 V Ia NO" = 1.2 A layout,

Connector

see section

4.3.4

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D-8225Traunreut.Tel.(08669)31-0

test

units

are available

for

checking

the PLC-inputs

and outputs:

PLC TEST UNIT KEYBOARDTEST UNIT PL TEST ADAPTER

X21, X22 and X21 for X23 for PL Board

All inputs or outputs of a connector are simultaneously displayed with the PLC TEST UNIT and the KEYBOARDUnit and their voltages can be meaured. Only the inputs or outputs of one connector block of the PLC POWERI/O Board Assembly (PL 300) can be displayed at one time using the PL TEST ADAPTER. Taking measurements directly at the terminals is possible. 14.2.1 PLC-Inputs can be controlled as follows:

The inputs

Connect TEST Unit to the LX or to the PLC POWERI/O Board Assembly PL 300. Select auxiliar MOD with the @-key and select key number with the with the m-key and look at the table (at Input code the BE) of the inputs with the m-key subsequently. The logical states of the inputs are now displayed on the screen. The states displayed on the screen and on the test unit have to coincide. If there is a difference then measure the voltage level (as to the values, see Techn. Data) for this input at the TEST UNIT. If the input voltage is in order the respective input board is probably defective (E0 to X31 and El28 to El52 PROCESSOR Board, E64 to El26 PLC POWERI/O Board Assembly PL 3 0). Acknowledge the auxiliary operating mode with the d and m-keys. ATTENTIOR! When connecting/disconnecting switch off mains switch first! always

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14.2.2 PLC-outputs
The outputs can be checked as follows: - Connnect PLC I/O TEST UNIT between the LE and the interface or the PL 301) Interface. iary operating mode MOD with the m-key and select key number - Select au with the rl t -key. - Input key number 951026 enter with the B-key and call the table (at the BE) for outputs with the D ,A key subsequently. The logical states for the outputs are now displayed on the screen. The states displayed on the screen and on the test unit must coincide. If there is a difference then check the connecting cable for short circuit and measure output ~current for this output at the interface (max. 100mA for the LR or 1.2A for the PL-outputs). If the output current is not exceeded and the connecting cable is also in order the output board is probably defective (A0 to A30 PPOCESSORBoard, A32 to A62 PLC POWERI/O Board Assembl PL 3.0) - Acknowledge the auxiliary operating mode with the d y and the m-keys. ATTRNTION! Pb When connecting/disconnecting always switch off mains switch first!

14.2.3 Set-up for testing

the PLC I/O

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24.3

Output for

the

Control test

c-on

Ready trol

and readp

acknosrleduemen

Important functions are supervised with self-diagnosis by the TNC 351/355 control (electronic assemblies as microprocessors, read-only memory, read-write memory, positioning systems, encoders, etc.) If an error is determined when checking a flashing error message appears in plain dialog in the dialog display. The output control ready is opened when outputting this error message. This state can be cancelled by switching the main switch off if the error cause has been eliminated before. The output Control ready must switch off the 24 volt control voltage in the machine interface. Since this function is a very important safety feature the switch-off function of the output Control Ready is checked each time the machine is switched on via the input Acknowledgement control ready. The control has two supervision devices (CLP PROCESSOR Board and PROCESSOR Board). Both boards are checked one after another when switching the machine on. If the t24V are missing at the input Acknowledgement control Ready during the switch-on test routine the error message CONTROL VOLTAGE FOR RELAY MISSING appears. If, however, the acknowledgement is switched off too late or not at all after switching the output off the flashing error message EMERGENCY-STOP DEFECTIVE appears. Also if the supply is missing for the PLC-part a flashing error message EMERGENCY-STOPDEFECTIVE appears (Supply for the PLC-Part, see section 5.4). If an error is determined by the control during the switch-on test routine it can be determined by inserting a bridge between the output Control ready and the input Acknowledgement control ready (separate connected wires) whether the defect is due to the control or to the interface. If after inserting the bridge and correct power supply for the PLC-part the error is still present the defect is due to the LOGIC Unit. If, however, after inserting the bridge the error no longer appears the defect can be found at the interface. ATTENTION After the check it is absolutely and to regenerate the operating necessary state. to remove the bridge

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SERVICE MANUAL TNC 351/355 Page 71

14.3.1

Switch on Test Routine

Timing

Diagram PROCESSOR deactivation Control Ready

PLC assigned output "Control Ready" X2lfpin 34 or X3 pin 10 on PL 300 PLC assigned input E3 Acknowledgement input for test "Control Ready Ack" X22lpin 4 1 I 1 1 It

CLP PROCESSOR - deactivation

I I I I
I I

I I I I
I I I I

3
I

3
I

2
I I I

q
Time Remarks

max. 174ms

max. 124ms

1 Fault

message

CURRENT INTERRUPTION Wait for control voltage CONTROL VOLTAGE FOR RELAY IS MISSING

After switching the output "Control Ready" off, the acknowledgement "control ready" must be switched off within 174 ms, resp. 124 ms; if not, the flashing error message appears. 4 If during ledgement appears. the operation the acknowis switched off . . . .

EMERGENCY-STOP DEFECTIVE

EXTERNAL EMERGENCY-STOP

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Page

72

Kundendienn

15.
15.1 Test

Test
uniiz

Equipment
for th9 POWER BUPPLY Board Aeeembly

PSA LOAD UNIT

Id.no.

247

358

01

doesn't exist with newer versions. The insulated wired of the connection cables to processor and P$! board are soldered in directly. Measure voltages according to description 5.3.21

KEYBOARD

TEST UNIT,

Id.no.

247

360 01

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IS.3

Test

Aids

for

the

PLC-I/O

PL TEST ADAPTER 1d.m.

247 359 01

PLC TEST UNIT Id.no.

247 361 01

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Measuring

adapter,

id-no.

255 480 01

MESSADAPTER MEASURING ADAPTER 6.66666;,b6 ~0000000000 ~0000000000 3000000000 L

__ ~.~ Ilq \

The measuring adapter is used to check the inputs Sub-D plug connections. A cable adapter described required for each connector size.

and outputs of 15-37 pin on the following page is

The measuring adapter can also be inserted instead of the PLC- and the KEYBOARD test units (without display, however) previously described.

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g-pin

cable

adapter,

id-no.

255

481

01

15-pin

cable

adapter,

id-no.

255 482 01

25-pin

cable

adapter,

id-no.

255 483 01

37-pin

cable

adapter,

id.no.

255 484 01

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SERVICE MANUAL Page 76

TNC 351/355

16. 16 - I
16.1.1 1 external 1 tool set

EXCHANGE QellBrcL3.
Auxiliarien

INFORMATION

requited storage unit, socket (only required e.g. ME 101/102 etc.) exchanging a board
or

data

or

FE 401 with

connecting

cable

(screwdriver, mat

wrench

1 MOS-protection

when

the

EPROMS).

16.1.2

MOB-Protection the EPROM0 it the MCS-oompodischarge.

When exchanging the PROCESSOR or the CLP PROCESSOR Boards and/or is absolutely necessary that a MOS-protection mat is used since nenta on the board or the EPROMs may be damaged by electrostatic Attention8
Any

contact with the board6 or the EPROMs with oally charged object (packing, storage, place oarelooe handling must be avoided.

an electro#tatiof deposit) or

MOB-Protection

Mat:

protection

mat

Connection to ground (e.g. CROCND CCNBUCTOR socket) may be omitted when lying a MOS-protection mat on the machine table.

16.1.3

Compatibility

of

Software Unite) without are equipped software on principle and without with Software the latest

Exchange unite (compl. Logic software. Exchange boards are delivered modul. Therefore EPROMs and software defective board and inserted Please always send exchange software release modul. When exchanging the boards and CLP PROCESSOR). Thus an EPROM exchange is control is updated. it

release

release modul to the exchange boards back for

have to be removed from the board. (see section 16.7) repair without EPROMs and without

is

convenient and it is

to

exchange

both that

boards the

(PROCESSOR of your,

avoided

guaranteed

software

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SERVICE MANUAL TNC 351/355 Page 11

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16.1.4

Backup of Machine Parameters

and User Programs

Before exchanging the complete LOGIC Unit or the PROCESSOR Board, the machine parameters, the user programs and perhaps also the PLC-program and the "Compensation value list" have to be saved on an external data carrier. If machine parameter 77 is unequal 1 PLC program parts are processed from the RAM and must be saved as well. The following table shows which program parts are processed from RAlt in dependence of machine parameter 77: Machine parameter
71

Input
0

value 1
2 3

1 PLC-program

from RAH

1st and 2nd kByte -----------lst, 2nd and 3rd kByte 3rd kByte

If the non-linear axis error compensation for one or for several axes is activated the "compensation value list" must also be saved. The following table shows the activation of the non-linear axis error compensation in dependence of machine parameter 20 to 23 and 330: Machine parameter
(4

Input

value

non-linear active in X-axis Y-axis Z-axis IVth-axis Vth-axis

axis error

compensation

to 7) or (12 to 15) II II II
II II II

The procedure for data backup is described in section 12.1. The programs do not have to be backed up if they are already present on an external data carrier.

The machine parameters, program (HP 77 unequal carrier due to reasons

the compensation value 1) should be principally of safety.

list (if active) and the PLCbacked up on an external data

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16.1.5

Data determination

for

Supplementary

Operating

nodes:

If the PROCESSOR Board or the complete LOGIC Unit is to be exchanged the preset values and the input values should be determined for supplementary operating modes to bring them to the previous state after the exchange. Switch Dialog the main switch display on and off again. Press keys Remarks

MEMORY TEST POWERINTERRUPTED RELAY EXT. DC VOLTAGE MISSING MANUALOPERATION PASS OVER X-REFERENCE MARK PASS OVER Y-REFERENCE MARK PASS OVER Z-REFERENCE MARK PASS OVER REFERENCEMARK AXIS 4 VACANT BLOCKS CHANGEMM/INCH POSITION DATA 0 0 0 ACTL REF LAG vz ACTL X ACTL Y ACTL Z ACTL IV.
*

Switch on control

voltage.

Do not yet approach marks!

reference

0 NOML

0 DIST

Note position data (a) adjusted and then switch over to ACTL with the key.

Note preset values. (Do not forget sign!)

I 1 LARGE/SMALL Note baud-rate. = ME 0 FE 0 EXT 0 Note interface W adjusted and then switch over to KS, FE or EXT with the key.

ACTL V. POS.-DATA DISPLAY BAUD-RATE = I[lil RS-232-C-INTERFACE

* only Vth-axis

control.

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TNC dialog

display

Press key

Remarks

LIMIT LIMIT LIMIT LIMIT LIMIT LIMIT LIMIT LIMIT

Xt XYt YZt Z-

= = = = = =

Note limit values. (Do not forget sign!)

IV+ = IV- =

LIMIT Vt + = LIMIT V- * = NC: SOFTWARE NUMBER PLC: SOFTWARE NUMBER * only with 16.1.6

mmim mnnm
of Connection Cables: they must exchanging

V-axes control

Labelling

If the connection cables are incompletely or not at all labelled, be labelled in order to generate the right plug connection after the LOGIC UNIT or another assembly. Connector layout, see section 4.3 ATTENTION! Incorrect the unit. connection my cause damage to

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SERVICE HANDAL TNC 351/355


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16.2.1
(see

Backup and Cable Labelling


section 1.4 to 1.6)

16.2.2

Demounting

the LOGIC Unit


plug and terminal connections of the LOGIC Unit.

a) Switch off
b) Unscrew

mains switch. and disconnect all

D-Subconnector Unscrew knurled

screw

Unscrew

clamped

connections

PLC POWER I/O Board Assembly , . . totuy w1rn Q/W/S/Y-versions)

Do not unclamp individual wires!

Unscrew terminal,

and remove if required

/ , I

Transducer Connectors unscrew coupling ring

Pry apart terminal with screwdriver

connector

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SERVICE MANUAL TNC 351/355 Page 81

c) Unscrew the 4 mounting

screws for

the LOGIC Unit.

d) Take out the LOGIC Unit 16.2.2 Mounting for

and replace

with

an exchange unit.

the LOGIC Unit mounting the replacement LOGIC Unit is opposite to that

The procedure of removal.

a) Mount and secure LOGIC Unit. b) Reconnect plug, terminal and clamp connections. Please pay attention that no connections are interchanged!

c) Switch on mains switch. d) Read machine parameters in again (machine parameter, PLC-program and compensation value list) which were saved before the exchange. e) Enter preset values and supplementary operating modes from the previous table (before approaching the reference marks). f) Read in user program. Exchange completed.

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16.3.1 16.3.2

HOS-Protection Cable Labelling

Hat, Software, (see section

Backup and 16.1.2 to 16. 1.6)

Removal of PROCESSOR Board

a) Switch off mains switch of the machine. b) Unscrew and disconnect all plugged connections and the terminal connection at the PROCESSOR Board (X21, X22, X23, X24, X26 and X27). As to connector layout, see section 4.3 c) Loosen the 4 turn-lock fasteners and remove cover of LOGIC Unit.
--

d) Disconnect

internal

~lucr

connection.

~A--, Press snap lock connector inwards and pull-off flat cable

Pull-off flat cable connector by pulling strap

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Page

83

e) Unscrew

fastening

screws.

Loosen

knurled

screws

Loosen fastening screws

f)

Take (see

out PROCESSOR Board section 1.3). insert

from the frame, new board.

exchange

EPROMs,

if

necessary,

16.3.3

Insertion

of PROCESSOR Board
inserting the replacement PROCESSOR Board is opposite to

The procedure for that of removal.

a) Push in and secure PROCESSOR Board. b) Reconnect plug and terminal connections.

Please pay attention

that

no connections

are interchanged!

c) Refit LOGIC Unit cover. d) Switch on mains switch. e) Read machine parameters in again (machine parameters, PLC-program and compensation value list) which were saved before the exchange. f) Enter preset values and supplementary operating modes from the previous table (before approaching the reference marks). g) Read in user program. Exchange completed.

ATTENTION
i!!b Never

Send or store the boards only in the original package protects the boards against electrostatic discharge!
use ordinary plastic bags for packaging!

which

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SERVICE MANUAL TNC 351/355 Page 84

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16.4.

Excxtanue tire CL;P

Procedure Processor

for Board

16.4.1 16.4.2

MOS-protection Cable Labelling

set, Software, (see section

Backup and 1.2 to 1.6)

Removal of CLP PROCESSOR Board

a) Switch off mains switch of the machine. h) Unscrew and disconnect plug connections at the CLP PROCESSOR Board (Xl - X13) (connector layout, refer to section 4.3) c) Open LOGIC Unit

d) Disconnect

internal

plug connections. Pull-off flat cable connector by pulling straw

2.
.--..... \

Press snap lock connector inwards and pull-off flat cable

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SERVICE HANUAL TNC 351/355 Page 85

e)

Unscrew

mountina

screws.

\ L.1

I
Unscrew knurled

/.A
screws Loosen fastening screws

f) Take out CLP PROCESSOR Board from the frame, exchange EPROMs, if necessary, (see section 1.3), insert new board. 16.4.3 Insertion of CM' PROCESSOR Board CLP PROCESSOR Board is

The procedure for inserting the replacement opposite to that of removal. a) Insert and secure CLP PROCESSOR Board. b) Reconnect plug connection. Please pay attention that no connections

are interchanged!

c) Close LOGIC Unit. d) Switch on mains switch. Exchange completed. ATTENTION Send or store the boards only in the original package which protects the boards against electrostatic discharge! Do never use ordinary plastic material for packaging!

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SERVICE

MANUAL

TNC

351/355

Page 86

a) Switch off mains switch b) Open LCGIC Unit

of the machine.

c) Disconnect terminal multiplug connector.

and

Press strap lock connector inwards and pull-off plug x2. With versions having no connector X2 the plug on the CLP processor board has to be disconnected. (see section 16.4.2)

Loosen terminal axem and pull

block wires

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SERVICE HANUAL TNC 351/355 Page 81

d) Loosen fastening

screws. replacement.

Take out POWERSUPPLY Board Assembly and insert

approx.

5 rotations

1.

e) Tighten
Please

fastening
pay attention

screws,
that

reconnect

terminal
are

and multiplug
interchanged!

connection.

no connections

f)

Close LOGIC Unit,

switch

on mains switch.

Exchange completed. ATTENTION Send or store the boards only in the original package @ ~~~~~protects the boards against electrostatic discharge! I~~-, Never use ordinary plastic bags for packaging! which

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16.6.

Bxchenue PLC POUiK.4

Procedure I/O Board

for
Asseshlp

PL

3#8

a) Switch off mains switch. b) Unscrew clamped and remove terminal

connections

at the PL-300.

\.~

0 \ i JY
@

clamped connection.

Pry apart terminal connector with screwdriver

c) Loosen the 4 turn-lock

fasteners

and remove cover

of LOGIC Unit.

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d) Disconnect

flat

cable connection

on the PROCESSOR Board.

Press apart snap lock and pull-off flat cable

e) The procedure for mounting the replacement - Reconnect PL 300 to PROCESSOR Board. - Mount PL 300 onto the LOGIC Unit., - Reconnect terminal and clamp connections. - Switch on mains switch. Exchange completed. ATTENTION @

PL 300 is opposite

to that

of removal.

Send or store the boards only in the original package which protects the boards against electrostatic discharge! plastic bags for packaging!

Never use ordinary

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26-7. 16.7.1

Exchange HOS-protection

Procedure

for

the

i?PROlys

When exchanging the EPROMs it is absolutely necessary to use a MOS-protection mat. Otherwise they may be damaged by electrostatic discharge. We recommend using an IC extraction/insertion board, IC socket or EPROM. Note the position EPROMfor correct insertion. e.g. IC extraction/insertion tool tool to prevent damage to the no. and the package index of the

16.7.7. Labelling basic software

of EPROHs id. no. position no. (e.g. software IC-Pl) index (software update)

=F

package index (must point in same direction as other ICs on board)

CLP PROCESSOR Board

PROCESSOR Board

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SERVICE MANUALTNC 351135.5 Page 91

17

Machine

parameters

The machine parameters are listed for all software versions as follows: Since certain machine parameters are only applied for a certain software, resp. are active from a certain software version, columns with symbols after the parameter numbers are introduced for differentiation. Heaning: Column: 4 = standard software 5 = standard software 4* = special software 5* = special software PGM-no. PGM-no. PGM-no. PGM-no. 237 237 243 243 300 340 100 140 .. .. .. .. to to to to 237 237 243 243 339 359 139 159 .. .. .. .. for for for for IV-axes-controls V-axes-controls IV-axes-controls V-axes-controls

Symbols 4 = the machine parameter is active with all software versions. 04 = the machine parameter is active from a certain software version (e.g. 04 means from software version 04). 0 = the machine parameter of this software has no function and must be programmed with 0. - = the machine parameter is not present in this software.
---___________-___--_______________

Function -------------------__________________ Rapidcourse X Y a IV --______-_-____________________ lanual feed X Y a IV -_-___--_-________--_________ Speed when approaching x the reference aarks v a IV ----------_---_--_--------~ Signal evaluation, input Xl X2 X3 X4 -------------___________________ yraversedirection when X approaching the reference Y Parks a IV

-. -_. __. Parameter 4 PO. _____ -__- .._._t 0 1 t a t 3 t ____ - ____ _..-. -. 4 t 5 t 6 t 1 t _--___-_ ..-. .-. 8 t 9 t 1s t 11 t ___-- ____ .._.12 t 13 t 14 t 15 t _____-_____ .._.._. 16 t 17 t 18 t 19 t ----- ---- --. ._. --------

_5 __. t t t t -. t t t t --

----4

Input range 88.. .a9998[mnlnin] angular axis: 8R...29998[P/min]

t t t t t t t _-..___ t t t t t t t t t t t t __. -__..___ t t t t t t t t t t t t __. ---.-t t t t + t t t t t t t __. _-___-

t t t t __-.-_ t

t t t t

1 2 4-fold Imax.traverse speed39 [mlain] 2 = Z-fold i&ax. traverse speed15 [m/min] 0 = plus direction 1 = minusdirection lif parameters no. 28 to 21 are programned correctly1

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SERVICE HANUAL TNC 351/355 Page 92

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___----___-_____________________________------------------------------------------------------------~

._.

Pnnetion

Parameter
n0.

5 4

5: Input range

.--------------------------------~.--------~--~.---~--~.-~-~.----------------------------------~ -_. Nachineparaneterwith X 20 multiple function Y 21 a 2.2 IV 23 - - - - - - - - - - - - - - - - - - - - . - - - - - -. _ -.. - -.. - -.. - _.. - - - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Countingdirection bit 0 ttt t + 0 positive counting direction + 1 = negative countingdirection -------------------. -----_..__..--.--.- __-____________________ Releasefor reference pulse inhibit 1 t t t t + 0 = reference pulse inhibit inactive t 2 = reference pulse inhibit active - - - - - - - - - _ _ _ - - - - _ _ _ _ - _ _ _ _ _.. _ -. - -.. - -.. _ _.. - - - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Releasefor non-linear axis a 09 04 t t t 0 inactive error compensation t 4 = compensation active _ _ _ _ - _ _ _ - _ _ _ _ _ _ _ _ _ _ _ _.- - - - - _.. _ _.. - -. - -. _ -. - - - _ _ _________________ 3 Outputof the smallest possible 09 94 t t t 0 = 2.44 mV output if the nominalvalue voltage steps of 2.44 BY calculated is equal/exceeds 1.22 IV. t 0 = 2.44 mV output if the nominalvalue calculated exceeds 0. .__-__--_______________I________________--------~.---~.---.---~.---~.-------------------------------~ __. 24 t t t t 0 = positive with positive traverse directil ,n Polarity of the nominal X value voltage Y 25 t t t t 1 = negative with positive traverse directil 3n 26 t t t t a 21 t t t t IV .-___________-______---------------~,--------~.--~----.---.--~.------------------------------------. _-. as t t t t 0.s.65535 Integral factor X Y a9 t t t t a 30 t t t t 31 t t t t IV ____________________-------------~----------~.---.--.---~---.--------------------------------------~ 32 t t t t 0...65536 Differential factor X Y 33 t t t t 14 t t t t a IV 35 t t t t _____________________________________I__,----------.---~.-----~.---~.-------------------------------~ 36 t t t t -1.000 . t 1.000 [ml] Backlash compensation X Y 31 t t t t 38 t t t t a 39 t t t t angular axis - 1.000 . . t 1.098 [Ol IV ____________________-------------~,--------.----.---..--..---..-------------------------------------~ 40 t t t t - 1.w . . t 1.090 [mm/al Co0penration factor far X 41 t t t t linear compensation Y 42 t t t t a 43 t t t t IV ____________-___________________________---------------------------------------------------------------.
q

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hr&on

ioftware limit snitch ranges

Xi x_____ Yi Y---ei zIVI IV-

Parameter no. ___________ __. 44 t 45 t

b6 ---- _____. -_. .pproach speed 53 t __. ,cceleration X, Y, 2, IVth-axi! 54 X-axis ,: _,adial acceieration 55 t .----___________-__________________ ----- --_. -ositiou supervision in operation lith speedprecontrol erasabie 56 t Emergency-stop 57 t __. ositioning window X, Y, Z 58 t
.____-___-__________________I__

,nalogvoltage with rapid course, X-axi: X, Y, Z, IVth-axi! X-axis

---T--._. T- 5 I* I4 -_, .__ t t t-I- t ___________ 46 t t t 47 t t t 48 t t t 49 t t t ____ -___ -i 50 t t t 51 t t t __. -._- .__
__. 4

_i .-. t t t t

-____----------_____-------------------~

Input range
- 30%%0.0%0 . . + 3000%.0%0[ml

52

. _. _. /I ._. Ii
t t t t .-. t

angular axis: . 30000.000 . . t 30900.09% 101 _--____-_____-___-_-___I_______

#xissequence whenapproaching :he reference lnarks

59

_-. t

0: t __. _- .t t _- _.__ t t - --I .I t t __. _ __ .__ t! t t t --_..-.-_ t t 0 3 _-, -.- .t t

t t 4.5 ,., t 9 [Vi .t 1.1 .,. 1% [mlminl .__ t .__ t t t .-_ t 13 .__ t

I.001

3.0 [n/s21

I.001 . . . 30 inn1 1.001. . . 2.90%[an] I.%%1 . . 65.535 [mm] =x = x =x I= x 4= x 5= x 6= 7; 8= 9= 1% = 11= Y Y Y Y Y Y Y z IV Y IV2 z Y IV 2 IVY IVY z IVZ Y X Z IV x IVZ Z X IV z IVX IV x 2 IV z x 12 = 13= 14 : 15 = 16 17 =
q

a x Y IV Z x IVY % Y x IV Z Y IV x 2 IV x Y z IV Y x IV X IV X IV Y IV Y iVZ IV Z Y 2 x z X Y Z Y 2 x Y x

ipeedprecontrol lutput of tool numbers or allocation numbers

69 61

__. t --. t

-,_.._. .__ t t --, -..-..__ t t

18 i9 = 2% = 21 = 22= 23 =
q

t ._. t
% q on

1 = off

lutput of spindle speed

62

_ _,__ I t c
__. t i

_ .t -

-. t -

1 = no output 1 = output of tool number only if the tool number changes. 2 = output of the tool number with eachtool call. 1 = output of allocation no. iif MP 225 )= II __________-_--___---------- _-__________-. 0 = no output of spindle speeds

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Paraneter PO.

_ 4 -

_ 5

_____________Input range ----q

-----_-__.

--------------------.--------F.--w..--..-(boded output of

--

_____________-___________

1 code output only if the speedchanges. 2 = code output with eachtool call. -------------------____-_ __ __ -r __ __ _____________ - - _______ ,Analog output of spindle speed 62 t t t v I = gear switching signal only if the speed changes. 4 = gear snitching signal with every tool call 5 = without gear switching signal .---I-------__ -- ____- --_._-_______.-_____ --______-_--__-____________ Ipm code limitation 63 4 t t t 01991 = no liaitation t; .----------------__________ -__- I__._______,_.________l_l 1-----____I_____ fransient behaviour during acceleration 64 4 t 4 t 9.91 - 9.999 .---I-----------_.._ -- ______..______.. -------------____ ---lisplay step 65 4 4 4 t P=lum 1= 5 urn ------------------------..-------..-- .._--..---. ---.-------____ - _____l_l__ rithout function for the time being 66 0 0 0 0 enter 0 .__--__--_-_-___--_.----..--.--..--.--.~---------------------. lrell tiae of rotating direction reverse 67 t 4 t t 0 es. 65.535 is] iorking spindle for cycle Tapping _.__ -_-.--.__-_--------________________ ---____I________ --___-.--_-lewry function for directional keys 68 t t t 4 0 = off 1 on ---------_______________________________------------------------. deferencemarkapproach 69 t t 4 t 0 = after approaching the reference marks the axesautonatically approach the software limit switches. 1 = after approaching the reference marks the axesautomatically return to the reference marks. 2 = special procedurefor the approach of the reference marks
q

spindle speed

_. I

_-_--___-___________-_____________________-..--~--~--~.--.----------------------------------

t t t t 0...9.999ivi Boninalvalue voltage for spindle drive 70 rhen gear is changed _________l_l_-----_---------I---. _-_-__----___--_--__-------~---4 t t 4 8 . . 65535 Sign for endand beginningof program 71 __________________-____________-______--------.---------------------------------------. 72 Selection of the axesinhibited hit for the controi _ _ _ _ _ _ _ _ _ _ _ _ - - _ _ _ _ _ _ _ _ _ _ - _.. - _. - -. - -. - -.. - - - - - - - - - - - - - _ _ _ _ _ _ _ - t t g = not inhibited 8 ttt X-axis + 1 = inhibited _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - -.. - -.. - -.. - -.. - -.. - - - - - - - - - - - - - - - - ______ 1 t t 4 4 t 0 = not inhibited Y-axis t 2 inhibited _________ _ _ _ _ _ _ _ _ _ _ _ - - - - - - - - - .. - - - - - -. - -. - -. - -. - -.. - - ______----t t 0 = not inhibited a t t t Z-axis i 4 = inhibited _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - -.. - I. - -.. - -.. - -.. - - - - - _ _ - _ _ _ _ _ _ - _ _ _ _ _ - t 4 4 4 t I not inhibited 3 IVth-axis t 8 = inhihited _ _ - _ _ _ _ _ _ _ _.. - -. - -.. - -.. - -.. - - - - - - _ _ _ _ _ _ _ - - _ _ _ _ - - _______________ 4 -tt t P = not inhibited Vth-axis t 16 = inhibited --- __ J ,__________________________l__l__________--------------------------------------------------L
q q

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SERVICE HANUAL TNC 351/355 Page 95

D-8225 Traunreut~Tel. (08669) 31-O

Function

Parameters with multiple function --------__------____ HP92 Bit 12 = 0 ACD-output of the spindle speed: Presvitch-off time of the spindle for cycle Tapping -----__-____________ ----II? 92 Bit 12 = 1 Analogoutput of the spindle speed: spindle tracking tine after reaching thl drilling depth with cycle Tapping _.._, ---___-, Feedandspindle override 74 hit --_-________________ _____ Feedoverride, if the rapid traverse ke] 0 I is pressedin the auto. operating nodes -___________________ _____ Continuous feed override or 1 B-stages feed override ____________________ _____ Feedoverride, if the rapid traverse ke]! a and the external directional keys are pressedin the operating aadeManual ---_______---_______ _____ Continuous spindle override or 3 B-stages spindle override ---_____-___-__----_---------~ ..Reference signal evaluation for 75 inhibited axes

__ Parameter 4 5 no. -..- ---_-__ -..-, _. __, 73 --___ _.. _ t


_..

_________ ____. _.

-_- _ !5 ,- --.-. _,_. 4,

.______________________________________

Input range

0 . .. 65.535 [s]

t -

t .

0:

a II2 __.._. -

-.-.

__ --. _ t t t t _ t _ t -. t

t
-..

-.. .. . 1 t _.... . t1 t _... _ (I t


,

______________________

+ 0 = override not active t 1 = override active ______________________ t 0 i at-stages t 2 = continuous -------____-------____ t g override not active t 4 = override active
q

_..

t
_-.-.

-.. . _ I t .-._. -_ (I t
(

--__
q

---------_-_______

t 0 = Rt-stages t 8 continuous 6 = reference signal evaluation without display Referencemarkapproach 1 = reference signal evaluation with displa: Referenceaark approach 2 - no reference signal evaluation

--------_____--_____________

.._.------

_-.-

.-

__. _ t _ t _ t _ t _

_.

-..__ .--------___-----------

Position data andencoder supervision ----------_-________ Position data andencoder supervision for inhibited am -----_______________ yhe supervision of the encoderinputs for eachaxis can be separately switchei I off uith bit 2 up to bit 5. This is applied for inhibited axesand for m-inhibited sxes. Theposition data remainsactive if bit 0 1.
q

76 bit _--__ 0 t

_____ _.. 1 t _____ _.. a * _____ _.. t 3 _____


-- .

_.._t1 t -.. _t1 t -.. _tI t


t

t 0 inactive t 1 = active --- __________-------_encoderinput X t 0 = with supervision t 2 = no supervision


q

encoderinput Y t 0 = with supervision + 4 = no supervision _ ___________-_-________ t encoderinput Z + 0 = uith supervision t 8 i no supervision _ ___________---------__

q
FIllEtiD

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TNC 351/355

1 .

5 .
, I

5* .

-. .
,

-.

_. . .

-. . _ 15 . . . . . . . . 7 * . .
1

---------------------l

-.
. . . . . . . . . *
, , , , , 1 , 1 , 1

+ 0 = 1st a. 2nd K-EOmds + 1 = 1st a. 2nd K-cmmand* --------------_--___-+ 0 - 3rd K-o-de +2 - 3rd K-c-n*s

tram PAM frmn *ml4

. . l . . . . . . . . -

from EPRCM from RAH

. . . -

. .

1 ,

. . .

. .

. .
, 1

. . _. . _. . -.

______---------------+0 = decimal +1 = decimal ---------------------+!I +2 CwJma pint

. .------------------,iakq . ._ _

. __ . . _

- *irst dialog = second dialog

(English)

.-----------------_-

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SERVICE HANUAL TNC 351/355 Page 97

______-__

P8rD*t,r PO. _________

__. I __. t _ t _ t _ t

Memory test during switch-on 2 IRAM) -----__-____ _____ -__ Checksum test during switch-on IRAN t EPROM1 ------___--_________ Change from programrun block seguence 4 to programrun single block when processingcontinuouscontours ------______________ --___ Countingmode if the IVth-axis works 9 as a position data for an angular axis --------____________ _____ Activation of functions for the 6 Hirth-toothing for the IVth-axis ____________________ _____ 1 Activation of functions for the Hirth-toothing for the Vth-axis late: Xith active Hirth-toothing NP65 only determinesthe display step for the X, Y andZ-axes, NP268 is applied for the IVth-axis andNP342 for the Vth-axis. __________ __________ Actual/nominalvalue tISnSfer after external EMERGENCY-STOP _-___-__ _____-----Distribution of the central tool memory in tools with andwithout allocation numbers
_ _ _ _ - - - ____________-

7 ;r .-..___--__-_--_______-___________ I ._. t t4 10 = memory test carried out = no aemory test _ . _____--------_---_--___ I- t tt +0 = checksum test carried out = no checksum test _ -------------__--____ I t ;a = finished the precalculated contour is iup to 14 blocks)
-t -t -t

,-_ -T I

I- t .t. I- t I I- t !
t t

t 16 = Interruption in current block _____---_---__-________ +0 = IVth axis counts9...29999,99 iv] t 32 = IVth-axis counts0...359.999 iv]-)g _____________ _________. 1% : no Hirth-toothing t 64 = Hirth-toothing active t 0 = no Hirth-toothing t 128= Hirth-toothing active

l-7 _ 0

____8 ___-9
i0 _ 0

II-

_ t

_ _ _ _ _ _ - - - - - __--------_ t 1% = acknowledgement t 256 no acknowledgement --- ______----t_ ___----= no subdivision


q

manual insertion of tools without allocation numbers

____10

_ 0

. t

I
_ _ _ - - _ - - - ______----

__--11

Automatic acknowledgement of the error message Current interrupted

_ 0

t I- _
t

___

_ _ _ - - - - __-__-

__--

-__--

Ramp for the spindle speed whentapping

12

_ 0

_ a- t
t

-__

4 -

t0 i 512= subdivision IMP2K91= number of tools with allocation numbers1 IMP2251- /KP2O91 = number of tools without allocation numbers1 ______- - _______- __--t 0 = so tool call without allocation numbers possible [that leans error sessage Krongallocation number) + 1924: tool call without allocation numbers possible [that neansno error ressagel _ _ _ _ - - - __________----Current interrupted +0 = error message mustbe acknowledged Kanually + 2g48= error message Current interrupted is automaticallyacknowledged after approx. 3 seconds _________--_____----t0 = spindle rasp is determined via the tool axis + 4)96=spindle rampis deterlined Via KP168/~~316, resp. KPlll/NP 318 [dependent on markerNM61

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Page 98

I- Ilonction I-; lditing inhibit I

for manufacturercycles

__ I -i-

Paraneter PO.

__, __ 4 5 __. __ 0 0

__ ;; ._ t

13

__ t

-T- .-.._.
Input nnpa +B

t; .-------____________ COTO-function with blockwise ,ransfer and simultaneous processing /f I-A ,ctual/nominalvaiue display with/ ,lthout tool length correction when !: etting datumsin the tool axis II0verlapping factor with pocketnilling -P LC: counter preset value
for counters0 - 15

1 .+-. I !_. I./ I


93

I4

_ 0 _#

_ P -s _t __. 4 t 4 t t t 4 t t t 4 t 4 t

i2 .13

i2

- _______ -

15

i. !j
IlP

94 95 96 97 98 99 100

LPl loa 193


lP4 lP5 LO6

101 198 189

t-p LC: tine of tiler


for tilers 0 - 15

lli 112 113 114 115 116 117 118 119


121

121
122 123 124 125

I..

.t ._. t 4 t 4 t t t t t t t t t t t t -. 4 4 t t 4 4 4 4 t 4 t t t t t t __.

._. 4 .-, 4 t 4 t t 4 t t t t t t t 4 t t t t __. ,_. t t t 4 t t 4 t t t 4 4 t t t t t t t t t t t t t 4 4 t 4 t t t _- _I -. ._

1: -.-. ; I ._ _.._. G t
ii
t B
q

= the editing of the manufacturer cycle is inhibited if the program number of the manufacturercycle 1s already filed in the EPROM. t 8191: no editing inhibit, that neansthe program number of an existing 0anUfaCtUret cycle is assignedto a newprogram. ----------_---________ to = GOTO-function not possible 1 16384= GOTO-function possible

= display without tool length correction t 31768 display with tool length correctio ._-______-___-_-_-------------------I.1 *,. 1.414
.** 65535

t t 4 t 4 4 4 4 4 t t 4 t t ._ t 4 t 4 t t t 4 t t t t 4 t t t __

_.._. I
***

65535[in units of 2s nsi

.~1 -.

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Page 99

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--------------------__________l____l____-----------------------------------------------------,

lanction

Parawter I 5 4 PO. .----------___---------------------~.-----------~.---~.---~.--~.---.---------------------------------------,

Input range

IL: 11 positioning values for W-Positioning

126 127 12s 129 130 131 132 133


134

t t t t t t t t
t

t t t
t

t t t t
t

t t t t t t t t
t

t t t t
t

- 119w.s00 . . t 3I000.000[mw]

t t t
t

135 136 137 118 139


14s 141 141 143 144 145 146 147 148

t
t

t
t

t
t t

t t t
t t t t t t t t t

t t t
t t t t t t t t t t

t t
t t t t t t t t t

t t t t t
t t t t t t t t t

149 150 151


152 153 154 155 156 ------157

t t t

t t

t t t

t t t
t t t t t ----------1-----------__-

.---___--__-----_-

_--------.---

,ctivation of the next tool umber, mrograamble with TOOL CAU ../.. ,I with the fallowing allocation nuaber, rogranmable with TOOL DEF

Q= no output of next tool number 1 output of next tool number only if tool number is changed [TOOL CALL ../..I 2 output of next tool number with eachtool call ITOOL CAL ../..i 3 = output of next tool allocation nunber, programmable with TOOL DEF lif l4P225)= II ._-_____-_____-_____----------..---------~.----.---~.---~.---.----------------------------------~ t t t t 0 . . . 65535 etting of a binary number with 16 mar- 158
q q

t t t t t t t t t t t t t t t ---..- - -..---.---t t t

ers (marker 1192 to EO71 .__________ -___-_-___-__-----

..-_ -_-__--.-_--

-.--..---..

- ----- - _______--------t t t t

-------_.

,utomaticlubrificatiou after rogranned traverse path

169 t t t z 161 t t t IV 16X t t t .---__-_-__-_-__________________________------------------------------~------------------------~

X Y

159

o... 65535lin units of 65536pnl

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SERVICE IfANUALt TNC 351/355 Page 100

-1

__--_-__-____________I____________ Feedspeed for parameterno. 126 to no. 156 Actual feed display before the start in the manual operating modes (sale feed in all axes, that seam saallest programmable feed, that oeans from parameters 4 to 7 and 3221 ,------------------I---------Ramp gradient foe S-analogvoltage ,------------------------Standstill supervision ,-__ ---------------- ---_ Programingstation t t t t 0 no display 1 = display
q

-1

,_I-_--_--______-_--______ Selection of the Handwheel and the probe system

------_-_-_--_-___-_-~.~~-~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ 168 t t t t 0 . . . 1.999 [Vimsl ------~.---._-__-_ --_________-_______________ 169 t t t t 0.001 . . 30 [ma] ---_--.._-.-_.._- - ._________-_-_____________________ 170 t t t t 0 = control 1 i programing station: PLC active 2 programing station: PLC inactive _ _ t t 3 : analogoutputs for plotter operation _- _____ - --..-..____..__ -.--___-___--__-_-_______I _-------q

111

bit

-__-_--_____---_-__-____ Polarity of S-analogvoltage -------------------I----~.--.--.--.

._________-___----_ --__-___--.-Statusdisplay erasure and Q-parameters with N02,I430and program end Position supervision in trailing distance operation Rmergency-Stop Rrasahle Multiplication factor for the Kv-factor Rv-factor for the trailing operation Y z IV

t 0 HR150/250 t 1 HR130/330 ___________________----1 ttt t t 0 = TS511 t 2 i TS111/M __--..____.__ -._--_-.._--__-_----_--t 0 = Ml: positive voltage 172 t t t 104: negative voltage 1 = 103: negative voltage I M04:positive voltage 2 = I403and NP4: positive voltage 3 = I403and104: negative voltage ______ -.--_.-_-.---.---.---------t 0 = status display is not erased 173 t t t 1 = status display is erased 0 0 0 t

---.

175 176 178 179 180

t -_------.

t t t

t t t

t t t

t t t

--, -----

Characteristic kink Minimum for feed override when tapping ;,aex;f;;for feed override when

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Function
Yinimum voltage for S-analogoutput ------___________----------------~.-----------~-raiting tine to switch-off the residual minal value voltage whenthe error nessage Positioning er101 appears latuns for positioning alocks with M92:

?rogramming of speed I=0 permitted [voltage value of IP 184can he very low1 -;-T-,;;- ______________________ -___- _____-,

KC:

time of tiaers for tinier 16-31

-__._____-----------------------------------65535 lin units of

20 ISI

__________-_________________I_____ __-_-____ -_.-- _.._ -_ on M92,bit 9 /- Functiondependent


__________---------MP92bit 9 q 0: activation

_____-_--___-___----___________I_ -4

I-

of PIG macro commands __________-_-------M92Bit 9 : 1: umber of tools with allocation number

___.._ ----_--

-----------------------------

Activation of PIG-nacrocommands [Setting of markers1200 . 32631


-_-__-________-__---------------

-i

Cycle Scaling is active on 2 axesor on 3 axes

0 = 3 axes ispaciall

._ J

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.------__-______________________________--------------------------------~---------~-~-~--------~Function Parameter 4 5 4 5* 1npet range no. .--------------------------- ---------..------________ - __..---_.. -- _______._________________________ Output of W- andS-function 214

____

bit - - - - - - - - - - - - - - - - _ _ _ _ _ _ - _ _ _.. _ _.. _ _.. _ ___ _ _.__ _ _ _ _ _ _ _ _ _ _ _ ----___-__ Programed stop with II06 0 ttt t + 0 = programedstop with MB6 + 1 = no progmed stop with H06 -- -------_____________________ __ __ ..--..---------____________ output of M89 1 ttt t + 6 = normaloutput at beginning of block + 2 = nodal cycle call at endof block - - - - - - - - - - - - - - - - - - - - I. - - - - - -.. _ _.. - -.. - -.. _ -. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Axis standstill if only one newspindle a ttt t t 0 = axis standstill speedis output with a TOOL CAM, t 4 = no axis standstill -------------_-__--..----____ -._- .__._ - .______________________ Axis standsstill whenM-function 3 ttt t + 0 = axis standstill is output t 8 = no axis standstill Bcceptioas: axis standsstill with M-functionswhich result in a programmed stop (as W00, M02. ..I or if a STOP or a CYCL-CAL block occurs - - - _ _ _ _ _ _ _ _ _ _ _ _ _ _ - _ _ __ _ _ _ _ _ -. _ -. _ _.. _ -. _ _.. - - - - - - - - - - _ _ _ _ _ _ _ _ _ _ _ _ Reserved 4 0 0 0 I t0 --_____________--___..------..- .--..- - .--.-------------_________ Axis standsstill if a tool number, 5 t t 0 = axis standstill 0 0 t a tool axis or a spindle speedwas + 32 = no axis standstill programned with a TOOL GAIL - - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _._ _ _ _ - -. _ -.. - -. - -. _ -. - - - - - _ _ _ _ _ _ _ _______-__ Nominal/actual value acknowledgesent 6 t + 0 = during N/SIT-strobe the actual value 0 0 t during K/S/T-strobeif narker 2552ff is acknowledged as noninal value wasset t 64 2 during W/S/T-strobe the actual value is not acknowledged as nominalvalue .--_-__-_____ -_--___- ____ -- __.. -___- _____. -- _.._ - _.._ -_..----___-__-_____ -_---_-_--____. Probesystem:feed for probing 215 t t t t 80 . . . 3000[amlminl ._______--__________-----------------~.-----------~---~.---..--~.--------------------------------t t t t 0 . . . 19999.999 [nn] Probesystem:measuring path 216 .______________-___-----------------~.---------..-.---~.--~.----------------------------~ t t t t 0 = HBIDKNHAIN-dialog Switch-overfroa HBIDBNHAIN dialog 217 programing to DINIISO-programming 1 DIN/IS0 _--_________________--..----..----..------- ---- -------------------------------. t t t t 0 . . . 65535 Slockwise transfer 218 ASCII-characterfor data input .__-____________________________ - _..____________.. - __.. ---.----..---..------------------------------. 219 t t t t 0 . . . 65535 Slockrise transfer ASCII-characterfor data output ._______________________________________---~.---..----..--..-------------------------------------. t t t t B . . . 12079 220 Blockwisetransfer ASCII-characterfor the beginning the endof the command block
q

________________________________________------~.---.---..----..----..----------------------------------.

221 t t t t 0 . . . 12979 Slackwisetransfer ASCII-characterfor pos. acknowledgement, resp. negative acknowledgement ._____1__1___1_______l_________l________------------------------~

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TRC 351/355

--- ________________________________________----Parameter 4 5 4 5 Input range no. .-----_________________I________________.---~.------~------------~---------~--

.-----------_____-__-----------------------------Function

__ __ ..--..-------_ - ----________ ttt 4 + 0 = 7 data bit IASCII-code with 8th bit = parity) + 1 = 8 data bit IASCII-code with 8th bit 6, 9th bit = parity) - - - - - - - - - - - - - - - - - - - _ . _ _ - _ _ _.. _ -. _ ___ _ _.. _ __ _ _ _ _ _ _ _ _ -------_______ Block-check character 1 ttt t t 0 = any KC-character (also control sign) t 2 = KC-character, no control sign - - - - - - - - - - - - - - - - - - - - - - - - - -. - -.. - -.. - -.. _ _.. _ _ - - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Transmission stop by RTS a ttt t t 0 inactive + 4 = active --------__--------__..------..- .__.._ - .__.______________________ Transsissionstop by DC3 3 ttt t t 6 = inactive t 8 = active ----______-----_____..------..--..-.--._.__--------____________ Evenor oddcharacter parity 4 ttt t t 0 = even t 16 = odd - - - _ _ _ _ _ _ _ - - - - - - - - _ _ - - - - - -. - -.. - -.. - -.. - -.. - - - - - - - - - - - - - - - - - - - - _ _ Requested character parity 5 ttt t not required t II = required ___________________-..-----.-- .--..- - .__.--------------------Number of stop bits 6/7 t t t t 7 6 ---..-0 0 1X stop bits 0 1 9 stop bits 1 0 1 stop bit 1 1 1 stop bit
q t 0 q

Data format andtranssission stop 222 for V.I4-data interface bit ---------____ - _________________ 7 or 8 data bit 0

Setting bit 6: t 64 Setting bit 7: t 1SS ,_______________________________________----------~.--~.---~--~-------------------------------223 t t t t 0 = standarddata interface OperatingnodeV.g4-datainterface 1 = blockwisetransfer .__--___________________________________---~--~. ..-------I---------------------------. 84 t t t t 0 . . . 1m9 Blockwise transfer ASCII-characterfor end of data transmission ,________-______-___-------------~---------~---~---~.---~------------------------------------. t 0 i no central tool mesory 225 t t t Central tool sesory 1 . . . 99 = central tool sesory input value nuaberof tool stations _-_________-________--------------..----------..---..----. - --.---..-- --------------------------. 926 t t t t 0...65535 Graphicprintout Nusberof control charactersto set the printer interface t 1 control character -_-_______________ - ________________..----------..---.- I..---..--..-----------------------------------aa t t t t 0...65535 Graphicprintout t t t t 228 Rcontrol charactersto set aa t t t t the printer interface .____________I_____________i____________----------------------------------------------------------q

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HEIDENIWN

Page 104

yanction iraphic printout Yuaber of control charactersbefore aachprinter line t 1 control character 9raphic printout I control charcatersbefore aachprinter line

Paraleter

/ 4

._. 5 -. t -. t t t ._. t -. t -.

---T----T---------------------------------

1* ) 5 I Ingot range

lovesent supervision _________-____________________I______ youthprobesystem:safety distance via neasuringpoint for auton. seasureaent iraphics 236 bit ---------_____-----_ ______ I 0t-t Switch-overto View in three planes 1 I ----------_____----lurning the coordinate system oy 90v in the working plane --_____-_____--___________________ Activation of the S-axis for spindle orientation

. . t . t ._. t

+ 0 = German standard t 1 = American standard ---_-____-------------t 0 = no rotation t 2 coordinate system turned _________-__------------------------~ 0 = axis inactive 1 = axis is usedto orientate the main spindle, without position data 2 = as input value 1, with position data, however(displayed instead of the IVth-, resp. the Vth-axis1
q

._.

238 t Kv-factor for S-axis lspindiei ____--__-______---__----------~.---------. Countingdirection andhandwheel input 239 bit inhibit for axis of spindle orientation _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ .. _ _ _ _ - -.. - - _ t 0 t Countingdirection
_

_ _ _. ________-_________-i 0 positive counting direction t 1 negative counting direction _ _ _ _ _ _ _ _ -.


q q

Not assigned Not assigned ______-_____________ Not assigned _______-__---------Encoder input X5 as Handwheel input for the X-axis

_ _ _

______ _____-______ t 0 = encoderinput X5 corresponds to the standardinput 16 = encoderinput X5 corrrespondsto the Handwheel input for the X-axis

Positioning vaiue to the reference value for the S-axis [spindle]

-. t _-

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Function

--------------------------Cyclesto mill pocketsof any contour -__ - - - - - - - - - - - - - - - - Cycle Rearing: milling direction to premill contour

T PO.

_____________-_-_______

Parameter

4'

5' 1

Input range

-_____-_~I____-_--_I___________________ 1 241

bit - - - - - _.. _ _.. _ _.. _ _.. _ _.. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 0 ttt t + 0 = counterclockwise premilling of the contour with pockets, clockwisepreailling with islands + 1 = clockwiseprerilling of the contour with pockets,counterclockwise premilling with islands -------------------..----_- _--..__..__________________________, Cycle Reaaing: 1 ttt t t 0 = mill a channelround the contour sequence for reamingand first, reamthe pocketsubsequently prenilling t 2 = real the pocket first, mill a channelround the contour subsequently - - - - - - - - - _ _ _ _ _ _ _ _ _ _ _ . _ _ _ _ _ 1 _ __ _ _. _ _. _ -. _ _ _ _ _ _ _ _______________. Conbiningcorrected or 2 ttt t i 0 = combining corrected contours uncorrectedcontours t 4 = coabininguncorrectedcontours ,-------------------_---------.---------~---~--~______1_11__1____1____-_-I-_------------~~ Reference markdistance for 0 . . . 65535 distance-coded encoders X 242 = no distance-coded reference marks t t t to Y 243 t t t t 1000 linear encoderwith 20 pmgrating a 244 t t t t pitch or angular encoderwith 36 IV 245 t t t t reference laarksand 18000lines _-__-______------. .----- ---_-- ----_____ -. __----_-._.------Positioning windowfor S-axis Ispindle) 246 t t t t 1 . . . 65535[increnentals] .__--__-_-_______ ---_________.__ - _____ - _.._ -.._-.--_.----_-------------------_I_. Hysteresisfor Electronical Handwheel 241 t t t t 0 .,. 65535[increnentals] -.---------___ --_--___--__ -__-- ---..------- ..----..---..--__---__---------Spindlespeedfor spindle orientation 248 t t t t 0 . . . 99999.999 [rpal .___-______________-____________________------..---.--.--..-------------------------------. Setting a binary number with 16 narkers 249 t t t t a...65535 [marker2208to 22231 .--_____-________-______________________----~---~---~---~.---~---------------------------------------, Setting a binary number with 16 markers 250 t t t t 0...65535 (marker2224to 22391 _______-__-___--________________I__________--~.---.--~--~---~.----------------------------t t t t 80... 29998[nnlrinl Touchprobe: rapid traverse for probing 251 ____ _____ ---_--__---.__-_-_-___--________ - _____ -_-.-- ----- - -..---.----. ---.-I t t t t l... 65535[in unist of 20 as1 Automatic,cyclic offset adjustment 252 0 no automaticadjustment ___________________-----------~.---------~.---.-----.---~---------------------------t 0 = standardallocation t t t Allocation of the axesto x 253 Y 254 t t t t 1 = encoderinput Xl the encoderinputs t 2 encoderinput X2 255 t t t a t 3 : encoderinput X3 IV 256 t 4 encoderinput X4 V 251 ; : ; 5 = encoderinput X5 6 = encoderinput X6 ____--_____----_____________________________ - _____ -.-___------..----. - ---. ---.---------t t t t 0 **. 99999.999 [rpml Analogoutput of the speedfor the the rotating dircetion is alwayspositive spindle if Barker 2501is set J ____-_____-__-_----------------------q q q q

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Parameter 4 5 0 5 Input range no. .______--___________-----------------~.-----------~.---~----.----.---~.-----------~-~--------~----------------

hang-e-over dialogs for manufacturer 259 t t t t 0...50 ycles: difference between dialog ,umbers of the second(English1and he first dialog .----------------__--------------.------~.--~---.-----.-------------------:rescribedstep for the IVth-axis if 260 08 04 t t 0 ..~ 9.999 [I :he Hirth-toothing is activated via Input value Qis treated as 0.901. IP 92 .---I---- -- ----- ___..----- -- __.. -__~.---_.- ___. - ___._I__ -- _______ -- _____________ iisplacenentfor the IVth-axis if 261 Q8 04 t t - 3000Q.00Q . . . t 3Q04Q.QQQ [I he Hirth-toothing is activated via :P92 --_--------_-_______.---- _____ -._-.--.-__ -._------___-__---- - -___--_-----. lusherof global p-parameters which 262 95 t t t 0...50 Ire transferred fron a manufacturer Yhen entering 40 the Q-parameters cycleto the calling program . W . . p99are global ._-___ --______-___- ____ -_--- .._______ -- ..__. --.--.___ - ._------- --_------- ------. iifference between Q-parameter 263 t t t t 0...50 lumbers for I&G-DEF-block and Qif DIG-CALL-blocks only DLG-CALL-block in the user cycle ____________________---------~----------~.--~--.---..-----------------------------------. SC:time of timers for 264 05 t t t 0...65535 hers 32 - 47 265 05 t t t [in units of 20nsl 266 05 t t t 267 05 t t t 268 05 t t t 269 Q5 t t t 95 t t t 27s 271 05 t t t a72 15 t t t Q5 t t t 273 95 t t t 274 Q5 t t t 275 05 t t t 276 05 t t t 277 Q5 t t t 278 279 95 t t t ___ll______________l-.---------.---. -_--.-- _..--_.-- -------------------------------, 15 t t t OS..65535 W: counter preset value for 280 :ounters 16 - 31 281 05 t t t 95 t t t as2 283 95 t t t 284 95 t t t 95 t t t 285 286 05 t t t 287 05 t t t 288 05 t t t as9 05 t t t 05 t t t a90 a91 t t 292 1: : t t 293 05 t t t 294 05 t t t 295 05 t t t ______I________________l_________l______-----------------------------------___________I_ I-.

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,_____-_______-__________________________--------------------------------------~-------------~~------------~----. Puuction Parameter 4 5 4 5' Input range


PO. --------_------_________________________---~.---.---~----.--~.-------------------~---------------.

._.

._.

0:A 3=u 1:8 4=v 2=C 5=Y .----------------------------..--------____. - ___. ---._- _..__________-____ ._. Rapidtraverse for the Vth-axis 321 - t 0 t 89 ,.. 29998[no/sin] angular axis: 80 . . . 29998[Olmin] .------------------------------- --- ..-----------..---_..--- -.- __.___ -._-- __-____________ _________ ._. Nanualfeed for the Vth-axis 322 - t 0 t 80 . . 29998[mdmin] -------------_-____-----_- ..____ - __-___ _ angular axis: Speed whenapproaching the 323 - t 0 t 80 . . . 29998[a/min] reference marks ----- --------- ----- - _________----.--------- -- .___ - .____..____..I_. Feedfor W-positioning of Vth-axis 324 - t 0 t .---- -- _______ -___- ____________ - ___.._ -_- ______.____. --.-_-.-..-_-__- -_-________-____ ._. Softwareliait switch ranges Vt 325 - t 0 t - 30000.000 . . . + 30000.000 [mm1 ____._ - _____ - ____..__ -.--__--_ angular axis: v326 - t 0 t - 30900.000 .*. + 30ta0.000101 ,-----_______-_____----------------~.-------~-~--.----~---~.--~.----------------------------------~ .-. Signal evaluation, input X5 321 - t 0 t 1 = 4-fold 2 = a-fold (max.traverse speedlimited by the EXE-inputfrequency) ,-----_ --___- _______________----- ---. ----- ______..-__-.. I-- ..-- - -..--.. -- ----------------------_. ._. Referencemarkdistance for 328 - t 0 t Il...65535 distance-coded encoders 0 = no distance-coded reference marks Axis V 1000= linear encoders with 20ym grating pitch or angular encoderwith 36 reference aarks and18090lines ,--_-__-_____________--------~.-----------.---.-.----.---.---------------------------------~ ._. Traverse direction whenapproaching 329 - t 0 t 0 plus direction the referenec marks 1 minusdirection (if machine parameters 330and331 are correctly programed1 .____-______________---------~----~.-----------~.---~.---~.----.---~.----------------------------------------~ ._. Nachine parameters with multiple 310 bit function - _ _ _ _ _ _ _ - - - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _.. _ _.. _ _.. _ _.. _ _.. _ _ _ _ - _ - - _ - - _ - _ - _ - - - - _ _ t t 0 = positive counting direction Countingdirection for the Vth-axis 0 -ta t 1 negative counting direction _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ - - - _.. - -.. - -.. - -.. - -.. - - - - - - - - - - - - - - - - - - - - - 1 -to t t 0 inactive Reference pulse inhibit t 2 = active for the Vth-axis _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - -. - -.. - -.. - -.. - -.. - - - - - - - - - - - ____--_-___ t t 0 inactive Releasefor non-linear axis error a - 04 0 t 4 = compensation active cmpensationfor the Vth-axis _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - . _ _ _ _ _ _.. _ -. _ _.. _ _.. _ -. - - - -,.. - - - - - - - - - - - - - - - - Outputof the smallest possible 3 -04 0 t t R= 2.44 nV output if the noninal value calculated is equal or exceeds voltage step of 2.44 IV 1.22 mv. far the Vth-axis t S = 2.44 mV output if the nominal value calculated exceeds 0.
q q q q q

Axis designation for the Vth-axis

320

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