Anda di halaman 1dari 227

SAMSUNG COLOR LASER PRINTER

CLP-510/XBH
Basic Model : CLP-510/CLP-510N

SERVICE
SAMSUNG COLOR LASER PRINTER

Manual

CONTENTS

1. Precautions 2. Reference Information 3. Specifications 4. Summary of product 5. System Outline 6. Disassembly and Reassembly 7. Alignment and Adjustments 8. Troubleshooting 9. Exploded Views and Parts List 10. Block Diagram 11. Connection Diagram

Precautions

1. Precautions
In order to prevent accidents and to prevent damage to the equipment please read the precautions listed below carefully before servicing the printer and follow them closely.

1.1 Safety Warning


(1) Only to be serviced by appropriately qualified service engineers. High voltages and lasers inside this product are dangerous. This printer should only be serviced by a suitably trained and qualified service engineer. (2) Use only Samsung replacement parts There are no user serviceable parts inside the printer. Do not make any unauthorized changes or additions to the printer, these could cause the printer to malfunction and create electric shock or fire hazards. (3) Laser Safety Statement The Printer is certified in the U.S. to conform to the requirements of DHHS 21 CFR, chapter 1 Subchapter J for Class 1(1) laser products, and elsewhere, it is certified as a Class I laser product conforming to the requirements of IEC 825. Class I laser products are not considered to be hazardous. The laser system and printer are designed so there is never any human access to laser radiation above a Class I level during normal operation, user maintenance, or prescribed service condition.
Warning >> Never operate or service the printer with the protective cover removed from Laser/Scanner assembly. The reflected beam, although invisible, can damage your eyes. When using this product, these basic safety pre-cautions should always be followed to reduce risk of fire, electric shock, and injury to persons.

CAUTION - INVISIBLE LASER RADIATION WHEN THIS COVER OPEN. DO NOT OPEN THIS COVER. VORSICHT - UNSICHTBARE LASERSTRAHLUNG, WENN ABDECKUNG GE FFNET. NICHT DEM STRAHL AUSSETZEN. ATTENTION - RAYONNEMENT LASER INVISIBLE EN CAS D OUVERTURE. EXPOSITION DANGEREUSE AU FAISCEAU. ATTENZIONE - RADIAZIONE LASER INVISIBILE IN CASO DI APERTURA. EVITARE L ESPOSIZIONE AL FASCIO. PRECAUCION - RADIACION LASER IVISIBLE CUANDO SE ABRE. EVITAR EXPONERSE AL RAYO. ADVARSEL. - USYNLIG LASERSTR LNING VED BNING, N R SIKKERHEDSBRYDERE ER UDE AF FUNKTION. UNDG UDSAETTELSE FOR STR LNING. ADVARSEL. - USYNLIG LASERSTR LNING N R DEKSEL PNES. STIRR IKKE INN I STR LEN. UNNG EKSPONERING FOR STR LEN. VARNING - OSYNLIG LASERSTR LNING N R DENNA DEL R PPNAD OCH SP RREN R URKOPPLAD. BETRAKTA EJ STR LEN. STR LEN R FARLIG. VARO! - AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA N KYM TT M LLE LASERS TEILYLLE L KATSO S TEESEEN.

Service Manual

1-1

Precautions

1.2 Caution for safety


1.2.1 Toxic material
This product contains toxic materials that could cause illness if ingested. (1) If the LCD control panel is damaged it is possible for the liquid inside to leak. This liquid is toxic. Contact with the skin should be avoided, wash any splashes from eyes or skin immediately and contact your doctor. If the liquid gets into the mouth or is swallowed see a doctor immediately. (2) Please keep toner cartridges away from children. The toner powder contained in the toner cartridge may be harmful and if swallowed you should contact a doctor.

1.2.2 Electric Shock and Fire Safety Precautions


Failure to follow the following instructions could cause electric shock or potentially cause a fire. (1) Use only the correct voltage, failure to do so could damage the printer and potentially cause a fire or electric shock. (2) Use only the power cable supplied with the printer. Use of an incorrectly specified cable could cause the cable to overheat and potentially cause a fire. (3) Do not overload the power socket, this could lead to overheating of the cables inside the wall and could lead to a fire. (4) Do not allow water or other liquids to spill into the printer, this can cause electric shock. Do not allow paper clips, pins or other foreign objects to fall into the printer these could cause a short circuit leading to an electric shock or fire hazard.. (5) Never touch the plugs on either end of the power cable with wet hands, this can cause electric shock. When servicing the printer remove the power plug from the wall socket. (6) Use caution when inserting or removing the power connector. The power connector must be inserted completely otherwise a poor contact could cause overheating possibly leading to a fire. When removing the power connector grip it firmly and pull. (7) Take care of the power cable. Do not allow it to become twisted, bent sharply round corners or other wise damaged. Do not place objects on top of the power cable. If the power cable is damaged it could overheat and cause a fire or exposed cables could cause an electric shock. Replace a damaged power cable immediately, do not reuse or repair the damaged cable. Some chemicals can attack the coating on the power cable, weakening the cover or exposing cables causing fire and shock risks. (8) Ensure that the power sockets and plugs are not cracked or broken in any way. Any such defects should be repaired immediately. Take care not to cut or damage the power cable or plugs when moving the machine. (9) Use caution during thunder or lightening storms. Samsung recommend that this machine be disconnected from the power source when such weather conditions are expected. Do not touch the machine or the power cord if it is still connected to the wall socket in these weather conditions. (10) Avoid damp or dusty areas, install the printer in a clean well ventilated location. Do not position the machine near a humidifier. Damp and dust build up inside the machine can lead to overheating and cause a fire. (11) Do not position the printer in direct sunlight. This will cause the temperature inside the printer to rise possibly leading to the printer failing to work properly and in extreme conditions could lead to a fire. (12) Do not insert any metal objects into the machine through the ventilator fan or other part of the casing, it could make contact with a high voltage conductor inside the machine and cause an electric shock.

1-2

Service Manual

Precautions

1.2.3 Handling Precautions


The following instructions are for your own personal safety, to avoid injury and so as not to damage the printer (1) Ensure the printer is installed on a level surface, capable of supporting its weight. Failure to do so could cause the printer to tip or fall. (2) The printer contains many rollers, gears and fans. Take great care to ensure that you do not catch your fingers, hair or clothing in any of these rotating devices. (3) Do not place any small metal objects, containers of water, chemicals or other liquids close to the printer which if spilled could get into the machine and cause damage or a shock or fire hazard. (4) Do not install the machine in areas with high dust or moisture levels, beside on open window or close to a humidifier or heater. Damage could be caused to the printer in such areas. (5) Do not place candles, burning cigarettes, etc on the printer, these could cause a fire.

1.2.4 Assembly / Disassembly Precautions


Replace parts carefully, always use Samsung parts. Take care to note the exact location of parts and also cable routing before dismantling any part of the machine. Ensure all parts and cables are replaced correctly. Please carry out the following procedures before dismantling the printer or replacing any parts. (1) Check the contents of the machine memory and make a note of any user settings. These will be erased if the mainboard or network card is replaced. (2) Ensure that power is disconnected before servicing or replacing any electrical parts. (3) Disconnect printer interface cables and power cables. (4) Only use approved spare parts. Ensure that part number, product name, any voltage, current or temperature rating are correct. (5) When removing or re-fitting any parts do not use excessive force, especially when fitting screws into plastic. (6) Take care not to drop any small parts into the machine. (7) Handling of the OPC Drum - The OPC Drum can be irreparably damaged if it exposed to light. Take care not to expose the OPC Drum either to direct sunlight or to fluorescent or incandescent room lighting. Exposure for as little as 5 mins can damage the surfaces photoconductive properties and will result in print quality degradation. Take extra care when servicing the printer. Remove the OPC Drum and store it in a black bag or other lightproof container. Take care when working with the covers(especially the top cover) open as light is admitted to the OPC area and can damage the OPC Drum. - Take care not to scratch the green surface of OPC Drum Unit. If the green surface of the Drum Cartridge is scratched or touched the print quality will be compromised.

Service Manual

1-3

Precautions

1.2.5 Disregarding this warning may cause bodily injury


(1) Take care - some parts may be hot. The fuser unit works at a high temperature. Use caution when working on the printer. Wait for the fuser to cool down before disassembly. (2) Take care not to trap fingers or hair. Take care when using a printer. It contains many rotating parts. Ensure that fingers, hair, clothing etc. do not become caught in the mechanism as this could cause injury. (3) When you move the printer. This printer weighs 32kg including toner cartridge and cassette. Use safe lifting and handling techniques. Use the lifting handles located on each side of the machine. Back injury could be caused if you do not lift carefully.

(4) Ensure the printer is installed safely. The printer weighs 32Kg, ensure the printer is installed on a level surface, capable of supporting its weight. Failure to do so could cause the printer to tip or fall possibly causing personal injury or damaging the printer. (5) Do not install the printer on a sloping or unstable surface. After installation, double check that the printer is stable.

1-4

Service Manual

Precautions

1.3 ESD Precautions


Certain semiconductor devices can be easily damaged by static electricity. Such components are commonly called Electrostatically Sensitive (ES) Devices, or ESDs. Examples of typical ESDs are: integrated circuits, some field effect transistors, and semiconductor chip components. The techniques outlined below should be followed to help reduce the incidence of component damage caused by static electricity.

Caution >>Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

1. Immediately before handling a semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, employ a commercially available wrist strap device, which should be removed for your personal safety reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ESDs, place the assembly on a conductive surface, such as aluminum or copper foil, or conductive foam, to prevent electrostatic charge buildup in the vicinity of the assembly. 3. Use only a grounded tip soldering iron to solder or desolder ESDs. 4. Use only an anti-static solder removal device. Some solder removal devices not classified as anti-static can generate electrical charges sufficient to damage ESDs. 5. Do not use Freon-propelled chemicals. When sprayed, these can generate electrical charges sufficient to damage ESDs. 6. Do not remove a replacement ESD from its protective packaging until immediately before installing it. Most replacement ESDs are packaged with all leads shorted together by conductive foam, aluminum foil, or a comparable conductive material. 7. Immediately before removing the protective shorting material from the leads of a replacement ESD, touch the protective material to the chassis or circuit assembly into which the device will be installed. 8. Maintain continuous electrical contact between the ESD and the assembly into which it will be installed, until completely plugged or soldered into the circuit. 9. Minimize bodily motions when handling unpackaged replacement ESDs. Normal motions, such as the brushing together of clothing fabric and lifting ones foot from a carpeted floor, can generate static electricity sufficient to damage an ESD.

1.4 Super Capacitor or Lithium Battery Precautions


1. Exercise caution when replacing a super capacitor or Lithium battery. There could be a danger of explosion and subsequent operator injury and/or equipment damage if incorrectly installed. 2. Be sure to replace the battery with the same or equivalent type recommended by the manufacturers. 3. Super capacitor or Lithium batteries contain toxic substances and should not be opened, crushed, or burned for disposal. 4. Dispose of used batteries according to the manufacturers instructions.

Service Manual

1-5

Precautions

MEMO

1-6

Service Manual

Reference Information

2. Reference Information
This chapter contains the tools list, list of abbreviations used in this manual, and a guide to the location space required when installing the printer. A definition of tests pages and Wireless Network information definition is also included.

2.1 Tools for Troubleshooting


The following tools are recommended safe and easy troubleshooting as described in this service manual.

DVM(Digital Volt Meter)


Standard : Indicates more than 3 digits.

Cleaning Equipments Standard : An IPA(Isopropyl Alcohol)dry wipe tissue or a gentle neutral detergent and lint-free cloth.

Driver Standard : "-" type, "+" type (M3 long, M3 short, M2 long, M2 short).

Vacuum Cleaner

Brush Tweezers Standard : For general home use, small type.

Cotton Swab Standard : For general home use, for medical service.

Software (Driver) installation CD ROM


Install Driver CD Network S/W CD

Service Manual Samsung Electronics

2-1

Reference Information

2.2 Acronyms and Abbreviations


The table below explains the abbreviations and acronyms used in this service manual. Where abbreviations or acronyms are used in the text please refer to this table.

ADC AP AC ASIC Circuit ASSY BIOS BLDC Motor CLBP CMOS CMYK CN CON CPU CTD Sensor dB dBA dBm DC DCU DIMM DPI DRAM DVM ECP ECU EEPROM EMI EP

Analog-to-Digital-Conversion Access Point Alternating Current Application Specific Integrated

EPP F/W FCF/FCT FISO

Enhanced Parallel Port Firmware First Cassette Feeder/First Cassette Tray Front-In, Side-Out First Print out Time Windows Graphic Device Interface Graphic Interchange Format Ground Host Based Printing Hard Disk Drive Hyper Text Transfer Protocol High Voltage High Voltage Power Supply Interface Input and Output Pound(s) Integrated Circuit International Color Consortium Intelligent Drive Electronics or Integrated Drive Electronics Institute of Electrical and Electronics Engineers. Inc Image Output Terminal (Color printer, Copier) Isopropy Alcohol Inter Process CommunicationEPP Enhanced parallel Port Images Per Minute Image Transfer Belt local area network Laser Beam Printer

Assembly Basic Input Output System Brushless DC Motor Color Laser Beam Printer Complementary Metal Oxide Semiconductor Cyan, Magenta, Yellow, Black Connector Connector Central Processing Unit Color Toner Density Sensor Decibel A-Weighted decibel Decibel milliwatt Direct Current Diagnostic Control Unit Dual In-line Memory Module Dot Per Inch Dynamic Random Access Memory Digital Voltmeter Enhanced Capability Port Engine Control Unit Electronically Erasable Programmable Read Only Memory Electro Magnetic Interference Electro photographic

FPOT GDI GIF GND HBP HDD HTML HV HVPS I/F I/O lb IC ICC IDE IEEE IOT IPA IPC IPM ITB LAN LBP

2-2

Service Manual Samsung Electronics

Reference Information

LCD LED LSU MB MHz MPBF MPF/MPT NIC NPC NVRAM OPC PBA PCL PCI

Liquid Crystal Display Light Emitting Diode Laser Scanning Unit Megabyte Megahertz Mean Prints Between Failure Multi Purpose Feeder/Multi Purpose Tray Network Interface Card Network Printer Card Nonvolatile Random Access Memory Organic Photo Conductor Printed Board Assembly Printer Command Language , Printer Control Language Peripheral Component Interconnect by Intel 1992/6/22, is a local bus standard developed by Intel and introduced in April, 1993 : A60, B60 Pins Printer Command Language 5CeColor Printer Command Language 6 Portable Document Format Page Description Language Packet internet or Inter-Network Groper Postscript Printer Discription Page Per Minute Post Script Post Script Level3 Pre-Transfer Lamp

PWM Qty RAM RCP ROM SCF/SCT SMPS SPGP SPL SPL-C Spool SRS SURF SW sync T1 T2 TRC PnP U.I. URL USB VCCI

Pulse Width Moduration Quantity Random Access Memory Remote Control Panel Read Only Memory Second Cassette Feeder/Second Cassette Tray Switching Mode Power Supply Samsung Printer Graphic Processor Samsung Printer Language Samsung Printer Language-Color Simultaneous Peripheral Operation Online Software Requirment Specification Surface Rapid Fusing Switch Synchronous or Synchronization ITB Transfer Roller Toner Reproduction Curve Universal Plug and Play User Interface Uniform Resource Locator Universal Serial Bus Voluntary Control Council for Interference Information Technology Equipment Wireless Ethernet Compatibility Wireless Fidelity

PCL5Ce PCL6 PDF PDL Ping PPD PPM PS PS3 PTL

WECA Alliance Wi-Fi

Service Manual Samsung Electronics

2-3

Reference Information

2.3 Select a location for the printer


Leave enough room to open the printer trays, covers, and allow for proper ventilation. (see diagram below) Provide the proper environment : - A firm, level surface - Away from the direct airflow of air conditioners, heaters, or ventilators - Free of extreme fluctuations of temperature, sunlight, or humidity - Clean, dry, and free of dust

2-4

Service Manual Samsung Electronics

Reference Information

2.4 A4 ISO 19752 Standard Pattern


This test page is reproduced at 70% of the normal A4 size

Service Manual Samsung Electronics

2-5

Reference Information

2.5 Wireless LAN


This product can be used with a wireless LAN, (this is an option.) - The wireless LAN function uses radio technology, instead of using LAN cable, to connect to an access point for printing. - For a wireless LAN connection in Infrastructure mode an AP is needed, (purchased separately) - For a wireless LAN connection in Ad-Hoc mode an appropriate Wireless I/F card is required fitted to a computer, (purchased separately) - It is possible to use a wireless LAN connection with wired LAN. - If an AP is installed in an office or at home, the wireless LAN function can be simply configured and used. Types of desk top PC (or Lap top) that uses the wireless LAN. Division CPU MEMORY VIDEO CARD OS INTERFACE CARD Basic type Over PENTIUM 233M Over 64MB Over 800X600 Over WINDOWS 98 Recommend type PENTIUM 300MHz Over 128MB Over 1024X768 Over WINDOWS ME

A product has a certificated mark of Wi-FiTM

About the certificated mark of Wi-FiTM - Wi-FiTM is a registered trademark of the WECA (Wireless Ethernet Compatibility Alliance). Over 50 wireless LAN companies are member of this organisation. Most of the main wireless networking companies are attending including such companies as Lucent Technologies, Cisco, Intel/Symbol, 3Com, Enterasys (Cabletron), Compaq, IBM, Nokia, Dell, Philips, Samsung Electronics, Sony, Intersil, etc.. This mark certifies mutual compatibility amongst the product of these companies. Wi-FiTM (IEEE 802.1) is certified as a standard of the wireless LAN market.

2-6

Service Manual Samsung Electronics

Specifications

3. Specifications
Specifications are correct at the time of printing. Product specifications are subject to change without notice. See below for product specifications.

3.1 General Specifications


Items Print Method Developing system *Print Speed Resolution Source of Light Warm-Up Time First Print Time Feed Method Media Size Media Thickness Dimension (W X D X H) Weight **Acoustic Noise Power save mode Toner save mode Machine Life Descriptions Non-impact Electro-photography Non-Magnetic, Mono-Component Developing System Mono Up to 24 PPM in A4, Up to 25 PPM in Letter size Color Up to 6 PPM in A4, Up to 6 PPM in Letter size Up to 1200 DPI effective output, True 600 X 600dpi Laser diode (LSU : Laser Scanning Unit) More than 99 sec Mono 15 seconds (Ready to 1st page out) Color 24 seconds (Ready to 1st page out) Cassette , MPT(Multi Purpose Tray), SCT(Second Cassette Tray) 76 X 128mm (3 x 5) to 216 X 356mm (8.5 X 14) Cassette : 16 ~24 lb , MPT : 16 ~ 43 lb 510 X 470 X 405 mm Net 25.5 Kg 56.2Lbs Gross 32.0 Kg 70.5Lbs Stand by More than 40 dBA-TBD Printing More than 48 dBA (Color)-TBD Available, Setting : 5min/10min/15min/30min/45min/60min/120min Disable Mono : More than 300,000 pages, Color : More than 75,000 pages

* Print speed will be affected by Operating System used, computing performance, application software, connecting method, media type, media size and job complexity. * Cardstock/Envelope : Half Speed ** Sound Pressure Level, ISO 7779

Service Manual Samsung Electronics

3-1

Specifications

3.2 Controller Specification


Items Processor (CPU) Memory Descriptions Samsung SPGPm (CLOCK SPEED 120Mhz), 32-bit RISC core (ARM 946ES) FLASH ROM (PROGRAM) : 8MB flash *RAM : 64MB (Expandable to 320MB : With Option Option DIMM module : 64/128/256MB 100Pin SDRAM DIMM (Samsung Printer Only) EEPROM (NVRAM) : 1024bytes SPL-Color Win 95/98/ME/NT4.0/2000/XP, Various Linux OS including Red Hat, Caldera, Debian, Mandrake, Slackware, SuSE and Turbo Linux Parallel : IEEE 1284 Bidirectional (Korea, Russia, Asia only) - Modes supported : Compatible, Nibble, Byte, ECP USB (without HUB mode) - USB 2.0 compliant -12/480 Mbps 1 port Network Interface - 10/100 Base TX 10/100 Base TX + 802.11b Wireless LAN Automatic 5min (Max.) Windows font, PS english font, PCL english font ICC ICM V3.4

Emulation Operating System Interface

Interface switching Interface time-out Font Color Management

* Memory Slots : Standard Capacity is 64MB Option Capacity is 320MB (Max) (100Pin 1 slot, 64MB/128MB/256MB)

3.3 Electrical Specification


Items Input Voltage Descriptions Nominal input voltage 200-240 VAC / 100~127VAC Input voltage range 180-264 VAC/ 90~132VAC Nominal frequency 50/60 MHz Frequency tolerance +3Hz Printing :450W max (with SCF) Power Save : 35W max Remarks

Power Consumption

3.4 Environmental Range


Items Temperature Humidity 15~32.5 C(50-90 F) 20~80%RH Operating -20~40 C (-4~104 F) 10~80%RH Storage

3-2

Service Manual Samsung Electronics

Specifications

3.5 Consumable & Maintenance Items


Items Periodic Replacing Parts Toner Cartridge(Black) Toner Cartridge(Cyan) Toner Cartridge(Magenta) Toner Cartridge(Yellow) OPC Unit ITB Unit(T1 Roller) Waste Toner Tank Fuser Unit Transfer Roller(T2 Roller) Option SCT (Second Cassette Tray) Network Printing Descriptions Remarks initial (3,000 pages@5% coverage) User replace replacement (7,000 pages@5% coverage) initial (2,000 pages@5% coverage) User replace replacement (5,000 pages@5% coverage) initial (2,000 pages@5% coverage) User replace replacement (5,000 pages@5% coverage) initial (2,000 pages@5% coverage) User replace replacement (5,000 pages@5% coverage) mono : 50,000 pages User replace color : 12,500 pages mono : 50,000 pages User replace color : 12,500 pages 3,000 images User replace simplex : 100,000 page (Mono) / 50,000 page (Color) Engineer duplex : 50,000 page (Mono) / 25,000 page (Color) simplex : 50,000 page Engineer duplex : 25,000 page - Paper capacity : 500sheets - Paper weight : 60 ~ 90 g/m2 / 16 ~ 24 lbs - Ethernet 10/100baseTX + Wireless - Protocols : TCP/IP, SPX/IPX, Ethertalk, SNMP, HTTP 1.1, DLC/LLC - 8MB RAM Buffer for faster graphics performance - 4MB Flash Memory for upgrade - IEEE802.3b support - speed : 11, 5.5, 2 ,1Mbps - WEP : 64bit, 128bit - Operating range : 30m(Indoors) , 100m(Outdoors) - 64,128MB, 256MB 100Pin SDRAM DIMM(Use Samsung Part Only)

802.11b Wireless LAN

SDRAM DIMM

Service Manual Samsung Electronics

3-3

Specifications

3.6 Paper handling Specifications


3.6.1 input Paper Size
Paper A4 Letter Folio (Legal13") Legal (Legal14") Executive Statement ISO B5 JIS B5 A5 A6 Com-10 Envelope Monarch Envelope DL Envelope C5 Envelope C6 Envelope Transparency (OHP) Label paper Paper size 210 X 297 mm 216 X 279 (8.5 X 11") 216 X 330 (8.5 X 13") 216 X 356 (8.5 X14") 184 X 267 (7.25 X10.5") 140 X 216(5.5 x8.5") 176 X 250 182 X257 148.5 X 210 105 X148.5 105 X 241 (4.15 X 9.5") 98 X191 (3.87 X 7.5") 110 X 220(4.33 X 8.66") 162 X 229 (6.38 X 9.01") 114 X 162 (4.49 X 6.38") A4 or Letter A4 or Letter 1st Cassette O O 2nd Cassette O O MP tray O O O O O O O O O O O O O O O O O
O : Supported

Duplex O O O O

3.6.2 Input Capacity


Items Cassette(FCT) MP tray Descriptions 250 sheets Paper Transparencies Envelopes Labels 500 sheets 100 sheets 30 sheets 10 sheets 10 sheets Remarks

Option Cassette(SCT)

3.6.3 Output Capacity


Items Face Down Descriptions 250 sheets Remarks

3-4

Service Manual Samsung Electronics

Summary of product

4. Summary of Product
This chapter describes the functions and operating principles of the main components.

4.1 System Structure


4.1.1 Main Parts of System

Deve Cover
SCT SCF
Samsung Electronics
CASSETTE FCT

HVPS

DEV. - Yellow

DEV. - Magenta

DEV. - Cyan

DEV. - Black

LSU

PTL PTL

SCF Path

OPC

ITB Unit

EXIT Unit EXIT Unit

Pick-up Roller

Pick-up Roller

Fuser Unit

Eraser Lamp

DUPLEX

Feeder
Pick-up Roller

T2 Roller

F T MP

MPF Path
Service Manual 4-1

Summary of Product

>> Front View

Panel PBA

Waster Toner Sensor

Deve OEM PBA

Waster Toner Motor

>> Rear View

Deve Drive
Fan

Deve Drive PBA

Main Drive
Duplex Cover Open S/W

Deve Cover Open S/W

SMPS Main Conrtoller PBA

4-2

Service Manual Samsung Electronics

Summary of product

1) OPC Unit
Images are created on the OPC unit using an electro-photographic process. The unit consists of:* OPC Drum * Waste Toner Ass'y used to collect waste toner remaining on the OPC drum, * Charge Roller Assy

2) ITB Unit
ITB stands for Image Transfer Belt. An image developed on the OPC Drum is transferred first to the ITB. This is called the T1 Transfer (Primary Image Transfer). Images are built up in layers on the ITB. First the Yellow (Y) colour image is created on the OPC and transferred to the ITB Next the Magenta (M) colour image is created on the OPC and transferred to the ITB Followed by the Cyan (C) and Black (K) images.

3) Transfer Roller
Once the complete, full colour, image, has been built up on the ITB the Transfer Roller is used to transfer the image onto paper. This is called the T2 Transfer (Secondary Image Transfer)

4) FCT (First Cassette Tray)


It stores and automatically feeds print paper. Pick-up Roller picks up paper, controls drive, feeds paper, removes static electricity, and so on.

> Spec.
* Paper arrange way : Side Registration * Paper Direction : FISO (Front-in, Side-Out) * Cassette Type : A4, Ltr * Paper Discharge : Separation Claw * Capacity : 250 Sheets (Standard paper 75mg/m? 20lb) * Paper Size : A4, Letter * Paper Weight (average) : 60~90g/m2 (16~24lbs) * Paper Type : General Printing Paper * Additional Function : Paper Empty Sensor

5) SCT (Second Cassette Tray)


This additionally stores and automatically feeds printing paper. Its function is the same as the FCT (First Cassette Tray)

> Spec.
* Paper arrangement : Side Registration * Paper Direction : FISO (Front-in, Side-Out) * Cassette Type : A4, Ltr * Paper Discharge : Separation Claw * Capacity : 500 Sheets (Standard paper 75mg/m2 20lb) * Paper Size : A4, Letter * Paper Weight (average) : 60~90g/m2 (16~24lbs) * Paper Type : General Printing Paper * Additional Function : Paper Empty Sensor

Service Manual Samsung Electronics

4-3

Summary of Product

6) MPT (Multi Purpose Tray)


The Multi-Purpose Tray not only feeds general printing paper but is also used for many other kinds of paper such as those paper sizes not supported by the cassette, envelopes, OHP, etc.

> Spec.
* * * * * * * * * * Capacity : Cut Sheet : 100 Sheets (Standard paper 75mg/m2 20lb) OHP : 300 Sheets Envelope & Label & Card Stock : 10 Sheets Paper Arrangement : Side Registration Power : Main Motor (BLDC) Driving Management : Solenoid Paper Discharge : Friction Pad Method Paper Size : Legal, Folio, A4, Letter, Executive, JIS B5, A5, A6 Paper Weight (Average) : 60~163g/m2 Paper Type : General, Label, Post Card, Transparency, Envelope, Card Stock (Tracing Paper is not served) * Additional Function : Paper Empty Sensor

7) Feeder
* Paper Arrangement : Side Registration. * Power : Main Motor (BLDC) * Paper Management : Solenoid

8) Duplex Unit
The Duplex Unit is used to reverse feed paper when printing on the second side (known as Double sided or Duplex printing). The Duplex Unit is not an optional extra, it is built-in at manufacturing time and is integral with the Transfer Roller.

> Spec.
* Power : Main Motor (BLDC) * Paper Reverse Function: After the front side of the original document is printed, it is transferred to the duplex unit in order to print the reverse side of original document. The motor drives the exit roller in the reverse direction to feed the paper back into the machine.

9) Exit Unit
The Exit Unit guides paper that is just about to leave the print engine. Printed-paper is discharged by the Exit Roller and Kicker into the Output Tray.

> Spec.
* Capacity : 250 sheets (Standard A4, 75g/m2) * Paper Direction : Face Down * Exit Drive Roller : It is driven by Main Motor (BLDC), and it rotates clockwise for normal feed and antic-clockwise when reverse feeding for duplex printing. * Bin Full Sensor : There is no Bin Full sensor fitted on this model.

10) Toner Cartridge


There are four toner cartridges, each containing a different colour ink : C (Cyan), M (Magenta), Y (Yellow) , and K (Black). Each one of these toner cartridge is independent and can be changed independently.

11) Fuser Unit


This unit consists of 2 Heat Lamps, 2 Heat Rollers, 2 Thermostats and a Thermistor. It melts and fuses the toner, transferred by the transfer roller onto the paper, by applying pressure and high temperature to complete printing job.

12) LSU
This is a core part of LBP. It forms a latent image on the surface of OPC drum using a static charge. * Resolution: Real 600 dpi
4-4 Service Manual Samsung Electronics

Summary of product

13) Main Drive Unit


This motor drives, by way of a gearbox, the OPC unit, ITB unit, feeder unit, fuser unit, exit unit and duplex unit.

> Spec.
* Power : 20W Max (24V) * Drives : OPC unit, ITB unit, Fuser, Feeder, Duplex unit, Exit unit

14) DEVE Drive Unit


This motor drives, by way of a gearbox, the toner cartridges and ITB cleaning cam.

> Spec.
* Power : 20W Max (24V) * Drives : DEV (4 Color)/ITB Cleaning)

15) SMPS (Switching Mode Power Supply)


This power supply uses the AC supply voltage to generate the DC voltages used by the system. The SMPS has 4 output channels (+3.3V, +5V, +24V, +24VF). The AC Heater Control Unit that supplies power to the fuser is also located on the SMPS.

16) HVPS (High Voltage Power Supply)


The HVPS creates the high voltages (Charger, Supply, T1, T2, Developer) used for the electro photographic process. The high voltage is created from the 24V line from the SMPS. High Voltage output is supplied to the toner cartridge, OPC drum unit, ITB unit, and Transfer roller.

17) Main Controller PBA


The Main controller PBA is very important as it is the heart of printer. It has several major function blocks. * CPU and SPGPm Block: This manages the printing order from the host, creates bitmap data for the engine to print and controls various devices that are needed to operate the printer. *Engine Control Block: This manages images and controls various kinds of I/O * Memory Block : The operating system uses this to store video data and printing orders given by host. * ROM Block : The printer OS and PDL Interpreter are stored here. * In addition there are USB 2.0 Block, IEEE 1284 Block, Option Block, OPE Panel, etc.

18) DEVE Drive PBA


Each toner cartridge requires the HV Supply only when that colour image is being processed. This unit takes its HV source from the HVPS and using 4 solenoids selects which cartridge is to receive the Supply voltage. This section also contains the DEVE motor, DEVE clutch, and DEVE solenoid drives. These are activated in sequence as required by the printing process.

19) DEVE OEM PBA


This detects new or used toner cartridges and also checks that cartridges are approved parts. If a toner cartridge is not suitable for the machine an error message is displayed.

20) Waste Toner Assy


A cleaner blade on the OPC unit cleans waste toner from the OPC drum after every image is transferred to the ITB. Once the complete image is transferred from the ITB onto paper the ITB Cleaning Solenoid activates and a cleaning blade removes waste toner from the ITB. Waste toner is transferred to the waste toner tank. The error message "Waste Toner Tank Full/ Not Install" is indicated on the LCD Panel. Replace the Waste Toner Tank immediately or the printer may be damaged

Service Manual Samsung Electronics

4-5

Summary of Product

4.1.2 Motor & Fan Layout

1. Main Motor Fan

2. DEVE Motor

4. Waste Toner Motor

NO. 1 2. 3. 4.

Name Main Motor DEVE Motor Fan Waste Toner Motor

Description Drives the OPC unit, ITB unit, feeder unit, fuser unit, exit unit and duplex unit. Drives C, M, Y and K toner cartridges and ITB cleaning cam. Forces cold air into the printer and takes out heat from the fuser. Transfers collected waste toner from the OPC drum and ITB to the waste toner tank. (Refer to front view picture on 4-2 page)

4-6

Service Manual Samsung Electronics

Summary of product

14.1.3 Clutch & Solenoid Layout

Duplex Solenoid ITB Cleaning Clutch K, Y, M) Cartridge Solenoid(C, M, K) T2 Home Clutch

Black Deve Clutch

Yellow Deve Clutch Magenta Deve Clutch Cyan Deve Clutch Feed Regi Clutch

MP Pick_up Solenoid

Pick_up Solenoid

>>Solenoid
NO. 1. 2. 3. 4. 5. 6. 7. Name C DEVE solenoid K DEVE solenoid Y DEVE solenoid M DEVE solenoid Pick-up solenoid MP Pick-up solenoid Duplex solenoid Description Controls the High Voltage supply to the cyan cartridge. Controls the High Voltage supply to the black cartridge. Controls the High Voltage supply to the yellow cartridge.. Controls the High Voltage supply to the magenta cartridge. Controls the pick-up roller drive. Controls the MP pick-up roller drive. When operating in duplex print mode, this reverses the direction of paper feeding to feed paper into the duplex unit. This forces the transfer roller into contact with the ITB unit. This brings the cleaning blade into contact with the ITB unit

8. 9.

T2 Home clutch ITB cleaning solenoid

Service Manual Samsung Electronics

4-7

Summary of Product

>>Clutch
NO. 1. 2. 3. 4. 5. Name Yellow DEVE clutch Magenta DEVE clutch Cyan DEVE clutch Black DEVE clutch Feed Regi. Clutch Description Controls Yellow color toner cartridge drive Controls Magenta color toner cartridge drive Controls Cyan color toner cartridge drive Controls Black color toner cartridge drive Controls the location of picked-up paper

4.1.4 Sensor & Micro S/W Layout


NO. 1. 2. 3. 4. Name Paper Empty Sensor(FCT) Paper Empty Sensor(SCT) Paper Empty Sensor(MPT) Feed Sensor Description This sensor detects paper in the first (main) cassette. This sensor detects paper in the second (optional) cassette. This sensor detects paper in the multi-purpose tray. This sensor must operate within a certain time after paper pickup otherwise a JAM is detected 5. ITB Home Sensor This detects the position of the image transfer belt, and in dicates the start location for image writing. It is used to ensure that all 4 colour images are correctly registered. 6. Waste Toner Sensor This detects whether the waste toner tank is mounted or not and the amount of waste toner in the tank. 7. 8. 9. Note: Exit Sensor DEVE Cover Open S/W Duplex Cover Open S/W This detects whether printing paper is discharged or not. This detects the open/closed status of the DEVE Cover. This detects the open/closed status of the Duplex Cover.

* ITB Home Sensor is located in the ITB unit. If it develops a fault replace the ITB unit. * Please, refer to the Chap. 7 Arrangement and Adjustment, "Paper Path diagram", for the location of the paper empty sensor, feed sensor, and exit sensor. * Please, refer to page 4-2 for the location of the waste toner sensor, DEVE cover open S/W, and duplex cover open S/W.

4-8

Service Manual Samsung Electronics

Summary of product

CN11 PTL & TH4

CN7

HVPS

TH3 CN15 WASTE TONER & EXIT CN17


CN38 BLDC2

CN35 SOL_ITB_CLN CN10 ITB

CN37 OEM_CONN

CN4

PANEL

DUPLEX CN24 T2 HOME CN26

BLDC1 CN27
CN9 NIC

Option : NIC

LAN

TH1 CN28 FUSER_FAN CN29

USB
SMPS CN30
CN1 For Test

MP_EMPT CN31 MP SOL CN32

4.1.5 Main Controller PBA

FEED CN33

Service Manual

PICK_UP CN25 CLT_FEED CN23 EMPT CN21

CN16 SCF

CN12 LSU CN6 OPC KEY

CN5

DEVE_DRIVER

CN14 LSU SW

Samsung Electronics

4-9

U36 OSC3 (Counter Memory) 23.8807368MHz

OSC2 12MHz (Reserved)

FLASH MEMORY

OSC1 12MHz

Summary of Product

LPEC1 (ENGINE CONTROL)

DIMM

RAM

SPGPm Main Control

4-10

Service Manual

Samsung Electronics

Summary of product

Flash Memory 2MB

NPC / (W-LAN) Optional Full Function LPEC1

Engine SDRAM SPGPm 64MB Control Bloc k

SDRAM DIMM 5 pin UART Panel 16x2 LCD EEPROM 4k bit USB 2.0 34MB~128MB

1) CPU BLOCK
This is the heart of the machine. A 120MHz - 32bit RISC processor is used to manage commands and data supplied by the host. This is converted into a bitmap image which is passed to the engine block for printing. The CPU is also used to control various other devices e.g. the USB 2.0 Interface chip.

2) SPGPm overview
* Package - 272 pins PBGA * Power - 1.8V(Core), 3.3V(IO) power operation - P1284 inputs : 5V tolerant * Speed - 120MHz core(ARM946ES) operation, 60MHz bus operation - Supportable Engine Speed : under 30ppm * Dual bus architecture for bus traffic distribution - AMBA High performance Bus (AHB) - System Bus with SDRAM * Integrated ARM946ES - 32-bit RISC embedded processor core - 16KB instruction cache and 16KB data cache - No Tightly Coupled Memory - Memory Protection Unit & CP15 control program

Service Manual Samsung Electronics

4-11

Summary of Product

* Direct connection up to 4 Flash ROM banks - Burst capability - Programmable timing per bank - Up to 16MB address per bank (Limited to 8MB per bank when nDREQ0 is enabled) * Direct connection up to 6 I/O banks & 4 DMA I/O banks - Programmable timing per bank - Programmable recovery timing per bank for slow devices - Up to 16MB address per bank (Limited to 8MB per bank when nDREQ0 is enabled) * Direct connection up to 5 SDRAM arrays - SDRAM controller supports PC-66, PC-100 and PC-133 SDRAMs running at 60MHz - Up to 128MB per array, up to 512MB totally - Wide support of various SDRAM configurations, including programmable band and column address - Programmable SDRAM refresh time interval * 4 General Purpose DMA controllers - Extensible architecture allows peripheral devices such as scan devices to have access to SDRAM arrays through DMA channels - 8bits, 16bits and 32bits Data Transfer Modes are supported - IO to Memory, Memory to IO, Memory to Memory transfer support * IEEE1284 compliant parallel port interface - Compatible ECP communications are supported - Direct support for IEEE1284 compliant data transceivers * RSH - Fully Hardware Rotator, Scaler and Halftoner support - Variable Image Scaler and Image Halftoning Unit for PCL6 - Pattern & Gamma Table Memory : 1024 x 8, 256 x 8 x 4 * Graphic Execution Unit for Banding support of Printer Languages - Support up to 256 Bit Block Transfer - Scan Line Transfer - Polygon Filling - Enhanced Graphic Order * Compression / Decompression - CODEC : Simplified JBIG algorithm for band compression / decompression - HCT : Halftone Compression Technology (Byte Run-Length Type) - Independent use of both Codec, but enabling only one Codec is desirable for bus traffic * UART - 3 Independent Full Duplex UART channels - Max 16 bytes FIFO to handle SIR Bit Rate Speed - DMA support for RX and TX of Channel0 * Printer Video Controller for LBP engines - 20MHz video rate are targeted - Two different kinds of Printer Video Controller (Selected by Software) - PVC : Printer Video Controller without RET Algorithm - HPVC : Printer Video Controller with RET algorithm (Line Memory & Lookup Table Memory : 512 x 8 , 4096 x 16) - High performance DMA based Interface to Printer Engine - Engine Controller - Motor Control Unit - Motor Speed Lookup Table Memory (128 x 16 x 2) - Pulse Width Modulation Unit - 4 Channels are supported - ADC Interface Unit - 3 ADC Channels are available - ADC Core (ADC8MUX8) maximum clock frequency : 3 MHz - Coversion time : 4.3us (@3MHz) - LSU Interface Unit

4-12

Service Manual Samsung Electronics

Summary of product

* Timer - 3 Independent Programmable Timers - Watch Dog Timer for S/W Trap and Tone Generator for MFP Application Up to 5 External Interrupts support - High active interrupt signals - FIQ/IRQ Interrupt mode selectable Ethernet Controller (MAC) - Full compliance with IEEE standard 802.3, 802.3u specification - Support 10/100 Mbps data transfer rates - DMA engine with burst modes (4 words burst and 8 words burst are supported) USB 2.0 interface - USB 1.1 backward compatible - UDC(USB Device Controller) block and USB Physical block are integrated - Both of High Speed(480Mbps) and Full Speed(12Mbps) are supported - 2 DMA channels support : one RX Channel and one TX Channel - Interrupt transfer support up to 6 Endpoints - EP0 In/Out (Control transfer), EP1 In/Out (Bulk transfer), EP2 In/Out (Bulk transfer) Debug support - Only MultiICE logic support from ARM9 series - 5 JTAG connections : TCK, TnRST, TMS, TDI, TDO - Internal logic for synchronizing TCK and high speed CLK - Maximum TCK frequency : 20MHz (CLK x 1/6)

Service Manual Samsung Electronics

4-13

Summary of Product

3) Memory Block
The operating program runs from memory (see below). It is used to store video data and printing jobs from the host. Standard factory fitted memory is 64MB, and can be expanded using a DIMM module mounted in the SODIMM connector. This is a user fit option, DIMMs from 64Mb - 256MB can be used giving a total of up to 320MB of memory. DIMM modules are non standard - only Samsung product should be used. The memory controller is located in the SPGPm controls the SDRAM memory connected using a 32 bit 60 MHz bus.

4) ROM Block
An 8MB flash ROM is used to store the OS. The ROM controller is contained in the SPGPm processor. When initializing after power on the contents of ROM are downloaded into memory and the OS is run from within memory.

5) USB 2.0 Block


A Netchip Co. NET2270 is used to provide support for USB2.0 and is capable of interface speeds up to 480Mbps. Under control of the SPGPm chip DMA is used to transfer incoming data directly into memory.

6) IEEE 1284 Block - Korea, Russia and Asia Only


An IEEE 1284 controller is controlled directly by the SPGPm processor. ECP mode is supported.

7) Option Block
An Ethernet card can be attached using the 100 pin connector. It is connected directly to the SPGPm processor and communicates using a 16bit bus.

8) OPE Panel
The OPE panel is controlled by a UART Block located in the SPGPm and it displays printer status and helps the user to setup the printer. Various data is transferred using a serial interface between a Mycom located in the OPE panel and the UART in the SPGPm.

9) Memory
There are two types of memory, program memory that uses flash and a working memory that uses SDRAM. When printing working memory is used as band memory.

10) Sensor
Various sensors are used to detect various conditions during the printing process. These include paper empty sensor, feed sensor, exit sensor, ITB sensor, etc.

11) Actuator Control


This section drives the various motors and clutches that are required for the paper feed and printing process. These include DEVE cartridge clutches (4 off), Feed Regi clutch, DEVE solenoids (4 off), Pick solenoids (2 off), Duplex solenoid, ITB and T2 solenoids.

12) ADC
Recognize the current of T1/T2 roll, Recognize the fusing temperature, Recognize the Waste Toner tank, Recognize the current of Waste agitator DC Motor,Recognize the OPC/ITM key, Recognize the Developer(Y.M.C.K) key, Recognize the set temperature.

4-14

Service Manual Samsung Electronics

Summary of product

4.1.6 SMPS (Switching Mode Power Supply) PBA


The SMPS unit supplies DC power for driving the whole system, it also contains an AC heater control unit that supplies power to the fuser.

1) DC output
- Main controller PBA, OP panel, SCF, Developer driver PBA

2) AC output
-Fuser unit (Heat lamp, Thermostat)

3) Output voltage
NO 1 2 3 4 Item Channel name Rated outputting voltage Rated outputting crrunt Uses CH1 +3.3V 3.3V 4% 2.5A MICOM,CMOS LOGIC CH2 +5V +5V 4% 0.5A MICOM,CMOS LOGIC CH3 +24.0V +24V + 15%/-10% 1A MOTOR,FAN CH4 +24.0VF +24V + 15%/-10% 2A MOTOR,FAN

CON4 CON3 CON4 CON3

CON1

CON2

CON1 Fuse

CON2

Service Manual Samsung Electronics

4-15

Summary of Product

4.1.7 HVPS (High Voltage Power Supply) PBA


The HVPS PBA uses the 24V created by the SMPS to generate the high voltages used by the charger, supply, T1,T2 and DEVE processes. For bests quality images these high voltages must be , controlled accurately to maintain the print quality. The high voltages produced are supplied to toner, OPC cartridge, ITB unit, and transfer roller.

CHARGER (RED) SUPPLY (BLACK)

T1 (BLACK)

T2 (RED)

CN2 CN1

CHARGER

T1

T2

SUPPLY

CN2 CN1

4-16

Service Manual Samsung Electronics

Summary of product

1) Charging Voltage: Charger


* Function : This high voltage is used to charge the surface of the OPC to about -500volt~800volt. * Output voltage : -200V~-2.0KV DC +/- 3% (Duty is changeable, no loading) * Error type :If MHV was not present, the surface of the OPC is not charged. As a result, toner on the developer roller is transferred over to the OPC drum: therefore, black paper could be printed out.

2) Transfer high voltage: T1(+)


* Function : This high voltage is used to transfer toner from the OPC drum to the ITB unit. * Output voltage : +400V~ +3.5KV DC +/- 3% (Duty is changeable, no loading) * Error type : If T1 was not present, it is not possible to transfer toner from the OPC drum to the ITB. As a result, printer output could be faint.

3) Transfer High Voltage: T2 (+)


* Function : this high voltage is use to transfer toner from the ITB to the paper. * Output voltage : +400V~ +5KV DC +/- 3% (Duty is changeable, no loading) * Error type : If T2 was not present, it is not possible to transfer toner from the ITB to the paper. As a result, printing output could be faint

4) Cleaning voltage: T2 (-)


* This high voltage is used to transfer (-)toner, remains on transfer roller, from the Transfer Roller to the ITB unit. * Output voltage : There is no feedback control, and it outputs a fixed voltage (-900V). * Error type : Toner contamination occurs on the reverse side of the printed-paper.

5) Supplying voltage: Supply


* Function : Supply the duplicated (AC+DC) voltage from the HVPS to the Deve Drive Board. * Output voltage AC Voltage f : 1 KHz ~ 3KHz (Duty is changeable) AC Voltage Vp-p : 1KV ~ 3KV DC : -100V ~ -1000V * Error type: 1. If this voltage is GND, print density is extremely low. 2. If this voltage is floating due to unstable contact point at the HV terminal, density becomes so low as that printing results are not visible to the naked eye.

Service Manual Samsung Electronics

4-17

Summary of Product

MEMO

4-18

Service Manual Samsung Electronics

System Outline

5 System Outline
This chapter describes the functions and operating principals of the main components.

5.1 CLP (Color Laser Printing) Process


5.1.1 OPC Drum Unit (Charge Section)
The OPC Unit is the image formation unit and it consists of the OPC drum, waster toner assembly, charge roller assembly, etc. (see diagram below).

OPC Drum

Charge Roller

Cleaning Blade Waste Toner Tank

-1000V ~ -1500V

Eraser Lamp

LSU
Charge Roller

Cleaning Roller Charge Bias

HVPS

1) Structure
* OPC drum: The laser light coming from the LSU forms an latent electric image on the surface of the OPC drum. * Cleaning Blade: Removes remaining unwanted toner from the OPC drum. * Waste toner tank: Collects and stores the waste toner. * Charge roller: The charge roller is charged to a negative high voltage (-1KV~1.5KV) It is in contact with the OPC drum and produces a uniform (-) voltage on its surface of approximately -500~800V.

2) Type
* * * * * * * * Life span: 50K Images (Color 12.5K) Waste toner removal: Transferred to a user replaceable tank Waste tank sensors: LED type, detects tank present and tank full OPC drum diameter: 120mm Power: Main motor (BLDC) Charging method: Charge roller Eraser method: LED lamp (+5V/2Pin) PTL: LED lamp (+5V/2Pin)

Service Manual Samsung Electronics

5-1

System Outline

5.1.2 LSU (Exposure)


The bitmap image data stream is used to switch the LSU data beam. Where white paper is required the beam is off, where ink is required the beam is turned on. When the laser is on and the beam strikes the OPC drum surface the charge is reduced to -50V, where the beam is switched off the charge on the OPC surface remains at -600V. In consequence a latent image is formed on the drum surface.

Unexposed

Expesed

Unexposed

-600V

-600V

-50V

Polygon Motor (30,000rpm)

Reflecting Mirror

5-2

Service Manual Samsung Electronics

System Outline

5.1.3 Toner Cartridge (Development Section)


In the development stage toner particles are transferred from the toner cartridge onto the surface of the OPC drum. The OPC drum and the developer roller rotate in opposite directions. Toner on the developer roller is charged to the developing voltage (-370V 3%). Toner is attracted to the OPC drum in those areas where the OPC drum surface charge is -50V. Toner is not attracted to those areas of the surface carrying a -600V charge.

Dev Gap

DEV. - Black

DEV. - Yellow

Dev Roller

OPC Drum

OPC DEV. - Magenta

DEV. - Cyan
Developing Voltage

1) Type
* Developing method: Non-magnetic, Mono-component developing system. * Toner cartridge order: K, Y, M, C from top. * Developing sequence: Y, M, C, K * Life span: 7K(K) / 5K(C, M, Y) * Power: DEVE motor (BLDC) * Power transmission: Electric clutch * Dot counting method

Service Manual Samsung Electronics

5-3

System Outline

2) Developing state of color


The page image is built up from each of the 4 colors and transferred to the paper as described below.

> Developing sequence: Y, M, C, and K


1) A latent image containing only yellow toner is created on the OPC drum and then transferred onto the ITB. 2) A latent image containing only magenta toner is created on the OPC drum and then transferred onto the ITB to add to the yellow image already in the ITB. 3) A latent image containing only cyan toner is created on the OPC drum and then transferred onto the ITB, adding to the 2 colors already present on the ITB 4) A latent image containing only black toner is created on the OPC drum and then transferred onto the ITB, creating an image on the ITB consisting of the 4 colors. 5) The Image on the ITB is secondly transferred onto paper using the T2 transfer roller. 6) The image on the page is then fused and the paper is ejected into the output tray.

Yellow Color

Developing and Image Transfer

Magenta Color

Developing and Image Transfer

Cyan Color

Developing and Image Transfer

Black Blacl Bolor Color

Developing and Image Transfer

Paper Take-up

Image Transfer to page

Cleaning of Image Transfer Belt

Fusing

3) Toner cartridge empty detection


Software Dot count.

Paper Exit

5-4

Service Manual Samsung Electronics

System Outline

5.1.4 Image Transfer Section


The toner image formed on the OPC drum is transferred to the ITB (Image Transfer Belt), this is called the primary image transfer. When the final image has been built on the ITB it is transferred onto paper, this is called the secondary image transfer.

1) Structure
1

2 3 4
ITB Home Sensor

5 OPC DRUM DUPLEX

Paper Path

NO. 1. 2.

Name Image Transfer Belt Image Transfer Belt cleaner

Description Used to build up the 4 color image from the OPC drum. Colors are transferred in the order Y, M, C, K After the final image is transferred onto paper any waste toner is removed from the transfer belt using this cleaning blade Reduce the electric potential of OPC Drum surface before primary image transfer the image on the OPC Drum. This transfers the final toner image on the image transfer belt to paper. This sensor is used to ensure that each of the 4 color images starts at exactly the same point on the ITB. It works by detecting a fixed point on the belt.

3. 4. 5.

PTL (Pre-Transfer Lamp) Image Transfer Roller (T2 Roller) ITB Home Sensor

Service Manual Samsung Electronics

5-5

System Outline

2) Primary Image Transfer


A colored page is split into 4 component color parts and developed one color at a time in turn on the OPC (in the order Y, M, C, K). The final image is built up on the ITB by transferring these separate color images from the OPC drum.
Image Transfer Belt

Image Transfer Roller

OPC DRUM

DUPLEX Primary Image Transfer Bias

HVPS

3) PTL (Pre-Transfer Lamp)


It is arrayed LED on PCB Board. Main function is improving the T1 utility factor by reducing the adhesive strength of OPC and Toner by irradiation on the OPC Drum formatted the image.
Image Transfer Belt

PTL
(LED)

OPC DRUM

DUPLEX Image Transfer Roller

5-6

Service Manual Samsung Electronics

System Outline

4) Secondary Image Transfer


The image is built up on the ITB (primary image transfer). This image is then transferred onto paper using the T2 transfer roller (roller transfer system) this process is known as the secondary image transfer. * The HVPS applies the Image Transfer Bias voltage to the Image Transfer Roller (T2), this transfers the image from the belt onto the paper. * When the image is to be transferred from the ITB to the paper the image transfer roller pressure contact solenoid is activated and this activates a cam which moves the T2 roller into contact with the belt. *After the transfer has taken place any remaining charge on the paper is removed by applying a charge removal bias (generated in the HVPS) to a charge removal plate

>Type
* Transfer method: Semi-conductive roller contact method * Effective transferring range: 218mm (i.e. maximum image length)
Image Transfer Belt

Charge Removal Bias

Image Transfer Roller OPC DRUM Paper

Image Transfer Bias

HVPS

Service Manual Samsung Electronics

5-7

System Outline

5.1.5 Fuser (Fusing Section)


Toner that has been through the primary and secondary image transfer processes is fixed, semi-permanently, to the paper. The fuser unit consists of heat lamps (2 ea), heat rollers (2 ea), thermistor, and thermostats (2 ea). It melts the toner onto the paper using pressure and high temperature to complete the printing process.

Heat Lamp (500W)

Heat Roller

1) Thermostat (2pieces)
If the heat lamps or heat rollers overheat the thermostat turns off power to the lamps in the fuser unit to prevent fire. It is a temperature cut-off device.

Heat Lamp (300W) Spring Heat Roller

Paper

2) Thermistor
The thermistor detects the temperature of the heat roller's surface, and feedbacks the information to the main processor which uses this information to control power to the fuser lamps in order to maintain the heat roller at a steady temperature.

3) Heat Roller (2pieces)


Halogen lamps are used to heat the heat rollers. The heat rollers have a special Teflon surface which ensures that any melted toner which comes into contact with the heat roller surface does not stick. Paper passes between the two rollers which evenly heat the paper from both sides to melt the toner and semi-permanently fix it to the paper.

4) Safety Information
> Overheat protection * 1st level protection: Print engine is stopped if overheat is detected * 2nd level protection: Software turns off lamp power if overheat is detected. * 3rd level protection: Thermostat turns off lamp power if overheat is detected. > Protecting device * Fuser unit power is turned off when the duplex cover or the toner cartridge door is open. * This machine keeps the surface temperature of the fuser unit cover under 180C, and it has a caution label attached inside the exit cover where it can be easily seen by the user.

5-8

Service Manual Samsung Electronics

System Outline

5.1.6 Exit
After passing through the fuser paper is ejected into the paper exit tray. Any static electrical charge is removed by static discharge brushes. When operating in duplex print mode, after printing the front side of the page, the paper exit roller reverses to feed the paper back into the machine in order to print the second side of the page.

5.1.7 Waste Toner Collection Process


Waste toner on the OPC drum and on the image transfer belt is collected into the waste toner tank. * After transferring the toner image on the OPC drum to the ITB, a cleaning blade scrapes waste toner from the OPC drum, and the waste toner is collected into a waste toner tank. * An Image Transfer Belt cleaner scrapes waste toner from the image transfer belt, and the waste toner is collected into a waste toner tank.

1) Waste toner tank sensor


A waste toner sensor detects the presence of the waste toner tank and also detects if the tank is full. This is an On / Off detection. Do not operate the printer without a waste toner tank.

> No waste toner tank


When the waste toner tank is not installed the waste toner senor actuator blocks light from the senor LED.
Waste Toner Sensor

Waste Toner Sensor Actuator

> A little waste toner


When the sensor LED light reaches the photo sensor passing through the waste toner tank this indicates that the tank is not full.
Waste Toner Sensor

Waste Toner Tank

> Waste toner tank full


When the waste toner tank is full to the level of the waste toner sensor, the senor LED light is blocked by waste toner indicating that the tank is full.
Waste Toner Tank
Waste Toner Sensor

Waste Toner Tank

Waste Toner Tank

Service Manual Samsung Electronics

5-9

System Outline

5.2 Outline of Engine Firmware


The CLP 510/510N use 4 different colored toners (Yellow, Magenta, Cyan, Black) and it is a laser color printer. Engine firmware controls the print processes, driving the print engine, paper feed, developer, fuser, and paper discharge systems. It has both color and mono printing modes. The printer process sequence is as follows:

System Initialization

When power to the system is turned on all system values are initialized

Warm-Up

Each part of system is activated and the system automatically checks its status and all systems are prepared to accept a job for printing.

Ready

The normal state of the printer, waiting to receive a command from a host to start a job. After a predefined length of time in the Ready state if no print jobs are received the Power Save mode is entered.

Pre-Print

As soon as a printing order is inputted from host, the printer checks the status of each part before performing the printing job.

Print

Printer performs the actual printing job.

Post-Print

The finishing state of printing job. The printer puts all systems back into a state ready to start the next job and then enters the Ready state.

5-10

Service Manual Samsung Electronics

System Outline

5.2.1 System Initialization


The system initialization process is carried out immediately after power on. The following tasks are performed. 1) Initialize ASIC 2) Initialize system variables 3) Initialize a virtual timer 4) Initialize fuser control 5) Initialize ADC 6) Set-up ITB HOME interrupt

5.2.2 Warm-Up
In the warm-up stage, the following tasks are performed.

1) Self Test
* System error check * Cover open check * Device (ITB, OPC, DEVE cartridge) check * Heating error check * Motion of motor and jam & paper empty check * Check Feed and exit sensors. If paper is detected it is ejected. If the paper detection does not clear a jam recovery is carried out and the paper drive unit is instructed to drive for the maximum permitted paper length.

2) Heat Control
The heater control unit separately manages the temperature of the heat lamps. * Target temperature (165C) * Temperature below 130C - heat unit fully on, * Temperature above 135C temperature is controlled by reading the temperature value every 10msec.

3) Cleaning
Transfer rollers, OPC and ITB are electrically and mechanically cleaned.

Service Manual Samsung Electronics

5-11

System Outline

5.2.3 Ready
1) Host interface is monitored for print commands 2) Heat control * Target temperature (165C) * Every 40 seconds, temperature value for the previous 250ms is read and a proportional control process is carried out 3) This is the standby mode entered after warm-up or after completing a print job. 4) System Error check 5) Power save state is entered after timeout > Wakeup condition * When a "wakeup" order is received * When a cover is opened and then closed * When the level of the paper empty sensor changes. > Heat lamp is off

5.2.4 Pre-Print
This is the preparation stage before processing a printing job and after receiving a print command from a host. 1) Start LSU * Run Scanning motor * Check motor ready * Turn LD on 2) Start BLDC motor, Eraser/PTL on * Run main motor * Check lock signal * Run developer roll motor * Check lock signal 3)Turn High Voltage On * Charger on * Developer high voltage off 4) Cleaning * OPC cleaning (Mechanical motion) * ITB cleaning 5) Jam check 6) Motor Unlock Check 7) Check and Set a High Voltage Condition (T1, T2, Charger) 8) Initialize Printing Parameters * Paper size, copies, cassette ... * Image pixels, image times, y-offset, x-offset * Flags 9) Check Print mode * Color print mode: - Except legal & OHP/Legal/OHP - Simplex/Duplex * Mono pint mode: Simplex/Duplex/OHP

5-12

Service Manual Samsung Electronics

System Outline

5.2.5 Print
After sensing the ITB home position the following tasks are performed, Send Psync signal to controller -> Operates virtual timer for each color(Vdata) -> Forms latent image on OPC drum -> Supplies toner on OPC drum -> Transfers image to ITB (T1 ) -> Pickups a paper -> Transfers image to a paper (T2) 1)Check ITB Home (Treated by Home interrupt): It is designed to detect ITB HOME every 3 seconds. a) ITB Home sensing b) If a test mode is set up, a test pattern is printed. c) A counter value is set up that addresses the timing to turn on page sync. d) The virtual timer for each color (Y, M, C, and K) is set up e) If Home is not detected every 3 seconds, an error is reported. 2)Paper path and print a) Printing paper from cassette, MPT and SCT is picked up b) Control paper path * Stop when the leading edge of a piece of paper reaches the feed sensor. * If the leading edge doesn't reach the feed sensor, it is an error. * While transferring the last color to the ITB, re-feed the paper. * Checks if the paper reaches the exit sensor in certain time. If it reaches too soon, or it doesn't reach, it is an error. * Checks that the paper passes the exit sensor or not. c) Jam check * Check reaching time and passing time for the paper reaching and passing the feed and exit sensors. If time exceeds a certain time, it is an error. d) Duplex control * After passing the exit sensor, the duplex clutch is operated to mechanically change the direction of the paper flow in order to print the other side. e) Printing sequence and motion for each color * Use a virtual timer for printing the colors in sequence. (Yellow, Magenta, Cyan, Black) > What is a Virtual Timer? A virtual timer is a mathematical function for creating regular action at fixed time intervals. The standard setting is for a 5msc timer interrupt.

5.2.6 Post-Print
This is the last stage of the printing process. Its functions are described below. a) Clean transfer rollers b) Stop all virtual timers c) Initialize parameters used in the printing process. d) Stop motors

Service Manual Samsung Electronics

5-13

System Outline

MEMO

5-14

Service Manual Samsung Electronics

Disassembly and Reassembly

6. Disassembly and Reassembly


6.1 Precautions When Replacing Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-2) 6.1.1 Precautions when assembling and disassembling . . . . . . . . . . . . . . page(6-2) 6.1.2 Precautions when handling PBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-2) 6.2 Parts for Maintenance and Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-3) 6.2.1 Replacement interval for parts with a limited life . . . . . . . . . . . . . . . . page(6-3) 6.2.2 Printer Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-4) 6.3 Information Related in Disassembly and Assembly . . . . . . . . . . . . . . page(6-5) 6.3.1 Special Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-5) 1) Disassemble of LSU Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-5) 2) Disassemble of ITB Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-5) 3) Custody of OPC Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-5) 4) Custody of Toner Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-5) 5) Disassemble of DEVE Drive Assy and Main Drive Assy . . . . . page(6-5) 6) Disassemble of Terminal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-5) 7) Disassemble of Fuser Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-5) 6.3.2 Screws Used in the Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-6) 6.3.3 Opening Covers and replacing Consumable parts . . . . . . . . . . . . . . page(6-7) >> Consumable parts removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-7) 6.3.4 Replacing the Waste Toner Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-10) >> Removing the waste toner tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-10) 6.4 Process of Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-12) 6.4.1 Top Cover and Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-12) 6.4.2 OP Panel Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-16) 6.4.3 Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-17) 6.4.4 Duplex Cover Assy and Transfer Roller (T2) . . . . . . . . . . . . . . . . . . . page(6-19) 6.4.5 Fuser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-21) 6.4.6 Exit Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-23) 6.4.7 SMPS and Main PBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-24) 6.4.8 Fuser Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-27) 6.4.9 Main Drive Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-28) 6.4.10 HVPS (High Voltage Power Supply) . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-30) 6.4.11 DEVE Drive Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-32) 6.4.12 DEVE Drive PBA and DEVE Cover Open S/W . . . . . . . . . . . . . . . . page(6-34) 6.4.13 DEVE Drive Motor and ITB Cleaning Solenoid . . . . . . . . . . . . . . . . page(6-36) 6.4.14 DEVE Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-37) 6.4.15 LSU Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-38) 6.4.16 DEVE OEM PBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-40) 6.4.17 Waste Toner Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-41) 6.4.18 MPT (Multi Purpose Tray) . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-43) 6.4.19 Pick-Up Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-44) 6.4.20 Pick-Up Roller replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-46)
Service Manual Samsung Electronics 6-1

Disassembly and Reassembly

6.1 Precautions when replacing parts


6.1.1 Precautions when assembling and disassembling
* Use only approved Samsung spare parts. Ensure that part number, product name, any voltage, current or temperature rating are correct. Failure to do so could result in damage to the machine, circuit overload, fire or electric shock. * Do not make any unauthorized changes or additions to the printer, these could cause the printer to malfunction and create electric shock or fire hazards. * Take care when dismantling the unit to note where each screw goes. There are 19 different screws. Use of the wrong screw could lead to system failure, short circuit or electric shock. * Do not disassemble the LSU unit. Once it is disassembled dust is admitted to the mirror chamber and will seriously degrade print quality. There are no serviceable parts inside. * Regularly check the condition of the power cord, plug and socket. Bad contacts could lead to overheating and firfe. Damaged cables could lead to electric shock or unit malfunction.

6.1.2 Preautions when handling PBA


Static electricity can damage a PBA, always used approved anti-static precautions when handling or storing a PBA. >> Precautions when moving and storing PBA
1. Please keep PBA in a conductive case, anti-static bag, or wrapped in aluminum foil. 2. Do not store a PBA where it is exposed to direct sunlight.

>> Precautions when replacing PBA


1. Disconnect power connectors first, before disconnecting other cables 2. Do not touch any soldered connections, connector terminals or other electronic parts when handling insulated parts.

>> Precautions when checking PBA


1. Before touching a PBA, please touch other grounded areas of the chassis to discharge any static electrical charge on the body. 2. Take care not to touch the PBA with your bare hands or metal objects as you could create a short circuit or get an electric shock. Take extra care when handling PBAs with moving parts fitted such as sensors, motors or lamps as they may get hot. 3. Take care when fitting, or removing, screws. Look out for hidden screws. Always ensure that the correct screw is used and always ensure that when toothed washers are removed they are refitted in their original positions.

6.1.3 Releasing Plastic Latches


Many of the parts are held in place with plastic latches. The latches break easily; release them carefully. To remove such parts, press the hook end of the latch away from the part to which it is latched.

6-2

Service Manual Samsung Electronics

Disassembly and Reassembly

6.2 Parts for Maintenance and Repair


6.2.1 Replacement interval for parts with a limited life
Some of the parts in this printer have a limited life, shorter than that of the whole machine. These parts must be replaced periodically. The table below shows the interval at which these parts should be replaced. The table shows the life of each part, and is measured when using A4 paper. When servicing a machine always check the status of these parts using the control panel and ensure that parts are replaced at the appropriate times otherwise a general degradation in print quality will occur.

COMPONENT Toner Cartridge (Black) Toner Cartridge (Cyan) Toner Cartridge (Magenta) Toner Cartridge (Yellow) OPC Unit ITB Unit (T1 Roller) Waste Toner Tank Fuser Unit Transfer Roller (T2 Roller)

REPLACEMENT CYCLE intial (3,000 pages@5% coverage) replacement (7,000 pages@5% coverage) intial (2,000 pages@5% coverage) replacement (5,000 pages@5% coverage) intial (2,000 pages@5% coverage) replacement(5,000 pagse@5% coverage) intial (2,000 pages@5% coverage) replacement (5,000 pages@5% coverage) mono : 50,000 pages color : 12,500 pages mono : 50,000 pages color : 12,500 pages 3,000 Images simplex : 100,000 pages (Mono) duplex : 50,000 pages simplex : 50,000 pages duplex : 25,000 pages

REMARK User replace User replace User replace User replace User replace User replace User replace Engineer Engineer

* Page: Counted value based on sides of paper printed (Duplex = 2 pages). * Image: Counted value based on printed monochrome images. * When printing a color section 1 page = 4 images. (i.e. each side is made up of 4 color images)

The life span of each of these parts is stored in memory. The amount of each 'life' used can be checked at any time using the control panel. When a part is replaced it is necessary to reset the 'life used' that is stored in memory. * How to initialize a the value of part's life span: From the control panel, select the following items in order:

Menu-Setup - Maintenance - Check other - (Select a desired part) - Reset

Service Manual Samsung Electronics

6-3

Disassembly and Reassembly

6.2.2 Printer Cleaning


A printer should be regularly cleaned, especially if it is used in a dusty environment. This will ensure that print quality remains high and failure due to contamination of printing services is less likely to occur. * Clean the printer with a soft, lint free, cloth dipped in a "Recommended cleaner" "Recommended cleaner" can be purchased from our service center. (where available) * Do not touch the transfer roller when cleaning the inside of the printer. Grease and oils from the skin will contaminate the surface and reduce print quality. * Do not touch transfer roller when cleaning inside of machine. If transfer roller gets dirty, printing quality could be low. * Please refer to the User Manual for cleaning instructions.

6-4

Service Manual Samsung Electronics

Disassembly and Reassembly

6.3 Information Related to Disassembly and Assembly.


6.3.1 Special service parts
Never disassemble or adjust the items mentioned, a stock of these items should be maintained.

1) Disassembly of the LSU unit


There are no serviceable parts inside the LSU. Alignment of the mirrors is critical. Opening the LSU will allow dust into the laser and significantly reduce print quality. It is very dangerous to operate or service a machine with the LSU open or system interlocks disabled. Exposure to laser radiation can cause blindness.

5) Disassembly of DEVE drive ass'y and the main drive ass'y


The alignment of the drive mechanism is critical and it has been set up in factory using a jig and a driving gear. It is adjusted for the best gearing alignment. If the motor is disassembled alignment would not be maintained and this could cause operational noise and image problems: image alignment and toner distribution may be affected.

2) Disassembly of the ITB unit


Do not disassemble the ITB. The alignment of the home sensor is critical and is set up in the factory on a special jig. Incorrect re-assembly will cause print quality degradation.

6) Disassembly of terminal parts


Do not adjust the variable resistors on the PBA. They have been already adjusted in the factory.

3) Care of the OPC unit


If an OPC unit is exposed to direct sunlight for a long time the parameters and response of the electrostatic surface are changed causing image transfer and print quality issues. Also there is no protective shutter on the OPC drum to prevent scratching Please take extra care to ensure the OPC drum is protected from sunlight and physical contact when servicing the machine.

7) Disassembly of the fuser unit


- The fuser melts toner onto the paper at a high temperature: therefore, you need to take special care not to get burned by a hot fuser. When removing the fuser from a set that has recently been operating you need to take extra care. - Do not touch an AC line (Copper contact) on a main frame even after removing the fuser.

4) Care of the Toner cartridge


Toner cartridges contain an extremely fine powder. Please keep toner cartridges away from children. The toner powder contained in the toner cartridge may be harmful and if swallowed you should contact a doctor. Take care not to spill toner spillages should be cleaned with a vacume cleaner and washed in could water (hot water sets the toner). Do not touch the developer roller surface as contamination will reduce print quality. Take care not to damage the roller's surface when installing or removing a toner cartridge.

Service Manual Samsung Electronics

6-5

Disassembly and Reassembly

6.3.2 Screws used in the printer


The screws listed in the table below are used in this printer. Please ensure that, when you disassemble the printer, you keep a note of which screw is used for which part and that, when reassembling the printer, the correct screws are used in the appropriate places.
NO S1 DESCRIPTION SCREW-MACHINE SEC CODE 6001-000485 SPEC 2.6*4, GOLD NO S11 DESCRIPTION SCREW-TAPTITE SEC CODE 6003-000269 SPEC 3*6, GOLD

S2

SCREW-TAPPING

6002-000115

4*15, GOLD

S12

SCREW-TAPTITE

6003-001001

3*8, BLACK

S13 SCREW-MACHINE S3 SCREW-TAPPING 6002-000175 3*8, GOLD

6001-000568

3*8, SILVER

S14 S4 SCREW-TAPTITE 6002-000308 2.6*6, GOLD

SCREW-TAPTITE

6003-001256

4*10 SILVER

S15 S5 SCREW-TAPTITE 6003-000119 3*8, BLACK

SCREW-TAPTITE

6003-000261

3*6, GOLD

S16 SCREW-MACHINE S6 SCREW-TAPTITE 6003-000152 2*10, GOLD

6003-001068

2*16, BLACK

S17 S7 SCREW-TAPTITE 6003-000179 3*6, GOLD

SCREW-TAPTITE

6003-000301

4*6, GOLD

S18 S8 SCREW-TAPTITE 6003-000196 3*10 SILVER

SCREW-SPICIAL

6009-001396

3*10, BLACK

S19 S9 SCREW-TAPTITE 6003-000266 3*6, GOLD

SCREW-TAPTITE

6003-000008

4*6, SILVER

S10 SCREW-ASSY MACH

6006-001193

3*6, GOLD

6-6

Traninung Manual Samsung Electronics

Disassembly and Reassembly

6.3.3 Opening Covers and replacing Consumable parts


This section shows you how to open the covers (front cover, DEVE cover, exit cover, and duplex cover) and how to remove and replace the consumable parts (toner cartridge, ITB unit, and OPC drum).

>> Consumable parts removal


1) Pull the side handle to open the DEVE cover and then press down firmly until the toner cartridges are ejected.

Pull

Caution: Before opening the exit cover, completely open the DEVE cover (eject the toner cartridges) 2) Removing a toner cartridge (K, Y, M, and C)

Black Toner Cartridge Yellow Toner Cartridge Margenta Toner Cartridge Cyan Toner Cartridge

Caution: * Take care not to damage the rollers. * Keep the toner cartridge on a flat surface.
Service Manual Samsung Electronics 6-7

Disassembly and Reassembly

3) Open the exit cover by pressing the cover open button.

Exit Cover

Push

Deve Cover

Caution: Before opening the exit over completely open the DEVE cover until it is at right angles to the main frame and the toner cartridges are ejected 4) Remove the ITB unit by releasing the ITB lock levers on both sides of the unit.

Lever

Lever

ITB Unit

6-8

Service Manual Samsung Electronics

Disassembly and Reassembly

5) Remove the OPC drum by carefully lifting the unit using the handle provided. Take care to ensure that the OPC drum surface is not scratched or damaged. Do not touch the surface of the drum when lifting the drum handle or when removing the drum.

OPC Drum

Caution: The surface of the OPC drum could be damaged if the OPC drum is exposed to direct sunlight for more than 5 minutes.

Service Manual Samsung Electronics

6-9

Disassembly and Reassembly

6.3.4 Replacing the Waste Toner Tank


>> Removing the waste toner tank
1) Push the top corners of the front cover to release the cover catches.

PUSH

2) Lift the hook at the top of the waste toner tank and gently pull the top edge of the waste tank forward. Lift the tank out.

PULL

Caution: Be careful not to let toner spill from the waste toner tank.
6-10 Service Manual Samsung Electronics

Disassembly and Reassembly

3) Remove the Toner Caps from the side of the tank and fit them to the tank inlets as shown below

Toner Cap
4) Fit a new waste toner tank.

Service Manual Samsung Electronics

6-11

Disassembly and Reassembly

6.4 Disassembly Procedure


6.4.1 Top cover and Front cover
1) Remove the cassette.

Cassette

2) Open all of the covers in the following order:- Duplex cover - DEVE cover - Exit cover (Refer to 6.3.3)

Exit Cover

Deve Cover

Duplex Cover

6-12

Service Manual Samsung Electronics

Disassembly and Reassembly

3) Release 2 screws (4*10 silver).

Screw

Top Cover
Screw

4) Take out the Top Cover as shown below.

Service Manual Samsung Electronics

6-13

Disassembly and Reassembly

5) Push both of the top corners to release the catches and open the front cover and then remove the waste toner tank. (Refer to 6.3.4)

PUSH

6) Lift the hook at the top of the waste toner tank and gently pull the top edge of the waste tank forward. Lift the tank out.

Caution: Remember to fit the Toner Caps.

6-14

Service Manual Samsung Electronics

Disassembly and Reassembly

7) Release 7 screws (3*10 silver) located inside the front cover. Release 2 screws (3*10 silver) located on the top of the front cover.
Screw Screw

Screw

Screw

Screw

Screw

Screw Screw Screw

8) Release 2 hooks on the right and the left side with a flat bladed screwdriver and then remove the front cover. Take care to disconnect one harness connected to the frame.

Hook

Hook

Service Manual Samsung Electronics

6-15

Disassembly and Reassembly

6.4.2 OP Panel Assy


>> Before disassembling it: Remove the front cover. (Refer to 6.4.1)
1) Release 4 screws ('A' below 3X8 gold) and take out the OP panel ass'y (Panel PBA). 2) Release 7 screws ('B' below 3X8 black) from the Panel PBA and remove the panel PBA. 3) Release 1 screws ('C' below M2.6X6 gold) from the LCD and then take out the LCD.

C
Screw Screw Screw

B A
Screw Screw

B B
Screw

B
Screw

A
Screw

Screw

A
Screw

Screw Screw

A : OP Panel Screw, 3 X 8 Gold (4EA) B : Panel PBA Screw, 3 X 8 Black (7EA) C : LCD Screw, M2.6 X 6 Gold (1EA)

6-16

Service Manual Samsung Electronics

Disassembly and Reassembly

6.4.3 Rear Cover


>> Before disassembling it:
*Open the duplex cover, the DEVE cover and the exit cover. (Refer to 6.3.3) Remove the top cover. (Refer to 6.4.1) 1) 1) Remove 10 screws. A: Top 2 EA (3 * 10 Silver) B: Side 3 EA (3 * 10 Silver) C: Bottom 3 EA (4 * 10 Silver) D: Rear 2 EA (3 * 10 Silver) E: NPC(If fitted) 2EA(3 * 10 Silver)

Screw Screw Screw Screw

B
Screw

Screw

Screw

Screw

Screw Screw Screw

Screw

Service Manual Samsung Electronics

6-17

Disassembly and Reassembly

2) Take out the Rear Cover as shown below.

6-18

Service Manual Samsung Electronics

Disassembly and Reassembly

6.4.4 Duplex Cover Ass'y and Transfer Roller (T2)


>> Before disassembling it:
* Open the duplex cover, the DEVE cover and the exit cover. (Refer to 6.3.3) * Remove the front cover and top cover. (Refer to 6.4.1) * Remove the rear cover. (Refer to 6.4.3)1) 1) Release 2 hinge screws (3*10 silver) - one on each side of the duplex unit.

Screw

2) Remove the duplex cover ass'y by pulling it in the direction shown by the arrows in A and B below. * A: Lift up the left side section. * B: Remove the duplex cover ass'y by pulling the right side section towards the left.

A
Duplex Assy

Service Manual Samsung Electronics

6-19

Disassembly and Reassembly

3) Release 4 hooks on the right and left side with a flat bladed screwdriver and then remove the duplex ass'y.

Hook Hook Duplex Assy

Hook Hook

4) Remove the transfer roller by turning the bush on each end of the roller

Duplex Assy

Transfer Roller

6-20

Service Manual Samsung Electronics

Disassembly and Reassembly

6.4.5 Fuser
1) Open the DEVE cover

Pull

Caution: Before opening the exit cover, completely open the DEVE cover until it is at right angles to the main frame and the toner cartridges are ejected 2) Open the exit cover.

Exit Cover

Push

Deve Cover

Service Manual Samsung Electronics

6-21

Disassembly and Reassembly

3) Release 5 screws (3*10 silver) and then remove the harness cover.

Harness Cover
Screw Screw

Screw Screw

Screw

4) Remove one harness.

Harness

5) Remove the fuser by holding both sides of the fuser and then pulling the fuser upwards.

6-22

Service Manual Samsung Electronics

Disassembly and Reassembly

6.4.6 Exit Cover


>> Before disassembling it:
* * * * Remove Remove Remove Remove the the the the front cover (Refer to 6.4.1) rear cover (Refer to 6.4.3) duplex cover (Refer to 6.4.4) fuser (Refer to 6.4.5)

1) Support the Exit Cover and remove the 2 screws (4*10 Silver) indicated using a long blade screwdriver from inside the OPC cavity. Remove the Exit Cover.

Screw

Screw

2) Remove the exit cover.

Service Manual Samsung Electronics

6-23

Disassembly and Reassembly

6.4.7 SMPS and Main PBA


>> Before disassembling it
*Remove the rear cover (Refer to 6.4.3) 1) Release 5 screws (3*6 machine screw, gold) from the main PBA bracket.

Screw Screw Screw

Main PBA Bracket

Screw

Screw

6-24

Service Manual Samsung Electronics

Disassembly and Reassembly

2) Release 4 screws from the SMPS. Release one screw (3*10 silver) from the harness guide. A: Right side 2EA (3 * 6 Gold) B: Left side 1EA (3 * 10 Silver) C: Bottom 1EA (4 * 10 Silver)

Screw

B C

Screw

SMPS
Screw

A A

Screw

3) Remove 4 harnesses from the SMPS.

CON4 CON3 CON4 CON3

CON1

CON2 CON1 Fuse CON2

Service Manual Samsung Electronics

6-25

Disassembly and Reassembly

4) Remove all harness connected to the main PBA. 5) Release 5 screws (3*6 machine screw, gold) from the main PBA and then remove the main PBA. 6) When replacing the Main PBA the Counter memory chip (U36) must be transferred to the new PBA.
Screw

Screw

Counter Memory

Screw

Main PBA
Screw Screw

CN11 PTL & TH4

CN7

HVPS

TH3 CN15 WASTE TONER & EXIT CN17

CN35 SOL_ITB_CLN CN38 BLDC2 CN10 ITB

CN37 OEM_CONN CN4

PANEL

DUPLEX CN24 T2 HOME CN26

BLDC1 CN27
CN9 NIC
Option : NIC

LAN

TH1 CN28 FUSER_FAN CN29

USB
SMPS CN30
CN1 For Test

MP_EMPT CN31 MP SOL CN32 FEED CN33

PICK_UP CN25 CLT_FEED CN23 EMPT CN21

CN16 SCF

CN12 LSU CN6 OPC KEY

CN5

DEVE_DRIVER

CN14 LSU SW

6-26

Service Manual Samsung Electronics

Disassembly and Reassembly

6.4.8 Fuser Fan


>> Before disassembling it:
* Remove the top cover (Refer to 6.4.1) * Remove the rear cover (Refer to 6.4.3) * Remove the main PBA bracket. (Refer to 6.4.7) 1) Release 3 screws (3*10 silver) remove one harness from the main PBA and then take out the fuser fan.

Screw

Screw

Fuser Fan

Screw

Service Manual Samsung Electronics

6-27

Disassembly and Reassembly

6.4.9 Main Drive Assy


>>Before disassembling it:
* * * * Remove Remove Remove Remove the the the the rear cover (Refer to 6.4.3) fuser (Refer to 6.4.5) SMPS (Refer to 6.4.7) fuser fan (Refer to 6.4.8)

1) Remove all harnesses from the harness guides.

3) Look inside the OPC drum cavity and locate the T2 cam. Remove the washer using tweezers and then remove the T2 cam.

Cam-Drive Washer-Plain

6-28

Service Manual Samsung Electronics

Disassembly and Reassembly

4) Remove the washer using tweezers and then remove the OPC gear and pin. (The OPC gear can be found inside the printer after removing the OPC drum unit. Take care that the pin is not lost as you remove the gear.)

Pin-Drive

Gear-Drive

Washer-Plain

Caution : Please dont lose the Pin-Drive

5) Remove the motor harness. Release 5 screws (3*10 silver) and then take out the main drive ass'y.

Screw

Screw

Screw

Screw

Harness
Screw

Service Manual Samsung Electronics

6-29

Disassembly and Reassembly

6.4.10 HVPS (High Voltage Power Supply)


>>Before disassembling it:
* Disassemble the front cover & top cover (Refer to 6.4.1) * Disassemble the rear cover (Refer to 6.4.3) * Disassemble the main PBA bracket (Refer to 6.4.7.) 1) Remove one harness from the main PBA
CN7

HVPS

CHARGER SUPPLY
USB

T1

T2

CN1(to Deve Driver)

<Main PBA> 2) Remove one harness and 4 high-voltage harnesses from the HVPS.

<HVPS>

Harness Harness

Red Black

Black

Red

Harness

6-30

Service Manual Samsung Electronics

Disassembly and Reassembly

3) Remove 5 screws (3*6 machine screw, silver) and then remove the HVPS.

Screw Screw

Screw

Screw

Screw

Service Manual Samsung Electronics

6-31

Disassembly and Reassembly

6.4.11 Deve drive assy


>>Before disassembling it:
* Disassemble the rear cover (Refer to 6.4.3) * Disassemble the main PBA (Refer to 6.4.7) 1) Remove the main PBA shield and harness guide by releasing 5 screws (2 EA 3*6 machine screw, gold: 1 EA 3*10 silver, 1 EA 4*10 silver)

Harness Guider

Screw

3 x10 Silver

Screw

3 x 6 Gold

Main PBA Shield


Screw

Screw

4 x 10 Silver

2) Remove the ground harness and the harness guide bracket by releasing 3 screws (2 EA 3*6 machine screw, gold: 1 EA 4*10 silver).

Screw

Screw

Guide Harness Bracket

Screw

4 x 10 Silver

Ground Harness

Screw

4 x 10 Silver

6-32

Service Manual Samsung Electronics

Disassembly and Reassembly

3) Separate the harness from the DEVE motor.

Motor Harness

4) Release 5 screws (3*10 silver) from the DEVE drive ass'y. Remove 4 harnesses connected to the DEVE drive PBA and then remove the DEVE drive ass'y.

SUPPLY

Screw

Screw Screw

CLT_4TH CN5

Screw

Screw Harness

CLT_3RD CN9

CLT-2ND CN4

CN8 CLT-1ST

Service Manual Samsung Electronics

6-33

Disassembly and Reassembly

6.4.12 Deve drive PBA and DEVE cover open S/W


>>Before disassembling it:
* Disassemble the rear cover (Refer to 6.4.3) * Disassemble the main PBA (Refer to 6.4.7) * Disassemble the main PBA bracket (Refer to 6.4.7.2) 1) Release 1 screw (3*10 silver) and then take out the DEVE cover open S/W.

Screw

Deve Cover Open S/W

2) Remove all harnesses and 6 screws (3*10 silver) and then take out the DEVE drive PBA.

SUPPLY

Screw Screw

Screw

BLCD_DEV CN1
CN7 SOL-3RD
Screw

SOL_1ST CN6 SOL_4TH CN3 CLT_4TH CN5 CLT_3RD CN9

CN2 SOL-2ND

CN1
Screw Screw

CLT-2ND CN4

CN8 CLT-1ST

6-34

Service Manual Samsung Electronics

Disassembly and Reassembly

3) Remove 4 high-voltage terminals.

Terminal

Terminal

Terminal

Terminal

Service Manual Samsung Electronics

6-35

Disassembly and Reassembly

6.4.13 Deve Drive Motor ITB Cleaning Solenoid


>>Before disassembling it:
* * * * Disassemble Disassemble Disassemble Disassemble the the the the rear cover (Refer to 6.4.3) main PBA (Refer to 6.4.7) main PBA bracket (Refer to 6.4.7) DEVE drive motor. (Refer to 6.4.7)

1) Release 4 screws (3*6 gold) and then remove the DEVE drive motor.

Screw

Screw

Screw

Screw

2) Unplug one harness from the DEVE drive PBA and then remove the ITB cleaning solenoid.

ITB Solenoid

6-36

Service Manual Samsung Electronics

Disassembly and Reassembly

6.4.14 DEVE cover


>> Before disassembling it:
* Remove all consumption parts (Toner cartridge, ITB unit, and OPC drum) (Refer to 6.3.3) * Disassemble the front cover and top cover (Refer to 6.4.1) * Disassemble the LSU cover. (Refer to 6.4.14) 1) Remove 2 screws (3*10 silver) and then remove the DEVE open link guide.

Screw

Deve Open Link Guide


Screw

Deve Open Link

2) Separate the DEVE cover by pulling it in the direction of the arrow.

Deve Cover

Service Manual Samsung Electronics

6-37

Disassembly and Reassembly

6.4.15 LSU unit


>> Before disassembling it:
* Remove the consumable parts (Toner cartridge, ITB unit, and OPC drum) (Refer to 6.3.3) * Disassemble the Deve cover. (Refer to 6.4.15) 1) Release 4 screws (4*10 silver). (Use a short length cross-head screwdriver.)

A
Screw Screw

A
Screw Screw

Caution : When removing the 4 screws labeled A you will need to use a short screwdriver. 2) Release one screw (3*8 yellow). (Use a short length cross-head screwdriver.)

LSU Ground
Screw

6-38

Service Manual Samsung Electronics

Disassembly and Reassembly

3) Separate 2 harnesses and remove the LSU unit.

Harness Harness

Service Manual Samsung Electronics

6-39

Disassembly and Reassembly

6.4.16 DEVE OEM PBA


>> Before disassembling it:
* Disassemble the front cover and the top cover. (Refer to 6.4.1) * Remove the Rear Cover (Refer to 6.4.3) * Disassemble the Main PBA Bracket (Refer to 6.4.7) 1) Separate one harness (CN1) from the Main PBA and one harness(CN2) from the DEVE OEM PBA. Remove 6 screws (3*8 black) and then take out the DEVE OEM PBA.

Harness Screw Screw

Deve OEM PBA

Screw Screw

Screw Screw

2) Remove 12 terminals.

Terminals

6-40

Service Manual Samsung Electronics

Disassembly and Reassembly

6.4.17 Waste toner assy


>> Before disassembling it:
* Disassemble a front cover and a top cover. (Refer to 6.4.1) 1) Release 6 screws (3*10 silver). * Upper part: 4 screws * Lower part: 2 screws

Screw

Screw

Screw Screw

Screw Screw

2) Remove the waste toner ass'y by first reaching into the OPC cavity and lightly depressing the waste toner receiver whilst at the same time gently pulling the waste toner motor assy away from the set. Once the ass'y is released refer to the photograph and remove the ass'y.

OPC Lifter

Caution: * It is very likely that waste toner will be spilled when removing the waste toner ass'y.
Service Manual Samsung Electronics

6-41

Disassembly and Reassembly

3) Release one screw (3*10 silver) and then remove the sensor cover.

Screw

6-42

Service Manual Samsung Electronics

Disassembly and Reassembly

6.4.18 MPT(Multi Purpose Tray)


>> Before disassembling it:
* Disassemble all consumable parts (Toner cartridge, ITB unit, and OPC drum) (Refer to 6.3.3) * Disassemble the front cover and top cover (Refer to 6.4.1) * Disassemble the rear cover. (Refer to 6.4.3) * Disassemble the duplex cover. (Refer to 6.4.4) * Disassemble the SMPS & main PBA. (Refer to 6.4.7) 1) Release 4 screws (3*10 silver)

Screw Screw Screw

Screw

2) Release the 2 clips located underneath the machine (see photograph). Pull the MP Ass'y upward and remove

Snap -Fit

Snap -Fit

Service Manual Samsung Electronics

6-43

Disassembly and Reassembly

6.4.19 Pick-UpAss'y
>> Before disassembling it:
*Disassemble *Disassemble *Disassemble *Disassemble *Disassemble *Disassemble *Disassemble all consumable parts (Toner cartridges, ITB unit and OPC drum) (Refer to 6.3.3) the front cover and top cover (Refer to 6.4.1) the rear cover. (Refer to 6.4.3) the duplex cover. (Refer to 6.4.4) the SMPS & main PBA. (Refer to 6.4.7) the Erase Lamp. (Refer to 6.4.14) the Waster Toner Ass'y (Refer to 6.4.18)

1) Undo 2 screws (3*10 silver) and remove the Pick-up Solenoid. Then remove the plastic circlip which retains the Pick-Up Gear and also remove the gear wheel. Release the shaft retaining bearing.
Pick-Up Solenoid

Screw

Screw

2) Remove the 3 screws (4*10 silver) in the Pick-up Assy

Screw

Screw Screw

Pick-Up Assy

6-44

Service Manual Samsung Electronics

Disassembly and Reassembly

3) Remove the 3*8 black screw retaining the Guide Pick-Up plate. Using a small flat bladed screwdriver or similar tool force the brass ground plate off the retaining lugs and bend it upward slightly. Release the Eraser Lamp harness and paper Empty Sensor harness, these pass between the main engine frame and base frame and cannot be removed.

Guide Pick-Up Plate Ground Feed

Screw

4) Remove the ACTUATOR-EMPY (JC72-00465A) sensor arm and then take out the Pick-up Assy by lifting the right hand side and sliding the shaft from the frame.

Service Manual Samsung Electronics

6-45

Disassembly and Reassembly

6.4.20 Pick-Up Roller replacement


Note It is not necessary to remove the Pick Up Assy in order to replace the Pick Up Roller

>> Before disassembling it:


*Disassemble all consumable parts (Toner cartridges, ITB unit, Waste Toner Collector and OPC drum) (Refer to 6.3.3) *Disassemble the rear cover. (Refer to 6.4.3) *Disassemble the SMPS (Refer to 6.4.7) 1) Undo 2 screws (3*10 silver) and remove the "Pick-up Solenoid". Then remove the plastic circlip which retains the Pick-Up Gear and also remove the gear wheel. Release the shaft retaining bearing and remove it.

2) Remove the paper cassette. Use a vacume cleaner to remove any waste toner from the Waste Toner collectors inside the OPC space.

Waste Toner Collectors

6-46

Service Manual Samsung Electronics

Disassembly and Reassembly

3) Turn the set upside down and Release the shaft retaining bearing and slid it away from the roller. Release the Pick Up spring. 4) Push the rollers firmly towards the frame, if necessary rotate the shaft so that the rubbers do not contact the frame. Release the shaft and bush from the end support. Note this support is fragile take great care. Then slide the shaft back away from the frame to remove it.

B. Spring

A Shaft retaining bearing C. Bush and Support

Service Manual Samsung Electronics

6-47

Disassembly and Reassembly

MEMO

6-48

Service Manual Samsung Electronics

Alignment & Adjustments

7. Alignment and Adjustments


This chapter describes some of the main service procedures including: Using the EDC mode; Clearing paper jam and test patterns. Much of this chapter is also included in the user's guide.

7.1. Paper path and Paper jam


7.1.1 Paper path
Exit Sensor

EXIT EXITAssy Unit

Duplex Path

Fuser Unit
ITB

DEV. - Black DEV. - Yellow DEV. - Magenta DEV. - Cyan


Pick-up Roller

DUPLEX

Transfer Roller Feed Sensor

OPC

Feeder

MPF Path MPT Path

F T P M

FCF
SCF

CASSETTE

FCT Path

Paper Empty Sensor(MPT)

SCF

SCF Path SCT Path


Paper Empty Sensor(SCT) Paper Empty Sensor(FCT) Paper Pick-Up Roller

Service Manual Samsung Electronics

7-1

Alignment & Adjustments

7.1.2 Jams
1) Jam0 (Jam in feed area)
* After a page was picked up, it was not fed. * Paper does not reach the feed sensor in a certain time. * Feed sensor is faulty and does not detect paper. - FCF pickup error: When a paper is not picked up in the 1st cassette. - SCF pickup error: When a paper is not picked up in the 2nd cassette.
Pick-up Roller

Feed Sensor

Paper Empty Sensor

2) Jam1 (Jam inside printer)


* After the leading edge of the paper has reached the feed sensor, the feed sensor doesn't turn off (fails to detect the trailing edge of the paper) in a certain time * After the leading edge of the paper has passed the feed sensor, it doesn't reach the exit sensor in a certain time. * Exit senor is faulty and does not detect paper.

Exit Sensor

Feed Sensor

3) Jam2 (Jam in exit area)


* After the leading edge of the paper has passed, the trailing edge of the paper has not passed the exit sensor within a certain time * The paper drive motor has been driving for longer than the time needed for the longest paper size and the exit sensor is not off.
Exit Sensor

7-2

Service Manual Samsung Electronics

Alignment & Adjustments

4) Jam duplex (Jam in duplex area)


* Jam duplex occurs when printing the reverse side of the paper during duplex printing. After printing the front side the duplex solenoid must operate in order to feed the paper back into the duplex path. If the solenoid fails paper may be stuck in the exit roller and is not fully elected into the exit tray * If the duplex solenoid operates paper is fed back into the machine. If the leading edge of the paper does not reach the feed sensor in a certain time then Jam Duplex occurs. - This can be cause by paper being jammed in the duplex path area.
Exit Sensor

Feed Sensor

5) Jam MPF
* Paper could not be picked up from the MPF tray. * After pickup, a paper has been fed, but it doesn't reach the feed sensor in a certain time. * Feed sensor is faulty and does not detect paper.

Feed Sensor

CASSETTE

SCF

SCF Path

MP Empty Sensor

Service Manual Samsung Electronics

7-3

Alignment & Adjustments

7.2 Jam Removal


When a jam occurs while printing a jam message is displayed on the control panel. * Jam0 In Tray 1: Paper jam in the main cassette. * Jam0 In MP Tray: Paper jam in the MP tray * Jam0 Tray2: Paper jam in the SCT (Second cassette tray) * Jam Inside Printer: Jam 1, Paper is jammed inside the printer. * Jam In Exit Area: Jam2, Paper is jammed in the exit area when ejecting paper. * Jam In Duplex Path: While duplex printing, paper is jammed in the duplex unit.

CAUTION: When removing jammed paper, always pull it firmly and evenly without any sudden jerks. If at all possible, remove the paper as a single sheet. If the paper tears ensures ALL paper fragments are removed. Any fragments left inside the machine will cause it to jam again.

7.2.1 Factors that cause paper to jam


- Too much paper is loaded in the cassette. - Paper in not loaded correctly in the cassette. - Duplex cover opened while printing. - Cassette removed while printing. - Incorrect thickness of paper used. - Incorrect size of paper used. - Cassette paper guides not correctly set (loose or too tight). - Foreign object or other contamination of internal paper path and paper guide ribs. - Badly damaged or folded leading or trailing edges of the paper.

7-4

Service Manual Samsung Electronics

Alignment & Adjustments

7.2.2 Tips for Avoiding Paper Jams


By selecting the correct paper types, most paper jams can be avoided. If a paper jam occurs, follow the steps outlined below: Ensure that the adjustable guides are positioned correctly. Do not overload the tray. Ensure that the paper is below the paper capacity mark on the right inside the tray.

7.2.3 Jam 0 In Tray 1


If paper is jammed in the paper feed area,'Jam0 In Tray1 ' appears on the display. 1. Using the handle open the right cover. 4. Pull the tray open. After you pull it all the way out lift up the front part of the tray slightly to release the tray from the machine.

2. Carefully remove the misfed paper in the direction as shown. 5. Remove the jammed paper by gently pulling it straight out.

3. Close the right cover .The printer resumes printing. If there is any resistance, and the paper does not move immediately when you pull, stop pulling and go to step 4. 6. To replace the tray lower the rear edge, align it to the slot and slide it into the printer. 7. Close the right cover .The printer resumes printing.

Service Manual Samsung Electronics

7-5

Alignment & Adjustments

7.2.4 Jam 0 in MP Tray 1


'Jam0 In MP Tray' appears on the display when you are printing using the Multi-purpose Tray and the printer detects either there is no paper or the paper is improperly loaded. 1. If the paper is not feeding properly pull the paper out of the machine.. 2. To resume printing, open and close the right cover.

7.2.5 Jam Inside Printer : Jam1


If paper is jammed inside the printer 'Jam Inside Printer' appears on the display. 1. Using the handle open the right cover. 2. Remove the jammed paper in the direction shown. To avoid the paper tearing pull it out gently and slowly.

NOTE : If the paper tears make sure that all of the paper fragments are removed from the printer. 3.Close the right cover. The printer resumes printing.

7-6

Service Manual Samsung Electronics

Alignment & Adjustments

7.2.6 Jam In Exit Area : Jam2


If paper is jammed in the paper exit area 'Jam In Exit Area ' appears on the display. 1. If a long portion of the paper is visible pull it straight out. If not continue to step 2. 4. Carefully take the jammed paper out of the printer.

Fuser

2. Using the handle open the left cover completely.

CAUTION : Do not touch the fuser it is hot and could cause burns! The fuser's operating temperature is 180 C (356 F). Take care when removing paper from the machine. 5. Close the top cover and the left cover firmly

CAUTION : If the left cover is not completely open the top cover release button will not press. 3. Press the top cover release button to unlatch the top cover and open it all the way.

CAUTION : Do not try to close the top cover with the left cover closed. This may cause damage to the machine. 6. Open and close the right cover to resume printing.

Service Manual Samsung Electronics

7-7

Alignment & Adjustments

7.2.7 Jam In Duplex Path : Jam Duplex


If paper is jammed in the duplex area 'Jam In Duplex Path' appears on the display. 1. Using the handle open the right cover. 3. If you cannot find the jammed paper or there is any resistance removing the paper go to step 4. 4. Using the handle open the left cover completely.

2. Locate the jammed paper and then pull it out gently and slowly to avoid the paper tearing. Close the right cover. The printer resumes printing.

CAUTION : If the left cover is not completely open the top cover release button will not press.

5. Press the top cover release button to unlatch the top cover and open it all the way.

or

Note : If the paper tears make sure that all of the paper fragments are removed from the printer.

7-8

Service Manual Samsung Electronics

Alignment & Adjustments

6. Locate the jammed paper and then carefully take it out of the printer.

7. Close the top cover and the left cover firmly

Fuser

CAUTION : Do not try to close the top cover with the left cover closed. This may cause damage to the machine. CAUTION : Do not touch the fuser it is hot and could cause burns! The fuser's operating temperature is 180 C (356 F). Take care when removing paper from the machine.

Service Manual Samsung Electronics

7-9

Alignment & Adjustments

7.2.8 Jam In the Optional Second Tray


1. Using the handle open the right cover. 4. If you cannot find the jammed paper in the machine open the Tray2 outer jam cover.

2. Remove the jammed paper in the direction shown. To avoid the paper tearing pull it out gently and slowly.

5. Open the inner cover of Tray 2.

3. Close the right cover. The printer resumes printing.

6. Pull the jammed paper out in the direction shown. To avoid the paper tearing pull it out gently and slowly. If there is any resistance, and paper does not move immediately when you pull, stop pulling and continue to step 8.

7-10

Service Manual Samsung Electronics

Alignment & Adjustments

7. Close the two jam covers. Go to step 11.

9. If you see the jammed paper remove the paper from the machine by gently pulling it straight out.

8.Pull the optional tray, Tray 2, out of the printer.

10. Slide the tray back into the printer and close the two jam covers. 11. Open and close the right cover. The printer resumes printing.

Service Manual Samsung Electronics

7-11

Alignment & Adjustments

7.3 Sample Pattern


This product provides several printable test patterns for maintenance purposes. These patterns can be used to aid the diagnosis of print quality problems.

7.3.1 Printing a Demo Page


Print a demo page to make sure that the printer is operating correctly. 1. Press the Menu button 2. Press the Enter button 3. Press the scroll button 4. Press the Enter button . on the control panel until you see Information on the bottom line of the display.. to access the Menu. until you see Demo Page on the bottom line.

A demo page showing the printer s features and capabilities prints out.

7.3.2 Printing a Configuration Page


Print a demo page to make sure that the printer is operating correctly. 1. Press the Menu button 2. Press the Enter button 3. Press the scroll button 4. Press the Enter button . on the control panel until you see Information on the bottom line of the display.. to access the Menu. until you see Configuration on the bottom line.

A demo page showing the printer s features and capabilities prints out.

7-12

Service Manual Samsung Electronics

Alignment & Adjustments

7.4 Checking the Remaining Toner and Others


7.4.1 Checking the Remaining Toner
You can check the level of toner left in each cartridge. 1. In ready mode press the Menu button of the display. 2 Press the Enter button 3 Press the scroll button 4 Press the Enter button 5 When Check Toner displays on the bottom line,,press the Enter button 6 Press the scroll button 7 Press the Enter button . to access the menu. until Maintenance displays on the bottom line. on the control panel several times until you see Setup on the bottom line

until the color of the toner cartridge you want to check displays on the bottom line. The display shows the percentage of the remaining toner.

8. Press the Upper Level button to return to step 6 and select a different cartridge. 9. To return to the Ready condition press the Upper Level button several times until 'Ready' appears in the display

7.4.2 Checking the Remaining Others


You can check the level of each item. 1. In ready mode press the Menu button of the display. 2 Press the Enter button 3 Press the scroll button 4 Press the Enter button 5 When Check Others displays on the bottom line,,press the Enter button 6 Press the scroll button 7 Press the Enter button . to access the menu. until Maintenance displays on the bottom line. on the control panel everal times until you see Setup on the bottom line

until the item you want to check displays on the bottom line. The display shows the percentage of item.

8. Press the scroll button display either 'Image Count' or 'Reset' 9a. Choose 'Reset' and press enter to reset the counter after replacing a consumable item or 9b Choose Image count to display the counter. 10. Press the Upper Level button to return to step 7 and select a different choice or press it a second time to return to step 6 and choose a different item. 11. To return to the Ready condition press the Upper Level button several times until 'Ready' appears in the display.

Service Manual Samsung Electronics

7-13

Alignment & Adjustments

7.5 Understanding the Control Panel


The control panel on the top right side of your printer has a display and seven buttons.

7.5.1 Display

Buttorns

Status Map

Display : dispaly the printer status and job in progress.

Message Ready

Description The printer is on-line and ready to print. If you press On Line/Continue ,the printer switches to off-line.

Offline

The printer is off-line and cannot print. If you press On Line/Continue ,the printer switches to on-line.

Processing...

The printer is printing. If you want to cancel printing,press Cancel .

Sleeping...

The printer is in Power Save mode, using less power.When a print job is received from the computer or if any button is pressed,the printer switches to on-line. To deactivate the Power Save mode or change the power-saving time.

7-14

Traninung Manual Samsung Electronics

Alignment & Adjustments

7.5.2 Buttons
Message Description When an error occurs,a lamp turns on at the corresponding location on the Status map.An error message appears on the display so that you can locate the error. Status map Press to switch between on-line and off-line. In menu mode,press to return to ready mode. The color of the On Line/Continue button indicates the status of the printer. On The printer is on-line and can receive data from the computer. When the backlight blinks slowly,the printer is receiving data from Green Blanking the computer. When the backlight blinks quickly,the printer is receiving and printing data. The printer stops printing due to a major error.Check the display On Orange message. A minor error has occured and the printer is waiting for the error to be cleared.Check the display message.When the problem is Blanking cleared,the printer resumes printing.If you want to ignore this warning,press this button. Off The printer is off-line and cannot print. The printer is in Power Save mode. When data is received,it switches to on-line. Press to enter menu mode. In menu mode,press to scroll through the menus.

In menu mode,press to select the displayed submenu item or confirm the changed setting.The selected item is marked with an *.

In menu mode,press to scroll through submenu items or setting options.Pressing moves you to the next option and pressing sends you back to the previous option.

Press to cancel the current print job. In menu mode,press to return to ready mode.

In menu mode,press to go back to the upper menu level.

Service Manual Samsung Electronics

7-15

Alignment & Adjustments

7.5.3 Using Control Panel Menus


A number of menus are available to make it easy for you to change the printer settings.

You can configure your printer from the printers control panel.You can also use the control panel menus while the printer is in use. 1. In ready mode press the Menu button 2. Press the Enter button 3. Press the scroll button 4. Press the Enter button until you see the menu you want on the bottom line of the display.

to access the menu. until the menu item you want displays on the bottom line. to confirm the selected item.

5. If the menu item has submenus, repeat steps 3 and 4. 6. Press the scroll button 7. Press the Enter button until the setting option you want displays on the bottom line or enter the required value. to save your input or selection.

- An asterisk (*) appears next to the selection on the display, indicating that it is now the default. 8. To exit the menu, press the Upper Level button repeatedly, or the Cancel button .

- After 60 seconds of inactivity (no key has been pressed), the printer automatically returns to ready mode.

NOTE: Print settings made from the printer driver override the settings on the control panel.

Information Configuration Menu Map Demo Page PS3 Font List PCL Font List

Paper Tray Source Media Size Custom Width Custom Height Media Type

Layout Orientation Duplex Duplex Margin Simplex Margin Copies

Graphics Resolution

Printer Default Set Current Job

Network Config. Network Reset Network Default Set Print Net CFG

PostScript Print PS Error

PCL Typeface Symbol Lines Pitch

Setup LCD Language Emulation Power Save Auto Continue Jam Recovery Altitude Adj. Auto CR Job Time Out Maintenance

Color Calibration Custom Color

7-16

Service Manual Samsung Electronics

Alignment & Adjustments

7.6 Periodic Defective Image


If an image defects appears at regular intervals on the printed-paper, it is due to a faulty or damaged roller. Refer to the table below and check the condition of the appropriate roller. No
1 2 3 4 5 6 7

Roller
OPC Drum Charge Roller Supply Roller Developing Roller ITB(T1) Transfer Roller(T2) Heat Roller

Defective image
same position in each page 43.96 mm 31.41 mm 35.34 mm same position in each page 75.36 mm 109.9 mm

Typical defect
white spot on black image or black spot black spot light or dark horizontal image band horizontal image band black spot ghost Black spot and ghost, printing backside pollution

Service Manual Samsung Electronics

7-17

Alignment & Adjustments

7.7 How to use EDC (Engine Diagnostic Control) Mode


7.7.1 EDC Establishment
EDC Mode is feature that allows the engineer to check the condition of the print engine. It can check the operating condition of the motors, sensors, solenoids and clutches, measure the High Voltage from the HVPS and check the operation of the fuser and LSU.

7.7.1.1 How to enter the EDC Mode


a) Turn on the printer while pressing the "Enter" key. Hold the key until 'Select Test mode' appears in the display. b) Press the direction key until "<EDC Test>" is displayed. c) Press the "Enter" key. d) <Enter Access Key> appears in the display. Press the cancel key twice.

Note. There are a number of other test modes. Only EDC Test and Panel Tests should be used by service engineers, all
other functions are for factory use only.

7.7.1.1 Functions of the keys on the Panel and how to use them.
Key
On Line Cancel Menu Left/Right Arrow Confirm Upper Menu Menu Find Menu Run/Select Run Stop/Move Stop

Function

Description
Not used Not used Display Top Menu of EDC Mode Move Menu run the Function / Select Menu Stop the selected Function or go to Upper Menu.

7.7.1.2 LCD Function and Directions


Upper Line : Upper Line messages mainly show the current test menu or sub-menu. [Main Menu] or [Function] is displayed. Lower Line : Lower Line messages mainly the current test and status.

Buttorns

Status Map

Display : dispaly the printer status and job in progress.

7-18

Service Manual Samsung Electronics

Alignment & Adjustments

7.7.2 EDC Whole Menu

Motor Test Main Motor Dev Motor Waste Motor SCF Motor Fan Motor

Solenoid Test Y Clutch M Clutch C Clutch K Clutch Y Solenoid M Solenoid C Solenoid K Solenoid Feed Clutch T2 Solenoid FCF Solenoid MPF Solenoid SCF Solenoid ITB Solenoid Duplex Solenoid

Sensor Test Feed Sensor Exit Sensor FCF Empty Sensor MPF Empty Sensor SCF Empty Sensor SCF Cover Sensor Waste Box Sensor Cover Check

LSU & Fuser Test LSU Motor Laser Diode Fuser

HVPS Test Charger T1 T2 Dev DC Dev AC

Test Print Select Tray Select Pattern Print Pattern Print Menu Map

Interface Test SCF Interface

Service Manual Samsung Electronics

7-19

Alignment & Adjustments

7.7.2.1 Motor Test


This function allows the operation of the various motors to be checked.

<How to operate>
a) Press the "<" or ">" key until "Motor Test" is displayed. b) Press the "Enter" key to select this function. c) Press the "<" or ">" key until you see the name of the motor you wish to test. d) Press the "Enter" key to run the test. The test is stopped by pressing the "Upper Level" key. e) Pressing the "Upper Level" key when the test is already stopped will return to step 'c' above. f) Pressing the "Upper Level" key again will return to the EDC main menu. Item
Main Motor Dev Motor Waste Motor SCF Motor Fan Motor

Description
Operates Main Motor Operates Dev Motor Operates Waste Motor Operates SCF Motor Operates Fan Motor

Remarks
Displays "Succeed" if Motor Lock Signal is Normal, "Failed" otherwise. Displays "Succeed" if Motor Lock Signal is Normal, "Failed" otherwise. Display motor status - "On" or "Off". Display motor status - "On" or "Off". Display motor status - "On" or "Off".

7-20

Service Manual Samsung Electronics

Alignment & Adjustments

7.7.2.2 Solenoid Test


This function allows the operation of various solenoids and clutches to be checked.

<How to operate>
a) Press the "<" or ">" key until "Solenoid Test" is displayed. b) Press the "Enter" key to select this function. c) Press the "<" or ">" key until you see the name of the clutch or solenoid you wish to test. d) Press the "Enter" key to run the test. The test is stopped by pressing the "Upper Level" key. e) Pressing the "Upper Level" key when the test is already stopped will return to step 'c' above. f) Pressing the "Upper Level" key again will return to the EDC main menu. Item
Y Clutch M Clutch C Clutch K Clutch Y Solenoid M Solenoid C Solenoid K Solenoid Feed Clutch T2 Solenoid FCF Solenoid MPF Solenoid SCF Solenoid ITB Solenoid Duplex Solenoid

Description
Operates Yellow Developer Clutch Operates Magenta Developer Clutch Operates Developer Clutch Operates Black Developer Clutch Operates Yellow Developer Solenoid Operates Magenta Developer Solenoid Operates Cyan Developer Solenoid Operates Black Developer Solenoid Operates Feed Clutch Operates T2 Clutch Solenoid Operates FCF pick-up Operates MPF pick-up Operates SCF pick-up (Only if SCF is fitted) Operates ITB cleaning Solenoid OperateS Duplex Solenoid

Remarks
Displays clutch status - "On" or "Off". Displays clutch status - "On" or "Off". Displays clutch status - "On" or "Off". Displays clutch status - "On" or "Off". Displays solenoid status - "On" or "Off". Displays solenoid status - "On" or "Off". Displays solenoid status - "On" or "Off". Displays solenoid status - "On" or "Off". Displays clutch status - "On" or "Off". Displays solenoid status - "On" or "Off". Displays solenoid status - "On" or "Off". Displays solenoid status - "On" or "Off". Displays solenoid status - "On" or "Off". Displays solenoid status - "On" or "Off". Displays solenoid status - "On" or "Off".

Service Manual Samsung Electronics

7-21

Alignment & Adjustments

7.7.2.3 Sensor Test


This function allows the operation of various sensors to be checked

<How to operate>
a) Press the "<" or ">" key until "Sensor Test" is displayed. b) Press the "Enter" key to select this function. c) Press the "<" or ">" key until you see the name of the sensor you wish to test. d) Press the "Enter" key to display the sensor status. If the sensor actuator is moved the displayed status will change to reflect the new sensor position.. e) Pressing the "Upper Level" key will return to step 'c' above. f) Pressing the "Upper Level" key again will return to the EDC main menu.

Item
Feed Exit FCF Empty MPF Empty SCF Empty SCF Cover Waste Box

Description
Feed Sensor Status Exit Sensor Status FCF Empty Sensor status MPF Empty Sensor Status SCF Empty Sensor Status SCF Cover Sensor Status Waste Toner Sensor Status

LCD indication
"With Paper" is displayed when Paper is detected, "Without paper" is displayed when paper is not detected. "With Paper" is displayed when Paper is detected, "Without paper" is displayed when paper is not detected. "With Paper" is displayed when Paper is detected, "Without paper" is displayed when paper is not detected. "With Paper" is displayed when Paper is detected, "Without paper" is displayed when paper is not detected. "With Paper" is displayed when Paper is detected, "Without paper" is displayed when paper is not detected. "Cover Opened" or "Cover Closed" is displayed. "Not Installed" is displayed when either the Waste toner tank is not installed or it is full. "Installed" is displayed when the Waste Toner tank is installed and is not full. "Cover Opened" or "Cover Closed" is displayed.

Cover

Left or Right Cover Sensor Status

7-22

Service Manual Samsung Electronics

Alignment & Adjustments

7.7.2.4 LSU & Fuser Test


This function allows the Fuser, LSU Motor and Laser Diode to be tested.

<How to operate>
a) Press the "<" or ">" key until "LSU & Fuser Test" is displayed. b) Press the "Enter" key to select this function. c) Press the "<" or ">" key until you see the name of part you wish to test. d) Press the "Enter" key to run the test. The test is stopped by pressing the "Upper Level" key. e) Pressing the "Upper Level" key when the test is already stopped will return to step 'c' above. f) Pressing the "Upper Level" key again will return to the EDC main menu. Item
LSU Motor

Description
Operates LSU Motor

Remarks
The LSU motor must come into lock within 6 seconds. After 7 secs the status is displayed either: "Succeed" if lock is successful within the time limit "Failed" if lock is not achieved

LD Fuser

Operates Laser Diode Heats the Fuser Repetitive cycle (10secs) - Lamp on for 500msec then off again.

The LSU Motor Lock Time is a maximum 15 seconds depending on the environment. It may take over 15 seconds until the <Succeed> or <Failed> message is displayed. For safety - after printing a test pattern if you need to return to EDC mode turn the printer off and then re-enter EDC.

7.7.2.5 Interface Test


This function tests communications between the Main PBA controller and the SCF controller.

<How to operate>
a) Press the "<" or ">" key until "Interface Test" is displayed. b) Press the "Enter" key to select and run this function. c) "Succeed" or "Failed" is displayed.. d) Pressing the "Upper Level" key again will return to the EDC main menu.

Service Manual Samsung Electronics

7-23

Alignment & Adjustments

7.7.2.6 Test Print


This function allows you to test the overall function of the print engine. You can select either a 4 * 4 color bar pattern or a solid color pattern. If the solid pattern is selected 4 pages are printed - one for each color. You can also print the EDC Mode Menu Map.

<How to operate>
a) Press the "<" or ">" key until "Test Print" is displayed. b) Press the "Enter" key to select this function. c) Press the "<" or ">" key until "Select Tray" is displayed. d) Press the "Enter" key to select this function. e) Press the "<" or ">" key until required tray is displayed and then press the "Enter Key" f) Press the "Upper Level" key. g) Press the "<" or ">" key until "Select Pattern" is displayed. h Press the "Enter" key to select this function. i) Press the "<" or ">" key until required pattern is displayed and then press the "Enter Key" j) Press the "Upper Level" key. k) Press the "<" or ">" key until "Print Pattern" is displayed. l) Press the "Enter" key to print the pattern. For safety - after printing a test pattern if you need to return to EDC mode turn the printer off and then re-enter EDC Mode by turning power on whilst holding in the "Enter" key.

7-24

Service Manual Samsung Electronics

Alignment & Adjustments

7.7.2.7 HVPS Test


This function allows the HVPS to be tested

<How to operate>
a) Press the "<" or ">" key until "HVPS Test" is displayed. b) Press the "Enter" key to select this function. c) Press the "<" or ">" key until you see the name of the voltage you wish to test. d) Press the "Enter" key to select the test. e) Press the "<" or ">" key to select the appropriate Duty Cycle and press "Enter" to start the test The test is stopped by pressing the "Upper Level" key. The display shows the acceptable range for this setting (column 4 in the table below) The mid range (nominal) voltage is shown in column 3 in the table below. e) Pressing the "Upper Level" key when the test is already stopped will return to step 'c' above. f) Pressing the "Upper Level" key again will return to the EDC main menu. Item
Charger T1

Description
Supply Voltage to the Charger Supply Voltage to T1

Lower Menu & Input Voltage


Duty 50% : -1262V Duty 80% : -2037V Duty 50% : 1174V Duty 90% : 2080V Duty 30% : 1800V Duty 80% : 4540V Reverse Bias : -900V Duty 45% : -370V Duty 35% : -2200V

LCD Indication
Duty 50% : -1224V ~ -1300V Duty 80% : -1976V ~ -2098V Duty 50% : 1139V ~ 1209V Duty 90% : 2018V ~ 2142V Duty 30% : 1746V ~ 1854V Duty 80% : 4404V ~ 4676 Reverse Bias : -800V ~1200V Duty 45% : -359V ~ -381V Duty 35% : -2134V ~ -2266V

T2

Supply Voltage to T2

Dev DC Dev AC

Supply DC Voltage to Dev Supply AC Voltage to Dev

* The allowed tolerance is commonly +/- 3%, this is the value Displayed, in case of "Dev AC", it is the value of Vpp. * T2 Reverse Bias.(Tolerance : +/-20%)

Service Manual Samsung Electronics

7-25

Alignment & Adjustments

MEMO

7-26

Service Manual Samsung Electronics

Troubleshooting

8. Troubleshooting
8.1 Procedure of Checking the Symptoms
Before attempting to repair the printer first obtain a detailed description of the problem from the customer.

Power On

Refer to "8.1.1 Basic Check List" OP Panel ON? - No Power - LCD Module - Main PBA

Ready or Power Save

Indicate "Error Message"

Refer to "8.5 Error Message"

Print

Printing guality is normal?

Refer to "8.2 Solution of Image Problem"

END

Service Manual Samsung Electronics

8-1

Troubleshooting

8.1.1 Basic Check List


1. Check the Power. Does "Warming Up" appear on the display? --> If not check power cable, switch or SMPS. (see section 8.1.2 below) --> Does the wall socket work? Do the Motors or other components initialize (listen for main motor, fan and LSU sounds)? --> If not or there are none of the normal startup sounds check cable, switch or SMPS. --> Does the wall socket work? 2. Check the LCD Panel. Is there any display at all? --> If not check power cable, switch or SMPS. (see section 8.1.2 below) --> Does the wall socket work? Is the display a meaningful message (are there any broken or badly formed characters)? --> Check the main PBA and cable harness. Is the message on the LCD Panel a standard error message? --> Refer to section 8.4 or 8.5 (Page 8-14 or 8-18). 3. Check the Paper Path Is there a Paper Jam? --> Remove any paper fragments caught in the paper path. --> Refer to section 8.3 (Page 8-10). Paper Jam occurs repeatedly at a specific point in the Paper Path --> Dismantle the machine and carefully inspect the region where the jam occurs. (Especially, check if paper fragments are caught in the Fuser 4. Print the Information Page (Configuration). Is there a problem? --> If there is an error see section 2) or 3) above. Try printing a test page from a computer. --> If there is an error check cables and driver installation. 5. Check the Print Quality. Is there are a Print Quality Problem? --> Refer to section 8.2 (Page 8-5). 6. Check consumables (toner etc.). Using the keys print the Information Page. --> Refer to 8.1.4 below and to section 3.5 (Page 3-3) for expected life of various consumable parts, compare this with the figures printed and replace as required
Service Manual Samsung Electronics

8-2

Troubleshooting

8.1.2 Initial Inspection


1. Check Power part 1. The printer does not work no matter how long you wait. A. Is the Power Switch (printer and wall socket) turned on ? B. Is the Power Cord connected to the printer correctly ? C. Is the Power cord connected to the wall socket correctly ? D. Is wall socket working ? E. Is the unit rated at the same voltage as the supply ? 2. Does the Fan work when power is turned on? A. Check the connectors on the SMPS. B. Check the fuses in the SMPS. C. Check any error message display on the LCD panel and refer to the troubleshooting section 8.4 or 8.5 (Page 8-14 or 8-18). 2. Check the Installation Environment. 1. Ensure the installation surface is flat, level and free from vibration. If necessary move the printer. 2. Ensure that the temperature and humidity of the surroundings are within specification If necessary move the printer. 3. Ensure that the printer is position away from any air conditioning or other heating or cooling equipment. Also ensure that is not positioned in a direct draft from any air conditioning, fan or open window. If necessary move the printer. 4. Ensure the printer is not positioned in direct sunlight. If it is unavoidable use a curtain to shade the printer. 5. Ensure the printer is installed in a clean dust free environment. Move the printer to clean area if necessary. 6. Some industrial or cleaning processes give of fumes which can affect the printer. Move the printer away from this type of air pollution

3. Check paper type. 1. Use only paper which is of a suitable quality, weight and size? See the user guide.

4. Check the overall condition of the printer 1. Is the printer properly maintained ? Clean the Paper Transport Passages. Any rollers with dirt surfaces should be cleaned or replaced.

Service Manual Samsung Electronics

8-3

Troubleshooting

8.1.3 Check the length of life of components


The length of life of consumable components is displayed either by operating time (% of life) or quantity of output. The printer will not work if any of these parts have exceeded there expected life. When a user replaces any of these consumable parts they must reset the appropriate counter using the maintenance menus (see section 7.4, page 7-13). The printer calculates the working time and quantity of output for each component and saves this information. 1. The Working time for each component (OPC Drum, Toner Cartridge, Image Transfer Belt, Fuser Unit) is measured every 30 seconds when the Transport Motor and Fusing Contact Motor are active. 2. In order to calculate the number of images printed 1 is added to the appropriate counter every 30 seconds. The amount of waste toner is calculated based on the number of pixels in the image. 3. When the user replaces any of the consumable parts and resets the appropriate counter it starts again from 0.

8-4

Service Manual Samsung Electronics

Troubleshooting

8.2 Solution of Image Problem


- No Image Cause Driver Installation Problem. Sequence of Treatment Try printing a Demo Page. Check that the operating system driver was installed correctly. Check and clean the toner contacts. Re-seat the Toner Cartridge. Replace the Toner cartridge Check and clean the ITB contacts. Re-seat the ITB Unit. Replace ITB Unit Check the connectors on the LSU Unit and main PWA are properly inserted. Replace the LSU Unit, cables or MAIN PWA as required Check all HV contacts and cables. Replace the HVPS.

Toner cartridge contacts dirty or not making good contact or empty Toner Cartridge (when printing a single color image) ITB cartridge contacts dirty or not making good contact or Faulty ITB unit

LSU cable harness plugs not fitted properly or faulty LSU.

Toner transfer problem

- Completely Black Image Cause OPC Drum BIAS contacts dirty or not making good contact. Charge Voltage of the OPC Drum is unstable. Sequence of Treatment Clean Drum contacts.. Replace the OPC Drum. Replace the HVPS Board.

- White Spots / Black Spots / Colored Spots Cause Contamination of the internal mechanism of the toner cartridge OPC Drum surface contaminated or damaged. ITB Unit belt is contaminated or damaged. Fuser Unit is contaminated. Sequence of Treatment Replace the Toner Cartridge.

Replace the OPC Drum. Replace the ITB Unit Belt. Clean or replace the Fuser Unit.

Service Manual Samsung Electronics

8-5

Troubleshooting

- Toner Smudges on the reverse side. Cause Paper Path is contaminated. ITB Unit Belt is contaminated. Pressure Roller of Fuser Unit is contaminated. Sequence of Treatment Open covers fully and clean the Paper Path. Clean or replace the ITB Unit. Clean or replace the Fuser Unit.

- Foggy back ground Cause If the background is contaminated with only one color. If the background is generally contaminated with all color. If Printing Density is dark(one color only). If Printing Density is dark(all colors). Sequence of Treatment Replace the appropriate Toner Cartridge

Ensure TDC process is enabled. If problem persists replace the OPC Drum Replace the appropriate Toner Cartridge Ensure TDC process is enabled. If problem persists replace the OPC Drum

- Low image density Cause Poor toner transfer to OPC-one color only Sequence of Treatment Check and clean Toner contacts Replace the appropriate Toner Cartridge Check and clean Toner, ITB and OPC unit contacts Ensure TDC process is enabled. If problem persists replace the OPC Drum Check and clean ITB Unit contacts. Re-install or replace the ITB Unit. Check and clean ITB Unit contact. Replace the HVPS.

Poor toner transfer to OPC- al colors

Poor toner transfer to ITB Unit

ITB Bias voltage incorrect.

8-6

Service Manual Samsung Electronics

Troubleshooting

- Black / White / Colored Lines and Bands Cause Developing process is contaminated. Sequence of Treatment Replace the Toner Cartridge. Replace the OPC Drum. Replace the ITB Unit. Clean or Replace the Fuser Unit. Clean the Lens Cover of LSU. Replace the LSU if the glass is damaged

ITB Unit is damaged or dirty Fuser Unit is damaged or dirty Lens Cover of LSU is damaged or dirty.

- Offset Image Cause Afterimage on the OPC Afterimage on the ITB Unit. Toner Cartridge is installed incorrectly. Individual color layers offset. Sequence of Treatment Replace the OPC Drum. Re-install or replace the ITB Unit. Re-set the Toner Cartridge. Replace ITB Unit.

- Deterioration of Print Quality for all Colors. Cause Problem transferring intermediate images to the ITB . Contamination of the Paper Path. Sequence of Treatment Check and clean ITB contacts Re-install or replace the ITB Unit. Open the covers, check and clean the Paper Path. Check and clean T2 roller contacts Check T2 Solenoid and cam operation - ensure T2 comes properly into contact when solenoid operates.

Problem transferring intermediate image onto paper

Service Manual Samsung Electronics

8-7

Troubleshooting

- Deterioration of Printing Quality for Specific Color. Cause If the of Toner Cartridge is bad If the alignment betweem the OPC and ITB Units is not carrect. Uneven contact between OPC and ITB or between ITB and T2 roller. Sequence of Treatment Check or replace the Toner Cartridge. Re-install the OPC and ITB Units.

Re-install or replace the ITB Unit. Check T2 roller, solenoid and cam operation.

- Uneven Color Density Cause Uneven contact between OPC and ITB or between ITB and T2 roller. Uneven color may occur when a toner cartridge has just been installed. Sequence of Treatment Re-install or replace the ITB Unit. Check T2 roller, solenoid and cam operation. Make test printing a couple of times.

- Whited out area Cause Moisture or wet paper. Sequence of Treatment Ensure paper is stored properly and is not damp. Check paper storage conditions. 1) Creases : Replace the Guide Input. 2) Replace the Fuser Unit. 3) Check OPC, Drum, Toner Cartridge and ITB Unit for contamination and replace as required. Replace the Duplex Unit.

Creases in paper.

Fault occurs in Duplex Printing only.

8-8

Service Manual Samsung Electronics

Troubleshooting

- Lateral Lines Cause Contamination or damage to rollers. Measure distance between lines. Sequence of Treatment Refer to Table of Circumferences of Rollers. - Mark in same position on every page. Replace ITB Unit Replace OPC Drum - Mark every 75.36 mm Replace T2 roller - Mark every 29.28 mm Replace Toner cartridge Line repeats every 1~2 mmReplace the LSU Unit. Random line spacingReplace the OPC Drum.

Laser Unit damaged

Damage or contemination of OPC drum

- Regularly repeating image defect Cause Contamination or damage to rollers. Measure distance between lines. Sequence of Treatment Refer to Table of Circumferences of Rollers. - Mark in same position on every page. Replace ITB Unit Replace OPC Drum - Mark every 75.36 mm Replace T2 roller - Mark every 29.28 mm Replace Toner cartridge Line repeats every 1~2 mmReplace the LSU Unit. Random line spacingReplace the OPC Drum.

Laser Unit damaged

Damage or contemination of OPC drum

Service Manual Samsung Electronics

8-9

Troubleshooting

8.3 Paper Feeding Problems and Troubleshooting


8.3.1 Top Margin Error.
Symptoms :

Printing begins at wrong position on the paper.

Check and Cause Wrong sensor timing caused by defective feed sensor actuator.

Solution Replace the defective actuator

8.3.2 JAM 0
Symptoms 1. Paper has not exited from the cassette. 2. "Jam-0" occurs even though the paper feeds into the printer. Check and Cause 1. Check the Feed Solenoid or PickUp using EDS Mode.
Feed Sensor

Solution 1. Replace the Solenoid.

Pick-up Roller

2. Check that the Separator Pad has not become loose. 3. Check if the surface of the Pick-Up Roller is clean.

2. Replace the Separator - Pad (inside the Cassette). 3. Clean the surface of the Pick-Up Roller with IPA or water.

Paper Empty Sensor

4. Check the Feed Sensor is not sticking by using the EDC Mode (When JAM-0 occurs even though the paper feeds into the printer.)

4. Replace the main PBA or Sensor.

8-10

Service Manual Samsung Electronics

Troubleshooting

8.3.3 JAM1(JAM inside pinter)


Symptoms Paper is jammed in front of the Fuser or under the T2 Roller.

Check and Cause


Exit Sensor

Solution 1. Replace the SMPS.

1. If the paper is jammed in front of or inside the Fuser 2. If the paper is caught in the Exit Roller and the Fuser check the Feed Sensor actuator opens and closes freely.

Feed Sensor

2. - Re-assembly the Feed Actuator and Spring, or clean the Hinge with a lint free cloth. - Replace the Main PBA.

8.3.4 JAM 2 (Jam in Exit Area)


Symptoms 1. Paper is jammed inside the Fuser. 2. Paper is caught in the Exit Sensor Actuator. 3. Paper is caught in the Exit Roller and Fuser, after passing through the Feed Sensor actuator Check and Cause
Exit Sensor

Solution 1. Check if the Exit Sensor Actuator is broken or damaged. Check if the Exit Sensor Actuator is deformed (Check that the senor arms are not deformed). Check for Burrs or rough edges in the Exit Actuator assembly, and check that the sensor arms are free to move. Check for foreign objects obstructing the Exit actuator. 2. Replace the Fuser.

1. The Exit Sensor is defective if Jam 2 occurs after the paper is completely fed out of the printer. This can happen if the actuator sticks open or is slow to close.

2. Paper is rolled into the Fuser. Accordion folding occurs repeatedly. Fuser temperature is too high due to failure or other abnormal conditions. If the Heat Roller or Pressure Roller is conteminated hard because of Toner. 3. If there are Accordion paper folds inside the Fuser. 4. If the Exit Sensor is defective. a Jam In Exit Area will occur and printing will stop.

3. Replace the Exit Guide. Check that the Exit unit is assembled properly and full functioning and replace if necessary. 4. Replace the Exit Sensor.

Service Manual Samsung Electronics

8-11

Troubleshooting

8.3.5 JAM Duplex


Symptoms Indicated "Jam in Duplex Area" on the LCD indicator.

Check and Cause


Exit Sensor

Solution 1. Replace the Feed Sensor or Exit Sensor.

1. Paper in the duplex path fails to operate the Feed Sensor. 2. Paper in the duplex path fails to reach the Feed Sensor because of jamming in the Duplex Path.

Feed Sensor

2. Check that there are no foreign objects or fragments of paper in the Duplex Path. If necessary replace the Duplex Unit.

8.3.6 Multi-Feeding
Symptoms Multiple sheets of paper are picked up and fed simultaneously.

Check and Cause 1. Check the On/Off operation of the pick-up Solenoid using the EDC Mode. 2. Check the Friction Pad surface for dirt or other contamination. 3. Check that the paper is not creased, folded or curved. 4. Check that the Paper Guide in the cassette is properly adjusted and that paper is poperly loaded. 5. Influence of Static Electricity.

Solution 1. Replace the Solenoid, harness or Main PBA.

2. Clean the Pad-Friction using a lint free cloth and water or IPA. 3. Use fresh paper.

4. Adjust the Paper Guide and load paper under the Finger. 5. Fan paper before loading to reduce the effects of static electricity.

8-12

Service Manual Samsung Electronics

Troubleshooting

8.3.7 Paper rolling in the Fuser.


Symptoms Paper is rolled in the Fuser.

Check and Cause 1. If the Heat Roller is conteminated. (Background, Hot off set) 2. If Accordion folding occurs between the Fuser and the Exit Unit repeatedly. 1. Replace the Fuser.

Solution

2. Check if the Paper Guide Ribs on the Exit Unit are damaged or contaminated, and check the condition and operation of the Exit Roller. 3. Check the SMPS and Main PBA if the Bearing Gear is melted.

3. If the Bearing - Fuser or Gear - Fuser is damaged or melted by excessive heat.

Service Manual Samsung Electronics

8-13

Troubleshooting

8.4 Symptoms of Bad Operation and Troubleshooting.


8.4.1 Fuser Error
Symptoms Open Fuser / Over Heat / Low Heat displayed on the LCD Panel.

Check and Cause 1. Check the continuity of the Thermostat, AC Wire and Heat Lamp. 2. Check the continuity of the Thermistor and thermistor harness / contacts. 3. Test the Heat Lamps and the overheat circuitry. 4. Check the fuser for any evidence of damage due to overheating or melting.

Solution 1. Replace the whole Fuser assembly if the Thermostat is open circuit, otherwise replace heat lamps as required.. 2. Replace broken thermistor or cables as necessary. 3. Replace the main PBA id the overheat circuit is faulty.. 4. Replace the Fuser.

8.4.2 LSU Error


Symptoms Engine LSU Error displayed on the LCD Panel.

Check and Cause 1. Check the LSU Connector. 2. Check the LSU Motor. 3. Check the HSYNC signal. 4. Check the Deve Cover Micro switch. 1. Replace the LSU.

Solution

2. If the same error recurs replace the main PBA.

8.4.3 Fuser does not work due to the drive gear melting.
Symptoms The fuser gears melt and the roller drive fails.

Check and Cause 1. The Fuser makes a noise and fails to operate, rollers may not rotate.

Solution - Replace the Fuser. - Replace the Main PBA. - Replace the SMPS.

8-14

Service Manual Samsung Electronics

Troubleshooting

8.4.4 Paper Empty


Symptoms LCD shows "Paper Empty" even though paper is ready.

Check and Cause 1. Check for a broken or distorted paper empty sensor actuator. Check that the actuator is not jammed 2. Check the sensor connectors and cable harness. Ensure that a signal reaches the main PBA 3. Use the EDC mode to test the actuator.

Solution 1. Replace the Paper Empty Sensor actuator.

2. Replace the harness.

3. Replace the Sensor Board.

8.4.5 Paper Empty without indication.


Symptoms The machine remains 'Ready; even when the paper cassette is empty.

Check and Cause 1. Check for a broken or distorted paper empty sensor actuator. Check that the actuator is not jammed. 2. Check the sensor connectors and cable harness. Ensure that a signal reaches the main PBA 3. Use the EDC mode to test the actuator.

Solution 1. Replace the Paper Empty Sensor actuator.

2. Replace the harness.

3. Replace the Sensor Board.

8.4.6 Cover Open


Symptoms LCD displays "Cover Open" error even though the cover is closed.

Check and Cause 1. Check if the Hook Lever inside the Duplex Cover is broken or distorted. 2. Check the Cover Open sensor, connectors and cable harness. Ensure that a signal reaches the main PBA 3. Use the EDC mode to test the actuator.

Solution 1. Replace the Duplex Cover.

2. Replace the harness or microswitch as necessary.

3. Replace the Sensor Board.

Service Manual Samsung Electronics

8-15

Troubleshooting

8.4.7. Can not sense when the Cover is Opened.


Symptoms LCD Indicates "Ready" even when cover is opened.

Check and Cause 1. Check if the Hook Lever inside the Duplex Cover is broken or distorted. 2. Check the Cover Open sensor, connectors and cable harness. Ensure that a signal reaches the main PBA 3. Use the EDC mode to test the actuator.

Solution 1. Replace the Duplex Cover.

2. Replace the harness or microswitch as necessary.

3. Replace the Sensor Board.

8.4.8 Defective Motor


Symptoms Main Motor does not work and paper does not feed when printing. Jam 0 is displayed.

Check and Cause 1. Check if the Motor Harness or Motor PCB is broken or not. 2. Test the Motor using EDC Mode.

Solution 1. Replace the Motor or Motor Harness.

2. Replace the Main PBA.

8.4.9 No Power
Symptoms Power is not supplied to the set, or the LCD display is not on.

Check and Cause 1. Check the power supply input and DC voltage output from the SMPS. Check the fuses in the SMPS. Check the wall socket. 2. If the SMPS supply is OK, and the LCD still does not work check the display connectors and cable harness 3. Check if +24VDC or other Power Supplies are shorted out.

Solution 1. Replace the Power Cable. Replace SMPS fuses. If the fault recurs replace the SMPS.

2. Replace cables or LCD Panel Ass'y. Replace the Main PBA. 3. Replace the components used for +24VDC.

8-16

Service Manual Samsung Electronics

Troubleshooting

8.4.10 Curved or Distorted Vertical Lines


Symptoms Curved, wavy or distorted vertical lines.

Check and Cause 1. Use EDC Mode to test the LSU. Check that the +24VCD signal between the main PBA and the LSU is stable 2. Check that the LSU clock is stable.

Solution 1. Replace the LSU or Main PBA.

2. Replace the Main PBA.

8.4.11 Low Toner


Symptoms "Ready Replace [Color]" is displayed on the LCD Panel.

Check and Cause 1. "Low Toner" is displayed when under 500page or less toner remains (in any of the cartridges). 2. Check the condition of the contacts on the DEVE PBA.

Solution 1. Using the keypad check which toner is empty and replace the Toner Cartridge. - Replace the Toner Joint PBA. - Replace the Main PBA.

8.4.12 Replace Toner[CART].


Symptoms LCD displays "Ready Replace [CART]".

Check and Cause 1. Ready Replace CART is displayed when the OPC Image Count value is over 50,000. Image Density may be reduced. It is possible to continue to print one Page at a time by pressing the On-Line button when it flashes.

Solution 1. Replace the OPC Drum.

Service Manual Samsung Electronics

8-17

Troubleshooting

8.5 Treatment of Error Message.

ADC Not Confirm Error

The ADC(Analog -to - Digital Conversion) is defective.

1. Turn the printer off, wait 30 secs and then turn it back on. 2. Replace the Main PBA if the same symptoms recur.

Cover Open

One of the covers is not properly closed

1. DEVE Cover or Duplex Cover is open. Check and close it correctly. 2. Check the condition of the Cover Open Sensor assembly. --> Replace if it is damaged or nor correctly fitted. The developer motor may stop working because of a harness or connector fault, increased torque in any one of the toner cartridges due to rollers sticking, a power supply fault or a fault on the main PBA.

Dev. Motor Error

1. Open the Deve Cover and check each Toner Cartridge to ensure that the rollers rotate. --> Turn the rollers by hand and check how difficult it is to rotate the rollers. --> Replace the toner cartridge if it seems excessively tight. 2. Open the Rear Cover and check if the Deve Motor Harness is assembled correctly. 3. Open the Main PBA Cover and check if the Harness (20pins) connected to the Deve Drive PBA is assembled correctly. --> Replace the Harness if there are damaged or badly fitted parts. 4. Check the Power Supply to the Main PBA. --> Replace the SMPS if the Power Supply is out of specification. --> Replace the Main PBA if the Power Supply from the SMPS is OK.

Engine Fuser Low Heat Error

* The temperature of the Fuser is lower than the Printing temperature. * The Fuser harness is not connected properly.

1. Check that the Fuser is installed correctly. --> If not, re-install. 2. Check the AC power to the Fuser (Copper contact.) --> If it is no good go to step 3 below otherwise go to step 5. 3. Check the Thermostat on the Fuser. --> If it is open circuit replace the Thermostat. 4. Check that the Thermostat on the Fuser is properly positioned and assembled. --> Replace the Thermostat if it is not. 5. Check both of the fuser Heat Lamps. --> Replace any faulty lamps. 6. Check the Harness connected to the SMPS and Fuser. --> Refit the harness or replace if damaged. 7. Replace the Main PBA. 8. Replace the SMPS.

8-18

Service Manual Samsung Electronics

Troubleshooting

Engine FuserOver Heat Error

The temperature of Fuser is higher than the Printing temperature.

1. Check both of the Thermostats on the Fuser. --> If it is open circuit replace the Thermostat. 2. Check that the Thermostat on the Fuser is properly positioned and assembled. --> Replace the Thermostat if it is not. 3. Check the Harness connected to the SMPS and Fuser. --> Refit the harness or replace if damaged. 4. Check the Fan and the Fan Harness --> Refit or replace as required 5. Replace the Main PBA. 6. Replace the SMPS.

Warning : You must replace the complete Fuser Ass'y if Over Heat Error has occurred. Do not replace only the Thermistor.

Engine LSU Error

There is a fault in the LSU unit.

1. Use EDC mode to test the HSYNC signal and LSU Motor. 2. Check the Harness connected to the Engine Controller and LSU. --> Refit the harness or replace it if it is damaged.. 3. Replace the LSU.

Main Motor Error

The Main Motor that drives the OPC, ITB and Pick-Up is faulty.

1. Open the Deve Cover and Top Cover and then check the OPC Unit and ITB Unit. --> Re-install if they are not correctly fitted or are damaged. 2. Open the Rear Cover and then check the Main Motor Harness. --> Refit the harness or replace it if it is damaged. 3. Check if the Power Supply from the SMPS to the Main PBA. --> Replace the SMPS if the voltages are outside specification. 4) Check if the No. 7 of CN27 on the Main PBA is near 0V while Main Motor is powered on under the Mode EDC. --> Replace the Main PBA if the voltage is near 5V 5) Check if the Motor Clock is generated at the No. 9 of CN27 on the Main PBA while Main Motor is powered on under the Mode EDC. --> Replace the Main PBA if isn't generated.

Service Manual Samsung Electronics

8-19

Troubleshooting

Waste Motor Error

This error is caused by open circuit of Waste Motor Harness or the motor stalling due to increased Waste Motor torque during operation.

1. Open the Front Cover and then check if the Waste Toner Tank is full or the waste inlets are blocked with the Waste Toner. --> Replace the Waste Toner Tank and unblock waste inlet feeds. 2. Open the Top Cover and then remove the ITB Unit and OPC Unit and check if the OPC waste toner outlet blocked. 3. Remove the Front Cover and then check the Waste Motor Harness. --> Refit or replace the harness if it is damaged. 4. Remove the HVPS Cover and then check that the HVPS OEM Harness is correctly fitted. --> Refit or replace the harness if it is damaged. 5. Measure the Voltage on CN2 Pin1 and Pin3 of OEM PBA. (Normal : Over +10VDC) --> replace the OEM PBA if there is no output.

Image Transfer Error

This is caused by a badly fitted or unlocked ITB unit or a faulty ITB Home Sensor.

1. Open Top Cover and then check that the ITB unit properly fitted and locked in position. --> Remove, replace and re-lock the ITB unit. --> If the same fault recurs regularly replace the ITB unit. 2. Check the condition of the ITB Harness (especially if replacing the ITB does not resolve the problem). --> Refit or replace the harness if it is damaged. 3. Check the signal on Pin 1 of CN10 on the Main PBA. --> Replace the Main PBA if the signal is Active Low.

Invalid Drum Cartridge

Can not communicate with the OPC Unit.

*This is caused by a wrong value of OEM Resistor in the OPC Unit. *It is also caused by miss-reading the value of the OEM Resistor because of contamination of the contact points. 1. Check that an original Samsung Drum Cartridge is fitted. --> If not replace the OPC drum. 2. Clean the OPC unit contact points. 3. Check the Harness connected between the Main PBA and Toner OPC Unit. --> Refit or replace the harness if it is damaged. 4. Check the R150 on the Engine Controller. --> Replace the Engine Controller.

8-20

Service Manual Samsung Electronics

Troubleshooting

Invalid Image Transfer

Can not communicate with ITB Unit.

*This may be caused by a wrong value of OEM Resistor in the OPC Unit. 1. Open the Top Cover and then check that it is correctly locked in position. --> Remove, replace and re-lock the ITB unit. 2. Replace the ITB Unit. 3. If the fault continues after re-fitting the ITB unit several times check the voltage on Pin4 of CN10 on the Main PBA. --> Replace the ITB Harness if the voltage is not correct. 4. Replace the Main PBA.

Invalid Toner [Color]

This is caused by a wrong value of OEM Resistor in the Toner Cartridge.

1. Clean the 3 contact points on the Toner Cartridge and then re-install. 2. Replace the Toner Cartridge if the same error recurs. 3. Remove the Front Cover and then check the condition of the contacts between the OEM PBA and Terminal if the same error occurs. --> Clean or Re-assemble. 4. Replace the OEM PBA, HVPS and Main PBA in order if the same error recurs.

Invalid NEW Toner [Color]

This occurs when the Fusible Resistor in the Toner Cartridge does not become open circuit within regulation time.

1. Clean the 3 contact points on the Toner Cartridge and then re-install. 2. Replace the Toner Cartridge if the same error recurs. 3. Replace the OEM PBA, HVPS and Main PBA in order if the same error recurs.

Jam 0 In [Tray]

Paper is caught in the tray.

1. Open the Duplex Cover and then remove the paper stuck in the machine. 2. Open the Cassette and after removing any trapped paper ensure that the cassette is properly loaded, not overfilled and that paper guides are properly adjusted. 3. Check that the location of Lever of the Feed Sensor is normal. 4. Check that the operation of the Pick-Up Clutch under the Cassette is normal. 5. If the Clutch does not work check the condition of the cable harness to the Main PBA. 6. Replace the Main PBA if the voltage on Pin 2 of CN32, CN25 on the Main PBA is +24VDC. (Normal Output : Pin 1 = +24VDC, Pin 2 = 0V)

Service Manual Samsung Electronics

8-21

Troubleshooting Chapter 8. Troubleshooting

Jam In Duplex Path

Paper is caught while printing side 2.

1. Open the Duplex Cover and then remove the paper. 2. Remove any foreign objects in the Duplex Path.

Jam In Exit Area

Paper is caught in the Exit Area.

1. Check the Exit Sensor actuator. --> Replace the Fuser if the Exit Sensor actuator is damaged or bent. 2. Check that the Paper Guide Rib of the Output Guide is clean, and not damaged or distorted. --> Replace the Fuser or Exit Ass'y if it is not normal. 3. Check the condition and operation of the Fuser Rollers.

Jam Inside Printer

Paper is caught inside printer

1. Open the Duplex Cover and then remove the paper. 2. Check the Feed sensor actuator. --> Replace the Feed Sensor if it is damaged or distorted.

Load Manual Press Cont Key

This is only displayed when printing in Manual Feed mode and the MPF tray is empty..

Load a sheet of print material and press the On-Line/Continue button. You need to press the button for each page to be printed.

Load [Size] In [Tray]

The size of paper in the tray and the size of paper required by the document being printed are different.

*In this case the size of paper and tray is indicated. Load the correct size of paper.

8-22

Service Manual Samsung Electronics

Troubleshooting

Memory Overflow

Not enough Memory Capacity.

The printer has insufficient memory to build the page image. The print process will be cancelled automatically and the printer will return to the Wait Mode. Add more memory to the printer.

Page Too Complex

The layout of document is to complex.

Try to print again after making the layout simpler and erasing any unnecessary images. If the message is appear repeatedly you will need to add extra memory to the printer.

Press Cont Key Replace [Ctrl]

Not enough Toner

* Press the [On-Line/Continue] button to continue printing. * Replace the Toner Cartridge when the image quality becomes unacceptable. * You can select if this message will be displayed on the LCD Pane or not.

Press Cont Key Replace Drum

The OPC drum is coming to the end of its usable life and will need replacing soon.

* Press the [On-Line/Continue] button to continue printing. * Replace the OPC Drum when the image quality becomes unacceptable. * You can select if this message will be displayed on the LCD Pane or not.

Press Cont Key Replace Transfer

The ITB Unit is coming to the end of its usable life and will need replacing soon.

* Press the [On-Line/Continue] button to continue printing. * Replace the ITB Unit when the image quality becomes unacceptable. * You can select if this message will be displayed on the LCD Pane or not.

Service Manual Samsung Electronics

8-23

Troubleshooting

Press Cont Key Replace T2 Roller

The T2 roller is coming to the end of its usable life and will need replacing soon.

* Press the [On-Line/Continue] button to continue printing. * Replace the T2 roller when the image quality becomes unacceptable. * You can select if this message will be displayed on the LCD Pane or not.

Ready IP Conflict

IP address conflict with the address of another device on the network.

This only occurs when the optional network interface is connected and configured for TCP/IP support. Change the IP Address.

Ready [CMYK] Low Toner

The indicated Toner Color cartridge is almost empty.

Replace the indicated Color Toner Cartridge. To temporarily improve printing for a short time remove the indicated toner cartridge and rock it gently from side to side for a short time before replacing it.

Replace Drum Cartridge

This occurs when the OPC drum is not correctly installed.

1. Check that the OPC Unit is installed and locked correctly. 2. Check the OPC OEM Harness to the Main PBA. --> Refit or replace the harness if it is damaged. 3. Replace the Main PBA.

Replace Image Transfer

There is a problem with the ITB Unit installation.

* This occurs when the ITB Unit is not correctly installed and locked * This occurs when the value of the OEM Resistor in the ITB Unit is incorrectly detected due to contamination of the contact. 1. Open the Top Cover and then check that the ITB Unit is installed and locked correctly. 2. Clean the contacts on the ITB Unit 3. Replace the ITB unit.

8-24

Service Manual Samsung Electronics

Troubleshooting

Replace Toner [Color]

It occurs when the Toner Cartridge of indicated Color is not installed.

*If the Toner Cartridge does not be installed *The value of OEM Resistor be recognized by the value of opened due to the contamination of Contact point. 1. Open the Deve Cover and then check if the Toner Cartridge is installed. 2. Check if the contact point is contaminated. 3. Replace the Toner Cartridge. 4. Replace the OEM PBA, HVPS and Main PBA in order.

Tray2 Error

This occurs when Tray2 is not installed correctly.

Turn the printer off and re-install Tray2.

Tray2 Jam Cover Open

The cover on Tray 2 is open.

Check and ensure that the cover of Tray2 is closed properly.

Waste Toner Full/Not Install

Waste Toner Tank is full or not installed.

1. Check and replace the Waste Toner Tank or install it correctly. 2. Check that the Waste Toner Sensor actuator lever is free and not damaged or distorted. 3. Check the condition of the waste toner sensor cable harness and refit or replace if it is damaged.

Service Manual Samsung Electronics

8-25

Troubleshooting

MEMO

8-26

Service Manual Samsung Electronics

9. Exploded Views and Parts List (CLP-510/XBH)


Exploded drawings and service parts lists are given for items which may be expected to have a higher failure rate. Where a failure occurs you can identify the part in the exploded diagram and, using the parts cross reference number, refer to the appropriate parts list to identify the part number. Note : Parts numbers given here are correct at the time of publication. When ordering parts please use the on-line ordering system to check if there have been any changes to part numbers.
Part Number & Description format.
Part numbers and descriptions are defined according to a company standard. The information below will help you to understand the part number format and assist when ordering spare parts.

There are two types of Part number format.

number This format is used throughout Samsung on all product ranges. Typically it is used for small components and electronic parts.

letter

This format is controlled by individual Samsung Divisions and is used on specific products, typically for mechanical parts. Type 2 format part numbers fall into 2 categories:

Assemblies consisting of 2 or more parts. Also used for Service manuals, user guides and diagrams. Assy parts and A/S privately used Parts can be distinguished by the part Code and Description. They are always Type 2 format. The 2 leading characters indicate private or assembly parts.

Abbreviations for parts description


BRKT Bracket: ex)IPR-BRKT SMPS CS ELA HOU IPR M Compress: ex)SPRING-CS Electrical Assembly: ex)ELA UNIT-ITB Housing: ex)ELA HOU-COVER FRONT Iron Press: ex)IPR-BRKT SMPS Mold: ex)COVER-M-WASTE TONER UPPER MEA MEC PBA PMO PPR RPR Mechanical Assembly: ex)MEA UNIT-BRKT ECU UPPER Mechanic Combined unit: ex)MEC-BRUSH ANTISTATIC Printed circuit Board Assembly: ex)PBA MAIN-CONTROLLER Processing Mold: ex)PMO-COVER REAR Plastic Press: ex)PPR-SHEET/GUIDE PAPER Rubber Press: ex)RPR-RUBBER

Content
9.1 Main Exploded View 9.2 Cover Front Exploded View 9.3 Cover Top Exploded View 9.4 Cover Deve Exploded View 9.5 Exit Assy Exploded View 9.6 Duplex Assy Exploded View 9.7 Deve-Drive Assy Exploded View 9.8 Main-Drive Assy Exploded View 9.9 Fuser Assy Exploded View 9.10 Cassette Assy Exploded View 9.11 SCF Cassette Assy Exploded View 9.12 Frame SCF Assy Exploded View 9.13 Main Frame Exploded View 9.14 Front Frame Exploded View 9.15 Rear Frame Exploded View 9.16 Base Frame Exploded View 9.17 MP Assy Exploded View 9.18 Pick-up Assy Exploded View 9.19 FeederAssy Exploded View 9.20 Guide Paper Exploded View 9.21 ITB Cam Assy Exploded View 9.22 Dummy Fuser Base Assy Exploded View

17

3 12 16 23 40 16-2

6
16-4

23 52 45 43 16-3 43-2 49-2 9 29 10 49-4 43-1 49-3 49-1 32 42 28 21 41 8 30 33 S9 19 48 49-3 49 31 S8 24 16-1 40

20

9.1 Main Exploded View

49-5

18

11 S8 56-1 7 13-1 56 56-2

25

56-3 19-1 19-2

51

57-1 37 26 22 57 58 22 38 39 13 58

35

44

15

14

9.2 Cover Front Exploded View


0

S5 12 12-6 12-4 12-5 12-2 12-3 S3 6 S4

S3 S5

S5

12-1

3 5 S8

S3

S8 3 11 7 17

2 S8 5 9 2 7 11 10

9.3 Cover Top Exploded View

5 3 2 9 4

1 8 S15 7 S15

9.4 Cover Deve Exploded View


5 1 0 10

S14 11 8

7 12 2

S14 3

9.5 Exit Assy Exploded View

2 10 S14 13

S8 7 11

11-6 11-3 11-7 11-2 S8 11-22 11-9 11-10 11-21 11-8 11-S8 11-1 11-4 11-S8

11-5

11-13 11-14 11-15 11-16 11-18

11-17

11-12

S8

11-19

11-20

11-20-1 11-20-2

11-11 11-S8

9.6 Duplex Assy Exploded View

1-1-29 S8 1-1-10 1-1-9 1-1-7 1-1-28 1-1-1 1-1-3 1-1-2 1-1-10 1-1-21 1-1-4 1-1-14 1-1-19 1-1-26 1-1-15 1-1-5 1-1-11 1-1-6

1-1-8

1-1

1-1-16 1-1-14 1-1-22 1-1-20 S8

1-1-15 1-1-16

1-1-31 1-1-16 1-1-23 1-1-32 S5 1-1-24 1-1-25 1-1-12-1 1-1-12-6 1-1-12-8 1-1-12-2 1-1-12-4 1-1-12 1-1-13 0

1-1-12-3 1-1-12-4 1-1-12-7 1-1-12-5

1-1-27 1-1-17 S8 1-1-30 1-1-18 1-1-17 1-1-30

S8

1-1-18

1-7

1-3 S8 1-11 1-9 1-4

1-12 S8 1-13-6 1-12 1-10 1-8 1-6 1-13-2 1-13-5 1-2 1-13-7

1-5

1-13-2 1-13-4 1-13 1-13-3

1-13-1

9.7 Deve-Drive Assy Exploded View

16

17

12

20

19 18

10

11

14 15

13

39 30 27 36

38

33

22

19

37

33

10 12 3 25 16 9 31 32 6 S11 7 2 35

24

14

20

23

37

9.8 Main-Drive Assy Exploded View

35

5 13 11 12 17 18 12 4 34 1 29 S17 S11 15

28

26

21

9.9 Fuser Assy Exploded View

19 18 8 17 32 S2 31 S3 12 13 29 27 S2 S3 28 23 S2 30 20 S2 5 22 2 24 25 28 14 15 12 S2 16 S2 S2 S2 S2 33 S3 11 10 31 6 21 1 3 4 S2 5 26 7

9.10. Cassette Assy Exploded View

13 6

8 3 5 14 15 9 10

12 S8 11 1 2

9.11. SCF Cassette Assy Exploded View

14

15 15 6

10 5 16 23 3 7 S8 4 8 S8 13 17 19 20 21 22 2 1 11 12 9

9.12. Frame SCF Assy Exploded View


0

S8

11
3-6 3-4 3-14 3-13 3-3 3-7 3-2 3-16 3-13 3-10 3-11 3-13 3-8

3-5
S8

3-1

3-18 3-17 3-19

3-20 3-4

3-12 3-13
S8

S8

3-9
S8

1
3-15 3-4 1-7 1-8 1-5

S5

S8 17 16

S8
1-9 1-1 1-4 1-2 1-3

1-S9

19 S5

S8 S8

1-2

1-6

9
10

S5 9 4

14

6
7 5
2-7

2
2-6 2-5 2-3 2-4

2-2 2-S9

12

S5 15

2-1

S8

9.13 Main Frame Exploded View

5-5

5-1

5-3

5
5-2

29 3
3-3 3-6 3-5 3-4

7
3-7

23 6
3-2

20
3-1

32 36

S5

30 25 14 26 18 27 11

10

1-17 1-1-2 1-10 1-1-5 1-1-3 1-15 S1 1-1-4 1-1-1 1-20 1-11 1-4 1-14 1-21

1-18 1-1 1-3 1-8

13
17-2 17-5 17-1 17-6 1-16 17-4 1-12 17-7 17-3 17-8 17-9

16

24 12 2

1-3 1-5

31

1-19 1-2 1-9 1-6

1-7

17
1-13

9.14 Front Frame Exploded View

11 14 37 12 24
2-1

10

33

4
2-2 2-3

7 39

25 37

23 26 9 27 4 8
3-5

31 6 29

30
3-7

3-1

28 34

36 3
3-3 3-4 3-2 3-6

15 16

22 18 17 21 13 19
1-4

1
1-1 1-3

1-2

S8 25 15 S8 36B 31 8 S8 37 10 S8 S8 1 32 1 34 23 9 S5 28 20 11 35 3 S5 38 18

9.15 Rear Frame Exploded View

17

S8 26 S8 4 S9 30 14 1 13 19 7 16 24 34 12 1 1 22 12 36* (36A+36B) 12 29 36A 6 S8 2

S8

33

38

9.16 Base Frame Exploded View

S7 11 25 4 S14 S14 26 7 16 3 S8 2 21 24

S14 15 S14 23 14 S14

1 22 8 S8 S8

18 6 13 10 S8 17 12 S14 S14 20 19

5 S14 9 S14

9.17 MP Assy Exploded View

20

13 4 17 23 15 19 11 17 18 25 1 24 S9 18 2 6 3 7 S5 1

9 10 14 12 21 8 5

22

16

9.18 Pick-up Assy Exploded View

10 12 11 1 7

9 13 5 4 2 8 3

9.19 Feeder Assy Exploded View


0

23

1 20 1-1 1-3 1-2 11 5 8 21 5 11 18 S8 S8 8 14 3 5 13 24 3-5 3-3 2-1 2-2 2-3 3-1 25 2 22 15 3-4 3-2 12 16 11 S8 4 17 8 19 5

8 10 7 8 9

6 5

9.20 Guide Paper T2 Assy Exploded View


0

4 7 3 1 2 5 6

S9

9.21 ITB Cam Assy Exploded View

S18 9

8 10 7 6 5 S8

2 1

3 12 13 11 S8

9.22 Dummy Fuser Base Assy Exploded View


0

S8 2 3 4

S5

Parts List

Parts List(Model code : CLP-510/XBH)


SA : Service Available, SNA : Service not Available Draw# 9.1 Main 9.1-1 9.1-2 9.1-3 9.1-4 9.1-5 9.1-6 9.1-7 9.1-8 9.1-9 9.1-10 9.1-11 9.1-12 9.1-12-4 9.1-13 9.1-13-1 9.1-14 9.1-15 9.1-16 9.1-16-1 9.1-16-2 9.1-16-3 6-1-16-4 9.1-17 9.1-18 9.1-19 9.1-19-1 9.1-19-2 9.1-20 9.1-21 9.1-22 9.1-23 9.1-24 9.1-25 9.1-26 9.1-28 9.1-29 9.1-30 9.1-31 9.1-32 9.1-33 9.1-34 9.1-35 9.1-36 9.1-37 9.1-38 9.1-39 9.1-40 9.1-41 9.1-42 9.1-43 9.1-43-1 9.1-43-2 JC96-03189A JC96-03190A JC96-03191B JC96-03194B JC96-03193B JC96-03192B JC72-01214A JC96-03237A JC66-00563A JC92-01630C JC97-02037A JC97-02039A JC72-01199B JC97-01756A JC97-01761A JC97-01753A JC96-03235A JC97-01764E JC72-01201A JC72-01202E JC72-01203A JC68-01176A JC97-01765A JC97-01766A JC44-00077A JC70-00415A JC63-00236A JC44-00075A JC59-00020C 6031-001255 6044-000125 JC70-00382A JB39-00103A JB70-00168A JC39-00271A JC39-00399A JC39-00389A JC39-00293A JC39-00296A JC47-00007A JC61-00984A JC63-00548A JC63-00234A JC63-00549A JC66-00478A JC66-00512A JC66-00616A JC70-00382A JC61-00978A JC97-01760A JC70-00410A JC70-00411A ELA UNIT-ITB_SET;CLP-510,SEC,XAA,ITB,SET ELA UNIT-OPC_SET;CLP-510,SEC,XAA,OPC,SET ELA UNIT-DEVE BK_2K;CLP-510,SEC,SEE,DEV ELA UNIT-DEVE C_1.5K;CLP-510,SEC,SEE,DEV ELA UNIT-DEVE M_1.5K;CLP-510,SEC,SEE,DEV ELA UNIT-DEVE Y_1.5K;CLP-510,SEC,SEE,DEV PMO-COVER DEVE INNER;CLP-500,HIPS,IVORY, ELA UNIT-DE_DRIVE;CLP-510,SEC,EXPORT,-,ARM-COVER DEVE HINGE;CLP-500,SECC,T1.2,PBA MAIN-CONT_BB_PLUS;CLP-510,SEC,KOREA, MEA MAIN-FRAME;CLP-510,SEC,EXPORT,-,-,-, MEA-EXIT;CLP-510,SEC,EXPORT,-,-,-,PMO-OPE KEY 2;CLP-510,ABS,36024,-,-,HB,MEA-DUPLEX;CLP-500,SEC,EXPORT,-,-,-,MEA UNIT-T2;CLP-500,SEC,EXPORT,-,-,-,MEA-CASSETTE;CLP-500,SEC,EXPORT,-,-,-,ELA HOU-COVER FRONT;CLP-510,SEC,EXPORT,MEA HOU-COVER REAR;CLP-510,SEC,EXPORT,PA PMO-COVER REAR;CLP-500,HIPS,IVORY,-,HR-1 PMO-_M_COVER REAR DECO;CLP-510,HIPS,D.GR PMO-COVER OPEN BOARD;CLP-500,HIPS,IVORY, LABEL(P)-REAR;CLP-500,-,YUPO PAPER,100G, MEA HOU-COVER TOP;CLP-500,SEC,EXPORT,-,MEA HOU-COVER DEVE;CLP-500,SEC,EXPORT,-, SMPS-V2;CLP-510,-,AC/DC,50W,210-230VAC,IPR-BRKT SMPS;CLP-500,SECC,-,T1.0,-,-,-, SHEET-SMPS;CLP-500,PVC,T=0.5,W174.0,L259 HVPS-BB_PLUS;-,24V,21.6V~26.4V,-,MAX 5KV UNIT-LSU BIGBANG PLUS;CLP-510,-,-,600DPI WASHER-PLAIN;NYLON,CUTTING,ID5,OD9,T0.5, RING-E;ID4,OD9,T0.6,PASS,STSC IPR-BRKT GUIDE ECU C;CLP-500,SECC,-,T1.0 CBF HARNESS-LIU GND;SCX-1110F,WIRE,UL100 ICT-PIN ADF;SCX-1110F,STS303,D2.0,-,-,-, CBF HARNESS-MAIN LSU;CLP-500,WIRE HARNES CBF HARNESS-PANEL;CLP-600,WIRE HARENSS,U CBF HARNESS-DEVE_MT;CLP-510,WIRE HARNESS CBF HARNESS-MAIN_MOTOR;CLP-500,WIRE HARN CBF HARNESS-MAIN_SMPS;CLP-500,WIRE HARNE MEP-CLUTCH CAM SOLENOID;-,CLP-500,3.1W,D BUSH-M-D8 L5;CLP-510,POM,ID8.0,OD12.0,L5 SHEET-WINDOW LCD;CLP-510,PC,T0.5,-,-,-,SHEET-HVPS;MLC-500,PC,T=0.5,W136,L250,-, COVER-M-SMPS;CLP-510,ABS,-,-,-,-,-,BLK,5 GEAR-OPC DRIVE 2_Z40;CLP-500,POM,DE20028 CAM-T2 ENGAGE;CLP-500,POM,-,-,BLACK,L5.0 SHAFT-COVER EXIT HINGE;CLP-500,SUM24L,L7 IPR-BRKT GUIDE ECU C;CLP-500,SECC,-,T1.0 BRACKET--P-ECU LOWER;CLP-510,SECC,T1.0,MEA UNIT-BRKT ECU UPPER;CLP-500,SEC,EXPO IPR-BRKT ECU UPPER;CLP-500,SECC,-,T0.5,IPR-BRKT ECU OPTION;CLP-500,SECC,-,T0.5, SNA SNA SNA SNA SNA SNA SA SA SNA SA SA SA SNA SA SA SA SA SA SA SNA SNA SNA SA SA SA SA SA SA SA SA SA SNA SA SA SA SNA SA SA SA SA SA SA SNA SA SA SNA SA SNA SNA SA SNA SNA Part Code Description Location SNA

T2152 T2073 H3000 M0203 F1941 E3212 D3027 K3629 K3657 H0010 C3112 Z2673 Z2658 L0000 Z2375 T2119 S7035 S7030 S0002 S7027 L7045 T2001 B0002 L5004 A2006 L7005

M2052 H1149 C9046 B0010 S7031 S0005 S7034 D4045 C0011 H3068 B0002 K3532 B0005 B0006

Parts List

SA : Service Available, SNA : Service not Available Draw# 9.1-45 9.1-48 9.1-49 9.1-49-1 9.1-49-2 9.1-49-3 9.1-49-4 9.1-49-5 9.1-56 9.1-56-1 9.1-56-2 9.1-56-3 9.1-57-1 9.1-57-2 9.1-57-3 9.1-51 9.1-52 Part Code JC72-01147A 6502-001093 JC97-01838A JC64-00093A JC66-00673A 6044-000121 JC61-00843A JC61-00844A JC97-01949A JC72-01150A JC72-01151A JC31-00025A JC63-00271A JC63-00272A JC67-00044A JC72-01176A JC63-00308A Description PMO-COVER SENSOR BASE;CLP-500,HIPS,BLACK CABLE CLAMP;DAWS-3NE,ID11*L34.8,-,NYLON6 MEA UNIT-LSU CLEANER;CLP-500,SEC,EXPORT, SHUTTER-LSU CLEANER;CLP-500,PC/ABS,T2.5, SHAFT-CLEANER;CLP-500,SUM 24L,L229.9,D3. RING-E;ID2,OD5,T0.4,PASS,STSC PLATE-LINK REAR;CLP-500,SECC,T1.2,-,-,-, PLATE-LINK FRONT;CLP-500,SECC,T1.2,-,-,MEA UNIT-DUCT FUSER;CLP-500,SEC,EXPORT,PMO-DUCT FUSER LOWER;CLP-500,PP,BLACK,-, PMO-DUCT FUSER UPPER;CLP-500,PP,BLACK,-, FAN-DC;AD0624MSA70GL(R1)DOL,CLP-500,PBT+ COVER-M-WASTE TONER UPPER;CLP-500,ABS,-, COVER-M-WASTE TONER LOWER;CLP-500,ABS,-, CAP-TONER OPC;CLP-500,LDPE,-,-,-,GREEN,M PMO-DEVE OPEN LINK GUIDE;CLP-500,HIPS,BL COVER-M-LSU;CLP-500,HIPS,T2.0,-,-,HB,-,B Location C0013 C0014 L7026 C0016 S0007 R0001 R0002 F0003 D0010 D0008 D0009 F5016 T2020 T2019 O0002 C0017 SNA SNA SNA SA SNA SNA SA SNA SNA SA SNA SNA SA SA SA SNA SNA SA

9.2 Cover Front 9.2-0 9.2-2 9.2-3 9.2-5 9.2-6 9.2-7 9.2-9 9.2-10 9.2-11 9.2-12-1 9.2-12-2 9.2-12-5 9.2-12-6 JC96-03235A JC63-00180A JC64-00080A JB64-00007A JC64-00087A JC72-00766A JC63-00546A JC72-01194A JC72-01195A JC63-00547A JC72-01197B JC72-01200A JC92-01633A ELA HOU-COVER FRONT;CLP-510,SEC,EXPORT,COVER-FRONT HINGE R;CLP-500,POM,-,-,-,-, LOCKER-M-WASTER TANK;CLP-500,PC/ABS,ICE LOCKER-LATCH PUSH;MJC-3305/CPQ,POM,BLK,LOCKER-TANK PIN;CLP-500,SUS304-WPB,-,-,PMO-TIE STOPPER;SCX-5100,-,NYLON66,NTR,COVER-M-FRONT INNER;CLP-510,HIPS,-,-,-,H PMO-COVER FRONT OPEN;CLP-500G,ABS,L-GRAY PMO-COVER FRONT PUSH;CLP-500,POM,WHITE,COVER-M_OPE PANEL;CLP-510,HIPS,-,-,-,HB, PMO-OPE KEY 1;CLP-510,ABS,G71312,-,-,HB, PMO-OPE KEY 2 CAP;CLP-500,PMMA,MILKY WHI PBA MAIN-CONT_BB_PLUS;CLP-510,SEC,KOREA, H0010 H3010 L6012 L2004 L6017 K4094 Z2580 P8003 L6018 K0248 M0406 SA SA SA SA SA SA SA SNA SA SA SNA SNA SA

9.3 Cover Top 9.3-0 9.3-1 9.3-2 9.3-3 9.3-5 9.3-6 JC97-01765A JC72-01204A 6107-001220 JC72-01205A JC72-01206A JC72-01207A MEA HOU-COVER TOP;CLP-500,SEC,EXPORT,-,PMO-COVER TOP;CLP-500,HIPS,IVORY,-,VE-18 SPRING-CS;SUS304WPB,HEAT TREATMEN,PI0.9, PMO-COVER TOP BUTTON;CLP-500,HIPS,IVORY, PMO-COVER TOP OPENER;CLP-500,POM,WHITE,PMO-COVER TOP STACKER;CLP-500,HIPS,IVORY Z2375 Z2712 Z2713 Z2717 Z5039 SA SA SNA SNA SNA SA

9.4 Cover Deve 9.4-0 9.4-1 9.4-1 9.4-2 9.4-3 9.4-4 9.4-5 9.4-6 9.4-8 9.4-11 JC97-01766A 6107-001207 6107-001203 JC70-00436A JC68-01180A JC72-01081A JC72-01082A JC72-01213A JC72-01215A 6107-001198 MEA HOU-COVER DEVE;CLP-500,SEC,EXPORT,-, SPRING-TS;SWP,LEFT,PI1.4,D9.2,L6.5,-,-,I SPRING-ES;SUS304-WPB,-,PI0.5,D4.5,L17.2, IPR-COVER DEV LOCK BAR;CLP-500,SECC,-,T1 LABEL(P)-DEVE COVER;CLP-500,-,YUPO PAPER PMO-COVER DUP LOCKER F;CLP-500,POM,WHITE PMO-COVER DUP LOCKER R;CLP-500,POM,WHITE PMO-COVER DEVE;CLP-500,HIPS,IVORY,-,HR-1 PMO-COVER DEV SPRING CAP;CLP-500,POM,WHI SPRING-CS;SUS304-WPB,-,PI1,D11,L24,-,-,I T2119 S0088 Z2325 L0006 L6026 L6027 T2151 Z4126 S0008 SA SNA SNA SNA SNA SNA SNA SA SA SNA

9.5 Exit Ass'y 9.5-0 9.5-1 JC97-02039A MEA-EXIT;CLP-510,SEC,EXPORT,-,-,-,JC72-01099A PMO-COVER EXIT;CLP-500,HIPS,LIGHT GRAY,E3212 Z2567 SA SA

Parts List

SA : Service Available, SNA : Service not Available Draw# 9.5-2 9.5-3 9.5-4 9.5-5 9.5-6 9.5-7 9.5-10 9.5-11 9.5-11-1 9.5-11-2 9.5-11-3 9.5-11-4 9.5-11-5 9.5-11-6 9.5-11-7 9.5-11-8 9.5-11-9 9.5-11-10 9.5-11-11 9.5-11-12 9.5-11-13 9.5-11-14 9.5-11-15 9.5-11-16 9.5-11-17 9.5-11-18 9.5-11-19 9.5-11-20 9.5-11-20-1 9.5-11-20-2 9.5-11-22 9.5-13 Part Code JC72-01217A JC70-00440A JC72-01081A JC72-01082A 6107-001223 JC72-01098A JC70-00372A JC97-02040A JC72-01103A JC66-00607B JC72-01345A JC70-00374A JC72-40978A JC66-40912A 6044-000159 JC66-40911A 6044-000001 JC67-00065A JC72-01233A JC72-01102A JC72-41007A JC72-41008A JC61-00547A JC61-00484A JC66-00608A JC72-20901A JC70-00375A JC97-01410A JC61-70930A JC70-40912A JC61-00974A JC61-00850A Description PMO-C/EXIT LOCK COVER;CLP-500,HIPS,LIGHT IPR-COVER EXIT BAR;CLP-500,SECC,-,T1.2,PMO-COVER DUP LOCKER F;CLP-500,POM,WHITE PMO-COVER DUP LOCKER R;CLP-500,POM,WHITE SPRING-TS;SUS304 WPB,-,PI1.2,D9.9,L29,-, PMO-COVER EXIT GUIDE;CLP-500,HIPS,LIGHT IPR-COVER EXIT HINGE;CLP-500,SECC,-,T1.2 MEA UNIT-EXIT FRAME;CLP-510,SEC,EXPORT,PMO-GUIDE EXIT UPPER;CLP-500,PC/ABS,IVOR ROLLER-EXIT DRIVE;CLP-510,EPDM+SUM24L, PMO-BUSHING DP;CLP-500,POM,WHT,ID5MM, OD IPR-GROUND EXIT;CLP-500,SUS304-3/4H,-,T0 PMO-BEARING LARGE DP;ML-165,POM,BLACK,-, GEAR-DUPLEX;ML-165,POM,M1.0,Z16,-,WHITE, RING-C;ID3,OD7,T0.6,PASS,STSC GEAR-DP,IDLE;ML-165,POM,M1.0,Z21,-,WHITE RING-CS;ID3,OD3,T0.25,BLACK,SUS304 BRUSH-ANTISTATIC;CLP-500,SWT-805A+SUS 30 PMO-HOLDER GROUND BALL;CLP-500,PC,BLACK, PMO-GUIDE EXIT LOWER;CLP-500,PC/ABS,IVOR PMO-ROLLER FD F;ML-165,POM,BLACK,-,-,-,PMO-ROLLER FD R;ML-165,POM,BLACK,-,-,-,HOLDER-EXIT(MC);SCX-5312F,PC,-,-,-,WHITE SPRING ETC-EXIT LOWER IDLE;SCX-5100,SUS3 ROLLER-EXIT IDLE;CLP-500,TEFLON,PI10.5,L PEX-ROLLER EXIT F_UP;ML-5000A,TEFLON,WHI IPR-GROUND EXIT PLATE;CLP-500,SUS304-3/4 MEA UNIT-TERMINAL:L;ML-5000A,SAMSUNG,KOR SPRING ETC-HV SMALL;ML-5000A,-,D4.5,-,L4 ICT-SHAFT HV LARGE;ML-5000A,SWCH18A,-, BRACKET-P-EXIT UPPER;CLP-510,SECC,T0.5,GUIDE-EXIT REAR;CLP-500,PC,T2.0,-,-,BLAC Location Z2507 Z2328 L6026 L6027 G2158 H3030 E4117 E3213 E4052 B1041 D3021 R0006 G0198 D4088 B0011 K3987 E4110 K4063 K4064 H0013 Z4180 R0010 E4091 P5050 K3637 Z4198 S4027 G0007 SNA SA SNA SNA SNA SA SNA SNA SNA SNA SA SNA SNA SA SA SA SA SNA SNA SA SNA SA SA SNA SA SNA SA SNA SA SA SA SNA SNA

9.6 Duplex Ass'y 9.6-0 9.6-1 9.6-1-1-1 9.6-1-1-2 9.6-1-1-3 9.6-1-1-4 9.6-1-1-5 9.6-1-1-6 9.6-1-1-7 9.6-1-1-8 9.6-1-1-9 9.6-1-1-10 9.6-1-1-11 9.6-1-1-12 9.6-1-1-121 9.6-1-1-12-2 9.6-1-1-12-3 9.6-1-1-12-4 9.6-1-1-12-5 9.6-1-1-12-6 9.6-1-1-12-7 9.6-1-1-12-8 JC97-01756A JC97-01758A JC70-00361A JC61-00841A JC70-10232A JC72-01084A JC72-01094A JC66-20901A JC66-00513A JC72-01077A JC70-00367A 6107-001202 JC66-00346A JC97-01761A 6044-000231 JC66-00515A JC66-00619A JC72-01087A JC72-01090A JC72-01091A JC72-01092A JC72-01093A MEA-DUPLEX;CLP-500,SEC,EXPORT,-,-,-,MEA HOU-COVER RIGHT;CLP-500,SEC,EXPORT,IPR-BRKT GUIDE A;CLP-500,SECC,-,T0.5,-,HOLDER-M-SAW;CLP-500,PC(NH-1023),-,-,-,B IPR-PLATE SAW;ML-80,SUS304 CSP 1/2H,-,T0 PMO-FRAME DUPLEX;CLP-500,ABS,BLACK,-,HB, PMO-PULLEY BELT;CLP-500,POM,WHITE,-,M90BELT-TIMMING;B32S2M280,CR+FG+NYLON,-,W3. GEAR-DUPLEX IDLER_Z25;CLP-500,POM,M0.8,Z PMO-COVER BELT;CLP-500,HIPS,BLACK,-,HB,IPR-BRKT GROUND TR;CLP-500,C5210P,-,T0.3 SPRING-CS;SUS304,-,PI0.8,D6.9,L20,-,-,ID GEAR-MP/DUP DRV;SCX-5100,POM,SW-01,M0.8, MEA UNIT-T2;CLP-500,SEC,EXPORT,-,-,-,RING-E;ID5.0,OD11.0,T0.6,PASS,STS304 GEAR-TRANSFER IDLER_Z47;CLP-500,POM,M0.8 SHAFT-GUIDE TR;CLP-500,SUM22,L276,6.0,S PMO-HOLDER TRANSFER;CLP-500,POM,BLACK,-, PMO-LEVER TR FRONT;CLP-500,PC+GF20%,BLAC PMO-LEVER TR REAR;CLP-500,PC+GF20%,BLACK PMO-LINK TR FRONT;CLP-500,PC+GF20%,BLACK PMO-LINK TR REAR;CLP-500,PC+GF20%,BLACK, D3027 Z2374 G2101 H4034 K3377 D3033 P7022 B2018 D3020 Z2540 K4291 S0090 G0340 K3629 G0447 S0019 K4004 L4079 L4080 K4041 K4042 SA SA SNA SA SA SNA SNA SA SA SNA SNA SNA SA SA SA SA NA SNA SNA SNA SNA SNA

Parts List

SA : Service Available, SNA : Service not Available Draw# 9.6-1-1-13 9.6-1-1-14 9.6-1-1-15 9.6-1-1-16 9.6-1-1-17 9.6-1-1-18 9.6-1-1-19 9.6-1-2 9.6-1-3 9.6-1-4 9.6-1-6 9.6-1-7 9.6-1-8 9.6-1-9 9.6-1-10 9.6-1-11 9.6-1-12 9.6-1-13 9.6-1-13-1 9.9.1-13-2 9.6-1-13-3 9.6-1-13-4 9.6-1-13-5 9.6-1-13-6 9.6-1-13-7 9.6-1-1-20 9.6-1-1-21 9.6-1-1-22 9.6-1-1-23 9.6-1-1-24 9.6-1-1-25 9.6-1-1-26 9.6-1-1-27 9.6-1-1-28 9.6-1-1-29 9.6-1-1-30 9.6-1-1-31 9.6-1-1-32 9.6-2 Part Code JC70-00368A JC72-00764A JC73-10203A JG72-40744A JC72-40361A JC61-70976A JC70-00362A JC72-01078A JC70-00370A JC72-01079A JC72-01081A JC72-01082A JC72-01080A JC63-00172A JC72-01083A JC63-00173A 6107-001194 JC97-01759A JC72-01096A JC72-00857B JB70-10906A JC72-00777B JC72-00547H JC72-00778B JC68-00697A JC70-00369A JC70-00364A JC70-00363A JC70-00366A JC70-00365A JC39-00036A JC72-00730A JC72-01086A 6044-000001 JC72-01085A 6031-001051 JC61-00866A JC61-00485A JC96-03238A Description IPR-BRKT GROUND TR1;CLP-500,SUS304,-,T0. PMO-SHAFT DUP DRIVER;SCX-5100,POM,BLACK, RPR-RUBBER EXIT;ML-80,EDPM RUBBER,-,-,-, PMO-BUSHING TX(B4);CF5700,POM,NTR+WHT(DE PMO-ROLLER_EXIT;SCF(XR),POM,NATURAL,-,M9 SPRING ETC-FUSER EXIT;ML-7000,SUS304-WPB IPR-BRKT GUIDE B;CLP-500,SUS304,-,T0.3,PMO-COVER DUPLEX;CLP-500,HIPS,LIGHT GRAY IPR-COVER DUP LOCK SHAFT;CLP-500,SECC,-, PMO-COVER DUPLEX HANDLE;CLP-500,HIPS,LIG PMO-COVER DUP LOCKER F;CLP-500,POM,WHITE PMO-COVER DUP LOCKER R;CLP-500,POM,WHITE PMO-COVER DUPLEX LINK;CLP-500,POM,WHITE, COVER-DUPLEX LINK R;CLP-500,POM,-,-,-,-, PMO-COVER DUPLEX RAIL;CLP-500,PC/ABS,BLA COVER-DUPLEX RAIL R;CLP-500,PC/ABS,-,-,SPRING-CS;SWP-B,BLK,PI0.9,D6.95,L20,-,-, MEA UNIT-TRAY MP;CLP-500,SEC,EXPORT,-,-, PMO-TRAY CASE MP;CLP-500,HIPS,LIGHT GRAY PMO-TRAY LINK MP;CLP-500,PC/ABS,LIGHT GR IPR-GUIDE LATCH;AMUNDSEN,STS C304-CSP-3/ PMO-TRAY COVER MP;CLP-500,HIPS,LIGHT GRA PMO-SIDE GUIDE MP;CLP-500,ABS,LIGHT GRAY PMO-TRAY EXIT MP;CLP-500,HIPS,LIGHT GRAY LABEL(R)-HEIGHT,MP;SCX-5312F,-,PC,T0.5,W IPR-BRKT GUIDE DUPLEX;CLP-500,SECC,-,T0. IPR-BRKT GROUND B;CLP-500,SUS304,-,T0.2, IPR-BRKT GROUND A;CLP-500,SUS304,-,T0.2, IPR-BRKT GROUND D;CLP-500,C5210P,-,T0.3, IPR-BRKT GROUND C;CLP-500,SUS304,-,T0.3, CBF HARNESS-OPE GND;SF-5100,#18,UL 1007, PMO-BUSHING FEED;SCX-5100,POM,BLACK,-,-, PMO-GUIDE LOWER DUPLEX;CLP-500,ABS,BLACK RING-CS;ID3,OD3,T0.25,BLACK,SUS304 PMO-GUIDE FEED;CLP-500,POM,BLACK,-,M90-4 WASHER-PLAIN;M4,ID4.1,OD7.0,T0.13,*,POLY GUIDE-M-PAPER T2;CLP-500,PC+SUM24L,HB,-, SPRING ETC-ACTUATOR6G;SCX-5100,SUS304-WP MEA UNIT-T2;CLP-500,SEC,EXPORT,-,-,-,Location K3276 S4079 E4164 R0015 S0021 G2102 D3031 S4050 D3029 L6026 L6027 D3030 D3014 D3032 D3015 S0032 T4071 T4107 T4121 G2113 T4108 G2300 T4113 L0008 G2103 K4288 K4287 K4290 K4289 H1184 F6161 D3035 D4088 F6175 S2004 G2072 Z4133 K3629 SNA SNA SA SA SA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SA SNA SA SA SA SA SA SNA SNA SNA SNA SNA SNA SA SA SNA SNA SNA SNA SA SA SA

9.7 Deve Drive Ass'y 9.7-0 9.7-1 9.7-2 9.7-3 9.7-4 9.7-5 9.7-6 9.7-7 9.7-8 9.7-9 9.7-10 9.7-11 9.7-12 9.7-13 9.7-14 JC96-03237A JC61-00972A 0205-001003 JC66-00734A JC66-00735A JC66-00733A JC66-00473B JC66-00469A JC66-00732A 6031-000023 JC66-00739A JC47-00006B JC61-00973A 6003-000301 JC61-00699A ELA UNIT-DE_DRIVE;CLP-510,SEC,EXPORT,-,BRACKET-P-DEVE FRONT;CLP-510,SECC,T1.2,GREASE-BEARING;NYOGEL788,DAMPING GREASE, GEAR-DEVE IDLE Z33;CLP-510,POM,M0.8,Z33, GEAR-DEVE IDLE Z53;CLP-510,POM,M0.8,Z53, GEAR-DEVE IDLE Z41;CLP-510,POM,M0.8,Z41, GEAR-M-DEVE IDEL Z51;CLP-500,POM,DE8903, GEAR-ITB CLEAN RDCN;CLP-500,POM,M90-44,M GEAR-DEVE RDCN;CLP-510,POM,M0.5/0.8,Z82/ WASHER-PLAIN;-,ID5.9,OD10.0,T0.5,BLK,POL SHAFT-DEVE DRIVE;CLP-510,SUM24L,L60.3,D6 MEP-CLUTCH SPRING;-,CLP-510,4.0W,DC24V,0 BRACKET-P-DEVE REAR;CLP-510,SECC,T1.2,-, SCREW-TAPTITE;BH,+,S,M4,L6,ZPC(YEL),SWRC BUSH-D6/L4;CLP-500,BRONZE+ST,ID6.0,OD9.0 T2073 SA SNA SNA SA SA SA SA SA SA SNA SNA SNA SNA SNA SA

G0012 G0013 G0011 G0563 G0306 G0010

K2874

Parts List

SA : Service Available, SNA : Service not Available Draw# 9.7-15 9.7-16 9.7-17 9.7-18 9.7-19 9.7-20 9.7-21 Part Code 6044-000125 JC31-00021A 6003-000301 JB70-00168A JC66-00465A 6031-001255 JF68-10532B Description RING-E;ID4,OD9,T0.6,PASS,STSC MOTOR DC-MAIN(BLDC);50M8432021,CLP-500,1 SCREW-TAPTITE;BH,+,S,M4,L6,ZPC(YEL),SWRC ICT-PIN ADF;SCX-1110F,STS303,D2.0,-,-,-, GEAR-DEVE DRIVE 2_Z20;CLP-500,POM,DE8903 WASHER-PLAIN;NYLON,CUTTING,ID5,OD9,T0.5, LABEL(P)-BAR CODE;CLP-500,-,YUPO PAPER,1 Location T2001 M0010 A2006 G0545 SNA SA SA SNA SA SA SA SNA

9.8 Main Drive Ass'y 9.8-0 9.8-1 9.8-2 9.8-3 9.8-4 9.8-5 9.8-6 9.8-7 9.8-8 9.8-9 9.8-10 9.8-11 9.8-12 9.8-13 9.8-14 9.8-15 9.8-16 9.8-17 9.8-18 9.8-19 9.8-20 9.8-21 9.8-22 9.8-23 9.8-24 9.8-25 9.8-26 9.8-27 9.8-28 9.8-29 9.8-30 9.8-31 9.8-32 9.8-33 9.8-34 9.8-35 9.8-36 9.8-37 9.8-38 9.8-40 JC96-03236A JC31-00038A JC33-00008B JC47-00007A JC47-00008A JC61-00984A JC61-00699A JC61-70915A JC66-00470A JC66-00471A JC66-00472A JC66-00473A JC66-00474A JC66-00475A JC66-00476A JC66-00477A JC66-00479A JC66-00480A JC66-00481A JC66-00482A JC66-00483A JC66-00740A JC66-00547A JC66-00549A JC66-00550A JC66-00551A JC66-00741A JC66-40211B JC70-00341A JC70-00344A JC70-00346A JC72-01064A JC72-01232A 6031-000023 JG74-10541A 6031-001255 6044-000159 6044-000231 JB70-00168A JF68-10532B ELA UNIT-MAIN DRIVE;CLP-510,SEC,EXPORT,MOTOR DC-MAIN(BLDC);50M843A020,CLP-510,1 SOLENOID-DUPLEX;-,CLP-500,DC24V,38.4,3 MEP-CLUTCH CAM SOLENOID;-,CLP-500,3.1W,D MEP-CLUTCH ELECTRIC FEED;-,CLP-500,4.0W, BUSH-M-D8 L5;CLP-510,POM,ID8.0,OD12.0,L5 BUSH-D6/L4;CLP-500,BRONZE+ST,ID6.0,OD9.0 SPRING ETC-SOLENOID DP;ML-165,SUS304-WPB GEAR-FEED DRIVE_Z37;CLP-500,POM,DE8903,M GEAR-FUSER DRIVE 1_Z47;CLP-500,POM,M90-4 GEAR-FUSER DRIVE 2_Z30;CLP-500,POM,DEL 5 GEAR-IDLE Z51;CLP-500,POM,DE8903,M0.8,Z5 GEAR-IDLE Z53;CLP-500,POM,DE8903,M0.8,Z5 GEAR-ITB DRIVE 1_Z90;CLP-500,POM,DEL 588 GEAR-ITB DRIVE 2_Z30;CLP-500,POM,DE20028 GEAR-OPC DRIVE 1_Z120;CLP-500,POM,DE2002 GEAR-OPC RDCN_Z120/Z60;CLP-500,POM,M90-4 GEAR-RDCN Z110/Z37;CLP-500,POM,M90-44,M0 GEAR-RDCN Z62/Z48;CLP-500,POM,M90-44,M0. GEAR-SWING DRIVE;CLP-500,POM,M90-44,M0.8 GEAR-T2 DRIVE_Z25;CLP-500,POM,M90-44,M0. SHAFT-FEED DRIVE;CLP-510,SUM24L,L62.0,D8 SHAFT-FUSER DRIVE;CLP-500,SUM24L,L62.8,D SHAFT-ITB DRIVE;CLP-500,SUM24L,L60.5,D8. SHAFT-OPC DRIVE;CLP-500,SUM24L,L51.8,D8. SHAFT-T2 CAM;CLP-500,SUM24L,L74.4,D8.0,SHAFT-T2 DRIVE;CLP-510,SUM24L,L57.5,D8.0 GEAR-EXIT/U,ID;ML-1605,POM,M0.8,Z16,-,BL IPR-BRKT MAIN FRONT;CLP-500,SECC,-,T1.2, IPR-BRKT MAIN REAR;CLP-500,SECC,-,T1.2,IPR-LINK SOLENOID;CLP-500,SECC,-,T1.6,-, PMO-HUB CLUTCH;CLP-500,POM,BLACK,-,DE890 PMO-DUMMY CLUTCH;CLP-500,POM,WHITE,-,DEL WASHER-PLAIN;-,ID5.9,OD10.0,T0.5,BLK,POL MPR-RING CHARGE;SF6000,POLYSLIDER,OD10,I WASHER-PLAIN;NYLON,CUTTING,ID5,OD9,T0.5, RING-C;ID3,OD7,T0.6,PASS,STSC RING-E;ID5.0,OD11.0,T0.6,PASS,STS304 ICT-PIN ADF;SCX-1110F,STS303,D2.0,-,-,-, LABEL(P)-BAR CODE;CLP-500,-,YUPO PAPER,1 D4029 M0011 S8014 C9046 C9047 B0010 K2874 S8015 F6074 D4037 D4038 G0284 G0285 D4040 D4041 D4043 G0356 G0402 G0403 D4050 D4051 S4099 S4111 S4122 S4137 E4045 K3281 K3282 S8011 C9067 C9065 W3388 R0006 A2006 SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SNA SA SA SA SA SNA SA SA SA SA SA SA SNA SA SA SA SA SA SNA

9.9 Fuser Ass'y 9.9-0 9.9-1 9.9-2 9.9-3 9.9-4 JC96-03239A JC66-00517A JC72-01058A JC72-01059A JC66-00510A ELA UNIT-FUSER 230V;CLP-510,SEC,EXPORT,2 ROLLER-PRESSURE;CLP-510,AL5052+SILICON,D PMO-BEARING FUSER F;CLP-500,PPS,BLACK,T5 PMO-BEARING FUSER GEAR;CLP-500,PPS,BLACK GEAR-FUSER_Z35;CLP-500,PPS,M1.0,Z35,-,OF F1940 B0029 B0030 F4095 SA SNA SNA SNA SA

Parts List

SA : Service Available, SNA : Service not Available Draw# 9.9-5 9.9-6 9.9-7 9.9-8 9.9-9 9.9-10 9.9-11 9.9-12 9.9-13 9.9-14 9.9-15 9.9-16 9.9-17 9.9-18 9.9-19 9.9-20 9.9-21 9.9-22 9.9-23 9.9-24 9.9-25 9.9-26 9.9-27 9.9-28 9.9-29 9.9-30 9.9-31 9.9-33 Part Code 6107-001193 JC72-01061A JC72-01062A JC70-00355A JC71-00043A JC71-00047A JC71-00048A 4712-000001 JC71-00046A JC71-00049A JC71-00044A JC72-01055A JC72-01060A JC66-00608A JC72-20901A JC72-01100A JC71-00045A 4713-001176 4713-001175 JC66-00742A 6107-001205 JC72-01063A 1404-001310 6021-001194 JC68-00407A JC72-01208A JC75-00165A JC72-01208A Description SPRING-CS;SUS304-WPB,YEL,PI1.1,D6.1,L19. PMO-FUSER UPPER;CLP-500,PET+GF30%,BN9030 PMO-FUSER LOWER;CLP-500,PET+GF30%,BN9030 IPR-GROUND FUSER;MLC-500,SUS304 CSP 1/2H NPR-ELECTRODE AC WIRE;-,CLP-500,C5210P,NPR-ELECTRODE GEAR;-,CLP-500,C5210P,T0.6 NPR-ELECTRODE M;-,CLP-500,C5210P,T0.6,-, THERMOSTAT;125/250V,15/7.5A,150+-5C,0C,2 NPR-ELECTRODE F;-,CLP-500,C5210P,T0.6,-, NPR-ELECTRODE PR;-,CLP-500,C5210P,T0.6,NPR-ELECTRODE AC PLATE;-,CLP-500,C5210P, PMO-COVER THERMOSTAT;CLP-500,PET+GF30%,B PMO-COVER CLEANING;CLP-500,PET+GF30%,BN9 ROLLER-EXIT IDLE;CLP-500,TEFLON,PI10.5,L PEX-ROLLER EXIT F_UP;ML-5000A,TEFLON,WHI PMO-GUIDE DP SIDE;CLP-500,PC,BLACK,-,HH1 NPR-ELECTRODE CONNECTOR;-,CLP-500,C5210P LAMP-HALOGEN;230V,-,500W,-,-,-,10X295.3M LAMP-HALOGEN;230V,-,300W,-,-,-,10X293MM LEVER-M-ACTUATOR EXIT;CLP-510,PET+GF30%, SPRING-TS;SUS304-WPB,-,PI0.45,D7.95,L9.3 PMO-GUIDE OUTPUT;CLP-500,PET+GF30%,BN903 THERMISTOR-NTC;3.161KOHM,-,4537K,0.3MW/C NUT-SQUARE;-,M3,PASS,SWCH+ZN COATING,SQU LABEL(R)-HV FUSER;ML-6060,PVC,-,220V,PMO-GUIDE INPUT;CLP-500,PET+GF30%,BLACK, MEC-DUMMY THERMISTOR;CLP-500,-,PPS+SUS30 PMO-GUIDE INPUT;CLP-500,PET+GF30%,BLACK, Location S0032 F0004 F0005 G0037 E0003 E0004 E0005 T0007 E0006 E0007 E0008 C0058 C0059 R0010 E4091 G0038 C0060 L0017 L0015 S0033 G0039 T0008 L0018 G0040 G0040 SNA SNA SNA SNA SNA SNA SNA SNA SA SNA SNA SNA SNA SNA SNA SA SNA SNA SA SA SNA SNA SNA SA SNA SNA SNA SNA SNA

9.10 Cassette Ass'y 9.10-0 9.10-1 9.10-2 9.10-3 9.10-4 9.10-5 9.10-6 9.10-7 9.10-8 9.10-9 9.10-10 9.10-11 9.10-12 9.10-13 9.10-14 9.10-15 JC97-01753A JC72-01069A JC72-01068A JC72-01072A JC72-01070A JC72-01071A JC70-00357A JC70-00220A JC70-00358A JC70-00356A 6107-001200 JG61-70531A JC72-01073A JC73-10910A JC68-01174A JC68-00516A MEA-CASSETTE;CLP-500,-,KOREA,CASSETTE,-, PMO-FRAME CASSETTE;CLP-500,HIPS,LIGHT GR PMO-COVER CASSETTE;CLP-500,ABS,LIGHT GRA PMO-GUIDE SIDE CST;CLP-500,HIPS,VIOLET B PMO-GUIDE FRONT CST;CLP-500,HIPS,LIGHT G PMO-GUIDE REAR;CLP-500,HIPS,VIOLET BLUE, IPR-PLATE K/UP;CLP-500,SECC,-,T1.0,-,-,IPR-FINGER;SCX-5100,SPCC,-,T1.2,-,-,-,-, IPR-SPRING PLATE G/SIDE;CLP-500,SUS301,IPR-GUIDE PLATE PAPER;CLP-500,SUS304,-,T SPRING-CS;SUS304-WPB,-,PI0.85,D21.85,L55 SPRING ETC-LOCKER,PLATE;SF6000,STS304WPB PMO-LOCKER PLATE;CLP-500,POM,WHITE,-,M90 RPR-PAD CST;ML-165,CORK,25.8*24.6,-,-,NT LABEL(P)-INSTRUCTION CST;CLP-500,-,YUPO LABEL(R)-HEIGHT XEROX;ML-6060/XRX,-,ART K3657 C4024 Z2546 K3926 K3898 K3917 K3372 F0003 P5091 P5060 S0034 Z4215 L6038 K4243 L0040 SA SNA SNA SNA SNA SNA SA SA SA SA SNA SA SA SA SNA SNA

9.13 Main Frame 9.13-0 9.13-1 9.13-1-1 9.13-1-1-1 9.13-1-1-2 9.13-1-1-3 9.13-1-1-4 9.13-1-1-5 JC97-02037A JC97-01834A JC96-02882A 6044-000125 JB31-00020B JC61-00808A JC66-00653A JC66-00654A MEA MAIN-FRAME;CLP-510,SEC,EXPORT,-,-,-, MEA UNIT-OPC TONER DUCT;CLP-500,SEC,EXPO ELA UNIT-TONER MOTOR;CLP-500,SEC,EXPORT, RING-E;ID4,OD9,T0.6,PASS,STSC MOTOR DC-WASTE TONER;HC385G,CLP-500,160M BRACKET-WASTER TONER MOTOR;CLP-500,SECC, GEAR WORM-WHEEL IDLE;CLP-500,POM,M0.6,Z3 GEAR WORM-WASTE TONER;CLP-500,POM,M0.6,Z F1941 D1008 M2107 T2001 T2141 M2050 G0137 T2098 SA SA SA SA SA SNA SA SA

Parts List

SA : Service Available, SNA : Service not Available Draw# 9.13-1-2 9.13-1-3 9.13-1-4 9.13-1-5 9.13-1-6 9.13-1-7 9.13-1-8 9.13-1-9 9.13-1-10 9.13-1-11 9.13-1-12 9.13-1-13 9.13-1-14 9.13-1-15 9.13-1-16 9.13-1-17 9.13-1-18 9.13-1-19 9.13-1-20 9.13-1-21 9.13-3 9.13-3-4 9.13-3-1 9.13-3-2 9.13-3-3 9.13-3-5 9.13-3-6 9.13-3-7 9.13-5 9.13-5-1 9.13-5-2 9.13-5-3 9.13-5-4 9.13-5-5 9.13-6 9.13-7 9.13-8 9.13-9 9.13-10 9.13-11 9.13-13 9.13-14 9.13-16 9.13-17 9.13-17-1 9.13-17-2 9.13-17-3 9.13-17-4 9.13-17-5 9.13-17-6 9.13-17-8 9.13-17-9 9.13-18 9.13-20 9.13-21 9.13-22 Part Code 6031-000023 JC61-00699A JC61-00810A JC61-00820A JC62-00129A JC66-00649A JC66-00651A JC66-00652A JC67-00052A JC67-00053A JC67-00054A JC72-01186A JC72-01278A JC72-01279A JC72-01285A JC72-01290A 6044-000125 6107-001201 6107-001199 JC39-00299A JC97-01810B JC70-00428A JC70-00388A JC72-01169A JC70-00444A JC75-00049A JC72-01146A JC39-00229A JC97-02038A JC61-00975A JC70-00386A 6502-000132 6502-000121 JC63-00234A JC96-02797A JC96-02795A JC96-03216A JC96-02881A JC96-03215A JC96-03214A JC70-00447A 6044-000001 JC72-01284A JC97-01814A JC61-00885A JC61-00812A JC72-01222A JC72-01228A JC72-01230A JC72-01289A JC72-01294A JC72-01295A JB61-70922A JC96-03244A JC39-00276A JC39-00398A Description WASHER-PLAIN;-,ID5.9,OD10.0,T0.5,BLK,POL BUSH-D6/L4;CLP-500,BRONZE+ST,ID6.0,OD9.0 PLATE-VIBRATOR INLET;CLP-500,SUS304 1/2H BASE-M-WASTE TONER;CLP-500,PC/ABS,-,-,-, PIPE-WASTE BAR;CLP-500,SILICON,ID1.0,OD5 CAM-M-WASTE DUCT OUTLET;CLP-500,POM,-,-, GEAR WORM-WHEEL Z35;CLP-500,POM,M0.6,Z33 SHAFT-M-WASTE DUCT INLET;CLP-500,POM,-, DUCT-M-WASTE LIFTER;CLP-500,HIPS,-,-,-,B DUCT-M-WASTE TONER INLET1;CLP-500,HIPS,DUCT-M-WASTE TONER INLET2;CLP-500,PC/ABS PMO-PIPE WASTE TRANSFER;CLP-500,HDPE,TRP SPONGE-WASTE LIFTER 1;CLP-500,PE FORM+PE SPONGE-WASTE LIFTER 2;CLP-500,PE FORM+PE SPONGE-WASTE DUCT OPC;CLP-500,PE FOAM,-, SPONGE-WASTE COVER;CLP-500,PE FOAM+PET F RING-E;ID4,OD9,T0.6,PASS,STSC SPRING-CS;SWRS-82A,-,W0.8*H0.8,D7.4,L280 SPRING-CS;SUS304-WPB,-,PI0.32,D3.95,L27, CBF HARNESS-WASTE_MOTOR;CLP-500,WIRE HAR MEA UNIT-LSU GUIDE BRKT;CLP-510,SEC,EXPO IPR-PLATE OPC OEM;CLP-500,SUS304 1/2H,-, IPR-BRKT LSU;CLP-500,SECC,-,T1.6,-,-,-,PMO-LSU BASE;CLP-500,HIPS,BLACK,-,HR-136 IPR-GROUND LSU;CLP-500,SUS304-1/2H,-,T0. MEC-TERMINAL;SF-5100,SAMSUNG,IVR PMO-COVER OEM UPPER;CLP-500,HIPS,BLACK,CBF HARNESS-OPC_FUSE;SCX-5312F,WIRE HARN MEA UNIT-BRKT HVPS;CLP-510,SEC,EXPORT,-, GUIDE-M-HVPS BOARD;CLP-510,HIPS,HB,-,-,IPR-BRKT HVPS LOWER;CLP-500,SECC,-,T1.0, CABLE CLAMP;DAWS-1NE,ID11,L21.0,NTR,NYLO CABLE CLAMP;DAMC-101,D7~8,L19,SCP-1,NTR SHEET-HVPS;MLC-500,PC,T=0.5,W136,L250,-, ELA UNIT-GUIDE PAPER T2;CLP-500,SEC,EXPO ELA UNIT-DUMMY FUSER BASE;CLP-500,SEC,EX ELA UNIT-ITB CAM;CLP-510,SEC,EXPORT,ITB ELA UNIT-FRAME BASE;CLP-510,SEC,EXPORT,ELA UNIT-FRAME REAR;CLP-510,SEC,EXPORT,ELA UNIT-FRAME FRONT;CLP-510,SEC,EXPORT, IPR-SHUTTER TORTION;CLP-500,SUS304-H,-,T RING-CS;ID3,OD3,T0.25,BLACK,SUS304 SPONGE-DUST OPC COVER;CLP-500,PE FOAM,-, MEA UNIT-OPC TONER HOUSING;CLP-500,SEC,E PLATE-P-VIBRATOR OUTLET;CLP-500,SUS304-H BUSH-M-WASTE CAM;CLP-500,POM,-,-,-,WHITE PMO-CAP SHUTTER ITB;CLP-500,HIPS,BLACK,PMO-HOUSING TRANSFER;CLP-500,HIPS,BLACK, PMO-SHUTTER TRANSFER OPC;CLP-500,HIPS,BL SPONGE-TANK TONER;CLP-500,PE FOAM,-,T3.0 SPONGE-DUCT TONER OPC;CLP-500,PE FOAM+PE SPONGE-TANK TONER OPC;CLP-500,PE FOAM+PE SPRING ETC-CLUTCH;MJC-810L,SUS304,-,ID4. ELA UNIT-DEVE BOARD;CLP-510,-,EXPORT,DEV CBF HARNESS-MAIN FSR_ROLL;CLP-500,WIRE H CBF HARNESS-PANEL;CLP-600,WIRE HARNESS,U Location K2874 P5159 T2015 W1003 D1001 G0137 D1011 D1002 D1003 D1004 W1006 Z3020 Z3021 D1012 Z3019 T2001 S0047 S0048 M2056 O0023 L7020 L7037 L7022 K3739 Z2643 H0023 SNA SNA SA SNA SNA SA SA SA SA SA SA SA SNA SA SA SA SA SA SNA SNA SA SNA SNA SNA SNA SNA SA SNA SA SNA SNA SNA SA SNA SNA SA SA SA SA SA SA SNA SNA SA SA SNA SA SNA SNA SNA SNA SNA SNA SA SA SA SA

S7029 C0069 C0071 S0005 K3128 D2014 I2131 B0075 F8823 F8822 S6004 D4088 O0060 H6050 W1000 S6006 H6087 O0051 S0053 D0016 S0055 P2136 H1126 H2133

Parts List

SA : Service Available, SNA : Service not Available Draw# 9.13-23 9.13-24 9.13-25 9.13-26 9.13-27 9.13-28 9.13-29 9.13-30 9.13-31 9.13-32 9.13-33 9.13-34 9.13-35 9.13-36 Part Code JC63-00165A JC63-00247A JC66-00334A JC66-40911A JC66-40964A JC61-00984A JC72-01141A JC72-01145A JC72-01171A JC97-02138A JC63-00360A JC72-01216A JC47-00007B JC72-01216A Description GROUND-FUSER FRAME;CLP-500,SUS304CSP,T0. SHEET-ERASER LAMP;CLP-500,PC,T0.5,W220.5 GEAR-GEAR FUSER DRV OUTER;SCX-5100,POM,M GEAR-DP,IDLE;ML-165,POM,M1.0,Z21,-,WHITE GEAR-EXIT,IDLE(Z17);ML-5000,NYLON66,M1.0 BUSH-M-D8 L5;CLP-510,POM,ID8.0,OD12.0,L5 PMO-COVER FUSER BASE;CLP-500,PBT+GF30%,B PMO-COVER HARNESS FUSER;CLP-500,HIPS,BLA PMO-LSU SHUTTER COVER;CLP-500,PP,BLACK,MEA UNIT-TERMINAL S;CLP-510,SEC,EXPORT,S SHEET-TONER COVER;CLP-500,PVC,T0.1,W65,L PMO-HOLDER GUIDE EXIT UP;CLP-500,POM,BLA MEP-CLUTCH CAM SOLENOID;-,CLP-500,3.1W,D PMO-HOLDER GUIDE EXIT UP;CLP-500,POM,BLA Location F2125 L1033 F4097 G0198 E4040 B0010 Z2608 H1327 L7038 T2333 G2268 C2222 G2268 SNA SNA SA SA SA SA SA SNA SNA SNA SA SNA SA SA SA

9.14 Front Frame 9.14-0 9.14-1 9.14-1-1 9.14-1-2 9.14-1-3 9.14-1-4 9.14-2 9.14-2-1 9.14-2-2 9.14-2-3 9.14-3 9.14-4 9.14-6 9.14-7 9.14-3-1 9.14-3-2 9.14-3-3 9.14-3-4 9.14-3-5 9.14-3-6 9.14-3-7 9.14-3-7 9.14-8 9.14-9 9.14-10 9.14-11 9.14-12 9.14-13 9.14-14 9.14-15 9.14-16 9.14-17 9.14-18 9.14-19 9.14-21 9.14-22 9.14-23 9.14-24 9.14-25 9.14-26 JC96-03214A JC96-03234A 6044-000001 JC61-00813A JC72-01189A JC92-01637A JC97-01812A JC72-01282A JC67-00043A JC72-01286A JC97-01813A 6044-000001 JC61-00709A JC61-00756A JC61-00814A JC72-01294A JC72-01222A JC72-01229A JC72-01287A JC72-01288A JC72-01292A JC72-01292A JC97-02138A JC63-00166A JC66-00562A JC66-00666A JC68-01149B JC39-00114A JC70-00385A JC70-00406A JC70-00419A JC70-00420A JC70-00421A JC70-00422A JC70-00424A JC70-00447A JC72-01144A JC72-01173A JC72-01174A JC72-01177A ELA UNIT-FRAME FRONT;CLP-510,SEC,EXPORT, ELA UNIT-TONER SENSOR;CLP-510,SEC,EXPORT RING-CS;ID3,OD3,T0.25,BLACK,SUS304 HOLDER-M-WASTE TONER SENSOR;CLP-500,HIPS PMO-TONER DETACTER;CLP-500,HIPS,BLACK,-, PBA SUB-EXIT_WASTE;CLP-510,SEC,KOREA,WAS MEA UNIT-ITB LIFTER;CLP-500,SEC,EXPORT,SPONGE-DUCT TONER ITB LIFT;CLP-500,PE FO DUCT-TONER ITB LIFTER;CLP-500,HIPS,-,-,SPONGE-ITB DUCT;CLP-500,PE FOAM,-,T1.0,W MEA UNIT-ITB TONER HOUSING;CLP-500,SEC,E RING-CS;ID3,OD3,T0.25,BLACK,SUS304 PLATE-GUIDE T2 FRONT;CLP-500,SECC,T1.0,BRACKET-DUMMY LSU F;CLP-500,SECC,T1.2,-, HOUSING-M-WASTE TONER ITB;CLP-500,HIPS,H SPONGE-DUCT TONER OPC;CLP-500,PE FOAM+PE PMO-CAP SHUTTER ITB;CLP-500,HIPS,BLACK,PMO-SHUTTER TRANSFER ITB;CLP-500,HIPS,BL SPONGE-ITB TANK DUST;CLP-500,PE FOAM+PET SPONGE-ITB TANK TONER;CLP-500,PE FOAM+PE SPONGE-CAP SHUTTER;CLP-500,PE FOAM,-,T2. SPONGE-CAP SHUTTER;CLP-500,PE FOAM,-,T2. MEA UNIT-TERMINAL S;CLP-510,SEC,EXPORT,S GROUND-HVPS LSU;CLP-500,SUS304 1/2H,T0.2 LINK-LOCK OPC F;CLP-500,POM,M90-44,-,-,LEVER-ITB LOCK FRONT;CLP-500,PC/ABS,T3.0 LABEL(R)-COLOR BAR;CLP-510,SEC,PVC,T0.12 CBF HARNESS-BRUSH GND;ML-7050,-,UL1007,IPR-BRKT GUIDE HVPS R;CLP-500,SECC,-,T1. IPR-BRKT EXIT HINGE F;CLP-500,SECC,-,T1. IPR-ITB HINGE GROUND;CLP-500,SUS304 1/2H IPR-ITB GUIDE TORSION;CLP-500,SUS304 H,IPR-OPC GUIDE TORSION;CLP-500,SUS304 1/2 IPR-OPC/ITB GROUND;CLP-500,SUS304 1/2H,IPR-OPC/LSU GROUND;CLP-500,SUS304 1/2H,IPR-SHUTTER TORTION;CLP-500,SUS304-H,-,T PMO-FRAME FRONT;CLP-500,ABS+GF20%,BLACK, PMO-COVER TOP LEVER IN;CLP-500,PC+GF20%, PMO-COVER TOP LEVER OUT;CLP-500,PC+GF20% PMO-DEVE OPEN PLATE;CLP-500,HIPS,BLACK,F8822 D4088 H4038 T2162 W2121 K3579 L0028 D1005 D0015 H6049 D4088 P5141 L7001 H6037 D0016 S6006 S6009 S0060 S0061 S0054 S0054 T2333 L7016 O0028 L4032 H1037 G2105 H3023 H3033 G2128 G2129 K3364 L7023 S6004 F2227 L4043 L4044 O1079 SA SNA SNA SA SA SA SA SNA SNA SNA SA SNA SNA SNA SA SNA SNA SNA SNA SNA SNA SNA SA SNA SNA SA SNA SA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA

Parts List

SA : Service Available, SNA : Service not Available Draw# 9.14-27 9.14-28 9.14-29 9.14-30 9.14-31 9.14-32 9.14-33 9.14-34 9.14-36 9.14-37 Part Code JC72-01178A 6107-001196 JC72-01184A JC72-01185A JC72-01221A 6107-001199 JC72-01225A JC72-01283A JC92-01631A 6107-001214 Description PMO-DEV OPEN PLATE GUIDE;CLP-500,HIPS,BL SPRING-CS;SUS304-WPB,-,PI0.85,D5.65,L21. PMO-LOCK ITB FRONT;CLP-500,POM,BLACK,-,M PMO-LOCK COVER FRONT;CLP-500,HIPS,BLACK, PMO-RACK OPC;CLP-500,POM,BLACK,-,M90-44, SPRING-CS;SUS304-WPB,-,PI0.32,D3.95,L27, PMO-GUIDE LOCK OPE F;CLP-500,PC ,BLACK,SPONGE-DUST ITB COVER;CLP-500,PE FOAM,-, PBA SUB-OEM_BB_PLUS;CLP-510,SEC,KOREA,OE SPRING-ES;SWP(PW-2),BLACK,PI0.45,D5.35,L Location G2166 S0063 K4044 Z2790 O0046 S0048 O1083 Z3017 P2133 S0065 SNA SNA SA SNA SNA SNA SNA SNA SA SA SA

9.15 Rear Frame 9.15-0 9.15-1 9.15-2 9.15-3 9.15-4 9.15-5 9.15-6 9.15-7 9.15-8 9.15-9 9.15-10 9.15-11 9.15-12 9.15-13 9.15-14 9.15-15 9.15-16 9.15-17 9.15-18 9.15-19 9.15-20 9.15-22 9.15-23 9.15-24 9.15-25 9.15-26 9.15-27 9.15-28 9.15-29 9.15-30 9.15-31 9.15-32 9.15-33 9.15-34 9.15-35 9.15-36 9.15-36A 9.15-36B 9.15-37 9.15-38 JC96-03215A 6044-000001 JC39-00264A JC39-00265A JC39-00266A JC97-01829A JC61-00707A JC61-00708A JC63-00162A JC63-00163A JC63-00181A JC63-00208A JC66-00343A JC66-00484A JC66-00485A JC66-00667A JC70-00381A JC70-00384A JC70-00387A JC70-00407A JC70-00425A JC70-00427A JC70-00431A JC70-00432A JC70-00443A JC70-00445A JC72-01143A JC72-01148A JC72-01149A JC72-01157A JC72-01158A JC72-01168A JC70-00446A JC75-00049A JC39-00302A JC96-02876A JC61-00706A JC70-00413A 6107-001214 6107-001196 ELA UNIT-FRAME REAR;CLP-510,SEC,EXPORT,RING-CS;ID3,OD3,T0.25,BLACK,SUS304 CBF HARNESS-HVPS_CHARGE;CLP-500,WIRE HAR CBF HARNESS-HVPS_T1;CLP-500,WIRE HARNESS CBF HARNESS-HVPS_T2;CLP-500,WIRE HARNESS MEA UNIT-FEED;CLP-500,SEC,EXPORT,-,-,-,PLATE-S/W DUPLEX;CLP-500,SUS304 1/2H,T0. PLATE-GUIDE T2 REAR;CLP-500,SECC,T1.0,-, GROUND-MAIN ITB DEVE;CLP-500,SUS304 H,T0 GROUND-LSU DEVE DRIVE;CLP-500,SUS304 H,T GROUND-HVPS LSU LOWER;CLP-500,C5210P-1/2 GROUND-EXIT DRIVE;CLP-500,SUS304-1/2H,T0 GEAR-RDCN FEED OUTER;SCX-5100,POM,M90-44 GEAR-T2 IDEL_Z27;CLP-500,POM,DE8903,M0.8 GEAR-T2 RDCN_Z32/Z23;CLP-500,POM,M90-44, LEVER-ITB LOCK REAR;CLP-500,PC/ABS,T3.0, IPR-BRKT DUMMY LSU R;MLC-500,SECC,-,T1.6 IPR-BRKT GUIDE HVPS F;CLP-500,SECC,-,T1. IPR-BRKT LOCK ITB;CLP-500,SECC,-,T1.6,-, IPR-BRKT EXIT HINGE R;CLP-500,SECC,-,T1. IPR-PLATE FUSER;CLP-500,SUS304 1/2H,-,T0 IPR-PLATE OPC HV;CLP-500,SUS304 1/2H,-,T IPR-PLATE T1;CLP-500,SUS304 1/2H,-,T0.4, IPR-PLATE T2;CLP-500,SUS304 1/2H,-,T0.4, IPR-GROUND HVPS;CLP-500,C5210P-1/2H,-,T0 IPR-GROUND MAIN;CLP-500,SUS304-1/2H,-,T0 PMO-FRAME REAR;CLP-500,ABS+GF20%,BLACK,PMO-COVER T1 HV;CLP-500,HIPS,BLACK,-,HRPMO-COVER T2 HV;CLP-500,HIPS,BLACK,-,HRPMO-GUIDE LOCK OPC;CLP-500,PC+GF20%,BLAC PMO-LINK LOCK OPC;CLP-500,POM,BLACK,-,M9 PMO-LOCK ITB;CLP-500,POM,BLACK,-,M90-44, IPR-GROUND PAPER GUIDE;CLP-500,SUS304-1/ MEC-TERMINAL;SF-5100,SAMSUNG,IVR CBF HARNESS-100M_GND;CLP-500,-,-,1 PIN,5 ELA UNIT-COVER OPEN SENSOR;CLP-500,SEC,E PLATE-S/W DEVE;CLP-500,SUS304 1/2H,T0.2, IPR-BRKT DEVE OPEN;CLP-500,SECC,-,T1.2,SPRING-ES;SWP(PW-2),BLACK,PI0.45,D5.35,L SPRING-CS;SUS304-WPB,-,PI0.85,D5.65,L21. F8823 D4088 H1099 H1101 H1102 F6112 P5156 P5142 T2110 L7018 L7017 D4052 F6086 G0432 G0433 L4033 L7019 G2104 K3280 H3024 F4107 O0022 K3379 K3380 S7032 K3328 F2254 Z2710 Z2711 O0043 O0045 K4045 G2110 K3739 H1015 Z2296 P5155 O1045 S0065 S0063 SA SNA SA SA SA SA SNA SNA SNA SNA SNA SNA SA SA SA SA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SA SA SA SNA SNA SA SA

9.16 Base Frame 9.16-0 9.16-1 JC96-02881A ELA UNIT-FRAME BASE;CLP-500,SEC,EXPORT,JC96-02774A ELA UNIT-MP;CLP-500,SEC,EXPORT,-,-,-,B0075 K3155 SA SA

Parts List

SA : Service Available, SNA : Service not Available Draw# 9.16-2 9.16-3 9.16-4 9.16-5 9.16-6 9.16-7 9.16-8 9.16-9 9.16-10 9.16-11 9.16-12 9.16-13 9.16-14 9.16-15 9.16-16 9.16-17 9.16-18 9.16-19 9.16-20 9.16-21 9.16-22 9.16-23 9.16-24 9.16-25 9.16-26 Part Code JC97-01755A JC39-00082A JC39-00280A JC61-00710A JC61-40001A JC63-00167A JC63-00175A JC63-00207A JC66-00050A JC66-00335A JC70-00379A JC70-00390A JC70-00404A JC70-00405A JC70-00414A JC72-00836A JC72-01156A JC72-01161A JC72-01172A JC72-41191A JC33-00007B JC92-01535A 6031-001255 JB39-00103A 6031-000120 Description MEA-PICKUP;CLP-500,SEC,EXPORT,-,-,-,CBF HARNESS-SCF;ML-6060,WIRE HARNESS,UL1 CBF HARNESS-SMPS_INLET;CLP-500,WIRE HARN PLATE-GUIDE RAIL;CLP-500,SUS304 1/2H,T0. FOOT-ML80;ML-80,NBR,-,GRAY,-,-,GROUND-SCF;CLP-500,SECC,T0.8,-,-,-,COVER-SCREW LOCKING MP;CLP-500,POM,-,-,COVER-M-BASE BAR;CLP-500,HIPS,-,-,-,HB,CAM-CATCH;ML-9400W,POM,-,34187,WHITE S GEAR-PICK_UP;SCX-5100,POM,M0.8,Z47,-,NTR IPR-BRKT BASE BAR;CLP-500,SECC,-,T1.6,-, IPR-CHANNEL FRAME BASE;CLP-500,SECC,-,T1 IPR-BRKT DEVE HINGE F;CLP-500,SECC,-,T1. IPR-BRKT DEVE HINGE R;CLP-500,SECC,-,T1. IPR-BRKT POWER;CLP-500,SECC,-,T1.2,-,-,PPR-SHEET/GUIDE PAPER;SCX-5100,PC SHEET, PMO-FRAME BASE;CLP-500,HIPS,L/GRAY,G7131 PMO-GUIDE SCT PAPER;CLP-500,HIPS,IVORY,PMO-PAPER GUIDE;CLP-500,HIPS,IVORY,-,HRPMO-BEARING SHAFT;ML-6000,POM,BLACK,-,DE SOLENOID-PICK UP;-,CLP-500,DC24V,80.0, PBA SUB-TEMP;CLP-500,SEC,-,TEMP,-,-,-,-, WASHER-PLAIN;NYLON,CUTTING,ID5,OD9,T0.5, CBF HARNESS-LIU GND;SCX-1110F,WIRE,UL100 WASHER-E.T;M4,ID4.3,OD8.5,T0.45,ZPC(YEL) Location P2104 H1227 H1252 P5140 F1013 S1039 S2019 Z2178 K2892 P2056 B0083 B0086 H3021 H3022 K3287 S5048 B0145 K3924 G2279 S4068 P2163 M0429 L5004 SNA SA SA SA SNA SA SNA SNA SA SA SA SA SA SA SA SNA SA SA SA SNA SA SA SA SA SA SNA

9.17 MP Ass'y 9.17-0 9.17-1 9.17-2 9.17-3 9.17-4 9.17-5 9.17-6 9.17-7 9.17-8 9.17-9 9.17-10 9.17-11 9.17-12 9.17-13 9.17-14 9.17-15 9.17-16 9.17-17 9.17-18 9.17-19 9.17-20 9.17-22 9.17-23 9.17-24 JC96-02774A 6044-000125 JC33-00006B JC61-00003A JC61-00482A JC61-00483A JC70-00237A JC72-00055A JC72-00761A JC72-00767A JC72-00768A JC72-00769A JC72-00770A JC72-00771A JC72-00772A JC72-00773A JC72-00775A JC72-41027A JC72-41364A JC73-00089A JC69-00494A JC92-01500A JC72-00056A JC63-00240A ELA UNIT-MP;CLP-500,SEC,EXPORT,-,-,-,RING-E;ID4,OD9,T0.6,PASS,STSC SOLENOID-MP;-,CLP-500,DC24V,82.0,27.8* SPRING ETC--CAM MP;ML-6100,SUS304-WPB,0. SPRING ETC-PICKUP;SCX-5100,SUS304-WPB,PI SPRING ETC-KNOCKUP,MP;SCX-5100,SUS304-WP IPR-BRACKET SOLENOIDE;SCX-5100,SECC,-,1. PMO-HOLDER CAM MPF;ML-6100,POM,WHT,-,PMO-ROLLER CAM.MP;SCX-5100,POM,WHITE,-,PMO-ACTUATOR,MP;SCX-5100,PC,BLACK,-,-,-, PMO-ADJUSTER,MP;SCX-5100,POM,BLACK,-,-,PMO-CAM PICK UP,MP;SCX-5100,PC,BLACK,-,PMO-FRAME,MP;SCX-5100,PC/ABS,C8723,-,-,H PMO-HOLDER PAD,MP;SCX-5100,PC/ABS,BLACK, PMO-HOLDER SENSOR,MP;SCX-5100,ABS,BLACK, PMO-HOUSING PICK UP,MP;SCX-5100,POM,BLAC PMO-PLATE KNOCK UP,MP;SCX-5100,ABS+GF20% PMO-IDLE PICK UP MP;ML-165,POM,BLK,-,-,PMO-BUSHING_P/U,MP;ML-6100,POM,BLACK,-,C RPR-RUBBER PICK UP,MP;SCX-5100,EPDM,-,-, PAD-MP(PLUS);SCX-5315F,URETHANE,0.9T,31, PBA SUB-MP_EMPTY SENSOR;CLP-500,SEC,-,MP PMO-GEAR P/U MPF;ML-6100,POM,WHT,-,SHEET-PAPER MP;CLP-500,PC,T=0.25,W15,L38 K3155 T2001 S8014 Z4145 P2913 Z4206 S8009 K3984 K4061 K3818 A3001 P2124 F2243 P0029 S3083 P2129 K5007 P2131 K3855 P2147 M0005 M0396 G0509 S5084 SA SA SA SA SA SA SA SNA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA

9.18 Pick_Up Ass'y 9.18-0 9.18-1 9.18-2 JC97-01755A MEA-PICKUP;CLP-500,SEC,EXPORT,-,-,-,JC61-00482A SPRING ETC-PICKUP;SCX-5100,SUS304-WPB,PI JC70-00359A IPR-GROUND FEED;CLP-500,C5210P,-,T0.2,-, P2104 P2913 F6093 SA SA SA

10

Parts List

SA : Service Available, SNA : Service not Available Draw# 9.18-3 9.18-6 9.18-7 9.18-8 9.18-9 9.18-10 9.18-11 9.18-12 Part Code JC70-00360B JC72-00719A JC72-00729A JC72-01076A JC92-01453A JC72-41191A JC72-41364A JC73-00149A Description IPR-GUIDE-P-INPUT;CLP-510,SECC,-,T0.5,-, PMO-ACTUATOR EMPTY;SCX-5100,-,ABS,BLK,HB PMO-SHAFT PICK UP;SCX-5100,PC,BLACK,-,-, PMO-GUIDE PAPER;CLP-500,HIPS,BLACK,-,HB, PBA SUB-P.EMPTY SENSOR;CLP-500,SEC,-,P.E PMO-BEARING SHAFT;ML-6000,POM,BLACK,-,DE PMO-BUSHING_P/U,MP;ML-6100,POM,BLACK,-,C RUBBER-PICK UP;CLP-500,EDPM,R20.0*W12,-, Location K3816 P2134 K3913 M0405 S4068 K3855 P2148 SNA SNA SA SA SA SA SA SA SA

9.19 Feeder Ass'y 9.19-0 9.19-1 9.19-1-1 9.19-1-2 9.19-1-3 9.19-2 9.19-2-1 9.19-2-2 9.19-2-3 9.19-3 9.19-3-1 9.19-3-2 9.19-3-3 9.19-3-4 9.19-3-5 9.19-4 9.19-5 9.19-6 9.19-7 9.19-8 9.19-9 9.19-10 9.19-11 9.19-12 9.19-13 9.19-14 9.19-15 9.19-16 9.19-17 9.19-18 9.19-19 9.19-20 9.19-21 9.19-22 9.19-23 9.19-24 9.19-25 JC97-01829A JC97-01768A JC72-01107A JC72-01108A JC70-10230A JC97-01769A JC72-01108A JC72-40261A JC70-10230A JC97-01770A JC72-00724A JC72-40261A JC72-40266A JC72-40262A JC70-10230A JC72-01106A 6044-000125 JC72-01105A JC70-00376A 6031-000021 JC72-01113A JC66-00618A JC72-41364A JC63-00182A JC72-00727A JC66-00617A JC66-00346A JC72-01110A 6602-001176 JC66-00332A JC72-01111A JC72-01134A JC72-01112A 6044-000001 6107-001210 6107-001211 JC61-00481A MEA UNIT-FEED;CLP-500,SEC,EXPORT,-,-,-,MEA-HOLDER PINCH C3;CLP-500,SEC,EXPORT,PMO-HOLDER PINCH C3;CLP-500,PC+GF20%,CP2 PMO-HOLDER PINCH C5;CLP-500,PC+GF20%,CP2 IPR-SHAFT FEED IDLER;ML-80,SUM24L,NI,-,MEA-HOLDER PINCH C5;CLP-500,SEC,EXPORT,PMO-HOLDER PINCH C5;CLP-500,PC+GF20%,CP2 PMO-ROLLER FEED L;ML-80,POM,WHT,-,-,-,-, IPR-SHAFT FEED IDLER;ML-80,SUM24L,NI,-,MEA-HOLDER PINCH M;CLP-500,SEC,EXPORT,-, PMO-HOLDER PINCH M;SCX-5100,PC+GF20%,BLA PMO-ROLLER FEED L;ML-80,POM,WHT,-,-,-,-, PMO-SUB HOLDER FEED;ML-80,POM,BLK,-,-,-, PMO-ROLLER FEED S;ML-80,POM,NTR,-,IPR-SHAFT FEED IDLER;ML-80,SUM24L,NI,-,PMO-FRAME FEED;CLP-500,ABS+GF20%,GP2200, RING-E;ID4,OD9,T0.6,PASS,STSC PMO-BUSHING FEED MID;CLP-500,POM,WHITE,IPR-BRKT FEED MID;CLP-500,SECC,-,T0.8,-, WASHER-PLAIN;-,ID6.0,OD16.0,T0.5,BLK,POL PMO-ROLLER FEED MID;CLP-500,POM/GF25%+UR SHAFT-FEED MID;CLP-500,SUM24L,L37,6.0,S PMO-BUSHING_P/U,MP;ML-6100,POM,BLACK,-,C GROUND-PICKUP PLATE;CLP-500,SUS304-3/4H, PMO-ROLLER FEED;SCX-5100,POM+URETAN,BLAC SHAFT-FEED;CLP-500,SUM24L,L67.1,6.0,-, GEAR-MP/DUP DRV;SCX-5100,POM,SW-01,M0.8, PMO-PULLEY FEED L;CLP-500,POM,WHITE,Z=61 BELT-TIMING GEAR;30S2M250,-,T1.36,-,L250 GEAR-FEED;SCX-5100,POM,M9044,M0.8,Z62/54 PMO-PULLEY FEED S;CLP-500,POM,WHITE,Z=32 PMO-BRKT FEED;CLP-500,PC/ABS+SUS430 1.5T PMO-PULLEY IDLE;CLP-500,POM,WHITE,PI=10, RING-CS;ID3,OD3,T0.25,BLACK,SUS304 SPRING-TS;SUS304-WPB,-,PI0.9,D6.3,-,-,-, SPRING-TS;SUS304-WPB,-,PI0.75,D6.25,-,-, SPRING ETC-FEED MP;SCX-5100,SUS304-WPB,P F6112 P4004 P4012 P4012 F6099 P4005 P4012 F6192 F6099 P4006 P4012 F6192 F6198 F6194 F6099 F6171 T2001 F6160 F6091 W0031 F6193 S0078 K3855 P2061 F6195 F6210 G0340 F6185 B0055 F6078 F6186 F6159 P7026 D4088 S0080 S0081 F6218 SA SA SNA SNA SA SA SNA SA SA SA SA SA SA SA SA SA SA SNA SNA SNA SA NA SA SNA SA SA SA SA SA SA SA SA SA SNA SNA SNA SA

9.20 Guide Paper T2 Ass'y 9.20-0 9.20-1 9.20-2 9.20-3 9.20-4 9.20-5 9.20-6 JC96-02797A JC72-01139A JC92-01455A JC72-01135A JC70-00389A JC63-00235A JC72-01160A ELA UNIT-GUIDE PAPER T2;CLP-500,SEC,EXPO PMO-COVER FEED SENSOR;CLP-500,PC,BLACK,PBA SUB-FEED SENSOR;CLP-500,SEC,-,FEED S PMO-ACTUATOR FEED SENSOR;CLP-500,PC,BLAC IPR-BRKT PAPER GUIDE;CLP-500,SECC,-,T1.2 SHEET-PAPER GUIDE;CLP-500,PC,T=0.3,W31.6 PMO-GUIDE PAPER PATH;CLP-500,HIPS,BLACK, K3128 F6165 F6152 F6157 G2106 S0085 K3910 SA SA SA SA SNA SA SA

11

Parts List

SA : Service Available, SNA : Service not Available Draw# 9.20-7 Part Code Description Location Z4132 SNA SA

JC61-00050A SPRING ETC-ACTUATOR;ML-6060A,SUS304-WPB,

9.21 ITB Cam Unit 9.21-0 9.21-1 9.2-12 9.21-2 9.21-3 9.21-4 9.21-5 9.21-6 9.21-7 9.21-8 9.21-9 9.21-10 9.21-11 9.21-12 9.21-13 JC96-03216A JC72-01154A JC96-03242A JC92-01651A JC72-01187A JC66-00548A JC66-00511A JC61-00699A 6044-000125 JC72-01155A JC39-00381A JC72-01136A JC61-00717A 6107-001203 6044-000001 ELA UNIT-ITB CAM;CLP-510,SEC,EXPORT,ITB PMO-DUMMY ITB CAM LOWER;CLP-500,HIPS,BLA ELA UNIT-OPE PANEL;CLP-510,SEC,EXPORT,-, PBA SUB-PTL_THER;CLP-510,SEC,KOREA,PTL_T PMO-PTL PATH;CLP-500,PC,TRP,-,KC7133R,-, SHAFT-ITB CLEAN CAM;CLP-500,SUM24L,L160. CAM-ITB CLEANING;CLP-500,POM,-,-,BLACK,L BUSH-D6/L4;CLP-500,BRONZE+ST,ID6.0,OD9.0 RING-E;ID4,OD9,T0.6,PASS,STSC PMO-DUMMY ITB CAM UPPER;CLP-500,HIPS,BLA CBF HARNESS-ITB D_SET;CLP-510,WIRE HARNE PMO-COVER CAM SHAFT;CLP-500,HIPS,BLACK,GUIDE-PTL SPRING;CLP-500,POM,-,-,-,BLACK SPRING-ES;SUS304-WPB,-,PI0.5,D4.5,L17.2, RING-CS;ID3,OD3,T0.25,BLACK,SUS304 I2131 D2090 Z2649 P2135 K4055 S4110 K2893 K2874 T2001 D2091 C3122 S4071 G2092 S0088 D4088 SA SNA SA SA SA SA SNA SA SA SNA SA SNA SNA SNA SNA

9.22 Dummy Fuser Base Ass'y 9.22-0 9.22-1 9.22-2 9.22-3 9.22-4 JC96-02795A JC72-01142A JC72-01140A JC70-10961A JC39-00288A 0105-000101 0105-001032 0201-001162 0201-001183 0202-000008 0202-000108 0202-000137 0202-001025 0203-000007 0203-001102 0203-001189 0203-001235 0203-001236 0204-000469 0205-001007 0205-001056 0205-001059 0205-001067 0205-001080 0205-001144 0401-000005 0401-000116 0402-000129 0402-001189 0403-000471 0403-000525 0403-001507 0404-000112 0407-000101 0501-000010 0501-000279 ELA UNIT-DUMMY FUSER BASE;CLP-500,SEC,EX PMO-DUMMY FUSER BASE;CLP-500,PBT+GF30%,B PMO-COVER FUSER AC;CLP-500,PBT+GF30%,BLA IPR-TERMINAL FU;ML-165,C5210P,-,T0.3,-,CBF HARNESS-SMPS_AC WIRE;CLP-500,WIRE HA PAPER-ART;75G,W216,-,WHITE,XEROX 3R2047, PAPER-ART;-,W210,-,WHITE,HANSOL,L297 ADHESIVE-CYA;LOCTITE403,NTR,1250,20G ADHESIVE-AA;ARON ALPHA #202F,NTR,100,20G SOLDER-WIRE;HI-FLO,3.0,-,D3.0,63SN/37PB, SOLDER-CREAM;RMA-20-21L,-,20~38 -,62.8SS SOLDER-WIRE FLUX;KR-19 RMA SF,-,D0.7,60S FLUX;KS-611,-,-,-,SPRAY TAPE-FILAMENT;3M,T0.15,W18,L55M,TRP TAPE-OPP MASKING;OPP-2,T0.05,W100,L400M, TAPE-ACETATE;#810,T0.05,W12,L65000,NTR TAPE-PAPER;YW-692,T0.15,W5.8,L4000M,TAPE-PAPER;YW-4620,T0.12,W6.2,L4000M,THINNER;#4662,-,0.795,GREASE-BEARING;NYOGEL 759G,HYDROCARBON B GREASE-GRAPHITE;CRS841,WHT,GREASE-BEARING;PETAMO GHV 133,BEIGE,15KG GREASE-GRAPHITE;NYOGEL 756G,HYDRO CARBON GREASE-BEARING;NYOGEL 774H,NOISE DAMPING GREASE-BEARING;SF-112,HANARL,NOISE TAMPI DIODE-SWITCHING;1N4148,75V,150MA,DO-35,T DIODE-SWITCHING;MMSD914T1,100V,200MA,SOD DIODE-RECTIFIER;1N4003,200V,1A,DO-41,TP DIODE-RECTIFIER;M4,400V,1A,TS-1,TP DIODE-ZENER;1N5271B,100V,5%,500mW,DO-35, DIODE-ZENER;1N4733A,5%,1000MW,DO-41,TP DIODE-ZENER;ZT10-300B,5%,1000MW,DO-41,BK DIODE-SCHOTTKY;RB420D,40V,100MA,SOT-23,T DIODE-ARRAY;DA204K,20V,100mA,C2-3,SOT-23 TR-SMALL SIGNAL;KSC1008,NPN,800mW,TO-92, TR-SMALL SIGNAL;KSA1182-Y,PNP,150mW,SOTD2014 D2087 Z2607 K3422 H1250 SA SA SA SA SA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SA SNA SA SNA SNA SA SA SA SA SA SA

12

Parts List

SA : Service Available, SNA : Service not Available Draw# Part Code 0501-000294 0501-000457 0502-000245 0502-001048 0601-000353 0601-001138 0601-001383 0601-001444 0603-001021 0604-001154 0604-001257 0803-001097 0803-001393 0803-003263 0803-003264 0904-001752 1001-000170 1006-001250 1103-001183 1103-001328 1105-001384 1107-001287 1202-000164 1203-002220 1203-002233 1205-002339 1404-001141 2001-000008 2001-000047 2001-000058 2001-000111 2001-000281 2001-000290 2001-000429 2001-000577 2001-000621 2001-000812 2001-000935 2003-000557 2003-000631 2005-001058 2007-000033 2007-000066 2007-000070 2007-000074 2007-000078 2007-000082 2007-000084 2007-000086 2007-000090 2007-000092 2007-000097 2007-000102 2007-000113 2007-000116 2007-000118 Description TR-SMALL SIGNAL;KSA708-Y,PNP,800mW,TO-92 TR-SMALL SIGNAL;MMBT2222A,NPN,350MW,SOTTR-POWER;KSB1151-Y,PNP,1.3W,TO-126,-,16 TR-POWER;KSD1691,NPN,1.3W,TO-126,BK,160 LED;ROUND,RED/Y-GRN,5mm,630/570nm LED-IR;ROUND,5mm,150mW,4V,950nm,BK LED;ROUND,RED,3.0MM,700NM LED;SMD,GRN,1MM,560NM,3X1.5X1.4MM PHOTO TR;NPN,20V,5V,20mA,75mW,TP PHOTO-INTERRUPTER;TR,0.2-1.0MA,80MW,DIP, PHOTO-INTERRUPTER;TR,-,-,DIP-4,BK IC-TTL;7407,BUFFER/DRIVER,DIP,14,300MIL, IC-TTL;7407,BUFFER/DRIVER,SOP,14,150MIL, IC-CMOS LOGIC;74LCX07,HEX BUFFER,SOIC,14 IC-CMOS LOGIC;74LCX06,HEX INVERTER/BUFFE IC-USC;NET2270,16BIT,TQFP,64P,10X10MM,30 IC-ANALOG SWITCH;MC14051BD,SPDT CMOS,SOP IC-LINE DRIVER;DS90LV017A,SOIC,8P,150MIL IC-EEPROM;24C04,512x8,SOP,8P,5x4mm,2.5/5 IC-EEPROM;93C86,2KX8/1KX16BIT,DIP,8P,9.2 IC-DRAM;K4S561632,4X4MX16BIT,TSOP(II),54 IC-FLASH MEMORY;29LV400,512x8/256x16,TSO IC-VOLTAGE COMP.;393,SOP,8P,150MIL,DUAL, IC-POSI.ADJUST REG.;LD1117,DPAK,3P,240MI IC-RESET;XC61F,SOT-23,3P,-,PLASTIC,0.7/1 IC-CLOCK GENERATOR;CY25811SC,SOIC,8P,150 THERMISTOR-NTC;5.6Kohm,5%,3200K,2.1mW/C, R-CARBON;15KOHM,5%,1/8W,AA,TP,1.8X3.2MM R-CARBON;2.2KOHM,5%,1/4W,AA,TP,2.4X6.4MM R-CARBON;5.6Kohm,5%,1/4W,AA,TP,2.4x6.4mm R-CARBON;150OHM,5%,1/4W,AA,TP,2.4X6.4MM R-CARBON;100OHM,5%,1/8W,AA,TP,1.8X3.2MM R-CARBON;10KOHM,5%,1/8W,AA,TP,1.8X3.2MM R-CARBON;1KOHM,5%,1/8W,AA,TP,1.8X3.2MM R-CARBON;2KOHM,5%,1/8W,AA,TP,1.8X3.2MM R-CARBON;300KOHM,5%,1/4W,AA,TP,2.4X6.4MM R-CARBON;5.6KOHM,5%,1/8W,AA,TP,1.8X3.2MM R-CARBON;68OHM,5%,1/4W,AA,TP,2.4X6.4MM R-METAL OXIDE(S);2.2ohm,5%,3W,AA,TP,6x16 R-METAL OXIDE(S);3.3ohm,5%,3W,AA,TP,6x16 R-WIRE WOUND;0.39ohm,1%,1W,AA,TP,4.3x12m R-CHIP;0ohm,5%,1/4W,TP,3216 R-CHIP;20Kohm,1%,1/10W,TP,1608 R-CHIP;0ohm,5%,1/10W,TP,1608 R-CHIP;100ohm,5%,1/10W,TP,1608 R-CHIP;1Kohm,5%,1/10W,TP,1608 R-CHIP;3.3Kohm,5%,1/10W,TP,1608 R-CHIP;4.7Kohm,5%,1/10W,TP,1608 R-CHIP;5.6Kohm,5%,1/10W,TP,1608 R-CHIP;10Kohm,5%,1/10W,TP,1608 R-CHIP;15Kohm,5%,1/10W,TP,1608 R-CHIP;47Kohm,5%,1/10W,TP,1608 R-CHIP;100Kohm,5%,1/10W,TP,1608 R-CHIP;33ohm,5%,1/10W,TP,1608 R-CHIP;120ohm,5%,1/10W,TP,1608 R-CHIP;390ohm,5%,1/10W,TP,1608 Location SNA SA SA SA SA SA SNA SNA SNA SA SA SNA SA SA SA SNA SNA SA SA SA SA SA SNA SA SA SNA SA SNA SA SA SNA SA SA SA SA SA SNA SA SA SA SA SNA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA

13

Parts List

SA : Service Available, SNA : Service not Available Draw# Part Code 2007-000122 2007-000123 2007-000134 2007-000309 2007-000539 2007-000608 2007-000729 2007-000736 2007-000839 2007-000842 2007-000939 2007-000965 2007-001002 2007-001044 2007-001134 2007-007004 2007-007445 2007-007726 2007-008567 2008-000166 2009-001085 2011-001011 2011-001094 2201-000017 2201-000119 2201-000138 2203-000041 2203-000189 2203-000192 2203-000236 2203-000257 2203-000426 2203-000440 2203-000476 2203-000626 2203-000783 2203-000815 2203-000998 2203-001598 2203-001656 2203-001683 2401-000007 2401-000042 2401-000207 2401-000414 2401-000802 2401-002300 2404-000284 2703-000300 2801-003582 2801-003886 2802-001069 2804-001613 2901-001178 3301-000325 3301-001015 Description R-CHIP;1.2Kohm,5%,1/10W,TP,1608 R-CHIP;1.5Kohm,5%,1/10W,TP,1608 R-CHIP;33Kohm,5%,1/10W,TP,1608 R-CHIP;10ohm,5%,1/10W,TP,1608 R-CHIP;200ohm,5%,1/10W,TP,1608 R-CHIP;240ohm,5%,1/10W,TP,1608 R-CHIP;300ohm,5%,1/10W,TP,1608 R-CHIP;30Kohm,1%,1/10W,TP,1608 R-CHIP;39ohm,5%,1/10W,TP,1608 R-CHIP;3Kohm,1%,1/10W,TP,1608 R-CHIP;47Kohm,1%,1/10W,TP,1608 R-CHIP;5.1Kohm,5%,1/10W,TP,1608 R-CHIP;510ohm,5%,1/10W,TP,1608 R-CHIP;56ohm,5%,1/10W,TP,1608 R-CHIP;68ohm,5%,1/10W,TP,1608 R-CHIP;12Kohm,1%,1/10W,TP,1608 R-CHIP;9.09Kohm,1%,1/10W,TP,1608 R-CHIP;35.7ohm,1%,1/10W,TP,1608 R-CHIP;15.4KOHM,1%,1/10W,TP,1608 R-FUSIBLE;56ohm,5%,1/4W,AA,TP,2.6x6.7mm R-METAL GLAZE;10Mohm,3%,1/2W,CM,BK,18x4m R-NET;10Kohm,5%,1/16W,L,CHIP,8P,TP,3.2x1 R-NET;39OHM,5%,1/16W,L,CHIP,8P,TP C-CERAMIC,DISC;1NF,10%,50V,Y5P,TP,5X3.5M C-CERAMIC,DISC;100NF,+80-20%,50V,Y5V,TP, C-CERAMIC,DISC;0.1NF,10%,50V,Y5P,TP,4X4M C-CER,CHIP;0.01NF,0.25PF,50V,C0G,TP,1608 C-CER,CHIP;100nF,+80-20%,25V,Y5V,TP,1608 C-CER,CHIP;100nF,+80-20%,50V,Y5V,TP,2012 C-CER,CHIP;0.1NF,5%,50V,C0G,TP,1608 C-CER,CHIP;10nF,10%,50V,X7R,TP,1608 C-CER,CHIP;0.018NF,5%,50V,C0G,TP,1608 C-CER,CHIP;1nF,10%,50V,X7R,TP,1608,C-CER,CHIP;1000nF,+80-20%,16V,Y5V,-,2012 C-CER,CHIP;0.022nF,5%,50V,C0G,TP,1608 C-CER,CHIP;0.33NF,5%,50V,C0G,TP,1608 C-CER,CHIP;0.033NF,5%,50V,C0G,TP,1608 C-CER,CHIP;0.047NF,5%,50V,C0G,TP,1608 C-CER,CHIP;2200nF,+80-20%,16V,Y5V,TP,201 C-CER,CHIP;0.47nF,5%,50V,NP0,TP,1608 C-CER,CHIP;0.068nF,5%,50V,NP0,TP,1608 C-AL;470UF,20%,16V,GP,TP,8X11.5MM,3.5 C-AL;100uF,20%,16V,GP,TP,6.3x7,5 C-AL;100uF,20%,50V,WT,TP,8x12,5 C-AL;10uF,20%,16V,GP,TP,4x7,5 C-AL;220uF,20%,16V,GP,TP,10x9mm,5mm C-AL;47uF,20%,50V,GP,TP,6.3x11,5 C-TA,CHIP;10uF,20%,16V,-,TP,3528 INDUCTOR-SMD;1uH,10%,1608 CRYSTAL-UNIT;30MHz,50ppm,28-AAA,18pF,80o CRYSTAL-UNIT;12MHz,50ppm,28-AAA,16pF,50o RESONATOR-CERAMIC;7.37MHz,0.5%,TP,4.7x4. OSCILLATOR-CLOCK;23.8807363MHZ,50PPM,15P FILTER-EMI SMD;25V,2A,-,100000pF,2x1.25x BEAD-SMD;60ohm,3.2x2.5x1.3mm,400mA,TP,,, BEAD-AXIAL;70ohm,3.6x0.65x5mm,6000mA,TP, Location SNA SA SA SA SA SA SA SA SNA SA SA SNA SA SA SNA SA SA SNA SA SNA SA SNA SNA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SNA SA SNA SNA SNA SA SA SA SA SNA SNA SA SA SNA SNA

14

Parts List

SA : Service Available, SNA : Service not Available Draw# Part Code 3301-001240 3301-001258 3301-001594 3404-000165 3702-001121 3704-000349 3708-001408 3709-001131 3711-000164 3711-000198 3711-000225 3711-002000 3711-002003 3711-002808 3711-002809 3711-002810 3711-002811 3711-002813 3711-003408 3711-003409 3711-003410 3711-003411 3722-001101 3903-000085 6001-000125 6001-000485 6001-001068 6002-000175 6002-000308 6003-000115 6003-000152 6003-000196 6003-000264 6003-000266 6003-000267 6003-000269 6003-000282 6003-001001 6003-001256 6006-001078 6006-001193 6009-001396 6031-000019 6031-001490 6031-001491 6043-001097 6107-001197 6107-001204 6107-001206 6107-001208 6107-001212 6501-000004 6601-001227 6902-000048 6902-000288 6902-000332 Description BEAD-SMD;120ohm,1.6x0.8x0.8mm,200mA,TP,BEAD-SMD;600ohm,1608,100mA,,,,1.8ohm BEAD-SMD;90ohm,2.0*1.2*1.3mm,-,TP,-,-,SWITCH-TACT;12V,50mA,160gf,6x6mm,SPST CONNECTOR-RIBBON;60P,MALE,STRAIGHT,AUF SOCKET-IC;8P,DIP,SN,2.54MM CONNECTOR-FPC/FFC/PIC;12P,1MM,STRAIGHT,S CONNECTOR-CARD EDGE;100P,1.27MM,STRAIGHT CONNECTOR-HEADER;1WALL,2P,1R,2.5mm,STRAI CONNECTOR-HEADER;1WALL,3P,1R,2.5mm,STRAI CONNECTOR-HEADER;1WALL,4P,1R,2.5mm,STRAI CONNECTOR-HEADER;BOX,18P,2R,2mm,STRAIGHT CONNECTOR-HEADER;BOX,26P,2R,2mm,STRAIGHT CONNECTOR-HEADER;BOX,7P,1R,2mm,STRAIGHT, CONNECTOR-HEADER;BOX,8P,1R,2mm,STRAIGHT, CONNECTOR-HEADER;BOX,9P,1R,2mm,STRAIGHT, CONNECTOR-HEADER;BOX,10P,1R,2mm,STRAIGHT CONNECTOR-HEADER;BOX,12P,1R,2mm,STRAIGHT CONNECTOR-HEADER;BOX,2P,1R,2mm,STRAIGHT, CONNECTOR-HEADER;BOX,3P,1R,2mm,STRAIGHT, CONNECTOR-HEADER;BOX,4P,1R,2mm,STRAIGHT, CONNECTOR-HEADER;BOX,5P,1R,2mm,STRAIGHT, JACK-USB;4P/1C,AU,IVR,ANGLE,B TYPE CBF-POWER CORD;DT,US,BP3/YES,I(IEC C13/C SCREW-MACHINE;BH,+,M3,L4,ZPC(YEL),SM20C, SCREW-MACHINE;PH,+,M2.6,L4,ZPC(YEL),SWRC SCREW-MACHINE;PH,+,M2,L16,BLK,SWRCH18A,SCREW-TAPPING;PWH,+,2,M3,L8,ZPC(YEL),SM2 SCREW-TAPTITE;PH,+,B,M2.6,L6,ZPC(YEL),SW SCREW-TAPTITE;BH,+,B,M3,L6,ZPC(BLK),SWRC SCREW-TAPTITE;PH,+,B,M2,L10,ZPC(YEL),SWR SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRC SCREW-TAPTITE;PWH,+,B,M3,L6,ZPC(YEL),SWR SCREW-TAPTITE;PWH,+,S,M3,L6,ZPC(YEL),SWR SCREW-TAPTITE;PWH,+,S,M3,L8,ZPC(YEL),SWR SCREW-TAPTITE;BH,+,S,M3,L6,ZPC(YEL),SWRC SCREW-TAPTITE;BH,+,B,M3,L8,ZPC(BLK),SWCH SCREW-TAPTITE;FH,+,B,M3,L8,ZPC(BLK),SWRC SCREW-TAPTITE;BH,+,B,M4,L10,NI PLT,SWRCH SCREW-TAPTITE;WSP,PH,+,M3,L10,ZPC(YEL),S SCREW-MACHINE;WSP,PH,+,M3,10,ZPC(YEL),SW SCREW-SPECIAL;PH,+,-,M3,L10.3,ZPC(BLK),S WASHER-PLAIN;-,ID6.1,OD8.5,T0.1,BLK,POLY WASHER-PLAIN;POLYMIDE,-,ID7.1,OD14,T0.13 WASHER-PLAIN;POLYMIDE,-,ID8.1,OD12,T0.2, PIN-SPRING;W,D2,L14,-,SUS304 CS 1/2H,T0. SPRING-CS;SUS304-WPB,-,PI0.9,D5.6,L27,-, SPRING-ES;SUS304-WPB,-,PI0.6,D7.5,L22.9, SPRING-TS;SUS304-WPB,BLACK,PI1.5,D10,L5, SPRING-TS;SWP,RIGHT,PI1.4,D9.2,L6.5,-,-, SPRING-TS;SUS304-WPB,-,PI0.9,D13,L4.7,-, CABLE TIE;DA-80,T1,W2.5,L80,NTR,NYLON66 BEARING-BALL;L-1680HH,ID8,OD16,L5.0,SUS4 BAG PE;LDPE,T0.03,L400,W400,TRP,8,2,PE M BAG PE;LDPE,T0.05,W250,L450,TRP,8,2BAG CONDUCTIVE;PE+CARBON,T0.1,W250,L500, Location SNA SNA SNA SA SA SA SNA SA SNA SNA SNA SNA SNA SNA SNA SA SNA SNA SA SNA SNA SNA SNA SNA SA SNA SNA SNA SNA SA SA SA SA SNA SNA SA SA SA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SA SNA SNA SNA SNA

K2903

S0011

K2756

15

Parts List

SA : Service Available, SNA : Service not Available Draw# Part Code 6902-000606 6902-000655 JB13-00004A JB68-00072A JB68-00073A JB68-00916A JB75-10028A JB75-10029A JC02-00017A JC02-00018A JC02-00019A JC02-00020A JC13-00014C JC13-00020A JC33-00011A JC39-00277A JC39-00282A JC39-00284A JC39-00285A JC39-00286A JC39-00290A JC39-00294A JC39-00295A JC39-00306A JC39-00379A JC39-00380A JC39-00382A JC39-00383A JC39-00385A JC39-00388A JC39-40511A JC41-00133A JC41-00166A JC41-00169A JC41-00201A JC41-00202A JC41-00224A JC41-00225A JC41-00254A JC41-00255A JC41-00256A JC41-00257A JC41-10519A JC46-00232A JC61-00011A JC61-00032A JC61-00035A JC61-00549A JC61-00714A JC61-00715A JC61-00753A JC61-00754A JC61-00772A JC61-00774A JC61-00827A JC61-00828A Description BAG CONDUCTIVE;PE+CARBON,T0.1,W305,L475, BAG PE;HDPE,T0.03,W800,L1300,TRP,28,6M T IC ASIC-OPE;SF-3100,HT48C5,SSOP,48P,16.1 LABEL(R)-BAR RIBON;SF-3000,PY,80X91000,T LABEL(R)-BAR CODE;SF-3000,PY,38X6.5,T0.1 LABEL RATING-BLANK;SF-340,SEC,TETRON,0.0 MEC-RIBBON BARCODE S;-,-,PW-2,PI1, D4.9, MEC-RIBBON BARCODE S;COLUMBUS,KISCOM,BLK TONER-GRINDED BLACK;CLP-500,SA-79EK-B,BL TONER-GRINDED YELLOW;CLP-500,SA-79EK-Y,Y TONER-GRINDED MAGENTA;CLP-500,SA-79EK-M, TONER-GRINDED CYAN;CLP-500,SA-79EK-C,CYA IC ASIC-SPGPM(3);SPGPM_D,SCX-6320F,256PI IC ASIC-ENGINE CONTROL;LPEC1,CLP-500,128 SOLENOID-DEVE HVPS;-,CLP-500,DC24V,190 CBF HARNESS-MAIN ERASER;CLP-500,WIRE HAR CBF HARNESS-MAIN_P.EMPTY;CLP-500,WIRE HA CBF HARNESS-MAIN_FEED;CLP-500,WIRE HARNE CBF HARNESS-MAIN-TEMPERATURE;CLP-500,WIR CBF HARNESS-MAIN_MP.EMPTY;CLP-500,WIRE H CBF HARNESS-ERASER_BOARD;CLP-500,WIRE HA CBF HARNESS-MAIN_S/W(5V);CLP-500,WIRE HA CBF HARNESS-SMPS_COVER S/W;CLP-500,WIRE CBF HARNESS-LCD;CLP-500,WIRE,UL2877,14-1 CBF HARNESS-EX_WASTE;CLP-510,WIRE HARNES CBF HARNESS-PTL_THER;CLP-510,WIRE HARNES CBF HARNESS-ITB D_ITB;CLP-510,WIRE HARNE CBF HARNESS-DEVE OEM;CLP-510,WIRE HARNES CBF HARNESS-SUPPLY;CLP-510,WIRE HARNESS, CBF SIGNAL-DEVE DRI;CLP-510,12PIN,FFC,18 CBF HARNESS;ML-80,JUMPER,AWG22,52mm,SILV PCB-SENSOR;SCX-5100,FR-1,1L,V1.0,1.6T,11 PCB-DEVE BIAS;CLP-500,FR-1,1L,-,1.6,55*2 PCB-TEMPERATURE;CLP-500,FR-1,1L,-,1.6,22 PCB-TONER_TX;CLP-500,FR-1,1L,-,1.2,15*10 PCB-TONER_RX;CLP-500,FR-1,1L,-,1.2,15*10 PCB SUB-GINKGO_DEVE_CRUM;CLP-500,FR-4,2 PCB SUB-GINKGO_ITB;CLP-500,FR-4,2L,-,1.6 PCB MAIN-CONT_BB_PLUS;CLP-510,FR-4,4,-,1 PCB SUB-OEM_BB_PLUS;CLP-510,FR-1,1L,-,1. PCB SUB-DRIVER_BB_PLUS;CLP-510,FR-1,1L,PCB MAIN-CONT_BB_PLUS;CLP-510,FR-1,1,0.1 PCB-PTL;ML-165,FR-1,1L,T1.6mm,217.7X9m S/W APPLICATION-DRV;-,CLP-510,CLP DRV,1. SPRING ETC-FEED;SF-5100,SUS304WPB,0.6,-, SPRING ETC--HV SMALL;ML-6060A,SUS 304 WP SPRING ETC-HV APOLLO;SF-5100,SUS304WPB,0 SPRING ETC-PICKUP,MP;SCX-5312F,SUS304-WP STOPPER-STACKER F;CLP-500,POM,-,-,-,WHIT STOPPER-STACKER R;CLP-500,POM,-,-,-,WHIT PLATE-DUMMY Y;CLP-500,SUS304CSP,1/2H,T0. PLATE-DUMMY BK;CLP-500,SUS304CSP,1/2H,T0 BUSH-DEV DR;CLP-500,BRONZE,ID7.0,OD9.4,L BUSH-DEV SR;CLP-500,BRONZE,ID4.0,OD7.0,L BLADE-SUS BLACK;CLP-500,SUS301-CSP 1/2H, BLADE-SUS COLOR;CLP-500,SUS301-CSP 1/2H, Location SNA SNA SNA SA SNA SNA SNA SNA SNA SNA SNA SNA SNA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SNA SA SA SA SA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SA SNA SNA SA SA SA SNA SNA SNA SNA SNA SNA

S7079 E3000 H1144 F6045 H1158 H1142 H1077 H1148 H1251

P2165 Z5098 Z5099

16

Parts List

SA : Service Available, SNA : Service not Available Draw# Part Code JC61-00839A JC61-00869A JC61-00977A JC61-00980A JC61-00981A JC61-00982A JC61-00983A JC61-00985A JC61-00986A JC61-00989A JC61-00989B JC62-00091A JC62-00092A JC62-00093A JC62-00094A JC62-00096A JC62-00097A JC62-00098A JC62-00099A JC62-00100A JC62-00101A JC62-00102A JC62-00103A JC62-00104A JC62-00105A JC62-00106A JC62-00107A JC62-00108A JC62-00115A JC62-00116A JC62-00117A JC62-00118A JC62-00122A JC62-00123A JC62-00124A JC62-00125A JC62-00126A JC62-00127A JC62-00128A JC62-00131A JC62-00132A JC62-00133A JC62-00140A JC62-00144A JC63-00179A JC63-00205A JC63-00206A JC63-00228A JC63-00229A JC63-00230A JC63-00231A JC63-00232A JC63-00233A JC63-00237A JC63-00238A JC63-00239A Description BLADE-CLEANING;CLP-500,URETHAN,TRP,W15*L FRAME-M-DRAWER CONNECTOR;CLP-500,PET+GF3 HOLDER-M-TR REAR;CLP-510,POM,-,-,-,BLACK HOLDER-M-SHAFT_OPC;CLP-510,POM,5,16,PI 1 GUIDE-M-BRACKET_C;CLP-510,ABS,4,4.4,239. BRACKET-P-SEAL_C;CLP-510,SECC,0.8,239.6, BUSH-TR;CLP-510,BRONZE+ST,ID6.0,OD10.0,L BRACKET-P-SEAL_BK;CLP-510,SECC,0.8,239.6 GUIDE-M-BRACKET_BK;CLP-510,ABS,4,6,239.6 STOPPER-M-ITB SPACER F/R;CLP-510,ABS,V0, STOPPER-M_REAR;CLP-510,ABS,V0,T3.0,-,-,G SEAL-MANUAL SHEET;CLP-500,PE FOAM,-,T=10 SEAL-SIDE BLADE DEVE;CLP-500,PE FOAM,-,T SEAL-BLADE INNER;CLP-500,SM55 FOAM,-,T=2 SEAL-BLADE UPPER;CLP-500,URETHANE FOAM,SEAL-DUST PROOF LSU;CLP-500,PET FILM,-,T SEAL-COVER WASTE TANK;CLP-500,URETHAN FO SEAL-GUIDE ERASER LAMP;CLP-500,NITTO #50 SEAL-SHUTTER;CLP-500,URETHAN FOAM,-,T=2. SEAL-SIDE BLADE;CLP-500,URETHAN FOAM,-,T SEAL-U_COVER WASTE TANK;CLP-500,URETHAN SEAL-URETHAN FILM;CLP-500,URETHAN FILM,SEAL-TEFLON FELT FRONT;CLP-500,TEFLON FE SEAL-TEFLON FELT REAR;CLP-500,TEFLON FEL SEAL-CLEANING BLADE;CLP-500,URETHANE FOA SEAL-SHUTTER 2;CLP-500,URETHAN FOAM,-,T4 SEAL-COLLAR PORON;CLP-500,PORON,-,T2.0, SEAL-BRACKET SIDE;CLP-500,URETHANE FOAM, SEAL-BRACKET UPPER;CLP-500,EPDM,-,T2.5,W SEAL-DUMMY HOLE UPPER;CLP-500,PE FOAM,-, SEAL-DUMMY COVER;CLP-500,PPMB,-,T1.0,W22 SEAL-FELT BLACK F;CLP-500,TEFLON FELT,-, SEAL-SIDE BLOCK;CLP-500,PE FOAM,-,T3.5,W SEAL-SIDE SR F;CLP-500,PORON ,-,T5.0,W5, SEAL-SUPPLY COLOR F;CLP-500,PORON LE20,SEAL-SUPPLY COLOR R;CLP-500,PORON LE20,SEAL-SUPPLY BLACK F;CLP-500,PORON LE20,SEAL-SUPPLY BLACK R;CLP-500,PORON LE20,SEAL-SIDE DUMMY COVER;CLP-500,PE FOAM,-, SEAL-BRACKET INNER_BK;CLP-500,PE FOAM,GR SEAL-UPPER COVER;CLP-500,URETHANE FORM,G SEAL-BLADE INNER_BK;CLP-500,EPDM,GRAY,T2 SEAL-BLADE SIDE_BK;CLP-500,PE FORM,GRAY, SEAL-AGITATOR_C;CLP-500,PORON(LE-20),-,5 COVER-FRONT HINGE F;CLP-500,POM,-,-,-,-, COVER-M-DUMMY BLACK;CLP-500,ABS,-,-,-,HB COVER-M-DUMMY CYAN;CLP-500,ABS,-,-,-,HB, SHEET-AGITATOR A;CLP-500,PET,T=0.1,W16.5 SHEET-AGITATOR B;CLP-500,PET,T=0.1,W16.5 SHEET-COVER DUMMY;CLP-500,TETRON,T=0.1,W SHEET-DEVE FRAME;CLP-500,PET,T=0.125,W27 SHEET-ITB WASTE;CLP-500,PE FILM,T=0.2,W1 SHEET-ITB BUFFER;CLP-500,PE FILM,T=0.3,W SHEET-ITB MAIN;CLP-500,URETHAN FILM,T=0. SHEET-ITB LOW;CLP-500,PE FILM,T=0.2,W21, SHEET-ITB TRC;CLP-500,PE FILM,T=0.2,W24. Location SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA

H3009

17

Parts List

SA : Service Available, SNA : Service not Available Draw# Part Code JC63-00241A JC63-00248A JC63-00278A JC63-00279A JC63-00280A JC63-00281A JC63-00282A JC63-00283A JC63-00284A JC63-00427A JC63-00552A JC63-00570A JC66-00486A JC66-00487A JC66-00490A JC66-00491A JC66-00492A JC66-00493A JC66-00494A JC66-00495A JC66-00496A JC66-00497A JC66-00498A JC66-00499A JC66-00501A JC66-00502A JC66-00503A JC66-00504A JC66-00505A JC66-00506A JC66-00507A JC66-00508A JC66-00509A JC66-00514A JC66-00521A JC66-00542A JC66-00603C JC66-00604A JC66-00605A JC66-00606A JC66-00609B JC66-00610A JC66-00611B JC66-00613A JC66-00620A JC66-00621A JC66-00933A JC68-00274A JC68-00320A JC68-00573A JC68-01134A JC68-01154A JC68-01156A JC68-01175A JC68-01181A JC68-01226A Description SHEET-ITB BLADE;CLP-500,PE SHEET,T=0.2,W SHEET-HV HARNESS;CLP-500,PC,T0.5,W33.5,L SHEET-REAR BLACK;CLP-500,PET FILM,T0.054 SHEET-REAR COLOR;CLP-500,PET FILM,T0.054 SHEET-RECYCLE BLACK;CLP-500,PET FILM,T0. SHEET-RECYCLE COLOR;CLP-500,PP FILM,T0.1 SHEET-SUPPLY COLOR;CLP-500,URETHANE SHEE SHEET-TONER RECYCLE;CLP-500,PET FILM,T0. SHEET-SUPPLY BLACK;CLP-500,PET,T0.2,W217 SHEET-DEVE FRAME_C;CLP-500,PET,0.125,17, SHEET-COVER HOLE;CLP-510,PET FILM,T=0.1, SHEET-AGITATOR_D;CLP-510,PET,0.2,11.8,4. GEAR-OPC AUGER;CLP-500,POM,M0.8,Z19,-,-, GEAR-OPC DRUM;CLP-500,PC,LF1025,M0.6,Z12 GEAR-OPC IDLE_Z35;CLP-500,POM,M0.6,Z35,GEAR-OPC IDLE_Z42/Z28;CLP-500,POM,M0.6/M GEAR-OPC IDLE_Z21;CLP-500,POM,M0.8,Z21,GEAR-OPC IDLE_Z32;CLP-500,POM,M0.8,Z32,GEAR-OPC ROLL CLEAN_Z18;CLP-500,POM,M0.8 GEAR-DEVE Z18/Z18;CLP-500,POM,M0.8/M0.6, GEAR-DEVE FRONT_Z18;CLP-500,POM,M0.6,Z18 GEAR-DEVE IDEL_Z21;CLP-500,POM,M0.6,Z21, GEAR-DEVE IDEL_Z24;CLP-500,POM,M0.6,Z24, GEAR-DEVE IDEL A_Z30/Z19;CLP-500,POM,M0. GEAR-DEVE IDEL_Z43/Z19;CLP-500,POM,M0.6, GEAR-DEVE IDEL_Z16;CLP-500,POM,M0.6,Z16, GEAR-DEVE IDEL_Z23;CLP-500,POM,M0.6,Z23, GEAR-DEVE RECY_Z16;CLP-500,POM,M0.6,Z16, GEAR-ITB AUGER_Z28;CLP-500,POM,M0.5,Z28, GEAR-ITB CLEAN_Z57;CLP-500,POM,M0.5,Z57, GEAR-ITB DRIVE_Z60;CLP-500,POM,M0.5,Z60, GEAR-ITB IDLE 1_Z28;CLP-500,POM,M0.5,Z28 GEAR-ITB IDLE 2_Z28;CLP-500,POM,M0.5,Z28 GEAR-TRANSFER_Z23;CLP-500,POM,M0.8,Z23,GEAR-DEVE IDLE_Z18;CLP-500,POM,M0.6,Z18, ROLLER-ITB DRIVE;CLP-500,AL6063+EDPM,D29 DRUM-OPC RICOH;CLP-500,AL,-,OD120,L266,ROLLER-CHARGER CLEANING;CLP-500,URETHAN+ ROLLER-DEV;CLP-500,NBR+ECO,14.0,L228.8S ROLLER-DEV SUPPLY;CLP-500,SILICON FOAM, ROLLER-ITB CLEAN BU;CLP-510,AL+SUM24L,S ROLLER-ITB T1;CLP-500,SUM22L,12.0,L280S ROLLER-ITB TENSION;CLP-510,AL+SUM24L,1S ROLLER-TRANSFER;CLP-500,EDPM+SUM24L,24S SHAFT-OPC DRUM;CLP-500,SUS416F,L310,10S DRUM-ITB BELT;CLP-500,PC+ALLOY,120,-,WS ROLLER-M-ITB BELT DF;CLP-510,POM,29.6,L1 LABEL(R)-RIBBON;SF-5100,100,-,-,BLK MANUAL-(CARD)SEM SVC CARD;ML-5100A,SEM,X LABEL(R)-BARCODE;ML-4500,PET,T0.05,10mm, LABEL(P)-BLANK(FUSER);ML-1710D3,-,WHITE LABEL(R)-POP(A);CLP-500,-,PC+HOLOGRAM,T0 MANUAL-SHEET DEVE;CLP-500,-,ENGLISH,-,AR LABEL(P)-FRONT INNER;CLP-500,-,YUPO PAPE LABEL(P)-TOP;CLP-500,-,YUPO PAPER,100G,W LABEL(R)-COLOR BLACK;CLP-500,-,FASCAL400 Location H1336 SNA SNA SA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SA SNA SNA SNA SNA NA SNA NA NA NA NA NA NA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA

L0004 L0005

18

Parts List

SA : Service Available, SNA : Service not Available Draw# Part Code JC68-01228A JC68-01229A JC68-01230A JC68-01231A JC68-01428A JC68-01483A JC68-01484A JC68-01488A JC68-10914D JC68-10914E JC68-10914F JC68-10914G JC68-10932A JC68-30928E JC69-00640A JC69-00644A JC69-00732A JC70-00050A JC70-00281A JC70-00345A JC70-00347A JC70-00348A JC70-00349A JC70-00350A JC70-00351A JC70-00352A JC70-00354A JC70-00391A JC70-00392A JC70-00395A JC70-00396A JC70-00398A JC70-00399A JC70-00402A JC70-00403A JC70-00434A JC70-00435A JC72-00463A JC72-00465A JC72-01013A JC72-01014A JC72-01015A JC72-01016A JC72-01017A JC72-01018A JC72-01019A JC72-01020A JC72-01021A JC72-01022A JC72-01023A JC72-01024A JC72-01025A JC72-01026A JC72-01027A JC72-01029A JC72-01030A Description LABEL(P)-OPC NOTICE;CLP-500,-,YOPO PAPER LABEL(R)-COLOR YELLOW;CLP-500,-,FASCAL40 LABEL(R)-COLOR CYAN;CLP-500,-,FASCAL400P LABEL(R)-COLOR MAGENTA;CLP-500,-,FASCAL4 MANUAL-QIG;CLP-510,SEE,16 LANGUAGE,GERMA MANUAL-SHEET ITB;CLP-510,SEC,ENGLISH,-,A MANUAL-QRG;CLP-510,XEROX,EN+FR+IT+GE+SP+ MANUAL-DOC POCKET;CLP-510,SEC,ENGLISH,U. LABEL(P)-SERIAL NO;ML-85,ART,70X15,G100, LABEL SERIAL-YELLOW;CLP-510,SEC,ART,0.1, LABEL SERIAL-CYAN;CLP-510,SEC,ART,0.1,70 LABEL SERIAL-MAGENTA;CLP-510,SEC,ART,0.1 LABEL(P)-BLANK(ML);ML-85/85G,ART,70X60,G LABEL(P)-CAUTION, HOT_FU;ML-1430,-,PET,T CUSHION-SET MAIN;CLP-510,EPS,-,W611,L565 BOX(P)-MAIN BBP;CLP-500,DW,A-1,596,550,5 BOX(P)-PAD TOP;CLP-510,DW,-,-,615,545,-, IPR-TERMINAL;SF-5100,SWRCH1018,-,4.4,-,IPR-BRKT CLEANING;ML-1650,SECC,-,250X18. IPR-BRKT SOLENOID;CLP-500,SECC,-,T1.2,-, IPR-CONTCAT DRUM(GND);CLP-500,C5201 1/2H IPR-CONTCAT ROLL CHARGER;CLP-500,SUS301IPR-CONTCAT SOKET OEM;CLP-500,C5210 1/2H IPR-OPC SPRING HANDLE;CLP-500,SUS301-CSP IPR-ITB BRKT DRAW CONN.;CLP-500,SECC,-,T IPR-ITB PLATE SPRING HV;CLP-500,SUS304 C IPR-ITB WASHER SPRING;CLP-500,SUS304 CSP IPR-DEV BRKT DOCTOR;CLP-500,SECC,-,T1.2, IPR-DEV BRKT DOCTOR BK;CLP-500,SECC,-,T1 IPR-DEV PLATE BIAS;CLP-500,C5210,-,T0.3, IPR-DEV PLATE FUSERBLE;CLP-500,C5201,-,T IPR-DEV PLATE BIAS DR BK;CLP-500,SUS304IPR-DEV PLATE BIAS DR C;CLP-500,SUS304-C IPR-DEV PLATE BIAS SR;CLP-500,SUS304-CSP IPR-DEV PLATE BIAS SR BK;CLP-500,SUS304IPR-PLATE CONTACT HVPS;CLP-500,C5210P,-, IPR-PLATE SPRING HVPS;CLP-500,BECU,-,T0. PMO-CAP CONNECTOR L;ML-6060A,POM,BLACK,PMO-CAP CONNECTOR U;ML-6060A,POM,BLACK,PMO-AUGER WASTE TONER;CLP-500,PC+GF20%,B PMO-BRKT FRAME FRONT;CLP-500,ABS+GF20%,B PMO-BRKT FRAME REAR;CLP-500,ABS+GF20%,IC PMO-COVER ROLL CHARGER;CLP-500,ABS,BLACK PMO-COVER WASTE TANK;CLP-500,ABS,BLACK,PMO-OPC FLANGE DRUM;CLP-500,POM,WHITE,-, PMO-OPC FRAME BASE;CLP-500,ABS+GF20%,BLA PMO-GUIDE ERASER LAMP;CLP-500,ACRYL,TRP PMO-OPC HANDLE;CLP-500,ABS+GF20%,ICE GRE PMO-HOLDER CR FRONT;CLP-500,POM,BLACK,-, PMO-HOLDER CR REAR;CLP-500,POM,BLACK,-,D PMO-PUSH LOCKING;CLP-500,POM,BLACK,-,DEL PMO-SHUTTER WASTE TANK;CLP-500,ABS,BLACK PMO-OPC SOKET OEM;CLP-500,ABS,BLACK,-,HB PMO-ITB AUGER CLEAN;CLP-500,ABS+GF20%,BL PMO-ITB BUSH DRIVE F;CLP-500,POM,BLACK,PMO-ITB BUSH DRIVE FIX;CLP-500,POM,BLACK Location SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SA SA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA

L0020

S8010

S7033 S7034 Z0013 Z0014

19

Parts List

SA : Service Available, SNA : Service not Available Draw# Part Code JC72-01031A JC72-01032A JC72-01034A JC72-01035A JC72-01036A JC72-01037A JC72-01038A JC72-01039A JC72-01040A JC72-01041A JC72-01042A JC72-01043A JC72-01044A JC72-01045A JC72-01046A JC72-01047A JC72-01048A JC72-01051A JC72-01052A JC72-01053A JC72-01054A JC72-01088A JC72-01095A JC72-01114A JC72-01119A JC72-01120A JC72-01121A JC72-01122A JC72-01123A JC72-01124A JC72-01125A JC72-01126A JC72-01127A JC72-01128A JC72-01129A JC72-01130A JC72-01131A JC72-01132A JC72-01133A JC72-01175A JC72-01198B JC72-01218A JC72-01219A JC72-01234A JC72-01264A JC72-01265A JC72-01266A JC72-01268A JC72-01269A JC72-01270A JC72-01271A JC72-01272A JC72-01273A JC72-01274A JC72-01275A JC72-01276A Description PMO-ITB BUSH GUIDE CF;CLP-500,POM,WHITE, PMO-ITB BUSH GUIDE CR;CLP-500,POM,WHITE, PMO-ITB BUSH GUIDE DR;CLP-500,POM,BLACK, PMO-ITB BUSH NIP R;CLP-500,POM,BLACK,-,M PMO-ITB BUSH T1;CLP-500,POM,BLACK,-,DE85 PMO-ITB BUSH TENSION;CLP-500,POM,BLACK,PMO-ITB COVER LOWER;CLP-500,ABS+GF20%,BL PMO-ITB COVER MAIN;CLP-500,ABS+GF20%,BLA PMO-ITB COVER UNIT F;CLP-500,ABS,BLACK,PMO-ITB COVER UNIT R;CLP-500,ABS,BLACK,PMO-ITB GAP RING;CLP-500,POM,BROWN,-,500 PMO-ITB GUIDE AUGER;CLP-500,PC/ABS,BLACK PMO-ITB G/BELT TENSION;CLP-500,POM,BLACK PMO-ITB HANDLE FIX;CLP-500,POM,BLACK,-,M PMO-ITB HANDLE UNIT;CLP-500,ABS,ICE GREE PMO-ITB HINGE BRKT BLADE;CLP-500,POM,BLA PMO-ITB HOLDER TOF;CLP-500,ABS,BLACK,-,H PMO-ITB LEVER BLADE;CLP-500,POM,BLACK,-, PMO-ITB POSITION UNIT F;CLP-500,PC/ABS,P PMO-ITB POSITION UNIT R;CLP-500,PC/ABS,I PMO-ITB SHUTTER AUGER;CLP-500,PC/ABS,BLA PMO-HOOK TR FRONT;CLP-500,POM,PUPPLE,-,M PMO-GAP RING;CLP-500,POM,BLACK,PI23.66,T PMO-DEV BUSH SLIDE;CLP-500,POM,BLACK,-,M PMO-DEV COVER BLACK;CLP-500,HIPS,BLACK,PMO-DEV COVER CYAN;CLP-500,HIPS,BLACK,-, PMO-DEV COVER MAGENTA;CLP-500,HIPS,BLACK PMO-DEV COVER YELLOW;CLP-500,HIPS,BLACK, PMO-DEV FRAME;CLP-500,ABS+PC20%,BLACK,-, PMO-DEV FRAME BK;CLP-500,ABS+PC20%,BLACK PMO-DEV GAP RING;CLP-500,POM,WHITE,PI14. PMO-DEV GUIDE SUPPLY;CLP-500,PC+GF20%,BL PMO-DEV GUIDE SUPPLY BK;MLC-500,PC+GF20% PMO-DEV HOUSING BIAS;CLP-500,ABS,BLACK,PMO-DEV HOUSING FUSERBLE;CLP-500,ABS,BLA PMO-DEV PLATE GEAR;CLP-500,POM,BLACK,-,M PMO-DEV PLATE GEAR BK;CLP-500,POM,BLACK, PMO-DEV TONER AGIATOR;CLP-500,PC,BLACK,PMO-DEV TONER RECYCLE;CLP-500,PC,BLACK,PMO-DEVE OPEN LINK;CLP-500,PC/ABS,BLACK, PMO-OPE KEY 1 CAP;CLP-510,ABS,G71312,-,PMO-HOLDER ERASER;CLP-500,PP,BLACK,-,-,PMO-ITB COVER CLEAN LOW;CLP-500,ABS,BLAC PMO-DEVE CAP TONER;CLP-500,PP,BLACK,-,H5 SPONGE-ITB BF;CLP-500,URETHAN SPONGE,-,T SPONGE-ITB BR;CLP-500,URETHAN SPONGE,-,T SPONGE-ITB GAP;CLP-500,URETHAN SPONGE,-, SPONGE-ITB SHEET;CLP-500,URETHAN SPONGE, SPONGE-ITB SR;CLP-500,URETHAN SPONGE,-,T SPONGE-ITB TOP_BOTTOM;CLP-500,URETHAN SP SPONGE-ITB BLADE L;CLP-500,URETHANE SPON SPONGE-ITB BF R;CLP-500,URETHAN SPONGE,SPONGE-ITB BLADE R;CLP-500,URETHAN SPONG SPONGE-ITB LOWER;CLP-500,URETHAN SPONGE, SPONGE-ITB SHUTTER;CLP-500,URETHAN SPONG SPONGE-ITB SIDE;CLP-500,URETHAN SPONGE,Location SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA

O1078 E3002

20

Parts List

SA : Service Available, SNA : Service not Available Draw# Part Code JC72-01277A JC73-00090A JC73-20902A JC74-10901A JC75-00032C JC92-01450A JC92-01534B JC92-01551A JC92-01551B JC92-01551C JC92-01551D JC92-01569A JC92-01632A JC96-03213A JC96-03274A JC97-01819A JC97-01820A JC97-01821A JC97-01828A JC97-01835A JC97-01836A JC97-01874A JC99-01744Q JC99-01810A JC99-01813A JC99-01824J JG07-20001A JK72-00058A Description SPONGE-ITB TOP;CLP-500,URETHAN SPONGE,-, RPR-RCT PAD PICKUP,MP;SCX-5100,SILICON,T REX-CLEANING BLADE;ML-6000,URETHANE RUBB MPR-WASHER SUPPLY;ML-5000,POLY,ID4.1*OD1 MEC-CHRAGER ROLLER;CLP-510,SEC,NBR+HYDRI PBA SUB-ERASER;CLP-500,SEC,-,ERASER,LED, PBA SUB-DEVE_BIAS_YK;CLP-500,SEC,-,DEVE_ PBA SUB-DEVE_CRUM;CLP-500,SEC,KOREA,DEVE PBA SUB-DEVE_CRUM_M;CLP-500,SEC,KOREA,DE PBA SUB-DEVE_CRUM_C;CLP-500,SEC,KOREA,DE PBA SUB-DEVE_CRUM_K;CLP-500,SEC,KOREA,DE PBA SUB-GINKGO_ITB;CLP-500,SEC,KOREA,GIN PBA SUB-DRIVER_BB_PLUS;CLP-510,SEC,KOREA ELA HOU-MAIN LINE;CLP-510,SEC,EXPORT,-,ELA HOU-ITB_DRAW;CLP-510,KOREA,KOREA,ITB MEA UNIT-SUS BLADE BLACK;CLP-500,-,SECC+ MEA UNIT-SUS BLADE COLOR;CLP-500,-,SECC+ MEA UNIT-WASTE TONER TANK;CLP-500,SEC,EX MEA UNIT-DUPLEX;CLP-500,SEC,EXPORT,-,-,MEA UNIT-CLEANING BLADE;CLP-500,OPC,SECC MEA UNIT-CLEANING BLADE;CLP-500,ITB,SECC MEA UNIT-OPC FLANGE;CLP-500,SEC,OPC FLAN INA-ACCESSORY(XAA);CLP-510/XAA,SAMSUNG,A PAA MAIN-PACKING;CLP-510,SAMSUNG,EXPORT, INA-ACCESSORY(XAA);CLP-510/XAA,SAMSUNG,A PAA-LABEL_XBH;CLP-510/XBH,SAMSUNG,BIGBAN LCD;SF4000,UC-162937-TNAR5-A,BLK/G PCT-SILP WASHER;SRP-350,P.A+GRAPHITE,T0. Location P2146 SNA SNA SA SNA SNA SA SA SNA SNA SNA SNA SNA SNA SA SNA SNA SNA SNA SA SA SNA SNA SNA SNA SNA SNA SNA SA SNA

T2136 E3001

M2011

T2130 D0010

L3015

21

Block Diagram

10

10. Block Diagram

Service Manual Samsung Electronics

10-1

Sensor(Temp2) CON1 SMPS CN30 Switch2(Left cover) FUSER CON2 CN28 CN14 Switch3(Left cover) 7 CN37 V4,5,6 V7,8,9 V10,11,12 9d 9c 6 HVPS CN1(1,2) 9a 9b Deve CN2 OEM KEY CN1 V1,2,3 8 5 DC Motor (Waste Agitator) Developer_1st Developer_2nd Developer_3rd Developer_4th T1 Roller T2 Roller Charger Roller * H.V:High Voltage 4 3 1 CON4 CON3 2 Switch1(Right cover)

38 Power Inlet & Switch

CN13

Power(AC Input, 220/110V)

OPC

37

CN6

11

11. Connection Diagram

Samsung Electronics
CN7

Eraser(not us e) CN1

36

CN8

PTL & Temp4

CN1

35

CN11

LSU

34

CN12

ITB

33

CN10

Sensor(Temp3)

32

CN15

Waste toner&Exit

31

CN17

Solenoid(T2 home)

30

CN26

Solenoid(Duplex)

29

CN24

Solenoid(MP)

28

CN32

Engine & Video Controller (MAIN BD)


T1 H.V(T1) H.V(T2) T2 H.V(Charger) Charger Supply H.V(Deve Supply)

Solenoid(Pick up) TAB1 Deve Drive CN6 CN2 CN7 CN5 10 CN1 CN3 CN8 CN4 CN29 15 FAN (Fuser) CN9 CN5 CN11 11 CN38

27

CN25

Clutch(Feed) BLDC Motor & Drive CN1 (DEVE)

26

CN23

Solenoid(T1 Clean)

14

CN35

Sensor(Feed)

24

CN33

12a 12b 12c 12d 13a 13b 13c 13d

Solenoid(Deve 1st) Solenoid(Deve 2nd) Solenoid(Deve 3rd) Solenoid(Deve 4th) Clutch(Deve 1st) Clutch(Deve 2nd) Clutch(Deve 3rd) Clutch(Deve 4th)

Sensor(MP_Empty)

23

CN31

Sensor(Paper Empty)

22

CN21

SCF(Option)

21

CN16

NPC(Option)

20

CN9

Panel

CN2

19

CN4

Developer_1st BLDC Motor & Drive CN1 (Main) Developer_2nd Developer_3rd

USB CN27 16

18

CN2

17

Connection Diagram

Service Manual

IEEE1284

CN3

V1 H.V(1st Deve Supply) H.V(2nd Deve Supply) V2 H.V(3rd Deve Supply ) V3 H.V(4th Deve Supply) V4

Developer_4th

11-1

11-2

< Signal Name Table > 2 SMPS(CON 3)


Switch
Dir Pin <<4 6 8 10 12 14 16 GNDD A_READ_T1 PWM_CHARGE ENB_DEVE_AC 9 11 13 15 PWM_AC_VPP PWM_T2 5 7 AGND 3 <GND Signal Name Pin 2 Signal Name +24VF Dir Pin 1 Pin 1 2 3 +24VF +24V NC Signal Name

CONNECTION DIAGRAM

Service Manual
AC_Vpp_PWM T2_PWM

* Dir : Signal direction, NC : No Connection * < - : s ame signal_name

Signal Name 24V

Main BD(CN30)

SMPS(CON4)

Pin

Signal Name

Dir Pin

Signal Name

1 2

+24VF +24VF

2 1

+24VF +24VF

3
Pin 1 2 3 3 5 5096-02C <1 +24VF AGND ENB_T2 PWM_AC PWM_T1 11 13 15 PWM_DEVE A_READ_CHA +5V CON2 NC <<Signal Name Dir Pin Signal Name

SMPS(CON 2)

Fuser Unit

CHARGE_PWM DEV_REM_PWM T1_READ GNDD

+24VF

+24VF

4 5

+24VF AGND

3 6

+24VF GND

Main BD (CN7)

HVPS(CN1-2)
2 4 6 8 10 12 14 16 24V GND T2_EN AC_PWM T1_PWM DEVE_PWM CHARGE_READ +5V

6 7

AGND AGND

5 8

GND GND

AGND

GND

9 10

+24V +24V

10 9

+24V +24V

4
Pin 1 2 AN_FUSER1_OUT2 <AN_FUSER1_OUT <Signal Name Dir Pin Signal Name

Main BD(CN28)

Fuser Unit

7 9

11 12

AGND AGND

12 11

GND GND

13 14

+3.3V +3.3V

14 13

+3.3V +3.3V

15

+3.3V

16

+3.3V

16 17 Pin 1 2 +5V +5VL Signal Name Dir Pin

+3.3V DGND

15 18

+3.3V GND

Main BD(CN14)

Switch(Left cover)
Signal Name <<-

18 19

DGND DGND

17 20

GND GND

20

DGND

19

GND

21 22

+5V +5V

22 21

+5V +5V

23 24

DGND DGND

24 23

GND GND

Samsung Electronics

25 26

nFUSERON NC

26 25

<NC

7 Main Board(CN37)
Pin V1 V2 2 3 4 5 6 7 8 9 10 11 12 nSOL_DEVE_3RD nSOL_DEVE_4TH nCLT_DEVE_1ST nCLT_DEVE_2ND nCLT_DEVE_3RD nCLT_DEVE_4TH nSOL_DEVE_1ST nSOL_DEVE_2ND 6 5 8 7 10 9 12 11 AGND +24VF 4 3 +24VF 1 24V AGND 24V AGND 24V DGND V3 SCL_OUT2 SCL_OUT1 DEVE_CRUM_SDA DGND DEVE_CRUM_SDA DGND AGND AGND Signal Name Dir Pin Signal Name Pin 1 Signal Name Dir Pin 2

Deve OEM Key(CN1)

9a Deve OEM Key


Deve Cartridge(1st) Deve Drive(CN1)

10 Main BD(CN5)

Signal Name

Samsung Electronics

Pin 1

Signal Name AGND

Dir Pin 2

Signal Name AGND

2 3

+24VF nWST_AGT

1 4

+24VF nWST_AGT

A_WST_AGT

A_WST_AGT

5 6 Pin V4 V5 V6 DGND SCL_OUT2 DGND SCL_OUT2 DEVE_CRUM_SDA DEVE_CRUM_SDA Signal Name Dir Pin Signal Name

+5VL Deve_Crum_SCL

6 5

+5VL Deve_Crum_SCL

9b Deve OEM Key


Deve Cartridge(2nd)

7 8

Deve_Crum_SDA AGND

8 7

Deve_Crum_SDA AGND

5V nSOL_DEVE_1ST nSOL_DEVE_2ND nSOL_DEVE_3RD nSOL_DEVE_4TH

8 Deve OEM Key(CN2) 9c Deve OEM Key


Deve Cartridge(3rd)
Dir Pin DGND SCL_OUT3 Signal Name DEVE_CRUM_SDA Pin V7 V8 V9 SCL_OUT2 DGND Signal Name DEVE_CRUM_SDA

DC Motor (Waste Agitator)


<<<Pin 1 2 3 4 5 6 Signal Name DEVE_CRUM_SDA DGND SCL_OUT4 7 8 9

Pin

Signal Name

Dir Pin

Signal Name

11 Main Board
Signal Name 24V 24V AGND AGND DGND 5V START READY CLOCK

BLDC Motor(Deve)
Dir Pin 1 2 3 4 5 6 7 8 9 10 Signal Name +24V +24V PGND PGND SGND +5V START READY CLOCK CW/CCW

nWST_AGT

2 3

NC SENSE_AGT

9d Deve OEM Key


Pin V10 DEVE_CRUM_SDA V11 DGND V12 SCL_OUT2 Signal Name Dir Pin

Deve Cartridge(4th)

Connection Diagram

Service Manual

11-3

11-4
13a

12a

Deve Drive(CN6)

Solenoid(Deve 1st)

Deve Drive(CN8)

Clutch(Deve 1st)

14 Main Board(CN 35)


Pin 1 2 3 AGND nSOL_T1_CLN NC Signal Name Dir Pin <<<-

Solenoid(T1 clean)
Signal Name

CONNECTION DIAGRAM

Service Manual
Pin 1 2 3 NC AGND <<Signal Name nCLT_DEV_1ST Dir Pin Signal Name <<<13b

Pin 1

Signal Name nSOL_DEV_1ST

Dir Pin

Signal Name <-

2 3

NC AGND

12b

Deve Drive(CN2)

Solenoid(Deve 2nd)

Deve Drive(CN4)

Clutch(Deve 2nd)

15 Main BD (C N29)
Pin 1 2 3 NC +24VF Signal Name nFAN_FUSER

Fan Motor(Fuser)
Dir Pin Signal Name <<<-

Pin 1 <<3 AGND <2 NC <-

Signal Name Dir Pin nSOL_DEV_2ND

Signal Name <-

Pin 1

Signal Name Dir Pin nCLT_DEV_2ND

Signal Name <-

NC

AGND

12c

Deve Drive(CN7)
Pin 1 2 3 AGND <nCLT_DEV_3RD NC <<Signal Name Dir Pin Signal Name <<<-

Solenoid(Deve 3rd)

13c

Deve Drive(CN9)

Clutch(Deve 3rd)

16 Main BD(CN27)
Pin 1 2 3 4 5 6 Signal Name +24VF +24VF AGND AGND DGND +5V

BLDC Motor(Main)
Dir Pin 1 2 3 4 5 6 Signal Name +24V +24V PGND PGND SGND +5V

Pin

Signal Name

Dir Pin

Signal Name

1 2

nSOL_DEV_3RD NC

AGND

12d

Deve Drive(CN3)
Pin 1 2 3 AGND nCLT_DEV_4TH NC Signal Name Dir Pin <<<-

Solenoid(Deve 4th)

13d

Deve Drive(CN5)

C lutch(Deve 4th)
Signal Name <<<-

Pin

Signal Name

Dir Pin

Signal Name

1 2

nSOL_DEV_4TH NC

7 8 9 10

nBLDC_START1 nBLDC_RDY1 BLDC_CLK1 DGND

7 8 9 10

START READY CLOCK CW/CCW

AGND

Samsung Electronics

17 Main BD(CN3)
USB Port
Dir Pin Pin 19 20 2 3 4 5 6 AGND AGND DP DGND DN 21 22 23 24 25 26 27 28 29 Pin 1 2 3 4 5 30 31 32 33 34 35 36 NC nSELECTIN <<NC NC <<nINIT nFAULT <<DGND <DGND DGND <<DGND DGND <<DGND <DGND DGND <<DGND DGND <<DGND DGND <<Signal Name Dir Pin Signal Name Pin 1 Signal Name VBUS_2270

IEEE1284 Port

18 Main BD(CN2)

Pin 1 <<<<<<<<<<<<<<<<<-

Signal Name nSTB

Dir Pin

Signal Name <-

Signal Name VBUS DD+ AGND FGND FGND

Samsung Electronics

DATA0

3 4

DATA1 DATA2

5 6

DATA3 DATA4

DATA5

8 9

DATA6 DATA7

19 Main BD(CN4)
Signal Name DGND +5V PANEL_TX nRST_PANEL PANEL_RX

Panel(CN2)
Dir Pin 1 2 3 4 5 Signal Name DGND VCC OPE_RXD /OPE_RST OPE_TXD

10 11

nACK BUSY

12 13

PERROR SELECT

14

nAUTOFD

15 16

NC DGND

17 18

AGND 5V1

Connection Diagram

Service Manual

11-5

11-6

20 Main BD(CN9)
SCF Unit(CN9)
Pin Pin 1 2 3 4 5 6 7 8 AGND +24V DGND RDY_SCF CMD_SCF CLK_SCF 3 4 5 6 7 8 +3.3V STS_SCF 1 2 Signal Name Dir Pin 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 DGND DGND DGND DGND nPRT_IRQ NC NC NC 53 54 55 56 57 58 59 60 nWR DGND 51 52 NC nRD 49 50 DGND 48 GND NC nXPRE nXPWE GND NC NC NC GND nXIRQ _IN GND GND GND NC NC 46 47 NC NC A_ADDR(7) NC 44 45 XPAddr(5) NC NC 43 NC Pin 1 2 3 4 nWAIT A_ADDR(8) 41 42 nXPWAIT XPAddr(6) nNPC_RST A_ADDR(9) 39 40 nRESET_P XPAddr(7) A_ADDR(6) A_ADDR(10) 37 38 XPAddr(4) XPAddr(8) A_ADDR(11) 36 XPAddr(9) A_ADDR(12) DATA(16) 34 35 XPAddr(10) XPData(16) A_ADDR(13) DATA(17) 32 33 XPAddr(11) XPData(17) DATA(18) 31 XPData(18) Signal Name Dir Pin Signal Name

N PC(J1)

21 Main BD(CN16)

(Network Print C ard)

(Secondary Cassette Feeder)


Signal Name 3.3V SCF_STS SCF_CMD SCF_CLK SCF_RDY 24VS DGND AGND

CONNECTION DIAGRAM

Service Manual

Pin

Signal Name

Dir Pin

Signal Name

+3.3V

VDD3

2 3

+3.3V DGND

2 3

VDD3 GND

4 5

nNPC_CS DATA(31)

4 5

nXPCS XPData(31)

DATA(30)

XPData(30)

7 8

DATA(29) DGND

7 8

XPData(29) GND

9 10

DATA(28) DATA(27)

9 10

XPData(28) XPData(27)

11

DATA(26)

11

XPData(26)

22 Main BD(CN21)
Signal Name +3.3V nS_EMPT DGND NC

Sensor(Paper Empty)
Dir Pin 1 2 3 4 Signal Name <<<<-

12 13

DGND DATA(25)

12 13

GND XPData(25)

14 15

DATA(24) nNPC_INT

14 15

XPData(24) nXIRQ _OUT

16 17

DGND A_ADDR(5)

16 17

GND XPAddr(3)

18

A_ADDR(4)

18

XPAddr(2)

19 20

A_ADDR(3) +3.3V

19 20

XPAddr(1) VDD3

23 Main BD(CN31)
Pin 1 2 3 4 Signal Name +3.3V nS_MP_EMPT DGND NC

Sensor(MP Empty)
Dir Pin 1 2 3 4 Signal Name <<<<-

21 22

NC DATA(23)

21 22

NC XPData(23)

23

DATA(22)

23

XPData(22)

24 25

NC DATA(21)

24 25

NC XPData(21)

26 27

NC DATA(20)

26 27

NC XPData(20)

28 29

A_ADDR(15) DATA(19)

28 29

XPAddr(13) XPData(19)

Samsung Electronics

30

A_ADDR(14)

30

XPAddr(12)

24 Main BD(CN33)
Pin 1 Pin 1 2 3 nS_ITB_HOME DGND A_ITB_HO ME DGND ITB_CRUM_SCL ITB_CRUM_SDA J4 J3 J 14 J 13 J6 J5 +5VL J7 Signal Name Dir Pin 2 nSOL_DUP <Signal Name +24VF Dir Pin Signal Name <-

Sensor(Feed)

29 Main BD(CN24)
Solenoid(Duplex)

33 Main BD(CN10)

ITB Unit(Drawer Connector on Frame)


Signal Name <<<<<<<-

Pin 1 <<-

Signal Name +3.3V

Dir Pin 1

Signal Name <-

Samsung Electronics

nS_FEED

DGND

30 Main BD(CN26)
Solenoid(T2 home)
4 5 6 7 Signal Name <<<Pin 1 2 3 NC nSOL_T2 2 3 Signal Name +3.3V Dir Pin 1

26 Main BD(CN23)
<<-

C lutch(Feed)

Pin

Signal Name

Dir Pin

Signal Name

1 2

+24VF nCLT_FEED

27 Main BD(CN25) 31 Main BD(CN17)


Sensor(Waste Toner) & Exit Sensor
Pin 1 2 3 4 5 6 7 DGND 3 +3.3V nS_EXIT 1 2 DGND 2 <<<<DGND nS_TONER_RX 2 1 <<Signal Name +3.3V Dir Pin 1 Signal Name <<<-

Solenoid(Pick up)

Pin

Signal Name

Dir Pin

Signal Name

1 2

+24VF nSOL_PICKUP

28 Main BD(CN32)

Solenoid(MP)

Pin 1 <<-

Signal Name +24VF

Dir Pin

Signal Name <-

nSOL_MP

NC

32 Main BD(CN15)
Pin 1 2 GNDA A_TEMP Signal Name

Sensor(Temperature)
Dir Pin 1 2 Signal Name <<-

Connection Diagram

Service Manual

11-7

11-8

34 Main BD(CN12) 37 Main BD(CN6)


OPC Unit
Dir Pin <Signal Name <Pin 1 2 DGND Signal Name A_OPC_KEY

LSU

* LD Part

CONNECTION DIAGRAM

Service Manual
<<<-

Pin

Signal Name

Dir Pin

Signal Name

nHSYNC

*HSYNC

2 3

+5VL DGND

2 3

+5V GND

4 5

nLDON_LSU VDO_LSU+

4 5

*LD ON *VIDEO+

VDO_LSU-

*VIDEO-

nSH_LSU

8 9

CLK_LSU nRDY_LSU

7 *S/H * Motor Driver 1 CLK 2 *READY

10 11

nSTART_LSU AGND

3 4

*START GND

12

+24V

VCC

35 Main BD(CN11)

PTL(CN1)&Temp

Pin 1

Signal Name +5V

Dir Pin 1

Signal Name <-

2 3

EN_ERASER A_TEMP2

2 1

GNDA

Samsung Electronics

7 ED NO. REVISION RECORD

8 CHANGE PART

ADDR(1)

ADDR(2)

ADDR(3)

ADDR(4)

ADDR(5)

ADDR(6)

ADDR(7)

ADDR(8)

ADDR(23)

ADDR(9)

ADDR(17)

ADDR(18)

ADDR(19)

ADDR(20)

ADDR(21)

ADDR(10)

ADDR(11)

ADDR(12)

ADDR(13)

ADDR(14)

ADDR(15)

S_DATA(5)

S_DATA(6)

S_DATA(7)

S_DATA(8)

S_DATA(9)

S_DATA(10)

S_DATA(11)

S_DATA(12)

S_DATA(13)

S_DATA(14)

S_DATA(15)

S_DATA(16)

S_DATA(17)

S_DATA(18)

S_DATA(19)

S_DATA(20)

S_DATA(21)

S_DATA(22)

S_DATA(23)

S_DATA(24)

S_DATA(25)

S_DATA(26)

S_DATA(27)

S_DATA(28)

S_DATA(29)

S_DATA(30)

S_DATA(31)

S_DATA(0)

S_DATA(1)

S_DATA(2)

S_DATA(3)

S_DATA(4)

ADDR(16)

ADDR(22)

SD(0:31) ADDR(1:23) S_DATA(0:31)

SD(0)

SD(1)

SD(2)

SD(3)

SD(4)

SD(5)

SD(6)

SD(7)

SD(8)

SD(9)

SD(10)

SD(11)

SD(12)

SD(13)

SD(14)

SD(15)

SD(16)

SD(17)

SD(18)

SD(19)

SD(20)

SD(21)

SD(22)

SD(23)

SD(24)

SD(25)

SD(26)

SD(27)

SD(28)

SD(29)

SD(30)

SD(31)

+3.3V

R38 BG_L20 BG_W6 BG_W1 BG_W2 BG_W3 BG_W4 BG_V5 BG_V2 BG_V3 BG_V4

R60

R34

R53

R46

R47

R45

R52

BG_G1

BG_G2

BG_G3

BG_D3

BG_D1

BG_H3

BG_C1

BG_H1

BG_H2

BG_P2

BG_E1

BG_E3

BG_K1

BG_F1

BG_F2

BG_F3

SA(0:12)

A
10K 10K 10K 10K 10K 10K 10K 10K

DATA5/GPI6

DATA6/GPI7

DATA7/GPI8

DATA8/GPI9

DATA9/GPI10

DATA0/GPI1

DATA10/GPI11

DATA11/GPI12

ADDR7

ADDR8

ADDR2

ADDR3

ADDR4

ADDR5

ADDR6

ADDR9

ADDR11

ADDR12

ADDR13

ADDR14

ADDR15

ADDR16

ADDR17

ADDR18

ADDR19

ADDR20

ADDR21

ADDR22

DATA1/GPI2

DATA2/GPI3

DATA3/GPI4

DATA4/GPI5

DATA12/GPI13

DATA13/GPI14

DATA14/GPI15

DATA15/GPI16

DATA16

DATA17

DATA18

DATA19

DATA20

DATA21

DATA22

DATA23

DATA24

DATA25

DATA26

DATA27

DATA28

DATA29

DATA30

DATA31

ADDR1

nROMCS0

R276 C196 22pF

39

SA(12) SA(11) SA(10) SA(9) SA(8) SA(7) SA(6) SA(5) SA(4) SA(3) SA(2) SA(1) SA(0) BG_T1

D19 A15 E18 E19 A14 F18 C14 B14 A13 C13 B13 C12 D12 T1 T2 P3 P4 BG_R2 R2 BG_R3 R3 BG_Y1 Y1 Y2 BG_Y4 Y4 DGND

SA12 SA11 SA10 SA9 SA8 SA7 SA6 SA5 SA4 SA3 SA2 SA1 SA0

nDREQ0/ADDR23/GPI0

ADDR10

ADDR(17) ADDR(18) ADDR(19) ADDR(20)


ADDR(21)

C10

D10

L20

M1

M2

M3

M4

G3

D1

H1

H2

N1

N2

C4

C5

D5

P2

E1

K1

K2

K3

P1

V5

A2

B2

B4

B5

SD2

SD3

SD4

SD5

A6

T3

T4

L1

L2

L3

L4

J1

J2

J3

SD12

SD13

SD14

SD15

SD16

SD17

SD18

SD19

SD20

SD21

SD22

SD23

SD24

SD25

SD26

SD27

SD28

SD29

SD30

SD10

SD11

SD31

SD0

SD1

SD6

SD7

SD8

SD9

C11

A10

B10

A11

B11

W6

W5

W1

W2

W3

W4

G1

G2

H3

D3

C1

U7

U5

U1

U2

U3

C3

C6

C7

D7

C8

C9

D9

E3

Y6

V6

V7

Y5

V1

V2

V3

V4

A3

B3

A4

A5

A7

B1

A8

B7

A9

B9

F1

F2

F3

ADDR(22) ADDR(23) ADDR(1)


D16 C17 R18 C15 P18 U16 M18 Y17 L19 Y18 W19 F20 M17 F19 G19 K19 G18 L18 Y20 K18 R19 M19
BG_D16 BG_C17 BG_R18 BG_C15

DPLS DMNS VBUS UCLK PD7 PD6 PD5 PD4 PD3 PD2 PD1 PD0 nSTROBE

DP DN VBUS UCLK

Remove RA for CLP-511/511G


+3.3V

BG_P18 BG_U16 BG_M18 BG_Y17 BG_L19 BG_Y18 BG_W19 BG_F20

PD(0:7)
PD(7) PD(6) PD(5) PD(4) PD(3) PD(2) PD(1)

+3.3V B

R41

DGND

BG_T2 BG_P3 R272 R273 39 39

nPRT_IRQ nRD nWR nCS_LPEC nNPC_CS


nUSB_CS DGND 22pF

NWR1

nROMCS0 nROMCS1 nROMCS2 nROMCS3/nIOCS3/GPO1 nRD nWR nIOCS0 nIOCS1 nIOCS2/nDACK0/GPO2

R87

RA49 10K 63mW

BG_M17 BG_F19 BG_G19 BG_K19 BG_G18 BG_L18 BG_Y20 BG_K18 BG_R19 BG_M19

10K

10K

PD(0)

nSTROBE nACK BUSY PERROR SLCT_OUT nFAULT nINIT nAUTOFD nSELECTIN PDE

nACK

C201

C279

100pF

22pF nRST_PANEL DO C TEST_LED1 nUSB_RST +3.3V

C202

BG_U14 BG_V14

Bigbang Plus
U10 SPGPm
JC13-00014C

BUSY PERROR SLCT_OUT nFAULT nINIT nAUTOFD nSELECTIN nWAIT0/PDE

BG_V16 BG_W16 BG_Y16 BG_W15 BG_Y15 BG_Y14 BG_Y12 BG_Y13

nWAIT

R238 R237

10K 10K C280

100pF

U14 V14 W14 V15 V16 W16 Y16 W15 Y15 W11 Y14 V18 Y12 Y13 V17 W17 U11 V19

DGND BG_V19 BG_T17 BG_U18 BG_U19 10K

MDC/GPO15 MDIO/GPI26 COL/COL_10M/EINT4 TXCLK/TXCLK_10M/GPI18 TXD0/nIOCS3 TXD1/GPO12 TXD2/GPO13 TXD3/GPO14 TX_EN/TXEN_10M RXERR/GPI25 CRS/CRS_10M/nWAIT1 RXCLK/RXCLK_10M/GPI19 RXD0/GPI21 RXD1/GPI22 RXD2/GPI23 RXD3/GPI24 RX_DV/LINK_10M/GPI20 ATEST_OUT

BA1 BA0 SPD/nDREQ3 nSCS0 nSCS1 nSCS2 nIOCS4/nSCS3/GPO4 nIOCS5/nSCS4/GPO3/TONEOUT CKE SDCLK1 SDCLK0 nWE nCAS nRAS DQM0 DQM1 DQM2 DQM3 nDREQ1/DQM4/GPO8 nDACK1/DQM5/GPO7 nDREQ2/DQM6/GPO6 nDACK2/DQM7/GPO5 nRxD1/TDI/GPI17 nTxD1/TDO/GPO10 nRxD0 nTxD0

B20 C20 V13 J17 H18 H20 G20 M20 B12 B6 B8 A12 H19 E17 C18 C19 D18 B19 J19 E20 J20 K17 W9 V10 V9 Y9 U9 Y8 W8 V8
BG_V8 BG_K17 BG_C18 BG_C19 BG_J17

BG_G20 BG_M20 BG_B12

BA1 BA0 nUSB_REQ S_nSCS0 nSCS1 nSCS2 R274 R275 39 39


SDCLK1 SDCLK0

BG_B6 BG_B8

CKE SDCLK0 nWE nCAS nRAS DQM0 DQM1 DQM2 DQM3 CS SK DI nNPC_RST
R4 R5

NC
SDCLK1 NC3 10pF
+5V DGND

DGND +3.3V

T17 AIN0 U18 AIN1 U19 AIN2 BG_P17 R58 P17 U12 R59 BG_N19 N19 V12 W12 R57 N18 BG_N18 nLREADY/nEBSY nLFPHA0/CCLK nFSYNC/nLFPHA1 nLFPHB0/nCMSG nLFPHB1/nPRINT nEMSG/nDACK3/PWMOUT3

D nPSYNC

BG_U12 NPSYNC1 BG_V12 BG_W12

R3 10K
100 100
SERIAL_RXD SERIAL_TXD

39

CN1-1
1 2 3 4

BG_W9 BG_V10 BG_V9 BG_Y9

nUSB_DACK

PANEL_RX PANEL_TX nS_ITB_HOME nNPC_INT nUSB_IRQ


C322 C323 DGND

BG_P20 BG_P19 BG_W18

P20 PWMOUT0 P19 PWMOUT1 W18 PWMOUT2

EINT3/nTXD2/GPO9 EINT2/nRXD2/TMS EINT1/TCK EINT0/TnRST

BG_U9

3711-003410

R1

R2

R6

nRSTOUT/MCLKOUT/GPO0

VDD_RING_OSC

VDD_CORE0

VDD_CORE1

VDD_CORE2

VDD_CORE3

VDD_CORE4

VDD_CORE5

VDD_CORE6

VDD_CORE7

VDD_CORE8

VDD_ARM1

VDD_USB1

VDD_USB2

VSS_PLL1

VSS_PLL2

VDD_ADC

VSS_ADC

VCC0 VCC1 VCC2 VCC3 VCC4 VCC5 VCC6 VCC7 VCC8 VCC9 VCC10 VCC11

TESTSE

GND10

GND11

GND12

GND13

GND14

GND15

GND16

GND17

GND18

GND19

GND20

GND21

GND22

GND23

GND24

GND25

GND26

GND27

GND28

GND29

GND30

GND0

VDDC

VDDB

GND1

GND2

GND3

GND4

GND5

GND6

GND7

GND8

GND9

RREF

VSSL

MCLK

VSSC

VSSB

VDDL

NC230 15pF

GND31

nRESET

VDD3_USB

VDD_PLL1

VDD_PLL2

B120

VDD_ARM2

TESTMODE

VCLK nHSYNC nVDI_LPEC

100pF

10K

10K

10K

100pF

BG_R20 BG_Y19 BG_N20

R20 LSUCLK/nCBSY/GPO11 Y19 VCLK N20 nHSYNC L42 W13 VDO BG_W13

+5V

2007-000090|R1608_RES
DGND DGND

F4 K4 R4 D6 U6 U10 D11 D15 U15 F17 L17 R17

Y10

W10

G17

J4

R1

Y3

Y7

Y11

U20

T19

T20

J18

D2

B15

V20

E2

N3

W7

A16

D20

B18

B16

C16

A18

A20

A19

B17

A17

K20

A1

D4

H4

N4

U4

D8

U8

D13

U13

D17

H17

N17

U17

J10

J11

J12

K9

K10

K11

K12

L10

L11

L12

M9

M10

M11

M12

C2

D14

W20

G4

T18

V11

E4

J9

L9

BG_E4 BG_W10 BG_Y10 BG_K20 BG_G17

DGND
1.8V

MCLK nRESET

L33

+3.3V_V2 F4 STS104B 2901-001178 1 C94 100nF F IN GND 2 3 OUT C87 470uF 16V C47 100nF C69 100nF C54 100nF C59 100nF C42 100nF C83 100nF

DGND DGND U4
3.3V

LK16081ROK-T

R40
BG_A19

R44 39

BG_A20

1uH

39

+3.3V

3_3V2

+3.3V

F1 STS104B 1 IN 3 OUT GND 2 3

1203-002220 LD1117DT 2 IN OUT 120 GND 1


TP856

1.8V

12K 2007-007004|R1608_RES

R48

DGND

CONFIDENTIAL ED. SIGN ARP. CHK: ENG. S.D AN C.B.LEE C.B.LEE C.B.LEE TITLE: Size: A3 F DATE 1

04.09.02
SAMSUNG ELECTRONICS

C20 100nF

C22 100uF 16V

R352

C8 100nF

C44 100nF

C41 100nF

C64 100nF

C67 100nF

C77 100nF

C76 100nF

C74 100nF

C73 100nF

C200 470uF 16V

2203-000189|R1608_CAP DGND DGND DGND C40 100nF C45 100nF C75 100nF C72 100nF C61 100nF C58 100nF C66 100nF DGND 1 2 3 4 DGND DGND 5 6 DGND R353 56 C21 100nF C55 100nF C48 100nF C39 100nF

C199 220uF 16V

C43 100nF

DRW. REV: 7

Bingbang Plus MAIN Rev 1.0

Drawing Number:

SPGPm
8

Page: 1/16

7 ED NO. REVISION RECORD

8 CHANGE PART

+3.3V
1 IN

2901-001178

NF5
STS104B 3 OUT GND 2

R55
100

UCLK 4 3 VCC OUT NC 1 GND 2 DGND


2804-001536

C84 NOSC2
COS-000607-12.000M 33pF

NC95
100nF

DGND

OSC1
2801-003886 ATS-49/U,12MHz,50ppm

DGND

DGND

C9
18pF

C10
18pF

DGND

+3.3V
B

+3.3V NR9
0

NR8
0 L32 B600

MHz 12-14

S1=0 S1=0 S1=0 S1=M FRSEL S0=0 S0=M S0=1 S0=0 1 1.2% 0.9% 0.5% 0.4% NR7
0

U37 R347
0

1 2 3 4

XIN/CLKIN VSS S1 S0

XOUT VDD FRSEL SSCLK

8 7 6 5 C25
100nF 10uF 16V 3

F3
STS104B 1 IN 2 GND

+3.3V

* M= Floating

C28 OUT

CY25811
C

DGND

DGND DGND
C

1205-002339

DGND

R30 MCLK
39

RESERVED NC5
10pF

NC6
10pF

DGND

DGND 4 3 VCC OUT NC 1 GND 2

[ MAIN SYSCLK ]
D

OSC3
COS345CTS-23.8807363

+3.3V +3.3V R92 +3.3V U15


3 Vout Vin Vss XC61FN3112MR 1203-002233|sot_23_R 2 1

F6
STS104B

23.88MHz NOSC3
3 OUT
8 VCC 5 OUT

1 IN

R72
200

R67 VCLK
0

10K

nRESET C118
10nF

GND 2

C109
100nF
NC 1 GND 4

NC203
15pF

NC229
33pF

C122
E

L17 DGND
3301-000325|R3225_BEAD

100nF

DXO-3NH,19.900614MHZ

DGND

DGND

2804-001568

DGND

RESERVED DGND DGND DGND

[ VCLK SYSCLK ] [ RESET ]


CONFIDENTIAL ED. SIGN F ARP. CHK: ENG. DRW. REV: B 1 B 2 3 4 5 6 7 S.D AN C.B.LEE C.B.LEE C.B.LEE TITLE: Size: A3 F DATE 1

04.09.02
SAMSUNG ELECTRONICS

Bingbang Plus MAIN Rev 1.0 RESET & CLK


8 Page: 2/16

Drawing Number:

7 ED NO. REVISION RECORD

8 CHANGE PART

R233 39 ADDR(22) A_ADDR(22)

Place near SPGPm


SA(0:12)
A

A_ADDR(2:21)
A_ADDR(21) A_ADDR(20) A_ADDR(19) A_ADDR(18) A_ADDR(17) A_ADDR(16) A_ADDR(2) A_ADDR(20) A_ADDR(19) A_ADDR(18) A_ADDR(17) A_ADDR(16) A_ADDR(15) A_ADDR(14) A_ADDR(13) A_ADDR(12) A_ADDR(11) A_ADDR(10) A_ADDR(9) A_ADDR(8) A_ADDR(7) A_ADDR(6) A_ADDR(5) A_ADDR(4) A_ADDR(3) A_ADDR(2)
16 17 48 1 2 3 4 5 6 7 8 18 19 20 21 22 23 24 25

U6
A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 _BYTE NC1 NC2 NC3 NC4 VSS1 VSS2 46 27 47 VCC D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 45 43 41 39 36 34 32 30 44 42 40 38 35 33 31 29 37

DATA(0:31) SD(0:31)
DATA(15) DATA(14) DATA(13) DATA(12) DATA(11) DATA(10) DATA(9) DATA(8) S_DATA(7) S_DATA(6) S_DATA(5) S_DATA(4) S_DATA(3) S_DATA(2) S_DATA(1) S_DATA(0) +3.3V

3709-001131 DIMM1-1 71251-100


RA7 39
2 4 6 8
1/16W

+3.3V

RA8
VSS DQ0 DQ1 DQ2 DQ3

39
8 6 4 2

1/16W

D_SA(0:12)

D_SD(0:31)

SD(0) SD(1) SD(2) SD(3)


RA9

D_SD(0) D_SD(1) D_SD(2) D_SD(3)


39
1/16W

U11
D_SA(12) D_SA(11) D_SA(10) D_SA(9) D_SA(8) D_SA(7) D_SA(6) D_SA(5) D_SA(4) D_SA(3) D_SA(2) D_SA(1) D_SA(0) 36 35 22 34 33 32 31 30 29 26 25 24 23 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 DQ15 DQ14 DQ13 DQ12 DQ11 DQ10 DQ9 DQ8 DQ7 DQ6 DQ5 DQ4 DQ3 DQ2 DQ1 DQ0 53 51 50 48 47 45 44 42 13 11 10 8 7 5 4 2 D_SD(15) D_SD(14) D_SD(13) D_SD(12) D_SD(11) D_SD(10) D_SD(9) D_SD(8) D_SD(7) D_SD(6) D_SD(5) D_SD(4) D_SD(3) D_SD(2) D_SD(1) D_SD(0) SD(4) SD(5) SD(6) SD(7)
RA17
2 4 6 8

VDD

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

VSS DQ8 DQ9 DQ10 DQ11 VDD

D_SD(8) D_SD(9) D_SD(10) D_SD(11) RA12 D_SD(12) D_SD(13) D_SD(14) D_SD(15) D_DQM1 RA19 D_SA(1) D_SA(3) D_SA(5) D_SA(7) D_SA(9) D_SA(11) RA23

SD(8) SD(9) SD(10) SD(11) 39


1/16W

R43 39 DQM0
SA(0) SA(2) SA(4) SA(6)

D_SD(4) D_SD(5) D_SD(6) D_SD(7) D_DQM0


1/16W

8 6 4 2

DQ4 DQ5 DQ6 DQ7 DQMB0 VSS A0 A2 A4 A6 A8

DQ12 DQ13 DQ14 DQ15 DQMB1 VSS A1 A3 A5 A7 A9 BA0 A11 A13 VDD nRAS

R42 39
8 6 4 2
1/16W

SD(12) SD(13) SD(14) SD(15) 39

DQM1
SA(1) SA(3) SA(5) SA(7)

S_DATA(0:7)
+3.3V

39

2 4 6 8

R17 10K

D_SA(0) D_SA(2) D_SA(4) D_SA(6)


39
1/16W

A_ADDR(21)

9 10 13 14

A_ADDR(22)

RA22

8 6 4 2

39 SA(9) SA(11)

C16 100nF

40

nROMCS0 nRD nWR

26 28 11

NC/RFU

R279 39 SDCLK0
+3.3V

SA(8) SA(10) SA(12)

2 4 6 8

D_SA(8) D_SA(10) D_SA(12)

A10/AP BA1 A12 VDD VERF

_CE _OE _WE _BUSY _RESET

DGND
15 12

1/16W

RA25

39
2 4 6 8

1/16W

D_nRAS D_nCAS

18 *RAS 17 *CAS 20 BA0 21 BA1 19 *CS 16 *WE 15 LDQM 39 UDQM VDD1 VDD2 VDD3 VDDQ1 VDDQ2 VDDQ3 VDDQ4 VSS1 VSS2 VSS3 VSSQ1 VSSQ2 VSSQ3 VSSQ4

BA1 CLKE nWE

D_BA1 D_CLKE D_nWE

RFU RFU CK0 VSS CKE0 nWE

nCAS RFU CK1 VSS CKE1 NU nS1 nS3 VDD NC

29LV800

1107-001302 D_BA0 D_BA1


D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 VCC 45 43 41 39 36 34 32 30 44 42 40 38 35 33 31 29 37

U9
A_ADDR(20) A_ADDR(19) A_ADDR(18) A_ADDR(17) A_ADDR(16) A_ADDR(15) A_ADDR(14) A_ADDR(13) A_ADDR(12) A_ADDR(11) A_ADDR(10) A_ADDR(9) A_ADDR(8) A_ADDR(7) A_ADDR(6) A_ADDR(5) A_ADDR(4) A_ADDR(3) A_ADDR(2)
16 17 48 1 2 3 4 5 6 7 8 18 19 20 21 22 23 24 25 A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 _BYTE NC1 NC2 NC3 NC4 VSS1 VSS2 46 27 47

DATA(31) DATA(30) DATA(29) DATA(28) DATA(27) DATA(26) DATA(25) DATA(24) DATA(23) DATA(22) DATA(21) DATA(20) DATA(19) DATA(18) DATA(17) DATA(16)

nSCS0 D_nWE D_DQM0 D_DQM1

1 14 27 3 9 43 49 28 41 54 6 12 46 52

RA24 2 D_BA0 D_nRAS 4 D_nCAS 6


8

39

1/16W

BA0 nRAS nCAS 39


39
1/16W

C79 100nF

C50 100nF

C51 100nF

C78
RA26 39
2 4
1/16W

R234
RA27
2 4

nS0 nS2 VDD NC

100nF

SDCLK1 D_CLKE
C

nSCS1

DQM2 C65 100nF C56 100nF C62 100nF

D_DQM2

NC NC NC

NC 6 NC NC VSS DQMB3 DQ24 DQ25 DQ26 DQ27 VDD DQ28 DQ29 DQ30 DQ31 VSS SA0 SA1 SA2

D_DQM3

nSCS2 DQM3
39 SD(24) SD(25) SD(26) SD(27) SD(28) SD(29) SD(30) SD(31) 39
1/16W

RA28

39

1/16W

VSS DQMB2 DQ16 DQ17 DQ18 DQ19

SD_CLK0 D_CLKE

38 CLK 37 CKE

SD(16) SD(17) SD(18) SD(19) SD(20) SD(21) SD(22) SD(23)


RA30

2 4 6 8

D_SD(16) D_SD(17) D_SD(18) D_SD(19) D_SD(20) D_SD(21) D_SD(22) D_SD(23)


39
1/16W

RA29 D_SD(24) 2 D_SD(25) 4 D_SD(26) 6 D_SD(27) 8 D_SD(28) D_SD(29) D_SD(30) D_SD(31)


2 4 6 8

K4S561632B-TC1L

VDD DQ20 DQ21 DQ22 DQ23 VSS SDA SCL

C208 10nF
+3.3V DGND

DGND

2 4 6 8

1105-001384

RA31

R37 10K C53 100nF


D_SA(12) D_SA(11) D_SA(10) D_SA(9) D_SA(8) D_SA(7) D_SA(6) D_SA(5) D_SA(4) D_SA(3) D_SA(2) D_SA(1) D_SA(0) 36 35 22 34 33 32 31 30 29 26 25 24 23

U13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 DQ15 DQ14 DQ13 DQ12 DQ11 DQ10 DQ9 DQ8 DQ7 DQ6 DQ5 DQ4 DQ3 DQ2 DQ1 DQ0 53 51 50 48 47 45 44 42 13 11 10 8 7 5 4 2 D_SD(31) D_SD(30) D_SD(29) D_SD(28) D_SD(27) D_SD(26) D_SD(25) D_SD(24) D_SD(23) D_SD(22) D_SD(21) D_SD(20) D_SD(19) D_SD(18) D_SD(17) D_SD(16)

VDD

A_ADDR(21)

9 10 13 14

A_ADDR(22)

nROMCS0

DGND
26 28 11 _CE _OE _WE _BUSY _RESET 15 12

C115 100uF 16V


C104 100nF C96 100nF C81 100nF C49 100nF C60 100nF C123 100nF C92 100nF C105 100nF C124 100nF

DGND

29LV800

1107-001302
nRESET

D41 MMSD914T1

R292 33

40

NC/RFU

* FACTORY OPTION
+3.3V

+3.3V

D_nRAS D_nCAS
E

18 *RAS 17 *CAS 20 BA0 21 BA1 19 *CS 16 *WE 15 LDQM 39 UDQM VDD1 VDD2 VDD3 VDDQ1 VDDQ2 VDDQ3 VDDQ4 VSS1 VSS2 VSS3 VSSQ1 VSSQ2 VSSQ3 VSSQ4

R73 S_nSCS0

39 nSCS0 R68 1K
E

D_BA0 D_BA1
+3.3V
1 2 3 4

CN36-1 WSDIF-8T

SOCKET
8 7 6 5

nSCS0 D_nWE D_DQM2 D_DQM3


+3.3V

1 14 27 3 9 43 49 28 41 54 6 12 46 52

C98 100nF

C88 100nF

C82 100nF

C106 SDCLK0 100nF CKE

R56 R74

10 10

SD_CLK0 CLKE

C89 100nF

C102 100nF

C107 100nF

C97 10nF

C85 22pF

R8 10K
U36 1 8 CS VCC 2 7 SK DC 6 3 DI ORG 4 5
DO GND

SD_CLK0 D_CLKE

38 CLK 37 CKE

DGND

DGND

CONFIDENTIAL
K4S561632B-TC1L

CS SK DI DO
F

C17 100nF

DGND

1105-001384

ED. SIGN

DATE

04.09.02
SAMSUNG ELECTRONICS Size: A3 F

C18 100pF

C14 100pF

C7 100pF

C6 100pF

M93C86-WBN6T 1103-001328 DIP DGND

ARP. CHK: ENG. DRW. REV:

S.D AN C.B.LEE C.B.LEE C.B.LEE

TITLE:

DGND

Bingbang Plus MAIN Rev 1.0

Drawing Number: 7

MEMORY
8

Page: 3/16

7 ED NO. REVISION RECORD

8 CHANGE PART

ADDR(2:13)

S_DATA(16:31)

+3.3V

CN9-1
FX2CA2-60P-1.27DSAL

S_DATA(0:15)
B

L19 INSTPAR
IN_3.3 1 2 3 31
RA21 39

1/16W 2 4 6 8

B ADDR(13) ADDR(12) ADDR(11) ADDR(10)

DATA(0:15)

32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
39 39

A_ADDR(13) A_ADDR(12) A_ADDR(11) A_ADDR(10)

1 3 5 7

+3.3V

(SPGPM)
RA4 S_DATA(0) S_DATA(1) S_DATA(2) S_DATA(3) S_DATA(4) S_DATA(5) S_DATA(6) S_DATA(7)
1 3 5 7

nNPC_CS
39
1/16W 2 4 6 8

4
RA14 39
1/16W 1 3 5 7

DATA(0) DATA(1) DATA(2) DATA(3) DATA(4) DATA(5) DATA(6) DATA(7)

100pF

C306

S_DATA(31) S_DATA(30) S_DATA(29) S_DATA(28)

DATA(31) DATA(30) DATA(29) DATA(28)

5 6 7

RA18 39 A_ADDR(9) A_ADDR(8) A_ADDR(7) A_ADDR(6)


1 3 5 7 2 4 6 8
1/16W

ADDR(9) ADDR(8) ADDR(7) ADDR(6)

R66 10K

R63 10K

2011-001094
1 3 5 7 2 4 6 8

8 DGND
RA10 39
1/16W 1 3 5 7

2011-001094

9 S_DATA(27) S_DATA(26) S_DATA(25) S_DATA(24) DATA(27) DATA(26) DATA(25) DATA(24) 10 11 12

10

R65

nNPC_RST
C

RA6

39

1/16W

C
RA3 S_DATA(8) S_DATA(9) S_DATA(10) S_DATA(11) S_DATA(12) S_DATA(13) S_DATA(14) S_DATA(15)
8 6 4 2

10

R64

nWAIT
C90 100pF

39

1/16W 7 5 3 1

DATA(8) DATA(9) DATA(10) DATA(11) DATA(12) DATA(13) DATA(14) DATA(15)

2011-001094

13 14

1 3 5 7

2 4 6 8

nNPC_INT
(SPGPM) 100pF ADDR(5) ADDR(4) ADDR(3) ADDR(2) C307
RA20
1 3 5 7

15 (ASIC) 16 17 18 A_ADDR(2) 19 20 21

DGND

39

1/16W

2 4 6 8

RA5 39

1/16W

A_ADDR(5) A_ADDR(4) A_ADDR(3)

DGND D

R51 R50

nRD nWR

ADDR(14:21) A_ADDR(14:21)
(SPGPM)
RA15 39

RA13

39

1/16W 1 3 5 7

(FLASH ROM)

S_DATA(23) S_DATA(22) S_DATA(21) S_DATA(20)

DATA(23) DATA(22) DATA(21) DATA(20)

22 23 24

+3.3V 53 54 55 56 57 58 59 60 E

2011-001094
1/16W 1 3 5 7

25 26 27

ADDR(14) ADDR(15) ADDR(16) ADDR(17)

A_ADDR(14) A_ADDR(15) A_ADDR(16) A_ADDR(17)

R61 10K R62 100

A_ADDR(14:15)

nPRT_IRQ

2011-001094

A_ADDR(15)

28 29

RA16

39

1/16W 1 3 5 7

ADDR(18) ADDR(19) ADDR(20) ADDR(21)

A_ADDR(18) A_ADDR(19) A_ADDR(20) A_ADDR(21)


RA11
S_DATA(16) S_DATA(17) S_DATA(18) S_DATA(19)

A_ADDR(14)

30

39

1/16W 2 4 6 8

DATA(16) DATA(17) DATA(18) DATA(19)

3702-001121
2011-001094

DGND

DGND CONFIDENTIAL ED. SIGN DATE 1

04.09.02
SAMSUNG ELECTRONICS

* FACTORY OPTION

ARP. CHK: ENG. DRW. REV:

S.D AN C.B.LEE C.B.LEE C.B.LEE

TITLE:

Size: A3

Drawing Number: 7

Bingbang Plus MAIN Rev 1.0 Page: Network Interface 4/16


8

7 ED NO. REVISION RECORD

8 CHANGE PART

USB_3.3V

USB_3.3VA

USB_3.3V

A
RA48 DGND 7 5 3 1 10K 63mW

RESERVED
U27

0
1 TEST1 2 TEST2 64 TEST3 38 DACK 39 EOT 40 ALE 48 VBUS 49 RREF 17 VDDIO0 32 VDDIO1

NR12 NR13 NR11

DP DN VBUS

0
USB_3.3V

VBUS_2270

20K
10 VDDC0 42 VDDC1 51 AVDD 62 PVDD 57 VDD *DMAWR *DMARD *RESET *IOR *IOW *CS *IRQ 13 36 43 44 45 46 47

nUSB_DACK

+3.3V

R346 10K R351 100


nUSB_RST nRD nWR nUSB_CS nUSB_IRQ

DA204K 0407-000101

[USB_CONN]
B

R345
AGND_USB ADDR(2:6)

9.09K,1%
3 RA47 ADDR(2) ADDR(3) ADDR(4) ADDR(5)
7 5 3 1 8 6 4 2

3722-001101
2 1 2 1

SMC

DGND
ND1 3 ND2 3

39 8 7 6 5 4 LA0 LA1 LA2 LA3 LA4

CN2-1 787780-1

L18 42ohm

VBUS_2270
L15

1 2 4 3
INSTPAR

VBUS DD+ AGND FGND FGND

R216
ADDR(6) USB_XIN USB_XOUT

39
11 12 XIN XOUT

35 LCLKO 37 DREQ RPU RSDP DP DM RSDM 53 55 56 58 59 R344 1.5K

1
nUSB_REQ

R349 35.7,1% R350

R342

0 L2

R343 35.7,1%
C278 1nF R220 47K

S_DATA(16) S_DATA(17) S_DATA(18) S_DATA(19) S_DATA(20) S_DATA(21) S_DATA(22) S_DATA(23) S_DATA(24) S_DATA(25) S_DATA(26) S_DATA(27) S_DATA(28) S_DATA(29) S_DATA(30) S_DATA(31)

14 15 16 18 20 21 22 23 25 26 27 28 30 31 33 34

LD0 LD1 LD2 LD3 LD4 LD5 LD6 LD7 LD8 LD9 LD10 LD11 LD12 LD13 LD14 LD15 NET2270

4 5 6

9 VSSC0 41 VSSC1 19 VSSIO0 24 VSSIO1 29 VSSIO2 50 AVSS0 52 AVSS1 PVSS 61

C234 1uF

C239

42ohm 3301-000325|R3225_BEAD

2.2uF
DGND

DGND DGND

DGND

2203-000476|R2012_CAP
cf) 2.2uF,2012, 2203-001598 $P

54 VSS0 60 VSS1 63 VSS2

+5V

AGND

S_DATA(16:31)

DGND DGND

AGND_USB

D
OSC4

0904-001752

C1
D

100nF

HC-49(30MHz,50ppm)

R348
2801-003582 USB_XIN

C265 10pF

CN4-1 35303-0550
1 2 3 4 5
L12 INSTPAR 3301-000325
L29

DGND

3301-001258|R1608_BEAD
B600 B600 L6 L4

0
C266 10pF USB_XOUT

PANEL_TX nRST_PANEL PANEL_RX

B600 C15 1nF C3 1nF C2 1nF

L28

CIB32P600NES 3301-000325|R3225_BEAD

E DGND

+3.3V

F9 STS104B 2901-001178 1 3

USB_3.3V

DGND USB_3.3VA USB_3.3V L30 LK16081ROK-T 2703-000300|R1608_BEAD USB_3.3VA

PANEL_1

C269
2
2.2uF

C270
2.2uF

C271 100nF

C272 100nF

C273 100nF

C274 100nF

C275 100nF

C267
2.2uF

C268
2.2uF

C276 100nF

C277 100nF

1uH L31 1uH

CONFIDENTIAL ED. DATE SIGN 1

04.09.02
SAMSUNG ELECTRONICS

DGND AGND_USB

DGND AGND_USB

ARP. CHK: ENG. DRW. REV:

S.D AN C.B.LEE C.B.LEE C.B.LEE

TITLE:

Size: A3

Bingbang Plus MAIN Rev 1.0


PANEL & USB
8 Page: 5/16

Drawing Number: 7

7 ED NO. REVISION RECORD

8 CHANGE PART

A +5V SEN_5V 5V1 SEN_5V

F2
STS104B 1 IN GND 2 3 OUT INSTPAR

L5 D30
MMSD914T1 0401-000116|R3616_DIO
DGND DGND

C12
100nF

CN3-1
20 GND VCC

U7 PD(0:7)
B PD(0) PD(1) PD(2) PD(3) PD(4) PD(5) PD(6) PD(7) 8 9 11 12 13 14 16 17 2 3 4 5 6 20 21 22 23 19 24 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 PLHin HLH B1 B2 B3 B4 B5 B6 B7 B8 Y9 Y10 Y11 Y12 Y13 C4 C5 C6 C7 PLH HLHin DIR HD 10 15 34 39 GND1 GND2 GND3 GND4 VCC1 VCC2 VCC_C1 VCC_C2 41 40 38 37 36 35 33 32 47 46 45 44 43 29 28 27 26 30 25 48 1 7 18 31 42
3 4 5 6 7 9 11 13 14 A1 A2 A3 A4 A5 A6 A7 A8 A9 P1 P2

22

B1 B2 B3

26 25 24 23 21 19 18 17 16

nSTB DATA0 DATA1 DATA2 DATA3 DATA4 DATA5 DATA6 DATA7 nACK

nStrobe 19 Data1 2 Data2 3 Data3 4 Data4 5 Data5 6 Data6 7 Data7 8 Data8 9 nAck 10 28 Busy 11 29 PError 12 30 Select 13 31 nAutoFd 14 15 16 Chassis GND 17 35 32 33 34 27 26 25 24 23 22 21 20

GND GND GND GND GND GND GND GND GND GND GND GND nInit nFault

HIC1
SUPER1284 2011-001334

B4 B5 B6 B7 B8 B9

nACK BUSY nFAULT SLCT_OUT PERROR nAUTOFD nSELECTIN nINIT nSTROBE


C

P3

P4

P5

P6

P7

P8

BUSY PERROR

15

12

10

28

27

SELECT nAUTOFD

DGND

5V1

nSelectIn

C13 PDE R31 R33


5.1K 5.1K
+3.3V SEN_5V

18

36

100nF
LCTL4036E09

(CENT36)
AGND DGND

3702-000118

74LVX161284MTD DGND 1006-001224

C46
100nF
5V1

C36

C32
100nF

C29

nSELECTIN nFAULT nINIT

100nF
DGND

100nF
DGND

+3.3V R16 Q16


MMBT2222ALT1 10K

Q1
MMBT2222ALT1 0501-000457

R22 1 1K R225 10K

1 3 2

3 2

DGND

DGND

CLP-511/511G ONLY
E

L16 NL1
N.C

LED5 0601-001444 SLS-NNGR202TS

NL2 L3

R182 TEST_LED1 510


CONFIDENTIAL ED. DATE SIGN ARP. S.D AN C.B.LEE C.B.LEE C.B.LEE TITLE: Size: A3 F 1

04.09.02
SAMSUNG ELECTRONICS

L1
F

DGND

DGND

AGND

CHK: ENG.

3301-000325|R3225_BEAD
DRW. REV: B 1 B 2 3 4 5 6 7

Bingbang Plus MAIN Rev 1.0 P 1284


8 Page: 6/16

Drawing Number:

1
+3.3V

2
+3.3V

7 ED NO. REVISION RECORD

8 CHANGE PART

RA43 10K 63mW


2 4 6 8

+3.3V

RA36 10K R307 10K R306 10K R132 10K R299 10K R298 10K R308 10K 63mW

RA33 10K 63mW R305 10K

R339 10K
5VL_DETECT

ITB_SCL_OUT

ITB_SDA_OUT ITB_SDA_IN
DEVE_SCL_OUT

R117

100

nPTL_LED nWST_AGT BLDC_CLK2 BLDC_CLK1 PWM_DEVE PWM_CHARGE

DEVE_SDA_OUT DEVE_SDA_IN
ADC0 ADC1 ADC2

C242 1nF

* Not used
R134 39

A_OPC_KEY AN_MUX2 AN_FUSER1_OUT

GNDA

nFAN_FUSER nBLDC_START1 nBLDC_START2 nS_FEED


+3.3V

+3.3V_LPEC
RA45 10K 63mW RA46 10K 63mW
2 4 6 8

+3.3VA

PWM_T1 PWM_T2 PWM_AC PWM_AC_VPP

+3.3V

GPIO3_0 GPIO2_7 GPIO2_6 GPIO2_5 GPIO2_4 Y_VDDO3 GPIO2_3 GPIO2_2 GPIO2_1 GPIO2_0 GPIO1_7 GPIO1_6 GPIO1_5 Y_VDDI3 GPIO1_4 GPIO1_3 GPIO1_2 GPIO1_1 GPIO1_0 Y_VSSO3 Y_VSSI3 GPIO7_1/PWM9 GPIO7_0/PWM8 GPIO6_7/PWM7 GPIO6_6/PWM6 GPIO6_5/PWM5 GPIO6_4/PWM4 GNDA DA_OUT VDDA AD3_IN AD2_IN AD1_IN AD0_IN GPIO6_3/PWM3 GPIO6_2/PWM2 GPIO6_1/PWM1 GPIO6_0/PWM0

R322

R323

102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65

C130

R340 10K

R163 10K

R282 10K

100nF

GNDA DATA(0:7) 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39
DATA(0) DATA(1) DATA(2) DATA(3) DATA(4) DATA(5) DATA(6) DATA(7) A_ADDR(2) A_ADDR(3) A_ADDR(4) A_ADDR(5) A_ADDR(6) A_ADDR(7) A_ADDR(8) A_ADDR(9)

10K

10K

+3.3V

nS_EXIT nS_EMPT nS_MP_EMPT

nEN_CTD_LED nSOL_ITB_CLN nHEATER nSOL_DUP nSOL_T2 nCLT_FEED nSOL_MP nSOL_PICKUP nBLDC_RDY2 nBLDC_RDY1 nRDY_LSU nS_ITB_HOME RDY_SCF

103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128

F8 STS104B
1 3

+3.3V_LPEC

GPIO3_1 Y_VSSI4 GPIO3_2 GPIO3_3 GPIO3_4 GPIO3_5 GPIO3_6 Y_VDDI4 GPIO3_7 GPIO4_0 GPIO4_1 GPIO4_2 GPIO4_3 GPIO4_4 Y_VSSO4 GPIO4_5 GPIO4_6 GPIO4_7 GPIO5_0/EXT_CON0 GPIO5_1/EXT_CON1 GPIO5_2/EXT_CON2 GPIO5_3/EXT_CON3 Y_VDD4 GPIO5_4 GPIO5_5 GPIO5_6

U17

LPEC1
JC13-00020A

CPU_DATA0 CPU_DATA1 CPU_DATA2 Y_VDDO2 CPU_DATA3 CPU_DATA4 CPU_DATA5 CPU_DATA6 CPU_DATA7 CPU_ADDR0_IN Y_VSSO_2 CPU_ADDR1_IN CPU_ADDR2_IN CPU_ADDR3_IN CPU_ADDR4_IN CPU_ADDR5_IN CPU_ADDR6_IN CPU_ADDR7_IN Y_VDDI2 VD_IN SCAN_MODE_IN MCLK_IN SCAN_EN_IN RESET_N_IN CS_N_IN OE_N_IN

C
A_ADDR(2:9)
2

C155 100uF 16V

C151

C127

C121

C141

100nF

100nF

100nF

100nF

C156
DGND

C152

C135

C120

C149

100nF

100nF

100nF

100nF

100nF

nVDI_LPEC VCLK nRESET nCS_LPEC nRD


+3.3V

GPIO57 START_LSU_N_OUT CLK_LSU_OUT HSYNC_N_IN LDON_LSU_N_OUT Y_VSSI1 VDO_LSU_N_OUT SH_LSU_N_OUT GPIOA_O/SIO_CLK GPIOA_1/SIO_TXD GPIOA_2/SIO_RXD GPIOA_3 Y_VDDI1 GPIO0_0 GPIO0_1 GPIO0_2 GPIO0_3 GPIO0_4 GPIO0_5 GPIO0_6 Y_VSSO1 GPIO0_7 GPIO8_0/MOT0_A GPIO8_1/MOT0_nA GPIO8_2/MOT0_B GPIO8_3/MOT0_nB GPIO8_4/MOT1_A GPIO8_5/MOT1_nA Y_VSSI2 GPIO8_6/MOT1_B GPIO8_7/MOT1_nB GPIO9_0/MOT2_A GPIO9_1/MOT2_nA GPIO9_2/MOT2_B GPIO9_3/MOT2_nB PSYNC_N_OUT WE_N_IN Y_VDDO1

RA34 10K 63mW

470pF C281

NR10 680

NC

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

R281 10K
2 4 6

R317 10K

R318 10K R280 10K

DGND

DGND

+3.3V

RA42 10K

RA41 10K 63mW 63mW


4 6 8 2

RA38 10K 63mW


4 6 8 2

RA39 10K 63mW


4 6 8

NC4
2 4 6 8

NC

nWR
DGND

DGND

10pF

R103

39

nPSYNC nT_COVER_OPEN

nSTART_LSU CLK_LSU
R135 39

nS_TONER_RX ENB_DEVE_AC ENB_T2


R123 39

nHSYNC nLDON_LSU nVDO_LSU nSH_LSU CLK_SCF CMD_SCF STS_SCF

nCUT_OPC CRUM_SEL1 CRUM_SEL0

CONFIDENTIAL
C128 100pF

nCLT_DEV_1ST nCLT_DEV_2ND nCLT_DEV_3RD nCLT_DEV_4TH nSOL_DEV_1ST nSOL_DEV_2ND nSOL_DEV_3RD nSOL_DEV_4TH

ED. SIGN

DATE

04.09.02
SAMSUNG ELECTRONICS Size:
A3

DGND

ARP. CHK: ENG. DRW. REV: 0.1 7

S.D AN Y.S EOM Y.S EOM Y.S EOM

TITLE:

Bingbang Plus MAIN Rev 1.0


ASIC
8 Page:
7/16

Drawing Number:

7 ED NO. REVISION RECORD

8 CHANGE PART

+5V +5VL

CN14-1
35303-0250

R82 C110 C99


470uF 16V 0.39
2005-001058

3W

LSU MICRO SWITCH

C284
+3.3V

3711-003408

LSU
CN12-1
35303-1250 3711-002813

100nF
+5V

100nF

R226
1K

DGND

R156 U22-6
1K

DGND

R166 1
B

DM7407MX

100

13 C232
10nF

12

nHSYNC B

L34 INSTPAR

0803-001393

+5V

3 R157
DGND 10K

DGND
+5VL
+3.3V +3.3V

U22-2
DM7407MX

R241 4
100

4 U12
8 +3.3V

nLDON_LSU

R288 3.3K

R289 3.3K
U24-2 LM393D
5 7 6

R287 10K

DO1DO1+ NC3 NC2

VCC DI1 NC1 GND

1 2 3 4 nVDO_LSU

5VL_DETECT

7 6

NC231
33pF

C86
100nF

R290 5.6K

R291 10K

1202-000164

C238 100nF

6
+5V

C255 0.068nF

C256 0.068nF

DS90LV017ATMX 1006-001250

DGND

DGND

DGND

R151 R242 7 C297


1nF
D DGND 10K

U22-3
DM7407MX

6
+5V

5
+5V

nSH_LSU

100

C163
100nF D

R164
DGND 10K

U22-1
DM7407MX 14
DGND

R243

100

2
+5V +5V

1 7
DGND

CLK_LSU

C207
1nF

+3.3V

D32
L37 B600
100nF DA204K 0407-000101

R147
10K

U22-4 R257
100
DGND

DM7407MX

R142
10K

nRDY_LSU

C308

+5V

C157 R150
10K DGND

10nF

U22-5
DM7407MX

DGND

10

R244 C296
10nF

100

DGND

10

11

nSTART_LSU

11
DGND AGND CONFIDENTIAL
+24V

ED. SIGN

DATE

04.09.02
SAMSUNG ELECTRONICS

12
F

C68
100uF 50V
AGND

C71
100nF

ARP. CHK: ENG. DRW. REV: 0.1 7

S.D AN Y.S EOM Y.S EOM Y.S EOM

TITLE:

Size: A3

Drawing Number:

Bingbang Plus MAIN Rev 1.0 Page: BUFFER & LSU 8/16
8

7 ED NO. REVISION RECORD

8 CHANGE PART

HVPS
A

CN7-1
+24VF

DF11-18DP-2DSA(18)

SMPS
CN30-1
DF11-26DP-2DSA(22)
+24VF

1 2 3
100nF

C292
+5V

C57
100nF

4 1 2 C175 3
B

U8-1
DM7407MX
AGND

Power TestPoint
5 C166
100nF
+24VF
+5VL

14 1 7

DGND ENB_T2

100

R254 U8-2
DM7407MX

+3.3VA

100uF 50V

6 24VF1
+24V

4
C311 1nF

3 U8-3
0803-001393 DM7407MX

PWM_AC_VPP DGND B

4 5

5VL1
+5V

3_3VA1
+3.3V
1.8V

7
C312

U8-4
1nF 100 DM7407MX

PWM_AC

6 7
+24V

24V1 DGND2 DGND1 DGND5 DGND3

5V1

3_3V1

1_8V1

R246

9 U8-5
DM7407MX

PWM_T2

9 GNDA3 GNDA1 GNDA2 AGND1 AGND2 11 10

100

R248 U8-6
DM7407MX

10

11

PWM_T1

+5V

C144

8 9 10
C

100

R249 R253

12

13

PWM_CHARGE

U18-1 14 2 1 7

100nF
DGND PWM_DEVE C

DGND4

100

U18-2
DM7407MX
DGND GNDA AGND

DM7407MX

11 12
AGND

12
C317 1nF

ENB_DEVE_AC DGND A_READ_CHA A_READ_T1 A_READ_T2

13 14 15 16
+3.3V +24VF +3.3V

DGND

+5VL

13 14
D DGND
2 1

18 C286 R196 C176


470uF 16V C282 330pF

1nF

17

C318

U18-6 DM7407MX

U18-4 DM7407MX

U18-5 DM7407MX

13
DGND

12

11

10
D

D23
3

100nF

15 16

C169
100nF

100K

DA204K 0407-000101 nT_COVER_OPEN DGND

0803-001393

0803-001393

DGND

DGND

R195
15K

C177
100nF

AGND

DGND

OEM_CONN
+24VF

+3.3VA

U18-3 DM7407MX

+5VL

17 18 19
+5V

CN37-1 35303-0850
2 1

AGND

1 2 3 4 21 5 22 6 23 24 25 26
F

D36

GNDA

U21-2
DM7407MX 100
DGND

3301-001258 B600 L38

R251

20
B600 L39

nWST_AGT E A_WST_AGT

B600 B600

L40 L41

DEVE_CRUM_SCL DEVE_CRUM_SDA

7 8 C291
nFUSERON

C197 C285
100nF 10nF

C251 1nF

C252 1nF

C243 1nF
CONFIDENTIAL ED. DATE SIGN 1

100nF

04.09.02
SAMSUNG ELECTRONICS

C171
470uF 16V

C182
100nF
DGND DGND AGND DGND DGND

ARP. CHK: ENG. DRW.

S.D AN Y.S EOM Y.S EOM Y.S EOM

TITLE:

Size: A3

3711-002003

DGND REV: B 1 B 2 3 4 5 6 7 Drawing Number:

Bingbang Plus MAIN Rev 1.0 Page: SMPS & HVPS 9/16
8

7 ED NO. REVISION RECORD

8 CHANGE PART

A
+24VF

A +5V

BLDC1
CN27-1 35303-1050

1
+5V

2 3 4
R201 R200 10K R199 10K Q13 MMBT2222ALT1 0501-000457 R183 510 R277 510 R181 5.1K U25-2 74LCX06M 0803-003264
+5V

5
10K

6
B

7 8 9 10 C295
3711-002811
DGND AGND

3 2

nBLDC_START1

C287
100nF
DGND DGND

100nF

R192
AGND DGND nBLDC_RDY1

C309

100 C174 10nF


C DGND

1nF

DGND

U21-4 DM7407MX

8
C230 1nF R255 100 0803-001393

BLDC_CLK1

DGND

FUSER FAN
+24VF

CN29-1 35303-0350

+5V

3
D28 M4 R171
0402-001189

U26-4

1.2K
nFAN_FUSER_ON

nFAN_FUSER

R180 510

3 2

Q11 MMBT2222ALT1 0501-000457 C209 100nF

74LCX06M 0803-003264

R179 5.1K
CONFIDENTIAL ED. DGND AGND AGND SIGN ARP. CHK: ENG. DRW. REV: S.D AN Y.S EOM Y.S EOM Y.S EOM TITLE: Size: A3 F DATE 1

04.09.02
SAMSUNG ELECTRONICS

Drawing Number: 7

Bingbang Plus MAIN Rev 1.0 Page: MOTOR 10/16


8

7 ED NO. REVISION RECORD

8 CHANGE PART

A +3.3V

WASTE_TONER & EXIT


R111 35303-0750 39 1/4W CN17-1 R104 15K

1 2

FEED
B

+3.3V

+3.3V

D25

3 4 C288
DGND +3.3V

R101

nS_TONER_RX
100 C125 10nF
B

DA204K 0407-000101
2 1

CN33-1 35303-0350

1 2 3
3711-003409

R204 47K R205 100


3

100nF
DGND

+3.3V

nS_FEED 5
C179 10nF R113 47K

D16 DA204K 0407-000101


1

DGND

DGND

6
DGND DGND

R120

nS_EXIT
100 C133 10nF

7 C289
100nF

DGND C

C DGND DGND

MP_EMPT
CN31-1 5045-04A

+3.3V

EMPT
CN21-1 35303-0450

+3.3V

1 2 3
D

R202 47K R203

1 nS_MP_EMPT
C183 10nF

R145 47K

100

2 3 4 C290
100nF

R140

nS_EMPT
100 C150 10nF
D

4
DGND

DGND

3711-000225

3711-003410

DGND DGND DGND

CONFIDENTIAL

ED.
SIGN F

DATE

04.09.02
SAMSUNG ELECTRONICS Size: A3 F

ARP. CHK: ENG. DRW.

S.D AN Y.S EOM Y.S EOM Y.S EOM

TITLE:

REV: B 1 B 2 3 4 5 6
7

Drawing Number:

Bingbang Plus MAIN Rev 0.21 Page: SENSER 11/16


8

7 ED NO. REVISION RECORD

8 CHANGE PART

DUPLEX
CN24-1 5045-02A
A
+24VF

C165

+5V

1
D21 M4 100nF
AGND

PICKUP_SOL
CN25-1 5045-02A

0402-001189|R5226_DIO
+24VF

2
+3.3V +5V

0402-001189

R146 510

U26-6 74LCX06M
nSOL_DUP

2
C161 100nF C213 100nF

R153

3
100 Q8 KSD1691-Y 0502-001048 R152 5.6K C154 100nF

1
D24 M4
0402-001189

C170 100nF

12

13
0803-003264

Q9 KSC1008-Y

AGND

2 3
B

2
R173 5.6K

R169 100

R168 510

14
DGND

AGND

AGND

10

U25-1

11
0803-003264 74LCX06M

3711-000164

C212 100nF

nSOL_PICKUP DGND B

1
0501-000010 C167 100nF

CLT_FEED
CN23-1 35303-0250
+24VF

AGND

AGND

1
DGND DGND

C158 100nF

+5V

D20 M4

AGND

R138 1K U25-5

2
C214 100nF

0402-001189

2
Q7 KSC1008-Y 0501-000010

R144 510

MP_SOL
C

3711-003408
+24VF

2
74LCX06M

nCLT_FEED

CN32-1 5045-03A

1
D29 M4
0402-001189

C184 100nF

R139 5.6K

+5V

C153 100nF

0803-003264

AGND

AGND

AGND

2 3 3
3711-000198
AGND AGND

Q12 MMBT2222ALT1 R185

R184 510

U25-6 74LCX06M
nSOL_MP DGND

1
100

C211 100nF

2
0501-000457 R186 5.6K

12
C178 100nF

13
0803-003264

DGND

T2_HOME
CN26-1 5045-03A
+24VF

1
E

C172 100nF

+5V

2 3

D27 M4
0402-001189

AGND

Q15 MMBT2222ALT1 0501-000457

3
3711-000198 C215 100nF

1
R189 5.6K

R190 100

R191 510

U26-5

2
C173 100nF

1
74LCX06M 0803-003264

nSOL_T2

AGND

AGND CONFIDENTIAL DGND ED. SIGN DATE 1

04.09.02
SAMSUNG ELECTRONICS

ARP. CHK: ENG. DRW. REV: B 1 B 2 3 4 5 6 7

S.D AN Y.S EOM Y.S EOM Y.S EOM

TITLE:

Size: A3

Bingbang Plus MAIN Rev 1.0


SOLENOID
8 Page: 12/16

Drawing Number:

7 ED NO. REVISION RECORD

8 CHANGE PART

+3.3VA

C160 100nF

GNDA

R176 4.7K

U25-3 74LCX06M 0803-003264

+3.3VA

6
U24-1 LM393D
1202-000164
3 8

5
Q14 KSC1008-Y 0501-000010

ITB
CN10-1 35303-0750

nHEATER
B

+5VL

+3.3V

+3.3V

R174 20K,1/16W

R177 68 D22
1

1
R83 4.7K

D9

1% 2007-000066 DGND

R178 1K R170 4.7K

DA204K 0407-000101
3

3 1

nFUSERON

MMSD914T1
4

R84

nS_ITB_HOME
100 C108 100nF
GNDA
+3.3VA +3.3VA

3
C DGND

TH1 TO FUSER ROLL


CN28-1 35303-0250 L23 INSTPAR 3301-001258

R175 15.4K,1%
2007-008567

R193 5.6K R187 3K,1%


2007-000842 GNDA C

D15
DA204K 0407-000101

4
C263 100uF 16V C264 100nF

GNDA
3

AN_FUSER1_OUT

R266 Q10 MMBT2222ALT1 0501-000457

33K

DGND

DGND

L20 INSTPAR

ITB_CRUM_SCL
3301-001240|R1608_BEAD L21 INSTPAR

L9 INSTPAR 3301-001258

3 2

C180 10nF

R198 30K 30K,1%


2007-000736

C168 1nF

ITB_CRUM_SDA

GNDA

GNDA

CONFIDENTIAL ED. SIGN F ARP. CHK: ENG. DRW. REV: B 1 B 2 3 4 5 6 7 S.D AN Y.S EOM Y.S EOM Y.S EOM TITLE: Size: A3 F DATE 1

04.09.02
SAMSUNG ELECTRONICS

Drawing Number:

Bingbang Plus MAIN Rev 1.0 Page: ANALOG 13/16


8

7 ED NO. REVISION RECORD

8 CHANGE PART

+3.3VA +3.3VA

47K 47K,1%

D33

D34

D35

R267

F7 STS104B 1 3 2 C119 100uF 16V

C114 A_WST_AGT 100nF A_OPC_KEY A_READ_CHA A_READ_T2 A_READ_T1

R99

+3.3V

+3.3VA

AMMSD914T1

AMMSD914T1

AMMSD914T1

47K,1% 47K

B1

INSTPAR

AN_WST_AGT

L10 INSTPAR
B

A_OPC_KEY R114 R121 R129 100K 100K 100K


C231 C134 C140 C147

3301-000325 DGND GNDA

AN_READ_CHA AN_READ_T2 AN_READ_T1

+3.3VA
100nF 10nF 10nF 10nF

+24VF

+24VF * Not used

TH3 TO TEMP BD
CN15-1 35303-0250

R93 3K,1% 3K

GNDA

U21-3
DM7407MX

NR15 5.6K

1 2 1 3 2
NQ1 KSA708_Y

B600

L35

A_TEMP C111 100nF

TH4

nCUT_OPC

NR14 5.6K

OPC KEY
35303-0250 1 CN6-1 2
C117 100nF

B600

L36

L22 INSTPAR

ND3 M4

PTL & TH4


A_OPC_KEY 3711-003408 GNDA
35303-0450 R228 150
$P +5V

+5V

CN11-1

1/4W

2001-000111|res_p400 Q3

R314 1.2K

3711-003408

DGND

R341 0
+5V

$P

MMBT2222ALT1 0501-000457

U26-2 R75 510 74LCX06M


nPTL_LED

3
C100 100nF

1
R69 5.1K

2 +3.3VA

4
0803-003264

+3.3VA C148
DGND

R284

3K,1% A_TEMP2

U20 MC14051BD 16 AN_READ_CHA AN_READ_T2 AN_READ_T1


R332 39

100nF

D42 RB420D T147 0404-000112

3 C237

8 GND X 3 AN_MUX2 4

13 14 15 12 1 5 2 4

X0 X1 X2 X3 X4 X5 X6

VCC

100nF

GNDA INH A B GND C 6 11 10 9 ADC0 ADC1 ADC2 ED. DATE SIGN ARP. CHK: S.D AN Y.S EOM Y.S EOM Y.S EOM TITLE: Size: A3
F

nS_TONER_RX AN_WST_AGT A_TEMP A_TEMP2

CONFIDENTIAL
1 04.09.02 SAMSUNG ELECTRONICS

X7

7
F

1001-000170

GNDA

GNDA REV:

ENG. DRW.

Bingbang Plus MAIN Rev 1.0

Drawing Number:
7

ANALOG MUX
8

Page: 14/16

7 ED NO. +3.3V REVISION RECORD

8 CHANGE PART

+24V

SCF
A

CN16-1 35303-0850

1
DA204K 0407-000101

C164 100nF
2 1 2 1 2 1 2 1

R137
3 D14 3 D13 3 D11 3 D10

R136 1K

R127 1K

R126 10K U23-1 74LCX07M


DGND

DGND

10K

R167 1K

R143 10K

R258 100

14 1 7

2
U23-2 74LCX07M

STS_SCF

3
B

R259 100

DGND

4
U23-3 74LCX07M

CMD_SCF
B

R260 100

6
U23-4 74LCX07M

CLK_SCF

R261 100

RDY_SCF

0803-003263 C143 C142 100pF C138 100pF C137 100pF


+5VL +5V

6
100pF

+3.3V

C293
100nF

C116
2 1

100uF 50V

DGND

R304 R303 10K U28-5 74LCX07M 10K


3 D46

8
3711-002809
DGND AGND
+5V +3.3V
2 1

ITB_SDA_IN

10

11

L27 INSTPAR 3301-001240|R1608_BEAD

DGND DA204K

ITB_CRUM_SDA
C247 1nF

+3.3V

C248 100nF
DGND

R296 10K

U23-5 74LCX07M

D44

DEVE_SDA_IN

10

11

L25 INSTPAR 3301-001240|R1608_BEAD

DGND DA204K

U28-1 74LCX07M

DGND

14 DEVE_CRUM_SDA ITB_SDA_OUT 1 7
+5VL +5V

C245 1nF
+5V

C159 100nF C240 100uF 16V


DGND

DGND

R302 1K U28-2 74LCX07M

U21-1 DM7407MX

DGND

DGND
D45

E DGND

14 DEVE_SDA_OUT 1 7
+5V

ITB_SCL_OUT

L26 INSTPAR 3301-001240|R1608_BEAD

DA204K E

ITB_CRUM_SCL
C246 1nF

DGND DGND
2 1

DGND
D43

U23-6 74LCX07M

DEVE_SCL_OUT
F

13

12

L24 INSTPAR 3301-001240|R1608_BEAD

DA204K ED. DATE SIGN ARP. CHK: ENG. DGND REV: DRW. 1

CONFIDENTIAL

04.09.02
SAMSUNG ELECTRONICS Size: A3 F

DEVE_CRUM_SCL
C244 1nF

S.D AN Y.S EOM Y.S EOM Y.S EOM

TITLE:

Bingbang Plus MAIN Rev 1.0


SCF, CRUM Interface
8 Page: 15/16

Drawing Number: 7

7 ED NO. REVISION RECORD

8 CHANGE PART

DEVE DRIVER
CN5-1 GF102-12S-TS-NF-S
A
+5V

+24VF

C145 100nF

3
DGND nSOL_DEV_1ST

14 1 7

U19-1 DM7407MX

C216 100nF
AGND

U21-6 DM7407MX

2
U19-2 DM7407MX

AGND

12
U21-5 DM7407MX

13

nSOL_DEV_2ND

nSOL_DEV_3RD

3
U19-3 DM7407MX
DGND

10

11
U19-5 DM7407MX

nSOL_DEV_4TH

nCLT_DEV_1ST B

6
U19-4 DM7407MX

10
U19-6 DM7407MX

10

11
nCLT_DEV_2ND B

nCLT_DEV_3RD

11

12

12

13
nCLT_DEV_4TH

C218

C219

C220

C221

C298

C299

C300

C301

C302

C303

C304

C305

C225

C226

C227

C228

C320

C321

10nF

10nF

10nF

10nF

100pF 100pF 100pF 100pF

100pF 100pF 100pF 100pF

10nF

10nF

1nF

1nF

10nF

10nF

DGND

DGND

DGND

DGND

BLDC2
CN38-1 35303-0950
$P1 $P2 D $P3 $P4 $P5 $P6 $P7 $P8 $P9 +5V
+24VF

SOL_ITB_CLN
+5V

CN35-3 5045-03A

+24VF

3
+5V

C259 100nF

+3.3V +5V

C258 100nF

AGND

D48 M4

2 1

0402-001189

R338 1K

14 10 11

D DGND

R320 10K

R319 10K

R321 10K R334 510 Q20 C260 100nF U26-3 74LCX06M

3 1

Q19

R335 510

nSOL_ITB_CLN

KSC1008-Y U26-1 R336 5.6K C257 100nF

3 2

R333 510

6 5
nBLDC_START2

0803-003264 74LCX06M

AGND

AGND

5.1K R337

MMBT2222ALT1

0803-003264
DGND

DGND

C294
E

C283
100nF U28-6 74LCX07M
DGND

100nF

U25-4 74LCX06M 0803-003264


E

R329 100

DGND nBLDC_RDY2

13

12

DGND

AGND

AGND

DGND

C319 1nF

C261 10nF
DGND DGND

DGND

U28-4 74LCX07M R330 100

DGND

U28-3 74LCX07M

BLDC_CLK2

6
ED. SIGN DATE 1

CONFIDENTIAL

C262 1nF

04.09.02
SAMSUNG ELECTRONICS Size: A3 F

F DGND

DGND

ARP. CHK: ENG. DRW. REV:

S.D AN Y.S EOM Y.S EOM Y.S EOM

TITLE:

Bingbang Plus MAIN Rev 1.0


DEVE DRIVER
8 Page: 16/16

Drawing Number: 7

SAMSUNG

ELECTRONICS CO., LTD.

ALL RIGHTS RESERVED

A 1 2 3

CRUM_DEVE
4 5 6 7 8 C B A

SAMSUNG

ELECTRONICS CO., LTD.

ALL RIGHTS RESERVED

A 1 2 3

CRU_ITB
4 5 6 7 8 A C B

Bigbang-v1 Power Supply

R9 1/2W100mJ +24V

T1

D13 200V20A

L3-1 L5856

CON3 R41 1KJ

1.5A R30 F3 1/2W40mJ 250V4A

9.10

+24VF 3.5A
1.2.3.4

R7 1/4W1KJ AR2 1KV R45 1W6.8J R1 LF1 1W560KJ L5861 Q2 BTA12-600B

C8 104K

R6 1W22J

D1 200V1A
7

C17 1KV222K PC3-2 R42 1KJ

R43 4.7KJ
1/4W

F1 250V8A CON1 TNR1

F2 250V5A C2 102 C4 224 C3 102

LF2 L5858 R3 13SP10

15.16

35V1000uFX3

BD1 600V5A
13.14

C20 C21 C22 R37 1W22J C26 50V1uF R44 510J U2 KA431 R53 36J

1W22KJ

AC INPUT
10D221 YW396

C1 474

C5 224

R8 ZD1 75V

C9 1W6.8J R46 AR1 1KV 200V1200uF

3W1KJX2

C18 1KV102K

R27

R32

1W47KJ

GND

1W22KJ

R9

R56 D2 1KV1A
4

5W15mJ L4 L5843 D7
3

L5 L5844 C32 100V103J R28 1KJ 50V1uF C10 R12 1W22J Q7 A709 R34 330J R35 330J

R59

+3.3V 3.5A

1W47KJ

R14

60V20A

RV1 D10 100J 4148

C23 C24 C25 Q5 A709 16V2200uFX3

AY-70 L2

10

R29 1KF

D6 R5 1W180J R36 22J Q3 500V24A


0

U3 KA431 R38 1KF

R52 24KJ

D5 4148 R25 220J

R13 1/2W6.8J

D3 200V1A

200V1A

R58
0

GND R11 10KJ ZD4 27V D8 60V3A


1 I 11 3 G 4 C O 2

PC1 S21ME4

+24VVF 1W1.5KJ

D4
6 VCC 6

L3-2 L5856 D12 60V3A C16 35V1000uF

C29 10V10OOuF

+5V 0.8A

BTA12-600B

500V24A

Q4

R19 22J

R24 220J

PC2-1 KA7553
1 RT 2 FB CS 8 7 CT

12

U4 KA78R05

GND

4 GND

21PIN

C7 104K

50V47uF

RV2 500J

3 IS

R4 Q1 100J

5 OUT

U1

C12
5

R49 10KJ PC2-2 Q6 C1008 R50 220J

R15 10KJ

R54 220J

R39 220J

R57 680J

CON2

R2 1W47J C6 630V103K

R21 R22 R26 R23

C13 222J

R16 100J

R17 10KJ

PC3-1 R18 C14 8.2KJ 681J

C15 104K

ZD2

D9

ZD3

5096-02C

10KJ

10KJ

C41

C28 C27 R51 4.7KJ

D11 4148

TH1 THERMISTOR

1W0.2JX2

472MX2

50V1uF

R9 1/2W100mJ

+24V 1.5A
9.10

Bigbang-v2 Power Supply


R7 1/4W1KJ AR2 1KV R45 1W6.8J F1 250V8A CON1 TNR1 R1 1W560KJ LF1 0610V F2 LF2 250V5A L5842 C2 102 C4 224 C3 102 C9 400V270uF C5 224 Q2 BTA12-600B L1 L5857 R3 13SP10 1W47KJ R10 ZD1 150V
2 4 1 1 8

T1

D13 200V20A

L3-1

CON3 R41 1KJ

F3 250V4A R30 1/2W40mJ

+24VF 3.5A
1.2.3.4

L5856 C8 104K R6 1W22J D1 200V1A


7

C17 1KV222K C18 1KV102K PC3-2 R42 1KJ

R43 4.7KJ
1/4W

R27
15.16

R32 2W1KJX2

BD1 600V5A
13.14

C20 C21 C22 R37 1W22J 35V1000uFX3 C26 50V1uF U2 KA431 R44 510J R53 36J

AC INPUT
10D561 YW396

C1 474

1W100KJ

1W47KJ

R46 1W6.8J

R8

R56 D2 1KV1A
4

GND

AR11KV

5W15mJ L4 L5843 D7
3

L5 L5844 C32 100V103J R28 1KJ C10 50V1uF R12 1W22J Q7 A709 R34 330J R29 22KF R35 330J

R59

+3.3V 3.5A

1W100KJ

R14

60V20A

RV1 D10 100J 4148

C23 C24 C25 Q5 A709 16V2200uFX3

L2 AY-70

10

D6 R5 1W180J D3 200V1A R13 1/2W6.8J R11 1/4W10KJ D4 4148 BTA12-600B


VCC 6

U3 KA431

R38 1KJ

R52

200V1A

R58
0

PC1 S21ME4

GND D8 60V3A
1 I 3 G 4 C 11 6 O 2

ZD4 27V

+24VVF 1W1.5KJ

0 0

L3-2 L5856 D12 60V3A C16 35V1000uF

C29 U4 KA78R05 10V10OOuF

+5V 0.8A

800V13A

PC2-1 KA7553
1 RT 2 FB CS 8 7 CT

Q4

R19 22J

R24 220J

12

GND

4 GND

1/8W22J

21PIN

R4

Q1

5 OUT 3 IS

U1

C12
5

C7 104K

50V47uF

RV2 R2 1W47J C6 630V103K R23 10KJ PC3-1 R18 C14 8.2KJ 681J C15 104K

R49 10KJ PC2-2 Q6 C1008 C41 C28 C27 50V1uF 472MX2

R15 10KJ

R54 220J

R39 220J

R57 47KJ

CON2

R21 R22

5096-02C

C13 222J

R16 100J

R17 10KJ

ZD2 R50 27V 220J

D9 4148

ZD3 5.1V D11 4148

R51 4.7KJ

TH1 THERMISTOR

1W0.44JX2

R9 1/2W100mJ

+24V 1.5A
9.10

Bigbang-v2c Power Supply


R7 1/4W1KJ AR2 1KV R45 1W6.8J F1 250V8A CON1 TNR1 R1 1W560KJ LF1 0610V F2 LF2 250V5A L5842 C2 102 C4 224 C3 102 C9 450V270uF C5 224 Q2 BTA12-600B L1 L5857 R3 13SP10 1W47KJ R10 ZD1 150V
2 4 1 1 8

T1

D13 200V20A

L3-1

CON3 R41 1KJ

F3 250V4A R30 1/2W40mJ

+24VF 3.5A
1.2.3.4

L5856 C8 104K R6 1W22J D1 200V1A


7

C17 1KV222K C18 1KV102K PC3-2 R42 1KJ

R43 4.7KJ
1/4W

R27
15.16

R32 2W1KJX2

BD1 600V5A
13.14

C20 C21 C22 35V1000uFX3 R37 1W22J C26 50V1uF U2 KA431 R44 510J R53 36J

AC INPUT
10D561 YW396

C1 474

1W100KJ

1W47KJ

R46 1W6.8J

R8

R56 D2 1KV1A
4

GND

AR11KV

5W15mJ L4 L5843 D7
3

L5 L5844 C32 100V103J R28 1KJ C10 50V1uF R12 1W22J Q7 A709 R34 330J R29 22KF R35 330J

R59

+3.3V 3.5A

1W100KJ

R14

60V20A

RV1 D10 100J 4148

C23 C24 C25 Q5 A709 16V2200uFX3

L2 AY-70

10

D6 R5 1W180J D3 200V1A R13 1/2W6.8J R11 1/4W10KJ D4 4148 BTA12-600B


VCC 6

U3 KA431

R38 1KJ

R52

200V1A

R58
0

PC1 S21ME4

GND D8 60V3A
1 I 3 G 4 C 11 6 O 2

ZD4 27V

+24VVF 1W1.5KJ

0 0

L3-2 L5856 D12 60V3A C16 35V1000uF

C29 U4 KA78R05 10V10OOuF

+5V 0.8A

800V13A

PC2-1 KA7553
1 RT 2 FB CS 8 7 CT

Q4

R19 22J

R24 220J

12

GND

4 GND

1/8W22J

21PIN

R4

Q1

5 OUT 3 IS

U1

C12
5

C7 104K

50V47uF

RV2 R2 1W47J C6 630V103K R23 10KJ PC3-1 R18 C14 8.2KJ 681J C15 104K

R49 10KJ PC2-2 Q6 C1008 C41 C28 C27 50V1uF 472MX2

R15 10KJ

R54 220J

R39 220J

R57 47KJ

CON2

R21 R22

5096-02C

C13 222J

R16 100J

R17 10KJ

ZD2 R50 27V 220J

D9 4148

ZD3 5.1V D11 4148

R51 4.7KJ

TH1 THERMISTOR

1W0.44JX2

Anda mungkin juga menyukai