VIBRATION ANALYSIS

Technical Data Record Creating Data Base

Data Collection

Feedback from Department (Corrective Action)

Analysis

Sending the Analysis Report

PLANT-1
S.NO 1 DATE 03-07-2013 PLANT AREA BANBURY MAIN MOTORS & GEARBOX MILL MOTOR & 2MILL GB,BANBURY MILL GEAR BOXES 5 S.NO 1 2 3 HFE & 36''CALENDER,DUST COLLECTORS,CFE MAIN MOTOR PLANT-1 TOTAL MILLS 4 5 6 7 8 DATE 09-07-2013 10-07-2013 12-07-2013 13-07-2013

PLANT-2
PLANT AREA DIP UNIT MOTORS-1 st DAY DIP UNIT MOTORS-2 st DAY DIP UNIT GB & BLOWERS DUAL TUBER MOTORS & 3 GB PLANT-2 DUAL TUBER 3 GB & 74" Calender MIL MOTORS 74'' CALENDER MOTORS, MAIN GB & TCU 20 CURING SERVICE MOTORS-1ST DAY 20 CURING SERVICE MOTORS-2ST DAY

04-07-2013

PLANT-1
3 05-07-2013

06-07-2013

14-07-2013 15-07-2013 16-07-2013 17-07-2013

6'' Extruder MOTORS & GB, 07-07-2013 CHILLER MOTORS,NEW 6'' TUBE PLANT Extruder MOTORS & GB 08-07-2013 10'' Extruder MOTORS,10'' Extruder GB, TCU

PLANT-3
S.NO S.NO 1 2 3 4 5 DATE 19-07-2013 20-07-2013 21-07-2013 PLANT-3 22-07-2013 23-07-2013 PLANT AREA 11D,F620,F270 MAIN MOTOR & GB 2 NEW F270 MOTOR,GB & F620 MILL MOTORS & GB F270 MILL MOTORS & GB--5 NEW F270 MOTOR,GB--4 ,NEW BANBURY DUST COLLECTOR DUAL TUBER-II,DUAL TUBER-III 71'' CALENDER MILL MOTORS & GB,71'' CALENDER MOTORS,48'' CALENDER MOTOR S.NO DATE 27-07-2013 DATE PLANT

OTR
AREA

26-07-2013

OTR
OTR UTILITIES

EXTRUDER
COMPRESSORS & COOLING TOWERS

UTILITIES
PLANT AREA

1
2 3 4

28-07-2013
29-07-2013 30-07-2013 31-07-2013 UTILITIES

CFB
800 CFM COMPRESSORS--4 1000 CFM COMPRESSORS--4 THERMEX BOILERS,TBW -1 & 2,IAEC

24-07-2013

VIBRATION REPORT (JUNE-2013)

DATE

AREA

EQUIPMENT NAME

VIBRATION (mm/sec) MEASURING POINTS Max Limit 4.5 CBM FINDINGS HOR 2.91 VER 1.49 AXIAL 2.81 Shock pulse shows high Decibel 2.8 difference lubricate the bearing WHAT TO DO ? EXECUTION DATE

24-06-2013

TRENCH-1 NORTH MOTOR NDE MOTOR MOTOR DE

1.7

3.1

TRENCH-3 NORTH MOTOR NDE MOTOR MOTOR DE MOTOR NDE TRENCH-4 NORTH MOTOR MOTOR DE CURING HOT WATER MOTOR NDE PUMP MOTORS TRENCH-5 NORTH MOTOR MOTOR DE TRENCH-6 SOUTH MOTOR NDE MOTOR MOTOR DE

4.5

5.54

5.55

5.45

lubricate the Shock pulse shows bearing,Retight high Decibel en the difference fundation bolts

6.21 3.7 3.55

6.79

5.95 Check rotor bars Fundamental freq. & Harmonics with alignment,lubric 7.82 side bands ate the bearing

4.5

3.7 14.58 4.38

4.5

13.93

4.5

9.98 3.47 4.94

unbalance rotor condition or unbalanced 1X Is more & shows rotor bar 3.11 7.2 sign wave current 11.81 29.85 1x,2xpeaks shows Misalignment 12.76 25.42 & 2x dominate 2.27 8.19 unbalance rotor condition or unbalanced rotor bar current and lubricate bearing lubricate the bearing

MOTOR NDE

4.5

15.47

2.82

5.11

TRENCH-7(LT) KSB MOTOR MOTOR DE TRENCH-7(Tractor) MOTOR NDE NORTH VERTICAL MOTOR MOTOR DE 4.5

14.07 1.02 1.18

4.76 1.72 0.74

4.56 1.91 Shock pulse shows high Decibel 0.61 difference

S.NO

DATE

AREA

EQUIPMENT NAME

VIBRATION (mm/sec) MEASURING POINTS Max Limit MOTOR NDE HOR 6.38 VER AXIAL CBM FINDINGS WHAT TO DO ? EXECUTION DATE

LINT EXH. BLOWER MOTOR

4.26 10.07 4.35

4.5
MOTOR DE 7.37 4.5

Axial vib. Is more shows pulley 8.81 misalignment 0.93

2.05 4.3 4.94 OK

Pulley alignment

SOL. LIFT POWER MOTOR NDE PACK MOTOR MOTOR DE

HOLD BACK MOTOR MOTOR NDE MOTOR DE MOTOR NDE MOTOR DE

0.65
0.63

0.28
0.6 5.48 4.27

4.5

5.41 4.2

.5X,1.5x..Peaks in Retighten the ver.Dir fundation bolts

HOLD BACK BLOWER

PULL ROLL MOTOR-1 07-062013 DIP UNIT PR-1 BLOWER PULL ROLL MOTOR-2 PULL ROLL BLOWER-2 PULL ROLL MOTOR-3

14

21.55 11.69

15.8 18.72

1X Is more & 8.7 23.52 shows sign wave 1.13 0.93 OK

Do static balacing

MOTOR NDE MOTOR DE

4.5

2.05 1.51

1.13 0.79

MOTOR NDE
MOTOR DE

14

12.41
13.53

7.32
7.81 2.3 2.62

8.51

1X Is more & 9.19 shows sign wave 2.92 2.53 OK

Do static balacing

MOTOR NDE MOTOR DE MOTOR NDE MOTOR DE MOTOR NDE MOTOR DE

4.5

3.1 1.84

14

4.27 2.67

5.13 10.99 2.54 2.1 1.72 0.35 0.36 0.36 9.55 1.49 1.62 0.81 0.5 0.91 OK OK OK

4.5

2.66 2.23

10

WINDER MOTOR - MOTOR NDE 1 MOTOR DE WINDER MOTOR - MOTOR NDE 2 MOTOR DE

4.5

0.75 0.71

11

4.5

0.45

0.51

0.34

0.58

OK