R

Installation Manual

Surge and Pulsation Control K-Series Dampeners

Installation Manual

PAGE 1

Manual Surge and Pulsation Control 6804-A K-Series Dampeners

INSTALLATION, OPERATION, MAINTENANCE AND PARTS

Installation Manual
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Surge and Pulsation Control K-Series Dampeners

PREFACE
Hydril makes no warranties of any kind, expressed or implied, including any warranty of mechanical fitness for any particular purpose that the work performed pursuant to this manual will be free from defects in workmanship or material. Hydril retains for itself all propriety rights in and to all designs, engineering details, data, and procedures set forth herein. This manuals is intended for the sole use of Hydril customers, and they shall strictly control copying of same, as this manual and all copies thereof may be recalled by Hydril at any time. This manual makes recommendations only. The customer is at all times responsible for actual disassembly, inspection, reassembly, and testing of the pulsation dampener vessel. The customer also is solely responsible for providing competent and qualified persons; equipment and facilities to perform such operations; and for workmanship and safety. If at any time the customer is unable to understand recommendations made in this manual or is unable to follow those recommendations, they should consult the nearest Hydril location. Refer to Hydril website www.hydril.com for complete list of locations, including addresses, telephone numbers, and FAX numbers.

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CONTENTS

Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.0
1.1 1.2 1.3 1.4 1.5

INSTALLATION
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Precharging (Nitrogen Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Precharging Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Precharge Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Leak Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4 4 5 5

2.0
2.1 2.2 2.3 2.4

MAINTENANCE
Disassembly Procedure . . . . . . Cleaning and Inspection Procedure Assembly Procedure . . . . . . . . Performance Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 8 10 10

3.0
3.1 3.2 3.3 3.4 3.5 3.6 3.7

PHYSICAL DATA
K10 Series Parts and Materials of Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K20 Series Parts and Materials of Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K80 Series Parts and Materials of Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Coverplate and Mating Flange Bolting Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Capacity, Pressure, Dimensions, and Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-Series Diaphragms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Storage of Diaphragms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 19 15 16 17 18 20

Please contact Hydril Pressure Control Equipment for any assistance or questions concerning the information in this manual. All information contained in this manual is the exclusive property of Hydril.

HYDRIL / P.O. BOX 60458 / HOUSTON, TEXAS 77205 TELEPHONE: (281) 449-2000; 1-800-231-0023 (Toll Free in U.S.A. and Canada) / FAX: (281) 985-2828 / Website: www.hydril.com
Printed In The U.S.A. June 2002.

2002 Hydril Company LP, All Rights Reserved.

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Surge and Pulsation Control K-Series Dampeners

1.0 INSTALLATION
CAUTION: Do not attempt to precharge any K-Series pulsation dampener prior to mounting the unit into the pump piping system. The Hydril K-P Series Pulsation Dampener/Surge Stabilizer should be mounted in the vertical position (refer to Figure 13 and 1-4 for mounting options) with the mating flange connection at the bottom. The discharge dampener should be mounted as close as possible to the discharge port of the pump. If possible, it is advantageous that the dampener be mounted in such a way that the fluid stream is directed towards the fluid opening (see Figures 1-3 and 1-4) for maximum performance. precharge can be affected by other system parameters; for example. the use of MWD tools. For these applications, consult qualified Hydril personnel for correct precharging instructions. WARNING: ALWAYS PRECHARGE WITH ZERO PRESSURE ON THE SYSTEM AND ALWAYS PRECHARGE WITH NITROGEN.

1.3 General Precharging Instructions

1.3.1 The charging valve and pressure gauge are located under the valve guard and are exposed by removing the valve guard. Before precharging the dampener, make sure all cover stud nuts are tightened evenly and charging valve and pressure gauge seal nuts are firmly seated on the dampener. Precharging is accomplished by connecting one end of the charging hose assembly to a standard commercially available NITROGEN bottle and the other end to the charging valve located at the top of the pulsation dampener (Refer to Figure 1-1). Precharge from a standard commercially available nitrogen bottle equipped with a pressure regulator. For those applications where higher precharge pressures are required, a gas booster pump is available; for example, Haskell International Inc. Open bottle regulator valve until recommended precharge pressure shows on regulator gauge.

1.3.2

1.1 Mounting
1.1.1 1.1.2 Install stud bolts in the replaceable bottom plate. Position dampener on gasket and mating flange so that the space between flange and bottom connection is totally equal around the circumference. Install one lubricated nut on each stud and tighten one turn at a time until dampener is firmly in place. Assure that space between dampener and flange is equal. Cross tighten nuts to the proper torque. Refer to bolting data in Section 3.2.

1.3.3

1.1.3

1.3.4

1.1.4

1.3.5

1.2 Precharging (NITROGEN ONLY)

The correct precharge is vital for maximizing efficiency of the pulsation dampener. Generally, precharge pressure is based on the average operating pressure of the system, but 1.3.6

Regulator (Not Part of Charging Hose Assy.)

Charging Hose Assy. PN: (Refer to Parts List in Section 3.)

Not Part of Charging Hose Assy.

Charging Valve PN: (Refer to Parts List in Section 3.)

Dampener Nitrogen

Figure 1-1. Precharging K Series Dampener

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Valve Guard With Lifting Eye Pressure Gauge

Charging Valve

Cover Plate Diaphragm Diaphragm Stabilizer

Body

Gasket

Bottom Plate

Figure 1-2. Typical K-P Series Pulsation Dampener

1.3.7.

1.3.8.

Slowly open charging valve on dampener. Allow pressure to increase in the dampener until dampener pressure gauge reads the specified pressure. This process will normally take 5 to 15 minutes. Dampener gauge and regulator gauge should read the same and be equal to the specified precharge pressure. Close the charging valve and tighten. Then, close regulator valve at nitrogen bottle. Remove charging hose, replace dust plug in charging valve, and replace valve guard.

operating pressure. However, these precharge settings may shorten diaphragm life.

1.5 Leak Detection

Apply leak detection fluid at all connections around valve, pressure gauge, cover, body contact surfaces, and studs. Observe carefully for bubbles that indicate leaks. If any indications are found, check system for loose connections and retighten. Allow the nitrogen gas in the dampener to come to ambient conditions (approximately one-half hour) and recheck the precharge pressure. Adjust the precharge pressure as required. After precharge pressure has stabilized at specified pressure, close valves, remove charging hose, and replace valve guard. Dampener is now ready for operation.

1.4 Precharge Recommendations

For normal operating conditions, set the precharge pressure at 50 to 70 percent of the average operating discharge pressure not to exceed 5000 PSI. The precharge pressure can be as low as 30 percent or as high as 75 percent of system

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Surge and Pulsation Control K-Series Dampeners

Discharge Dampener Strainer Cross

Pump

Strainer Cross

Strainer Cross Support

Discharge Dampener Vertical Pump Discharge

Discharge Dampener Horizontal Pump Discharge

Mounting Flange

Mounting Flange Pump Discharge Flange

Discharge Line Pump Discharge Flange

Discharge Line

Figure 1-3. Recommended Installation Piping, K-Series Discharge Dampeners

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Suction Stabilizer Horizontal Pump Suction

Mounting Flange

Suction Line

Pump Suction Flange

Figure 1-4 Recommended Installation Piping, for Suction Stabilizer - IP Series, Model SS-20-275 (Typical)

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Surge and Pulsation Control K-Series Dampeners

2.0 MAINTENANCE
2.1. Disassembly Procedure
Refer to Figures 2-1 and 2-2. 2.1.1. Shut down pumps and remove system pressure from dampener. 2.1.2. Remove valve guard. 2.1.3. Open charging valve and bleed off all precharge pressure. CAUTION: System and vessel pressure must be at zero PSI before removing charging valve and pressure gauge or loosening cover or flange bolts. 2.1.4. Remove charging valve and gauge from cover. 2.1.5. Check for system fluid in gauge and valve ports. 2.1.6. Loosen all cover hex nuts, but do not remove. Make sure the cover plate is not pushing upwards against nuts. This would indicate that pressure has not been completely removed from dampener. 2.1.7. After all pressure is removed from dampener, remove nuts from studs. 2.1.8. Attach valve guard to cover plate to use as a lifting eye. 2.1.9. Remove cover. 2.1.10. If dampener is equipped with a stabilizer, remove cap screw, lock washer and stabilizer plate. Remove stabilizer so the diaphragm can be folded and removed from the body. 2.1.11. Pull neck portion of diaphragm loose from one side of dampener. Push bottom of diaphragm down and fold diaphragm. NOTE: Place bar between dampener body and diaphragm below the diaphragm mid-section to assist folding and removal of diaphragm from body. 2.1.12. If the bottom plate is to be removed for replacement or inspection, follow the procedure below: a. Verify cover is attached and all hex nuts are snug. b. Attach valve guard to cover to use as lifting eye. c. Remove all flange and hex nuts at bottom connection. d. Remove dampener from flange connection. Set hex nuts and gaskets aside and save for reinstallation. e. Remove dirt and debris from bottom plate opening. f. Remove socket head cap screws that hold bottom plate in place. Set aside and save. g. Remove bottom plate from dampener. Remove gasket and inspect for damage. Set aside and save if reusable. Replace if damaged. h. Inspect bottom plate for excessive pitting, corrosion or wear. If these conditions exist, consult your nearest Hydril representative for corrective action.

2.2. Cleaning and Inspection Procedure

2.2.1. 2.2.2. Flush diaphragm body. Clean and remove scale and other foreign material. Inspect inside of dampener body for excessive pitting, corrosion, or wear. If these conditions exist, consult your nearest Hydril representative. Mild pitting or scaling can be removed with application of light duty emery cloth. Inside of dampener must be free of burrs and debris.

2.2.3.

Hex Screw Valve Guard Charging Valve Hex Nut Pressure Gauge Cover Plate

Hex Screw Lock Washer Stabilizer Plate Stabilizer

Diaphragm

Stud Bolt Body

Gasket Bottom Plate Cap Screw Figure 2-1

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CHARGING VALVE OPERATION Top Knob

Clockwise To Close

Counterclockwise To Open

Valve Guard With Lifting Eye

Charging Valve

Pressure Gauge

Cover Plate Diaphragm Screw Stabilizer Plate Body Diaphragm Stabilizer

Gasket

Bottom Plate

Figure 2-2. Typical K-Series Pulsation Dampener - Disassembly

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Surge and Pulsation Control K-Series Dampeners

2.3 Assembly Procedure

All metal surfaces of the cover plate, body, and bottom plate which come into contact with the diaphragm must be cleaned carefully before reassembly. Scrape and wire brush all surfaces and completely remove any foreign matter, rust or scale. Refer to Figure 2-3 while following the procedure below. 2.3.1 2.3.2. Place bottom plate gasket in groove of bottom plate. Insert bottom plate into body taking care not to pinch gasket and align counter bore holes with tapped holes in body. Install socket head cap screws and tighten evenly until bottom plate is snug against body. Torque cap screws (refer to bolting data in Section 3.2 for torque). Apply a light coat of a general lubricant (castor oil or equivalent) on diaphragm to aid in installation. Pull up on neck of diaphragm while pushing diaphragm insert area down. Take the new diaphragm in the at rest position and roll one side toward the other forming a crude football shape. A thin belt or strap may be helpful in holding this shape. Apply lubricant to the folded diaphragm and insert it long ways into the body of the dampener as far as possible (the diaphragm should go over half way into the dampener body). Fold the remainder of the diaphragm into the vessel and allow it to open inside the body. Position the diaphragm within the neck of the vessel. When stabilizer is used, temporarily install hex screw into insert. Break vacuum at neck by pulling diaphragm slightly away from sealing area. Pull up on hex nut so diaphragm bottom moves up near neck opening. Re-seat diaphragm neck, remove hex screw, and install stabilizer. Fold stabilizer with edge down and insert into diaphragm opening. Assemble stabilizer plate, lock washer, and hex screw through stabilizer and fasten to diaphragm by attaching hex screw to threaded insert. Tighten securely with socket wrench. 2.3.17. Unscrew lock nut on valve and thread valve into tapped hole. Tighten to 20 5 lb-ft or 27 7 Nm torque. 2.3.18. If the valve is not facing in the proper direction, take the following steps: a. Rotate forward if less than a turn is required to position valve in proper direction. Hex Screw Valve Guard Charging Valve Hex Nut Pressure Gauge Cover Plate

2.3.3. 2.3.4. 2.3.5.

Hex Screw Lock Washer Stabilizer Plate Stabilizer

2.3.6.

2.3.7. 2.3.8. 2.3.9. 2.3.10. 2.3.11. 2.3.12. 2.3.13. 2.3.14.

Diaphragm

Stud Bolt Body

2.3.15.

NOTE: Make certain that the neck portion of the diaphragm and cover plate is clean and free of any debris, rust, or scale. Coat with a light lubricant prior to installation of cover plate to the body. 2.3.16. Install cover plate, studs, and lubricated nuts. Cross tighten by hand or wrench, a few turns at a time, until cover is firmly seated on the dampener body. Cross tighten to the appropriate torque (refer to bolting data in Section 3.2 for torque).

Gasket Bottom Plate Cap Screw

Figure 2-3

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Rotate backward if the previous step is not possible until the valve is positioned in the proper direction ( turn maximum). c. After valve is in position, tighten lock nut to 20 5 lb-ft or 27 7 Nm torque. 2.3.20. Install pressure gauge so that the face is positioned in such a manner that it will be visible through the valve guard opening: a. Unscrew lock nut on gauge and thread gauge into tapped hole. b. Tighten to 20 5 ft-lb or 27 7 Nm torque. c. If the gauge is not facing in the proper direction, take the following steps: 1) Rotate forward if less than a turn is required to position gauge in proper direction. 2) Rotate backward if the previous step is not possible until the gauge is positioned in the proper direction ( turn maximum). 3) After gauge is in position, tighten seal nut to 20 5 lb-ft or 27 7 Nm torque. 2.3.21 Set the precharge using the precharge instructions given in Section 1. 2.3.22 Attach valve guard, and the pulsation dampener is now ready for use.

b.

c.

During the time the precharge pressure is nearly equal with the system pressure, the diaphragm will bounce on and off the inlet opening which could affect the service life of the diaphragm.

2.4 Performance Analysis

See also Figure 2-2 for fault analysis tree. 2.4.1. Precharge a. When properly installed and precharged, the pulsation dampener is virtually maintenance free. b. The vessel should be checked periodically for proper precharge and leaks. Unless conditions such as ambient temperature, operating conditions, or operating temperatures change, checking every six months should be sufficient. Low Precharge Effects a. If the pre-charge pressure is TOO LOW, the pulsation dampener will fill with excess fluid, thus losing some of the working volume of the gas and reducing dampener efficiency. b. Additionally, excessive flexing of the diaphragm may cause premature rubber failure at the neck or equator of the diaphragm. High Precharge Effects a. If the pre-charge is TOO HIGH, the diaphragm insert will rest on the bottom of the dampener, closing off the fluid inlet. b. Until the system pressure exceeds the precharge pressure, no dampening will take place.

2.4.4. Precharge Adjustments A. Precharge Low 1. Original precharge may have been too low. 2. Ambient temperature may have decreased. 3. Check charging valve for leaks. a. Apply leak detection fluid to threads and valve openings. b. Tighten loose threads, close valve stem, or replace valve if stem does not close. CAUTION: Make sure dampener pressure is at zero psig before removing charging valve. 4. Check pressure gauge for leaks. a. Apply leak detection fluid to threads, face, and back cover. b. Tighten loose threads. Replace gauge if leaks continue. CAUTION: Make sure dampener pressure is at zero psig before removing pressure gauge. 5. Check for leaks between cover and body. a. Apply leak detection fluid to studs and cover-body contact surfaces. b. Tighten stud nuts. If leaks persist, remove cover and clean mating surfaces. Reassemble and repeat leak test. 6. Check Diaphragm (if all the above fail to find the leak). If the dampener will not hold precharge pressure, it may be due to nitrogen leaks through the diaphragm. Check for evidence of fluid at either charging valve or pressure gauge port hole. CAUTION: Make sure dampener pressure is at zero psig before removing charging valve or pressure gauge. If fluid is present, replace diaphragm. See Disassembly and Assembly Sections. B. 1. 2. 3. Precharge High Original precharge may have been to high. Ambient temperature may have increased. Release pressure. Diaphragm may be trapping pressure (system fluid) when pump is shut down. This will be indicated by a higher than normal pressure reading on the gauge, which is usually of a different value, each time the pump shuts down. This condition usually occurs when the fluid is highly viscous. Installation of a diaphragm stabilizer should cure this condition. CAUTION: If it is determined that any items need to be replaced or dampener cover removed, PLEASE FOLLOW THE DISASSEMBLY AND ASSEMBLY PROCEDURES.

2.4.2.

2.4.3.

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Surge and Pulsation Control K-Series Dampeners

Charging Valve

Pressure Gauge

Diaphragm

Dampener Assy.

System Fluid Is At Charging Valve.

and/or

Dampener Fails To Hold Nitrogen Precharge.

Replace Diaphragm.

Figure 2-2. K-Series Fault Analysis Tree

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3.0 Physical Data

3.1 K10 Series - Parts and Materials of Construction Parts
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 -- ----Description Assembly Body Cover Plate Guard Diaphragm Bottom Plate Bottom Plate Gasket Diaphragm Stabilizer Stabilizer Plate Stabilizer Screw Hydril Logo Label Lock Washer Charging Valve Assy Nameplate Lock Nut, Press. Gge. Lock Nut, Chg. Vlv. Hex Nut Cap Screw Cap Screw Drive Screw Stud Bolt Pressure Gauge Tag, Caution Charging Hose Press Ctr Hdw Kit Bottom Connection Kit K10-275 3115660-01011 3115663 3111326 1005066 * 3111328-01 1005212-07 1005132 1005214 1005133 3116004-5 1900105-20 1005073-01 3108946-18 1920007-02 1920007-05 1900036-08 1900205-20020 1900047-10040 1900061-12 1900095-08030 1900168-1 3103237 1920006-02 3110799-AA1** 1005481 K10-1440 3115662-01011 3115663 3111326 1005066 * 3111308-01 1005212-07 1005132 1005214 1005133 3116004-5 1900105-20 1005073-01 3108946-18 1920007-02 1920007-05 1900036-08 1900205-20020 1900047-10040 1900061-12 1900095-08030 1900168-3 3103237 1920006-03 3110799-AA3** 1005445 K10-3000 3115664-01011 3115667 3111346 1005066 * 3112308-01 1005212-07 1005132 1005214 1005133 3116004-5 1900105-20 1005073-01 3108946-18 1920007-02 1920007-05 1900035-10 1900205-20020 1900047-12010 1900061-12 1900096-10040 1900168-4 3103237 1920006-04 3110799-AA4** 1005446 K10-5000 3115666-01011 3115667 3111346 1005066 * 3111338-01 1005212-07 1005132 1005214 1005133 3116004-5 1900105-20 1005073-02 3108946-18 1920007-02 1920007-05 1900035-12 1900205-20020 1900047-12010 1900061-12 1900096-12052 1900168-5 3103237 1920006-04 3110799-AA5** 1005447 Qty. 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 12 8 4 4 12 1 1 1 1 1 .

18 3 12,15 16 2 9 11 8 7

21,14

Contents of Pressure Control Hardware Kit (recommended spare parts -one year service) * Refer to Section 3.6 for available diaphragms. ** AA: Diaphragm Material (Refer to Section 3.6 for diaphragm material dash number.)

Materials of Construction
Item 1 2 3 4 5 6 7 8 9 10 1 1 12 13 14 15 16 17 18 19 20 21 22 Description Assembly Body Cover Plate Guard Diaphragm Bottom Plate Bottom Plate Gasket Diaphragm Stabilizer Stabilizer Plate Stabilizer Screw Hydril Logo Label Lock Washer Charging Valve Assy Nameplate Lock Nut Lock Nut Hex Nut Cap Screw Cap Screw Drive Screw Stud Bolt Pressure Gauge Tag, Caution K10-275 3115660-01011 Carbon Steel Carbon Steel Carbon Steel * Carbon Steel HSN Nitrile Buna N Carbon Steel Alloy Steel --Alloy Steel Brass --Brass & Teflon --Alloy Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel --Stainless Steel K10-1440 3115662-01011 Carbon Steel Carbon Steel Carbon Steel * Carbon Steel HSN Nitrile Buna N Carbon Steel Alloy Steel --Alloy Steel Brass --Brass & Teflon --Alloy Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel --Stainless Steel K10-3000 3115664-01011 Carbon Steel Carbon Steel Carbon Steel * Carbon Steel HSN Nitrile Buna N Carbon Steel Alloy Steel --Alloy Steel Brass --Brass & Teflon --Alloy Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel --Stainless Steel K10-5000 3115666-01011 Carbon Steel Carbon Steel Carbon Steel * Carbon Steel HSN Nitrile Buna N Carbon Steel Alloy Steel --Alloy Steel Brass --Brass & Teflon --Alloy Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel --Stainless Steel Qty. 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 12 8 4 4 12 1 1

20

1,10 22,19 13,19

Refer to Section 3.6 for available diaphragms.

6 5 17

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Surge and Pulsation Control K-Series Dampeners

3.2 K20 Series - Parts and Materials of Construction Parts

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 -- ----Description Assembly Body Cover Plate Guard Diaphragm Bottom Plate Bottom Plate Gasket Diaphragm Stabilizer Stabilizer Plate Stabilizer Screw Hydril Logo Label Lock Washer Charging Valve Nameplate Lock Nut Lock Nut Hex Nut Cap Screw Cap Screw Drive Screw Stud Bolt Pressure Gauge Caution Tag Charging Hose Press Ctr Hdw Kit Bottom Connect Kit K20-1440 3111350-07011 3111351 3111356 1005206 * 3111308-01 1005212-07 1005213 1005214 1005215 3116004-5 1900105-20 1005073-01 3108946-18 1920007-02 1920007-05 1900035-09 1900205-20020 1900047-12010 1900061-12 1900096-09034 1900168-3 3103237 1920006-03 3110796-AA3** 1005445 K20-3000 3111340-07011 3111341 3111336 1005206 * 3112308-01 1005212-07 1005213 1005214 1005215 3116004-5 1900105-20 1005073-01 3108946-18 1920007-02 1920007-05 1900035-15 1900205-20020 1900047-12010 1900061-12 1900096-15062 1900168-4 3103237 1920006-03 3110796-AA4 1005446 K20-5000 3111330-07011 3111331 3111336 1005206 * 3111338-01 1005212-07 1005213 1005214 1005215 3116004-5 1900105-20 1005073-02 3108946-19 1920007-02 1920007-05 1900035-15 1900205-20020 1900047-12010 1900061-12 1900096-15062 1900168-5 3103237 1920006-04 3110796-AA5** 1005447 K20-7500 3112710-07011 3112711 3112715 1005206 * 3112717 1005212-07 1005213 1005214 1005215 3116004-5 1900105-20 1920079-2 3108946-18 1920007-02 1920007-05 1900035-18 1900205-20024 1900047-12010 1900061-12 1900096-18072 1900168-6 3103237 1920080-04 3110796-AA6** 3109487 Qty. 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 12 8 4 4 12 1 1 1 1 1 .

18 3 12,15 16 2 9 11 8 7

21,14

Contents of Pressure Control Hardware Kit (recommended spare parts -one year service) * Refer to Section 3.6 for available diaphragms. ** AA: Diaphragm Material (Refer to Section 3.6 for diaphragm material dash number.)

Materials of Construction
Item 1 2 3 4 5 6 7 8 9 10 1 1 12 13 14 15 16 17 18 19 20 21 22 Description Assembly Body Cover Plate Guard Diaphragm Bottom Plate Bottom Plate Gasket Diaphragm Stabilizer Stabilizer Plate Stabilizer Screw Hydril Logo Label Lock Washer Charging Valve Assy Nameplate Lock Nut Lock Nut Hex Nut Cap Screw Cap Screw Drive Screw Stud Bolt Pressure Gauge Tag, Caution K20-1440 3111350-07011 Carbon Steel Carbon Steel Alloy Steel * Carbon Steel HSN Nitrile Buna N Alloy Steel Alloy Steel --Alloy Steel Brass --Brass & Teflon --Alloy Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel --Stainless Steel K20-3000 3111340-07011 Carbon Steel Carbon Steel Alloy Steel * Carbon Steel HSN Nitrile Buna N Carbon Steel Alloy Steel --Alloy Steel Brass --Brass & Teflon --Alloy Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel --Stainless Steel K20-5000 3111330-07011 Carbon Steel Carbon Steel Alloy Steel * Carbon Steel HSN Nitrile Buna N Carbon Steel Alloy Steel --Alloy Steel Brass --Brass & Teflon --Alloy Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel --Stainless Steel K20-7500 3112710-07011 Carbon Steel Carbon Steel Alloy Steel * Carbon Steel HSN Nitrile Buna N Carbon Steel Alloy Steel --Alloy Steel Brass --Brass & Teflon --Alloy Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel --Stainless Steel Qty. 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 12 8 4 4 12 1 1

20

1,10 22,19 13,19

Refer to Section 3.6 for available diaphragms.

6 5 1 7

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PAGE 15

3.3 K80 - Parts and Materials of Construction Parts

Item Description K80-275 K80-720 K80-1440 K80-2000 K80-3000 3109485-01011 3109486 3109479 1005206 * 3114481-01 1005212-07 1005213 1005214 1005215 3116004-5 1900105-20 1005073-01 3108946-18 1920007-02 1920007-05 --1900205-20020 1900047-12010 1900061-12 --1900022-24046 1900168-4 3103237 1920006-04 3110797-AA4** 1005446 Assembly 3111320-01011 3111310-01011 3111300-07011 3109484-01011 1 Body 3111301 3111301 3111301 3109482 2 Cover Plate 3111305 3111305 3111305 3109479 3 Guard 1005206 1005206 1005206 1005206 4 Diaphragm * * * * 5 Bottom Plate 3111328-01 3111318-01 3111308-01 3109481-01 6 Bottom Plate Gasket 3130147-07 1005212-07 1005212-07 1005212-07 7 Diaphragm Stabilizer 1005213 1005213 1005213 1005213 8 Stabilizer Plate 1005214 1005214 1005214 1005214 9 Stabilizer Screw 1005215 1005215 1005215 1005215 10 Hydril Logo Label 3116004-5 3116004-5 3116004-5 3116004-5 11 Lock Washer 1900105-20 1900105-20 1900105-20 1900105-20 12 Charging Valve 1005073-01 1005073-01 1005073-01 1005073-01 13 Nameplate 3108946-20 3108946-21 3108946-22 3108946-18 14 Lock Nut 1920007-02 1920007-02 1920007-02 1920007-02 15 Lock Nut 1920007-05 1920007-05 1920007-05 1920007-05 16 Hex Nut 1900035-12 1900035-12 1900035-12 --17 Cap Screw 1900205-20020 1900205-20020 1900205-20020 1900205-20020 18 Cap Screw 1900047-12010 1900047-12010 1900047-12010 1900047-12010 19 Drive Screw 1900061-12 1900061-12 1900061-12 1900061-12 20 Stud Bolt / 1900096-12050 1900096-12050 1900096-12050 --Cap Screw ------1900022-24046 21 Pressure Gauge 1900168-2 1900168-2 1900168-3 1900168-3 22 Caution Tag 3103237 3103237 3103237 3103237 --- Charging Hose 1920006-02 1920006-02 1920006-03 1920006-03 --- Press Ctr Hdw Kit 3110797-AA2** 3110797-AA2** 3110797-AA3** 3110797-AA3** --- Bottom Connect Kit 1005481 1005482 1005445 3109489 Contents of Pressure Control Hardware Kit (recommended spare parts - one year service) * Refer to Section 3.6 for available diaphragms. ** AA: Diaphragm Material (Refer to Section 3.6 for diaphragm material dash number.) . K80-3705 3128102-06011 3128299 3128292 1005206 * 3128353-01 1005212-07 1005213 1005214 1005215 3116004-5 2 1900105-20 1005073-02 3108946-18 1920007-02 1920007-05 --1900205-20020 1900047-12010 1900061-12 --1900022-28046 1900168-4 3103237 1920006-04 3110797-AA4** 1005446 Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 16 8 4 4 16 24 1 1 1 1 1

18 3 12,15 16 2 9 11 8 7 21,14

4
. K80-3000 3109485-01011 Carbon Steel Carbon Steel Alloy Steel * Carbon Steel HSN Nitrile Buna N Alloy Steel Alloy Steel --Alloy Steel Brass Stainless Steel Brass & Teflon ----Alloy Steel Alloy Steel Alloy Steel --Alloy Steel --Stainless Steel

Materials of Construction
Item 1 2 3 4 5 6 7 8 9 10 1 1 12 13 14 15 16 17 18 19 20 21 22 Description Assembly Body Cover Plate Guard Diaphragm Bottom Plate Bottom Plate Gasket Diaphragm Stabilizer Stabilizer Plate Stabilizer Screw Hydril Logo Label Lock Washer Charging Valve Nameplate Lock Nut Lock Nut Hex Nut Cap Screw Cap Screw Drive Screw Stud Bolt / Cap Screw Pressure Gauge Caution Tag K80-275 3111320-01011 Carbon Steel Carbon Steel Alloy Steel * Carbon Steel HSN Nitrile Buna N Alloy Steel Alloy Steel --Alloy Steel Brass Stainless Steel Brass & Teflon --Alloy Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel ----Stainless Steel K80-720 3111310-01011 Carbon Steel Carbon Steel Alloy Steel * Carbon Steel HSN Nitrile BUna N Alloy Steel Alloy Steel --Alloy Steel Brass Stainless Steel Brass & Teflon --Alloy Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel ----STainless Steel K80-1440 3111300-07011 Carbon Steel Carbon Steel Alloy Steel * Carbon Steel HSN Nitrile Buna N Alloy Steel Alloy Steel --Alloy Steel Brass Stainless Steel Brass & Teflon --Alloy Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel ----Stainless Steel K80-2000 3109484-01011 Carbon Steel Carbon Steel Alloy Steel * Carbon Steel HSN Nitrile Buna N Alloy Steel Alloy Steel --Alloy Steel Brass Stainless Steel Brass & Teflon ----Alloy Steel Alloy Steel Alloy Steel --Alloy Steel --Stainless Steel

K80-3705 3128102-06011 Carbon Steel Carbon Steel Alloy Steel1 * Carbon Steel HSN Nitrile Buna N Alloy Steel1 Alloy Steel1 --Alloy Steel1 Brass Stainless Steel Brass & Teflon ----Alloy Steel8 Alloy Steel4 Alloy Steel4 --Alloy Steel12 --Stainless Steel

Qty. 1 1 1 1 1 1 1

20

2 1 1 1 1 12

1,10 22,19 13,19

6 5 17

12 1 1

Refer to Section 3.6 for available diaphragms.

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Surge and Pulsation Control K-Series Dampeners

3.4 Cover Plate and Mating Flange Bolting Data

K10 Series
Cover Bolting Thread Size (In) 1-8UN 1-8UN 1 1/4-8UN Torque (Lb-Ft) 474 474 953 Bottom Plate Mating Flange Bolting Thread Size (In) 1 1/4-07NC 1 1/4-07NC 1 1/4-07NC 1 1/4-07NC 1 1/4-07NC Lg. (In) 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2 Torque Lb-Ft 953 953 953 953 953

Model K10-275 K10-1440 K10-3000

Qty. 12 12 12

Mating Flange Size 4" ANSI 150 RF 4" ANSI 600 RF 4" ANSI 1500 RF 4 1/16" API 3000 RTJ 4 1/16" API 5000 RTJ

Qty. 8 8 8 8 8

Gasket HSN HSN HSN HSN HSN

K10-5000

12

1 1/2-8UN

1677

K20 Series
Cover Bolting Thread Size (In) 1 1/8-8UN 1 7/8-8NC Bottom Plate Mating Flange Bolting Torque (Lb-Ft) Mating Flange Size 696 3332 4" ANSI 600 RF 4" ANSI 1500 RF 4 1/16" API 3000 RTJ 4 1/16" API 5000 RTJ 4 1/16" ANSI RF 4 1/16" 10,000 API RTJ Thread Size (In) 1 1/4-07NC Lg. (In) 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2 3 Torque Lb-Ft 953 953

Model K20-1440 K20-3000

Qty. 12 12

Qty. 8

Gasket HSN HSN HSN HSN HSN HSN

8 1 1/4-07NC 8 1 1/4-07NC 8 1 1/4-07NC 8 1 1/4-07NC 8 1 1/4-07NC

K20-5000

12

1 7/8-8NC

3332

953 953 953

K20-7500

12

2 1/4-8UN

5822

K80 Series
Cover Bolting Thread Size (In) 1 1/2-8UN 1 1/2-8UN 1 1/2-8UN 1 1/2-8UN 1 1/2-8UN Bottom Plate Mating Flange Bolting Torque (Lb-Ft) Mating Flange Size 1677 1677 1677 1677 1677 4" ANSI 150 RF 4" ANSI 300 RF 4" ANSI 600 RF 4 1/16" 2000 API RTJ 4" ANSI 1500 RF 4 1/16" 3000 API RTJ 4" ANSI 1500 RF Hard Faced Thread Size (In) 1 1/4-07NC 1 1/4-07NC 1 1/4-07NC 1 1/4-07NC 1 1/4-07NC Lg. (In) 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2 Torque Lb-Ft 953 953 953 953 953

Model K80-275 K80-720 K80-1440 K80-2000 K80-3000

Qty. 16 16 16 24 24

Qty. 8 8 8 8 8

Gasket HSN HSN HSN HSN HSN

K80-3705

24

1 3/4-8UN

2696

1 1/4-07NC

2 1/2

953

HSN

Installation Manual
Surge and Pulsation Control K-Series Dampeners

PAGE 17

3.5 Capacity, Pressure, Dimensions, and Weight

C B

Model No.

Capacity (U.S. Gal) 10 10 10 10 20 20 20 20 20 80 80 80 80 80 80

Pressure PSI 275 1,440 3,000 5,000 275 1,440 3,000 5,000 7,500 275 720 1,440 2,000 3,000 3,705

A 23.000 23.000 23.000 23.000 24.000 25.100 28.500 28.500 30.500 38.290 38.290 38.290 41.500 41.500 41.500

Dimensions - (In) B 23.750 23.750 23.750 23.750 20.750 26.700 28.150 28.150 29.500 37.310 37.310 37.310 38.820 38.820 38.820

C 31.100 31.100 31.100 31.100 27.000 34.100 35.530 35.530 37.600 44.690 44.690 44.690 46.200 46.200 46.200

Weight (Lb) 440 440 950 950 450 825 2,145 2,145 3,150 2,575 2,575 2,575 3,150 3,150 3,150

K10-275 K10-1440 K10-3000 K10-5000 SS-20-275 K20-1440 K20-3000 K20-5000 K20-7500 K80-275 K80-720 K80-1440 K80-2000 K80-3000 K80-3705

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Surge and Pulsation Control K-Series Dampeners

3.6 Diaphragms
Type Generic Elastomers -AA No. Temperature Range* Continuous 0o F-212o F (-18o C to 100o C) Intermittent 250o F (121o C) Recommended Use (Resistant To) Non-polar hydrocarbons, crude oil, grease, diesel oil, jet fuels, leaded gasoline, alcohols, petroleum base hydraulic fluids, salt solutions, water allyl alcohol, ammonium sulfide, amyl ether, animal fats, anti-freeze, ASTM Oils # 1, 2, 3, barium salts, boric acid, brines, butane, calcium slats, carbonic acid, castor oil, copper chloride, cyclohexane, denatured alcohol, methanol, ethyl chloride, fuel oil, glucose, glycerin, lime, linseed oil, LPG, petroleum based lubrication oils, methane, mineral oil, naphtha, potassium bromide, potassium chloride, propane, slat water, sewage, sodium carbonate, sodium sulfide, soybean oil, stearic acid, tannic acid, stoddard solvent, tetrachlroethylene, transformer oil, turbine oil, turpentine, zinc sulfate. Acetone, alcohols, gylcols, MEK, Pydraul, Skydrol 500 & 7000, water, salt solutions, hydrogen sulfide, allyl alcohol, ammonium carbonate, ammonium sulfide, amyl alcohol, aniline oil, barium sulfate, bleach solutions, copper carbonic acid, citric acid, copper chloride, denatured alcohol, methanol, methylchloride, fluorocarbon oils, glucose, glycerin, hydrochloric acid (25%), hydrofluoric acid (10%), isopropyl alcohol, lead acetate, lead sulfamate, lime, magnesium hydroxide, methyl alcohol, phosphoric acid, potassium salts, salt water, sodium carbonate, sodium sulfide, sulfuric acid (25%), tannic acid. Steam, dilute acids, bases, Skydrol 500 & 7000, Pydrauls, anti-freeze (glycol based), ketones, alcohols, salt solutions, hydrogen, acetic acid, ammonium hydroxide, allyl alcohol, aluminum acetate, acetone, ammonium sulfide, amy alcohol, barium sulfate, bleach solutions, copper sulfate, boric acid brine, butyl alcohol, calcium salts, carbonic acid citric acid, copper chloride, methanol, ethylene chlorohydrin, ethylene glycol, fluorocarbon oils, formaldehyde, glucose, glycerin, glycerol, glycols, hydrogen peroxide, hydrogen sulfide, isopropyl alcohol, lead acetate, lead sulfamate, lime magnesium hydroxide, methyl alcohol,phosphoric acid, chrome plating solution, potassium slats, salt water, sodium carbonate, sodium sulfide, steam, sulfuric acid (25%), tannic acid, zinc sulfate. Unleaded gasoline, gasohols, non-polar hydrocarbons, salt solutions, jet fuel, crude oil diesel oil, water, silicone oil, amyl alcohol, arsenic acid, asphalt, ASTM fuel A, ASTM oil #1, 2, 3, barium sulfate, barium slats, borax, boric acid, brines, butane, calcium chloride, calcium hydroxide, carbonic acid, castor oil, chlorox, cutting fluid, cyclohexane, denatured alcohol, diesel oil, Methanol, ethylene glycol, fuel oil, gasoline glucose, glycerin, glycerol, isopropyl alcohol, kerosene, linseed oil, LPG, lubrication oils, magnesium hydroxide, methane, methyl alcohol, mineral oil, naphtha, natural gas potassium slats, propane, sodium carbonate, stoddard solvent, turbine oil, turpentine. Non Recommended Use (Attacked By) Ozone, ketones, esters, aldehydes, chlorinated solvents, sour gasoline, gasohol, sour (H2S) crude oil and gas, creosote, ani-line, Skydrol 500 & 7000, Pydraul, Benzyl alcohol, acetic acid, acetone, ammonium carbonate, amyl acetate, benzene, bleach solutions, bromines, butyl acetate, carbon disulfide, chlorinated solvents, chlorine (wet or dry), chloroform, chrome plating solutions, diethyl ketone, Dowtherm A, ethyl formate, ethyl formate, ethylene chloride, ethylene bromide, hydrochloric acid (hot or cold), hydrofluoric acid, methyl chloride, nitric acid, phosphoric acid, steam, molten sulfur sulfuric acid, toluene, anhydrous ammonia, zinc bromide.

Buna-N (Nitrile)

-01

Butyl

-02 -40o F to 212o F (-40o C to 100o C)

275o F (135o C)

Hydrocarbons, diesel oil, fuel oils, gasoline, LPG, jet fuels, strong acids, ester, chlorinated solvents, carbon disulfide, benzyl alcohol, amyl ether, benzene, bromines, bunker oil, butane carbon disulfide, chlorine, chloroform, creosote, cyclohexane, dry cleaning fluids, methane, fluorine, hydrofluoric acid (Hot, concentrated), tetrachloroethylene, toluene, transformer oil, turbine oil, turpentine, wood oil.

EPDM

-03 -40o F to 250o F (-40o C to 121o C)

300o F (149o C)

Petroleum hydrocarbons, LPG, fuel oil, gasoline, jet fuel, diesel oil, solvents, esters, carbon disulfide, benzyl alcohol, amyl ether benzene, bromines, bunker oil, butane, butyl acrylate, carbon disulfide, chlorinated solvents, chlorine (dry or wet), chloroform, cyclohexane, Dowtherm A, dry cleaning fluids, ethyl ether, fluorine, kerosene, lacquers, lubrication oils, methane, methyl cyclopentane, mineral oil, mineral spirits, naphtha, nitric acid, propane, tetrachloroethylene, toluene, transformer oil, turbine oil, turpentine, wood oil, stoddard solvent.

Hydrin

-04 -40o F to 250o F (-40o C to 121o C)

275o F (135o C)

Aldehydes, sour gasoline, sour crude, hydrogen sulfide, esters, chlorinated solvents, benzene, strong acids, ketones, anilines, Skydrol 500 & 7000, Pydrauls, creosote, acetic acid, amyl acetate, banana oil, benzene, bromine trifluoride, bromobenzene, butadiene, butyl acetate, carbon bisulfide, carbon tetrachloride, chlorine trifluoride, Dowtherm Oil, methyl acetate, methyl benzene, methyl formate, ethylene dichloride, methyl ethyl ketone, nitric acid, steam, sulfuric acid toluene.

(continued)

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Surge and Pulsation Control K-Series Dampeners

PAGE 19

3.5 Diaphragms (Continued)

Type Generic Elastomers Hypalon -AA No. -05 Temperature Range* Continuous Intermittent -10o F to 250o F (-23o C to 121o C) 275o F (135o C) Recommended Use (Resistant To) Mineral acids, alcohols, formaldehyde, water, salt solutions, allyl alcohol, ammonium sulfide, anti-freeze, bleach solutions, copper sulfate, boric acid brines, butyl alcohol, calcium carbonate, calcium chloride, calcium salts, carbon dioxide, carbonic acid, castor oil, chlorox, citric acid, copper glycols, hydrochloric acid (cold), hydrofluoric acid (cold), hydrogen peroxide, isopropyl alcohol, lead nitrate, lie, magnesium hydroxide, methyl alcohol, phosphoric acid, potassium slats, salt water, sewage, sodium carbonate, sodium nitrate, sodium sulfide, sulfuric acid, tannic acid, urea, zinc sulfate. Abrasive slurries, dilute acids, salt solutions alcohols, water ally alcohol, aluminum acetate, aluminum salts, ammonium salts, copper sulfate, boric acid, brines, butyl alcohol, calcium salts, carbon dioxide, carbonic acid, castor oil, citric acid, denatured alcohol, detergent solutions, methanol, ethylene glycol, glucose, glycerin, glycols, hydrochloric acid (37%-cold), hydrofluoric acid (10%), isopropyl alcohol, lead acetate, lead sulfamate, lime methyl alcohol, potassium salts, salt water sodium carbonate, sodium sulfide, sulfuric acid (25%), tannic acid, urea, zinc sulfate. Non Recommended Use (Attacked By) Benzyl alcohol, fuming acid, acetic acid, Skydrol 500 & 7000, Pydrauls, ethers, fuels, gasoline, amyl acetate, amyl ether, anilines, aniline oil, ASTM Fuels A, B, C, Barium chloride, benzene, bromines, bunker oil, butyl amines, carbon disulfide, dry chlorine, chloroform, chrome plating solutions, cyclohexane, diethyl ketone, Dowtherm Oil, dry cleaning fluids, ethylene chloride, hydrochloric acid (hot), hydrofluoric acid (hot), methyl chloride, chrome plating solutions, steam, stoddard solvent, tetrachloroethylene, toluene, turbine oil, turpentine.

Natural Rubber

-06 -40o F to 158o F (-40o C to 70o C)

250o F (121o C)

Hyrocarbons, waste water from drilling or production, nitric acid, strong acids, fats, acetyl chloride, ammonia gas (hot), amyl acetate amyl ether, amyl salts, anti-freeze, ASTM Fuels A, B, C, ASTM Oils 1, 2, 3, benzene, bromines, bunker oil, butane, butyl acetate, butyl compounds, carbon disulfide, chlorinated solvents, chlorine, cyclohexane, diesel oil, diethyl ketone, Dowtherm A, methyl formate, methylene chloride, fluorine, fuel oil, gasoline, hydrochloric acid, hydrofluoric acid (25%), hydrogen sulfide, jet fuels, linseed oil, LPG, lubrication oils, methyl chloride naptha, propane, Pydrauls, Skydrol 500 & 7000, steam stoddard solvent, molten sulfur, sulfuric acid (50%), tetrachloroethylene, toluene, transformer oil, turbine oil.

Hydrogenated Nitrile (HSN)

-07

0o F to 250o F (-18o C to 121o C)

300o F (149o C)

Hydrogen sulfide (<3%), carbon dioxide, nonpolar hydrocarbons, crude oil, grease, diesel oil, jet fuels, leaded gasoline, alcohols, petroleum base hydraulic fluids, salt solutions, water, allyl alcohol, ammonium sulfide, amyl e t h e r, ASTM Oils #1, 2, 3, barium salts, boric acid, brines, butane, calcium, salts, carbonic acid, castor oil, copper chloride, cyclohexane, denatured alcohol, methanol, ethyl chloride, ethylene, ethylene glycol, fuel oil, glucose, glycerin, glycerol, lime, LPG, petroleum based lubrication oils, methane, mineral oil, mineral spirits, naptha, potassium bromide, potassium chloride, propane, salt water, sewage, sodium carbonate, sodium sulfide, stearic acid, tannic acid, tetrachloroethylene, transformer oil, turbine oil, turpentine, urea, zinc sulfate, stoddard solvent, sour crude oil and gas. Aliphatic and aromatic hydrocarbons, halogenated hydrocarbons, jet fuels, fuel oil, diesel oil, gasoline, sour alcohols, tetrachloroethylene, anilines (150 F) benzyl alcohol, mineral acids, Dowtherm A, acetylene, ammonium carbonate, ASTM Fuels, A, B,C, ASTM Oils #1, 2, 3, barium sulfate, petroleum ether, copper sulfate, boric acid, bromine, anhydrous bromine, bromine water, butane, butyl alcohol, carbon sulfide, carbonic acid, castor oil, chlorinated solvents, chlorine, chloroform, chlorox, copper chloride, cyclohexane, ethyl alcohol, methyl chloride, methyl formate, hydrochloric acids, hydrofluoric acids, isopropyl alcohol, lead sulfamate, LPG, lubrication oils, magnesium hydroxide, methyl chloride, phosphoric acid, potassium salts, Pydrauls, sodium sulfide, stoddard solvent, sulfuric acid, tannic acid, tetrachloroethylene, toluene, transformer oil, turbine oil, turpentine, zinc sulfate.

Ozone, ketones, esters, aldehydes, chlorinated solvents, sour gasoline, gasohol, creosote, aniline, Skydrol 500 & 7000, Pydraul, Benzyl alcohol, acetic acid, acetone, ammonium carbonate, amyl acetate, benzene, bleach solutions, bromines, butyl acetate, carbon disulfide, chlorinated solvents, chlorine (wet or dry), chloroform, chrome plating solutions, diethyl ketone, Dowtherm A, ethyl formate, ethylene chloride, ethylene bromide, hydrochloric acid (hot or cold), hydrofluoric acid, methyl chloride, nitric acid, phosphoric acid, steam, molten sulfur, sulfuric acid, toluene.

Flurocarbon (Viton)

-08

20o F to 375o F (-7o C to 191o C)

400o F (204o C)

Steam, methyisobutyl ketone, ethylene oxide, acetic acid, Skydrol 500 & 7000, ketones, nitrohydrocarbons, anhydrous ammonia, butyl amine, acetic acid, acetone, aluminum acetate, amyl acetate, amyl amines, bromine trifluoride, butyl acetate, butyl amine, chlorosulfonic acid, copper acetate, formamide, hydrogen sulfide, lead acetate, methanol, zinc acetate, arctic diesel, formaldehyde.

(continued)

Installation Manual
PAGE 20

Surge and Pulsation Control K-Series Dampeners

3.6 Diaphragms (Continued)

Type Generic Elastomers -AA No. Temperature Range* Continuous Intermittent -40o F to 250o F (-40o C to 121o C) 300o F (149o C) Recommended Use (Resistant To) Steam, dilute acids, bases, Skydrol 500 & 7000, Pydrauls, antifreeze (glycol based), ketones, alcohols, salt solutions, hydrogen acetic acid, ammonium hydroxide, allyl alcohol, aluminum acetate, acetone, ammonium sulfide, amy alcohol, barium sulfate, bleach solutions, copper sulfate, boric acid, brine, butyl alcohol, calcium salts, carbonic acid, citric acid, copper chloride, methanol, ethylene chlorohydrin, ethylene glycol, glycols, hydrogen peroxide, hydrogen sulfide, isopropyl alcohol, lead acetate, lead sulfamate, lime, magnesium hydroxide, methyl alcohol, phosphoric acid, potassium salts, salt water sodium carbonate, sodium sulfide, steam, sulfuric acid (25%), tannic acid. Allyl alcohol, aluminum acetate, aluminum slats, anhydrous ammonia, ammonium sulfide, amyl alcohol, antifreeze, ASTM Fuel A, ASTM Oil #1, barium sulfate, copper sulfate, boric acid, brines, butane butyl alcohol, calcium carbonate, calcium chloride, calcium hydroxide, calcium sulfate, carbonic acid, castro oil, chlorox, citric acid, denatured alcohol, ethyl alcohol, ethylene glycol, glucose, glycerin glycols, hydrochloric acid (10%), hydrofluoric acid (10%), hydrogen peroxide (3%), isopropyl alcohol, lead acetate, lead sulfamate, lime magnesium salts, methyl alcohol, phosphoric acid (50%), potassium salts, sodium carbonate, sodium nitrite, sodium sulfide, sulfuric acid (25%), tannic acid, transformer oil. Non Recommended Use (Attacked By) Petroleum hydrocarbons, LPG, fuel oil, gasoline, jet fuel, diesel oil, solvents, esters, carbon disulfide, benzyl alcohol, amyl ether, benzene, bromines, bunker oil, butane, butyl acrylate, carbon disulfide, chlorinated solvents, chlorine (dry or wet), chloroform, cyclohexane, Dowtherm A, dry clean fluids, ethyl ether, fluorine, kerosene, lacquers, lubrication oils, methane, methyl cyclopentane, mineral oil, mineral spirits, naphtha, nitric acid, propane, tetrachlorethylene, toluene, transformer oil, turbine oil, turpentine, wood oil, stoddard solvent.

EPR (Vistalon) -09

Neoprene

-10

-20o F to 212o F (-29o C to 100o C)

250o F (121o C)

Acetic acid, acetyl chloride, amyl acetate, amyl ether, aniline, ASTM Fuel C, benzene, bleach solutions, bromines, butyl acetate, butyl amine, calcium hypochlorite, carbon disulfide, chlorinated solvents, chlorine, chloroform, chrome plating solutions, diethyl ketones, Dowtherm A, dry cleaning fluids, ethyl ether, ethylene chloride, hydrochloric acid (37%-hot), hydrofluoric acid (25%), hydrogen peroxide (concentrated), lacquer solvents, methyl chloride, nitric acid, phosphoric acid (concentrated), chrome plating solutions, Pydrauls, Skydrol 500 & 7000, steam, molten sulfur, sulfuric acid (75%), tetrachlorethylene, toluene, turbine oil, turpentine, borax.

Temperature range is the dynamic characteristic desired from diaphragm and may vary from conventional elastomer ratings.

3.7 Storage of Diaphragms

Store Hydril diaphragms in original box in a dry, cool (idealy below 80oF) and dark location especially away from direct sunlight. Keep diaphragm in a relaxed position and away from electrical machinery and areas of high ozone content. Always use the practice of first in, first out when storing diaphragms.

Installation Manual
Surge and Pulsation Control K-Series Dampeners

PAGE 21

Please contact Hydril Pressure Control Equipment for any assistance or questions concerning the information in this manual. All information contained in this manual is the exclusive property of Hydril. HYDRIL Headquarters Hydril Technology Center P.O. Box 60458, Houston, TX 77205-0458 3300 North Sam Houston Parkway East Houston, TX 77032-3411 U.S.A. TELEPHONE: (281) 449-2000 / FAX: (281) 985-2828 TOLL FREE: 1-800-231-0023 (U.S.A. and Canada) For nearest sales, manufacturing, and service location, please contact Hydril above or refer to website: www.hydril.com.