No

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

Nama Alat
Tangki Penyimpan Toluen
Pompa Tangki Penampung Toluen
Bin Penampung Katalis
Screw Conveyor
Tangki Penampung Sementara
Pompa Tagki Penampung Sementara
Preheater
Filter Udara
Kompressor
Cooler Udara
Reaktor
Pompa Reaktor
Cooler Reaktor
Reducer
Kolom Distilasi
Kondensor
Accumulator
Pompa Accumulator
Reboiler
Pompa Reboiler
Extraktor
Pompa Extraktor
Decanter
Pompa Decanter
Kristalizer
Centrifuge
Screw Conveyor
Blower
Air Heater
Rotary Dryer
Cyclone
Screw Conveyor
Bucket Elevator
Bin Penampung Asam Benzoat
TOTAL

Kode
F 110
L 111
F 120
J 130
F 140
L 141
E 142
H 150
G 151
E 152
R 210
L 211
E 212
G 213
D 310
E 311
F 312
L 313
E 314
L 315
M 410
L 411
H 420
L 421
H 430
H 440
J 450
G 461
E 462
B 460
H 463
J 470
J 480
F 510

Jumlah Alat
3
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1

Harga Satuan
47900
6800
100
1300
6000
6800
200
2300
12400
2800
11250
6800
2800
6400
43400
2900
5100
6800
3700
6800
2150
6800
23900
6800
48400
59100
1300
4300
600
47800
2400
1300
10300
6000

indeks 2007
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3

indeks 2012
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208

harga @ 2012
56581.78344
8032.487002
118.1248089
1535.622515
7087.488531
8032.487002
236.2496177
2716.870604
14647.4763
3307.494648
13289.041
8032.487002
3307.494648
7559.987767
51266.16704
3425.619457
6024.365252
8032.487002
4370.617928
8032.487002
2539.68339
8032.487002
28231.82932
8032.487002
57172.40749
69811.76203
1535.622515
5079.366781
708.7488531
56463.65863
2834.995413
1535.622515
12166.85531
7087.488531
$

Total Akhir
169745.3503
8032.487002
118.1248089
1535.622515
7087.488531
8032.487002
236.2496177
2716.870604
29294.9526
3307.494648
13289.041
8032.487002
3307.494648
7559.987767
51266.16704
3425.619457
6024.365252
8032.487002
4370.617928
8032.487002
2539.68339
8032.487002
28231.82932
8032.487002
57172.40749
69811.76203
1535.622515
10158.73356
708.7488531
56463.65863
2834.995413
1535.622515
12166.85531
7087.488531
609,760.26

No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

Nama Alat
Pompa Reaktor
Bak Penampung Air Sungai
Pompa
Bak Penampung Koagulasi-Flokulasi
Clarrifier
Pompa
Pressure Sand Filter
Bak Penampung Air Bersih
Pompa
Kation Exchanger
Pompa
Anion Exchanger
Pompa
Tangki Air Umpan Boiler
Pompa
Pompa
Bak Penampung Air Pendingin
Pompa
Pompa
Bak Penampung Air Proses
Pompa
Bak Penampung Air Sanitasi
Boiler
Generator Set
Cooling Tower
Tangki Penyimpan Solar
TOTAL
Total Harga Peralatan :
998306.4968

Kode
L 211
A 212
L 213
A 214
H 215
L 216
H 217
A 218
L 219
A 220
L 221
A 222
L 223
A 224
L 225
L 226
A 227
L 228
L 229
L 230
L 231
L 232

Jumlah Alat Harga Satuan

1
863
1
11125
1
668
1
986
1
81721
1
1190
1
5097
5
66444
1
539
1
4357
1
539
1
4357
1
539
1
3772
1
1837
1
539
2
12362
1
1512
1
539
1
1932
1
539
1
958
1
15892
2
73598
1
17660
1
19367
32

indeks 2007
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3
1373.3

indeks 2012
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208
1622.208

harga @ 2012
1019.545097
13141.96237
789.560755
1165.116847
96533.32601
1405.173036
6020.457294
15697.34394
636.237861
5146.290655
636.237861
5146.290655
636.237861
4455.138396
2169.466804
636.237861
7301.090205
1786.159568
636.237861
2281.590689
636.237861
1131.668982
18772.43196
43468.86581
20860.25773
22877.73771

Total Akhir
1019.545097
13141.96237
789.560755
1165.116847
96533.32601
1405.173036
6020.457294
78486.71971
636.237861
5146.290655
636.237861
5146.290655
636.237861
4455.138396
2169.466804
636.237861
14602.18041
1786.159568
636.237861
2281.590689
636.237861
1131.668982
18772.43196
86937.73162
20860.25773
22877.73771
$
388,546.23

COST INDEKS
1093.9
1104.2
1123.6
1178.5
1244.5
1302.3
1373.3
1449.3
1468.6
1510.3

COST INDEKS
1600

y = 51.934x

1400

COST INDEKS

1200

Cost Indeks

Tahun
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010

Linear (COST INDEKS)

1000
800
600
400
200
0
2000

2002

2004

2006
Tahun

2008

2010

2012

cost indeks 2012 =

51.934x - 102869 =
1622.208
y = 51.934x - 102869
COST INDEKS
Linear (COST INDEKS)

No
1
2
3
4
5
6
7
8

9
10
11
12
13

Ratio Factor (Direct)

Harga alat delivery
Pemasangan alat
Instrumentasi kontrol
Perpipaan
Sistem elektronika terpasang
Building
Lahan pengembangan
service fasilitas
Total Direct Plant Cost (TDPC)
Indirect
Engineering and supervision
Construction expenses
Legal expenses
Contractor's fee
contingency
Total Indirect Plant Cost (TIPC)
fixed capital invesment (FCI)
working capital invesment (WCI)
total capital Investment (TCI)

100
39
26
31
10
29
12
55
302

998306.4968
389339.5337
259559.6892
309475.014
99830.64968
289508.8841
119796.7796
549068.5732
3014885.62

32
34
4
19
37
126

319458.079
339424.2089
39932.25987
189678.2344
369373.4038
1257866.186

428
75
503

4272751.806
748729.8726
5021481.679

Biaya Pembuatan(manufacturing cost)

A.) biaya produksi langsung :
bahan baku
2755771.814
utilitas
837670.8904
biaya pengemasan
11000.022
gaji karyawan
406800
pemeliharaan dan perbaikan(1%fci)
42727.51806
persediaan operasi (10%fci)
427275.1806
biaya laboratorium
40680
Total Biaya Produksi Langsung (DPC)
4521925.425
B.) biaya tetap :
depresiasi peralatan(10%fci)
427275.1806
depresiasi bangunan(2%fci)
85455.03612
bunga bank(20%fci)
854550.3612
pajak kekayaan(5%fci)
213637.5903
asuransi(1%fci)
42727.51806
Total Biaya Tetap (FC)
1623645.686
C.) Biaya Plant Overhead :
112381.8795
Total Biaya Pembuatan
6257952.991
GENERAL EXPENSES
Biaya administrasi
67429.12771
Biaya Distribusi & Pemasaran (3%TPC)
0.03 TPC
Biaya Penelitian & pengembangan (1%TPC)
0.01 TPC
Total Biaya Pengeluaran Umum
67429.12771 + 0.04 TPC
TPC = Total Biaya Pembuatan + (67429.12771 + 0.04 TPC)
1 TPC = 6257952.991 + (67429.12771 + 0.04 TPC)
0.96 TPC = 6325382.119
Total Production Cost (TPC) =
6588939.707

utilitas
bahan baku
biaya pengemasan
VC

Variable Cost (VC)

$
837,670.89
$
2,755,771.81
$
11,000.02
$
3,604,442.73
Rp 36,044,427,268.00

Biaya Semi Variabel (SVC)

gaji karyawan
406800
pemeliharaan dan perbaikan (1%fci)
42727.51806
biaya laboratorium
40680
Biaya Plant Overhead
112381.8795
Biaya administrasi
67429.12771
Biaya Distribusi & Pemasaran
197668.1912
SVC
$
867,686.72
Rp
8,676,867,165.05
Total Biaya Tetap (FC)

$
Rp

BEP analitik =

1,623,645.69
16,236,456,863.48
47%

BEP

FC (0,3 SVC)
SP - VC - 0,7 SVC

Harga Jual Produk

Harga Asam Benzoat (Rp/kg)
Rp
Total Sale / Total Harga penjualan per tahun (Rp/kg) Rp
Harga Asam Benzoat (Rp/ton)
Rp

1 ton = 1000 kg

3 SVC)
0,7 SVC

15,000.00
82,500,000,000.00
15,000,000.00

Kapasitas Produksi (ton/tahun)

Kapasitas Produksi (ton/hari)
Kapasitas Produksi (kg/hari)
Hari kerja (hari)

5500
16.66666667
16666.66667
330

$
$
$
$

6,588,939.71
3,294,469.85
1,976,681.91
1,317,787.94

fixed capital invesment (FCI)

working capital invesment (WCI)
total capital Investment (TCI)
Total Production Cost (TPC)
Total Sale (Rp/kg) =
Laba Kotor =
Pajak =
Laba Bersih =
Rate of Return (ROR) =
Depresiasi =
Pay Out Periode (POP) =

bunga bank(20%fci)
pajak kekayaan(5%fci)

$
Rp
$
Rp
$
Rp
$
Rp
Rp
Rp
Rp
Rp
Rp

Rp
Rp

4,272,751.81
42,727,518,061.79
748,729.87
7,487,298,725.78
5,021,481.68
50,214,816,787.57
6,588,939.71
65,889,397,072.92
82,500,000,000.00
16,610,602,927.08
4,152,650,731.77
12,457,952,195.31
24.81%
4,272,751,806.18
3.001

8,545,503,612.36
2,136,375,903.09

SVC
FC
% Kapasitas
0
100

Rp
Rp

8,676,867,165.05
16,236,456,863.48
TS

Rp
Rp

FC
16,236,456,863.48
16,236,456,863.48

Grafik BEP
9E+10

Biaya Produksi

Rp

PC
0 Rp 18,839,517,013.00
82,500,000,000.00 Rp 65,889,397,072.92

8E+10

TS

7E+10

PC
FC

6E+10

Linear (TS)
5E+10

Linear (PC)

4E+10

Linear (FC)

3E+10
2E+10
1E+10
0
0

20

40
60
80
% Kapasitas Produksi

100

120

TS
PC
FC
Linear (TS)
Linear (PC)
Linear (FC)

BEP <= 60%

ROR >= bunga bank
POT < 2.5- 5 juta

% Kapasitas

Kapasitas produksi
Hari kerja

= 5.500 ton/tahun

Kapasitas produksi

= 16,6667 ton/hari

= 330 hari
=
695
kg/jam

Basis perhitungan
1 ton = 1000 kg

Pay Out Time (POT) =

= 1 jam