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PT.

TOYO KANETSU INDONESIA BATAM FABRICATION PLANT QUALITY CONTROL MANUAL Exhibit 0-1

Edition. : Revision No. : Section. :

3 0 13

QC MANUAL DISTRIBUTION LIST


REVISION : Collection No. Recipient Name Status Date of Deliver Date of Receipt REVISION : Date of Deliver Date of Receipt REVISION : Date of Deliver

DOCUMENT NO.
REVISION : Date of Deliver Date of Receipt

Date of Receipt

Section 13 Page 3 of 30

Exhibit 0-1

QMDL
Remarks

Section 13 Page 3 of 30

PT. TOYO KANETSU INDONESIA BATAM FABRICATION PLANT QUALITY CONTROL MANUAL Exhibit 0-2 Log Revision Edition No. Revision No. Edition 1 Revision 0 Edition 2 Revision 0 Edition 3 Revision 0 Revised Section All

Edition. : Revision No. : Section. :

Page

Content of Revision First issued for Initial Joint Review Issued as Edition No. 1 for First ASME Renewal Issued as Edition No.2 for 2nd ASME Renewal

Approved by TKI QC Manager May 13 2004 Mr. Sutarbilan May 05 2007 Mr. Sutarbilan Feb 15 2010

All

All

All

All

All

Section 13 Page 4 of 30

3 0 13

Approved by AI May 13 2004 Mr. Darobi. S May 05 2007 Mr. Abidin Ali Mursidi Feb 15 2010

PT. TOYO KANETSU INDONESIA BATAM FABRICATION PLANT QUALITY CONTROL MANUAL Exhibit 0-3

Edition. : 3 Revision No. : 0 Section. : 13

Doc. No. DOCUMENT TRANSMITTAL ADVISE To From Date Decision distribution of Document WE deliver the following Document (s) Upon receipt, please sign date on the receipt slip and return To the Originator Please return the absolute Document (s) together with the Receipt slip to the Originator Document No. Revision Resived Page (s) Date

: :

Revision :

Status Contorolled Non-Controlled

Remark

" PT. TOYO KANETSU INDONESIA DOCUMENT RECEIPT SLIP To : Receipt Name Doc. No. :

Confirm safe receipt, the following document (s) Confirm documents field and previous documents Cancelled / amended as instructed Document No. Revision Resived Page (s)

Signature

Date

Status Contorolled Non-Controlled

Remark

Section 13 Page 5 of 30

PT. TOYO KANETSU INDONESIA BATAM FABRICATION PLANT QUALITY CONTROL MANUAL Exhibit 0-4

Edition. : Revision No. : Section. :

3 0 13

CODE REVIEW RECORD


The Edition or Addenda of the ASME Code, as listed below has been reviewed in detail for impact on this QC

Program (Manual & Procedure) Section VIII Division 1 Code Document 2007 Edition 2008 Addenda 2009 Addenda Section V Code Document 2007 Edition 2008 Addenda 2009 Addenda Section IX Code Document 2007 Edition 2008 Addenda 2009 Addenda Reviewed By Date Yes Yes Yes Revision No No No Document Effected Reviewed By Date Yes Yes Yes Revision No No No Document Effected Reviewed By Date Yes Yes Yes Revision No No No Document Effected

The Edition or Addenada of the ASME Code, Section VIII Division 1, as Listed below have been reviewed in detail for impact on design activities and computer software Code Document 2007 Edition 2008 Addenda 2009 Addenda Reviewed By Date Yes Yes Yes Revision No No No Document Effected

Section 13 Page 6 of 30

PT. TOYO KANETSU INDONESIA BATAM FABRICATION PLANT QUALITY CONTROL MANUAL Exhibit 2-1 PT. TOYO KANETSU INDONESIA
NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 DRAWING NO. / MATERIAL LIST NO. DESCRIPTION REV NO.

Edition. : Revision No. : Section. :

3 0 13

DISTRIBUTIIN SHEET
ISSUED DATE

Project No : Client :
NO. OF COPIES ISSUED QC. AI. CUST

PROD.

SCOPE OF DISTRIBUTED PROD : Production QC : Quality Control AI : Authorized Inspector CUST : Custumer

Section 13 Page 7 of 30

CUST

QUALITY CONTROL MANUAL

BATAM FABRICATION PLANT

CONSTRUCTION PROGRAM PT. TOYO KANETSU INDONESIA CLIENT : JOB NO. PROJECT : PREP'D : APP'D MONTHS ITEM JAN FEB MAR APR MAY JUN YEAR JUL AUG SEP OCT NOV DEC : REMARK REV.

Section 13 Page 8 of 30 NOTE :

Exhibit 2-2 Section. : 13 Revision No. : 0

PT. TOYO KANETSU INDONESIA

Edition. :

QUALITY CONTROL MANUAL

BATAM FABRICATION PLANT

PT. TOYO KANETSU INDONESIA MATERIAL REQUISITION LIST (MRL) PROJECT CLIENT JOB. NO. DRAWING NO. CONST. CODE NO : : : : : SPECIFICATION DIMENSION DESCRIPTION Prepared by Design Eng. Reviewed by QC Eng. Reviewed by Prod Mgr. Approved by Eng Mgr. REQUIRED ADDITIONAL QTY DATE REQUIREMENT MRL NO. DATE SIGNATURE

DESCRIPTION

SOLUTION INSTOCK TO PURC.

INVENTORY NO.

REMARKS

Section 13 Page 9 of 30

Exhibit 3-1 Section. : 13 Revision No. : 0

PT. TOYO KANETSU INDONESIA

Edition. :

PT. TOYO KANETSU INDONESIA BATAM FABRICATION PLANT QUALITY CONTROL MANUAL Exhibit 3-2

Edition. : Revision No. : Section. :

3 0 13

PT. TOYO KANETSU INDONESIA PURCHASE REQUISITION


PAGE NO 1 PROJECT : ACCOUNT NO. : MRL NO. P.R NO. DATE REQUESTED DATE REQUIRED WEIGHT (KG) 1 PIECE 1 SET PRICE (S$) 1 PIECE 1 SET

REQUESTED BY

CHECKED BY

APPROVED BY

NO.

NAME

DIMENSION

MAT'L SPECT.

NO. OF 1 SET

ID MK

Copy :

1 File

Section 13 Page 10 of 30

NUMBER OF PAGES

REMARKS

PT. TOYO KANETSU INDONESIA BATAM FABRICATION PLANT QUALITY CONTROL MANUAL Exhibit 3-3

Edition. : 3 Revision No. : 0 Section. : 13

PT. TOYO KANETSU INDONESIA BATU AMPAR, INDONESIA TELP. NO.412158 & 412159 FAX. 412157 PURCHASE ORDER BATAM

POB No.

PLEASE SUPPLY THE MATERIALS (S) LISTED BELOW IN ACCORDANCE WITH THE TERMS AND CONDITIONS SPECIFIED OVERLEAF. ORDER DATE DELIVERY TO DATE REQUIRED TERMS OF PAYMENT CASH ON DELIVERY CHEQUE WITHIN 30 DAYS OTHERS NO CODE DESCRIPTION SPECIFICATION QUANTITY UNIT PRICE TOTAL AMOUNT

TOTAL
VENDOR'S ACKNOWLEDGEMENT WE CONFORM YOUR ORDER WILL BE EXECUTED IN ACCORDANCE WITH THE ABOVE SPECIFICATIONS AND CONDITIONS SPECIFIED OVERLEAF. SIGNATURE CHOP NAME DATE PREPARED BY REVIEWED BY APPROVED BY ORIGINAL COPY 1 COPY 2 COPY 3 : : : : SUPPLIER : TKI JKT : TKI BATAM : FILE

: WHITE : PINK : BLUE : YELLOW

SEE OVERLEAF FOR CONDITIONS OF PURCHASE

Section 13 Page 11 of 30

OVERLEAF.

TAL AMOUNT

PT. TOYO KANETSU INDONESIA BATAM FABRICATION PLANT QUALITY CONTROL MANUAL Exhibit 3-4 PT. TOYO KANETSU INDONESIA PROJECT CLIENT JOB NO. PIPE SUPPLIER : TRANSPORT ARIVAL DATE PLATE

Edition. : Revision No. : Section. :

3 0 13

: : : SHAPE FITTING ECEPTION DATE

MATERIAL RECEIVING REPORT MRR NO. PO NO. ETC OTHERS.. D.O NO. : DAMAGE YES : NO :

MATERIAL DESCRIPTION

The following have been checked against the mill certificates delivery order and Meet requirement which they are intended detail as below

ITEM

HEAT No.

CER No.

DIMENSION & SIZE

MATERIAL SPEC

QTY

VISUAL

ACTUAL DIMENSION

NCR

QTHER DOCUMENT PER P.O REMARKS : PREPARED BY MATERIAL SUPERVISOR

CHECKED BY QC INSPECTOR

REVIEWED BY QC MANAGER

ACCEPTED BY 3rd PARTY/CLIENT

DATE

DATE

DATE

DATE

Section 13 Page 12 of 30

VING REPORT

OTHERS.. DAMAGE

.:

IVENTORY No.

ACCEPTED BY 3rd PARTY/CLIENT

PT. TOYO KANETSU INDONESIA BATAM FABRICATION PLANT QUALITY CONTROL MANUAL Exhibit 3-5

Edition. : 3 Revision No. : 0 Section. : 13

PT. TOYO KANETSU INDONESIA

REJECTED
QC INSPECTOR DATE

PT. TOYO KANETSU INDONESIA

HOLD
QC INSPECTOR DATE

PT. TOYO KANETSU INDONESIA

ACCEPTED
QC INSPECTOR DATE

Section 13 Page 13 of 30

QUALITY CONTROL MANUAL

BATAM FABRICATION PLANT

PT. TOYO KANETSU INDONESIA


PURCHASER CONTRACT NO. TKI JOB NO. ERECTION MARK CODED DESCRIPTION MARKING MATERIAL SPECIFICATION CERT. QTY MILL MARKING NO

INSPECTION REPORT
(MATERIAL IDENTIFICATION & TRACEABILITY)

CAPACITY TYPE ITEM NO. :

PLACE OF INSP. PREPARED BY PREPARED ON

NO

SIZE

REMARK

* : MEANS OF CODED MARKING

A: LOW STRESS DIE STAMP B: PAINT

Section 13 Page 14 of 30
PREPARED BY REVIEWED / WITNESSED BY AUTHORIZED INSPECTOR Date : REPORT NO : Date : Date :

Exhibit 3-6 Section. : 13 Revision No. : 0

PT. TOYO KANETSU INDONESIA

Edition. :

PT. TOYO KANETSU INDONESIA BATAM FABRICATION PLANT QUALITY CONTROL MANUAL Exhibit 3-7 PT. TOYO KANETSU INDONESIA BATAM PLANT MATERIAL REQUEST CARD PROJECT CLIENT JOB NO NO DESCRIPTION : : : DIMENSION SPECT.

Edition. : Revision No. : Section. :

3 0 13

HEAT NO.

QTY

REMARK

PREPARED BY :

APPROVED BY :

RECEIVED BY :

NAME : POSITION : DATE :

NAME : POSITION : DATE :

NAME : POSITION : DATE :

Section 13 Page 15 of 30

PT. TOYO KANETSU INDONESIA BATAM FABRICATION PLANT QUALITY CONTROL MANUAL Exhibit 3-8

Edition. : 3 Revision No. : 0 Section. : 13

MATERIAL RETURN SLIP JOB No. MRC No. MRS No. PT. TOYO KANETSU INDONESIA ITEM DESCRIPTION MATERIAL SPEC. INV. NO HEAT NO. QTY : : :

PREPARED BY :

APPROVED BY :

RECEIVED BY :

NAME : POSITION : DATE :

NAME : POSITION : DATE :

NAME : POSITION : DATE :

NAME : POSITION : DATE :

Section 13 Page 16 of 30

QUALITY CONTROL MANUAL

BATAM FABRICATION PLANT

JOB NO :
NO NAME MATERIAL SPECIFICATION SIZE

MATERIAL IVENTORY LIST


HEAT/BATCH NUMBER QT'Y RECEIVED DATE RECEIVED QT'Y ISSUED DATE ISSUED

SHEET NO. :
BALANCE PL / DO NO. REMARKS

Section 13 Page 17 of 30
Prepared By. Reviewed By. Approved By.

Exhibit 3-9 Section. : 13 Revision No. : 0

PT. TOYO KANETSU INDONESIA

Edition. :

BATAM FABRICATION PLANT Revision No. : 0 Section. : 13 QUALITY CONTROL MANUAL

Exhibit 3-10

: CHECKED BY JOB NO. APPR'D BY

CUUTING PLANT
PROJECT NO.

PREPARED BY

Section 13 Page 18 of 30

PT. TOYO KANETSU INDONESIA

Edition. :

PT. TOYO KANETSU INDONESIA BATAM FABRICATION PLANT QUALITY CONTROL MANUAL Exhibit 3-11

Edition. : 3 Revision No. : 0 Section. : 13

PT. TOYO KANETSU INDONESIA BATAM PLANT MATERIAL CONTROL SHEET LEMBERAN PEMERIKSAAN MATERIAL
Job No. No. Pekerjaan Part Name Nama Bagian Material Specification Speksifikasi Material Size Ukuran Client Pelanggan Sheet No. No. Lembaran

Material Bill No. No. Rekening Material Q'ty Jumlah Identification marking Tanda Pengenal Mill Marking (Heat/Lot No.) Tanda Dari Pabrik (No.Heat/Lot) Serial No. No. Seri Mill Marking Tanda Dari Pabrik Mat'l Bill No. No. Rekening Mat'l Material Identification Pengenal Material Size (Ukuran) Thickness Ketebalan (mm) Stamping : Yes No Verified/Checked by/on Dibuktikan/Diperiksa Oleh/Pada

Product Control No. No. Kontrol Product Equipment No. No. Barang DWG-PC No. No. Urut Gambar

Mat'l Spec

Prepared by / on Disiapkan Oleh / Pada

Reviewed by / on Diperiksa oleh / pada

Approved by / on Disetujui oleh / pada

Note : Catatan :

Marking Instruction Tanda Intruksi 9% Ni Material Only Hanya Material 9% Ni 1. Method Cara 2. Color of Paint Low Stress Stamp Stamp Tekanan Rendah White Putih Yes Ya Paint Cat Black Hitam No Tidak

3. Mark 9N (Red) Tanda 9N (Merah)

Section 13 Page 19 of 30

ion al

d/Checked by/on ktikan/Diperiksa Oleh/Pada

/ on pada

QUALITY CONTROL MANUAL

BATAM FABRICATION PLANT

PT. TOYO KANETSU INDONESIA

PT. TOYO KANETSU INDONESIA Customer : ITP No. Project : Dwg No. Job No. : Item Description of Fabrication

: : :

Rev. 0 -

Prepared By

Reviewed By

Authorized Inspector

Owner Rep.

INSP

Insp. Category, Initial & Sign QC AI SIGN / DATE INSP SIGN / DATE INSP

Remark Client SIGN / DATE

Section 13 Page 20 of 30 Note : Complete operation must be signed off. Date and closed out by designated personnel Legend : W H R M = Witness point = Holding point = Review point = Monitor

Exhibit 4-1(A) Section. : 13 Revision No. : 0 Edition. : 3

QUALITY CONTROL MANUAL

BATAM FABRICATION PLANT

FABRICATION SEQUENCE SHEET LEMBARAN URUTAN 2 FABRIKASI


PT. TOYO KANETSU INDONESIA BATAM PLANT
JOB NO. NO. PEKERJAAN CLIENT PEMESAN TANK NO. NO.TANK NO. NAME OF PART NAMA BAGIAN DWG NO. NO GAMBAR DWG PC NO. NO BAG DARI GAMBAR FABRICATION PROCESS RESPONSIBLE GROUP GROUP PENANGGUNG PROSES FABRIKASI JAWAB QC QC

EXH.

REV.

SHEET NO.
DISTRIBUTION TO DISTRIBUSI KE WELD FOREMAN WELD FOREMAN

REFERENCE DOCUMENT DOCUMEN YANG BERKENAAN

WAREHOUSE & TRANS FITT. FOREMAN GUDANG & TRANS FITT. FOREMAN RECORD REQUIRED QC HOLD POINT SAAT PENANGGUHAN PERLU REKOD UNTUK QC

Section 13 Page 21 of 30

Exhibit 4-1(B)

RESPONSIBLE GROUP GROUP PENANGGUNG JAWAB M F W MATERIAL GROUP GROUP MATERIAL FITTING GROUP GROUP FITTING WELDING GROUP GROUP WELDING QC GROUP GROUP QC PAINTING GROUP GROUP PENGECETAN TRANSPORTATION GROUP GROUP TRANSPORTASI

REFERENCE DOCUMENT DOKUMEN YANG BERKENAN PACKING LIST 1 DAFTAR PACKINGLIST MATERIAL IVENTORY 2 INVENTARISASI MATERIAL MATERIAL BILL OR SUB ORDER 3 DAFTAR MATERIAL / SUB ORDER MATERIAL REQUEST CARD KARTU PERMINTAAN MATERIAL

FABRICATION INSTRUCTION 7 INSTRUKSI FABRIKASI DRAWING 8 GAMBAR W.P.S 9 W.P.S WELDER LIST 10 DAFTAR WELDER Q.M-12-SEC.7 11 Q.M-12-SEC.7 PAINTING INSTRUCTION 12 INSTRUKSI PENGECATAN

PREPARED ON/BY DISIAPKAN PADA/OLEH PACKING INSTRUCTION 13 INTRUKSI PACKING Q.M-02-SEC.4 14 Q.M-02-SEC.4

Section :

Revision No. : 0

S.O.P NO.QP-03-01 15 S.O.P NO.QP-03-01

PRODUCTION ENG

REVIEWED ON/BY DIPERKSA PADA/OLEH

13

P T

INTERNAL DELIVERY NOTE 5 NOTA PENYERAHAN MATERIAL MATERIAL CONTROL SHEET 6 LEMBARAN PENGONTROL MATERIAL

QC SECTION

PT. TOYO KANETSU INDONESIA

Edition. :

PT. TOYO KANETSU INDONESIA BATAM FABRICATION PLANT QUALITY CONTROL MANUAL Exhibit 4-2 NAME PLATE / STAMPING INFORMATION

Edition. : Revision No. : Section. :

3 0 13

Certified by. (Name of Manufacturer)

Presure Presure W (if arc or gas welded) RT (if radiographed) HT (if postweld heat treated)

at temperature at temperature

Max. allowable working pressure

Max. allowable external working pressure [if specified; see Note (1)]

Temperature

at pressure

Min. design metal temperature Manufacturer's serial number Year built

GENERAL NOTE : Note: (1)

Information within parenthesesis not part of the required marking. Phrases identifying data may be abbreviated; minimum abbreviations shall be MAWP, MDMT, S/N, and year, respec tively. The maximum allowable external working pressure is required only when specified as a design condition.

Certified by. (Name of Manufacturer) at Maximum Allowable Working Pressure at Maximum Allowable External Working Pressure (Note 2) at Minimum Design Metal Temperature Manufacturer's Serial Number Letters Denoting The Construction Type (see paragraph 2.F.1g) Notes : Year Built Code Edition & Addenda

1) Information within parentheses is not part of the required marking. Phrases identifying data may be abbreviated; minimum abbreviations shall be MAWP, MDMT, S/N, and year, respectively. 2) The maximum allowable external working pressures required only when specified as a design condition.

Section 13 Page 22 of 30

nd year,

PT. TOYO KANETSU INDONESIA BATAM FABRICATION PLANT QUALITY CONTROL MANUAL Exhibit 5-1

Edition. : Revision No. : Section. :

PT. TOYO KANETSU INDONESIA


Project No. Customer JOB No. DESCRIPTION : : : :

NON CONFORMANCE REPORT (NCR)


Good Receiving In Process

NCR No. Date Page INSPECTOR :

: : :

NON CONFIRMING ITEM / CONDITION

RECOMMENDED CORRECTION ACTION

Prod. Manager

QC. Manager

DISPOSITION : CORRECTION ACTION REPAIR PROCEDURE ACTION DISPENSATION FORM CUSTOMER

USE AS IS

REPAIR SCRAP ALT USE EVALUATION & REMARKS : YES : YES : : YES

RETURN TO SUBCONT. NO NO

NO

CORRECTIVE ACTION SATISFACTORY COMPLETED APPROVED BY : QC. Manager DATE :

ACCEPTED BY

: A.I

DATE

Section 13 Page 23 of 30

3 0 13

NCR)
Final Inspection

of

A.I

O SUBCONT.

PT. TOYO KANETSU INDONESIA BATAM FABRICATION PLANT QUALITY CONTROL MANUAL Exhibit 5-2 NON CONFORMANCE REGISTER NO NCR No. DATE RAISED CLOSED Project Job No. Area Discipline

Edition. : Revision No. : Section. :

3 0 13

Description of Non Conformance

Remarks

Section 13 Page 24 of 30

QUALITY CONTROL MANUAL

BATAM FABRICATION PLANT

PT. TOYO KANETSU INDONESIA BATAM PLANT

"MASTER" APPROVED WELDER / WELDING OPERATORS REGISTER Ref No. Run Date Rev./Date QUALIFICATION : : :

NO.

NAME

STAMP NO.

Max. Thk OD Qual Mm Min

POS

PROC

WPS No.

APPROVAL DATE

EXPIRE DATE

VALID. DATE

REMARK

Section 13 Page 25 of 30 PREPARED BY APPROVED BY. WELDING ENGINEER

Exhibit 6-1 Section : 13 Revision No. : 0

PT. TOYO KANETSU INDONESIA

Edition. :

QUALITY CONTROL MANUAL

BATAM FABRICATION PLANT

PT. TOYO KANETSU INDONESIA BATAM PLANT


WELDER NAME EMPLOYEE NO STAMP NO
PROJECT NO WPS NO.

MONTHLY RECORD WELDER LOG & QUALIFICATION


: : :
JOINT NO. WELD PROCESS BASE METAL POSITION T/P NO. DIA. NPS FILLER METAL Diam F NO. ELECT CURRENT/ POLARITY NDT REPORT NO. INITIAL DATE QUALIFIED DATE WELD COMPL.

FIRST DATE LAST DATE SHEET NO.


CERT. AXPIRED DATE REQUAL DATE

: : :
REMARKS

Section 13 Page 26 of 30

Exhibit 6-2 Section : 13 Revision No. : 0

PT. TOYO KANETSU INDONESIA

Edition. :

QUALITY CONTROL MANUAL

BATAM FABRICATION PLANT

PT. TOYO KANETSU INDONESIA

PT. TOYO KANETSU INDONESIA PROJECT LOCATION REQUESTED BY No Welder Stamp : : : JOB No. Batch No. SHOP

DAILY WELDING CONSUMABLE REPORT

DWCR No. DATE : Page of REMARKS

FIELD A.W.S Dia mm CONSUME Shift Qty Spec Class Time No. No. SURPLUS RETURN CONTROL QTY Store at Oven Time No. Holding Backing

Section 13 Page 27 of 30 Note PREPARED BY, APPROVED BY STORE KEEPER QC. INSPECTOR

Exhibit 6-3 Section : 13 Revision No. : 0 Edition. : 3

PT. TOYO KANETSU INDONESIA BATAM FABRICATION PLANT QUALITY CONTROL MANUAL Exhibit 7-1 PT. TOYO KANETSU INDONESIA Jl. Tenggiri Batu Ampar Batam 29432 Indonesia PHONE (0778) 412158, 412159 FAX (0778) 412157

Edition. : Revision No. : Section. :

3 0 13

N.D.E EXAMINER REGISTER


No. Name Method Level Date of Qualification Expiration Date of Expiration Vis. Exam

Accepted By,

Approved By,

Prepared By,

Section 13 Page 28 of 30

Remarks

ared By,

PT. TOYO KANETSU INDONESIA BATAM FABRICATION PLANT QUALITY CONTROL MANUAL Exhibit 9-1 MEASURING EQUIPMENT LIST TKI ID NO NAME OF EQUIPMENT RANGE MANUFACTURER SERIAL NO.

Edition. : Revision No. : Section. :

As Per Review of : CALIBRATION DATE

Section 13 Page 29 of 30

3 0 13

As Per Review of : EXPIRATION DATE