Service Training MALAGA

992G WHEEL LOADER

3. SISTEMA DE DIRECCION
1. Components Layout 2. Operation 3. Testing & Adjusting
Adolfo OCTOBER 1997

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STEERING PUMP PILOT PUMP PILOT SYSTEM

STEERING SYSTEM COMPONENTS

PILOT PILOT RELIEF FILTER VALVE DUAL PILOT CHECK VALVE STEERING PILOT CONTROL VALVE

NEUTRALIZER VALVES

CHAPTER : STEERING & BRAKES

992G WHEEL LOADER

STEERING CONTROL VALVE

STEERING AND BRAKE TANK

STEERING CYLINDERS

MAIN HYDRAULIC SYSTEM

COMMON TO MAIN AND PILOT SYSTEMS

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CONTROL LEVER

STEERING HYDRAULIC SYSTEM

HOLD
PILOT CONTROL VALVE PILOT PUMP NEUTRALIZER VALVE NEUTRALIZER VALVE

6-3

FILTER

PILOT RELIEF VALVE

CHECK VALVE

DUAL CHECK VALVE

CHAPTER : STEERING & BRAKES

992G WHEEL LOADER

COOLER

STEERING PUMP

CHECK VALVE CONTROL VALVE

STEERING CYLINDERS TANK

992G WHEEL LOADER

CHAPTER : STEERING & BRAKES

COMPONENTS

STEERING PILOT PUMP

IMPLEMENT FIXED PUMP

STEERING PUMP COMPENSATOR VALVE

MAIN STEERING PUMP

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6-4

992G WHEEL LOADER

CHAPTER : STEERING & BRAKES

COMPONENTS

LEFT FRAME

STEERING PILOT FILTER

PILOT RELIEF VALVE

STEERING CONTROL VALVE

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6-5

992G WHEEL LOADER

CHAPTER : STEERING & BRAKES

COMPONENTS

STICK CONTROL LEVER

STIC STEERING AND TRANSMISSION LOCK LEVER

STEERING PILOT CONTROL VALVE

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6-6

992G WHEEL LOADER

CHAPTER : STEERING & BRAKES

COMPONENTS

NEUTRALIZER VALVES

PARKING BRAKE VALVE

ADJUSTABLE STRIKERS

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6-7

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STEERING PUMP AND COMPENSATOR VALVE

LOW PRESSURE STANDBY
SWASHPLATE MINIMUM ANGLE STOP MAXIMUM ANGLE STOP

CHAPTER : STEERING & BRAKES

SMALL ACTUATOR PISTON

992G WHEEL LOADER

CONPENSATOR VALVE

LARGE ACTUATOR PISTON

FROM STEERING CONTROL VALVE

CHARGE PUMP

FLOW COMPENSATOR SPOOL

PRESSURE COMPENSATOR SPOOL

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STEERING PUMP AND COMPENSATOR VALVE

UPSTROKE
SWASHPLATE MINIMUM ANGLE STOP MAXIMUM ANGLE STOP

SMALL ACTUATOR PISTON

CHAPTER : STEERING & BRAKES

992G WHEEL LOADER

CONPENSATOR VALVE FROM STEERING CONTROL VALVE

LARGE ACTUATOR PISTON CHARGE PUMP

FLOW COMPENSATOR SPOOL

PRESSURE COMPENSATOR SPOOL

992G WHEEL LOADER

CHAPTER : STEERING & BRAKES

COMPONENTS

SELECTOR VALVE

CROSSOVER RELEF VALVE

STEERING CONTROL VALVE

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6-10

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STEERING CYLINDERS
STEERING CONTROL VALVE

STEERING SYSTEM
HOLD
DIVERTER VALVE

SHUTTLE VALVE LINE RELIEF VALVE

CONTROL SPOOL

BACK-UP RELIEF VALVE

SECONDARY RELIEF VALVE

PRESSURE REDUCING VALVE DUAL CHECK VALVE STEER CONTROL VALVE STEER LEVER

COMPENSATOR VALVE

CHAPTER : STEERING & BRAKES

SECONDARY PUMP PILOT RELIEF VALVE

992G WHEEL LOADER

FILTER COOLER

SELECTOR VALVE LEFT RIGHT NEUTRALIZER NEUTRALIZER

STEERING PUMP

FLUID SAMPLING PORT

TANK

PILOT PUMP

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STEERING CYLINDERS
STEERING CONTROL VALVE

STEERING SYSTEM
GRADUAL RIGHT TURN
DIVERTER VALVE

SHUTTLE VALVE LINE RELIEF VALVE

CONTROL SPOOL

BACK-UP RELIEF VALVE

SECONDARY RELIEF VALVE

PRESSURE REDUCING VALVE DUAL CHECK VALVE STEER CONTROL VALVE STEER LEVER

COMPENSATOR VALVE

SECONDARY PUMP PILOT RELIEF VALVE

CHAPTER : STEERING & BRAKES

992G WHEEL LOADER

FILTER COOLER

SELECTOR VALVE LEFT RIGHT NEUTRALIZER NEUTRALIZER

STEERING PUMP

FLUID SAMPLING PORT

TANK

PILOT PUMP

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STEERING CYLINDERS
STEERING CONTROL VALVE

STEERING SYSTEM
SHARP RIGHT TURN
DIVERTER VALVE

SHUTTLE VALVE LINE RELIEF VALVE

CONTROL SPOOL

BACK-UP RELIEF VALVE

SECONDARY RELIEF VALVE

PRESSURE REDUCING VALVE DUAL CHECK VALVE STEER CONTROL VALVE STEER LEVER

COMPENSATOR VALVE

SECONDARY PUMP PILOT RELIEF VALVE

CHAPTER : STEERING & BRAKES

992G WHEEL LOADER

FILTER COOLER

SELECTOR VALVE LEFT RIGHT NEUTRALIZER NEUTRALIZER

STEERING PUMP

FLUID SAMPLING PORT

TANK

PILOT PUMP

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STEERING CYLINDERS
STEERING CONTROL VALVE

STEERING SYSTEM
GRADUAL RIGHT TURN SECONDARY STEER
DIVERTER VALVE

SHUTTLE VALVE LINE RELIEF VALVE

CONTROL SPOOL

BACK-UP RELIEF VALVE

SECONDARY RELIEF VALVE

PRESSURE REDUCING VALVE DUAL CHECK VALVE STEER CONTROL VALVE STEER LEVER

COMPENSATOR VALVE

SECONDARY PUMP

CHAPTER : STEERING & BRAKES

PILOT RELIEF VALVE

992G WHEEL LOADER

FILTER COOLER

SELECTOR VALVE LEFT RIGHT NEUTRALIZER NEUTRALIZER

STEERING PUMP

FLUID SAMPLING PORT

TANK

PILOT PUMP

992G WHEEL LOADER

CHAPTER : STEERING & BRAKES

LAB EXERCISES
Lab A: Steering System Component Identification Quiz Worksheet
Directions: Use this worksheet during the presentation to take notes on the function and location of each component. During the lab exercise locate the components. Component Dual check valves Steering pump Steering and brake oil tank Steering pilot pump Steering pilot relief valve Steering pilot control valve Steering pilot and brake filter Main control valve Oil cooler Steer cylinders Neutralizer valve Pressure reducing valve Secondary pump Selector and pressure control valve Location on the Machine ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________

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6-26

992G WHEEL LOADER

CHAPTER : STEERING & BRAKES

LAB EXERCISES
Lab B: Steering System Operational Tests Worksheet
Steering Time Check: 1. Run the test three times. 2. Compare the average time to the Service Manual specification.

Oil Temp ____C Cycle Time Specification

1st Test

2nd Test

3rd Test

Average

STEERING SYSTEM PRESSURE SPECIFICATION Pilot Oil Pressure Back up Relief Valve Left Turn Back up Relief Valve Right Turn Pressure Compensator Valve Margin Pressure NEUTRALIZER STRIKER ADJUSTMENT SPECIFICATION ACTUAL ADJUSTMENT Right Stop Left Stop Lab C: Brake System Operational Tests Worksheet BRAKE SYSTEM PRESSURE SPECIFICATION Brake Pump Compensator Valve Service Brake Control Valve Parking Brake Control Valve
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ACTUAL

ACTUAL