Temperature It depends upon the type of fabric to be fused and nature of resin. Pressure For controlled and even penetration of the resin into the fibers of the top cloth. Low or high temperature can cause strike back and strike through. Time It strictly depends on the type of fabric and resin used. Cooling Cooling is important for proper setting of resin and fabric.
FACTORS CONTROLLING
It consists of two horizontal metal platens. Top platen is unpadded but the bottom one has resilient cover of silicone rubber. Heat is provided by electric elements, can be on top or on both platens. Pressure is applied mechanically or hydraulically.
FLATBED
Flatbed fusing machines are further categorized as 1. Vertical Action Closer 2. Scissor Action Closer Vertical action machine is considered More preferable due to its ability to Put uniform pressure throughout.
Vertical action
Scissor action
small size and relatively low cost allow their use by small clothing
manufacturer.
Fabric shrinkage is reduced since the fabric is held under pressure throughout the fusing cycle.
This type of machine has an endless conveyer system for transporting the assemblies successfully through the heating, pressure and cooling stages. In this system garment is passed through a heat source simultaneously or subsequently applying pressure.
WORKING CONTD..
Pressure Mechanism : Pressure is applied continuously and evenly throughout the entire process once feeded into the machine but that pressure is just only sufficient to hold the fabric and fusing together and to prevent slipping. Actual pressure is applied at the outlet point where drums put heavy pressure on just heated fusible piece. Time Mechanism : Fusing time depends on the speed on the conveyor belt, the faster the belt runs, the shorter the time. All machines have a belt speed controller which can be adjusted to give various dwell times in the heated zone.
Completely closed chamber, no heat loss. Horizontal fusing area, no distortion of unstable fabrics Gradual heating of composite, no heat shock Costliest fusing mechanism. The interlining composite travels through the fusing zone, chances of distortion during feeding Rubberised top pressure roller ensures better and area of contact.
Machine Length
165"
It is used for multiple layers of fabric and interlining. The alternating waves from a high frequency generator are absorbed by material, which generate friction heat between the molecules and thus distribute resin uniformly. Maximum height of fabric: 70mm Example : for 30 kw unit, operating time is 1-3 mins load is 5-20 kg.
WORKING OF HIGH..
Advantages of High Frequency Fusing Machine : Multiple plies of garment and interlining can be stacked up to 70 mm high. Less pressure is needed than with conventional fusing presses.
Disadvantage of High Frequency Fusing Machine : Moisture content should be correct, otherwise layer can be over fused or under fused.
BIBLIOGRAPHY
Books : 1. Technology of Clothing Manufacture by Carr & Latham 2. Fusing Technology by Gerry Cooklin 3. Apparel Manufacturing And Costing by J. Solinger Websites : 1. www.macpi.com 2. www.veit.com 3. www.astex.com
THANK YOU..