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CLR-GA

A-C5

OR-18-GXL

A-C14

CGI DELTA PRESSURE


SENSOR CONNECTOR
OR-18-GXL

ARD COMBUSTION DELTA


PRESSURE SENSOR CONNECTOR
PK-18-GXL
WH-18-GXL
GN-18-GXL

A-C22
A-T3
(200-BK)

FUEL PUMP SOLENOID 1


CONNECTOR (FORE)

ARD IGNITION COIL


GROUND TERMINAL

A-C29

GY-18-GXL

A-C20
A-C19

ARD IGNITION COIL


CONNECTOR

FUEL PUMP SOLENOID 2


CONNECTOR (AFT)
TO INTERNAL
HARNESS J

A-S13
(G828-WH)

A-S15
(G829-GN)

A-S3
(G833-PK)

AIR INLET HEATER


LAMP CONNECTOR

A-C2

BR-18-GXL
YL-18-GXL
WH-18-GXL
YL-18-GXL

TIMING CALIBRATION (TC)


PROBE CONNECTOR

GN-18-GXL

A-C12

A-S10
(T859-WH)

ARD PILOT FUEL PRESSURE


SENSOR CONNECTOR

INTAKE MANIFOLD AIR


PRESSURE SENSOR A-C6
CONNECTOR

INTAKE MANIFOLD AIR


TEMPERATURE SENSOR
CONNECTOR
A-C26

A-S2
(G829-GN)

FUEL RAIL PRESSURE


SENSOR CONNECTOR

A-S5
(T860-OR)

A-S1
(G826-BR)

ARD FUEL ENABLE


VALVE CONNECTOR

A-C31

A-S7
(U782-PK)

PURGE AIR CONTROL


VALVE CONNECTOR
A-C23

BR-18-GXL

ARD TURBO OUTLET AND FLAME


DETECT SENSOR CONNECTOR

A-C33

A-C25

AIR INLET HEATER


RELAY CONNECTOR

A-C3

PK-18-GXL

A-S11
(F793-OR)

A-C9

A-C32

A-C16

WH-18-GXL
BK-18-GXL
WH-18-GXL
PU-18-GXL
GY-18-GXL

ARD FLAME BOUNDRY


TEMPERATURE SENSOR
CONNECTOR

A-S9
(Y748-WH)
A-S4
(T858-GY)

A-S12
(G830-BU)

A-C13

A-C28

BU-18-GXL
YL-18-GXL
YL-18-GXL
BR-18-GXL

ARD MAIN FUEL PRESSURE


SENSOR CONNECTOR

PU-18-GXL
BU-18-GXL
OR-18-GXL

A-C18

A-C7

TO PARTICULATE
TRAP

ENGINE OIL PRESSURE


SENSOR CONNECTOR

GY-18-GXL
GN-18-GXL
PK-18-GXL
YL-18-GXL
BU-18-GXL

BU-18-GXL
GY-18-GXL

ARD MAIN FUEL


CONTROL VALVE
CONNECTOR

PRIMARY ENGINE
SPEED/TIMING SENSOR
CONNECTOR
(CAM TOP)

A-S16
(Y749-GN)

OR-18-GXL

A-C4
PK-18-GXL

A-S14
(Y748-WH)

A-C8

SECONDARY ENGINE
SPEED/TIMING SENSOR
CONNECTOR
(CAM BOTTOM)

A-C27

YL-18-GXL
PK-18-GXL

A-S8
(Y749-GN)

ARD PILOT FUEL CONTROL


VALVE CONNECTOR

A-C11

WH-18-GXL

COOLANT TEMPERATURE
SENSOR CONNECTOR

A-C1

ENGINE CONTROL
MODULE (ECM P2)

BU-18-GXL
BU-18-GXL

Harness 292-7095 Connector and Splice Locations

YL-18-GXL
BR-18-GXL
WH-18-GXL
YL-18-GXL
GN-18-GXL
BU-18-GXL
BR-18-GXL

OR-16-GXL
BR-18-GXL
OR-18-GXL

TO HARNESS AR

PK-18-GXL
GN-18-GXL
BU-18-GXL

FUEL PUMP SOLENOID 1


CONNECTOR (FORE)
A-C19

A-C33

OR-16-HV

A-C29
A-C5

CGI ABSOLUTE PRESSURE


SENSOR CONNECTOR

A-C28

ARD MAIN FUEL PRESSURE


SENSOR CONNECTOR

A-C21

ARD COMBUSTION AIR


CONTROL VALVE CONNECTOR

A-S16
(Y749-GN)

PU-18-GXL

ARD FLAME BOUNDRY


TEMPERATURE SENSOR
CONNECTOR

A-C31

A-C2

A-C12

A-S13
(G828-WH)

YL-16-HV

QTY
1
1

TO INTERNAL
HARNESS J

A-T3
(200-BK)

ARD IGNITION COIL


CONNECTOR

WH-16-HV
PU-16-HV

A-S14
(Y748-WH)

TIMING CALIBRATION (TC)


PROBE CONNECTOR

A-C22

A-C14

BR-18-GXL

ARD TURBO OUTLET AND FLAME


DETECT SENSOR CONNECTOR

ARD COMBUSTION DELTA


PRESSURE SENSOR CONNECTOR

CGI DELTA PRESSURE


SENSOR CONNECTOR

GY-16-HV
WH-16-HV
BR-16-HV
GN-16-HV
BU-16-HV
YL-16-GXL

A-S8
(Y749-GN)

A-C16

ARD IGNITION COIL


GROUND TERMINAL

A-C20
A-S3
(G833-PK)

A-S15
(G829-GN)

A-S9
(Y748-WH)

A-S11
(F793-OR)

A-S12
(C830-BU)

FUEL RAIL PRESSURE


SENSOR CONNECTOR

A-C26

ARD FUEL ENABLE


VALVE CONNECTOR

A-C3

ARD PILOT FUEL CONTROL


VALVE CONNECTOR

AIR INLET HEATER


RELAY CONNECTOR

A-C23

A-C27

ARD MAIN FUEL CONTROL


VALVE CONNECTOR

A-S10
(T859-WH)

A-C13

A-S1
(G826-BR)

A-S5
(T860-OR)
OR-18-GXL

A-C8

PK-18-GXL
WH-18-GXL
GN-18-GXL

A-C11

COOLANT TEMPERATURE
SENSOR CONNECTOR

A-C1

ENGINE CONTROL
MODULE (ECM P2)

GY-18-GXL

CU-18-CBL
WH-18-GXL
BK-18-GXL
WH-18-GXL
PU-18-GXL
GY-18-GXL

Harness 286-8221 Connector and Splice Locations (Early Production)

PK-18-GXL

YL-18-GXL
WH-18-GXL
YL-18-GXL
GN-18-GXL

ARD COMBUSTION DELTA


PRESSURE SENSOR
CONNECTOR

BR-18-GXL
GY-18-GXL

E-C22

PK-18-GXL
YL-18-GXL
BU-18-GXL

ARD COMBUSTION AIR


E-C21 CONTROL VALVE

CONNECTOR
BU-18-GXL
GY-18-GXL
BU-18-GXL
YL-18-GXL
YL-18-GXL
BR-18-GXL

E-C14

CGI DELTA PRESSURE


SENSOR CONNECTOR

PU-18-GXL
BU-18-GXL
OR-18-GXL

E-S13
(G8238-WH)

OR-18-GXL

TO HARNESS AH-C8
E-C34

PK-18-GXL

E-C5
YL-18-GXL
PK-18-GXL

CGI ABSOLUTE PRESSURE


SENSOR CONNECTOR

WH-18-GXL

ARD FLAME BOUNDRY


TEMPERATURE SENSOR
CONNECTOR

E-C17

FUEL PUMP SOLENOID 1


CONNECTOR (FORE)

BU-18-GXL
BU-18-GXL

E-C2

E-C19
E-C29

YL-18-GXL
BR-18-GXL
WH-18-GXL
YL-18-GXL
GN-18-GXL
BU-18-GXL
BR-18-GXL

FUEL PUMP SOLENOID 2


CONNECTOR (AFT)

TO INTERNAL
HARNESS J
E-S12
(C830-BU)

E-S17
(Y797-YL)

E-S11
(F793-OR)

E-C16

OR-16-GXL
BR-18-GXL

E-S4
(T858-GY)
E-S9
(Y748-WH)

TIMING CALIBRATION (TC)


PROBE CONNECTOR

E-C9
E-C37

J1939 TERMINATION
RESISTOR CONNECTOR

PK-18-GXL
GN-18-GXL
BU-18-GXL

E-S3
(G833-PK)

ARD TURBO OUTLET AND FLAME


DETECT SENSOR CONNECTOR

E-C26

E-C31

INTAKE MANIFOLD AIR


PRESSURE SENSOR
E-C6
CONNECTOR

AIR INLET HEATER


RELAY CONNECTOR

E-C32

E-C35

E-S2
(G829-GN)

ARD FUEL ENABLE


VALVE CONNECTOR

ENGINE OIL PRESSURE


SENSOR CONNECTOR

E-S5
(T860-OR)

E-C3

FUEL RAIL PRESSURE


SENSOR CONNECTOR

OR-16-HV

E-S10
(T859-WH)

VNT ACTUATOR
PWR/GND SOURCE

AIR INLET HEATER


LAMP CONNECTOR

E-C23

OR-18-GXL

E-C12

INTAKE MANIFOLD AIR


TEMPERATURE SENSOR
CONNECTOR

E-C4

E-C25

PURGE AIR CONTROL


VALVE CONNECTOR

GY-16-HV
WH-16-HV
BR-16-HV
GN-16-HV
BU-16-HV
YL-16-GXL
PU-18-GXL

E-S1
(G826-BR)

BR-18-GXL

TO PARTICULATE
TRAP

E-C13

ARD PILOT FUEL PRESSURE


SENSOR CONNECTOR

E-C18

E-S7
(U782-PK)

ARD MAIN FUEL CONTROL


VALVE CONNECTOR

PRIMARY ENGINE
SPEED/TIMING SENSOR
CONNECTOR
(CAM TOP)
E-C7

WH-16-HV
PU-16-HV
YL-16-HV

E-C33

E-S16
(Y749-GN)

E-C27

SECONDARY ENGINE
SPEED/TIMING SENSOR
CONNECTOR
(CAM BOTTOM)

E-C28

ARD PILOT FUEL CONTROL


VALVE CONNECTOR

E-C8

E-S14
(Y748-WH)
E-S8
(Y749-GN)

E-C11

COOLANT TEMPERATURE
SENSOR CONNECTOR

QTY
1

CLR-GA
BR-18-GXL
BU-18-GXL
GY-18-GXL
QTY
1

A-C3
WIRE NAME POS TERM/PLUG
G826-A89
1
180-9340
G833-A87
2
180-9340
G849-A55
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4013

A-C4
WIRE NAME POS TERM/PLUG
G826-A38
1
180-9340
G827-A43
2
180-9340
994-A10
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
237-0227

A-C5
CLR-GA
WIRE NAME POS TERM/PLUG
WH-18-GXL
G828-A40
1
180-9340
GN-18-GXL
G829-A42
2
180-9340
BR-18-GXL
U779-A6
3
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
230-4013

CLR-GA
BR-18-GXL
PK-18-GXL
PK-18-GXL
QTY
1

A-C6
WIRE NAME POS TERM/PLUG
G826-A39
1
180-9340
G833-A41
2
180-9340
R746-A20
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4013

A-C7
CLR-GA
WIRE NAME POS TERM/PLUG
BK-18-GXL
E963-A27
A
111-1567
WH-18-GXL
E964-A26
B
111-1567
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
100-3320

CLR-GA
PU-16-HV
YL-16-HV
BR-16-HV
BU-16-HV
GN-16-HV
WH-16-HV
OR-16-HV
OR-16-HV
WH-16-HV
WH-16-HV
GY-16-HV
GY-16-HV
QTY
1
1

CLR-GA
YL-18-GXL
WH-18-GXL
WH-18-GXL
GN-18-GXL
GN-18-GXL
PK-18-GXL
GN-18-GXL
GY-18-GXL
GN-18-GXL
BR-18-GXL
BU-18-GXL

QTY
1

CLR-GA
BU-18-GXL
GN-18-GXL
QTY
1

A-C11
WIRE NAME POS TERM/PLUG
995-A12
1
180-9340
G829-A44
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4011

A-C12
CLR-GA
WIRE NAME POS TERM/PLUG
WH-18-GXL
G856-A8
1
180-9340
YL-18-GXL
G857-A9
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2269
1
WEDGE
155-2261

A-C13
CLR-GA
WIRE NAME POS TERM/PLUG
OR-18-GXL
Y736-A100
1
180-9340
BU-18-GXL
Y734-A91
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
230-4011

111-2416

260-6728

E-C1

ENGINE CONTROL
MODULE (ECM P2)

Harness 298-6978 Connector and Splice Locations (350hp)

ARD MAIN FUEL PRESSURE


SENSOR CONNECTOR

QTY
1
1
50mm
50mm

E-C1
WIRE NAME POS
1
2
3
4
F793-E31
5
6
7
8
9
C801-E60
10
Y798-E69
11
Y797-E75
12
13
14
R746-E20
15
U780-E21
16
G829-E2
17
18
19
C800-E63
20
21
22
Y799-E43
23
X980-E59
24
E963-E27
25
G856-E8
26
Y923-E71
27
994-E10
28
29
G833-E47
30
31
32
33
X981-E54
34
E964-E26
35
G857-E9
36
37
C829-E66
38
39
40
C803-E58
41
42
U775-E98
43
44
Y735-E109
45
E966-E49
46
E965-E48
47
48
49
50
U774-E84
51
Y738-E65
52
53
G827-E81
54
T846-E94
55
Y741-E82
56
U779-E6
57
58
Y733-E90
59
Y734-E91
60
C820-E36
61
62
Y753-E99
63
64
65
Y746-E62
66
67
68
Y737-E4
69
U773-E86
70
71
G828-E78
72
73
74
75
C830-E57
76
C818-E37
77
78
H807-E115
79
G826-E1
80
Y748-E68
81
U781-E77
82
Y749-E103
83
995-E12
84
G849-E55
85
86
87
Y751-E80
88
Y747-E67
89
90
Y743-E56
91
92
U782-E102
93
Y742-E76
94
C967-E15
95
96
97
98
T860-E25
99
100
101
102
103
T858-E23
104
T962-E29
105
T959-E18
106
T961-E28
107
T960-E19
108
Y750-E88
109
110
C819-E52
111
112
C821-E51
113
114
T859-E24
115
T957-E35
116
117
T958-E17
118
119
120
ACCESSORY TABLE
PART NAME
PLUG AS.
COVER - ENDBELL
TUBE
TUBE

TERM/PLUG
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
8T-8737
8T-8737
180-9340
180-9340
180-9340
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
133-0969
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
8T-8737
180-9340
8T-8737
8T-8737
180-9340
8T-8737
180-9340
8T-8737
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
180-9340
180-9340
180-9340
8T-8737
180-9340
180-9340
180-9340
8T-8737
180-9340
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
8T-8737
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
180-9340
8T-8737
180-9340
8T-8737
180-9340
180-9340
8T-8737
180-9340
8T-8737
8T-8737
P/N
264-5732
291-6797
125-7876
5P-0702

E-C2
CLR-GA
WIRE NAME POS TERM/PLUG
WH-18-GXL
Y748-E79
1
180-9340
GN-18-GXL
Y749-E74
2
180-9340
OR-18-GXL
Y753-E99
3
180-9340
4
8T-8737
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
239-7349

CLR-GA
OR-18-GXL
BU-18-GXL

QTY
1
1

A-C26
WIRE NAME POS TERM/PLUG
F793-A30
1
180-9340
C830-A53
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2269
WEDGE
155-2261

A-C17
WIRE NAME POS TERM/PLUG
X981-A50
1
180-9340
X980-A32
2
180-9340
G828-A98
3
180-9340
C814-A66
4
180-9340
C829-A54
5
180-9340
U773-A69
6
180-9340
G829-A72
7
180-9340
U775-A59
8
180-9340
G829-A86
9
180-9340
C815-A34
10
180-9340
U774-A104
11
180-9340
12
8T-8737
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4009

A-C27
CLR-GA
WIRE NAME POS TERM/PLUG
PU-18-GXL
Y733-A90
1
180-9340
OR-18-GXL
Y736-A100
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
230-4011

CLR-GA
WH-18-GXL
GN-18-GXL
BR-18-GXL
QTY
1

A-C28
WIRE NAME POS TERM/PLUG
Y748-A61
1
180-9340
Y749-A64
2
180-9340
Y747-A67
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
237-0227

CLR-GA
YL-18-GXL
PK-18-GXL
PK-18-GXL
YL-18-GXL
GN-18-GXL
PK-18-GXL

CLR-GA
BU-18-GXL
PU-18-GXL

CLR-GA
YL-16-GXL
BK-16-GXL
OR-16-GXL
QTY
1

A-C18
WIRE NAME POS TERM/PLUG
U781-A77
1
180-9339
U782-A83
2
180-9339
Y746-A62
3
180-9339
Y741-A82
4
180-9339
Y742-A76
5
180-9339
U782-A73
6
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 230-5011

A-C19
WIRE NAME POS TERM/PLUG
C818-A37
A
180-9340
C819-A52
B
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
238-8245

A-C20
WIRE NAME POS TERM/PLUG
Y750-A88
1
180-9340
200-A84
2
180-9340
Y751-A80
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4013

240-7874

230-4011

230-5008

155-2269

10 11 12

E-C4
CLR-GA
WIRE NAME POS TERM/PLUG
BR-18-GXL
G826-E38
1
180-9340
BU-18-GXL
G827-E81
2
180-9340
GY-18-GXL
994-E10
3
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
237-0227

CLR-GA
WH-18-GXL
GN-18-GXL
BR-18-GXL
QTY
1

CLR-GA
BR-18-GXL
PK-18-GXL
PK-18-GXL
QTY
1

CLR-GA
BK-18-GXL
WH-18-GXL
QTY
1

CLR-GA
BU-18-GXL
YL-18-GXL
QTY
1

E-C5
WIRE NAME POS TERM/PLUG
G828-E40
1
180-9340
G829-E42
2
180-9340
U779-E6
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
237-0227

E-C6
WIRE NAME POS TERM/PLUG
G826-E39
1
180-9340
G833-E41
2
180-9340
R746-E20
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4013

E-C7
WIRE NAME POS TERM/PLUG
E963-E27
A
111-1567
E964-E26
B
111-1567
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
100-3320

E-C8
WIRE NAME POS TERM/PLUG
E965-E48
A
111-1567
E966-E49
B
111-1567
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
111-2416

E-C9
CLR-GA
WIRE NAME POS TERM/PLUG
BU-18-GXL
C967-E15
1
180-9340
PK-18-GXL
G833-E45
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
230-4011

CLR-GA
BU-18-GXL
GN-18-GXL
QTY
1

E-C11
WIRE NAME POS TERM/PLUG
995-E12
1
180-9340
G829-E44
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4011

E-C12
CLR-GA
WIRE NAME POS TERM/PLUG
WH-18-GXL
G856-E8
1
180-9340
YL-18-GXL
G857-E9
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2269
1
WEDGE
155-2261

E-C13
CLR-GA
WIRE NAME POS TERM/PLUG
OR-18-GXL
Y736-E100
1
180-9340
BU-18-GXL
Y734-E91
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
230-4011

C-7 On-highway Engine


Electrical System

230-4012
237-0227
230-4013

RED
3

C7S300-UP

11

10

100-3320

238-8245

230-5011
230-5010

239-7349
CLR-GA
WH-18-GXL
GN-18-GXL
OR-18-GXL
YL-18-GXL
QTY
1

GRAY

155-2252

A-C29
CLR-GA
WIRE NAME POS TERM/PLUG
OR-18-GXL
C820-A36
A
180-9340
BR-18-GXL
C821-A51
B
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
238-8245

A-C31
WIRE NAME POS TERM/PLUG
Y748-A93
1
180-9340
Y749-A85
2
180-9340
Y743-A56
3
180-9340
T846-A94
4
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-5008

KEY 1

264-5732

10

A-C32
CLR-GA
WIRE NAME POS TERM/PLUG
OR-18-GXL
F793-A33
A
116-6159
BU-18-GXL
C830-A3
B
116-6159
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
116-6158
1
RETAINER
111-2422
2
SEAL
100-6674
1
CAP
116-6161

22 21 20 19 18 17

16 15 14 13 12 11

32 31 30 29 28

27 26 25 24 23

44 43 42 41 40 39

38 37 36 35 34 33

52 51 50 49

56 55 54 53

68 67 66 65

64 63 62 61

76 75 74 73

KEY 1
2

72 71 70 69

217-5887

153-9693

82 81 80 79 78 77

98 97 96 95 94

93 92 91 90 89

110 109 108 107 106 105

104 103 102 101 100 99

120 119 118 117 116

48 47 46 45

60 59 58 57

88 87 86 85 84 83

230-5010

174-0502

10

115 114 113 112 111

120

CLR-GA
OR-18-GXL
GY-18-GXL
QTY
1

CLR-GA
WH-18-GXL
GN-18-GXL
PU-18-GXL
QTY
1

A-C21
WIRE NAME POS TERM/PLUG
C801-A60
1
180-9340
C800-A63
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4011

CLR-GA
WH-18-GXL
GN-18-GXL
BR-18-GXL
QTY
1

A-C33
WIRE NAME POS TERM/PLUG
Y748-A92
1
180-9340
Y749-A95
2
180-9340
C803-A58
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4013

Printed in U.S.A.

2006 Caterpillar
All Rights Reserved

A-C22
WIRE NAME POS TERM/PLUG
Y748-A105
1
180-9340
Y749-A97
2
180-9340
Y923-A71
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4013

J-C4
CLR-GA

E-C14
CLR-GA
WIRE NAME POS TERM/PLUG
WH-18-GXL
G828-E70
1
180-9340
GN-18-GXL
G829-E96
2
180-9340
WH-18-GXL
U780-E21
3
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
230-4013

WIRE NAME

J-C5
POS

TERM/PLUG

CLR-GA

WIRE NAME

POS

TO MAIN HARNESS E-C17

TERM/PLUG

BR-16-NW

T959-J5

154-2389

BU-16-NW

T960-J7

154-2389

WH-16-NW

T859-J6

154-2389

WH-16-NW

T859-J8

154-2389

AH-C1
TERMINAL TABLE
REFDES
P/N
CLR-GA
AH-T1
131-1505 BK-16-TFE

ACCESSORY TABLE

QTY

PART NAME

QTY

PART NAME

PLUG AS.

153-9693

PLUG AS.

153-9693

CLIP

154-3769

CLIP

154-3769

SEAL

154-0877

SEAL

154-0877

P/N

J-C3

INJECTOR 1

E-C26
CLR-GA
WIRE NAME POS TERM/PLUG
OR-18-GXL
F793-E30
1
180-9340
BU-18-GXL
C830-E53
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2269
1
WEDGE
155-2261

P/N

WIRE
200-E116

CLR-GA
YL-18-TFE
WH-18-TFE

ARD IGNITION COIL


GROUND TERMINAL
AH-T1
(200-BK)

J-C5

INJECTOR 2

J-C6

INJECTOR 4

INJECTOR 5

J-C4

J-C7

INJECTOR 6

INJECTOR 3
J-C6
CLR-GA

ENGINE
HARNESS
J-C1

CLR-GA
PU-16-HV
YL-16-HV
BR-16-HV
BU-16-HV
GN-16-HV
WH-16-HV
OR-16-HV
OR-16-HV
WH-16-HV
WH-16-HV
GY-16-HV
GY-16-HV
QTY
1
1

CLR-GA
YL-18-GXL
WH-18-GXL
GN-18-GXL
PK-18-GXL
GN-18-GXL
GY-18-GXL
GN-18-GXL
BU-18-GXL
WH-18-GXL
YL-16-GXL
OR-16-GXL
QTY
1

CLR-GA
YL-18-GXL
PK-18-GXL
PK-18-GXL
YL-18-GXL
GN-18-GXL
PK-18-GXL
QTY
1

CLR-GA
BU-18-GXL
PU-18-GXL
QTY
1

CLR-GA
OR-18-GXL
GY-18-GXL
QTY
1

E-C16
WIRE NAME POS TERM/PLUG
T957-E35
1
180-9339
T958-E17
2
180-9339
T959-E18
3
180-9339
T960-E19
4
180-9339
T961-E28
5
180-9339
T962-E29
6
180-9339
T860-E5
7
180-9339
T860-E7
8
180-9339
T859-E11
9
180-9339
T859-E14
10
180-9339
T858-E16
11
180-9339
T858-E22
12
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 3E-5179
WEDGE
3E-5180

E-C17
WIRE NAME POS TERM/PLUG
X981-E54
1
180-9340
X980-E59
2
180-9340
3
8T-8737
C829-E66
4
180-9340
U773-E86
5
180-9340
G829-E32
6
180-9340
U775-E98
7
180-9340
G829-E34
8
180-9340
U774-E84
9
180-9340
G828-E50
10
180-9340
Y750-E88
11
180-9340
Y751-E80
12
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4009

E-C18
WIRE NAME POS TERM/PLUG
U781-E77
1
180-9339
U782-E83
2
180-9339
Y746-E62
3
180-9339
Y741-E82
4
180-9339
Y742-E76
5
180-9339
U782-E73
6
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 230-5011

E-C19
WIRE NAME POS TERM/PLUG
C818-E37
A
180-9340
C819-E52
B
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
238-8245

E-C21
WIRE NAME POS TERM/PLUG
C801-E60
1
180-9340
C800-E63
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4011

E-C22
CLR-GA
WIRE NAME POS TERM/PLUG
WH-18-GXL
Y748-E105
1
180-9340
GN-18-GXL
Y749-E97
2
180-9340
PU-18-GXL
Y923-E71
3
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
230-4013

CLR-GA
YL-18-GXL
GY-18-GXL
QTY
1

CLR-GA
PK-18-GXL
YL-18-GXL
QTY
1
1

E-C23
WIRE NAME POS TERM/PLUG
Y737-E4
1
180-9340
Y738-E65
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4011

E-C25
WIRE NAME POS TERM/PLUG
Y735-E109
1
180-9340
H807-E115
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2269
WEDGE
155-2261

E-C27
CLR-GA
WIRE NAME POS TERM/PLUG
PU-18-GXL
Y733-E90
1
180-9340
OR-18-GXL
Y736-E100
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
230-4011

QTY
1

CLR-GA
OR-18-GXL
BR-18-GXL
QTY
1

CLR-GA
WH-18-GXL
GN-18-GXL
OR-18-GXL
YL-18-GXL
QTY
1

CLR-GA
OR-18-GXL
BU-18-GXL
QTY
1
1
2
1

CLR-GA
WH-18-GXL
GN-18-GXL
BR-18-GXL
QTY
1

CLR-GA
YL-18-CBL
GN-18-CBL
CU-18-CBL
BK-14-GXL
OR-14-GXL

QTY
1
50mm
50mm

CLR-GA
OR-14-GXL
BK-14-GXL
QTY
1

CLR-GA
YL-18-GXL
GN-18-GXL
BK-18-GXL
QTY
1
1
50mm
50mm

E-C28
WIRE NAME POS TERM/PLUG
Y748-E61
1
180-9340
Y749-E64
2
180-9340
Y747-E67
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
237-0227

WIRE NAME

POS

E-C32
WIRE NAME POS TERM/PLUG
F793-E33
A
116-6159
C830-E3
B
116-6159
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
116-6158
RETAINER
111-2422
SEAL
100-6674
CAP
116-6161

T957-J1

154-2389

154-2389

OR-16-NW

T860-J10

154-2389

GY-16-NW

T858-J2

154-2389

J-C1
CLR-GA
PU-16-NW

ACCESSORY TABLE

WIRE NAME
T957-J1

POS
1

E-C35
WIRE NAME POS TERM/PLUG
X715-E112
1
180-9339
X716-E113
2
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 230-4012

E-C37
WIRE NAME POS TERM/PLUG
Y797-E107
A
180-9340
Y798-E106
B
180-9340
Y799-E46
C
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
174-0502
WEDGE
155-2266
TUBE
125-7876
TUBE
5P-0702

TERM/PLUG

GN-18-TFE
PU-18-TFE
GN-18-TFE
GY-18-TFE
GN-18-TFE
BU-18-TFE
WH-18-TFE
YL-16-TFE
OR-16-TFE

PART NAME

YL-16-NW

T958-J3

180-9340

PLUG AS.

153-9693

BR-16-NW

T959-J5

180-9340

CLIP

154-3769

BU-16-NW

T960-J7

180-9340

154-0877

GN-16-NW

T961-J9

180-9340

WH-16-NW

T962-J11

180-9340

OR-16-NW

T860-J12

180-9340

OR-16-NW

T860-J10

180-9340

WH-16-NW

T859-J8

180-9340

WH-16-NW

T859-J6

10

180-9340

GY-16-NW

T858-J4

11

180-9340

T858-J2

12

180-9340

SEAL

P/N

CLR-GA
YL-16-NW
GY-16-NW

WIRE NAME
T958-J3
T858-J4

POS
A
B

TERM/PLUG
154-2389
154-2389

ACCESSORY TABLE
QTY

PART NAME

PLUG AS.

153-9693

CLIP

154-3769

SEAL

154-0877

GY-16-NW

P/N

QTY

PART NAME

PLUG AS.

153-9693

CLIP

154-3769

SEAL

154-0877

QTY
1
50mm
50mm

ARD IGNITION COIL


CONNECTOR

P/N

AH-C8
WIRE NAME POS TERM/PLUG
Y797-AH1
1
180-9339
Y798-AH3
2
180-9339
Y799-AH10
3
133-0967
X716-AH4
4
180-9339
X715-AH2
5
180-9339
6
8T-8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 230-5011
TUBE
5P-0702
TUBE
125-7876

QTY
1

AH-C1
WIRE NAME POS TERM/PLUG
X981-AH16
1
180-9339
X980-AH15
2
180-9339
3
8T-8737
C829-AH13
4
180-9339
U773-AH7
5
180-9339
G829-AH14
6
180-9339
U775-AH9
7
180-9339
G829-AH6
8
180-9339
U774-AH8
9
180-9339
G828-AH5
10
180-9339
Y750-AH12
11
180-9339
Y751-AH11
12
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 260-6728

CGI TEMPERATURE
SENSOR CONNECTOR
AH-C3

AH-C7

180-9340

QTY

J-C7
CLR-GA
WH-16-NW
OR-16-NW

WIRE NAME

POS

CLR-GA
GN-18-TFE
GN-18-TFE

TERM/PLUG

T962-J11

154-2389

T860-J12

154-2389
QTY
1

ACCESSORY TABLE
QTY

PART NAME

P/N

PLUG AS.

153-9693

CLIP

154-3769

SEAL

154-0877

CLR-GA
OR-14-GXL
YL-18-CBL
BK-14-GXL
GN-18-CBL

ACCESSORY TABLE
QTY

PART NAME

P/N

PLUG AS.

155-2252

WEDGE

155-2258

QTY
1
50mm

Harness 296-3000 Connector and Splice Locations

AH-C5
WIRE NAME POS TERM/PLUG
C829-AH13
1
180-9340
G829-AH14
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
240-7874

QTY
1

AIR INLET TEMPERATURE


SENSOR CONNECTOR

AH-C2
WIRE NAME POS TERM/PLUG
X715-AH2
1
180-9340
Y797-AH1
2
180-9340
X716-AH4
3
180-9340
Y798-AH3
4
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-5008
TUBE
125-7876

AH-C3
WIRE NAME POS TERM/PLUG
G828-AH5
1
180-9340
G829-AH6
2
180-9340
U773-AH7
3
180-9340
4
8T-8737
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
261-0524

CLR-GA
WH-18-TFE
GN-18-TFE
PU-18-TFE

AH-C5

DAVNT ACTUATOR
CONNECTOR

TURBO SPEED
SENSOR CONNECTOR
AH-C4

AH-C2

CLR-GA
WH-18-TFE
YL-18-TFE

CLR-GA
YL-18-TFE
WH-18-TFE
WH-18-TFE
GN-18-TFE
GN-18-TFE
PU-18-TFE
GN-18-TFE
GY-18-TFE
GN-18-TFE
BR-18-TFE
BU-18-TFE

AVNT ACTUATOR
CONNECTOR
AR-C2
AR-C2
CLR-GA
WIRE NAME POS TERM/PLUG
GN-18-TFE
C814-AR12
1
180-9340
BR-18-TFE
C815-AR8
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
240-7874

QTY
1

E-C33
WIRE NAME POS TERM/PLUG
Y748-E92
1
180-9340
Y749-E95
2
180-9340
C803-E58
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4013

E-C34
WIRE NAME POS TERM/PLUG
Y797-E108
1
180-9340
Y798-E111
2
180-9340
Y799-E13
3
133-0969
X716-E113
4
180-9340
X715-E112
5
180-9340
6
8T-8737
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-5010
TUBE
5P-0702
TUBE
125-7876

TERM/PLUG

TERM/PLUG

PU-16-NW

E-C29
WIRE NAME POS TERM/PLUG
C820-E36
A
180-9340
C821-E51
B
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
238-8245

E-C31
WIRE NAME POS TERM/PLUG
Y748-E93
1
180-9340
Y749-E85
2
180-9340
Y743-E56
3
180-9340
T846-E94
4
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-5008

POS

T961-J9

CLR-GA
YL-18-CBL
GN-18-CBL
CU-18-CBL
BK-14-GXL
OR-14-GXL

AH-C7
CLR-GA
WIRE NAME POS TERM/PLUG
YL-16-TFE
Y750-AH12
1
180-9340
BK-16-TFE
200-E116
2
180-9340
OR-16-TFE
Y751-AH11
3
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
240-7878

ACCESSORY TABLE

J-C3
CLR-GA
WH-18-GXL
GN-18-GXL
BR-18-GXL

WIRE NAME

GN-16-NW

J-C2
CLR-GA

E-C3
CLR-GA
WIRE NAME POS TERM/PLUG
BR-18-GXL
G826-E89
1
180-9340
PK-18-GXL
G833-E87
2
180-9340
BR-18-GXL
G849-E55
3
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
230-4013

240-7878

KEY 1

12

QTY
1
A-C9
CLR-GA
WIRE NAME POS TERM/PLUG
BU-18-GXL
C967-A15
1
180-9340
PK-18-GXL
G833-A45
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
230-4011

KEY 2

3E-5179

QTY
1
A-C8
CLR-GA
WIRE NAME POS TERM/PLUG
BU-18-GXL
E965-A48
A
111-1567
YL-18-GXL
E966-A49
B
111-1567
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
111-2416

A-C16
WIRE NAME POS TERM/PLUG
T957-A35
1
180-9339
T958-A17
2
180-9339
T959-A18
3
180-9339
T960-A19
4
180-9339
T961-A28
5
180-9339
T962-A29
6
180-9339
T860-A5
7
180-9339
T860-A7
8
180-9339
T859-A11
9
180-9339
T859-A14
10
180-9339
T858-A16
11
180-9339
T858-A22
12
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 3E-5179
WEDGE
3E-5180

J-C2

OR-18-GXL
GN-18-CBL
YL-18-CBL

E-S15
(G829-GN)

CLR-GA
BR-18-GXL
PK-18-GXL
BR-18-GXL

Connector Tables for Harness 298-6978 (350hp)

A-S7
(U782-PK)

E-S18
(Y798-GN)

A
A-C25
CLR-GA
WIRE NAME POS TERM/PLUG
PK-18-GXL
Y735-A109
1
180-9340
YL-18-GXL
H807-A111
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2269
1
WEDGE
155-2261

240-7876

116-6158

AH-C8

A-C7

E-S6
(Y799-CU)

230-4009

TO MAIN HARNESS E-C34

CLR-GA

TO HARNESS AH-C1

QTY
1

A-C23
WIRE NAME POS TERM/PLUG
Y737-A4
1
180-9340
Y738-A65
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4011

A-S2
(G829-GN)

ENGINE OIL PRESSURE


SENSOR CONNECTOR

SECONDARY ENGINE
SPEED/TIMING SENSOR
CONNECTOR
(CAM BOTTOM)

CLR-GA
YL-18-GXL
GY-18-GXL

ACCESSORY TABLE

A-C4

PRIMARY ENGINE
SPEED/TIMING SENSOR
CONNECTOR
(CAM TOP)

QTY
1

A-C14
WIRE NAME POS TERM/PLUG
G828-A70
1
180-9340
G829-A96
2
180-9340
U780-A21
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4013

A-C25

INTAKE MANIFOLD AIR


PRESSURE SENSOR A-C6
CONNECTOR

A-C9

CLR-GA
WH-18-GXL
GN-18-GXL
WH-18-GXL

A-C18

PURGE AIR CONTROL


VALVE CONNECTOR

INTAKE MANIFOLD AIR


TEMPERATURE SENSOR
CONNECTOR

A-C32

QTY
1

A-C2
WIRE NAME POS TERM/PLUG
Y748-A79
1
180-9340
Y749-A74
2
180-9340
Y753-A99
3
180-9340
4
8T-8737
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
239-7349

TO PARTICULATE
TRAP

A-S4
(T858-GY)

AIR INLET HEATER


LAMP CONNECTOR

CLR-GA
WH-18-GXL
GN-18-GXL
OR-18-GXL

FUEL PUMP SOLENOID 2


CONNECTOR (AFT)

A-C1
WIRE NAME POS TERM/PLUG
1
8T-8737
2
8T-8737
3
8T-8737
4
8T-8737
F793-A31
5
180-9340
6
8T-8737
7
8T-8737
8
8T-8737
9
8T-8737
C801-A60
10
180-9340
11
8T-8737
12
8T-8737
13
8T-8737
14
8T-8737
R746-A20
15
180-9340
U780-A21
16
180-9340
G829-A2
17
180-9340
18
8T-8737
19
8T-8737
C800-A63
20
180-9340
21
8T-8737
22
8T-8737
23
8T-8737
X980-A32
24
180-9340
E963-A27
25
180-9340
G856-A8
26
180-9340
Y923-A71
27
180-9340
994-A10
28
180-9340
29
8T-8737
G833-A47
30
180-9340
31
8T-8737
C815-A34
32
180-9340
33
8T-8737
X981-A50
34
180-9340
E964-A26
35
180-9340
G857-A9
36
180-9340
37
8T-8737
C829-A54
38
180-9340
39
8T-8737
40
8T-8737
C803-A58
41
180-9340
42
8T-8737
U775-A59
43
180-9340
C814-A66
44
180-9340
Y735-A109
45
180-9340
E966-A49
46
180-9340
E965-A48
47
180-9340
48
8T-8737
49
8T-8737
50
8T-8737
U774-A104
51
180-9340
Y738-A65
52
180-9340
53
8T-8737
G827-A43
54
180-9340
T846-A94
55
180-9340
Y741-A82
56
180-9340
U779-A6
57
180-9340
58
8T-8737
Y733-A90
59
180-9340
Y734-A91
60
180-9340
C820-A36
61
180-9340
62
8T-8737
Y753-A99
63
180-9340
64
8T-8737
65
8T-8737
Y746-A62
66
180-9340
67
8T-8737
68
8T-8737
Y737-A4
69
180-9340
U773-A69
70
180-9340
71
8T-8737
G828-A78
72
180-9340
73
8T-8737
74
8T-8737
75
8T-8737
C830-A57
76
180-9340
C818-A37
77
180-9340
78
8T-8737
H807-A111
79
180-9340
G826-A1
80
180-9340
Y748-A68
81
180-9340
U781-A77
82
180-9340
Y749-A103
83
180-9340
995-A12
84
180-9340
G849-A55
85
180-9340
86
8T-8737
87
8T-8737
Y751-A80
88
180-9340
Y747-A67
89
180-9340
90
8T-8737
Y743-A56
91
180-9340
92
8T-8737
U782-A102
93
180-9340
Y742-A76
94
180-9340
C967-A15
95
180-9340
96
8T-8737
97
8T-8737
98
8T-8737
T860-A25
99
180-9340
100
8T-8737
101
8T-8737
102
8T-8737
103
8T-8737
T858-A23
104
180-9340
T962-A29
105
180-9340
T959-A18
106
180-9340
T961-A28
107
180-9340
T960-A19
108
180-9340
Y750-A88
109
180-9340
110
8T-8737
C819-A52
111
180-9340
112
8T-8737
C821-A51
113
180-9340
114
8T-8737
T859-A24
115
180-9340
T957-A35
116
180-9340
117
8T-8737
T958-A17
118
180-9340
119
8T-8737
120
8T-8737
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
264-5732
ENDBELL
291-6797

ARD PILOT FUEL PRESSURE


SENSOR CONNECTOR

A-C17

RENR7944
September 2006

Connector Tables for Harness 286-8221 and 292-7095

CGI ABSOLUTE PRESSURE


SENSOR CONNECTOR

A-C21

CLR-GA
GN-18-TFE
GN-18-TFE
QTY
1

CLR-GA
BU-18-TFE
GY-18-TFE
QTY
1

AR-C6
WIRE NAME POS TERM/PLUG
U774-AR6
1
180-9340
U775-AR7
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
240-7874

AR-C4
CLR-GA
WIRE NAME POS TERM/PLUG
WH-18-TFE
X980-AR4
1
180-9340
YL-18-TFE
X981-AR5
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
240-7874

AR-C1
WIRE NAME POS TERM/PLUG
X981-AR5
1
180-9339
X980-AR4
2
180-9339
G828-AR2
3
180-9339
C814-AR12
4
180-9339
C829-AR14
5
180-9339
U773-AR13
6
180-9339
G829-AR1
7
180-9339
U775-AR7
8
180-9339
G829-AR3
9
180-9339
C815-AR8
10
180-9339
U774-AR6
11
180-9339
12
8T-8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 260-6728

CLR-GA
BU-18-TFE
GY-18-TFE

TO MAIN HARNESS

QTY
1

AR-C1

AR-C5

CLR-GA
YL-18-TFE
WH-18-TFE
WH-18-TFE
GN-18-TFE
GN-18-TFE
PU-18-TFE
GN-18-TFE
GY-18-TFE
GN-18-TFE
BR-18-TFE
BU-18-TFE

AR-C1
WIRE NAME POS TERM/PLUG
X981-AR5
1
180-9339
X980-AR4
2
180-9339
G828-AR2
3
180-9339
C814-AR12
4
180-9339
C829-AR14
5
180-9339
U773-AR13
6
180-9339
G829-AR1
7
180-9339
U775-AR7
8
180-9339
G829-AR3
9
180-9339
C815-AR8
10
180-9339
U774-AR6
11
180-9339
12
8T-8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 260-6728

TO MAIN HARNESS
AR-C1

CLR-GA
WH-18-TFE
GN-18-TFE
PU-18-TFE

QTY
1
AR-C5
CLR-GA
WIRE NAME POS TERM/PLUG
GN-18-TFE
C829-AR14
1
180-9340
GN-18-TFE
G829-AR1
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
240-7874

AR-C6
CLR-GA
WH-18-TFE
YL-18-TFE

AR-C4

TURBO SPEED
SENSOR CONNECTOR

QTY
1

CLR-GA
GN-18-TFE
BR-18-TFE
AR-C3
CLR-GA
WIRE NAME POS TERM/PLUG
WH-18-TFE
G828-AR2
1
180-9340
GN-18-TFE
G829-AR3
2
180-9340
PU-18-TFE
U773-AR13
3
180-9340
4
8T-8737
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
261-0524

AH-C6

Harness 298-6979 Connector Locations (350hp)

QTY
1

CGI ACTUATOR
CONNECTOR

QTY
1

CGI ACTUATOR
CONNECTOR

AR-C5
WIRE NAME POS TERM/PLUG
C829-AR14
1
180-9340
G829-AR1
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
240-7874

AIR INLET TEMPERATURE


SENSOR CONNECTOR

AH-C6
WIRE NAME POS TERM/PLUG
U774-AH8
1
180-9340
U775-AH9
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
240-7874

QTY
1

AR-C2
WIRE NAME POS TERM/PLUG
C814-AR12
1
118-8430
C815-AR8
2
118-8430
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
217-5887

CGI TEMPERATURE
SENSOR CONNECTOR

CGI TEMPERATURE
SENSOR CONNECTOR
AR-C3

AR-C5

AR-C4
WIRE NAME POS TERM/PLUG
X980-AR4
1
180-9340
X981-AR5
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
240-7876

TURBO SPEED
SENSOR CONNECTOR

CGI ACTUATOR
CONNECTOR

AR-C4

AR-C6

CLR-GA
BU-18-TFE
GY-18-TFE

AR-C2

AVNT ACTUATOR
CONNECTOR

Harness 286-8223 Connector Locations (Early Production)

AR-C3
WIRE NAME POS TERM/PLUG
G828-AR2
1
180-9340
G829-AR3
2
180-9340
U773-AR13
3
180-9340
4
8T-8737
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
261-0524

AIR INLET TEMPERATURE


SENSOR CONNECTOR

QTY
1

AR-C3

AH-C4
WIRE NAME POS TERM/PLUG
X980-AH15
1
180-9340
X981-AH16
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
240-7876

Harness 292-7096 Connector Locations

AR-C6
WIRE NAME POS TERM/PLUG
U774-AR6
1
180-9340
U775-AR7
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
240-7874

30 Page, (Dimensions: 39 inches x 28 inches)

ARD COMBUSTION AIR


CONTROL VALVE CONNECTOR

A-C17

RENR7944

TO HARNESS (AR)

E-C16 J-C1
3E5179 1552252
1
2
3
4
5
6
7
8
9
10
11
12

T957-E35 PU-16-HV
T958-E17 YL-16-HV
T959-E18 BR-16-HV

T860-E7 OR-16-HV
T859-E11 WH-16-HV

T859-E14 WH-16-HV
T859-E11 WH-16-HV

T859-E14 WH-16-HV
T858-E16 GY-16-HV

T860-E5 OR-16-HV
T860-E7 OR-16-HV

E-S5

T860-E25 OR-16-HV

T860-E5 OR-16-HV

T858-E22 GY-16-HV
T858-E16 GY-16-HV

E-S10

T859-E24 WH-16-HV

T962-E29 WH-16-HV

T858-E22 GY-16-HV

E-C18
2305011

1
2
3
4
5
6

1
2
3
4
5
6

U781-E77 YL-18-GXL
U782-E83 PK-18-GXL
Y746-E62 PK-18-GXL
Y741-E82 YL-18-GXL
Y742-E76 GN-18-GXL
U782-E73 PK-18-GXL

U782-P29 PK-18
Y746-P30 PK-16
Y741-P31 YL-16
Y742-P32 GN-16
Y745-P33 BU-16

T961-J9 GN-16-NW
T962-J11 WH-16-NW

T958-J3 YL-16-NW

T860-J12 OR-16-NW

T858-J4 GY-16-NW

T859-J6 WH-16-NW

E-C2
2397349

T858-J4 GY-16-NW
T858-J2 GY-16-NW

Y749-E74 GN-18-GXL
Y753-E99 OR-18-GXL

AIR INTAKE HEATER RELAY/LAMP

ARD COMBUSTION AIR CONTROL RETURN


ENGINE CAN LO
ENGINE CAN HI
INTAKE MANIFOLD AIR PRESSURE
CGI DELTA PRESSURE
ANALOG SENSOR RET(COOL T,INLET T,ABS P,CCV P)
ARD COMBUSTION AIR CONTROL HS
CAN SHIELD
TURBOSPEED (+)
CAM (PRIMARY) SPEED/TIMING (-)
TDC SERVICE PROBE +
ARD COMBUSTION DELTA PRESSURE
ENGINE OIL PRESSURE
ANALOG SENSOR RETURN (FUEL RAIL P,IMAP,IMAT)

TURBOSPEED (-)
CAM (PRIMARY) SPEED/TIMING (+)
TDC SERVICE PROBE AIR INLET TEMPERATURE
ARD PILOT FUEL PRESSURE
CGI ACTUATOR RETURN
PURGE AIR CONTROL
CAM (SECONDARY) SPEED/TIMING (-)
CAM (SECONDARY) SPEED/TIMING (+)

CGI ACTUATOR
ARD FUEL ENABLE VALVE ACTUATOR RETURN
ANALOG SENSOR RETURN (FUEL T,FUEL P,LUBE P)
ARD TURBO OUTLET TEMPERATURE
PARTICULATE TRAP INLET TEMPERATURE
CGI ABSOLUTE PRESSURE
ARD FUEL CONTROL
ARD MAIN FUEL CONTROL RETURN
FUEL PUMP 2 (AFT) DRIVER
ARD FLAME BOUNDARY TEMPERATURE
PARTICULATE TRAP DIFFERENTIAL PRESSURE
ARD FUEL ENABLE
CGI TEMPERATURE
+5V PRESSURE SENSOR

(ABS P,DELTA P)

AIR INLET HEATER RELAY/LAMP RETURN


FUEL PUMP 1 (FORE) DRIVER
PURGE AIR RETURN
+5V PRESSURE SENSOR POWER (FUEL RAIL,IMAP,OIL)
+5V SENSOR (ARD ACTIVE)
+5V SENSOR POWER (PARTICULATE TRAP ACTIVE)
SENSOR RETURN (ARD SENSORS ACTIVE & PASSIVE)
COOLANT TEMPERATURE
FUEL RAIL PRESSURE
ARD IGNITION COIL RETURN
ARD MAIN FUEL PRESSURE
ARD FLAME DETECT TEMPERATURE
PARTICULATE TRAP RETURN
PARTICULATE TRAP OUTLET TEMPERATURE
INTAKE MANIFOLD AIR TEMPERATURE

INJECTOR 5 & 6 HS

INJECTOR 1 &
INJECTOR
INJECTOR
INJECTOR
INJECTOR
ARD IGNITION

2 HS
6 LS
3 LS
5 LS
4 LS
COIL

FUEL PUMP 1 (FORE) DRIVER RETURN


FUEL PUMP 2 (AFT) DRIVER RETURN

INJECTOR 2 LS

F793-E31 OR-18-GXL

C801-E60 OR-18-GXL
Y798-E69 GN-16
Y797-E75 YL-16-GXL
994-E10 GY-18-GXL
995-E12 BU-18-GXL
C829-E66 GN-18-GXL
C800-E63 GY-18-GXL
C801-E60 OR-18-GXL
C803-E58 BR-18-GXL
C818-E37 BU-18-GXL
C819-E52 PU-18-GXL
C820-E36 OR-18-GXL
C821-E51 BR-18-GXL
C967-E15 BU-18-GXL
E964-E26 WH-18-GXL
E963-E27 BK-18-GXL
E966-E49 YL-18-GXL
E965-E48 BU-18-GXL
G827-E81 BU-18-GXL
G856-E8 WH-18-GXL
G849-E55 BR-18-GXL
G857-E9 YL-18-GXL
H807-E115 YL-18-GXL
R746-E20 PK-18-GXL
T846-E94 YL-18-GXL
U773-E86 PK-18-GXL
U774-E84 BU-18-GXL
U781-E77 YL-18-GXL
U775-E98 GY-18-GXL
U780-E21 WH-18-GXL
U779-E6 BR-18-GXL
X981-E54 YL-18-GXL
X980-E59 WH-18-GXL
Y742-E76 GN-18-GXL
Y743-E56 OR-18-GXL
Y746-E62 PK-18-GXL
Y741-E82 YL-18-GXL
Y747-E67 BR-18-GXL
Y753-E99 OR-18-GXL
Y923-E71 PU-18-GXL
Y734-E91 BU-18-GXL
Y737-E4 YL-18-GXL
Y735-E109 PK-18-GXL
Y738-E65 GY-18-GXL
Y733-E90 PU-18-GXL

R746-E20 PK-18-GXL
U780-E21 WH-18-GXL
G829-E2 GN-18-GXL
C800-E63 GY-18-GXL
Y799-E43 CU-18-CBL
X980-E59 WH-18-GXL
E963-E27 BK-18-GXL
G856-E8 WH-18-GXL
Y923-E71 PU-18-GXL
994-E10 GY-18-GXL
G833-E47 PK-18-GXL

X981-E54 YL-18-GXL
E964-E26 WH-18-GXL
G857-E9 YL-18-GXL
C829-E66 GN-18-GXL
C803-E58 BR-18-GXL
U775-E98 GY-18-GXL
Y735-E109 PK-18-GXL
E966-E49 YL-18-GXL
E965-E48 BU-18-GXL

U774-E84 BU-18-GXL
Y738-E65 GY-18-GXL
G827-E81 BU-18-GXL
T846-E94 YL-18-GXL
Y741-E82 YL-18-GXL
U779-E6 BR-18-GXL

Y749-E64 GN-18-GXL
Y747-E67 BR-18-GXL

PARTICULATE TRAP
CONNECTOR

Y733-E90 PU-18-GXL
Y734-E91 BU-18-GXL
C820-E36 OR-18-GXL

E-S6

Y799-E43 CU-18-CBL

Y753-E99 OR-18-GXL
Y746-E62 PK-18-GXL

E-S12

C830-E57 BU-18-GXL

Y737-E4 YL-18-GXL
U773-E86 PK-18-GXL

E-S11

F793-E31 OR-18-GXL

G828-E78 WH-18-GXL
E-S1

G826-E1 BR-18-GXL
C830-E57 BU-18-GXL
C818-E37 BU-18-GXL
H807-E115 YL-18-GXL
G826-E1 BR-18-GXL
Y748-E68 WH-18-GXL
U781-E77 YL-18-GXL
Y749-E103 GN-18-GXL
995-E12 BU-18-GXL
G849-E55 BR-18-GXL

E-S13
G828-E78 WH-18-GXL

E-S15
G829-E110 GN-18-GXL

Y751-E80 OR-16-GXL
Y747-E67 BR-18-GXL

E-S2

G829-E2 GN-18-GXL

Y743-E56 OR-18-GXL
U782-E102 PK-18-GXL
Y742-E76 GN-18-GXL
C967-E15 BU-18-GXL

E-S3

G833-E47 PK-18-GXL

T860-E25 OR-16-HV

U782-E102 PK-18-GXL

Y748-E68 WH-18-GXL

T858-E23 GY-16-HV
T962-E29 WH-16-HV
T959-E18 BR-16-HV
T961-E28 GN-16-HV
T960-E19 BU-16-HV
Y750-E88 YL-16-GXL

E-S7

C819-E52 PU-18-GXL

G826-E89 BR-18-GXL
G826-E39 BR-18-GXL
G826-E38 BR-18-GXL

G829-E32 GN-18-GXL
G829-E34 GN-18-GXL
G829-E96 GN-18-GXL
G829-E42 GN-18-GXL
G829-E44 GN-18-GXL

G833-E87 PK-18-GXL
G833-E41 PK-18-GXL
G833-E45 PK-18-GXL

E-S16

Y749-E95 GN-18-GXL
Y749-E85 GN-18-GXL
Y749-E64 GN-18-GXL

C821-E51 BR-18-GXL
T859-E24 WH-16-HV
T957-E35 PU-16-HV

1
2
3
4
5
6

Y799-E13 CU-18-CBL
X716-E113 BK-14-GXL
X715-E112 OR-14-GXL

Y749-E104 GN-18-GXL

T958-E17 YL-16-HV

E-S8

Y749-E103 GN-18-GXL

E-S17

Y797-E75 YL-16-GXL

Y797-E108 YL-18-GXL

X980-E59 WH-18-GXL
Y798-E111 GN-18-GXL
Y798-E106 GN-16

C829-E66 GN-18-GXL
U773-E86 PK-18-GXL
G829-E32 GN-18-GXL

X715-E112 OR-14-GXL

U775-E98 GY-18-GXL

X716-E113 BK-14-GXL

G829-E34 GN-18-GXL
U774-E84 BU-18-GXL
G828-E50 WH-18-GXL
Y750-E88 YL-16-GXL
Y751-E80 OR-16-GXL

Y741-A82 YL-18-GXL
Y742-A76 GN-18-GXL

C7 ECM
A4E4V3
J2

INTAKE MANIFOLD AIR PRESSURE


CGI DELTA PRESSURE
ANALOG SENSOR RET(COOL T,INLET T,ABS P,CCV P)

C800-E63 GY-18-GXL

ARD COMBUSTION AIR


CONTROL VALVE
279-9543

AVNT ACTUATOR RETURN

1
2

Y733-E90 PU-18-GXL
Y736-E100 OR-18-GXL

CGI DELTA
PRESSURE SENSOR
280-7131

Y734-E91 BU-18-GXL

BK-18

+ VOLTS
GROUND
SIGNAL

G827-E81 BU-18-GXL
994-E10 GY-18-GXL

Y738-E65 GY-18-GXL

CGI ACTUATOR RETURN


AVNT ACTUATOR (+)
PURGE AIR CONTROL
CAM (SECONDARY) SPEED/TIMING (-)
CAM (SECONDARY) SPEED/TIMING (+)

ARD MAIN FUEL


CONTROL VALVE
285-8734

BK-18
BK-18

1
2

Y737-E4 YL-18-GXL

ENGINE OIL
PRESSURE SENSOR
249-0098

AIR INLET TEMPERATURE


ARD PILOT FUEL PRESSURE

E-C23
2304011
1
2
3

TURBOSPEED (-)
CAM (PRIMARY) SPEED/TIMING (+)
TDC SERVICE PROBE -

ARD PILOT FUEL


CONTROL VALVE
285-8735

BK-18

1
2

Y736-E100 OR-18-GXL

TURBOSPEED (+)
CAM (PRIMARY) SPEED/TIMING (-)
TDC SERVICE PROBE +
ARD COMBUSTION DELTA PRESSURE
ENGINE OIL PRESSURE
ANALOG SENSOR RETURN (FUEL RAIL P,IMAP,IMAT)

E-C27
2304011

E-C4
2370227

FUEL RAIL
PRESSURE SENSOR
262-6886

ARD COMBUSTION AIR CONTROL HS

1
2

C801-E60 OR-18-GXL

CGI ACTUATOR
ARD FUEL ENABLE VALVE ACTUATOR RETURN
ANALOG SENSOR RETURN (FUEL T,FUEL P,LUBE P)
ARD TURBO OUTLET TEMPERATURE
PARTICULATE TRAP INLET TEMPERATURE
CGI ABSOLUTE PRESSURE

ARD FUEL
ENABLE VALVE
277-4071

BK-18
BK-18

ARD FUEL CONTROL


ARD MAIN FUEL CONTROL RETURN
FUEL PUMP 2 (AFT) DRIVER
ARD FLAME BOUNDARY TEMPERATURE
PARTICULATE TRAP DIFFERENTIAL PRESSURE

AIR INLET
HEATER RELAY
267-8477

E-C26
1552269

FUEL PUMP
SOLENOID 1(FORE)
280-0626

F793-E30 OR-18-GXL

ARD FUEL ENABLE


CGI TEMPERATURE

1
2

+5V PRESSURE SENSOR

BK-18
BK-18

E-C11
2304011
995-E12 BU-18-GXL

1
2

SIGNAL
GROUND

PURGE AIR RETURN


+5V PRESSURE SENSOR POWER (FUEL RAIL,IMAP,OIL)
+5V SENSOR (ARD ACTIVE)
+5V SENSOR POWER (PARTICULATE TRAP ACTIVE)
SENSOR RETURN (ARD SENSORS ACTIVE & PASSIVE)
COOLANT TEMPERATURE
FUEL RAIL PRESSURE

INLET AIR
HEATER

CBL G1-OR-2

FUEL PUMP
SOLENOID 2(AFT)
280-0626

COOLANT TEMPERATURE
SENSOR
234-5012

AH-C4 T-C1
2407874 2304012

NOTE A

1
2

X980-AH15 WH-18-TFE
X981-AH16 YL-18-TFE

1
2

SIGNAL
GROUND

INTAKE MANIFOLD AIR


TEMPERATURE SENSOR
234-5013

1
2

U774-AH8 BU-18-TFE
U775-AH9 GY-18-TFE

X981-T1 YL-18
NOTE B

X716-AH4 BK-14-GXL

SIGNAL
GROUND

1
2
3
4

Y797-AH1 YL-18-CBL

NOTE A

X981-AH16 YL-18-TFE
X980-AH15 WH-18-TFE

E-C37
1740502

Y797-E107 YL-16-GXL
Y798-E106 GN-16

C829-AH13 GN-18-TFE

Y799-E46 BK-18-GXL

X716-AH4 BK-14-GXL
Y798-AH3 GN-18-CBL

J1939 TERMINATION
RESISTOR
134-2540

A
B
C

U773-AH7 PU-18-TFE
G829-AH14 GN-18-TFE

G829-AH6 GN-18-TFE
U774-AH8 BU-18-TFE

G828-E40 WH-18-GXL

G828-AH5 WH-18-TFE

G829-E42 GN-18-GXL
U779-E6 BR-18-GXL

Y750-AH12 YL-16-TFE

U773-AH7 PU-18-TFE

+ VOLTS
GROUND
SIGNAL

CGI ABSOLUTE
PRESSURE SENSOR
276-8548

E-C22
2304013
Y748-E105 WH-18-GXL

Y799-E46 BK-18-GXL
G828-E40 WH-18-GXL
G829-E42 GN-18-GXL
U779-E6 BR-18-GXL
Y748-E105 WH-18-GXL
Y749-E97 GN-18-GXL
Y797-E107 YL-16-GXL
Y798-E106 GN-16
Y923-E71 PU-18-GXL

Y749-E97 GN-18-GXL
Y923-E71 PU-18-GXL

1
2
3
4
5
6

U781-P28 YL-18
U782-P29 PK-18
Y746-P30 PK-16
Y741-P31 YL-16
Y742-P32 GN-16
Y745-P33 BU-16

+ VOLTS
GROUND
SIGNAL

2 HS
6 LS
3 LS
5 LS
4 LS
COIL

FUEL PUMP 2 (AFT) DRIVER RETURN


INJECTOR 3 & 4 HS
INJECTOR 1 LS
INJECTOR 2 LS

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120

T958-J3 YL-16-NW

T859-J8 WH-16-NW

T858-J4 GY-16-NW

T859-J6 WH-16-NW
T858-J4 GY-16-NW

F793-A31 OR-18-GXL

VS
CAN HI
GND
CAN LO

C803-A58 BR-18-GXL
C801-A60 OR-18-GXL
C800-A63 GY-18-GXL
H807-A111 YL-18-GXL
T846-A94 PK-18-GXL
Y753-A99 OR-18-GXL
Y735-A109 PK-18-GXL
Y751-A80 OR-16-GXL
Y733-A90 PU-18-GXL
Y734-A91 BU-18-GXL
Y737-A4 YL-18-GXL
Y738-A65 GY-18-GXL
Y748-A93 WH-18-GXL
Y748-A79 WH-18-GXL
Y748-A61 WH-18-GXL
Y748-A92 WH-18-GXL
Y743-A56 OR-18-GXL
Y749-A85 GN-18-GXL
Y749-A95 GN-18-GXL
Y749-A64 GN-18-GXL
Y749-A74 GN-18-GXL
Y747-A67 BR-18-GXL
Y750-A88 YL-16-GXL

C801-A60 OR-18-GXL

R746-A20 PK-18-GXL
U780-A21 WH-18-GXL
G829-A2 GN-18-GXL
C800-A63 GY-18-GXL

X980-A32 WH-18-GXL
E963-A27 BK-18-GXL
G856-A8 WH-18-GXL
Y923-A71 PU-18-GXL
994-A10 GY-18-GXL
G833-A47 PK-18-GXL
C815-A34 BR-18-GXL
X981-A50 YL-18-GXL
E964-A26 WH-18-GXL
G857-A9 YL-18-GXL
C829-A54 GN-18-GXL
C803-A58 BR-18-GXL
U775-A59 GY-18-GXL
C814-A66 GN-18-GXL
Y735-A109 PK-18-GXL
E966-A49 YL-18-GXL
E965-A48 BU-18-GXL

U774-A104 BU-18-GXL
Y738-A65 GY-18-GXL
G827-A43 BU-18-GXL
T846-A94 PK-18-GXL
Y741-A82 YL-18-GXL
U779-A6 BR-18-GXL
Y733-A90 PU-18-GXL
Y734-A91 BU-18-GXL
C820-A36 OR-18-GXL
Y753-A99 OR-18-GXL

994-A10 GY-18-GXL
995-A12 BU-18-GXL
C800-A63 GY-18-GXL
C801-A60 OR-18-GXL
C803-A58 BR-18-GXL
C829-A54 GN-18-GXL
C815-A34 BR-18-GXL
C818-A37 BU-18-GXL
C819-A52 PU-18-GXL
C820-A36 OR-18-GXL
C821-A51 BR-18-GXL
C967-A15 BU-18-GXL
C814-A66 GN-18-GXL
E966-A49 YL-18-GXL
E963-A27 BK-18-GXL
E964-A26 WH-18-GXL
E965-A48 BU-18-GXL
G856-A8 WH-18-GXL
G827-A43 BU-18-GXL
G857-A9 YL-18-GXL
G849-A55 BR-18-GXL
H807-A111 YL-18-GXL
R746-A20 PK-18-GXL
T846-A94 PK-18-GXL
U779-A6 BR-18-GXL
U780-A21 WH-18-GXL
U781-A77 YL-18-GXL
U774-A104 BU-18-GXL
U773-A69 PK-18-GXL
U775-A59 GY-18-GXL
X981-A50 YL-18-GXL
X980-A32 WH-18-GXL
Y746-A62 PK-18-GXL
Y742-A76 GN-18-GXL
Y741-A82 YL-18-GXL
Y923-A71 PU-18-GXL
Y733-A90 PU-18-GXL
Y734-A91 BU-18-GXL
Y737-A4 YL-18-GXL
Y738-A65 GY-18-GXL
Y747-A67 BR-18-GXL
Y735-A109 PK-18-GXL
Y743-A56 OR-18-GXL
Y753-A99 OR-18-GXL
Y751-A80 OR-16-GXL
Y750-A88 YL-16-GXL

T959-J5 BR-16-NW
T859-J6 WH-16-NW

Y749-A64 GN-18-GXL
Y747-A67 BR-18-GXL

T960-J7 BU-16-NW

ARD MAIN FUEL


PRESSURE SENSOR
284-2728

+ VOLTS
GROUND
SIGNAL

T859-J8 WH-16-NW

PARTICULATE TRAP
CONNECTOR

T961-J9 GN-16-NW

1
2
3

Y748-A92 WH-18-GXL
Y749-A95 GN-18-GXL
C803-A58 BR-18-GXL

T860-J10 OR-16-NW

ARD PILOT FUEL


PRESSURE SENSOR
283-0242

+ VOLTS
GROUND
SIGNAL

VS
GND
SIGNAL
NONE

C800-A63 GY-18-GXL
C801-A60 OR-18-GXL
Y733-A90 PU-18-GXL
Y734-A91 BU-18-GXL
Y737-A4 YL-18-GXL
Y738-A65 GY-18-GXL
Y750-A88 YL-16-GXL
Y751-A80 OR-16-GXL

G828-A78 WH-18-GXL

A-S11

F793-A31 OR-18-GXL
C830-A57 BU-18-GXL
C818-A37 BU-18-GXL

A-S1

G826-A1 BR-18-GXL

H807-A111 YL-18-GXL
G826-A1 BR-18-GXL
Y748-A68 WH-18-GXL
U781-A77 YL-18-GXL
Y749-A103 GN-18-GXL
995-A12 BU-18-GXL
G849-A55 BR-18-GXL
Y751-A80 OR-16-GXL
Y747-A67 BR-18-GXL

A-S13
G828-A78 WH-18-GXL

A-S15
G829-A110 GN-18-GXL

AH-C7
2407878

A-S2

G829-A2 GN-18-GXL

A-S3

T860-A25 OR-16-HV

G833-A47 PK-18-GXL

T858-A23
T962-A29
T959-A18
T961-A28
T960-A19
Y750-A88

U782-A102 PK-18-GXL

GY-16-HV
WH-16-HV
BR-16-HV
GN-16-HV
BU-16-HV
YL-16-GXL

A-S14

Y748-A68 WH-18-GXL

C819-A52 PU-18-GXL

T859-A24 WH-16-HV
T957-A35 PU-16-HV

E963-A27 BK-18-GXL
E964-A26 WH-18-GXL

200-E116 BK-16-TFE

ARD COMBUSTION DELTA


PRESSURE SENSOR
284-5320

Y751-AH11

OR-16-TFE

A
B

A-C8
1112416
E965-A48 BU-18-GXL
E966-A49 YL-18-GXL

F793-A33 OR-18-GXL
F793-A30 OR-18-GXL
C818-A37
C819-A52
C820-A36
C821-A51
E963-A27
E964-A26
E965-A48
E966-A49
G826-A89
G833-A87
G849-A55

G826-A89 BR-18-GXL
G826-A39 BR-18-GXL
G826-A38 BR-18-GXL
G828-A98 WH-18-GXL
G828-A70 WH-18-GXL
G828-A40 WH-18-GXL

NOTE A

G826-A89 BR-18-GXL
G833-A87 PK-18-GXL
G849-A55 BR-18-GXL

1
2
3

+ VOLTS
GROUND
SIGNAL

A-C19
2388245
C818-A37 BU-18-GXL

G829-A42 GN-18-GXL
G829-A44 GN-18-GXL

C819-A52 PU-18-GXL

C820-A36 OR-18-GXL
U782-A83 PK-18-GXL
U782-A73 PK-18-GXL

C821-A51 BR-18-GXL

G833-A45 PK-18-GXL

Y736-A100 OR-18-GXL

A
B

G829-A96 GN-18-GXL
U780-A21 WH-18-GXL

Y736-A100 OR-18-GXL

Y749-A85 GN-18-GXL
Y749-A64 GN-18-GXL
Y749-A95 GN-18-GXL

G826-A38 BR-18-GXL

FUEL RAIL
PRESSURE SENSOR
262-6886

G827-A43 BU-18-GXL
994-A10 GY-18-GXL

Y749-A74 GN-18-GXL
Y749-A97 GN-18-GXL

GROUND

1
2
3

+ VOLTS
GROUND
SIGNAL

1
2
3

+ VOLTS
GROUND
SIGNAL

C830-A53 BU-18-GXL

FUEL PUMP
SOLENOID 2(AFT)
280-0626

1
2

CGI TEMPERATURE
SENSOR
280-9909

ENGINE GND

1
2
3
4
5
6
7
8
9
10
11
12

ECM GND

G828-A98 WH-18-GXL
C814-A66 GN-18-GXL
C829-A54 GN-18-GXL

ARD IGNITION COIL


277-8354

U775-A59 GY-18-GXL
G829-A86 GN-18-GXL
C815-A34 BR-18-GXL
U774-A104 BU-18-GXL

COOLANT TEMPERATURE
SENSOR CONNECTOR
A-C11,E-C11

TYPICAL VEHICLE HARNESS WIRING DIAGRAM

TO INTAKE AIR
HEATER RELAY
(CONTACT SIDE)

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS

1
2

SIGNAL
GROUND

COOLANT TEMPERATURE
SENSOR
234-5012

AR-C4
2407874

X981-AR5 YL-18-TFE

N/O
RELAY

TO VEHICLE
COMPONENTS

P1
1607689

L994-YL

WARNING LAMP
659-PK

KEY SWITCH
OFF
ON
START

AFTERTREATMENT
REGENGERATION LAMP

AUXILIARY BRAKE
OUTPUT

L994-YL
659-PK
G880-PK

G880-PK

E991-GY

SPEEDOMETER

ALTERNATOR

9 PIN CAB
CONNECTOR

BATTERY3

- 12V +

BATTERY2

+BAT. B
-BAT. A
J
NOTE B
H
J1587- G
J1587+ F
J1939SHIELD E
J1939- D
J1939+ C

- 12V +

BATTERY1

TACHOMETER

SIGNAL+
SIGNAL-

C973-GN

450-YL
451-BR

451-BR

E793-BU
E794-YL
A249-BK
K990-GN
K900-YL
14
14
14
14
14
14
14
14

10A
10A
10A
ENGINE
BLOCK

FAST IDLE ENABLE SWITCH


L902-GN

N/O MOMENTARY SWITCH

C975-WH
SERVICE BRAKE PEDAL POSITION SWITCH N/C

H795-PK
(PEDAL RELEASED POSITION)

C992-PU

C992-PU
SERVICE BRAKE PEDAL POSITION SWITCH #2 N/O
+BAT.

G882-WH

G882-WH

(PEDAL RELEASE BUTTON)

CLUTCH PEDAL POSITION SWITCH N/C

C977-BU

C977-BU

E716-GY
E717-GN

H795-PK
AVNT ENGINE BRAKE
ON/OFF SWITCH

+BAT.

A/C HIGH PRESSURE SWITCH N/C


H795-PK

1
2

ACCELERATOR PEDAL SENSOR/ SWITCH SENSOR COMMON

(TRANSMISSION IN GEAR)

409-OR

PASSIVE MAGNETIC
VEHICL
E SPEED
SENSOR

+8 V
ACCELERATOR PEDAL POSITION

B
A
C
J403

G808-BU
G809-GN

1
2

G808-BU
G809-GN

H795-PK
C985-BU
C986-BR
P403

C979-OR
C992-PU
G844-PK
G842-GY
101-RD
C983-WH
K900-YL
101-RD
101-RD
C984-YL
101-RD
K999-GN
K980-PK
C975-WH
K982-YL
409-OR
229-BK
G882-WH
229-BK
C986-BR
229-BK
G845-PU
229-BK
J906-BR

+5V
INPUT SENSOR COMMON #2
+8V
AP SENSOR/SWITCH COMMON
INPUT #6
INPUT #4
J1587 DATA LINK POSITIVE
J1587 DATA LINK NEGATIVE
OUTPUT #2
OUTPUT #5
OUTPUT #3
OUTPUT #4

T #14
INPUT SENSOR COMMON #1
OUTPUT #6
OUTPUT #7
OUTPUT #8 (COOLING FAN)
CLUTCH PEDAL POSITION SWITCH
ENGINE BRAKE LOW/HI SWITCH

CHECK ENGINE LAMP


WARNING LAMP
OUTPUT #1
OUTPUT #9
VEHICL
LE SPEED IN POSITIVE
VEHICLL
LE SPEED IN NEGATIVE
J1939 DATA LINK NEGATIVE
SET
SPEEDOMETER POSITIVE
SPEEDOMETER NEGATIVE
TACHOMETER POSITIVE
TACHOMETER NEGATIVE
ENGINE BRAKE MED/HI SWITCH
INPUT #11
J1939 DATA LINK SHIELD
RESUME
SERVICBRAKEPEDALPOSITION SWITCH
INPUT #7
INPUT #5
UNSWITCHED +BATTERY
ENGINE COOLANT LEVEL NORMAL
J1939 DATA LINK POSITIVE

U775-AR7 GY-18-TFE
G829-AR3 GN-18-TFE

G826-A39 BR-18-GXL

C815-AR8 BR-18-TFE

G833-A41 PK-18-GXL

U774-AR6 BU-18-TFE

R746-A20 PK-18-GXL

C815-AR8 BR-18-TFE

1
2
3

INTAKE MANIFOLD AIR


PRESSURE SENSOR
266-8650

+ VOLTS
GROUND
SIGNAL

U773-AR13 PU-18-TFE

CGI ABSOLUTE
PRESSURE SENSOR
276-8548

+ VOLTS
GROUND
SIGNAL

Y749-A97 GN-18-GXL

C829-AR14 GN-18-TFE

Y923-A71 PU-18-GXL

G829-AR1 GN-18-TFE

ARD COMBUSTION DELTA


PRESSURE SENSOR
284-5320

+ VOLTS
GROUND
SIGNAL

1
2
3

INPUT #12
-BATTERY
INPUT #13
-BATTERY
ACCELERATOR PEDAL POSITION
-BATTERY
INPUT #8(REMOTE PTO ACCELERATOR)
-BATTERY
IGNITION KEY SWITCH

COOLING FAN SOLENOID

H795-PK
C985-BU
C986-BR
G840-PU

TIMING CALIBRATION(TC)
PROBE CONNECTOR
A-C12,E-C12
INTAKE MANIFOLD
AIR PRESSURE
SENSOR CONNECTOR
A-C6,E-C6

ARD MAIN FUEL


CONTROL VALVE
CONNECTOR
A-C13,E-C13

PRIMARY ENGINE
SPEED/TIMING
SENSOR CONNECTOR
(CAM TOP)
A-C7,E-C7

ARC
SUPPRESSOR

ARD IGNITION
COIL CONNECTOR
A-C20,AH-C7

ARD COMBUSTION DELTA


PRESSURE SENSOR
CONNECTOR
A-C22,E-C22

AVNT/DAVNT ACTUATOR
CONNECTOR
AR-C2,AH-C2

CGI ACTUATOR
CONNECTOR
AR-C6,AH-C6

Title

Form Number
RENR9342

Troubleshooting

ARD IGNITION COIL


GROUND TERMINAL
A-T3,AH-T1

AIR INLET
TEMPERATURE
SENSOR CONNECTOR
AR-C5,AH-C5

ACRONYM
ARD
CGI
IMAP
AVNT
DAVNT

DESCRIPTION
AFTERTREATMENT REGENERATION SYSTEM
CLEAN GAS INDUCTION
INTAKE MANIFOLD AIR PRESSURE
AXLE VARIABLE NOZZLE TURBINE
DUEL AXLE VARIABLE NOZZLE TURBINE

DESCRIPTION

BLADE, SPADE, RING,


OR SCREW TERMINAL

ENGINE OIL PRESSURE


SENSOR CONNECTOR
A-C4,E-C4

SPLICE
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

CGI DELTA PRESSURE


SENSOR CONNECTOR
A-C14,E-C14

ATCH WIRE, CABLE


COMPONENT

ARD COMBUSTION DELTA


PRESSURE SENSOR
CONNECTOR
A-C22,E-C22

H#

Harness identification code


This example indicates
wire 135 in harness "AG".

ARD COMBUSTION
AIR CONTROL VALVE
CONNECTOR
A-C21,E-C21

ARD FLAME BOUNDARY


TEMPERATURE SENSOR
CONNECTOR
A-C2,E-C2
ARD TURBO OUTLET AND FLAME
DETECT SENSOR CONNECTOR
A-C31,E-C31

AIR INLET HEATER


LAMP CONNECTOR
A-C32,E-C32

FUEL PUMP
SOLENOID 2
CONNECTOR(AFT)
A-C29,E-C29

INJECTOR HARNESS
CONNECTOR
A-C16,E-C16

CGI TEMPERATURE
SENSOR
280-9909

1
2

SIGNAL
GROUND

AIR INLET
TEMPERATURE SENSOR
234-5013

ARD MAIN FUEL


PRESSURE SENSOR
CONNECTOR
A-C28,E-C28
ARD PILOT FUEL
PRESSURE SENSOR
CONNECTOR
A-C33,E-C33

COLOR

(+) BATTERY

RD

RED

(+) BATTERY SWITCHED

WH

WHITE

OR

ORANGE

YL

YELLOW

(-) BATTERY / SENSOR RETURN

PK

PINK

SENSOR / ACTUATOR SUPPLY

BK

BLACK

GY

GRAY

PU

PURPLE

BR

BROWN

GN

GREEN

BU

BLUE

ABBREV

STARTING CIRCUIT

SIGNAL PLUS TO ECM


SIGNAL MINUS TO ECM
CONTROL PLUS FROM ECM
CONTROL MINUS FROM ECM
J1939 DATA LINK

CGI TEMPERATURE
SENSOR CONNECTOR
AR-C3,AH-C3

SYMBOL

ARD PILOT FUEL


CONTROL VALVE
CONNECTOR
A-C27,E-C27

RENR9818

Systems Operation / Testing and Adjusting

PARTICULATE TRAP
HARNESS CONNECTOR
A-C18,E-C18

FUEL PUMP
SOLENOID 1
CONNECTOR(FORE)
A-C19,E-C19

AVNT ACTUATOR
(PART OF TURBO
290-0508)

Related Electrical Service Manuals

TURBO SPEED
SENSOR CONNECTOR
AR-C4,AH-C4

SECONDARY ENGINE
SPEED/TIMING
SENSOR CONNECTOR
(CAM BOTTOM)
A-C8,E-C8

FUEL RAIL PRESSURE


SENSOR CONNECTOR
A-C3,E-C3

VS
GND
SIGNAL
NONE

AR-C5
2407874

A-C22
2304013
Y748-A105 WH-18-GXL

1
2
3
4

G828-AR2 WH-18-TFE
G829-AR3 GN-18-TFE

1
2
3

PWM +
PWM -

OR
BK

STANDARD WIRING

UNSWITCHED +BATTERY
UNSWITCHED +BATTERY
ENGINE COOLANT LEVELLOW
UNSWITCHED +BATTERY
INPUT #1(PT0 ON/OFF SWITCH)
INPUT #2
CRUISE CONTROL ON/OFF SWITCH
INPUT #3

CGI ACTUATOR
275-6542

RD-16
RD-16

AR-C3
2610524

A-C5
2304013

R746-A20 PK-18-GXL
G829-A42 GN-18-GXL
G828-A40 WH-18-GXL
G833-A41 PK-18-GXL
G826-A39 BR-18-GXL
U779-A6 BR-18-GXL
Y923-A71 PU-18-GXL
Y749-A97 GN-18-GXL
Y748-A105 WH-18-GXL

1
2

C814-AR12 GN-18-TFE

A-C6
2304013

G829-AR1 GN-18-TFE

PURGE AIR CONTROL


VALVE CONNECTOR
A-C25,E-C25

CGI ABSOLUTE
PRESSURE SENSOR
CONNECTOR
A-C5,E-C5

X981-T1 YL-18
NOTE B

AR-C2
2407874

C814-AR12 GN-18-TFE
C829-AR14 GN-18-TFE

TURBO SPEED
SENSOR
291-3979

1
2
3

X980-T1 WH-18

1
2

U775-AR7 GY-18-TFE

U779-A6 BR-18-GXL

409-OR
E971-GN

BK
RD
WH

L994-YL
659-PK
K998-BU
G880-PK
G808-BU
G809-GN
K990-GN
C978-BR
C974-PU
C973-GN
450-YL
451-BR
E716-GN
E971-GN
A249-BK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

T-C2
2175888

G828-AR2 WH-18-TFE

G829-A42 GN-18-GXL

TRANSMISSION NEUTRAL SWITCH N/O

E971-GN

COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED

ACCELERATOR PEDAL POSITION SENSOR

L902-GN
C975-WH

CRUISE CONTROL ON/OFF SWITCH

H795-PK
(PEDAL RELEASED POSITION)

GXL
GXL
GXL
GXL
GXL
GXL
GXL
GXL

E793-BU
E794-YL
A249-BK
K990-GN
K900-YL
J906-BR
101-RD
101-RD
101-RD
101-RD
229-BK
229-BK
229-BK
229-BK

C978-BR
C979-OR

H795-PK
H795-PK

AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG

C978-BR
C979-OR

SET/RESUME SWITCH

C981-GY
F713-OR
L901-GY
G838-BR
G839-BU
G840-PU
C977-BU
E716-GY

450-YL

10A

H795-PK

C974-PU

C973-GN

SIGNAL-

GROUND

- 12V +

C974-PU

SIGNAL+

STARTER
MOTOR

G879-OR
993-BR
C985-BU
H795-PK
G843-OR
G841-GN
E794-YL
E793-BU
E718-PK
G837-YL
E991-GY
G836-WH

T-C1
2304012

U774-AR6 BU-18-TFE

G828-A40 WH-18-GXL

ARD FUEL ENABLE


VALVE CONNECTOR
A-C23,E-C23

TO + BATTERY
CHECK ENGINE LAMP

INTAKE MANIFOLD
AIR TEMPERATURE
SENSOR CONNECTOR
A-C9,E-C9

200-AP1 BK-4

SPARK PLUG
278-0171

INLET AIR
HEATER

350 HP RV WIRING

AIR INLET HEATER


RELAY CONNECTOR
A-C26,E-C26

IGNITOR WIRE
268-1674
268-1675

CRS GROUND

X980-AR4 WH-18-TFE

SPARK PLUG
278-0171
ARD GROUND

ARD IGNITION COIL


277-8354

AR-C6
2407874

IGNITOR WIRE
268-1674
268-1675

VNT ACTUATOR
POWER/GROUND
CONNECTOR

BK-18

A-T3

NOTE A

U773-AR13 PU-18-TFE

ARD FUEL
ENABLE VALVE
277-4071

BK-18

ENGINE GROUND

X980-AR4 WH-18-TFE

X980-A32 WH-18-GXL

ARD MAIN FUEL


CONTROL VALVE
285-8734

BK-18

1
2
3

Y750-A88 YL-16-GXL

NOTE A

X981-A50 YL-18-GXL

200-A75 BK-12

BK-18

200-A84 BK-16-GXL

ENGINE OIL
PRESSURE SENSOR
249-0098

BK-18
BK-18

A-C11
2304011
G829-A44 GN-18-GXL

AR-C1
2606728

1
2

ARD PILOT FUEL


CONTROL VALVE
285-8735

BK-18

A-C20
2304013

CGI DELTA
PRESSURE SENSOR
280-7131

CBL-G1 OR-2

995-A12 BU-18-GXL

A-C17
2304009

BK-18

1
2

Y737-A4 YL-18-GXL
Y738-A65 GY-18-GXL

X981-AR5 YL-18-TFE

NOTE A

INJECTOR 6
260-5663

AIR INLET
HEATER RELAY
267-8477

A-C26
1552269

994-A10 GY-18-GXL
995-A12 BU-18-GXL
C967-A15 BU-18-GXL
C830-A3 BU-18-GXL
C830-A53 BU-18-GXL
F793-A33 OR-18-GXL
F793-A30 OR-18-GXL
G826-A38 BR-18-GXL
G827-A43 BU-18-GXL
G828-A70 WH-18-GXL
G829-A96 GN-18-GXL
G829-A44 GN-18-GXL
G833-A45 PK-18-GXL
G856-A8 WH-18-GXL
G857-A9 YL-18-GXL
U780-A21 WH-18-GXL

Y749-A106 GN-18-GXL

SIGNAL

1
2

1
2

Y751-A80 OR-16-GXL

Y748-A61 WH-18-GXL
Y748-A92 WH-18-GXL

A-S16

A
B

A-C23
2304011

INTAKE MANIFOLD AIR


TEMPERATURE SENSOR
234-5013

A-C4
2370227

F793-A30 OR-18-GXL

A
B

INJECTOR 5
260-5663

A-C13
2304011

TIMING CALIBRATION (TC)


PROBE

1
2

A-C14
2304013

FUEL PUMP
SOLENOID 1(FORE)
280-0626

A-C29
2388245

G833-A87 PK-18-GXL
G833-A41 PK-18-GXL
G833-A45 PK-18-GXL

C967-A15 BU-18-GXL

SECONDARY ENGINE
SPEED/TIMING
SENSOR (CAM BOTTOM)
109-7195

A
B

A
B

A-C27
2304011
Y733-A90 PU-18-GXL

G828-A70 WH-18-GXL

A-C3
2304013

BU-18-GXL
PU-18-GXL
OR-18-GXL
BR-18-GXL
BK-18-GXL
WH-18-GXL
BU-18-GXL
YL-18-GXL
BR-18-GXL
PK-18-GXL
BR-18-GXL

G829-A86 GN-18-GXL
G829-A72 GN-18-GXL
G829-A96 GN-18-GXL

DAVNT
ACTUATOR
291-3999

AIR INLET
HEATER LAMP

A-C12
1552269

PRIMARY ENGINE
SPEED/TIMING
SENSOR (CAM TOP)
109-7194

NOTE A

C830-A3 BU-18-GXL
C830-A53 BU-18-GXL

A-S8

A
B

A-C9
2304011

A-C7
1003320

INJECTOR 4
260-5663

ARD COMBUSTION AIR


CONTROL VALVE
279-9543

1
2

C800-A63 GY-18-GXL

Y734-A91 BU-18-GXL

Y748-A105 WH-18-GXL
Y748-A79 WH-18-GXL
Y748-A93 WH-18-GXL

T958-A17 YL-16-HV

ARD TURBO OUTLET


AND FLAME DETECT
SENSOR
282-3141

G856-A8 WH-18-GXL

A-S9

Y748-A101 WH-18-GXL

C821-A51 BR-18-GXL

A-S7

C830-A3 BU-18-GXL

G857-A9 YL-18-GXL

1
2
3

YL-16-TFE

TURBO SIG

T846-A94 PK-18-GXL

Y743-A56 OR-18-GXL
U782-A102 PK-18-GXL
Y742-A76 GN-18-GXL
C967-A15 BU-18-GXL

F793-A33 OR-18-GXL

Y743-A56 OR-18-GXL

NOTE A

A-S12

C830-A57 BU-18-GXL

A-C32
1166158

GND
FLAME SIG

A
B

PURGE AIR
CONTROL VALVE
231-3269

1
2

C801-A60 OR-18-GXL

VS

INJECTOR 3
260-5663

ARD FLAME BOUNDARY


TEMPERATURE
SENSOR
282-3141

VS
GND
FLAME SIG
TURBO SIG

A-C21
2304011

A-C31
2305008

Y746-A62 PK-18-GXL
Y737-A4 YL-18-GXL
U773-A69 PK-18-GXL

H807-A111 YL-18-GXL

2
3

A
B

J-C7
1539693
T860-J12 OR-16-NW

1
2
3
4

Y735-A109 PK-18-GXL

INJECTOR 2
260-5663

J-C6
1539693

A-C33
2304013

A-C25
1552269

Y748-A93 WH-18-GXL

A
B

J-C5
1539693
1
2
3

Y748-A61 WH-18-GXL

Y749-A85 GN-18-GXL

INJECTOR 1
260-5663

J-C4
1539693

T858-J2 GY-16-NW

Y753-A99 OR-18-GXL

Y749-A103 GN-18-GXL

ENGINE GROUND

1
2

T860-J10 OR-16-NW

A-C28
2370227

1
2
3
4
5
6

A
B

J-C3
1539693

T860-J12 OR-16-NW

C803-A58 BR-18-GXL
H807-A111 YL-18-GXL
Y753-A99 OR-18-GXL
Y749-A95 GN-18-GXL
Y749-A64 GN-18-GXL
Y747-A67 BR-18-GXL
Y748-A92 WH-18-GXL
Y748-A79 WH-18-GXL
Y749-A74 GN-18-GXL
Y735-A109 PK-18-GXL
Y748-A61 WH-18-GXL

G829-A72 GN-18-GXL

Y750-AH12

1
2
3

AIR INLET
TEMPERATURE SENSOR
234-5013

AH-T3

X716-E113 BK-14-GXL

T962-J11 WH-16-NW

Y749-A74 GN-18-GXL

200-AP1 BK-4

X715-E112 OR-14-GXL

T858-J2 GY-16-NW

T961-J9 GN-16-NW

Y748-A79 WH-18-GXL

U773-A69 PK-18-GXL

Y751-AH11 OR-16-TFE

E-C35
2304012

T957-J1 PU-16-NW

T960-J7 BU-16-NW

A-C1
2645732

USED ON REMOTE MOUNTED ECMS ONLY

1
2
3
4

G828-AH5 WH-18-TFE
G829-AH6 GN-18-TFE

1
2
3

INJECTOR 1 &
INJECTOR
INJECTOR
INJECTOR
INJECTOR
ARD IGNITION

AH-C3
2610524

E-C5
2370227

U775-AH9 GY-18-TFE

INJECTOR 5 & 6 HS

FUEL PUMP 1 (FORE) DRIVER RETURN

AH-C2
2305008

X715-AH2 OR-14-GXL

PARTICULATE TRAP RETURN


PARTICULATE TRAP OUTLET TEMPERATURE
INTAKE MANIFOLD AIR TEMPERATURE

TURBO SPEED
SENSOR
291-3979

CGI ACTUATOR
275-6542

RD-16
RD-16

1
2

C829-AH13 GN-18-TFE
G829-AH14 GN-18-TFE

ARD FLAME DETECT TEMPERATURE

1
2
3

X980-T1 WH-18

AH-C5
2407874

Y799-AH10 CU-18-CBL

ARD IGNITION COIL RETURN


ARD MAIN FUEL PRESSURE

T-C2
2175888

AH-C6
2407874

NOTE A

AH-C1
2606728

(ABS P,DELTA P)

AIR INLET HEATER RELAY/LAMP RETURN


FUEL PUMP 1 (FORE) DRIVER

Y798-AH3 GN-18-CBL

1
2
3
4
5
6
7
8
9
10
11
12

X981-E54 YL-18-GXL

INJECTOR 6
260-5663

ECM

Y797-AH1 YL-18-CBL

E-C17
2304009

T959-J5 BR-16-NW

A-C2
2397349

X715-AH2 OR-14-GXL

Y749-E74 GN-18-GXL
Y749-E97 GN-18-GXL

Y797-E107 YL-16-GXL
E-S18

Y798-E69 GN-16

U780-E21 WH-18-GXL

C967-E15 BU-18-GXL

Y798-E111 GN-18-GXL

Y746-A62 PK-18-GXL

U782-A73 PK-18-GXL

INTAKE MANIFOLD AIR


PRESSURE SENSOR
266-8650

+ VOLTS
GROUND
SIGNAL

E-C9
2304011

AH-C8
2305011

U782-A83 PK-18-GXL

E-C13
2304011
1
2
3

G829-E96 GN-18-GXL

G829-E44 GN-18-GXL

E-C34
2305010

Y748-E61 WH-18-GXL
Y748-E92 WH-18-GXL
Y748-E105 WH-18-GXL
Y748-E79 WH-18-GXL
Y748-E93 WH-18-GXL

+ VOLTS
GROUND
SIGNAL

A
B

C820-E36 OR-18-GXL
C821-E51 BR-18-GXL

T860-J12 OR-16-NW

J-C2
1539693

T958-J3 YL-16-NW

OEM
HARNESS
P-C1
P-C2
2305010 2305010

PLUG
2893584
1
2
3
4
5
6

U781-A77 YL-18-GXL

A
B

T962-J11 WH-16-NW

E-C14
2304013

G833-E45 PK-18-GXL

U782-E73 PK-18-GXL
U782-E83 PK-18-GXL

E-S9

Y748-E101 WH-18-GXL

R746-E20 PK-18-GXL

G826-E38 BR-18-GXL

E-C29
2388245

994-E10 GY-18-GXL
995-E12 BU-18-GXL
C967-E15 BU-18-GXL
C830-E53 BU-18-GXL
C830-E3 BU-18-GXL
F793-E33 OR-18-GXL
F793-E30 OR-18-GXL
G856-E8 WH-18-GXL
G826-E38 BR-18-GXL
G826-E39 BR-18-GXL
G827-E81 BU-18-GXL
G857-E9 YL-18-GXL
G828-E70 WH-18-GXL
G829-E96 GN-18-GXL
G829-E44 GN-18-GXL
G833-E45 PK-18-GXL
G833-E41 PK-18-GXL
R746-E20 PK-18-GXL
U780-E21 WH-18-GXL

A-C18
2305011

PURGE AIR
CONTROL VALVE
231-3269

+ VOLTS
GROUND
SIGNAL

1
2
3

G833-E41 PK-18-GXL

C830-E53 BU-18-GXL

G828-E40 WH-18-GXL
G828-E50 WH-18-GXL
G828-E70 WH-18-GXL

T860-J10 OR-16-NW

TIMING CALIBRATION (TC)


PROBE

1
2

G826-E39 BR-18-GXL

SECONDARY ENGINE
SPEED/TIMING
SENSOR (CAM BOTTOM)
109-7195

A
B

A
B

C818-E37 BU-18-GXL

INJECTOR 5
260-5663

E-C21
2304011

G856-E8 WH-18-GXL

G828-E70 WH-18-GXL

E-C19
2388245

F793-E33 OR-18-GXL
F793-E30 OR-18-GXL

INJECTOR 4
260-5663

A
B

T961-J9 GN-16-NW

E-C12
1552269

NOTE A

E-C3
2304013

Y797-E108 YL-18-GXL

C819-E52 PU-18-GXL

ARD TURBO OUTLET


AND FLAME DETECT
SENSOR
282-3141

PRIMARY ENGINE
SPEED/TIMING
SENSOR (CAM TOP)
109-7194

A
B

NOTE A

G849-E55 BR-18-GXL

T859-A11 WH-16-HV

J-C6
1539693

E-C6
2304013

E-C8
1112416

C830-E3 BU-18-GXL
C830-E53 BU-18-GXL

E-S14

VS
GND
FLAME SIG
TURBO SIG

NOTE A

Y799-E46 BK-18-CBL
Y799-E13 CU-18-CBL

T860-A7 OR-16-HV

T860-A5 OR-16-HV
T860-A7 OR-16-HV

T957-J1 PU-16-NW

INJECTOR
CONNECTIONS

AIR INLET
HEATER LAMP

G857-E9 YL-18-GXL

G833-E87 PK-18-GXL

A-S5

T860-A5 OR-16-HV

T858-A22 GY-16-HV

ARD COMBUSTION AIR CONTROL RETURN

A
B

F793-E33 OR-18-GXL
C830-E3 BU-18-GXL

Y743-E56 OR-18-GXL

1
2
3

T962-A29 WH-16-HV

T859-A14 WH-16-HV
T859-A11 WH-16-HV

T858-A16 GY-16-HV

E-C32
1166158

T846-E94 YL-18-GXL

G826-E89 BR-18-GXL

T858-A22 GY-16-HV
T858-A16 GY-16-HV

INJECTOR 3
260-5663

A
B

T960-J7 BU-16-NW

ARD PILOT FUEL


PRESSURE SENSOR
283-0242

+ VOLTS
GROUND
SIGNAL

1
2

H807-E115 YL-18-GXL

Y749-E85 GN-18-GXL

E966-E49 YL-18-GXL

T961-A28 GN-16-HV

J-C7
1539693
1
2
3

Y735-E109 PK-18-GXL

1
2
3
4

E965-E48 BU-18-GXL

A-S10

T959-A18 BR-16-HV
T960-A19 BU-16-HV

1
2
3
4
5
6
7
8
9
10
11
12

T962-J11 WH-16-NW

Y748-E93 WH-18-GXL

E964-E26 WH-18-GXL

A-S4

T958-A17 YL-16-HV

T859-A14 WH-16-HV

AIR INTAKE HEATER RELAY/LAMP

E963-E27 BK-18-GXL

T957-A35 PU-16-HV

PU-16-HV
YL-16-HV
BR-16-HV
BU-16-HV
GN-16-HV
WH-16-HV

J-C5
1539693

ARD MAIN FUEL


PRESSURE SENSOR
284-2728

+ VOLTS
GROUND
SIGNAL

E-C25
1552269

E-C31
2305008

BU-18-GXL
PU-18-GXL
OR-18-GXL
BR-18-GXL
BK-18-GXL
WH-18-GXL
BU-18-GXL
YL-18-GXL
BR-18-GXL
PK-18-GXL
BR-18-GXL

T859-J6 WH-16-NW

E-C33
2304013

C803-E58 BR-18-GXL

E-C7
1003320

C818-E37
C819-E52
C820-E36
C821-E51
E963-E27
E964-E26
E965-E48
E966-E49
G826-E89
G833-E87
G849-E55

ARD FLAME BOUNDARY


TEMPERATURE
SENSOR
282-3141

T859-J8 WH-16-NW

1
2
3

Y748-E61 WH-18-GXL

C800-E63 GY-18-GXL
C801-E60 OR-18-GXL
Y733-E90 PU-18-GXL
Y734-E91 BU-18-GXL
Y737-E4 YL-18-GXL
Y738-E65 GY-18-GXL
Y750-E88 YL-16-GXL
Y751-E80 OR-16-GXL

C800-E63 GY-18-GXL
C801-E60 OR-18-GXL
C803-E58 BR-18-GXL
H807-E115 YL-18-GXL
T846-E94 YL-18-GXL
Y737-E4 YL-18-GXL
Y738-E65 GY-18-GXL
Y743-E56 OR-18-GXL
Y747-E67 BR-18-GXL
Y749-E64 GN-18-GXL
Y748-E93 WH-18-GXL
Y748-E79 WH-18-GXL
Y748-E61 WH-18-GXL
Y748-E92 WH-18-GXL
Y749-E85 GN-18-GXL
Y749-E95 GN-18-GXL
Y733-E90 PU-18-GXL
Y749-E74 GN-18-GXL
Y753-E99 OR-18-GXL
Y751-E80 OR-16-GXL
Y750-E88 YL-16-GXL
Y735-E109 PK-18-GXL
Y734-E91 BU-18-GXL

K995-OR

30 Page, (Dimensions: 39 inches x 28 inches)

RENR7944

INJECTOR 3 & 4 HS
INJECTOR 1 LS

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120

VS
GND
FLAME SIG
TURBO SIG

T860-A25 OR-16-HV

A
B

T959-J5 BR-16-NW

1
2
3
4

Y748-E79 WH-18-GXL

C803-E58 BR-18-GXL
H807-E115 YL-18-GXL
Y753-E99 OR-18-GXL
Y747-E67 BR-18-GXL
Y748-E92 WH-18-GXL
Y748-E61 WH-18-GXL
Y748-E79 WH-18-GXL
Y749-E64 GN-18-GXL
Y749-E95 GN-18-GXL
Y749-E74 GN-18-GXL
Y735-E109 PK-18-GXL

E-C1
2645732

T858-A23 GY-16-HV
T859-A24 WH-16-HV

J-C4
1539693

T859-J8 WH-16-NW

Y749-E95 GN-18-GXL

ECM

INJECTOR 2
260-5663

A
B

T860-J10 OR-16-NW

Y748-E92 WH-18-GXL

C7 ECM E
A4E4V3
J2

T957-A35
T958-A17
T959-A18
T960-A19
T961-A28
T962-A29

J-C3
1539693

T960-J7 BU-16-NW

E-C28
2370227
1
2
3
4
5
6

U781-P28 YL-18

T858-J2 GY-16-NW

T959-J5 BR-16-NW

INJECTOR
CONNECTIONS

OEM
HARNESS
P-C1
P-C2
2305010 2305010

PLUG E
2893584

T958-J3 YL-16-NW

A-C16 J-C1
3E5179 1552252

INJECTOR 1
260-5663

A
B

AT2

E-S4

T961-E28 GN-16-HV

T957-J1 PU-16-NW

T1

T858-E23 GY-16-HV

PU-16-HV
YL-16-HV
BR-16-HV
BU-16-HV
GN-16-HV
WH-16-HV

T957-J1 PU-16-NW

A-

T957-E35
T958-E17
T959-E18
T960-E19
T961-E28
T962-E29

T960-E19 BU-16-HV

J-C2
1539693

P174
1306795

Harness And Wire Symbols

J174
1306795

Socket

P274
1117898

Single Wire
Connector

Wire
Color

Circuit
Number
Identification

Ground
Connection

CHG

HARNESS DESCRIPTION

A
A
E
J
J

SHEET
SHEET
SHEET
SHEET
SHEET

1
1
2
1
1

292-7095
286-8221
298-6978
296-3000
280-1089

01
01
00
00
00

MAIN ENGINE HARNESS


MAIN ENGINE HARNESS (EARLY PRODUCTION)
350HP RV MAIN ENGINE HARNESS
INTERNAL ENGINE HARNESS
INTERNAL ENGINE HARNESS (EARLY PRODUCTION)

SHEET 1

275-8740

00

TURBO SPEED JUMPER HARNESS (VTG)

SHEET 1

268-4761

01

CABLE ASSEMBLIES
INLET AIR HEATER CABLE

AR
AR
AH
AP
AP
P

SHEET
SHEET
SHEET
SHEET
SHEET
SHEET

292-7096
286-8223
298-6979
286-9381
286-9382

00
00
00
00
00
00

AFTERTREATMENT REGENERATION DEVICE


STD RIGHT HARNESS
STD RIGHT HARNESS (EARLY PRODUCTION)
350 HP RV RIGHT HARNESS
IGNITION COIL CABLE
IGNITION COIL CABLE
OEM 6 PIN TO 8 PIN JUMPER

1
1
2
1
1
1

Connector Reference
Designator
1

325-AG135 PK-14
Pin

CIRCUIT GROUPING
DESIGNATION

IDENT LOCATION PART NUMBER

Plug
Wire
Gauge

Part Number For


J274
Connector Assembly
3E5179
325-A135 PK-14
Receptacle

THIS SCHEMATIC IS FOR THE C7 (2007)(CE2.0) ON-HIGHWAY ENGINE. STANDARD, FORD,


FCCC RV, & REMOTE MOUNTED ECMS (270-9415 CH05) WIRING DIAGRAM.

Fuse
Pin or Socket
Number

NOTE A:
NOTE B:

MUST BE TWISTED TOGETHER AT LEAST 1 TURN PER 25mm.


TURBO SPEED JUMPER NOT NECESSARY ON ALL ENGINES.

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE ENGINE WITH KEY IN OFF
POSITION AND ENGINE NOT RUNNING.

200-L32 BK-14

NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT CATERPILLAR


ENGINEERING APPROVAL.

105-9344
Component
Part Number

ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN ENGINE FEATURES.


CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL.
DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS.

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