KATA PENGANTAR

Puji syukur kehadirat Allah Swt atas segala rahmat dan karunia-Nya,
sehingga penulis dapat menyelesaikan laporan kerja praktik dengan judul
Pelaksanaan Pekerjaan Struktur Pilar dan Gelagar pada Jembatan Cikujang Jalan
Ciawi-Singaparna. Laporan ini disusun untuk memenuhi salah satu syarat
pendidikan S1 di Fakultas Sains dan Teknik, Universitas Jenderal Soedirman,
Purwokerto.
Terselesaikannya laporan kerja praktik ini tidak lepas dari bantuan semua
pihak. Oleh karena itu pada kesempatan ini penulis mengucapkan terima kasih
kepada :
1. Bapak Hari Prasetijo selaku Ketua Jurusan Teknik, Fakultas Sains dan
Teknik, Universitas Jenderal Soedirman, Purwokerto.
2. Bapak Nanang Gunawan, ST., MT. selaku Dosen Pembimbing Kerja
Praktik yang telah memberikan bimbingan dan pengarahan dalam
penyusunan laporan kerja praktik.
3. Bapak Wawan Raswan selaku Pimpinan Proyek dan Bapak Asep Septiana
BE, selaku pembimbing kerja praktik.
4. Ibunda tersayang, Siti Nuraini SE.,yang selalu memberikan dukungan serta
doa.
5. Ayah tersayang, Drh. Sri Teguh Waluyo MP., yang telah memberikan
dukungan moril maupun materil.
6. Kakak tersayang, Anita Puspita Negara yang selalu memberikan
pencerahan dalam penulisan.
7. Tiara Restiyani Rukanda Putri dan Redityo Januardi, selaku rekan dalam
kerja praktik yang telah membantu segala sesuatunya.
8. Semua teman seperjuangan Teknik Sipil angkatan 2009.
9. Semua pihak yang telah membantu penyusunan laporan kerja praktik ini
baik secara langsung maupun tidak langsung.
Penulis menyadari bahwa laporan ini masih terdapat banyak kekurangan
dan masih jauh dari kesempurnaan karena keterbatasan pengetahuan dan

kemampuan penulis. Oleh karena itu, kritik dan saran yang membangun sangat
penulis harapkan. Semoga laporan kerja praktik ini dapat berguna bagi penulis
sendiri maupun pihak lain yang membutuhkan.

Purwokerto,

Desember 2012

Penulis

DAFTAR ISI
LEMBAR JUDUL....................................................................................................i
LEMBAR PERSYARATAN...................................................................................ii
LEMBAR PENGESAHAN....................................................................................iii
KATA PENGANTAR............................................................................................iv
DAFTAR ISI...........................................................................................................vi
DAFTAR GAMBAR..............................................................................................ix
DAFTAR TABEL.................................................................................................xiii
BAB I PENDAHULUAN........................................................................................1
1.1 Latar Belakang Kerja Praktik.........................................................................1
1.2 Tujuan Kerja Praktik......................................................................................1
1.3 Manfaat Kerja Praktik....................................................................................2
1.3.1 Bagi Universitas.......................................................................................2
1.3.2 Bagi Mahasiswa.......................................................................................2
1.3.3 Bagi Stakeholder.....................................................................................2
1.4 Tempat dan Waktu Pelaksanaan.....................................................................3
1.5 Ruang Lingkup Penyajian Laporan................................................................3
1.6 Metode Penyusunan dan Pengumpulan Data.................................................3
1.7 Sistematika Penyusunan Laporan...................................................................4
BAB II DATA-DATA PROYEK............................................................................6
2.1 Latar Belakang Proyek...................................................................................6
2.2 Maksud dan Tujuan Proyek............................................................................6
2.3 Lokasi Proyek.................................................................................................7
2.4 Data-Data Proyek...........................................................................................8
2.3.1 Data Umum Proyek.................................................................................8
2.3.2 Data Teknis Proyek..................................................................................9
2.5 Manajemen Proyek.......................................................................................10
2.6 Unsur-Unsur Proyek.....................................................................................11

2.6.1 Pemilik Proyek (Owner)........................................................................11

2.6.2 Konsultan Perencana.............................................................................12
2.6.3 Konsultan Pengawas..............................................................................12
2.6.3 Kontraktor Pelaksana.............................................................................13
BAB III TINJAUAN DESAIN PROYEK.............................................................18
3.1 Tinjauan Umum............................................................................................18
3.1.1 Keadaan Topografi................................................................................18
3.1.2 Data Tanah.............................................................................................19
3.1.3 Kondisi Geologi.....................................................................................19
3.2 Detail Struktur..............................................................................................20
3.2.1 Pilar Jembatan........................................................................................20
3.2.2 Balok Girder..........................................................................................22
3.2.3 Diafragma..............................................................................................28
BAB IV PERALATAN DAN BAHAN................................................................29
4.1 Peralatan.......................................................................................................29
4.1.1 Peralatan Pengukuran............................................................................30
4.1.2 Peralatan Pekerjaan Pembesian.............................................................32
4.1.3 Peralatan Pekerjaan Pembetonan...........................................................33
4.1.4 Peralatan Pekerjaan Pemasangan Gelagar.............................................38
4.1.5 Peralatan Pengangkutan.........................................................................44
4.2 Bahan............................................................................................................48
4.2.1 Balok Gelagar/Balok Girder Mutu K-450.............................................48
4.2.2 Diafragma..............................................................................................50
4.2.3 Elastomer...............................................................................................50
4.2.4 Strand.....................................................................................................51
4.2.5 Semen (Portland Cement).....................................................................51
4.2.6 Semen Khusus (MU-800)......................................................................52
4.2.7 Agregat Halus (Pasir)............................................................................53
4.2.8 Agregat Kasar (Kerikil).........................................................................55
4.2.9 Air..........................................................................................................56
4.2.10 Lapisan Epoxy......................................................................................57

4.2.11 Baja Tulangan......................................................................................58

4.2.12 Kawat Bendrat.....................................................................................59
4.2.13 Adukan Beton Siap Pakai (Ready Mix)...............................................60
BAB V PELAKSANAAN PROYEK....................................................................62
5.1 Pelaksanaan Pekerjaan Pilar Jembatan.........................................................62
5.1.1 Perakitan Tulangan Pilar........................................................................63
5.1.2 Pembuatan Decking (Beton Tahu).........................................................64
5.1.3 Pemasangan Bekisting...........................................................................65
5.1.4 Pembuatan Talang.................................................................................66
5.1.5 Pengecoran Pilar....................................................................................67
5.1.6 Grouting.................................................................................................70
5.1.7 Pembuatan Bantalan Balok Girder........................................................71
5.2 Pelaksanaan Pekerjaan Pilar Jembatan.........................................................72
5.2.1 Mobilisasi Alat dan Balok Girder.........................................................73
5.2.2 Penyusunan Balok Girder......................................................................73
5.2.3 Pemasangan Strand................................................................................75
5.2.4 Pelapisan Epoxy.....................................................................................75
5.2.5 Penarikan Strand (Stressing).................................................................76
5.2.6 Pemotongan Strand Sisa........................................................................80
5.2.7 Patching.................................................................................................81
5.2.8 Grouting.................................................................................................81
5.2.9 Pemasangan Jembatan Belly..................................................................82
5.2.10 Erection Balok Girder.........................................................................86
5.2.11 Pemasangan Elastomer........................................................................87
5.2.12 Pemasangan Diafragma.......................................................................88
BAB VI ANALISIS KAPASITAS........................................................................90
BAB VII EVALUASI PEKERJAAN....................................................................90
7.1 Permasalahan dan Solusi..............................................................................90
7.1.1 Permasalahan di Lapangan....................................................................90
7.1.2 Solusi yang Diambil..............................................................................90
BAB VIII Penutup.................................................................................................90

8.1 Kesimpulan...................................................................................................94
8.2 Saran.............................................................................................................95

DAFTAR GAMBAR

Gambar 2.1 Peta lokasi proyek jembatan.....................................................

Gambar 2.2 Lokasi pekerjaan.......................................................................

Gambar 2.3. Struktur organisasi proyek........................................................

Gambar 3.1. Jenis-jenis fondasi pada jembatan.............................................

17

Gambar 3.2. Jenis-jenis fondasi dangkal.......................................................

19

Gambar 3.3. Fondasi bored pile.....................................................................

20

Gambar 3.4. Fondasi tiang pancang...............................................................

20

Gambar 3.5. Fondasi sumuran.......................................................................

22

Gambar 3.6. Fondasi sistem cakar ayam.......................................................

23

Gambar 3.7. Abutment kantilever..................................................................

26

Gambar 3.8. Stub abutment............................................................................

26

Gambar 4.1. Backhoe.....................................................................................

28

Gambar 4.2. Waterpass Topcon AT-G1........................................................

28

Gambar 4.3. Theodolite Topcon DT-200.......................................................

29

Gambar 4.4. Rambu ukur...............................................................................

30

Gambar 4.5. Meteran/mistar..........................................................................

32

Gambar 4.6. Alat bor.....................................................................................

31

Gambar 4.7. Mata bor cross bit.....................................................................

32

Gambar 4.8. Mata bor spiral..........................................................................

32

Gambar 4.9. Generator set.............................................................................

33

Gambar 4.10. Bar cutter................................................................................

33

Gambar 4.11. Pembengkok tulangan.............................................................

34

Gambar 4.12. Bekisting.................................................................................

35

Gambar 4.13. Concrete mixer........................................................................

36

Gambar 4.14. Concrete dump truck...............................................................

37

Gambar 4.15. Vibrator...................................................................................

38

Gambar 4.16. Concrete pump truck...............................................................

39

Gambar 4.17. Spesifikasi concrete pump truck............................................

39

Gambar 4.18. Dump truck..............................................................................

40

Gambar 4.19. Scaffolding..............................................................................

41

Gambar 4.20. Lampu.....................................................................................

41

Gambar 4.21. Semen Holcim.........................................................................

43

Gambar 4.22. Pasir.........................................................................................

44

Gambar 4.23. Kerikil.....................................................................................

45

Gambar 4.21. Baja tulangan...........................................................................

46

Gambar 4.22. Ready mix................................................................................

47

Gambar 4.23. Bendrat....................................................................................

48

Gambar 4.24. Semen MU-800.......................................................................

49

Gambar 5.1. Flowchart pekerjaan fondasi bored pile...................................

50

Gambar 5.2. Proses perakitan tulangan bored pile........................................

51

Gambar 5.3. Tulangan bored pile..................................................................

51

Gambar 5.4. Dry dilling.................................................................................

52

Gambar 5.5. Hasil pengeboran sistem dry dilling..........................................

53

Gambar 5.6. Wash boring..............................................................................

53

Gambar 5.7. Proses pemasangan tulangan.....................................................

54

Gambar 5.8. Pembuatan talang......................................................................

55

Gambar 5.9. Pemasangan pipa tremi dan concrete bucket............................

55

Gambar 5.10. Proses pengecoran...................................................................

56

Gambar 5.11. Flowchart pekerjaan abutment................................................

57

Gambar 5.12. Perakitan Tulangan Abutment.................................................

58

Gambar 5.13. Tulangan abutment A1............................................................

58

Gambar 5.14. Pembuatan decking................................................................

59

Gambar 5.15. Pemasangan decking..............................................................

59

Gambar 5.16. Pemasangan bekisting.............................................................

60

Gambar 5.17. Talang......................................................................................

61

Gambar 5.18. Pengecoran abutment tahap I..................................................

61

Gambar 5.19. Pengecoran abutment tahap II.................................................

62

Gambar 5.20. Proses penuangan ready mix kedalam concrete pump............

63

Gambar 5.21. Proses pemompaan beton segar siap pakai kedalam cetakan
abutment.................................................................................

63

Gambar 5.22. Pelepasan bekisting abutment.................................................

64

Gambar 5.20. Abutment.................................................................................

64

Gambar 6.1. Rencana awal bored pile P1.....................................................

66

Gambar 6.2. Perubahan bored pile P1..........................................................

66

Gambar 6.3. Pengecoran site mix pada fondasi A2......................................

67

Gambar 6.4. Pengukuran ulang ukuran abutment akibat pergeseran

bekisting..................................................................................

67

DAFTAR TABEL

Tabel 3.1 Jenis abutment................................................................................

25

LAPORAN KERJA PRAKTIK

PELAKSANAAN PEKERJAAN STRUKTUR PILAR DAN
GELAGAR PADA JEMBATAN CIKUJANG
JALAN CIAWI - SINGAPARNA

Oleh:
KSATRIA WIDYA HUTAMA
H1D009018

KEMENTERIAN PENDIDIKAN DAN KEBUDAYAAN

UNIVERSITAS JENDERAL SOEDIRMAN
FAKULTAS SAINS DAN TEKNIK
JURUSAN TEKNIK
PROGRAM STUDI TEKNIK SIPIL
PURWOKERTO

2012
LEMBAR PERSYARATAN
LAPORAN KERJA PRAKTIK
PELAKSANAAN PEKERJAAN STRUKTUR PILAR DAN
GELAGAR PADA JEMBATAN CIKUJANG
JALAN CIAWI - SINGAPARNA

Diajukan untuk memenuhi salah satu syarat

memperoleh gelar Sarjana Teknik pada Fakultas Sains dan Teknik
Universitas Jenderal Soedirman

Disusun oleh:

KSATRIA WIDYA HUTAMA

H1D009018

KEMENTERIAN PENDIDIKAN DAN KEBUDAYAAN

UNIVERSITAS JENDERAL SOEDIRMAN
FAKULTAS SAINS DAN TEKNIK
JURUSAN TEKNIK
PROGRAM STUDI TEKNIK SIPIL
PURWOKERTO
2012

LEMBAR PENGESAHAN
LAPORAN KERJA PRAKTIK
PELAKSANAAN PEKERJAAN STRUKTUR PILAR DAN
GELAGAR PADA JEMBATAN CIKUJANG
JALAN CIAWI - SINGAPARNA

Disusun oleh:
KSATRIA WIDYA HUTAMA
H1D009018

Disetujui dan disahkan

Pada tanggal : .

Mengetahui,

Fakultas Sains dan Teknik

Ketua Jurusan Teknik,

Dosen Pembimbing,

Hari Prasetijo, ST, MT

NIP.

Nanang Gunawan, ST., MT.

NIP.