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DAFTAR ISI

PETUNJUK PEMAKAIAN

KELOMPOK MESIN

KELOMPOK RANGKA

INDEKS PART NUMBER

INDEKS DESCRIPTION

PETUNJUK PEMAKAIAN PARTS CATALOG


Parts catalog ini digunakan untuk memesan/mencari parts pengganti; di dalamnya terdapat semua parts dan waktu kerja standard (F.R.T.) untuk tipe sepeda motor Mega Pro.(GL 156 M)

I. CARA MEMESAN PARTS

1. Informasi yang diperlukan


Pemesan parts pengganti sebaiknya mencantumkan Part Number dan Nomor seri seperti diterangkan dibawah. Hal ini diperlukan oleh karena setiap perubahan dan modikasi pada
parts telah didaftarkan di HONDA berikut nomor part dan Nomor seri yang bersangkutan.
Nomor-nomor yang dibutuhkan :
(a) Parts mesin
: Part Number dan
Nomor seri mesin
(b) Parts rangka
: Part Number dan
Nomor seri rangka
(c) Parts karburator : Part Number dan
Nomor identifkasi karburator
2. Perubahan-perubahan
Perubahan-perubahan pada parts catalog ini akan dimuat dalam Parts Bulletin yang diterbitkan sebagai pelengkap dari pada parts catalog ini. Bila jumlah perubahan-perubahan cukup
banyak, pada suatu waktu dapat diterbitkan edisi baru yang disesuaikan daripada parts catalog ini, dan masing-masing edisi akan diberikan nomor urut pada sampulnya.
Kami menganjurkan agar Sdr. selalu menyimpan parts bulletin bersama parts catalog ini, agar informasi parts Sdr. selalu lengkap dan up-to-date.

II. CARA MEMBACA PARTS CATALOG


1. Susunan nomor part
(contoh) Parts umum (General parts)
Nomor fungsi
dan komponen

Nomor
kode
model

Kode warna
Kode subkontraktor
Kode modikasi

(contoh) Baut-baut, mur-mur dan standar parts lain.


Nomor fungsi
dan tipe

Dimensi

06.2006

Pengerjaan permukaan
secara kimiawi
ISO

2. Kode warna
Kode warna pada bagian belakang nomor part menunjukkan warna part tersebut.
Kode-kode ZA, ZB, ZC dan seterusnya tidak secara langsung menunjukkan warna
part, melainkan warna dapat dilihat dari kode HONDA pada kolom "Part Number" di
sebelahnya nomor part yang bersangkutan.

Part
Bolt (Screw)
Pin
O-Ring
Oil seal

Kode warna pabrik seperti FMB, FMD, FMI, dsbnya secara langsung menunjukkan
warna part seperti ditunjukkan pada tabel berikut :

Kode Warna
Kode pabrik
Kode HONDA
FMB
FMD
FMI
FMM
FMS

NH-1
R-131C-U
RP-140M
B-140P
NH-255M
NH-158R

Warna
Black(Hitam)
Candy Andromeda Red (Merah)
Vortex Purple Metalic (Ungu)
Pearl Coral Reef Blue (Biru)
Silver Metalic (Abu-abu Metalik)
Black Carbon Grey (Hitam Abu-abu)

3. Singkatan-singkatan
Dibawah ini adalah daftar singkatan-singkatan yang digunakan di dalam parts
catalog, sebagai berikut :
ASSY ..................... Assembly
COMP .................... Complete.
R ............................ Right
L. ........................... Left
STD ....................... Standard
MM......................... Milimeter
G ............................ Gram
T(22) ...................... Tooth (22Teeth)
A ............................ Ampere
V ............................ Volt
W ........................... Watt
WL ......................... With labelling
WOL. ..................... Without labelling
KPH ....................... Kilometers per hour

L.E.D .............. Light emitting diode


MPH ............... Miles per hour
L (100L) .......... Link(100 Links)
A.C ................. Alternating current
D.C ................. Direct current
IN ................... Inlet
EX. ................. Exhaust
FR .................. Front
RR .................. Rear
Hex ................. Hexagonal
A.M ................. Attaching mark
T.M ................. Transcript mark
C.D.I ............... Capacitive
discharge ignition

Tube

6x12
8x14
9.5x1.6
14x24x5
5x130

Pengertian
diameter 6mm, panjang 12mm
diameter 8mm, panjang 14mm
diameter 9,5mm, tebal 1,6mm
diameter dalam 14 mm, diameter luar
24 mm, tebal 5mm
diameter dalam 5mm, panjang 130mm

5. Parts yang digantikan oleh part lain


Nomor part yang diletakkan dibawah nama part pada kolom "Description" menunjukkan
bahwa nomor part disebelahnya telah diganti dengan nomor part tersebut. Pergantian parts
sedemikian (supersedence) dapat dilakukan oleh HONDA tanpa pemberitahuan apapun.
6. Part yang dipersatukan (Assemblies)
Part pada gambar yang dikelilingi dengan garis terputus-putus tersedia sebagai parts yang
dipersatukan. Masing-masing komponen daripada susunan parts itu dapat juga diperoleh
secara terpisah.

7. Jumlah yang diperlukan


Angka didalam kolom "Q'ty" menunjukkan jumlah part tersebut yang dipakai di dalam bagian
yang bersangkutan.
8. Illustrasi
Gambar-gambar parts yang dimuat di dalam part catalog ini disediakan untuk mempermudah
pengenalan part dan mungkin berbeda daripada bentuk part sebenarnya.
9. Nama part
Nama part tidak diterjemahkan kedalam bahasa Indonesia, melainkan tetap menggunakan
istilah resminya didalam bahasa Inggris, agar seragam dengan istilah internasional yang
dipakai di seluruh dunia oleh Honda Motor Co.,Ltd.
10. Model dan nomor seri yang berlaku
Model-model, kode daerah pemasaran dan nomor seri yang berlaku didalam parts catalog
ini dapat diidentikasi sebagai berikut dibawah ini.

Model

4. Dimensi-dimensi
Semua ukuran diberikan dalam satuan milimeter (mm) kecuali untuk peluru
baja (steel balls), ban luar (tires) dan ban dalam (tire tubes).

Contoh

GL 156S

Kode
daerah
pemasaran

Tipe

IN

Indonesia

No. Seri
Mesin yang
berlaku mulai

KEHLE*******

MH1KEHL***K******

No. Identikasi
Karburator yang
berlaku

PD05

Dari nomor identikasi karburator, hanya dipakai bagian yang digaris bawahi didalam
contoh dibawah
PD05

06.2006

No. Seri
Rangka yang
berlaku mulai

C NY

11. Lokasi nomor seri pada sepeda motor

III. CARA MEMAKAI FLAT RATE TIME (F.R.T.)


F.R.T. (Flate Rate Time) yang terletak di halaman paling akhir buku ini dipakai untuk menentukan
waktu kerja standard yang diperbolehkan untuk penggantian parts.
F.R.T untuk parts yang tidak tercantum didalam buku ini harus ditentukan dari jenis pekerjaan
yang erat hubungannya dengan penggantian parts tersebut.

1. F.R.T. didasarkan atas kondisi servis sebagai berikut :


a. Disamping waktu servis yang sebenarnya ditambahkan lagi waktu ekstra.
b. Waktu standard yang ditentukan didasarkan atas persyaratan bahwa alat - alat servis

NOMOR SERI RANGKA

yang diperlukan seperti terdaftar didalam buku pedoman reparasi sudah siap tersedia,
dan pekerjaan dilakukan oleh seorang mekanik dengan ketrampilan normal.

ANGKA

NOMOR SERI MESIN

Waktu yang dibutuhkan untuk pemeriksaan dan percobaan pemakaian setelah diservis,
dimasukkan juga kedalam F.R.T.

2. Metode perhitungan
Waktu pekerjaan ditulis dalam sepersepuluh jam untuk mempermudahkan perhitungan.
(contoh)
0.3
= 18 menit
5.6
= 5 jam dan 36 menit

DAFTAR KONVERSI
Jam
0.1
0.2
0.3
0.4
0.5

Menit
6
12
18
24
30

Jam
0.6
0.7
0.8
0.9
1.0

Menit
36
42
48
54
60

3. Menghitung F.R.T.
Jika beberapa pekerjaan dilakukan sekaligus, hitunglah sebagai berikut :
NOMOR IDENTIFIKASI
KARBURATOR

a. Pekerjaan yang tidak berhubungan


F. R . T. u n t u k p e k e r j a a n d i p e r o l e h d e n g a n m e n j u m l a h k a n F. R . T. u n t u k
setiap part yang diganti
(contoh) Penggantian cylinder dan clutch spring
Service item/Bagian yang diservis

F.R.T.

Cylinder

1.4

Clutch spring

0.7
F.R.T. untuk pekerjaan ini adalah : 1.4 + 0.7 = 2.1

06.2006

b. Pekerjaan yang terulang


Ambillah F.R.T. untuk part terakhir yang akan diganti.
(contoh) Penggantian piston dan cylinder head gasket.

Service item/Bagian yang diservis

F.R.T.

1.

Pemeriksaan waktu pengapian

0.2

F.R.T.

2.

Penyetelan dan pembersihan busi

0.1

1.0

3.

Penyetelan tappet

0.3

4.

Penyetelan stasioner karburator

0.1

5.

Pemeriksaan oli mesin (tidak termasuk


penggantian oli mesin)

0.1

6.

Penyetelan kopling

0.1

7.

Pembersihan elemen saringan udara

0.3

F.R.T.

8.

Pengukuran tekanan kompressi

0.1

Gearshift drum

* 3.9

9.

* 4.1

Pemeriksaan cairan batere dan berat jenisnya

0.2

Crankshaft
Pembongkaran crankcase

* 3.7

10.

Pengukuran tinggi pelampung karburator

0.6

11.

Pembersihan saringan oli mesin

0.6

12.

Penyetelan gas tangan

0.1

Service item/Bagian yang diservis

No.

Cylinder head gasket


Piston

1.5
F.R.T. untuk pekerjaan ini adalah : 1.5

c. Pekerjaan yang sebagian berhubungan


Jumlahkan F.R.T. untuk semua parts yang diganti dan kurangi dengan F.R.T
untuk pekerjaan yang terulang.
(contoh) Penggantian gear shift drum dan crankshaft assembly.
Service item/Bagian yang diservis

F.R.T. untuk pekerjaan ini adalah : (3.9 + 4.1) - 3.7 = 4.3


Pekerjaan yang terulang adalah pembongkaran crankcase.
F.R.T. dengan tanda (*) termasuk menurunkan dan memasang kembali mesin.

Rangka
4. Pengerjaan lain disamping penggantian parts

No.

a. Penurunan dan pemasangan


No.

Service item/Bagian yang diservis

F.R.T.

Mesin

1.5

2.

Kepala silinder

1.1

3.

Karburator

0.4

1.

Service item/Bagian yang diservis

F.R.T.

1.

Penyetelan rem depan

0.1

2.

Penyetelan rem belakang

0.1

3.

Pemeriksaan cara kerja rem

0.1

4.

Penyetelan arah lampu depan

0.1

5.

Rantai roda (termasuk penyetelan tegangan rantai


tetapi tidak termasuk penggantian sprocket)

0.1

c. Pembongkaran
No.
1.

06.2006

Service item/Bagian yang diservis


Karburator

F.R.T.
0.7

ENGINE GROUP
E-1

E-4

E-7

CYLINDER HEAD

CYLINDER

OIL PUMP

06.2006

E-2

E-5

E-8

CAMSHAFT/VALVE

RIGHT CRANKCASE COVER

LEFT CRANKCASE COVER

E-3

E-6

E-9

CAM CHAIN / TENSIONER

2
CLUTCH

GENERATOR

ENGINE GROUP
E-10

E-13

E-16

CRANKCASE

GEARSHIFT DRUM

STARTING GEAR

06.2006

E-11

E-14

E-17

CRANKSHAFT / PISTON

KICK STARTER SPINDLE

STARTING MOTOR

E-12

E-15

TRANSMISSION

CARBURETOR

FRAME GROUP
F-1

F-4

HEADLIGHT

FR. BRAKE MASTER CYLINDER

F-2

F-5

METER

HANDLE PIPE / TOP BRIDGE

F-3

F-6

HANDLE LEVER/SWITCH/CABLE

STEERING STEM

3
F-7

FRONT FENDER

06.2006

F-8

FRONT FORK

F-9

FRONT BRAKE CALIPER

FRAME GROUP
F-10

F-12

FRONT WHEEL (IN)

REAR WHEEL (IN)

F-10-1

F-12-1

FRONT WHEEL (2IN)

REAR WHEEL (2IN)

F-11

F-13

REAR BRAKE PANEL

FUEL TANK

3
F-14

SEAT

06.2006

F-15

REAR COWL

F-16

SIDE COVER

FRAME GROUP
F-17

F-19

AIR CLEANER

PEDAL

F-17-1

F-20

AIR SUCTION VALVE

STEP

F-18

F-21

EXHAUST MUFFLER

STAND

3
F-22

SWINGARM / CHAIN CASE

06.2006

F-23

REAR CUSHION

F-24

REAR FENDER

FRAME GROUP
F-25

F-28

WINKER

WIRE HARNESS

F-26

F-29

TAILLIGHT

FRAME BODY

3
F-31

10

CAUTION LABEL

06.2006

F-32

MARK

F-27

F-30

BATTERY

TOOLS

E-1
Cylinder Head Cover

2
Bagian yang diservice

F.R.T.

PIPE, SECONDARY AIR ....................... 0.1


HEAD, CYLINDER ............................... 3.5
.INCLUDES: ENGINE REMOVAL AND
INSTALLATION
.INCLUDES: VALVE CLEARANCE
ADJUSTMENT AND REFACE
GUIDE, INTAKE VALVE(ONE) .............. 3.5
.INCLUDES: ENGINE REMOVAL AND
INSTALLATION
.INCLUDES: REAMING
.INCLUDES: VALVE CLEARANCE
ADJUSTMENT AND REFACE
GUIDE, VALVE : FOR 1 VEHICLE ....... 3.8
.INCLUDES: ENGINE REMOVAL AND
INSTALLATION
.INCLUDES: REAMING
.INCLUDES: VALVE CLEARANCE
ADJUSTMENT AND REFACE
GUIDE, EXHAUST VALVE(ONE) ......... 3.5
.INCLUDES: ENGINE REMOVAL AND
INSTALLATION
.INCLUDES: REAMING

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4
5

11105-KEH-600
12000-KEH-600
12204-439-970
12206-KCN-300
12251-KPK-941

PIPE COMP., AIR SUCTION


HEAD ASSY., CYLINDER
GUIDE, IN. VALVE (OS)
GUIDE, EX. VALVE (OS)
GASKET, CYLINDER HEAD

1
1
1
1
1

6
7
8
9
10

12271-383-000
12331-KCJ-710
12339-KT0-710
12361-383-000
16210-KEH-600

RUBBER, OIL SEAL


COVER, L. CYLINDER HEAD
GASKET, PULSE GENERATOR BASE
CAP, TAPPET ADJUSTING HOLE
INSULATOR, CARBURETOR

1
1
1
2
1

11
12
13
14
15

98069-58911-03
90004-GHB-700
90041-KW1-900
90442-028-000
90443-107-000

PLUG, SPARK
BOLT, FLANGE, 6X35
BOLT, STUD, 7X35
WASHER, SEALING, 8MM
NUT, CAP, 8MM

1
4
2
4
4

16
17
18
19
20

91301-KFN-900
91301-200-000
91303-KK3-831
91304-HB3-004
91305-KPN-900

O-RING, 75X2.5
O-RING, 10X1.6
O-RING, 35X3
O-RING, 33.5X3.0
O-RING, 9.8X1.9

1
2
2
1
2

21
22
23
24
25

92912-06016-0B
94050-06000
94101-06000
94301-08140
94301-10120

BOLT, STUD, 6X16


NUT, FLANGE, 6MM
WASHER, PLAIN, 6MM
DOWEL PIN, 8X14
DOWEL PIN, 10X12

2
2
1
2
1

Nomor Serie

Catatan

11

E-1
Cylinder Head

2
Bagian yang diservice

F.R.T.

.INCLUDES: VALVE CLEARANCE


ADJUSTMENT AND REFACE
GUIDE, VALVE :FOR 1 VEHICLE ........ 3.8
INCLUDES: ENGINE REMOVAL AND
INSTALLATION
.INCLUDES: REAMING
.INCLUDES: VALVE CLEARANCE
ADJUSTMENT AND REFACE
GASKET, CYLINDER HEAD ................. 2.7
.INCLUDES: ENGINE REMOVAL AND
INSTALLATION
COVER, CYLINDER HEAD SIDE
: LEFT .................................... 0.2
INSULATOR, THROTTLE BODY/
CARBURETOR ...................... 0.4
PLUG, SPARK ....................................... 0.1

12

06.2006

Nomor
Petunjuk
26
27
28

Nomor Part

Uraian Part

96001-06016-00
96001-06022-00
96700-06110-00

BOLT, FLANGE, 6X16


BOLT, FLANGE, 6X22
BOLT, SOCKET, 6X110

Jumlah
2
4
1

Nomor Serie

Catatan

E-2
Camshaft / Valve

2
Bagian yang diservice

F.R.T.

CAMSHAFT .......................................... 2.6


.INCLUDES: VALVE CLEARANCE
ADJUSTMENT
.INCLUDES: ENGINE REMOVAL AND
INSTALLATION
ARM, INTAKE VALVE ROCKER (ONE) 2.5
.INCLUDES: ENGINE REMOVAL AND
INSTALLATION
.INCLUDES: VALVE CLEARANCE
ADJUSTMENT
ARM, EXHAUST VALVE ROCKER (ONE).2.5
.INCLUDES: ENGINE REMOVAL AND
INSTALLATION
.INCLUDES: VALVE CLEARANCE
ADJUSTMENT
ARM, VALVE ROCKER : FOR 1
VEHICLE .............................................. 2.5
.INCLUDES: ENGINE REMOVAL
AND INSTALLATION
.INCLUDES: VALVE CLEARANCE
ADJUSTMENT
VALVE, INTAKE(ONE) .......................... 3.0
.INCLUDES: ENGINE REMOVAL
AND INSTALLATION
.INCLUDES: REFACING
.EXCLUDES VALVE GUIDE
.REPLACEMENT
VALVE : FOR 1 VEHICLE ..................... 3.2
06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4
5

12208-413-003
14100-KEH-660
14431-KEH-900
14451-437-000
14456-KG2-950

SEAL, VALVE STEM


CAMSHAFT COMP
ARM, VALVE ROCKER
SHAFT, VALVE ROCKER ARM
PLATE, VALVE ROCKER ARM SHAFT
SETTING

2
1
2
2

6
7
8
9
10

14711-KBB-900
14721-KBB-900
14751-383-005
14761-383-005
14771-107-020

VALVE, IN
VALVE, EX
SPRING, VALVE OUTER
SPRING, VALVE INNER
RETAINER, VALVE SPRING

1
1
2
2
2

11
12
13
14
15

14775-107-000
14776-107-010
14781-HA0-770
90012-KN6-930
90206-250-000

SEAT, VALVE SPRING OUTER


SEAT, VALVE SPRING INNER
COTTER, VALVE
SCREW, TAPPET ADJUSTING
NUT, TAPPET ADJUSTING

2
2
4
2
2

16

93600-06016-0A

SCREW, FLAT, 6X16

Nomor Serie

Catatan

13

E-2
Camshaft / Valve

2
Bagian yang diservice

14

F.R.T.

.INCLUDES: ENGINE REMOVAL AND


INSTALLATION
.INCLUDES: REFACING
.EXCLUDES: VALVE GUIDE
REPLACEMENT
VALVE, EXHAUST(ONE) ..................... 3.0
.INCLUDES: ENGINE REMOVAL AND
INSTALLATION
.INCLUDES: REFACING
.EXCLUDES: VALVE GUIDE
REPLACEMENT
VALVE :FOR 1 VEHICLE ..................... 3.2
.INCLUDES: ENGINE REMOVAL AND
INSTALLATION
.INCLUDES: REFACING
.EXCLUDES: VALVE GUIDE
REPLACEMENT
SPRING AND/OR STEM SEAL,
INTAKE VALVE(ONE) ........................... 2.8
.INCLUDES: ENGINE REMOVAL AND
INSTALLATION
SPRING AND/OR STEM SEAL,
EXHAUST VALVE (ONE) .........................2.8
.INCLUDES: ENGINE REMOVAL AND
INSTALLATION
SPRING AND/OR STEM SEAL,
VALVE :FOR 1 VEHICLE ........................2.9
.INCLUDES: ENGINE REMOVAL AND
INSTALLATION
06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

Nomor Serie

Catatan

E-3
Can Chain/Tensioner

2
Bagian yang diservice

F.R.T.

SPROCKET, CAM ................................ 0.7


CHAIN, CAM ........................................ 1.5
TENSIONER, CAM CHAIN .................. 1.6
LIFTER, TENSIONER .......................... 0.4
GUIDE, CAM CHAIN ............................ 2.7
.INCLUDES: ENGINE REMOVAL AND
INSTALLATION

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4
5

14321-KEH-900
14401-KEH-901
14500-KW1-900
14520-RFB-8410
14523-KBB-961

SPROCKET, CAM (34T)


CHAIN, CAM (100L)
TENSIONER, CAM CHAIN
LIFTER ASSY., TENSIONER
GASKET, TENSIONER LIFTER

1
1
1
1
1

6
7
8
9
10

14535-437-000
14550-RCT-6901
90002-KW1-900
90005-KY7-000
90071-MG8-000

BOLT, CAM CHAIN TENSIONER PIVOT


GUIDE, CAM CHAIN
BOLT, FLANGE, 6X10
SCREW, PAN, 6X6
BOLT, FLANGE SOCKET, 6X16

1
1
2
1
2

11
12
13

90475-703-000
90488-425-000
91306-MG3-000

WASHER C, 8MM
WASHER, SEALING, 6MM
0-RING, 9.5X1.5

1
2
1

Nomor Serie

Catatan

15

E-4
Cylinder

2
Bagian yang diservice

F.R.T.

CYLINDER ........................................... 3.0


.INCLUDES: ENGINE REMOVAL AND
INSTALLATION
GASKET, CYLINDER ........................... 2.9
.INCLUDES: ENGINE REMOVAL AND
INSTALLATION

16

06.2006

Nomor
Petunjuk
1
2
3

Nomor Part

Uraian Part

12100-KEH-900
12191-KCN-000
94301-10200

CYLINDER COMP.
GASKET, CYLINDER
DOWEL PIN, 10X20

Jumlah
1
1
2

Nomor Serie

Catatan

E-5
Right Crankcase
Cover

2
Bagian yang diservice

F.R.T.

COVER, CRANKCASE :RIGHT ........... 0.8


GASKET, CRANKCASE COVER
RIGHT ................................................... 0.7
GEAR, TACHOMETER ........................ 0.8
LEVER, CLUTCH ................................. 0.8

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4
5

11330-KEH-660
11393-KCN-000
12431-KG2-000
15650-KEH-900
22810-437-000

COVER COMP., R. CRANKCASE


GASKET, R. COVER
GEAR, TACHOMETER
GAUGE, OIL LEVEL
LEVER COMP., CLUTCH

1
1
1
1
1

6
7
8
9
10

22815-428-001
90458-324-010
91201-148-8004
91202-KCS-920
91307-035-002

SPRING, CLUTCH LEVER


WASHER, THRUST, 6.7MM
OIL SEAL, 12X22X5
OIL SEAL, 6.5X14.5X7
0-RING, 18X3

1
1
1
1
1

11
12
13
14

94301-08140
94305-30102
96001-06040-00
96001-06050-00

DOWEL PIN, 8X14


PIN, SPRING, 3X10
BOLT, FLANGE, 6X40
BOLT, FLANGE, 6X50

2
1
11
1

Nomor Serie

Catatan

17

E-6
Clutch

2
Bagian yang diservice

F.R.T.

OUTER, CLUTCH ................................ 1.1


CENTER, CLUTCH .............................. 1.1
DISC, CLUTCH FRICTION .................. 1.1
.NOTE: SAME TIME FOR TWO UNITS
OR MORE
PLATE, CLUTCH PRESSURE .............. 1.1
PLATE, CLUTCH LIFTER .................... 0.8
ROD, CLUTCH LIFTER ........................ 0.7
BEARING, CLUTCH LIFTER ............... 0.7
SPRING, CLUTCH ............................... 0.8
.NOTE: SAME TIME FOR TWO UNITS
OR MORE

18

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

15451-107-000

2
3
4
5

22100-KEH-901
22121-KB5-721
22125-KW7-901
22201-MJ8-001

WASHER, OIL FILTER ROTOR


LOCKING
OUTER COMP., CLUTCH
CENTER COMP., CLUTCH
SEAT, JUDDER SPRING
DISK, CLUTCH FRICTION

1
1
1
1
1

6
7
8
9
10

22201-107-001
22311-KN4-681
22350-107-011
22361-437-001
22366-KFB-000

DISK, CLUTCH FRICTION


PLATE, CLUTCH
PLATE, CLUTCH PRESSURE
PLATE, CLUTCH LIFTER
ROD, CLUTCH LIFTER

4
4
1
1
1

11
12
13
14
15

22402-KW7-901
90050-357-000
90232-KPK-940
90461-KB5-720
91008-KK6-013

SPRING, JUDDER
BOLT, SPECIAL FLANGE, 6X22
NUT, LOCK, 16MM
WASHER, SPLINE, 20MM
BEARING, RADIAL BALL, 16003

1
4
1
1
1

16

95014-75110

SPRING, CLUTCH (11)

Nomor Serie

Catatan

E-7
Oil Pump

2
Bagian yang diservice

F.R.T.

PUMP ASSY., OIL ................................. 0.9


GEAR, OIL PUMP DRIVE .................... 0.8
ROTOR, OIL PUMP .............................. 1.0
. NOTE: SAME TIME FOR TWO UNITS
ROTOR, OIL FILTER ............................ 0.9
CAP, OIL FILTER ROTOR .................... 0.8
GEAR, PRIMARY DRIVE ..................... 1.1

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4
5

15100-KEH-901
15131-KEH-900
15331-399-000
15332-399-000
15430-440-030

OIL PUMP ASSY.


GEAR, OIL PUMP DRIVE (37T)
ROTOR, OIL PUMP INNER
ROTOR, OIL PUMP OUTER
ROTOR COMP., OIL FILTER

1
1
1
1
1

6
7
8
9
10

15436-107-000
15441-KCS-650
15446-107-001
15459-KT0-710
23121-KEH-900

CAP, OIL FILTER ROTOR


THROUGH, OIL
SPRING, OIL THROUGH
GASKET, OIL FILTER CAP
GEAR, PRIMARY DRIVE (21T)

1
1
1
1
1

11
12
13
14
15

90101-440-000
90231-KPK-940
90434-KN6-930
91304-KK3-830
92101-05020-0B

SCREW, FLAT, 6X30


NUT, LOCK, 16MM
WASHER, 16MM
0-RING, 9.4X2.4
BOLT, HEX., 5X20

2
1
1
2
2

16
17
18

93600-04012-1A
93700-05012-0A
94251-08000

SCREW, FLAT, 4X12


SCREW, OVAL, 5X12
PIN, LOCK, 8MM

2
3
1

Nomor Serie

Catatan

19

E-8
Left Crankcase
Cover

2
Bagian yang diservice

F.R.T.

COVER, CRANKCASE : LEFT.............. 0.7


COVER, REDUCTION GEAR ............... 0.1
COVER, CRANKCASE : LEFT REAR... 0.1
GASKET, CRANKCASE COVER :
LEFT ...................................................... 0.5

20

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4
5

11341-KEH-663
11355-KCN-000
11360-KEH-600
11395-KCN-001
90084-KCJ-710

COVER, L. CRANKCASE
COVER, REDUCTION GEAR
COVER COMP., L. RR. CRANKCASE
GASKET, L. COVER
CAP, A.C. GENERATOR

1
1
1
1
1

6
7
8
9
10

90087-KCJ-710
94301-110-140
91303-377-001
91304-MN5-004
91356-425-004

CAP, 30MM
DOWEL PIN, 10X14
0-RING, 13.8X2.5
0-RING, 63X3(ARAI)
0-RING, 30MM

1
2
1
1
1

11
12
13
14
15

96001-06020-00
96001-06025-00
96001-06040-00
96001-06050-00
96001-06060-00

BOLT, FLANGE, 6X20


BOLT, FLANGE, 6X25
BOLT, FLANGE, 6X40
BOLT, FLANGE, 6X50
BOLT, FLANGE, 6X60

1
2
4
1
1

16

96001-06070-00

BOLT, FLANGE, 6X70

Nomor Serie

Catatan

E-9
Generator

2
Bagian yang diservice

F.R.T.

CLUTCH, STARTING ONE WAY .......... 0.8


GENERATOR, IGNITION PULSE ......... 0.6
ROTOR OR FLYWHEEL ...................... 0.8
STATOR ................................................ 0.7

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4
5

28125-KFC-791
30300-HA0-034
31110-KEH-601
31120-KEH-601
32975-KEH-900

OUTER COMP., STARTING CLUTCH


IGNITION PULSE GENERATOR ASSY.
FLYWHEEL COMP.
STATOR COMP.
GUIDE, A.C. GENERATOR CORD

1
1
1
1
1

6
7
8
9
10

90003-MN4-000
90085-413-781
90089-KAS-900
90403-KN6-930
96001-06022-00

BOLT, FLANGE, 10X35


BOLT, SOCKET, 6MM
BOLT, FLANGE SOCKET, 5X14
WASHER, 1OX24
BOLT, FLANGE, 6X22

1
6
2
1
2

Nomor Serie

Catatan

21

E - 10
Crankcase

2
Bagian yang diservice

F.R.T.

CRANKCASE :RIGHT .......................... 5.3


.INCLUDES: ENGINE REMOVAL AND
INSTALLATION
CRANKCASE :BOTH ........................... 5.8
.INCLUDES: ENGINE REMOVAL AND
INSTALLATION
GASKET, CRANKCASE ....................... 4.3
.INCLUDES: ENGINE REMOVAL AND
INSTALLATION
CRANKCASE :LEFT ............................ 5.0
.INCLUDES: ENGINE REMOVAL AND
INSTALLATION
CRANKCASE :BOTH ........................... 5.8
.INCLUDES: ENGINE REMOVAL AND
INSTALLATION
SCREEN, OIL FILTER .......................... 0.1
SWITCH, NEUTRAL ............................. 0.2

22

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4
5

11100-KCJ-711
11191-KCN-000
11200-KCJ-711
12361-383-000
14513-KBB-900

CRANKCASE COMP., R.
GASKET, CRANKCASE
CRANKCASE COMP., L.
CAP, TAPPET ADJUSTING HOLE
PLATE, CAM CHAIN SETTING

1
1
1
1
1

6
7
8
9
10

15421-107-000
15426-107-000
22838-437-000
32976-KCT-690
35750-GS3-004

SCREEN, OIL FILTER


SPRING, OIL FILTER SCREEN
HOLDER, CLUTCH WIRE
CLAMPER, WIRE HARNESS
CONTACT, NEUTRAL SWITCH

1
1
1
1
1

11
12
13
14
15

35752-KCT-690
90031-KFB-000
90031-107-010
99430-110-140
91206-286-0130

SPACER, NEUTRAL SWITCH


BOLT, CYLINDER STUD (A)
BOLT A, CYLINDER STUD
DOWEL PIN, 1OX14
OIL SEAL, 14X28X7

1
2
2
4
1

16
17
18
19
20

91303-KK3-831
91312-107-000
95701-06012-08
96001-06014-00
96001-06050-00

0-RING, 35X3(ARAI)
0-RING, 7X1.7
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X14
BOLT, FLANGE, 6X50

1
1
1
1
10

21

96001-06060-00

BOLT, FLANGE, 6X60

Nomor Serie

Catatan

E - 11
Crankcase/Piston

2
Bagian yang diservice

F.R.T.

CRANKSHAFT ...................................... 5.1


.INCLUDES: ENGINE REMOVAL AND
INSTALLATION
RING, PISTON AND/OR PISTON
(ONE) ................................................... 3.1
.INCLUDES: ENGINE REMOVAL AND
INSTALLATION
SPROCKET, TIMING ............................ 5.2
.INCLUDES: ENGINE REMOVAL AND
INSTALLATION
BEARING, CRANKSHAFT : LEFT ........ 5.4
.INCLUDES: ENGINE REMOVAL AND
INSTALLATION
.INCLUDES: TIMING SPROCKET
BEARING, CRANKSHAFT : RIGHT ...... 5.0
.INCLUDES: ENGINE REMOVAL AND
INSTALLATION
BEARING, CRANKSHAFT : BOTH ....... 5.4
.INCLUDES: ENGINE REMOVAL AND
INSTALLATION
.INCLUDES: TIMING SPROCKET

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

4
5

13000-KEH-660
13011-KCT-305
13021-KCT-305
13031-KCT-305
13101-KEH-660
13102-KEH-660
13103-KEH-660
13111-440-000
13201-KPK-900

CRANKSHAFT COMP
RING SET, PISTON (STD.)
RING SET, PISTON (0.25)
RING SET, PISTON (0.50)
PISTON (STD.)
PISTON (0.25)
PISTON (0.50)
PIN, PISTON
ROD, CONNECTING

1
1
(1)
(1)
1
(1)
(1)
1
1

8
9
10

13380-KCN-300
14311-KN6-931
90701-HB6-010

PIN COMP., CRANK


SPROCKET, TIMING (17T)
KEY, WOOD RUFF (25X)

1
1

1
2
3

Jumlah

Nomor Serie

Catatan

23

E - 12
Transmission

2
Bagian yang diservice

F.R.T.

MAINSHAFT, TRANSMISSION.. ........... 4.5


.INCLUDES: ENGINE REMOVAL AND
INSTALLATION
REPLACE COUNTERSHAFT ADD ---- . 0.2
COUNTERSHAFT, TRANSMISSION ... 4.5
.INCLUDES: ENGINE REMOVAL AND
INSTALLATION
REPLACE MAINSHAFT ADD................ 0.2
SPROCKET, DRIVE ............................. 0.2
BEARING, MAINSHAFT :RIGHT. .......... 5.2
.INCLUDES: ENGINE REMOVAL AND
INSTALLATION
BEARING, MAINSHAFT :BOTH............ 5.4
.INCLUDES: ENGINE REMOVAL AND
INSTALLATION
BEARING, MAINSHAFT AND
COUNTERSHAFT :ALL......................... 5.5
.INCLUDES: ENGINE REMOVAL AND
INSTALLATION
BEARING, MAINSHAFT :LEFT.. .......... 4.5
.INCLUDES: ENGINE REMOVAL AND
INSTALLATION
BEARING, COUNTERSHAFT : LEFT ... 4.5

24

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4
5

11108-KCN-000
23211-KEH-660
23221-KCT-690
23426-KCN-000
23427-439-000

PLATE, BEARING SETTING


MAINSHAFT, TRANSMISSION (13T)
COUNTERSHAFT, TRANSMISSION
GEAR, COUNTERSHAFT LOW (36T)
COLLAR, COUNTERSHAFT LOW GEAR

1
1
1
1
2

6
7
8
9
10

23431-KFB-000
23441-KCN-000
23451-KCN-000
23452-KW1-900
23461-KCN-000

BUSH, 20MM
GEAR, MAINSHAFT SECOND (18T)
GEAR, COUNTERSHAFT SECOND (31T)
BUSH, 2OX23X9
GEAR, MAINSHAFT THIRD (19T)

1
1
1
1
1

11
12
13
14
15

23471-KCN-000
23481-KCN-000
23491-KCN-000
23501-KCN-000
23511-KCN-010

GEAR, COUNTERSHAFT THIRD (24T)


GEAR, MAINSHAFT FOURTH (22T)
GEAR, COUNTERSHAFT FOURTH (22T)
GEAR, MAINSHAFT FIFTH (31T)
GEAR, COUNTERSHAFT FIFTH (26T)

1
1
1
1
1

16
17
18
19
20

23520-KCT-690
23531-KCT-690
23801-KCT-690
23811-KR3-600
90084-041-000

GEAR COMP., STARTER


GEAR ONLY, IDLE STARTER
SPROCKET, DRIVE (14T)
PLATE A2, FIXING
BOLT, DRIVE SPROCKET FIXING

1
1
1
1
2

21
22
23

90451-107-000
90451-365-000
90452-437-000

WASHER, THRUST, 15MM


WASHER, THRUST, 15MM
WASHER, THRUST, 16.5MM

1
1
2

Nomor Serie

Catatan

E - 12
Transmission

2
Bagian yang diservice

F.R.T.

.INCLUDES: ENGINE REMOVAL AND


INSTALLATION
BEARING, MAINSHAFT AND
COUNTERSHAFT :ALL ........................ 5.5
.INCLUDES: ENGINE REMOVAL AND
INSTALLATION

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

24
25

90453-107-000
90454-107-000

WASHER A, THRUST, 20MM


WASHER, THRUST, 20MM

1
2

26
27
28
29
30

90455-107-000
90605-200-000
91005-965-681
91015-KK6-003
91201-030-033

WASHER A, SPLINE, 20MM


SET RING, 20MM
BEARING, RADIAL BALL, 6006
BEARING, RADIAL BALL, 6202U
OIL SEAL, 20X34X7

3
3
1
1
1

31
32

HB 6204
96600-06016-08

BEARING, RADIAL BALL, 6204


BOLT, SOCKET, 6X16

1
2

Nomor Serie

Catatan

25

E - 13
Gearshift Drum

2
Bagian yang diservice

F.R.T.

FORK, GEARSHIFT ............................. 4.4


.NOTE: SAME TIME FOR TWO UNITS
OR MORE
.INCLUDES: ENGINE REMOVAL AND
INSTALLATION
DRUM, GEARSHIFT ............................ 4.4
.INCLUDES: ENGINE REMOVAL AND
INSTALLATION
CAM, SHIFT DRUM ............................. 1.2
STOPPER OR SPRING, SHIFT
DRUM .................................................... 1.2
SPINDLE, GEARSHIFT ........................ 1.2

26

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4
5

24211-446-650
24221-427-010
24231-107-010
24241-KCS-650
24301-KCN-000

FORK, R. GEARSHIFT
FORK, L. GEARSHIFT
FORK, CENTER GEARSHIFT
SHAFT, GEARSHIFT FORK GUIDE
DRUM, GEARSHIFT

1
1
1
1
1

6
7
8
9
10

24411-KCN-000
24430-KW1-900
24435-KEH-930
24610-KC6-000
24621-107-760

CAM, GEARSHIFT
STOPPER COMP., GEARSHIFT DRUM
SPRING, SHIFT DRUM STOPPER
SPINDLE COMP., GEARSHIFT
PLATE, GEARSHIFT

1
1
1
1
1

11
12
13
14

24631-107-000
24651-107-000
35753-KG2-951
90023-KW1-900

1
1
1

15

90408-KW1-900

SPRING, GEARSHIFT PLATE


SPRING, GEARSHIFT RETURN
ROTOR, NEUTRAL SWITCH
BOLT, GEARSHIFT DRUM STOPPER
ARM PIVOT
WASHER, 6MM

16
17
18
19
20

90451-001-000
92101-06025-0A
94510-12000
94510-14000
96220-40100

WASHER, THRUST, 14MM


BOLT, HEX., 6X25
CIRCLIP, EXTERNAL, 12MM
CIRCLIP, EXTERNAL, 14MM
ROLLER, 4X10

2
1
1

1
1

Nomor Serie

Catatan

E - 14
Kick Starter Spindle

2
Bagian yang diservice

F.R.T.

SPINDLE, KICK STARTER ................. 4.5


.INCLUDES: ENGINE REMOVAL AND
INSTALLATION
OIL SEAL, KICK STARTER SPINDLE .. 0.8

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4
5

28211-KCT-690
28221-437-000
28251-KC6-000
28253-KA2-000
28254-437-000

PINION, KICK STARTER


RATCHET, KICK STARTER
SPINDLE, KICK STARTER
SPRING, KICK STARTER RATCHET
SEAT, RATCHET SPRING

1
1
1
1
1

6
7
8
9
10

28261-KCJ-710
28262-437-000
28263-KCJ-710
90004-437-000
90401-KCJ-710

SPRING, KICK STARTER


COLLAR, KICK SPINDLE
RETAINER, STARTER SPRING
BOLT, KICK RATCHET
WASHER, 12MM

1
1
1
1
1

11
12
13
14
15

90453-107-000
90459-107-000
91204-259-0030
94510-16000
94510-20000

WASHER A, THRUST, 20MM


WASHER, THRUST, 12MM
OIL SEAL, 16X28X7
CIRCLIP, EXTERNAL, 16MM
CIRCLIP, EXTERNAL, 20MM

1
1
1
1
1

Nomor Serie

Catatan

27

E - 15
Carburetor

2
Bagian yang diservice

F.R.T.

NEEDLE, JET .........................................0.6


FLOAT OR FLOAT VALVE .....................0.5
TOP SET, CARBURETOR ......................0.2
CHAMBER, FLOAT .................................0.5
PUMP SET, ACCELERATOR ..................0.5
VALVE, THROTTLE ...............................0.3
LEVER, CHOKE : CARBURETOR
SIDE .........................................................0.1
CARBURETOR ASSEMBLY ...................0.5
VALVE, AIR CUT .....................................0.3
JET, MAIN ................................................0.5

28

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4
5

16010-KEH-900
16012-KEH-602
16013-KEH-900
16014-KEH-601
16015-KEH-900

GASKET SET
NEEDLE SET, JET
FLOAT SET
TOP SET
CHAMBER SET, FLOAT

1
1
1
1
1

6
7
8
9
10

16016-KRM-841
16018-KEH-900
16021-KC5-004
16022-KEH-601
16025-KEH-601

SCREW SET A
ARM SET, PUMP
DIAPHRAGM SET, PUMP
VALVE SET, THROTTLE
LEVER SET, CHOKE

1
1
1
1
1

11
12
13
14
15

16028-KEH-900
16031-KEH-900
16075-GHB-B70
16075-GHB-640
16092-HM8-A01

SCREW SET B
ARM SET, PUMP
0-RING, 2.4X29
0-RING, 1.3X4.3
PLATE B, VALVE

1
1
1
1
1

16
17
18
19
20

16100-KEH-602
16119-KEH-601
16119-440-004
16148-KB1-921
16155-413-751

CARBURETOR ASSY. (PDD1G A)


PLATE, STAY
PLATE, STAY
CAP, CABLE SEALING
VALVE COMP., FLOAT

1
1
1
1
1

21
22
23
24
25

16163-KCS-920
16165-KEH-900
16176-HM8-B01
16196-KEH-602
16197-KEH-602

GASKET, FLOAT CHAMBER


HOLDER, NEEDLE JET
SCREEN, FUEL STRAINER
TUBE COMP..
TUBE COMP

1
1
1
1
1

Nomor Serie

Catatan

E - 15
Carburetor

2
Bagian yang diservice

06.2006

F.R.T.

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

26
27
28
29
30

16198-KEH-602
16199-KEH-601
16199-KEH-900
16510-KEH-601
93892-04012-18

TUBE COMP.
TUBE, 3.5X390
TUBE, AIR VENT
VALVE ASSY., AIR CUT
SCREW-WASHER, 4X12

1
1
1
1
3

31
32
33
34
35

93892-04014-18
93892-04016-18
93892-05012-18
93892-05014-18
95002-02089

SCREW-WASHER, 4X14
SCREW-WASHER, 4X16
SCREW-WASHER, 5X12
SCREW-WASHER, 5X14
CLIP, TUBE (B8)

2
3
1
1
5

36
37
38

95002-02659
99101-GHB-1050
99103-KPT-0380

CLIP, TUBE (B6.5)


JET, MAIN, #105
JET, SLOW, #38

3
1
1

Nomor Serie

Catatan

29

E - 16
Starting Gear

2
Bagian yang diservice

F.R.T.

GEAR, STARTER DRIVEN .................. 0.7


GEAR, STARTER REDUCTION .......... 0.2
GEAR, STARTER IDLE ........................ 0.5

30

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4
5

28110-KCN-000
28114-KN6-930
28130-KEH-600
28132-KN6-930
28140-KCN-000

GEAR COMP., STARTING DRIVEN (56T)


COLLAR, STARTING DRIVEN GEAR
GEAR COMP., STARTER REDUCTION
SHAFT, REDUCTION GEAR
GEAR, IDLE (15T/16T)

1
1
1
1
1

28142-KW1-900

SHAFT, IDLE GEAR

Nomor Serie

Catatan

E - 17
Starting Motor

2
Bagian yang diservice

F.R.T.

PIPE, SECONDARY AIR ....................... 0.1


HEAD, CYLINDER ............................... 3.5
.INCLUDES: ENGINE REMOVAL

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4
5

31200-KPK-901
31206-KW1-901
31201-MBE-008
31204-KS5-901
31205-KFK-003

MOTOR ASSY., STARTING


HOLDER SET, BRUSH
TERMINAL SET, BRUSH
SPRING, CARBON BRUSH
BOLT, SETTING

1
1
1
2
2

6
7
8
9
10

31207-MBE-008
32410-KEH-660
32411-253-000
90071-MB0-000
91309-425-003

RING
CABLE, STARTER MOTOR
COVER, STARTER MOTOR TERMINAL
NUT-WASHER, 6MM
0-RING, 24.4X3.1

2
1
1
2
1

11
12
13

91320-MBE-008
91320-MB0-008
95801-06028-00

O-RING
O-RING
BOLT, FLANGE, 6X28

2
1
2

Nomor Serie

Catatan

31

F-1
Headlight

Bagian yang diservice

F.R.T.

HEADLIGHT ASSEMBLY ...................... 0.1


HEADLIGHT UNIT ................................ 0.2
SOCKET, HEADLIGHT ......................... 0.2
BULB, HEADLIGHT ............................. 0.1
BULB, POSITION LIGHT ..................... 0.1
CASE, HEADLIGHT ............................. 0.3
STAY, HEADLIGHT ............................... 0.6
PLATE, HEADLIGHT : RIGHT .............. 0.3
PLATE, HEADLIGHT : BOTH ............... 0.4
PLATE, HEADLIGHT :LEFT ................. 0.3
PLATE, HEADLIGHT : BOTH ............... 0.4

32

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4
5

33100-KEH-601
33101-KCT-691
33108-369-003
33120-KCJ-951
33130-KEH-601

HEADLIGHT ASSY.
RIM COMP., HEADLIGHT
SPRING, HEADLIGHT SETTING
HEADLIGHT UNIT
SOCKET COMP., HEADLIGHT

1
1
3
1
1

6
7
8
9
10

34901-KC5-003
34908-GAC-003
61300-KEH-600
61302-KBW-900
61303-KCJ-710

BULB, HEADLIGHT (12V 35/36.5W)


BULB, WEDGE BASE (12V 3.4W)
CASE, HEADLIGHT
COLLAR, HEADLIGHT CASE
NUT, R. HEADLIGHT CASE

1
1
1
2
1

11
12
13
14
15

61304-KCJ-710
61304-379-690
61311-KEH-600
61312-KBP-900
61312-358-300

NUT, L. HEADLIGHT CASE


COLLAR, HEADLIGHT SETTING
STAY, HEADLIGHT
BOOT, HEADLIGHT BRACKET
GROMMET, HEADLIGHT CASE

1
2
1
2
2

16
17
18
19
20

61313-KEH-930
61314-KEH-930
90100-438-850
93892-05016-07
96001-06010-00

BRACKET, R. HEADLIGHT CASE


BRACKET, L. HEADLIGHT CASE
BOLT, SPECIAL FLANGE, 8X22
SCREW-WASHER, 5X16
BOLT, FLANGE, 6X10

1
1
2
2
4

Nomor Serie

Catatan

F-2
Meter

Bagian yang diservice

F.R.T.

METER ASSY., COMB. ........................ 0.4


COVER, METER .................................. 0.3
BRACKET, METER ............................. 0.5
CASE, METER :LOWER ...................... 0.6
SPEEDOMETER ASSEMBLY .............. 0.6
TACHOMETER ASSEMBLY ................. 0.6
CABLE, TACHOMETER ....................... 0.2
CASE, METER :UPPER ....................... 0.5
SOCKET ASSY., METER BULB ........... 0.6
CABLE, SPEEDOMETER .................... 0.2

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4
5

34908-KM1-671
34908-MB9-871
37100-KEH-601
37110-KEH-601
37120-KEH-601

BULB, WEDGE BASE (T6.5) (12V 3W)


BULB, WEDGE BASE (12V 1.7W)
METER ASSY., COMBINATION
COVER
BRACKET

2
4
1
1
1

6
7
8
9
10

37121-ML7-671
37130-KEH-601
37200-KEH-601
37213-KY6-008
37215-ML0-008

CLAMP
CASE ASSY., UNDER
SPEEDOMETER ASSY.
KNOB
RUBBER, METER SETTING

1
1
1
1
3

11
12
13
14
15

37250-KEH-601
37260-KEH-600
37261-KEH-600
37304-198-901
37305-KE5-008

METER ASSY., TACHOMETER & FUEL


CABLE ASSY., TACHOMETER
CABLE COMP., INNER
RUBBER, CUSHION
SCREW-WASHER, 3X22

1
1
1
5
3

16
17
18
19
20

37610-KEH-601
37619-KEH-601
44830-KEH-600
86150-KPG-901
90010-KCJ-690

CASE ASSY., UPPER


SOCKET COMP.
CABLE ASSY., SPEEDOMETER
EMBLEM, PRODUCT
BOLT, SOCKET, 8MM

1
1
1
1
2

21
22
23
24

90032-KW3-008
90035-166-008
90101-KY6-008
90158-KM7-911

SCREW, TAPPING, 4X14


SCREW-WASHER, SPECIAL, 4X10
SCREW, TAPPING, 3X14
SCREW, PAN, 2X6

1
4
7
1

Nomor Serie

Catatan

33

F-2
Meter

Bagian yang diservice

34

06.2006

F.R.T.

Nomor
Petunjuk

Nomor Part

Uraian Part

25

90525-030-000

27
28
29

91352-671-003
91352-671-004
93700-05025-OA
93903-22380
94001-06000-OS

WASHER B, HANDLE HOLDER


SETTING
0-RING, 8.5X1.5
0-RING, 8.5X1.5
SCREW, OVAL, 5X25
SCREW, TAPPING, 3X12
NUT, HEX., 6MM

Jumlah

3
1
1
1
4
3

Nomor Serie

Catatan

F-3
Handle Lever/
Switch / Cable

Bagian yang diservice

F.R.T.

CABLE, THROTTLE .............................. 0.4


CABLE, CLUTCH ................................. 0.2
SWITCH, WINKER ................................ 0.5
SWITCH, STARTER KILL ..................... 0.6
SWITCH, CLUTCH ............................... 0.2
GRIP, THROTTLE ................................. 0.2
BRACKET, HANDLE LEVER :LEFT ...... 0.2
LEVER, HANDLE :LEFT ...................... 0.1
LEVER, HANDLE :BOTH ...................... 0.2

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4
5

17910-KEH-600
22870-KEH-600
32161-404-000
35200-KEH-660
35150-KEH-601

CABLE COMP., THROTTLE


CABLE COMP., CLUTCH
BAND B1, WIRE
SWITCH SET, WINKER
SWITCH ASSY., LIGHTING & STARTER

1
1
2
1
1

6
7
8
9
10

35330-KEJ-900
45517-166-006
53140-KEH-600
53166-422-000
53172-KT7-751

SWITCH COMP., FR. LEVER


HOLDER, MASTER CYLINDER
GRIP COMP., THROTTLE
GRIP, L. HANDLE
BRACKET, HANDLE LEVER

1
1
1
1
1

11
12
13
14
15

53178-KEH-600
53180-425-010
53192-349-690
88113-KEH-600
88210-KEH-600

LEVER COMP., L. HANDLE


BOOT, HANDLE LEVER
BOLT, CLUTCH WIRE ADJUSTING
CAP, LOCK NUT
MIRROR COMP., R.

1
1
1
2
1

16
17
18
19
20

88220-KEH-600
90113-438-000
90321-MR8-000
93892-05020-07
93892-05025-07

MIRROR COMP., L.
BOLT, L. STEERING HANDLE LEVER PIVOT
NUT, FIXING
SCREW-WASHER, 5X20
SCREW-WASHER, 5X25

1
1
1
1
1

21
22
23
24
25

93892-05035-07
93892-05045-07
94002-10000-0S
94050-06000
96001-06022-00

SCREW-WASHER, 5X35
SCREW-WASHER, 5X45
NUT, HEX., 10MM
NUT, FLANGE, 6MM
BOLT, FLANGE, 6X22

1
1
2
1
2

Nomor Serie

Catatan

35

F-4
Fr. Brake Master
Cylinder

Bagian yang diservice

F.R.T.

CABLE, THROTTLE .............................. 0.4


CABLE, CLUTCH ................................. 0.2
SWITCH, WINKER ................................ 0.5
SWITCH, STARTER KILL ..................... 0.6
SWITCH, CLUTCH ............................... 0.2
GRIP, THROTTLE ................................. 0.2
BRACKET, HANDLE LEVER :LEFT ...... 0.2
LEVER, HANDLE :LEFT ...................... 0.1
LEVER, HANDLE :BOTH ...................... 0.2

36

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4

35340-MA5-671
45126-KEH-601
45504-410-003
45500-KEH-601

1
1
1

45512-MA6-006

SWITCH ASSY., FR. STOP


HOSE ASSY., FR. BRAKE
BOOT COMP.
CYLINDER SUB ASSY., FR. BRAKE
MASTER
PROTECTOR

6
7
8
9
10

45513-HA2-006
45517-166-006
45520-MG7-006
45521-HA2-006
45530-MN9-305

CAP, MASTER CYLINDER


HOLDER, MASTER CYLINDER
DIAPHRAGM
PLATE, DIAPHRAGM
CYLINDER SET, MASTER

1
1
1
1
1

11
12
13
14
15

53175-KEH-600
90114-166-006
90145-MS9-612
90545-300-000
90651-MA5-671

LEVER, R. STEERING HANDLE


BOLT, HANDLE LEVER PIVOT
BOLT, OIL, 1OX22
WASHER, OIL BOLT
CIRCLIP

1
1
2
4
1

16
17
18
19

93600-04012-1G
93893-04012-17
94050-06000
96001-06022-07

SCREW, FLAT, 4X12


SCREW-WASHER, 4X12
NUT, FLANGE, 6MM
BOLT, FLANGE, 6X22

2
1
1
2

1
1

Nomor Serie

Catatan

F-5
Handle Pipe/
Top Bridge

Bagian yang diservice

F.R.T.

KEY SET ............................................... 0.7


KEY, SHUTTER .................................... 0.4
.EXCLUDES: KEY CUTTING
SWITCH, COMBINATION & LOCK ....... 0.5
BASE, CONTACT ................................. 0.5
PIPE, STEERING HANDLE ................. 0.5
WEIGHT B, HANDLE :LEFT ................ 0.2
WEIGHT B, HANDLE : RIGHT .............. 0.2
WEIGHT B, HANDLE : BOTH ............... 0.4
BRIDGE, FORK TOP ........................... 0.6

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4
5

35010-KEH-600
35011-KEH-600
35101-KEH-600
35101-KEH-931
35106-KTC-900

KEY SET
SHUTTER SET, KEY
SWITCH SET, COMBINATION & LOCK 1
BASE COMP., CONTACT
COVER, COMBINATION SWITCH

6
7
8
9
10

35121-KEH-600
53100-KEH-600
53104-KEH-600
53104-KR3-000
53107-MB6-630

KEY, BLANK
PIPE, STEERING HANDLE
WEIGHT, STEERING HANDLE
WEIGHT B, HANDLE
RUBBER B, HANDLE WEIGHT

11
12
13
14
15

53108-MB6-630
53110-KBW-900
53230-KEH-600
90104-KEH-600
90105-KEB-620

RING, HANDLE WEIGHT SNAP


WEIGHT ASSY., STEERING HANDLE
BRIDGE, FORK TOP
BOLT, FLANGE, 8X22
BOLT, ONE WAY, 6X12

2
2
1
2
2

16
17
18
19
20

90117-KW1-900
90191-KEH-930
90304-159-000
90503-051-870
91059-KY2-711

BOLT, FLANGE, 6X28


SCREW, OVAL, 6X40
NUT, STEERING STEM
WASHER, STEERING STEM
SCREW, TAPPING, 3X16

4
2
1
1
3

21
22

95014-21201
95701-08040-07

HOLDER A2, HANDLE PIPE UPPER


BOLT, FLANGE, 8X40

2
2

Nomor Serie

Catatan

1
1

1
1
(1)
1
2
2
4

37

F-6
Steering Stem

Bagian yang diservice

F.R.T.

RACE, STEERING BALL : UPPER ....... 1.0


RACE, STEERING BALL : LOWER ...... 1.0
RACE, STEERING BALL : BOTH ........ 1.0
RACE, STEERING TOP CONE ............ 0.5
RACE, STEERING BOTTOM CONE .... 1.2
STEM OR SHAFT ASSY., STEERING .. 1.0
THREAD. STEERING HEAD TOP ........ 0.5

38

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4
5

06531-KAN-630
45155-KEH-600
50301-041-010
53211-028-010
53212-030-010

BALL ASSY., STEEL, #6X21


CLAMPER A, FR. BRAKE HOSE
RACE, STEERING TOP BALL
RACE, STEERING TOP CONE
RACE, STEERING BOTTOM CONE

2
1
2
1
1

6
7
8
9
10

53214-001-010
53200-KEH-600
53220-074-000
95701-08035-07
96001-06010-00

DUST SEAL, STEERING HEAD


STEM STEM COMP., STEERING
THREAD COMP., STEERING HEAD TOP
BOLT, FLANGE, 8X35
BOLT, FLANGE, 6X10

1
1
1
2
1

Nomor Serie

Catatan

F-7
Front Fender

Bagian yang diservice

F.R.T.

FENDER, FRONT .................................... 0.1


STAY, FRONT FENDER ........................... 0.1

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3

45156-KEH-600
45451-473-000
61100-KEH-600

1
1

4
5

61101-KCJ-690
61102-KEH-600

CLAMPER B, BRAKE HOSE


GUIDE, FR. FENDER CABLE
FENDER, FR.
*NH1*...................BLACK
COLLAR, FR. FENDER SETTING
STAY, FR. FENDER

96001-06025-00

BOLT, FLANGE, 6X25

Nomor Serie

Catatan

1
4
1

39

F-8
Front Fork

Bagian yang diservice

F.R.T.

FORK ASSY., FRONT : RIGHT ................ 0.5


FORK ASSY., FRONT : BOTH ................. 0.7
SPRING, FRONT FORK : LEFT............... 0.2
SPRING, FRONT FORK : RIGHT ............ 0.2
SPRING, FRONT FORK : BOTH ............. 0.4
PIPE, FRONT FORK :LEFT ..................... 0.8
PIPE, FRONT FORK :RIGHT ................... 0.8
PIPE, FRONT FORK :BOTH .................... 1.3
CASE, BOTTOM :RIGHT ......................... 0.9
CASE, BOTTOM :BOTH .......................... 1.5
EAL SET, FRONT FORK : LEFT .............. 0.8
SEAL SET, FRONT FORK : RIGHT ......... 0.8
SEAL SET, FRONT FORK : BOTH........... 1.3
FORK ASSY., FRONT :LEFT ................... 0.5
FORK ASSY., FRONT :BOTH .................. 0.7
CASE, BOTTOM :LEFT............................ 0.9
CASE, BOTTOM :BOTH .......................... 1.5

40

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4
5

51400-KEH-601
51401-KEH-601
51410-KEH-601
51412-KK4-003
51412-369-000

FORK ASSY., R. FR.


SPRING, FR. FORK
PIPE COMP., FR. FORK
RING, BACK UP
SPRING, FR. CUSHION REBOUND

1
2
2
2
2

6
7
8
9
10

51414-KK4-003
51420-KEH-601
51422-KEH-601
51432-GE4-003
51437-413-003

BUSH, GUIDE
CASE COMP., R. FR. BOTTOM
CASE, R. FR. BOTTOM
PIECE, OIL LOCK
RING, PISTON

2
1
1
2
2

11
12
13
14
15

51440-KEH-601
51490-GAA-305
51500-KEH-601
51520-KEH-601
51522-KEH-601

PIPE, SEAT
SEAL SET, FR. FORK
FORK ASSY., L. FR.
CASE COMP., L. FR. BOTTOM
CASE, L. FR. BOTTOM

2
2
1
1
1

16
17
18
19
20

90116-383-721
90544-283-000
90601-354-000
91254-GAA-003
94605-27101

BOLT, SOCKET, 8X27


WASHER, SPECIAL, 8MM
RING, OIL SEAL STOP
DUST SEAL
BOLT D1, FORK

2
2
2
2
2

21

94608-50000

O-RING, 23X2.8

Nomor Serie

Catatan

F-9
Front Brake Caliper

Bagian yang diservice

F.R.T.

SHOE(PAD) SET, BRAKE : FRONT......... 0.1


PISTON, FRONT BRAKE : CALIPER ...... 0.5
.INCLUDES: BLEED BRAKES
.NOTE: SAME TIME FOR TWO UNITS
CALIPER, FRONT BRAKE....................... 0.4
.INCLUDES: BLEED BRAKES
BRACKET, FRONT CALIPER .................. 0.2

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4
5

06451-GE2-405
06455-KPP-901
43352-568-003
43353-461-771
45107-GE2-006

SEAL SET, PISTON


PAD SET, FR.
SCREW, BLEEDER
CAP, BLEEDER
PISTON

2
1
1
1
2

6
7
8
9
10

45108-KPH-951
45111-MAJ-G41
45131-GZ0-006
45132-166-016
45133-MA3-006

SPRING, PAD
RING, STOPPER
BOLT, PIN
BOOT, PIN BUSH
BOOT B

1
1
1
1
1

11
12
13
14
15

45215-KPH-951
45216-166-006
45200-KEH-601
45290-KPP-901
90131-KPH-880

PIN, HANGER
WASHER, WAVE
CALIPER ASSY., R. FR.
BRACKET SUB ASSY., R. FR.
BOLT, TORX, 8X25

1
1
1
1
2

Nomor Serie

Catatan

41

F - 10
Front Wheel (IN)

Bagian yang diservice

F.R.T.

TUBE, FRONT TIRE(ONE) ...................... 0.7


AXLE, FRONT WHEEL ............................ 0.2
HUB, FRONT WHEEL .............................. 2.5
HUB ASSY., FRONT WHEEL ................... 2.3
FRONT WHEEL........................................ 0.8
RIM, WHEEL :FRONT .............................. 2.2
FRONT TIRE(ONE) .................................. 0.7
GEARBOX ASSY., SPEEDOMETER ....... 0.2
GEAR, SPEEDOMETER .......................... 0.3
DISC, FRONT BRAKE ............................. 0.3
BEARING, FRONT WHEEL (ONE) .......... 0.4
REPLACE 1 BEARING ADD .................... 0.1

Nomor
Petunjuk

Nomor Part

Uraian Part

42712-KC6-005
44301-KFM-900
44311-046-000
44610-KCJ-690
44620-400-000

TUBE, TIRE (3.00-18)(IRC)


AXLE, FR. WHEEL
COLLAR, FR. WHEEL SIDE
HUB COMP., FR. WHEEL
COLLAR, FR. AXLE DISTANCE

1
1
1
1
1

IN
IN
IN
IN
IN

8
9
10

44601-KCT-690
44650-KEH-880
44680-410-000
44701-383-721
44711-KEH-931

HUB SUB ASSY., FR.


WHEEL SUB ASSY., FR.
RETAINER, GEAR BOX
RIM, FR. WHEEL (1.40X18)
TIRE, FR. (IRC) (2.75-18 4PR/42P)

1
1
1
1
1

IN
IN
IN
IN
IN

11
12
13
14
15

44713-150-005
44800-KEH-881
44806-KEH-881
44809-KFM-900
45122-KCJ-690

FLAP, TIRE (IRC)(1.40-18)


BOX ASSY., SPEEDOMETER GEAR
GEAR, SPEEDOMETER
WASHER, SPEEDOMETER GEAR
HUB, FR. BRAKE *NH255M*
SHIMMER SILVER METALLIC

1
1
1
1

IN
IN
IN
IN

IN

45251-KEH-600
90105-MK5-010
90301-KGH-901
90306-KGH-901
91252-KGH-901

DISK, FR. BRAKE


BOLT, DISK, 8X22
NUT, U, 6MM
NUT, U, 12MM
DUST SEAL, 23X37X7

1
6
5
1
1

IN
IN
IN
IN
IN

1
2
3
5
6

16
17
18
19
20

42

06.2006

Jumlah

Nomor Serie

Catatan

F - 10
Front Wheel (IN)

Bagian yang diservice

06.2006

F.R.T.

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

21
22
23

91258-410-013
92911-06018-0E
96140-63010-10

DUST SEAL, 40X50X5(ARAI)


BOLT, STUD, 6X18
BEARING, RADIAL BALL, 6301U

1
5
2

24

1110-196-NS

SPOKE SET

36

Nomor Serie

Catatan

IN
IN
IN

43

F - 10 - 1
Front Wheel (2IN)

Bagian yang diservice

F.R.T.

TUBE, FRONT TIRE(ONE) ..................... 0.7


AXLE, FRONT WHEEL ........................... 0.2
FRONT WHEEL........................................ 0.8
FRONT TIRE(ONE) .................................. 0.7
GEARBOX ASSY., SPEEDOMETER ...... 0.2
GEAR, SPEEDOMETER .......................... 0.3
DISC, FRONT BRAKE ............................. 0.3
BEARING, FRONT WHEEL (ONE) .......... 0.4
REPLACE 1 BEARING ADD .................... 0.1

44

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

Nomor Serie

1
2
3
4
5

42712-KC6-005
44301-KFM-900
44311-046-000
44620-400-000
44650-KEH-891

TUBE, TIRE (3.00-18) (IRC)


AXLE, FR. WHEEL
COLLAR, FR. WHEEL SIDE
COLLAR, FR. AXLE DISTANCE
WHEEL SUB ASSY., FR. *NH1* BLACK

1
1
1
1
1

2 IN
2 IN
2 IN
2 IN
2 IN

6
7
8
9
10

44680-410-000
44711-KEH-931
44800-KEH-881
44806-KEH-881
44809-KFM-900

RETAINER, GEAR BOX


TIRE, FR. (IRC) (2.75-18 4PR/42P)
BOX ASSY., SPEEDOMETER GEAR
GEAR, SPEEDOMETER
WASHER, SPEEDOMETER GEAR

1
1
1
1
1

2 IN
2 IN
2 IN
2 IN
2 IN

11
12
13
14
15

45251-KEH-600
90105-KGH-900
90306-KGH-901
91252-KGH-901
91258-410-013

DISK, FR. BRAKE


BOLT, BRAKE DISK, 8X24
NUT, U, 12MM
DUST SEAL, 23X37X7
DUST SEAL, 40X50X5(ARAI)

1
6
1
1
1

2 IN
2 IN
2 IN
2 IN
2 IN

16

96150-63010-10

BEARING, RADIAL BALL, 6301UU

2 IN

Catatan

F - 11
Rear Brake Panel

Bagian yang diservice

F.R.T.

SHOE(PAD) SET, BRAKE : REAR ........... 0.4


PANEL, REAR BRAKE ............................ 0.5
ARM, BRAKE :REAR ............................... 0.1

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4

0645A-KEH-880
40543-KC5-000
40544-KC5-000
43100-KEH-880ZA

1
1
1

43100-KEH-880ZB
43145-KEH-880

SHOE SET, BRAKE


ADJUSTER, CHAIN
PLATE, RR. FORK END
PANEL COMP., RR. BRAKE *NH255M*
SHIMMER SILVER METALLIC
*NH1* BLACK
INDICATOR, RR. BRAKE

6
7
8
9
10

43151-329-000
43410-KEH-880
45134-250-000
45141-KBG-000
90008-KC5-000

SPRING, BRAKE SHOE


ARM, RR. BRAKE
DUST SEAL, BRAKE CAM
CAM, FR. BRAKE
COLLAR, STOPPER

2
1
1
1
1

11
12
13
14
15

90119-KC5-000
90301-KGH-901
90305-KCJ-951
92101-06032-0A
94050-08000

BOLT, CHAIN ADJUSTER


NUT, U, 6MM
NUT, U, 14MM
BOLT, HEX., 6X32
NUT, FLANGE, 8MM

1
1
1
1
1

16

95701-06035-00

BOLT, FLANGE, 6X35

1
1
1

Nomor Serie

Catatan

IN
2 IN

45

F - 12
Rear Wheel (IN)

Bagian yang diservice

F.R.T.

SPROCKET, FINAL DRIVEN .................. 0.4


AXLE, REAR WHEEL .............................. 0.3
HUB, REAR WHEEL ................................ 2.4
REAR WHEEL .......................................... 0.8
RIM, WHEEL :REAR ............................... 2.3
REAR TIRE (ONE) ................................... 0.8
TUBE, REAR TIRE (ONE) ....................... 0.8
BEARING, REAR WHEEL(ONE) ............ 0.5
REPLACE 1 BEARING ADD .................... 0.1

46

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

Nomor Serie

1
2
3
4
5

40543-KC5-000
40544-KC5-000
41200-KEH-900
41241-307-010
42301-KW6-670

ADJUSTER, CHAIN
PLATE, RR. FORK END
SPROCKET COMP., FINAL DRIVEN (46T)
BUSH, RR. WHEEL DAMPER
AXLE, RR. WHEEL

1
1
1
4
1

IN
IN
IN
IN
IN

6
7
8

42304-KEH-600
42620-KEH-880
42601-KEH-880

1
1

IN
IN

10

42701-399-013

COLLAR, RR. WHEEL SIDE


COLLAR, RR. AXLE DISTANCE
HUB COMP., RR. *NH255M*
SHIMMER SILVER METALLIC
RIM, RR. WHEEL (1.60X18)

1
1

IN
IN

11
12
13
14
15

42711-KEH-931
42712-KC6-005
42713-KC6-005
90119-KC5-000
90128-KE2-940

TIRE, RR. (IRC) (3.00-18 4PR/47P)


TUBE, TIRE (3.00-18)(IRC)
FLAP, TIRE (IRC)(18)
BOLT, CHAIN ADJUSTER
BOLT, DRIVEN SPROCKET FIXING

1
1
1
1
4

IN
IN
IN
IN
IN

16
17
18
19
20

90308-382-670
90664-216-000
91257-230-003
94050-08000
96140-63020-10

NUT, FLANGE, 10MM


CIRCLIP, 58MM
OIL SEAL, 28X42X7 (ARAI)
NUT, FLANGE, 8MM
BEARING, RADIAL BALL, 6302U

4
1
1
1
2

IN
IN
IN
IN
IN

21

1109-169-NS

SPOKE SET

36

Catatan

F - 12 - 1
Rear Wheel (2 IN)

Bagian yang diservice

F.R.T.

SPROCKET, FINAL DRIVEN ................... 0.4


AXLE, REAR WHEEL............................... 0.3
REAR WHEEL .......................................... 0.8
REAR TIRE(ONE) .................................... 0.8
TUBE, REAR TIRE(ONE)......................... 0.8
BEARING, REAR WHEEL (ONE) ............ 0.5
.REPLACE 1 BEARING ADD .................. 0.1

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

Nomor Serie

1
2
3
4

40543-KC5-000
40544-KC5-000
41200-KEH-900
41202-KEJ-900
41241-307-010

ADJUSTER, CHAIN
PLATE, RR. FORK END
SPROCKET COMP., FINAL DRIVEN (46T)
WASHER, 53MM
BUSH, RR. WHEEL DAMPER

1
1
1
1
4

2 IN
2 IN
2 IN
2 IN
2 IN

6
7
9
10

42301-KW6-670
42304-KEH-600
42620-KEH-880
42601-KEH-891
42711-KEH-931

AXLE, RR. WHEEL


COLLAR, RR. WHEEL SIDE
COLLAR, RR. AXLE DISTANCE
WHEEL SUB ASSY., RR. *NH1* BLACK
TIRE, RR. (IRC) (3.00-18 4PR/47P)

1
1
1
1
1

2 IN
2 IN
2 IN
2 IN
2 IN

11
12
13
14
15

42712-KC6-005
90119-KC5-000
90128-KE2-940
90308-382-670
90664-KEJ-900

TUBE, TIRE (3.00-18)(IRC)


BOLT, CHAIN ADJUSTER
BOLT, DRIVEN SPROCKET FIXING
NUT, FLANGE, 10MM
CIRCLIP, EXTERNAL, 53

1
1
4
4
1

2 IN
2 IN
2 IN
2 IN
2 IN

16
17

91257-230-003
94050-08000
96150-63020-10

OIL SEAL, 28X42X7


NUT, FLANGE, 8MM
BEARING, RADIAL BALL, 6302UU

1
1
2

2 IN
2 IN
2 IN

Catatan

47

F - 13
Fuel Tank

Bagian yang diservice

F.R.T.

COCK ASSY., FUEL ................................. 0.2


SCREEN, FUEL STRAINER .................... 0.2
CUP, FUEL STRAINER ............................ 0.1
TANK, FUEL ............................................. 0.3
FUEL TANK SENDING UNIT ................... 0.3

48

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4
5

16173-001-004
16950-KEH-601
16952-KEH-661
16953-GG2-731
16955-KEH-600

PACKING, FUEL STRAINER CUP


COCK ASSY., FUEL
SCREEN SET, FUEL STRAINER
CUP SET, FUEL STRAINER
TUBE, FUEL

1
1
1
1
1

6
7
8
9
10

16958-MA1-731
16959-HB3-005
17508-KEH-930
17510-KEH-600ZA
17611-286-000

O-RING
FILTER, CUP
CUSHION, RR. FUEL TANK COMP.,
TANK COMP., FUEL BLACK
CUSHION, FUEL TANK FR

1
1
2
1
2

11
12
13
14
15

17620-KEH-601
37800-KEH-600
45464-KEH-930
83551-300-000
90501-KEH-930

CAP COMP., FUEL FILLER


FUEL UNIT SET
CLIP A, WIRE HARNESS
GROMMET, AIR CLEANER CASE
COLLAR, RR. FUEL TANK

1
1
1
2
2

16
17
18
19

91305-KEH-600
94050-06000
95002-02120
95701-06032-00

O-RING, 39.5X5
NUT, FLANGE, 6MM
CLIP, TUBE (B12)
BOLT, FLANGE, 6X32

1
4
2
2

Nomor Serie

Catatan

F - 14
Seat

Bagian yang diservice

F.R.T.

SEAT :DOUBLE ........................................ 0.1


6 4131F6 RAIL, GRAB :REAR ................ 0.2

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4
5

77200-KEH-600
77202-KCC-900
77204-292-000
77205-286-000
77206-426-000

SEAT COMP., DOUBLE


RUBBER, SEAT MOUNTING
RUBBER, SEAT SETTING
RUBBER B, SEAT SETTING
RUBBER, SEAT SETTING

1
2
3
2
2

84100-KEH-600

7
8
9
10

84702-KCC-900
90563-355-000
95701-06020-08
95701-08025-00

GRIP, RR. *NH255M*


SHIMMER SILVER METALLIC
COLLAR
WASHER, WHEEL, 6MM
BOLT, FLANGE, 6X20
BOLT, FLANGE, 8X25

1
2
2
2
4

Nomor Serie

Catatan

49

F - 15
Rear Cowl

Bagian yang diservice

F.R.T.

COWL, SEAT : RIGHT.............................. 0.4


COWL, SEAT : BOTH ............................... 0.4
COWL, SEAT : LEFT ............................... 0.4
COWL, SEAT : BOTH ............................... 0.4
COWL, SEAT : CENTER .......................... 0.4
BRACKET, TAILLIGHT ............................. 0.4

50

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4
5

33603-053-650
77209-KAG-900
77215-KEH-600BNS
37225-KEH-600BNS
77235-KEH-600BNS

COLLAR
RUBBER, SEAT STAY MOUNTING
COWL,R SISE
COWL, L SIDE
COWL, RR. CENTER *NH1* BLACK

1
1
1
1
1

6
7
8
9
10

77245-KEH-600
83551-GE2-000
90107-KGH-600
90563-355-000
91509-GE2-760

STAY, TAILLIGHT
GROMMET, AIR CLEANER CASE
SCREW, 6X12
WASHER, WHEEL, 6MM
SCREW, PAN, 5X11.5

1
4
2
1
4

11

93903-25210

SCREW, TAPPING, 5X12

12

95701-06020-08

BOLT, FLANGE, 6X20

Nomor Serie

Catatan

F - 16
Side Cover

Bagian yang diservice

F.R.T.

COVER, SIDE :RIGHT ............................. 0.1


COVER, SIDE :BOTH .............................. 0.1
COVER, SIDE :LEFT................................ 0.1
COVER, SIDE :BOTH .............................. 0.1

06.2006

Nomor
Petunjuk
1
2
3
4

Nomor Part

Uraian Part

83540-KEH-600BNS
83640-KEH-600BNS
90141-KEH-900
90310-GC8-000

COVER,R SIDE
COVER,L SIDE
SCREW, SIDE COVER
NUT, SPEED, 6MM

Jumlah

Nomor Serie

Catatan

1
1
2
2

51

F - 17
Air Cleaner

Bagian yang diservice

F.R.T.

ELEMENT, AIR CLEANER ....................... 0.2


.NOTE: SAME TIME FOR TWO UNITS
BODY, AIR CLEANER ELEMENT ............ 0.2
DUCT, AIR INTAKE ................................. 0.2
CASE, AIR CLEANER ............................. 0.5
COVER, AIR CLEANER CASE ................ 0.2
TUBE, AIR CLEANER CONNECTING ..... 0.2
TANK, STORAGE ..................................... 0.1
BOX OR BAG, TOOL ............................... 0.3

Nomor
Petunjuk

Nomor Part

Uraian Part

1
2
3
4
5

15772-MN1-670
17211-KEW-900
17213-KEH-600
17214-KEW-900
17217-KEW-900

CLIP B, BREATHER TUBE


ELEMENT A, AIR CLEANER
TRAP COMP., FLAME
ELEMENT B, AIR CLEANER
RUBBER, ELEMENT STOPPER

2
1
1
1
1

6
7
8
9
10

17218-KEH-930
17221-KEH-930
17226-KEW-900
17235-KEH-600
17247-KEH-600

DUCT, AIR CLEANER INTAKE


CASE, AIR CLEANER
SEAL, AIR CLEANER
COVER SUB ASSY., AIR CLEANER
RUBBER, AIR CLEANER CASE MOUNTING

1
1
1
1
1

11
12
13
14
15

17253-KEH-660
17551-KEH-660
17552-KEH-660
17554-KEH-660
83501-KEH-930

TUBE, AIR CLEANER CONNECTING


TANK, STORAGE
COLLAR, STORAGE TANK
TUBE, BREATHER
BOX, TOOL

1
1
1
1
1

16
17
18
19
20

83502-KEW-900
83551-300-000
92101-05020-0A
93891-05016-18
94101-05000

CAP, TOOL BOX


GROMMET, AIR CLEANER CASE
BOLT, HEX., 5X20
SCREW-WASHER, 5X16
WASHER, PLAIN, 5MM

1
1
2
4
2

21
22

95002-41250-08
95018-46250

CLAMP, TUBE (D12.5)


BAND, AIR CLEANER CONNECTING TUBE (46)

1
1

17200-REM

AIR CLEANER ASSY

52

06.2006

Jumlah

Nomor Serie

Catatan

F - 17 - 1
Air Suction Valve

Bagian yang diservice

F.R.T.

FILTER, SECONDARY AIR SUPPLY ...... 0.3


VALVE, SECONDARY AIR CONTROL .... 0.2

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4
5

11344-MB0-000
15771-KV6-000
17260-KRS-T00
17365-KEH-600
18600-KEH-601

GROMMET A, RR. COVER (8X16X6.6)


CLIP, OIL DRAIN TUBE
FILTER COMP., AIR
STAY, AIR SUCTION VALVE
VALVE ASSY., AIR SUCTION

2
1
1
1
1

6
7
8
9
10

18601-KEH-600
18602-KEH-600
18603-KEH-600
18604A-KEH-600
83119-GT4-000

TUBE, SUCTION
TUBE, REED VALVE
TUBE, INLET
TUBE, AIR SUCTION VALVE CONTROL
COLLAR, METER

1
1
1
1
2

11
12
13
14
15

90450-ZA0-000
90602-KJ9-670
90678-MR1-690
91405-KT0-680
94050-06000

WASHER, PLAIN, 6X16


CLIP, TUBE
CLIP, HOSE
CLAMP D17, TUBE
NUT, FLANGE, 6MM

2
2
1
1
2

16
17
18

95002-02070
95701-06016-00
96001-06028-00

CLIP, TUBE (B7)


BOLT, FLANGE, 6X16
BOLT, FLANGE, 6X28

2
2
2

Nomor Serie

Catatan

53

F - 18
Exhaust Mufer

Bagian yang diservice

F.R.T.

GASKET, EXHAUST PIPE ...................... 0.2


3 313120 MUFFLER ............................... 0.3
6 313121 PROTECTOR, MUFFLER ....... 0.1

54

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4
5

18291-MN5-650
18293-KPK-900
18300-KEH-600
18313-KEH-600
18345-MBT-610

GASKET, EX. PIPE


RUBBER, PROTECTOR PACKING
MUFFLER COMP., EX.
COVER, JOINT EXHAUST
RUBBER, PROTECTOR MOUNTING

1
3
1
1
4

6
7
8
9
10

18355-KEH-600
18421-438-670
18442-KEH-600
33619-459-840
90108-KPH-880

COVER, MUFFLER
RUBBER, MUFFLER MOUNTING
COLLAR, MUFFLER MOUNTING
COLLAR, WINKER STAY
BOLT, BODY COVER SETTING

1
1
1
4
4

11
12
13

90304-KCT-690
94050-10000
94103-10000
18200-KEH-600

NUT, HEX. CAP, 7MM


NUT, FLANGE, 10MM
WASHER, PLAIN, 10MM
NUFFLER ASST, EX

2
1
1
1

Nomor Serie

Catatan

F - 19
Pedal

Bagian yang diservice

F.R.T.

FPEDAL, GEAR CHANGE ...................... 0.1


ARM, KICK STARTER ............................. 0.1
SWITCH, REAR STOP :PEDAL SIDE...... 0.2
ROD, REAR BRAKE ............................... 0.4
PEDAL, REAR BRAKE ........................... 0.4

Nomor
Petunjuk

Nomor Part

Uraian Part

1
2
3
4
5

2470A-KEH-600
28241-KEH-600
28293-333-000
2830A-KEH-600
28311-KC5-000

PEDAL, GEAR CHANGE


JOINT, KICK ARM
CLIP, KICK STARTER ARM
ARM ASSY., KICK STARTER
RUBBER, KICK STARTER

1
1
1
1
1

7
8
9
10

28333-KK0-000
35350-KEH-601
35357-KC5-000
43451-KC5-000
46500-KC5-000

SPRING, KICK STARTER


SWITCH ASSY., RR. STOP
SPRING, STOP SWITCH
ROD, RR. BRAKE
PEDAL, BRAKE

1
1
1
1
1

46514-383-830
90505-116-670
94101-05000
94201-20150
95011-40000

SPRING, BRAKE PEDAL


WASHER, 13X20
WASHER, PLAIN, 5MM
PIN, SPLIT, 2.0X15
RUBBER, CHANGE PEDAL

1
1
1
1
1

95014-73100
95015-32001
95015-42000
95701-06020-00
95701-08040-00
96211-08000

SPRING A, BRAKE ROD


JOINT B, BRAKE ARM
NUT B, BRAKE ROD ADJUSTING
BOLT, FLANGE, 6X20
BOLT, FLANGE, 8X40
BALL, STEEL, #8 (1/4)

1
1
1
1
1
1

11
13
14
16
17
18
19
20

06.2006

Jumlah

Nomor Serie

Catatan

55

F - 20
Step

Bagian yang diservice

F.R.T.

BAR, STEP .............................................. 0.4


RUBBER, STEP :LEFT ........................... 0.1
RUBBER, STEP :RIGHT ......................... 0.1
RUBBER, STEP :BOTH .......................... 0.1
BAR, PILLION STEP :RIGHT .................. 0.1
BAR, PILLION STEP :BOTH ................... 0.2
BAR, PILLION STEP :LEFT .................... 0.1
BAR, PILLION STEP :BOTH ................... 0.2
BRACKET, STEP :RIGHT ....................... 0.3
BRACKET, STEP :BOTH ......................... 0.7
BRACKET, STEP :LEFT .......................... 0.4
BRACKET, STEP :BOTH ......................... 0.7

56

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4
5

50610-KEH-930
50661-KEH-600
50710-461-770
50712-KC5-000
50713-KC5-000

BAR COMP., STEP *NH1*.BLACK


RUBBER, STEP
RUBBER, PILLION STEP
WASHER, R. PILLION STEP
WASHER, L. PILLION STEP

1
2
2
1
1

6
7
8
9
10

50715-KEH-900
50718-KEH-900
50720-KEH-600
50721-KEH-600
50725-KEH-600

BAR, R. PILLION STEP


BAR, L. PILLION STEP
HOLDER, R. PILLION STEP
CLIP, TUBE
HOLDER, L. PILLION STEP

1
1
1
1
1

11
12
13
14
15

94101-06000
94201-16150
95015-83000
95701-06012-00
95701-08020-08

WASHER, PLAIN, 6MM


PIN, SPLIT, 1.6X15
PIN C, PILLION STEP
BOLT, FLANGE, 6X12
BOLT, FLANGE, 8X20

2
2
2
1
4

16

95701-10025-00

BOLT, FLANGE, 10X25

Nomor Serie

Catatan

F - 21
Stand

Bagian yang diservice

F.R.T.

STAND, MAIN .......................................... 0.5


BAR, SIDE STAND .................................. 0.2
SPRING, MAIN STAND ........................... 0.2
SPRING, SIDE STAND ........................... 0.1

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4
5

50500-KEH-600
50523-KC5-000
50524-397-000
50526-KEH-930
50530-KEH-600

STAND COMP., MAIN


HOOK, MAIN STAND SPRING
RUBBER, STAND STOPPER
SHAFT, MAIN STAND PIVOT
STAND COMP., SIDE

1
1
1
1
1

6
7
8
9
10

90107-GN1-010
90304-KGH-901
90521-028-000
94201-30250
95014-71202

SCREW, SIDE STAND PIVOT


NUT, U, 10MM
WASHER, 17X22
PIN, SPLIT, 3.0X25
SPRING B, MAIN STAND

1
1
1
1
1

11

95014-72102

SPRING A, SIDE STAND

Nomor Serie

Catatan

57

F - 22
Swingarm / Chain
Case

Bagian yang diservice

F.R.T.

CASE, DRIVE CHAIN .............................. 0.1


CHAIN, DRIVE ........................................ 0.2
SWINGARM ASSEMBLY ........................ 0.8
BUSH, SWINGARM PIVOT ..................... 1.1
.NOTE: SAME TIME FOR TWO UNITS
SLIDER, CHAIN ...................................... 0.7

58

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4
5

40510-KEH-600
40530-KAH-850
40531-355-013
52100-KEH-600
52101-KEH-600

CASE, DRIVE CHAIN


CHAIN, DRIVE
JOINT, DRIVE CHAIN
SWINGARM ASSY., RR.*NH1* BLACK
BOLT, SWINGARM PIVOT

1
1
1
1
1

7
8
9
10

52147-KC5-000
52170-KEH-900
90306-KGH-901
90513-405-000
90563-KC5-000

BUSH, RR. FORK PIVOT


SLIDER, DRIVE CHAIN
NUT, U, 12MM
WASHER, 6X9
WASHER, CHAIN CASE SETTING

2
1
1
1
1

11
12

94101-12000
95701-06012-07

WASHER, PLAIN, 12MM


BOLT, FLANGE, 6X12

2
2

Nomor Serie

Catatan

F - 23
Rear Cushion

Bagian yang diservice

F.R.T.

CUSHION ASSY., REAR :LEFT .............. 0.3


CUSHION ASSY., REAR :RIGHT ............ 0.3
CUSHION ASSY., REAR :BOTH ............. 0.4

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4
5

52400-KEH-601
52486-056-000
52489-399-601
90108-KC5-000
94050-10000

CUSHION ASSY., RR.


COLLAR, RR. CUSHION RUBBER BUSH
BUSH, UPPER RUBBER
BOLT, RR. CUSHION UNDER
NUT, FLANGE, 10MM

2
2
2
2
2

94103-10000

WASHER, PLAIN, 10MM

Nomor Serie

Catatan

59

F - 24
Rear Fender

Bagian yang diservice

F.R.T.

FENDER B, REAR .................................. 0.4


FENDER A, REAR ................................... 0.4

60

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4
5

80101-KC5-000
80105-KC5-000
80105-KEH-600
80100-KEH-600
90007-KC5-000

FENDER B
BRACKET, FENDER NUT
STAY, RR. WINKER
FENDER SET, RR.
COLLAR B, FENDER SETTING

1
1
1
1
1

6
7
8

90111-187-000
90677-KAN-T00
95701-06018-00

BOLT, FLANGE, 6MM


NUT, CLIP, 5MM
BOLT, FLANGE, 6X18

2
2
1

Nomor Serie

Catatan

F - 25
Winker

4
1

Bagian yang diservice

F.R.T.

FORK ASSY., FRONT : RIGHT ................ 0.5


FORK ASSY., FRONT :

Nomor
Petunjuk

Nomor Part

Uraian Part

1
2
3
4
5

33401-KAF-013
33405-KEH-601
33420-KEH-601
33451-KAF-013
33455-KEH-601

BASE, R. WINKER
SOCKET COMP., R. FR.
LENS COMP.
BASE, L. WINKER
SOCKET COMP., L. FR.

2
1
4
2
2

6
7
8
9
10

33491-KAF-003
33605-KEH-601
33650-KAF-000
34905-KY6-003
90380-MB2-000

STAY COMP., WINKER


SOCKET COMP., R. RR.
COLLAR, FR. WINKER
BULB, WINKER (12V 15W)
SCREW, SPECIAL, 6X8

4
1
2
4
4

11
12

93903-34380
94050-10000

SCREW, TAPPING, 4X12


NUT, FLANGE, 10MM

4
4

33650-KEH-601
33600-KEH-601
33400-KEH-301
33450-KEH-601

WINKER ASSY, L RR
WINKER ASSY, R RR
WINKER ASSY, R FR
WINKER ASSY, L FR

1
1
1
1

1
2
3
4

06.2006

Jumlah

Nomor Serie

Catatan

61

F - 26
Taillight

Bagian yang diservice

F.R.T.

BASE, TAILLIGHT ................................... 0.4


BULB, TAILLIGHT ................................... 0.1

62

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

1
2
3
4
5

33702-KEH-601
33703-KEH-601
33706-KEH-600
34906-GB6-921
77209-KAG-900

LENS COMP., TAILLIGHT


BASE COMP., TAILLIGHT
PACKING
BULB, TAILLIGHT (12V 18/5W)
RUBBER, SEAT STAY MOUNTING

1
1
1
1
3

6
7
8

90563-355-000
93901-24580
94050-06000
33701-KEH-601

WASHER, WHEEL, 6MM


SCREW, TAPPING, 4X20
NUT, FLANGE, 6MM
UNIT, TAILLIGHT

2
2
2
1

Jumlah

Nomor Serie

Catatan

F - 27
Battery

Bagian yang diservice

F.R.T.

BATTERY ................................................ 0.2


CABLE, NEGATIVE BATTERY ................ 0.2
SWITCH, STARTER MAGNETIC ............ 0.3

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4
5

17233-KEH-600
17234-KEH-660
31500-KEH-662
31501-KEH-660
31502-KEH-660

BAND, BATTERY
GUARD, BATTERY
BATTERY ASSY.
HOLDER COMP., BATTERY
TUBE, BATTERY BREATHER

1
1
1
1
1

6
7
8
9
10

32610-KEH-660
35850-KEH-660
35856-425-000
38205-115-000
83618-323-000

CABLE, BATTERY EARTH


SWITCH ASSY., STARTER MAGNETIC 1
RUBBER, MAGNETIC SHOCK
HOLDER, SPARE FUSE
RUBBER, BATTERY BOX

11
12
13
14

94050-06000
95701-06012-00
98200-11500
98200-12000

NUT, FLANGE, 6MM


BOLT, FLANGE, 6X12
FUSE (15A)
FUSE A (20A)

2
4
1
1

Nomor Serie

Catatan

1
1
3

63

F - 28
Wire Harness

Bagian yang diservice

F.R.T.

IGNITION CONTROL MODULE .............. 0.4


COIL, IGNITION ...................................... 0.4
RECTIFIER, REGULATE ........................ 0.4
RECTIFIER, SILICON ............................. 0.3
HARNESS, WIRE .................................... 0.9
RELAY, WINKER ..................................... 0.2

64

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4
5

30401-KEH-900
30410-KEH-601
30500-KEH-601
30700-KEH-601
31600-KG1-920

CUSHION, C.D.I. UNIT


C.D.I. UNIT
COIL ASSY., IGNITION
CAP ASSY., NOISE SUPPRESSOR
RECTIFIER ASSY., REGULATOR

1
1
1
1
1

6
7
8
9
10

31700-124-008
32100-KEH-600
32120-402-000
32120-465-770
38300-KEH-930

RECTIFIER ASSY., SILICON (SHINDENGEN)


HARNESS, WIRE
CASE, FUSE (20A)
CASE, FUSE (15A)
RELAY ASSY., WINKER

1
1
1
1
1

11
12
13
14
15

38301-KCJ-691
38306-KJ6-740
95701-06016-00
95701-06020-00
98200-11500

RELAY COMP., WINKER


SUSPENSION, WINKER RELAY
BOLT, FLANGE, 6X16
BOLT, FLANGE, 6X20
FUSE (15A)

1
1
2
2
1

16

98200-12000

FUSE A (20A)

Nomor Serie

Catatan

F - 29
Frame Body

Bagian yang diservice

F.R.T.

HORN(S) ................................................. 0.1


.NOTE: SAME TIME FOR TWO UNITS
BODY, FRAME ........................................ 5.0
.INCLUDES: ENGINE REMOVAL AND
INSTALLATION
PLATE, FRONT ENGINE HANGER ........ 0.2
LOCK, HELMET ...................................... 0.2

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4
5

19902-865-780
22880-KEH-600
38110-KEH-601
38111-MJ8-670
38120-KEH-601

GROMMET A, SIDE COVER


COVER COMP., CLUTCH CABLE
HORN ASSY.(HIGH)
RING, HORN
HORN ASSY.(LOW)

2
1
1
2
1

6
7
8
9
10

50100-KEH-600
50351-KEH-600
50352-KEH-600
50354-KEH-600
50710-KEH-601

BODY COMP., FRAME


PLATE, FR. ENGINE HANGER
PLATE COMP., L. ENGINE HANGER UPPER
PLATE COMP., R. ENGINE HANGER UPPER
HOLDER ASSY., HELMET

1
1
1
1
1

11
12
13
14
15

90019-399-010
90150-GA6-700
90443-107-000
94050-08000
94050-10000

BOLT, FLANGE, 10X110


SCREW, TORX PAN, 6X8
NUT, CAP, 8MM
NUT, FLANGE, 8MM
NUT, FLANGE, 10MM

2
1
3
4
2

16
17
18
19

95014-62200
95701-06010-00
95801-08070-00
95801-08085-00

BAND B2, WIRE


BOLT, FLANGE, 6X10
BOLT, FLANGE, 8X70
BOLT, FLANGE, 8X85

1
3
5
2

Nomor Serie

Catatan

65

F - 30
Tools

Bagian yang diservice

F.R.T.

FORK ASSY., FRONT : RIGHT ................ 0.5


FORK ASSY., FRONT :

66

06.2006

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4
5

89010-KEH-930
99001-10120
99001-14170
99002-13500
99003-10000

TOOL SET
SPANNER, 10X12
SPANNER, 14X17
PLIERS, 135
DRIVER PLUS SCREW 1,(NO.2)

1
1
1
1
1

6
7
8
9
10

99003-30000
99004-18190
99006-12000
99006-19000
99008-01600

DRIVER MINUS SCREW 3,(NO.2)


WRENCH, BOX (P18X19)
HANDLE, EYE WRENCH, 12MM
WRENCH, EYE, 19MM
BAG, TOOL, 160MM

1
1
1
1
1

Nomor Serie

Catatan

F - 31
Caution Label

Bagian yang diservice

06.2006

F.R.T.

Nomor
Petunjuk

Nomor Part

Uraian Part

Jumlah

1
2
3
4
5

87505-KEH-930
87506-KEH-660
87507-KC5-920
87507-KEH-900
87560-KC5-920ZB

LABEL, TIRE
LABEL, BATTERY CAUTION
MARK, AIR CLEANER CAUTION
MARK, DRIVE CHAIN CAUTION
MARK, DRIVE CAUTION *TYPEB*

1
1
1
1
1

87586-KEH-600ZA

LABEL, FUEL *TYPEW*

Nomor Serie

Catatan

67

F - 32
Mark

Bagian yang diservice

F.R.T.

Nomor
Petunjuk
1

3
4

5
6

7
8

9
10

68

06.2006

Nomor Part

Uraian Part

Jumlah

17511-KEH-600ZA
17511-KEH-600ZB
17511-KEH-610ZA
17511-KEH-610ZB
17511-KEH-610ZC
17511-KEH-610ZD
17512-KEH-600ZA
17512-KEH-600ZB
17512-KEH-610ZA
17512-KEH-610ZB
17512-KEH-610ZC
17512-KEH-610ZD
77216-KEH-600ZA
77216-KEH-600ZB

STRIPE, R. FUEL TANK *TYPE1* 1


STRIPE, R. FUEL TANK *TYPE2* 1
STRIPE, R. FUEL TANK *TYPE1* 1
STRIPE, R. FUEL TANK *TYPE2* 1
STRIPE, R. FUEL TANK *TYPE3* 1
STRIPE, R. FUEL TANK *TYPE4* 1
STRIPE, L. FUEL TANK *TYPE1* 1
STRIPE, L. FUEL TANK *TYPE2* 1
STRIPE, L. FUEL TANK *TYPE1* 1
STRIPE, L. FUEL TANK *TYPE2* 1
STRIPE, L. FUEL TANK *TYPE3* 1
STRIPE, L. FUEL TANK *TYPE4* 1
STRIPE, R. SIDE COWL *TYPE1* 1
STRIPE, R. SIDE COWL *TYPE2* 1

IN
IN
2 IN
2 IN
2 IN
2 IN
IN
IN
2 IN
2 IN
2 IN
2 IN
IN
IN

77216-KEH-610ZA
77216-KEH-610ZB
77216-KEH-610ZC
77216-KEH-610ZD
77226-KEH-600ZA
77226-KEH-600ZB
77226-KEH-610ZA
77226-KEH-610ZB
77226-KEH-610ZC
77226-KEH-610ZD
80101-KEH-600ZA
83541-KEH-600ZA
83541-KEH-600ZB

STRIPE, R. SIDE COWL *TYPE1* 1


STRIPE, R. SIDE COWL *TYPE2* 1
STRIPE, R. SIDE COWL *TYPE3* 1
STRIPE, R. SIDE COWL *TYPE4* 1
STRIPE, L. SIDE COWL *TYPE1* 1
STRIPE, L. SIDE COWL *TYPE2* 1
STRIPE, L. SIDE COWL *TYPE1* 1
STRIPE, L. SIDE COWL *TYPE2* 1
STRIPE, L. SIDE COWL *TYPE3* 1
STRIPE, L. SIDE COWL *TYPE4* 1
MARK, HONDA *TYPE1*
STRIPE, R. SIDE COVER *TYPE1* 1
STRIPE, R. SIDE COVER *TYPE2* 1

2 IN
2 IN
2 IN
2 IN
IN
IN
2 IN
2 IN
2 IN
2 IN
1
IN
IN

Nomor Serie

Catatan

F - 32
Mark

Bagian yang diservice

F.R.T.

Nomor
Petunjuk
11

12
13
14

15

06.2006

Nomor Part

Uraian Part

83541-KEH-610ZA
83541-KEH-610ZB
83541-KEH-610ZC
83541-KEH-610ZD
83542-KEH-610ZA
83641-KEH-600ZA
83641-KEH-600ZB
83641-KEH-610ZA
83641-KEH-610ZB
83641-KEH-610ZC
83641-KEH-610ZD
83642-KEH-610ZA

STRIPE, R. SIDE COVER *TYPE1*


STRIPE, R. SIDE COVER *TYPE2*
STRIPE, R. SIDE COVER *TYPE3*
STRIPE, R. SIDE COVER *TYPE4*
MARK, R. SIDE COVER *TYPE1*
STRIPE, L. SIDE COVER *TYPE1*
STRIPE, L. SIDE COVER *TYPE2*
STRIPE, L. SIDE COVER *TYPE1*
STRIPE, L. SIDE COVER *TYPE2*
STRIPE, L. SIDE COVER *TYPE3*
STRIPE, L. SIDE COVER *TYPE4*
MARK, L. SIDE COVER *TYPE1*

Jumlah
1
1
1
1
1
1
1
1
1
1
1
1

Nomor Serie

Catatan

2 IN
2 IN
2 IN
2 IN
2 IN
IN
IN
2 IN
2 IN
2 IN
2 IN
2 IN

69

INDEKS PART NUMBER


Part Number
(06000)
06430-KEH-880
06430-KGA-900
06451-GE2-405
06455-KPP-901
06531-KAN-630

F-11
F-11
F-9
F-9
F-6

(11000)
11100-KCJ-711
11105-KEH-600
11108-KCN-000
11191-KCN-000
11200-KCJ-711
11330-KEH-660
11341-KEH-660
11344-MB0-000
11355-KCN-000
11360-KEH-600
11393-KCN-000
11395-KCN-000

E-10
E-1
E-12
E-10
E-10
E-5
E-8
F-17-1
E-8
E-8
E-5
E-8

(12000)
12000-KF B-750
12100-KEH-900
12191-KCN-000
12204-439-305
12206-KCN-305
12208-413-003
12251-KPK-940
12271-383-000
12331-KCJ-710
12339-KT0-710
12361-383-000

70

Block No

12431-KG2-000

E-1
E-4
E-4
E-1
E-1
E-2
E-1
E-1
E-1
E-1
E-1
E-10
E-5

(13000)
13000-KEH-660
13011-KEH-305
13021-KEH-305
13031-KEH-305
13101-KEH-660
13102-KEH-306
13103-KEH-306
13111-440-000
13201-KPK-900
13311-KEH-900
13321-KEH-900
13380-KCN-300

E-11
E-11
E-11
E-11
E-11
E-11
E-11
E-11
E-11
E-11
E-11
E-11

05.11.2003

Part Number

Block No

(14000)
14100-KEH-660
14311-KN6-931
14321-KEH-900
14401-KEH-911
14431-KEH-900
14451-437-000
14456-KG2-950
14500-KW1-900
14513-KBB-900
14520-KCT-692
14523-KEH-910
14535-437-000
14550-KFN-900
14711-KBB-900
14721-KBB-900
14751-383-005
14761-383-005
14771-107-020
14775-107-000
14776-107-010
14781-HA0-770

E-2
E-11
E-3
E-3
E-2
E-2
E-2
E-3
E-10
E-3
E-3
E-3
E-3
E-2
E-2
E-2
E-2
E-2
E-2
E-2
E-2

(15000)
15100-KEH-900
15131-KEH-900
15331-399-000
15332-399-000
15421-107-000
15426-107-000
15430-440-030
15436-107-000
15441-KCS-650
15446-107-000
15451-107-000
15459-KT0-710
15650-KEH-900
15771-KV6-000
15772-MN1-670

E-7
E-7
E-7
E-7
E-10
E-10
E-7
E-7
E-7
E-7
E-6
E-7
E-5
F-17-1
F-17

(16000)
16010-KEH-900
16012-KEH-601
16013-KEH-900
16014-KEH-601
16015-KEH-900
16016-KRM-841
16018-KEH-900
16021-KC5-004

E-15
E-15
E-15
E-15
E-15
E-15
E-15
E-15

Part Number

Block No

16022-KEH-601
16025-KEH-601
16028-KEH-900
16031-KEH-900
16075-GHB-B70
16075-GHB-640
16092-HM8-A01
16100-KEH-601
16119-KEH-601
16119-440-004
16148-KB1-921
16155-413-751
16163-KCS-920
16165-KEH-900
16173-001-004
16176-HM8-B01
16196-KEH-601
16197-KEH-601
16198-KEH-601
16199-KEH-601
16199-KEH-900
16210-KEH-600
16510-KEH-601
16950-KEH-601
16952-KEH-661
16953-GG2-731
16955-KEH-600
16958-MA1-731
16959-HB3-005

E-15
E-15
E-15
E-15
E-15
E-15
E-15
E-15
E-15
E-15
E-15
E-15
E-15
E-15
F-13
E-15
E-15
E-15
E-15
E-15
E-15
E-1
E-15
F-13
F-13
F-13
F-13
F-13
F-13

(17000)
17211-KEW-900
17213-KEH-600
17214-KEW-900
17217-KEW-900
17218-KEH-930
17221-KEH-930
17226-KEW-900
17233-KEH-600
17234-KEH-660
17235-KEH-600
17247-KEH-600
17253-KEH-660
17260-KRS-T00
17365-KEH-600
17508-KEH-930
17511-KEH-600ZA
17511-KEH-600ZB
17511-KEH-610ZA

F-17
F-17
F-17
F-17
F-17
F-17
F-17
F-27
F-27
F-17
F-17
F-17
F-17-1
F-17-1
F-13
F-32
F-32
F-32

Part Number

Block No

17511-KEH-610ZB
17511-KEH-610ZC
17511-KEH-610ZD
17512-KEH-600ZA
17512-KEH-600ZB
17512-KEH-610ZA
17512-KEH-610ZB
17512-KEH-610ZC
17512-KEH-610ZD
17520-KEH-600ZA
17520-KEH-600ZB
17520-KEH-610ZA
17520-KEH-610ZB
17520-KEH-610ZC
17520-KEH-610ZD
17551-KEH-660
17552-KEH-660
17554-KEH-660
17611-286-000
17620-KEH-601
17910-KEH-600

F-32
F-32
F-32
F-32
F-32
F-32
F-32
F-32
F-32
F-13
F-13
F-13
F-13
F-13
F-13
F-17
F-17
F-17
F-13
F-13
F-3

(18000)
18291-MN5-650
18293-KPK-900
18300-KEH-600
18313-KEH-600
18345-MBT-610
18355-KEH-600
18421-438-670
18442-KEH-600
18600-KEH-601
18601-KEH-600
18602-KEH-600
18603-KEH-600
18604-KEH-600

F-18
F-18
F-18
F-18
F-18
F-18
F-18
F-18
F-17-1
F-17-1
F-17-1
F-17-1
F-17-1

(19000)
19902-865-780

F-29

(22000)
22100-KEH-900
22121-KB5-720
22125-KW7-900
22201-MJ8-000
22201-166-000
22311-107-000
22350-107-010
22361-437-000

E-6
E-6
E-6
E-6
E-6
E-6
E-6
E-6

Part Number

Block No

22366-KFB-000
22402-KW7-900
22810-437-000
22815-428-000
22838-437-000
22870-KEH-600
22880-KEH-600

E-6
E-6
E-5
E-5
E-10
F-3
F-29

(23000)
23121-KEH-900
23211-KEH-660
23221-KCT-690
23426-KCN-000
23427-439-000
23431-KFB-000
23441-KCN-000
23451-KCN-000
23452-KW1-900
23461-KCN-000
23471-KCN-000
23481-KCN-000
23491-KCN-000
23501-KCN-000
23511-KCN-010
23520-KCT-690
23531-KCT-690
23801-KCT-690
23811-KR3-600

E-7
E-12
E-12
E-12
E-12
E-12
E-12
E-12
E-12
E-12
E-12
E-12
E-12
E-12
E-12
E-12
E-12
E-12
E-12

(24000)
24211-446-650
24221-427-010
24231-107-010
24241-KCS-650
24301-KCN-000
24411-KCN-000
24430-KW1-900
24435-KEH-930
24610-KC6-000
24621-107-760
24631-107-000
24651-107-000
24701-KEH-600

E-13
E-13
E-13
E-13
E-13
E-13
E-13
E-13
E-13
E-13
E-13
E-13
F-19

(28000)
28110-KCN-000
28114-KN6-930
28125-KFC-791
28130-KEH-600

E-16
E-16
E-9
E-16

INDEKS PART NUMBER


Part Number

Block No

28132-KN6-930
28140-KCN-000
28142-KW1-900
28211-KCT-690
28221-437-000
28241-KEH-600
28251-KC6-000
28253-KA2-000
28254-437-000
28261-KCJ-710
28262-437-000
28263-KCJ-710
28293-333-000
28300-KEH-600
28311-KC5-000
28333-KK0-000

E-16
E-16
E-16
E-14
E-14
F-19
E-14
E-14
E-14
E-14
E-14
E-14
F-19
F-19
F-19
F-19

(30000)
30300-HA0-033
30401-KEH-900
30410-KEH-601
30500-KEH-601
30700-KEH-601

E-9
F-28
F-28
F-28
F-28

(31000)
31110-KEH-601
31120-KEH-601
31200-KPK-901
31201-KFK-003
31201-MBE-008
31204-KS5-901
31205-KFK-003
31207-MBE-008
31500-GN5-970
31501-KEH-660
31502-KEH-660
31600-KG1-920
31700-124-008
31918-KCS-920

E-9
E-9
E-17
E-17
E-17
E-17
E-17
E-17
F-27
F-27
F-27
F-28
F-28
E-1

(32000)
32100-KEH-600
32120-402-000
32120-465-770
32161-404-000
32410-KEH-660
32411-253-000
32610-KEH-660
32975-KEH-900
05.11.2003

F-28
F-28
F-28
F-3
E-17
E-17
F-27
E-9

Part Number
32976-KCT-690

Block No
E-10

(33000)
33100-KEH-601
33101-KCT-691
33108-369-003
33120-KCJ-951
33130-KEH-601
33401-KAF-013
33405-KEH-601
33420-KEH-601
33451-KAF-013
33455-KEH-601
33491-KAF-003
33603-053-650
33605-KEH-601
33619-459-840
33650-KAF-000
33702-KEH-601
33703-KEH-601
33706-KEH-600

F-1
F-1
F-1
F-1
F-1
F-25
F-25
F-25
F-25
F-25
F-25
F-15
F-25
F-18
F-25
F-26
F-26
F-26

(34000)
34901-KC5-003
34905-KY6-003
34906-GB6-921
34908-GAC-003
34908-KM1-671
34908-MB9-871

F-1
F-25
F-26
F-1
F-2
F-2

(35000)
35010-KEH-600
35011-KEH-600
35020-KEH-660
35101-KEH-600
35101-KEH-931
35106-KTC-900
35121-KEH-600
35150-KEH-601
35330-KEJ-900
35340-MA5-671
35350-KEH-601
35357-KC5-000
35750-GS3-003
35752-KCT-690
35753-KG2-951
35850-KEH-660
35856-425-000

F-5
F-5
F-3
F-5
F-5
F-5
F-5
F-3
F-3
F-4
F-19
F-19
E-10
E-10
E-13
F-27
F-27

Part Number

Block No

(37000)
37080-KEH-600
37100-KEH-601
37110-KEH-601
37120-KEH-601
37121-ML7-671
37130-KEH-601
37200-KEH-601
37213-KY6-008
37215-ML0-008
37250-KEH-601
37260-KEH-600
37261-KEH-600
37304-198-901
37305-KE5-008
37610-KEH-601
37619-KEH-601

F-13
F-2
F-2
F-2
F-2
F-2
F-2
F-2
F-2
F-2
F-2
F-2
F-2
F-2
F-2
F-2

(38000)
38110-KEH-601
38111-MJ8-670
38120-KEH-601
38205-115-000
38300-KEH-930
38301-KCJ-691
38306-KJ6-740

F-29
F-29
F-29
F-27
F-28
F-28
F-28

(40000)
40510-KEH-600
40530-KEH-900
40531-355-013
40543-KC5-000
40544-KC5-000

(41000)
41200-KEH-900
41202-KEJ-900
41241-307-010
(42000)
42301-KW6-670
42304-KEH-600

F-22
F-22
F-22
F-11
F-12
F-12-1
F-11
F-12
F-12-1
F-12
F-12-1
F-12-1
F-12
F-12-1
F-12
F-12-1
F-12

Part Number

Block No

42713-KC6-005

F-12-1
F-12
F-12-1
F-12
F-12
F-12-1
F-12
F-12
F-12-1
F-10
F-10-1
F-12
F-12-1
F-12

(43000)
43100-KEH-880ZA
43100-KEH-880ZB
43145-KEH-880
43151-329-000
43352-568-003
43353-461-771
43410-KEH-880
43451-KC5-000

F-11
F-11
F-11
F-11
F-9
F-9
F-11
F-19

42620-KEH-880
42635-KEH-880ZA
42650-KEH-881ZA
42650-KEH-890ZB
42701-399-013
42711-KEH-931
42712-KC6-005

(44000)
44301-KAN-T40
44311-046-000
44610-KCJ-690
44620-400-000
44635-KEH-880
44650-KEH-880
44650-KEH-890ZB
44680-410-000
44701-383-721
44711-KEH-931
44713-150-005
44800-KEH-881
44806-KEH-881
44809-KFM-900
44830-KEH-600

F-10
F-10-1
F-10
F-10-1
F-10
F-10
F-10-1
F-10
F-10
F-10-1
F-10
F-10-1
F-10
F-10
F-10-1
F-10
F-10
F-10-1
F-10
F-10-1
F-10
F-10-1
F-2

Part Number
(45000)
45107-GE2-006
45108-KPH-951
45111-MAJ-G41
45122-KCJ-690ZC
45126-KEH-601
45131-GZ0-006
45132-166-016
45133-MA3-006
45134-250-000
45141-KBG-000
45155-KEH-600
45156-KEH-600
45215-KPH-951
45216-166-006
45250-KEH-601
45251-KEH-600

Block No

45520-MG7-006
45521-HA2-006
45530-MN9-305

F-9
F-9
F-9
F-10
F-4
F-9
F-9
F-9
F-11
F-11
F-6
F-7
F-9
F-9
F-9
F-10
F-10-1
F-9
F-7
F-13
F-4
F-4
F-4
F-4
F-3
F-4
F-4
F-4
F-4

(46000)
46500-KC5-000
46514-383-830

F-19
F-19

(50000)
50100-KEH-600
50301-041-010
50351-KEH-600
50352-KEH-600
50354-KEH-600
50500-KEH-600
50523-KC5-000
50524-397-000
50526-KEH-930
50530-KEH-600
50610-KEH-930ZA
50661-KEH-600
50710-KEH-601

F-29
F-6
F-29
F-29
F-29
F-21
F-21
F-21
F-21
F-21
F-20
F-20
F-29

45290-KPP-901
45451-473-000
45464-KEH-930
45504-410-003
45510-KEH-601
45512-MA6-006
45513-HA2-006
45517-166-006

71

INDEKS PART NUMBER


Part Number

72

Block No

50710-461-770
50712-KC5-000
50713-KC5-000
50715-KEH-900
50718-KEH-900
50720-KEH-600
50721-KEH-600
50725-KEH-600

F-20
F-20
F-20
F-20
F-20
F-20
F-20
F-20

(51000)
51400-KEH-601
51401-KEH-601
51410-KEH-601
51412-KK4-003
51412-369-000
51414-KK4-003
51420-KEH-601
51422-KEH-601
51432-GE4-003
51437-413-003
51440-KEH-601
51490-GAA-305
51500-KEH-601
51520-KEH-601
51522-KEH-601

F-8
F-8
F-8
F-8
F-8
F-8
F-8
F-8
F-8
F-8
F-8
F-8
F-8
F-8
F-8

(52000)
52100-KEH-600ZA
52101-KEH-600
52147-KC5-000
52170-KEH-900
52400-KEH-601
52486-056-000
52489-399-601

F-22
F-22
F-22
F-22
F-23
F-23
F-23

(53000)
53100-KEH-600
53104-KEH-600
53104-KR3-000
53107-MB6-630
53108-MB6-630
53110-KBW-900
53140-KEH-600
53166-422-000
53172-KT7-751
53175-KEH-600
53178-KEH-600
53180-425-010
53192-349-690

F-5
F-5
F-5
F-5
F-5
F-5
F-3
F-3
F-3
F-4
F-3
F-3
F-3

05.11.2003

Part Number

Block No

53211-028-010
53212-030-010
53214-001-010
53219-KEH-600
53220-074-000
53230-KEH-600

F-6
F-6
F-6
F-6
F-6
F-5

(61000)
61100-KEH-600ZA
61101-KCJ-690
61102-KEH-600
61300-KEH-600

F-7
F-7
F-7
F-1

61302-KBW-900

F-1

61303-KCJ-710
61304-KCJ-710
61304-379-690
61311-KEH-600
61312-KBP-900
61312-358-300
61313-KEH-930
61314-KEH-930

F-1
F-1
F-1
F-1
F-1
F-1
F-1
F-1

(77000)
77200-KEH-600
77202-KCC-900
77204-292-000
77205-286-000
77206-426-000
77209-KAG-900
77210-KEH-600ZB
77210-KEH-600ZC
77210-KEH-610ZA
77210-KEH-610ZB
77210-KEH-610ZC
77210-KEH-610ZD
77216-KEH-600ZA
77216-KEH-600ZB
77216-KEH-610ZA
77216-KEH-610ZB
77216-KEH-610ZC
77216-KEH-610ZD
77220-KEH-600ZB
77220-KEH-600ZC
77220-KEH-610ZA
77220-KEH-610ZB
77220-KEH-610ZC

F-14
F-14
F-14
F-14
F-14
F-15
F-26
F-15
F-15
F-15
F-15
F-15
F-15
F-32
F-32
F-32
F-32
F-32
F-32
F-15
F-15
F-15
F-15
F-15

Part Number

Block No

77220-KEH-610ZD
77226-KEH-600ZA
77226-KEH-600ZB
77226-KEH-610ZA
77226-KEH-610ZB
77226-KEH-610ZC
77226-KEH-610ZD
77235-KEH-600ZA
77245-KEH-600

F-15
F-32
F-32
F-32
F-32
F-32
F-32
F-15
F-15

(80000)
80101-KC5-000
80101-KEH-600ZA
80105-KC5-000
80105-KEH-600
80200-KEH-600ZA

F-24
F-32
F-24
F-24
F-24

(83000)
83119-GT4-000
83500-KEH-600ZC
83500-KEH-600ZD
83500-KEH-610ZA
83500-KEH-610ZB
83500-KEH-610ZC
83500-KEH-610ZD
83501-KEH-930
83502-KEW-900
83541-KEH-600ZA
83541-KEH-600ZB
83541-KEH-610ZA
83541-KEH-610ZB
83541-KEH-610ZC
83541-KEH-610ZD
83542-KEH-610ZA
83551-GE2-000
83551-300-000
83600-KEH-600ZC
83600-KEH-600ZD
83600-KEH-610ZA
83600-KEH-610ZB
83600-KEH-610ZC
83600-KEH-610ZD
83618-323-000
83641-KEH-600ZA
83641-KEH-600ZB
83641-KEH-610ZA
83641-KEH-610ZB
83641-KEH-610ZC

F-17-1
F-16
F-16
F-16
F-16
F-16
F-16
F-17
F-17
F-32
F-32
F-32
F-32
F-32
F-32
F-32
F-15
F-13
F-17
F-16
F-16
F-16
F-16
F-16
F-16
F-27
F-32
F-32
F-32
F-32
F-32

Part Number

Block No

83641-KEH-610ZD
83642-KEH-610ZA

F-32
F-32

(84000)
84100-KEH-600ZA
84702-KCC-900

F-14
F-14

(86000)
86150-KPG-901

F-2

(87000)
87505-KEH-930
87506-KEH-660
87507-KC5-920
87507-KEH-900
87560-KC5-920ZB
87586-KEH-600ZA

F-31
F-31
F-31
F-31
F-31
F-31

(88000)
88113-KEH-600
88210-KEH-600
88220-KEH-600

F-3
F-3
F-3

(89000)
89010-KEH-930

F-30

(90000)
90002-KW1-900
90003-MN4-000
90004-GHB-700
90004-437-000
90005-KY7-000
90007-KC5-000
90008-KC5-000
90010-KCJ-690
90012-KN6-930
90019-399-010
90023-KW1-900
90031-KFB-000
90031-107-010
90032-KW3-008
90035-166-008
90041-KW1-900
90050-357-000
90071-MB0-000
90071-MG8-000
90084-KCJ-710
90084-041-000
90085-413-781

E-3
E-9
E-1
E-14
E-3
F-24
F-11
F-2
E-2
F-29
E-13
E-10
E-10
F-2
F-2
E-1
E-6
E-17
E-3
E-8
E-12
E-9

Part Number
90087-KCJ-710
90089-KAS-900
90100-438-850
90101-KY6-008
90101-440-000
90104-KEH-600
90105-KEB-620
90105-KGH-900
90105-MK5-010
90107-GN1-010
90107-KGH-600
90108-KC5-000
90108-KPH-880
90111-187-000
90113-438-000
90114-166-006
90116-383-721
90117-KW1-900
90119-KC5-000
90128-KE2-940
90131-KPH-880
90141-KEH-900
90145-MS9-612
90150-GA6-700
90158-KM7-911
90191-KEH-930
90206-250-000
90231-KPK-940
90232-KPK-940
90301-KGH-901
90304-KCT-690
90304-KGH-901
90304-159-000
90305-KCJ-951
90306-KGH-901
90308-382-670
90310-GC8-000
90321-MR8-000
90380-MB2-000
90401-KCJ-710
90403-KN6-930
90408-KW1-900

Block No
E-8
E-9
F-1
F-2
E-7
F-5
F-5
F-10-1
F-10
F-21
F-15
F-23
F-18
F-24
F-3
F-4
F-8
F-5
F-11
F-12
F-12-1
F-12
F-12-1
F-9
F-16
F-4
F-29
F-2
F-5
E-2
E-7
E-6
F-10
F-11
F-18
F-21
F-5
F-11
F-10
F-10-1
F-22
F-12
F-12-1
F-16
F-3
F-25
E-14
E-9
E-13

INDEKS PART NUMBER


Part Number
90434-KN6-930
90442-028-000
90443-107-000
90450-ZA0-000
90451-001-000
90451-107-000
90451-365-000
90452-437-000
90453-107-000
90454-107-000
90455-107-000
90458-324-010
90459-107-000
90461-KB5-720
90475-703-000
90488-425-000
90501-KEH-930
90503-051-870
90505-116-670
90513-405-000
90521-028-000
90525-030-000
90544-283-000
90545-300-000
90563-KC5-000
90563-355-000
90601-354-000
90602-KJ9-670
90605-200-000
90651-MA5-671
90664-KEJ-900
90664-216-000
90677-KAN-T00
90678-MR1-690
90701-HB6-010
90703-HC4-000
(91000)
91001-KCN-003
91005-965-681
91008-KK6-000
91015-KK6-003
91059-KY2-711
91102-KC6-003
05.11.2003

Block No
E-7
E-1
E-1
F-29
F-17-1
E-13
E-12
E-12
E-12
E-12
E-14
E-12
E-12
E-5
E-14
E-6
E-3
E-3
F-13
F-5
F-19
F-22
F-21
F-2
F-8
F-4
F-22
F-14
F-15
F-26
F-8
F-17-1
E-12
F-4
F-12-1
F-12
F-24
F-17-1
E-11
E-8
E-10
E-11
E-12
E-6
E-12
F-5
E-11

Part Number
91103-KC6-003
91104-KC6-003
91105-KW3-003
91201-KCS-920
91201-KEH-900
91201-KEH-910
91202-KCS-920
91204-KCS-920
91206-KCS-920
91252-KGH-901
91252-KGH-902
91254-GAA-003
91257-230-003
91257-230-005
91258-KGH-902
91258-410-013
91301-KFN-900
91301-200-000
91303-KK3-830
91303-377-000
91304-HB3-003
91304-KK3-830
91304-MN5-003
91305-KEH-600
91305-PE2-003
91306-MG3-000
91307-035-000
91309-425-003
91312-107-000
91320-MBE-008
91320-MB0-000
91352-671-003
91352-671-004
91356-KEH-910
91405-KT0-680
91509-GE2-760
(92000)
92101-05020-0A
92101-05020-0B
92101-06025-0A
92101-06032-0A

Block No
E-11
E-11
E-11
E-12
E-5
E-5
E-5
E-14
E-10
F-10
F-10-1
F-10
F-10-1
F-8
F-12
F-12-1
F-12
F-12-1
F-10
F-10-1
F-10
F-10-1
E-1
E-1
E-1
E-10
E-8
E-1
E-7
E-8
F-13
E-1
E-3
E-5
E-17
E-10
E-17
E-17
F-2
F-2
E-8
F-17-1
F-15
F-17
E-7
E-13
F-11

Part Number

Block No

92911-06018-0E
92912-06016-0B

F-10
E-1

(93000)
93600-04012-1A
93600-04012-1G
93600-06016-0A
93700-05012-0A
93700-05025-0A
93891-05016-18
93892-04012-18
93892-04014-18
93892-04016-18
93892-05012-18
93892-05014-18
93892-05016-07
93892-05020-07
93892-05025-07
93892-05035-07
93892-05045-07
93893-04012-17
93901-24580
93903-22380
93903-25210
93903-34380

E-7
F-4
E-2
E-7
F-2
F-17
E-15
E-15
E-15
E-15
E-15
F-1
F-3
F-3
F-3
F-3
F-4
F-26
F-2
F-15
F-25

(94000)
94001-06000-0S
94002-10000-0S
94050-06000

94050-08000

94050-10000

94101-05000
94101-06000
94101-12000

F-2
F-3
E-1
F-3
F-4
F-13
F-17-1
F-26
F-27
F-11
F-12
F-12-1
F-29
F-18
F-23
F-25
F-29
F-17
F-19
E-1
F-20
F-22

Part Number
94103-10000
94201-16150
94201-20150
94201-30250
94251-08000
94301-08140
94301-10120
94301-10200
94305-30102
94510-12000
94510-14000
94510-16000
94510-20000
94601-15000
94605-27101
94608-50000
(95000)
95002-02070
95002-02089
95002-02120
95002-02659
95002-41250-08
95011-40000
95014-21201
95014-62200
95014-71202
95014-72102
95014-73100
95014-75110
95015-32001
95015-42000
95015-83000
95018-46250
95701-06010-00
95701-06012-00
95701-06012-07
95701-06012-08
95701-06016-00
95701-06018-00
95701-06020-00
95701-06020-08
95701-06032-00

Block No
F-18
F-23
F-20
F-19
F-21
E-7
E-1
E-5
E-1
E-4
E-5
E-13
E-13
E-14
E-14
E-11
F-8
F-8
F-17-1
E-15
F-13
E-15
F-17
F-19
F-5
F-29
F-21
F-21
F-19
E-6
F-19
F-19
F-20
F-17
F-29
F-20
F-27
F-22
E-10
F-17-1
F-28
F-24
F-19
F-28
F-14
F-15
F-13

Part Number
95701-06035-00
95701-08020-08
95701-08025-00
95701-08035-07
95701-08040-00
95701-08040-07
95701-10025-00
95801-06028-00
95801-08070-00
95801-08085-00
95801-10055-00
(96000)
96001-06010-00
96001-06010-07
96001-06014-00
96001-06016-00
96001-06020-00
96001-06022-00

Block No
F-11
F-20
F-14
F-6
F-19
F-5
F-20
E-17
F-29
F-29
F-18

96001-06070-00
96100-62040-00
96140-63010-10
96140-63020-10
96150-63010-10
96150-63020-10
96211-08000
96220-40100
96600-06016-08
96700-06110-00

F-1
F-6
E-10
E-1
E-8
E-1
E-9
F-3
F-4
E-8
F-7
F-17-1
E-5
E-8
E-5
E-8
E-10
E-8
E-10
E-8
E-12
F-10
F-12
F-10-1
F-12-1
F-19
E-13
E-12
E-1

(97000)
97226-42232-K0
97284-52164-P0
97550-42231-K0
97605-52163-P0

F-10
F-12
F-10
F-12

96001-06022-07
96001-06025-00
96001-06028-00
96001-06040-00
96001-06050-00
96001-06060-00

73

INDEKS PART NUMBER


Part Number
(98000)
98200-11500
98200-12000
(99000)
99001-10120
99001-14170
99002-13500
99003-10000
99003-30000
99004-18190
99006-12000
99006-19000
99008-01600
99101-GHB-1050
99103-KPT-0380

74

05.11.2003

Block No

F-27
F-28
F-27
F-28
F-30
F-30
F-30
F-30
F-30
F-30
F-30
F-30
F-30
E-15
E-15

Part Number

Block No

Part Number

Block No

Part Number

Block No

Part Number

Block No

I N D E K S DESCRIPTION
Description

Blok No.

(A)
ADJUSTER, CHAIN
ARM ASSY., KICK
STARTER
ARM SET, PUMP
ARM, RR. BRAKE
ARM, VALVE ROCKER
AXLE, FR. WHEEL
AXLE, RR. WHEEL

F-11
F-12
F-12-1
F-19
E-15
F-11
E-2
F-10
F-10-1
F-12
F-12-1

(B)
BAG, TOOL, 160MM
F-30
BALL ASSY., STEEL,
F-6
BALL, STEEL,
F-19
BAND B1, WIRE
F-3
BAND B2, WIRE
F-29
BAND, AIR CLEANER
CONNECTING TUBE
F-17
BAND, BATTERY
F-27
BAR COMP., STEP
F-20
BAR, L. PILLION STEP F-20
BAR, R. PILLION STEP F-20
BASE COMP., CONTACT F-5
BASE COMP., TAILLIGHT F-26
BASE, L. WINKER
F-25
BASE, R. WINKER
F-25
BATTERY ASSY.
F-27
BEARING, RADIAL BALL,
16003
E-6
BEARING, RADIAL BALL,
28X72X18
E-11
BEARING, RADIAL BALL,
6006
E-12
BEARING, RADIAL BALL,
6202U
E-12
BEARING, RADIAL BALL,
6204
E-12
BEARING, RADIAL BALL,
6301U
F-10
BEARING, RADIAL BALL,
6301UU
F-10-1
BEARING, RADIAL BALL,
6302U
F-12
BEARING, RADIAL BALL,
6302UU
F-12-1
05.11.2003

Description
BODY COMP., FRAME
BOLT A, CYLINDER
STUD
BOLT D1, FORK
BOLT, BODY COVER
SETTING
BOLT, BRAKE DISK,
8X24
BOLT, CAM CHAIN
TENSIONER PIVOT
BOLT, CHAIN
ADJUSTER

Blok No.
F-29
E-10
F-8
F-18
F-10-1
E-3
F-11
F-12
F-12-1

BOLT, CLUTCH WIRE


ADJUSTING
F-3
BOLT, CYLINDER STUD E-10
BOLT, DISK, 8X22
F-10
BOLT, DRIVE SPROCKET
FIXING
E-12
BOLT, DRIVEN
SPROCKET FIXING
F-12
F-12-1
BOLT, FLANGE SOCKET,
5X14
E-9
BOLT, FLANGE SOCKET,
6X16
E-3
BOLT, FLANGE, 10X110 F-29
BOLT, FLANGE, 10X25 F-20
BOLT, FLANGE, 10X35 E-9
BOLT, FLANGE, 10X55 F-18
BOLT, FLANGE, 6MM
F-24
BOLT, FLANGE, 6X10
E-3
F-1
F-6
F-29
BOLT, FLANGE, 6X12
E-10
F-20
F-22
F-27
BOLT, FLANGE, 6X14
E-10
BOLT, FLANGE, 6X16
E-1
F-17-1
F-28
BOLT, FLANGE, 6X18
F-24
BOLT, FLANGE, 6X20
E-8
F-14
F-15
F-19

Description
F-28
FLANGE, 6X22

Blok No.

BOLT,
E-1
E-9
F-3
F-4
BOLT, FLANGE, 6X25
E-8
F-7
BOLT, FLANGE, 6X28
E-17
F-5
F-17-1
BOLT, FLANGE, 6X32
F-13
BOLT, FLANGE, 6X35
E-1
F- 16
BOLT, FLANGE, 6X40
E-5
E-8
BOLT, FLANGE, 6X50
E-5
E-8
E-10
BOLT, FLANGE, 6X60
E-8
E-10
BOLT, FLANGE, 6X70
E-8
BOLT, FLANGE, 8X20
F-20
BOLT, FLANGE, 8X22
F-5
BOLT, FLANGE, 8X25
F-14
BOLT, FLANGE, 8X35
F-6
BOLT, FLANGE, 8X40
F-5
F-19
BOLT, FLANGE, 8X70
F-29
BOLT, FLANGE, 8X85
F-29
BOLT, GEARSHIFT DRUM
STOPPER ARM PIVOT E-13
BOLT, HANDLE LEVER
PIVOT
F-4
BOLT, HEX., 5X20
E-7
F-17
BOLT, HEX., 6X25
E-13
BOLT, HEX., 6X32
F-11
BOLT, KICK RATCHET E-14
BOLT, L. STEERING
HANDLE LEVERPIVOT F-3
BOLT, OIL, 10X22
F-4
BOLT, ONE WAY, 6X12 F-5
BOLT, PIN
F-9
BOLT, RR. CUSHION
UNDER
F-23
BOLT, SETTING
E-17
BOLT, SOCKET, 6MM
E-9
BOLT, SOCKET, 6X110 E-1
BOLT, SOCKET, 6X16
E-12

Description

Blok No.

BOLT, SOCKET, 8MM


F-2
BOLT, SOCKET, 8X27
F-8
BOLT, SPECIAL FLANGE,
6X22
E-6
BOLT, SPECIAL FLANGE,
8X22
F-1
BOLT, STUD, 6X16
E-1
BOLT, STUD, 6X18
F-10
BOLT, STUD, 7X35
E-1
BOLT, SWINGARM
PIVOT
F-22
BOLT, TORX, 8X25
F-9
BOOT B
F-9
BOOT COMP.
F-4
BOOT, HANDLE LEVER F-3
BOOT, HEADLIGHT
BRACKET
F-1
BOOT, PIN BUSH
F-9
BOX ASSY., SPEEDOMETER GEAR
F-10
F-10-1
BOX, TOOL
F-17
BRACKET
F-2
BRACKET SUB ASSY.,
R. FR.
F-9
BRACKET, FENDER NUT F-24
BRACKET, HANDLE
LEVER
F-3
BRACKET, L.
HEADLIGHT CASE
F-1
BRACKET, R.
HEADLIGHT CASE
F-1
BRIDGE, FORK TOP
F-5
BULB, HEADLIGHT
F-1
BULB, TAILLIGHT
F-26
BULB, WEDGE BASE
F-1
F-2
BULB, WINKER
F-25
BUSH, GUIDE
F-8
BUSH, RR. FORK PIVOT F-22
BUSH, RR. WHEEL
DAMPER
F-12
F-12-1
BUSH, UPPER RUBBER F-23
BUSH, 20MM
E-12
BUSH, 20X23X9
E-12
C.D.I. UNIT

(C)

F-28

Description

Blok No.

CABLE ASSY.,
SPEEDOMETER
CABLE ASSY.,
TACHOMETER
CABLE COMP., CLUTCH
CABLE COMP., INNER
CABLE COMP.,
THROTTLE
CABLE, BATTERY
EARTH
CABLE, STARTER
MOTOR
CALIPER SUB ASSY.,
R. FR.
CAM, FR. BRAKE
CAM, GEARSHIFT
CAMSHAFT COMP.
CAP ASSY., NOISE
SUPPRESSOR
CAP COMP., FUEL
FILLER
CAP, A.C. GENERATOR
CAP, BLEEDER
CAP, CABLE SEALING
CAP, LOCK NUT
CAP, MASTER
CYLINDER
CAP, OIL FILTER
ROTOR
CAP, TAPPET
ADJUSTING HOLE
CAP, TOOL BOX
CAP, 30MM
CARBURETOR ASSY.
CASE ASSY., UNDER
CASE ASSY., UPPER
CASE COMP., L. FR.
BOTTOM
CASE COMP., R. FR.
BOTTOM
CASE, AIR CLEANER
CASE, DRIVE CHAIN
CASE, FUSE
CASE, HEADLIGHT
CASE, L. FR. BOTTOM
CASE, R. FR. BOTTOM
CENTER COMP.,
CLUTCH

F-2
F-2
F-3
F-2
F-3
F-27
E-17
F-9
F-11
E-13
E-2
F-28
F-13
E-8
F-9
E-15
F-3
F-4
E-7
E-1
E-10
F-17
E-8
E-15
F-2
F-2
F-8

F-8
F-17
F-22
F-28
F-1
F-8
F-8
E-6

75

I N D E K S DESCRIPTION
Description

5
76

Blok No.

CHAIN, CAM
E-3
CHAIN, DRIVE
F-22
CHAMBER SET, FLOAT E-15
CIRCLIP
F-4
CIRCLIP, EXTERNAL,
12MM
E-13
CIRCLIP, EXTERNAL,
14MM
E-13
CIRCLIP, EXTERNAL,
16MM
E-14
CIRCLIP, EXTERNAL,
20MM
E-14
CIRCLIP, EXTERNAL, 53 F-12-1
CIRCLIP, 58MM
F-12
CLAMP
F-2
CLAMP D17, TUBE
F-17-1
CLAMP, TUBE
F-17
CLAMPER A, FR. BRAKE
HOSE
F-6
CLAMPER B, BRAKE
HOSE
F-7
CLAMPER, WIRE
HARNESS
E-10
CLIP A, WIRE HARNESS F-13
CLIP B, BREATHER
TUBE
F-17
CLIP, HOSE
F-17-1
CLIP, KICK STARTER
ARM
F-19
CLIP, OIL DRAIN TUBE F-17-1
CLIP, PISTON PIN, 15MM E-11
CLIP, TUBE
E-15
F-13
F-17-1
F-20
COCK ASSY., FUEL
F-13
COIL ASSY., IGNITION F-28
COLLAR
F-14
F-15
COLLAR B, FENDER
SETTING
F-24
COLLAR, COUNTERSHAFT LOW GEAR
E-12
COLLAR, FR. AXLE
DISTANCE
F-10
F-10-1
COLLAR, FR. FENDER
SETTING
F-7
COLLAR, FR. WHEEL
05.11.2003

Description
SIDE

Blok No.
F-10
F-10-1
F-25

COLLAR, FR. WINKER


COLLAR, HEADLIGHT
CASE
F-1
COLLAR, HEADLIGHT
SETTING
F-1
COLLAR, KICK SPINDLE E-14
COLLAR, METER
F-17-1
COLLAR, MUFFLER
MOUNTING
F-18
COLLAR, RR. AXLE
DISTANCE
F-12
F-12-1
COLLAR, RR. CUSHION
RUBBER BUSH
F-23
COLLAR, RR. FUEL
TANK
F-13
COLLAR, RR. WHEEL
SIDE
F-12
F-12-1
COLLAR, STARTING
DRIVEN GEAR
E-16
COLLAR, STOPPER
F-11
COLLAR, STORAGE
TANK
F-17
COLLAR, WINKER STAY F-18
CONTACT, NEUTRAL
SWITCH
E-10
COTTER, VALVE
E-2
COUNTERSHAFT,
TRANSMISSION
E-12
COVER
F-2
COVER COMP., CLUTCH
CABLE
F-29
COVER COMP., L. RR.
CRANKCASE
E-8
COVER COMP., R.
CRANKCASE
E-5
COVER SET, L. SIDE
F-16
COVER SET, R. SIDE
F-16
COVER SUB ASSY., AIR
CLEANER
F-17
COVER, COMBINATION
SWITCH
F-5
COVER, JOINT
EXHAUST
F-18
COVER, L. CRANKCASE E-8
COVER, L. CYLINDER

Description

Blok No.

HEAD
COVER, MUFFLER
COVER, REDUCTION
GEAR
COVER, STARTER
MOTOR TERMINAL
COWL, L. SIDE
COWL, R. SIDE
COWL, RR. CENTER
CRANKCASE COMP., L.
CRANKCASE COMP., R.
CRANKSHAFT COMP.
CRANKSHAFT, L.
CRANKSHAFT, R.
CUP SET, FUEL
STRAINER
CUSHION ASSY., RR.
CUSHION, C.D.I. UNIT
CUSHION, FUEL TANK
FR.
CUSHION, RR. FUEL
TANK
CYLINDER COMP.
CYLINDER SET,
MASTER
CYLINDER SUB ASSY.,
FR. BRAKE MASTER

E-1
F-18
E-8
E-17
F-15
F-15
F-15
E-10
E-10
E-11
E-11
E-11
F-13
F-23
F-28
F-13
F-13
E-4
F-4
F-4

(D)
DIAPHRAGM
F-4
DIAPHRAGM SET, PUMP E-15
DISK, CLUTCH
FRICTION
E-6
DISK, FR. BRAKE
F-10
F-10-1
DOWEL PIN, 10X12
E-1
DOWEL PIN, 10X14
E-8
E-10
DOWEL PIN, 10X20
E-4
DOWEL PIN, 8X14
E-1
E-5
DRIVER 1, PLUS
SCREW
F-30
DRIVER 3, MINUS
SCREW
F-30
DRUM, GEARSHIFT
E-13
DUCT, AIR CLEANER
INTAKE
F-17
DUST SEAL
F-8

Description

Blok No.

DUST SEAL, BRAKE


CAM
F-11
DUST SEAL, STEERING
HEAD
F-6
DUST SEAL, 23X37X7 F-10
F-10-1
DUST SEAL, 40X50X5 F-10
F-10-1
(E)
ELEMENT A, AIR
CLEANER
ELEMENT B, AIR
CLEANER
EMBLEM, PRODUCT
(F)
FENDER B
FENDER SET, RR.
FENDER, FR.
FILTER COMP., AIR
FILTER, CUP
FLAP, TIRE
FLOAT SET
FLYWHEEL COMP.
FORK ASSY., L. FR.
FORK ASSY., R. FR.
FORK, CENTER
GEARSHIFT
FORK, L. GEARSHIFT
FORK, R. GEARSHIFT
FUEL UNIT SET
FUSE
FUSE A
(G)
GASKET SET
GASKET, CRANKCASE
GASKET, CYLINDER
GASKET, CYLINDER
HEAD
GASKET, EX. PIPE
GASKET, FLOAT
CHAMBER
GASKET, L. COVER
GASKET, OIL FILTER

F-17
F-17
F-2
F-24
F-24
F-7
F-17-1
F-13
F-10
F-12
E-15
E-9
F-8
F-8
E-13
E-13
E-13
F-13
F-27
F-28
F-27
F-28
E-15
E-10
E-4
E-1
F-18
E-15
E-8

Description

Blok No.

CAP
E-7
GASKET, PULSE
GENERATOR BASE
E-1
GASKET, R. COVER
E-5
GASKET, TENSIONER
LIFTER
E-3
GAUGE, OIL LEVEL
E-5
GEAR COMP., STARTER E-12
GEAR COMP., STARTER
REDUCTION
E-16
GEAR COMP., STARTING
DRIVEN
E-16
GEAR ONLY, IDLE
STARTER
E-12
GEAR, COUNTERSHAFT
FIFTH
E-12
GEAR, COUNTERSHAFT
FOURTH
E-12
GEAR, COUNTERSHAFT
LOW
E-12
GEAR, COUNTERSHAFT
SECOND
E-12
GEAR, COUNTERSHAFT
THIRD
E-12
GEAR, IDLE
E-16
GEAR, MAINSHAFT
FIFTH
E-12
GEAR, MAINSHAFT
FOURTH
E-12
GEAR, MAINSHAFT
SECOND
E-12
GEAR, MAINSHAFT
THIRD
E-12
GEAR, OIL PUMP DRIVE E-7
GEAR, PRIMARY DRIVE E-7
GEAR, SPEEDOMETER F-10
F-10-1
GEAR, TACHOMETER E-5
GRIP COMP.,
THROTTLE
F-3
GRIP, L. HANDLE
F-3
GRIP, RR.
F-14
GROMMET A, RR.
COVER
F-17-1
GROMMET A, SIDE
COVER
F-29
GROMMET, AIR
CLEANER CASE
F-13
F-15

I N D E K S DESCRIPTION
Description

Blok No.

GROMMET, HEADLIGHT
CASE
GUARD, BATTERY
GUIDE, A.C.
GENERATOR CORD
GUIDE, CAM CHAIN
GUIDE, EX. VALVE
GUIDE, FR. FENDER
CABLE
GUIDE, IN. VALVE

F-17
F-1
F-27
E-9
E-3
E-1
F-7
E-1

(H)
HANDLE, EYE WRENCH,
12MM
F-30
HARNESS, WIRE
F-28
HEAD ASSY., CYLINDER E-1
HEADLIGHT ASSY.
F-1
HEADLIGHT UNIT
F-1
HOLDER ASSY.,
HELMET
F-29
HOLDER A2, HANDLE
PIPE UPPER
F-5
HOLDER COMP.,
BATTERY
F-27
HOLDER SET, BRUSH E-17
HOLDER, CLUTCH
WIRE
E-10
HOLDER, L. PILLION
STEP
F-20
HOLDER, MASTER
CYLINDER
F-3
F-4
HOLDER, NEEDLE JET E-15
HOLDER, R. PILLION
STEP
F-20
HOLDER, SPARE FUSE F-27
HOOK, MAIN STAND
SPRING
F-21
HORN ASSY.
F-29
HOSE ASSY., FR.
BRAKE
F-4
HUB COMP., FR. WHEEL F-10
HUB SUB ASSY., FR.
F-10
HUB SUB ASSY., RR.
F-12
HUB, FR. BRAKE
F-10
(I)
IGNITION PULSE
05.11.2003

Description

Blok No.

GENERATOR ASSY.
E-9
INDICATOR, RR. BRAKE F-11
INSULATOR,
CARBURETOR
E-1
(J)

JET, MAIN,
JET, SLOW,
JOINT B, BRAKE ARM
JOINT, DRIVE CHAIN
JOINT, KICK ARM
(K)

KEY SET
KEY, BLANK
KEY, WOODRUFF,
25X14X4
KNOB

E-15
E-15
F-19
F-22
F-19
F-5
F-5
E-11
F-2

(L)
LABEL, BATTERY
CAUTION
F-31
LABEL, FUEL
F-31
LABEL, TIRE
F-31
LENS COMP.
F-25
LENS COMP., TAILLIGHT F-26
LEVER COMP., CLUTCH E-5
LEVER COMP., L.
HANDLE
F-3
LEVER SET, CHOKE
E-15
LEVER, R. STEERING
HANDLE
F-4
LIFTER ASSY.,
TENSIONER
E-3
(M)
MAINSHAFT,
TRANSMISSION
MARK, AIR CLEANER
CAUTION
MARK, DRIVE CAUTION
MARK, DRIVE CHAIN
CAUTION
MARK, HONDA
MARK, L. SIDE COVER
MARK, R. SIDE COVER
METER ASSY.,
COMBINATION
METER ASSY.,

E-12
F-31
F-31
F-31
F-32
F-32
F-32
F-2

Description

Blok No.

TACHOMETER & FUEL


MIRROR COMP., L.
MIRROR COMP., R.
MOTOR ASSY.,
STARTING
MUFFLER COMP., EX.
(N)
NEEDLE SET, JET
NUT B, BRAKE ROD
ADJUSTING
NUT-WASHER, 6MM
NUT, CAP, 8MM
NUT, CLIP, 5MM
NUT, FIXING
NUT, FLANGE, 10MM

NUT, FLANGE, 6MM

NUT, FLANGE, 8MM

NUT, HEX. CAP, 7MM


NUT, HEX., 10MM
NUT, HEX., 6MM
NUT, L. HEADLIGHT
CASE
NUT, LOCK, 16MM
NUT, R. HEADLIGHT
CASE
NUT, SPEED, 6MM
NUT, STEERING STEM
NUT, TAPPET
ADJUSTING
NUT, U, 10MM
NUT, U, 12MM

F-2
F-3
F-3
E-17
F-18
E-15
F-19
E-17
E-1
F-29
F-24
F-3
F-12
F-12-1
F-18
F-23
F-25
F-29
E-1
F-3
F-4
F-13
F-17-1
F-26
F-27
F-11
F-12
F-12-1
F-29
F-18
F-3
F-2
F-1
E-6
E-7
F-1
F-16
F-5
E-2
F-21
F-10
F-10-1

Description

Blok No.
F-22
F-11
F-10
F-11

NUT, U, 14MM
NUT, U, 6MM

O-RING

(O)

E-17
F-13
O-RING, 1.3X4.3
E-15
O-RING, 10X1.6
E-1
O-RING, 13.8X2.5
E-8
O-RING, 18X3
E-5
O-RING, 2.4X29
E-15
O-RING, 23X2.8
F-8
O-RING, 24.4X3.1
E-17
O-RING, 30MM
E-8
O-RING, 33.5X3.0
E-1
O-RING, 35X3
E-1
E-10
O-RING, 39.5X5
F-13
O-RING, 63X3
E-8
O-RING, 7X1.7
E-10
O-RING, 75X2.5
E-1
O-RING, 8.5X1.5
F-2
O-RING, 9.4X2.4
E-7
O-RING, 9.5X1.5
E-3
O-RING, 9.8X1.9
E-1
OIL PUMP ASSY.
E-7
OIL SEAL, 12X22X5
E-5
OIL SEAL, 14X28X7
E-10
OIL SEAL, 16X28X7
E-14
OIL SEAL, 20X34X7
E-12
OIL SEAL, 28X42X7
F-12
F-12-1
OIL SEAL, 6.5X14.5X7
E-5
OUTER COMP., CLUTCH E-6
OUTER COMP.,
STARTING CLUTCH
E-9
(P)
PACKING
PACKING, FUEL
STRAINER CUP
PAD SET, FR.
PANEL COMP., RR.
BRAKE
PEDAL, BRAKE
PEDAL, GEAR CHANGE
PIECE, OIL LOCK

F-26
F-13
F-9
F-11
F-19
F-19
F-8

Description

Blok No.

PIN C, PILLION STEP


PIN COMP., CRANK
PIN, HANGER
PIN, LOCK, 8MM
PIN, PISTON
PIN, SPLIT, 1.6X15
PIN, SPLIT, 2.0X15
PIN, SPLIT, 3.0X25
PIN, SPRING, 3X10
PINION, KICK STARTER
PIPE COMP., AIR
SUCTION
PIPE COMP., FR. FORK
PIPE, SEAT
PIPE, STEERING
HANDLE
PISTON

F-20
E-11
F-9
E-7
E-11
F-20
F-19
F-21
E-5
E-14
E-1
F-8
F-8

F-5
E-11
F-9
PLATE A2, FIXING
E-12
PLATE B, VALVE
E-15
PLATE COMP., L. ENGINE
HANGER UPPER
F-29
PLATE COMP., R. ENGINE
HANGER UPPER
F-29
PLATE, BEARING
SETTING
E-12
PLATE, CAM CHAIN
SETTING
E-10
PLATE, CLUTCH
E-6
PLATE, CLUTCH LIFTER E-6
PLATE, CLUTCH
PRESSURE
E-6
PLATE, DIAPHRAGM
F-4
PLATE, FR. ENGINE
HANGER
F-29
PLATE, GEARSHIFT
E-13
PLATE, RR. FORK END F-11
F-12
F-12-1
PLATE, STAY
E-15
PLATE, VALVE ROCKER
ARM SHAFT SETTING E-2
PLIERS, 135
F-30
PLUG, SPARK
E-1
PROTECTOR
F-4
(R)
RACE, STEERING
BOTTOM CONE

F-6

5
77

I N D E K S DESCRIPTION
Description

5
78

Blok No.

RACE, STEERING TOP


BALL
F-6
RACE, STEERING TOP
CONE
F-6
RATCHET, KICK
STARTER
E-14
RECTIFIER ASSY.,
REGULATOR
F-28
RECTIFIER ASSY.,
SILICON
F-28
RELAY ASSY., WINKER F-28
RELAY COMP., WINKER F-28
RETAINER, CONNECTING
ROD LARGEEND
E-11
RETAINER, GEAR BOX F-10
F-10-1
RETAINER, STARTER
SPRING
E-14
RETAINER, VALVE
SPRING
E-2
RIM COMP., HEADLIGHT F-1
RIM, FR. WHEEL
F-10
RIM, RR. WHEEL
F-12
RING
E-17
RING SET, PISTON
E-11
RING, BACK UP
F-8
RING, HANDLE WEIGHT
SNAP
F-5
RING, HORN
F-29
RING, OIL SEAL STOP F-8
RING, PISTON
F-8
RING, STOPPER
F-9
ROD, CLUTCH LIFTER E-6
ROD, CONNECTING
E-11
ROD, RR. BRAKE
F-19
ROLLER, 4X10
E-13
ROLLER, 4X14.8
E-11
ROTOR COMP., OIL
FILTER
E-7
ROTOR, NEUTRAL
SWITCH
E-13
ROTOR, OIL PUMP
INNER
E-7
ROTOR, OIL PUMP
OUTER
E-7
RUBBER B, HANDLE
WEIGHT
F-5
RUBBER B, SEAT
SETTING
F-14
05.11.2003

Description

Blok No.

RUBBER, AIR CLEANER


CASE MOUNTING
F-17
RUBBER, BATTERY
BOX
F-27
RUBBER, CHANGE
PEDAL
F-19
RUBBER, CUSHION
F-2
RUBBER, ELEMENT
STOPPER
F-17
RUBBER, KICK
STARTER
F-19
RUBBER, MAGNETIC
SHOCK
F-27
RUBBER, METER
SETTING
F-2
RUBBER, MUFFLER
MOUNTING
F-18
RUBBER, OIL SEAL
E-1
RUBBER, PILLION STEP F-20
RUBBER, PROTECTOR
MOUNTING
F-18
RUBBER, PROTECTOR
PACKING
F-18
RUBBER, SEAT
MOUNTING
F-14
RUBBER, SEAT
SETTING
F-14
RUBBER, SEAT STAY
MOUNTING
F-15
F-26
RUBBER, STAND
STOPPER
F-21
RUBBER, STEP
F-20
(S)
SCREEN SET, FUEL
STRAINER
SCREEN, FUEL
STRAINER
SCREEN, OIL FILTER
SCREW SET A
SCREW SET B
SCREW-WASHER,
SPECIAL, 4X10
SCREW-WASHER, 3X22
SCREW-WASHER, 4X12

F-13
E-15
E-10
E-15
E-15

F-2
F-2
E-15
F-4
SCREW-WASHER, 4X14 E-15
SCREW-WASHER, 4X16 E-15

Description

Blok No.

SCREW-WASHER, 5X12 E-15


SCREW-WASHER, 5X14 E-15
SCREW-WASHER, 5X16 F-1
F-17
SCREW-WASHER, 5X20 F-3
SCREW-WASHER, 5X25 F-3
SCREW-WASHER, 5X35 F-3
SCREW-WASHER, 5X45 F-3
SCREW, BLEEDER
F-9
SCREW, FLAT, 4X12
E-7
F-4
SCREW, FLAT, 6X16
E-2
SCREW, FLAT, 6X30
E-7
SCREW, OVAL, 5X12
E-7
SCREW, OVAL, 5X25
F-2
SCREW, OVAL, 6X40
F-5
SCREW, PAN, 2X6
F-2
SCREW, PAN, 5X11.5
F-15
SCREW, PAN, 6X6
E-3
SCREW, SIDE COVER F-16
SCREW, SIDE STAND
PIVOT
F-21
SCREW, SPECIAL, 6X8 F-25
SCREW, TAPPET
ADJUSTING
E-2
SCREW, TAPPING, 3X12 F-2
SCREW, TAPPING, 3X14 F-2
SCREW, TAPPING, 3X16 F-5
SCREW, TAPPING, 4X12 F-25
SCREW, TAPPING, 4X14 F-2
SCREW, TAPPING, 4X20 F-26
SCREW, TAPPING, 5X12 F-15
SCREW, TORX PAN, 6X8 F-29
SCREW, 6X12
F-15
SEAL SET, FR. FORK
F-8
SEAL SET, PISTON
F-9
SEAL, AIR CLEANER
F-17
SEAL, VALVE STEM
E-2
SEAT COMP., DOUBLE F-14
SEAT, JUDDER SPRING E-6
SEAT, RATCHET
SPRING
E-14
SEAT, VALVE SPRING
INNER
E-2
SEAT, VALVE SPRING
OUTER
E-2
SET RING, 20MM
E-12
SHAFT, GEARSHIFT
FORK GUIDE
E-13

Description

Blok No.

SHAFT, IDLE GEAR


E-16
SHAFT, MAIN STAND
PIVOT
F-21
SHAFT, REDUCTION
GEAR
E-16
SHAFT, VALVE ROCKER
ARM
E-2
SHOE SET, BRAKE
F-11
SHUTTER SET, KEY
F-5
SLIDER, DRIVE CHAIN F-22
SOCKET COMP.
F-2
SOCKET COMP.,
HEADLIGHT
F-1
SOCKET COMP., L. FR. F-25
SOCKET COMP., R. FR. F-25
SOCKET COMP., R. RR. F-25
SPACER, NEUTRAL
SWITCH
E-10
SPANNER, 10X12
F-30
SPANNER, 14X17
F-30
SPEEDOMETER ASSY. F-2
SPINDLE COMP.,
GEARSHIFT
E-13
SPINDLE, KICK
STARTER
E-14
SPOKE SET B, 10X195.5 F-10
SPOKE SET B, 10X196 F-10
SPOKE SET B, 9X161.5 F-12
SPOKE SET B, 9X162
F-12
SPRING A, BRAKE ROD F-19
SPRING A, SIDE STAND F-21
SPRING B, MAIN STAND F-21
SPRING, BRAKE PEDAL F-19
SPRING, BRAKE SHOE F-11
SPRING, CARBON
BRUSH
E-17
SPRING, CLUTCH
E-6
SPRING, CLUTCH
LEVER
E-5
SPRING, FR. CUSHION
REBOUND
F-8
SPRING, FR. FORK
F-8
SPRING, GEARSHIFT
PLATE
E-13
SPRING, GEARSHIFT
RETURN
E-13
SPRING, HEADLIGHT
SETTING
F-1
SPRING, JUDDER
E-6

Description
SPRING, KICK
STARTER

Blok No.

E-14
F-19

SPRING, KICK STARTER


RATCHET
E-14
SPRING, OIL FILTER
SCREEN
E-10
SPRING, OIL THROUGH E-7
SPRING, PAD
F-9
SPRING, SHIFT DRUM
STOPPER
E-13
SPRING, STOP SWITCH F-19
SPRING, VALVE INNER E-2
SPRING, VALVE OUTER E-2
SPROCKET COMP.,
FINAL DRIVEN
F-12
F-12-1
SPROCKET, CAM
E-3
SPROCKET, DRIVE
E-12
SPROCKET, TIMING
E-11
STAND COMP., MAIN
F-21
STAND COMP., SIDE
F-21
STATOR COMP.
E-9
STAY COMP., WINKER F-25
STAY, AIR SUCTION
VALVE
F-17-1
STAY, FR. FENDER
F-7
STAY, HEADLIGHT
F-1
STAY, RR. WINKER
F-24
STAY, TAILLIGHT
F-15
STEM SUB ASSY.,
STEERING
F-6
STOPPER COMP.,
GEARSHIFT DRUM
E-13
STRIPE, L. FUEL TANK F-32
STRIPE, L. SIDE COVER F-32
STRIPE, L. SIDE COWL F-32
STRIPE, R. FUEL TANK F-32
STRIPE, R. SIDE
COVER
F-32
STRIPE, R. SIDE COWL F-32
SUSPENSION, WINKER
RELAY
F-28
SWINGARM ASSY., RR. F-22
SWITCH ASSY., FR.
STOP
F-4
SWITCH ASSY.,
LIGHTING & STARTER F-3
SWITCH ASSY., RR.

I N D E K S DESCRIPTION
Description

Blok No.

STOP
F-19
SWITCH ASSY.,
STARTER MAGNETIC
F-27
SWITCH COMP., FR.
LEVER
F-3
SWITCH SET,
COMBINATION & LOCK F-5
SWITCH SET, WINKER F-3
(T)
TANK SET, FUEL
TANK, STORAGE
TENSIONER, CAM
CHAIN
TERMINAL SET, BRUSH
THREAD COMP.,
STEERING HEAD TOP
THROUGH, OIL
TIRE, FR.
TIRE, RR.
TOOL SET
TOP SET
TRAP COMP., FLAME
TUBE COMP.
TUBE, AIR CLEANER
CONNECTING
TUBE, AIR SUCTION
VALVE CONTROL
TUBE, AIR VENT
TUBE, BATTERY
BREATHER
TUBE, BREATHER
TUBE, FUEL
TUBE, INLET
TUBE, REED VALVE
TUBE, SUCTION
TUBE, TIRE

TUBE, 3.5X390
(V)
VALVE ASSY., AIR CUT
VALVE ASSY., AIR
SUCTION
VALVE COMP., FLOAT
05.11.2003

F-13
F-17
E-3
E-17
F-6
E-7
F-10
F-10-1
F-12
F-12-1
F-30
E-15
F-17
E-15
F-17
F-17-1
E-15
F-27
F-17
F-13
F-17-1
F-17-1
F-17-1
F-10
F-10-1
F-12
F-12-1
E-15
E-15
F-17-1
E-15

Description

Blok No.

VALVE SET, THROTTLE E-15


VALVE, EX.
E-2
VALVE, IN.
E-2
(W)
WASHER A, SPLINE,
20MM
WASHER A, THRUST,
20MM
WASHER B, HANDLE
HOLDER SETTING
WASHER C, 8MM
WASHER, CHAIN CASE
SETTING
WASHER, L. PILLION
STEP
WASHER, OIL BOLT
WASHER, OIL FILTER
ROTOR LOCKING
WASHER, PLAIN, 10MM

E-12
E-12
E-14
F-2
E-3
F-22
F-20
F-4

E-6
F-18
F-23
WASHER, PLAIN, 12MM F-22
WASHER, PLAIN, 5MM F-17
F-19
WASHER, PLAIN, 6MM E-1
F-20
WASHER, PLAIN, 6X16 F-17-1
WASHER, R. PILLION
STEP
F-20
WASHER, SEALING,
6MM
E-3
WASHER, SEALING,
8MM
E-1
WASHER, SPECIAL,
8MM
F-8
WASHER, SPEEDOMETER GEAR
F-10
F-10-1
WASHER, SPLINE,
20MM
E-6
WASHER, STEERING
STEM
F-5
WASHER, THRUST,
12MM
E-14
WASHER, THRUST,
14MM
E-13
WASHER, THRUST,
15MM
E-12

Description

Blok No.

WASHER, THRUST,
16.5MM
WASHER, THRUST,
20MM
WASHER, THRUST,
6.7MM
WASHER, WAVE
WASHER, WHEEL, 6MM
WASHER, 10X24
WASHER, 12MM
WASHER, 13X20
WASHER, 16MM
WASHER, 17X22
WASHER, 53MM
WASHER, 6MM
WASHER, 6X9
WEIGHT ASSY.,
STEERING HANDLE
WEIGHT B, HANDLE
WEIGHT, STEERING
HANDLE
WHEEL SUB ASSY., FR.

Description

Blok No.

Description

Blok No.

E-12
E-12
E-5
F-9
F-14
F-15
F-26
E-9
E-14
F-19
E-7
F-21
F-12-1
E-13
F-22
F-5
F-5

F-5
F-10
F-10-1
WHEEL SUB ASSY., RR. F-12
F-12-1
WRENCH, BOX
F-30
WRENCH, EYE, 19MM F-30

5
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