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Pemeriksaan Dan Perbaikan Sistem Starter

Pemeriksaan Dan Perbaikan Sistem Starter

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Dipublikasikan oleh Fakhrur Rifa'i
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Published by: Fakhrur Rifa'i on May 17, 2013
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11/17/2013

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PEMERIKSAAN SISTEM STARTER (OVERHAUL

)
Teknik Kendaraan Ringan Semester 3th Class XI

Membongkar Motor Starter (Toyota Step 2 Electrical Group) Dissasembly motor starting system according to picture Teknologi dan Rekayasa .

Replace bolt. Replace spring and brush. Disconnect cable at C terminal 2. Teknologi dan Rekayasa .Membongkar Motor Starter 1. 4. Replace magnetic switch 3. trhough bolt and rear end cover.

7.Membongkar Motor Starter 5. 6. Replace brush holder. Replace yoke assy. Replacing bushing dan snap ring Teknologi dan Rekayasa . Replace armature assy 6.

FIELD COIL TESTING OPENS CIRCUIT INSPECTION Use Ohmmeter and continuity SHORT TO GROUND INSPECTION Use Ohmmeter and no continuity Teknologi dan Rekayasa .Pemeriksaan Komponen A.

ARMATURE UNIT TESTING (Pro Technician Toyota Astra Motor) Short to ground circuit (no continuity) Open circuit (continuity) .Pemeriksaan Komponen B.

look at manual book) Short armature circuit with growler Teknologi dan Rekayasa .Pemeriksaan Komponen Run out komutator and armature unit (Spec. look at manual book) Outside diameter komutator (spec. look at manual book) Width of comutator segmen (spec.

Pemeriksaan Komponen C. BRUSH AND STARTER CLUTCH Measure brush thickness (specifikasi: look at manual book) Pinion dapat berputar pada satu arah dan terkunci pada arah yang sebaliknya Teknologi dan Rekayasa .

INSPECT PINION GEAR Check teeth condition Teknologi dan Rekayasa .Pemeriksaan Komponen C.

PMERIKSAAN MAGNETIC SWITCH Check plunger and spring Check pull in coil Check hold in coil Teknologi dan Rekayasa .Pemeriksaan Komponen D.

Merakit Motor Starter Merakit motor starter dengan urutan kebalikan dari pembongkaran Teknologi dan Rekayasa .

satu kabel dihubungkan ke terminal positif baterai dan disambung ke terminal 50.Tes Kemampuan Motor Starter Menggunakan tiga kabel. dua kabel dihubungkan pada negatif batteray terminal dan dihubungkan ke terminal C dan body Setelah melakukan pull in test lepas segera kabel dari terminal C dan pinion harus tetap pada posisinya Teknologi dan Rekayasa .

two cable at positif batteray terminal and connect to 30 terminal and 50 terminal Teknologi dan Rekayasa . one cable at negatif batteray terminal and connect to body.Tes Kemampuan Motor Starter After testing hold in coil as soon as disconnect cable from body Use three cable.

TROUBLESHOOTING 4 JENIS KERUSAKAN  TIDAK BERPUTAR  BERPUTAR LAMBAT  MOTOR BERPUTAR TAPI TIDAK MEMUTAR MESIN  BERISIK Teknologi dan Rekayasa .

THROUBLESHOOTING PROCEDURES  LAKUKAN METODE PERBAIKAN SESUAI BUKU MANUAL  PERIKSA SECARA VISUAL  CHECK KONDISI BATERAI  PASTIKAN MESIN DALAM KONDISI BAIK JIKA MOTOR STARTER TIDAK BERPUTAR ATAU BERPUTAR LAMBAT .

THROUBLE SHOOTING TABLE NO COMPONENT • • • • • • • • • • • PROBLEM AREA Dirty at main contact Disconnect or short pull-in coil Disconnect or short hold-in coil Pluger stucks Ground disconnect Disconnect or short field coil Disconnect or short armatur Short at comutator or bad thickness Bad isolator Bad at brush spring Bushing timeworm 1 Magnetic Switch 2 Motor Starter 3 4 5 6 7 Over Running Clutch Pinion Gear Stater Relay ST ignition Batteray • Slip • Broken gear • Broken • Bad contacted • Dirty terminal • Low power .

SEE YOU LATER!!! Compiled by Nanang Nurdiyanto SMK Negeri 1 Magelang .

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