Control system is reducing the operation cost by reducing man power. Control system is improving the product quality and reducing the waste time by reducing the error factor and high responding to the errors.
The controller calculate the integral & derivative of the errors between the process variable and set point then generate a control effort by adding these two quantities to the error it self.
PID advantage
PID is the most widely control system in the projects. Simple configuration. High stability. High reliability. Simple operation.
CASCADE CONTROL
Simply the Cascade control loop consist of two control loops interact together the output of the first controller(master controller) is the set point for the control device, and the second loop is slave loop.
Business Domain
MES Domain
Control Domain
Control Domain
Advanced Application Advanced Process Control (APC) Advance Operation Assistance (AOA) Plant Control Room/Factory Floor
DCS/PLC/PC/ESD/F&G
Field Domain
Field Domain
DCS Introduction
CS 3000 Integrated Control System Overview Advanced , Flexible Operator Functions Powerful Control Station Features Flexibility in Engineering Integrated Solutions Extended Applications Unique Advantages leading to Lower TCO
88
EXCELLENT SYSTEM
1. Function Assignment 2. Separation of Engneering 3. High Peroformance 4. Touch Operation 5. Window 6. Integration (Super Window) 7. Expanded Control Capacity 1. 2. 3. 4. 5. 6.
92
INTEGRATED SYSTEM
UNIX OS Advanced Control Open Net Work High Reliability Utilisation of Users Assets Easy Engineering 1. 2. 3. 4.
98
OPEN SYSTEM
WINDOWS-NT OS Client / Server Migration High Reliability
1. High Speed Comunication Bus 2. Adoption of HDD 3. CMOS Memory 4. One-Touch Operation
(Function Key Development)
CENTUM ENTUM
CENTUM-XL CENTUM-V
XLAIS EOPS ENGS Computer Station 10Mbps BCV
ICS
HIS
V net
- 7DF
COPS 7DF 256Kbps CFCS 7VP 1Mbps CFSS CFFS CFCS2 HF/F Converter Station HF-BUS COPS2
COPSV
FCS
EFCS
F-BUS
7FS
32 20
32 20
40 40
40 200
80 200
4096 Blocks
NT and Microsoft
UNIX Micro processor
V 82
XL 88
CS 93
CS 3000 98
CS 3000 R3 01
time
DCS
Vnet
APCS Mulcom FCS With I/O
(ExaCoast)
Prosafe-ESD
H1 Fieldbus
Field Devices
System Scalable
Min. Configuration Single Domain Configuration Expanded. System Configuration
Controller
Whole Complex
: 100,000 per HIS : 64 Expanded System Max. No. of Domains Max. No. of Stations
: 16 : 256
Trend Functions
Real time, Historical trends Long term data archive, External recorder, Expert trend viewer &Tuning trend
Tuning Window
Overview Window
Trend Window
Control
Input Output
Direct Node
To Field Device
Serial, Ethernet
FCS
FF-H1 4-20mA
PLC
(Subsystem)
Remote Node
FF-H1
To Field Devices
FIO Features Small-sized (Compact) Two kinds of connection Direct Node Remote Node Dual redundant I/O Module are possible (for all type) Field Network RS:2 ports FF-H1 : 4 segments Profibus-DP
4-20mA (Conventional)
Fieldbus
5 units (222.3mm)
19 inches
ooo
Synchronous hot standby with fully redundant hardware and duplex functionality in design
Engineering
Off line Engineering without Target Hardware by using Hardware Simulation Technology
Off line Testing and Hardware Simulation CAE
Computer Aided Engineering
HIS
Concurrent Engineering
V net
FCS
Order
Engineering
Start-up
can start direct after ordering Engineering up to Configuration Testing can be done Off Line
HIS
HIS Function
FCS Simulator
Virtual Wiring
FCS Simulator
- Off Line Virtual Testing using only one PC - Connection with Plant Simulator using the FCS Simulator
FB : Function Block
Even in case of field bus, you can choose either type. Change the front blocks, you can change how to connect the field wiring.
Dedicated cable
Field wiring
Terminal board
Field wiring
For single
Dedicated cable
Terminal board
On-line maintenance.
In your plant operation, sometimes you would like to modify or to add/remove your control logic or graphics.
It is quite difficult (nearly impossible) to stop your controller frequently. You usually configured several control loops. While modifying one of loops, you do not want to effect the control of any other loops.
On-line maintenance.
No effect No effect Control logic No effect
No effect
No effect
ooo
is Non-stop !
Controlling
No effect