PIPING WEIGHT/ LOAD CALCULATION WORKBOOK

Purpose: This Workbook provides a tool that is intended to provide a quick, easy and accurate method for the piping designer to use when calculating piping system weights. The workbook can be used to calculate the weight of the pipe, flanges, fittings, insulation and hydrotest water for a single size or for multi-size configurations. Notes for use: 1 2 3 4 At the bottom of the screen select (and click on) the tab for the size required for the line or system. Do the largest size first then the next size until finished with that line or system On the correct size sheet, enter quantities in the (Blue) quantity column. Lineal feet for Pipe and Insulation. Enter actual count for fittings, flanges and valves. For Hydrotest water add the lineal footage of the pipe plus add in a factor for the fittings and valves. At the bottom of each page there is a note "ADDITIONAL WEIGHT ITEM". This is the place to add in the weight of items such as Weld-O-Lets or any other previously unlisted items. For record purposes, define the item in the (Blue) space allowed. The data from this page and all other pages will be automatically posted to the summary table at the bottom of this page. For record purposes a project number, system or line description, originator and date may be entered at the top of each size sheet used. The same data may also be entered on this sheet. Do not try to enter data in any other spaces. This Workbook is password protected. For a piping load where the concentrated load is off center between two support points the higher individual load may be given. Example: where the center of the total calculated load is 85% closer to support point # 1 than #2 then input the decimal (.85) into the "Blue" box at the bottom of this page. The calculated load for Pipe Support #1 will be given. After all required data has been entered on a size page a copy should be ran for record purposes when required. When all weight work data for a system or individual line is complete and record copies have been run, close the file but do not "save" the changes. All previous data will be erased. You may then open the file again for another line or system.

5 6 7

8 9

Weight calculation summary section.

System or Line description Project Originator/Date Data is entered here automaticly from individual size sheets.

Piping Weight Calculation from 2" NPS worksheet = Piping Weight Calculation from 3" NPS worksheet = Piping Weight Calculation from 4" NPS worksheet = Piping Weight Calculation from 6" NPS worksheet = Piping Weight Calculation from 8" NPS worksheet = Piping Weight Calculation from 10" NPS worksheet = Piping Weight Calculation from 12" NPS worksheet = Piping Weight Calculation from 14" NPS worksheet = Piping Weight Calculation from 16" NPS worksheet = Piping Weight Calculation from 18" NPS worksheet = Piping Weight Calculation from 20" NPS worksheet = Piping Weight Calculation from 24" NPS worksheet =

0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
= TOTAL WEIGHT = RESULTANT LOAD

Use this section only when calculating the weight distribution for unbalanced loads

PERCENT OF TOTAL IMPOSED AT SUP"T POINT Example 0.85

0.00 (lbs) AT SUPPORT

2 " NPS PIPING WEIGHT CALCULATION WORKSHEET

DESCRIPTION : SCHEDULE, TYPE OR CLASS 40 / STD WT PIPE 80 / XS 160 XXS 40 / STD WT HYDROTEST WATER 80 / XS 160 XXS 1" CAL SIL INSULATION 1 1/2" CAL SIL 2" CAL SIL 2 1/2" CAL SIL 40 / STD WT 90 ELL 80 / XS 160 XXS 40 / STD WT 45 ELL 80 / XS 160 XXS 40 / STD WT TEE 80 / XS 160 XXS 150# RF WN 300# RF WN 600# RF WN FLANGES 150# RF SO 300# RF SO 600# RF SO 150# RF BLIND 300# RF BLIND 600# RF BLIND 150# GATE 300# GATE 600# GATE 150# GLOBE VALVES 300# GLOBE 600# GLOBE 150# CHECK 300# CHECK 600# CHECK ADDITIONAL WEIGHT ITEM ( DEFINE ) = TOTAL WEIGHT THIS SHEET WEIGHT (lbs) PER FOOT OR PER EACH 3.65 5.02 7.44 9.03 1.46 1.28 0.97 0.77 1.01 1.69 2.50 3.38 1.50 2.10 3.00 4.00 0.90 1.10 1.60 2.00 3.00 3.70 5.00 5.90 7.00 11.00 14.00 6.00 9.00 11.00 5.00 10.00 12.00 68.00 75.00 110.00 53.00 79.00 115.00 45.00 62.00 100.00 SUB TOTAL PER LINE ITEM

PROJECT:

ORIGINATOR / DATE

ITEM

QUANTITY

TOTAL BY CATEGORY

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

3 " NPS PIPING WEIGHT CALCULATION WORKSHEET

DESCRIPTION : SCHEDULE, TYPE OR CLASS 40 / STD WT PIPE 80 / XS 160 XXS 40 / STD WT HYDROTEST WATER 80 / XS 160 XXS 1 1/2" CAL SIL INSULATION 2" CAL SIL 2 1/2" CAL SIL 3" CAL SIL 40 / STD WT 90 ELL 80 / XS 160 XXS 40 / STD WT 45 ELL 80 / XS 160 XXS 40 / STD WT TEE 80 / XS 160 XXS 150# RF WN 300# RF WN 600# RF WN FLANGES 150# RF SO 300# RF SO 600# RF SO 150# RF BLIND 300# RF BLIND 600# RF BLIND 150# GATE 300# GATE 600# GATE 150# GLOBE VALVES 300# GLOBE 600# GLOBE 150# CHECK 300# CHECK 600# CHECK ADDITIONAL WEIGHT ITEM ( DEFINE ) = TOTAL WEIGHT THIS SHEET WEIGHT (lbs) PER FOOT OR PER EACH 7.58 10.25 14.32 18.58 3.20 2.86 2.35 1.80 2.09 2.98 3.98 5.11 4.70 6.30 8.80 11.40 2.50 3.30 4.50 5.70 8.40 10.00 13.80 16.80 12.00 19.00 27.00 9.00 17.00 20.00 10.00 20.00 24.00 128.00 145.00 188.00 80.00 139.00 191.00 65.00 120.00 152.00 SUB TOTAL PER LINE ITEM

PROJECT:

ORIGINATOR / DATE

ITEM

QUANTITY

TOTAL BY CATEGORY

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00 0.00

4 " NPS PIPING WEIGHT CALCULATION WORKSHEET

DESCRIPTION : SCHEDULE, TYPE OR CLASS 40 / STD WT PIPE 80 / XS 160 XXS 40 / STD WT HYDROTEST WATER 80 / XS 160 XXS 1" CAL SIL INSULATION 1 1/2" CAL SIL 2" CAL SIL 3" CAL SIL 40 / STD WT 90 ELL 80 / XS 160 XXS 40 / STD WT 45 ELL 80 / XS 160 XXS 40 / STD WT TEE 80 / XS 160 XXS 150# RF WN 300# RF WN 600# RF WN FLANGES 150# RF SO 300# RF SO 600# RF SO 150# RF BLIND 300# RF BLIND 600# RF BLIND 150# GATE 300# GATE 600# GATE 150# GLOBE VALVES 300# GLOBE 600# GLOBE 150# CHECK 300# CHECK 600# CHECK ADDITIONAL WEIGHT ITEM ( DEFINE ) = TOTAL WEIGHT THIS SHEET WEIGHT (lbs) PER FOOT OR PER EACH 10.79 14.98 22.51 27.54 5.51 4.98 4.02 3.38 1.60 2.49 3.49 6.03 8.90 12.40 18.60 22.70 4.50 6.20 9.30 11.40 13.50 18.60 34.30 24.20 17.00 29.00 48.00 15.00 26.00 43.00 19.00 31.00 47.00 140.00 215.00 355.00 140.00 220.00 320.00 100.00 185.00 280.00 SUB TOTAL PER LINE ITEM

PROJECT:

ORIGINATOR / DATE

ITEM

QUANTITY

TOTAL BY CATEGORY

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00 0.00

6 " NPS PIPING WEIGHT CALCULATION WORKSHEET

DESCRIPTION : SCHEDULE, TYPE OR CLASS 40 / STD WT PIPE 80 / XS 160 XXS 40 / STD WT HYDROTEST WATER 80 / XS 160 XXS 1 1/2" CAL SIL INSULATION 2" CAL SIL 3" CAL SIL 4" CAL SIL 40 / STD WT 90 ELL 80 / XS 160 XXS 40 / STD WT 45 ELL 80 / XS 160 XXS 40 / STD WT TEE 80 / XS 160 XXS 150# RF WN 300# RF WN 600# RF WN FLANGES 150# RF SO 300# RF SO 600# RF SO 150# RF BLIND 300# RF BLIND 600# RF BLIND 150# GATE 300# GATE 600# GATE 150# GLOBE VALVES 300# GLOBE 600# GLOBE 150# CHECK 300# CHECK 600# CHECK ADDITIONAL WEIGHT ITEM ( DEFINE ) = TOTAL WEIGHT THIS SHEET WEIGHT (lbs) PER FOOT OR PER EACH 18.97 28.57 45.30 53.20 12.51 11.29 9.20 8.20 3.13 4.54 7.42 11.20 23.50 35.30 56.00 66.00 11.80 17.70 28.00 33.00 36.30 42.50 85.00 85.00 27.00 48.00 96.00 22.00 45.00 95.00 29.00 56.00 101.00 240.00 420.00 726.00 250.00 390.00 782.00 200.00 330.00 550.00 SUB TOTAL PER LINE ITEM

PROJECT:

ORIGINATOR / DATE

ITEM

QUANTITY

TOTAL BY CATEGORY

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00 0.00

8 " NPS PIPING WEIGHT CALCULATION WORKSHEET

DESCRIPTION : SCHEDULE, TYPE OR CLASS 40 / STD WT. PIPE 80 / XS 160 XXS 40 HYDROTEST WATER 80 160 XXS 1 1/2" CAL SIL INSULATION 2" CAL SIL 3" CAL SIL 4" CALSIL 40 90 ELL 80 160 XXS 40 45 ELL 80 160 XXS 40 TEE 80 160 XXS 150# RF WN 300# RF WN 600# RF WN FLANGES 150# RF SO 300# RF SO 600# RF SO 150# RF BLIND 300# RF BLIND 600# RF BLIND 150# GATE 300# GATE 600# GATE 150# GLOBE VALVES 300# GLOBE 600# GLOBE 150# CHECK 300# CHECK 600# CHECK ADDITIONAL WEIGHT ITEM ( DEFINE ) = TOTAL WEIGHT THIS SHEET WEIGHT (lbs) PER FOOT OR PER EACH 28.55 43.40 74.70 72.40 21.69 19.80 15.80 16.10 4.06 5.56 9.38 13.30 46.00 69.00 117.00 114.00 24.00 36.00 61.00 60.00 61.00 78.00 152.00 152.00 42.00 76.00 137.00 33.00 67.00 135.00 48.00 90.00 159.00 400.00 700.00 1220.00 475.00 850.00 1300.00 390.00 620.00 910.00 SUB TOTAL PER LINE ITEM

PROJECT:

ORIGINATOR / DATE

ITEM

QUANTITY

TOTAL BY CATEGORY

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00 0.00

10 " NPS PIPING WEIGHT CALCULATION WORKSHEET

DESCRIPTION : SCHEDULE, TYPE OR CLASS 40 / STD WT PIPE 80 / XS 160 WEIGHT (lbs) PER FOOT OR PER EACH 40.50 54.70 115.70 SUB TOTAL PER LINE ITEM

PROJECT:

ORIGINATOR / DATE

ITEM

QUANTITY

TOTAL BY CATEGORY

0.00
40 / STD WT HYDROTEST WATER 80 / XS 160 34.10 32.30 24.60

0.00
1 1/2" CAL SIL INSULATION 2" CAL SIL 3" CAL SIL 4" CAL SIL 40 / STD WT 90 ELL 80 / XS 160 5.10 6.87 10.80 15.20 84.00 112.00 238.00

0.00

0.00
40 / STD WT 45 ELL 80 / XS 160 42.40 56.00 119.00

0.00
40 / STD WT TEE 80 / XS 160 104.00 132.00 280.00

0.00
150# RF WN 300# RF WN 600# RF WN FLANGES 150# RF SO 300# RF SO 600# RF SO 150# RF BLIND 300# RF BLIND 600# RF BLIND 150# GATE 300# GATE 600# GATE 150# GLOBE VALVES 300# GLOBE 60.00 110.00 225.00 51.00 100.00 213.00 78.00 146.00 267.00 630.00 1050.00 1880.00 670.00 1290.00

0.00
0.00

150# CHECK 300# CHECK 600# CHECK ADDITIONAL WEIGHT ITEM ( DEFINE ) =

520.00 783.00 1440.00

0.00
TOTAL WEIGHT THIS SHEET

0.00

12 " NPS PIPING WEIGHT CALCULATION WORKSHEET

DESCRIPTION : SCHEDULE, TYPE OR CLASS STD WT PIPE XS 160 WEIGHT (lbs) PER FOOT OR PER EACH 49.60 65.40 160.30 SUB TOTAL PER LINE ITEM

PROJECT:

ORIGINATOR / DATE

ITEM

QUANTITY

TOTAL BY CATEGORY

0.00
STD WT HYDROTEST WATER XS 160 49.00 47.00 34.00

0.00
1 1/2" CAL SIL INSULATION 2" CAL SIL 3" CAL SIL 4" CAL SIL STD WT 90 ELL XS 160 5.19 7.92 12.30 17.20 123.00 162.00 397.00

0.00

0.00
STD WT 45 ELL XS 160 62.00 81.00 199.00

0.00
STD WT TEE XS 160 162.00 187.00 429.00

0.00
150# RF WN 300# RF WN 600# RF WN FLANGES 150# RF SO 300# RF SO 600# RF SO 150# RF BLIND 300# RF BLIND 600# RF BLIND 150# GATE 300# GATE 600# GATE 88.00 163.00 272.00 72.00 140.00 261.00 118.00 209.00 341.00 830.00 1490.00 2630.00

0.00

VALVES

150# CHECK 300# CHECK 600# CHECK ADDITIONAL WEIGHT ITEM ( DEFINE ) =

775.00 1300.00 1970.00

0.00
TOTAL WEIGHT THIS SHEET

0.00

14 " NPS PIPING WEIGHT CALCULATION WORKSHEET

DESCRIPTION : SCHEDULE, TYPE OR CLASS STD WT PIPE XS 160 WEIGHT (lbs) PER FOOT OR PER EACH 54.60 72.10 189.10 SUB TOTAL PER LINE ITEM

PROJECT:

ORIGINATOR / DATE

ITEM

QUANTITY

TOTAL BY CATEGORY

0.00
STD WT HYDROTEST WATER XS 160 59.70 57.50 42.60

0.00
1 1/2" CAL SIL INSULATION 2" CAL SIL 3" CAL SIL 4" CAL SIL STD WT 90 ELL XS 160 5.90 8.30 12.60 15.10 158.00 208.00 546.00

0.00

0.00
STD WT 45 ELL XS 160 80.00 104.00 273.00

0.00
STD WT TEE XS 226.00 280.00

0.00
150# RF WN 300# RF WN 600# RF WN FLANGES 150# RF SO 300# RF SO 600# RF SO 150# RF BLIND 300# RF BLIND 600# RF BLIND 150# GATE 300# GATE 600# GATE 130.00 217.00 406.00 96.00 195.00 318.00 142.00 267.00 437.00 1150.00 2170.00 3455.00

0.00

VALVES

150# CHECK 300# CHECK 600# CHECK ADDITIONAL WEIGHT ITEM ( DEFINE ) =

1213.00 1764.00 2640.00

0.00
TOTAL WEIGHT THIS SHEET

0.00

16 " NPS PIPING WEIGHT CALCULATION WORKSHEET

DESCRIPTION : SCHEDULE, TYPE OR CLASS 30/STD WT PIPE 40/ XS 80 WEIGHT (lbs) PER FOOT OR PER EACH 62.60 82.80 136.50 SUB TOTAL PER LINE ITEM

PROJECT:

ORIGINATOR / DATE

ITEM

QUANTITY

TOTAL BY CATEGORY

0.00
30/STD WT HYDROTEST WATER 40/XS 80 79.10 76.50 69.70

0.00
1 1/2" CAL SIL INSULATION 2" CAL SIL 3" CAL SIL 4" CAL SIL 30/STD WT 90 ELL 40/XS 6.65 9.02 14.10 19.70 208.00 273.00

0.00

0.00
STD WT 45 ELL XS 104.00 137.00

0.00
STD WT TEE XS 250.00 369.00

0.00
150# RF WN 300# RF WN 600# RF WN FLANGES 150# RF SO 300# RF SO 600# RF SO 150# RF BLIND 300# RF BLIND 600# RF BLIND 150# GATE 300# GATE 600# GATE 142.00 288.00 577.00 108.00 262.00 442.00 185.00 349.00 603.00 1580.00 2800.00 4375.00

0.00

VALVES

150# CHECK 300# CHECK 600# CHECK ADDITIONAL WEIGHT ITEM ( DEFINE ) = TOTAL WEIGHT THIS SHEET 1225.00

0.00 0.00

18 " NPS PIPING WEIGHT CALCULATION WORKSHEET

DESCRIPTION : SCHEDULE, TYPE OR CLASS STD WT PIPE XS WEIGHT (lbs) PER FOOT OR PER EACH 70.60 93.50 SUB TOTAL PER LINE ITEM

PROJECT:

ORIGINATOR / DATE

ITEM

QUANTITY

TOTAL BY CATEGORY

0.00
STD WT HYDROTEST WATER XS 101.20 98.40

0.00
1 1/2" CAL SIL INSULATION 2" CAL SIL 3" CAL SIL 4" CAL SIL STD WT 90 ELL XS 7.40 10.00 15.60 21.70 263.00 347.00

0.00

0.00
STD WT 45 ELL XS 132.00 174.00

0.00
STD WT TEE XS 333.00 425.00

0.00
150# RF WN 300# RF WN 600# RF WN FLANGES 150# RF SO 300# RF SO 600# RF SO 150# RF BLIND 300# RF BLIND 600# RF BLIND 150# GATE 300# GATE 600# GATE 160.00 355.00 652.00 140.00 331.00 573.00 229.00 440.00 762.00 1898.00 3319.00 6020.00

0.00

VALVES

0.00
ADDITIONAL WEIGHT ITEM ( DEFINE ) = TOTAL WEIGHT THIS SHEET

0.00

20 " NPS PIPING WEIGHT CALCULATION WORKSHEET

DESCRIPTION : SCHEDULE, TYPE OR CLASS STD WT PIPE XS WEIGHT (lbs) PER FOOT OR PER EACH 78.60 104.10 SUB TOTAL PER LINE ITEM

PROJECT:

ORIGINATOR / DATE

ITEM

QUANTITY

TOTAL BY CATEGORY

0.00
STD WT HYDROTEST WATER XS 126.00 122.80

0.00
1 1/2" CAL SIL INSULATION 2" CAL SIL 3" CAL SIL 4" CAL SIL STD WT 90 ELL XS 8.15 11.00 17.10 23.60 323.00 438.00

0.00

0.00
STD WT 45 ELL XS 162.00 228.00

0.00
STD WT TEE XS 504.00 583.00

0.00
150# RF WN 300# RF WN 600# RF WN FLANGES 150# RF SO 300# RF SO 600# RF SO 150# RF BLIND 300# RF BLIND 600# RF BLIND 150# GATE 300# GATE 600# GATE 196.00 431.00 811.00 181.00 378.00 733.00 298.00 545.00 976.00 2228.00 4278.00 7015.00

0.00

VALVES

0.00
ADDITIONAL WEIGHT ITEM ( DEFINE ) = TOTAL WEIGHT THIS SHEET

0.00

24 " NPS PIPING WEIGHT CALCULATION WORKSHEET

DESCRIPTION : SCHEDULE, ITEM TYPE OR CLASS STD WT PIPE XS WEIGHT (lbs) PER FOOT OR PER EACH 94.60 125.50 QUANTITY SUB TOTAL PER LINE ITEM

PROJECT: ORIGINATOR / DATE

TOTAL BY CATEGORY

0.00
STD WT HYDROTEST WATER XS 183.80 180.10

0.00
1 1/2" CAL SIL INSULATION 2" CAL SIL 3" CAL SIL 4" CAL SIL STD WT 90 ELL XS 9.65 13.00 20.00 27.50 500.00 622.00

0.00

0.00
STD WT 45 ELL XS 252.00 311.00

0.00
STD WT TEE XS 765.00 934.00

0.00
150# RF WN 300# RF WN 600# RF WN FLANGES 150# RF SO 300# RF SO 600# RF SO 150# RF BLIND 300# RF BLIND 600# RF BLIND 150# GATE 300# GATE 600# GATE 295.00 632.00 1157.00 245.00 577.00 1056.00 446.00 841.00 1355.00 3350.00 7529.00 9360.00

0.00

VALVES

0.00
ADDITIONAL WEIGHT ITEM ( DEFINE ) = TOTAL WEIGHT THIS SHEET

0.00