2. Unsuccessful Performance
1. EXTERNAL QUALITY DEFECT RATE NOT IMPROVING 2. WRONG PARTS FITTED / BUILD STANDARD NOT CONSISTANT 3. SPECIFICATION ERRORS
40
Sept 08
B.Lovell
Start Lean programme in upholstery 7 Wastes and Workplace organisation Woodmill / Finishing / Upholstery Standard Operations / Quality checkpoint (bible( - Visual )
20
Dec 08
B.Lovell
20
Jan 09
B.Lovell
100%
1 1. 2. 3. 4. 5. 6. Productivity Actual Efficiency Actual Quality( Internal) Actual VE Actual Delivery on Time Actual MANAGEMENT Absenteeism Actual Accident Actual Overtime Actual Pc % % % 10 20 10 10 20 12K 85 95 12K 85 14K 90 98 24K 90 1
85
2 1
85
3 1
86
4 1
86
5 1
86
6 1
87
7 1
87
8 1
88
9 1
88
10 1
89
11 1
89
12 1
90
96
96
96
96
97
97
98
98
98
98
98
98
2
0
2 86
2 86
2 87
2 87
2 87
2 88
2 88
2 88
2 89
2 89
2 90
85
0
10 10
1.83 2 4
1 0 4
1 0 4
1 0 4
1 0 4
1 0 4
1 0 4
1 0 4
1 0 4
1 0 4
1 0 4
1 0 4
1 0 4
1 0 4
10 70