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CID No.

Component
Engine Control MID 36

Wire Description

Component Location

Component Identifiers (CID) List


Acc Outlet

Schematic
Location
B-10

Machine
Location
1

Acc Outlet

D-8

Component

Schematic
Location
C-15

Machine
Location
D9

Sensor - Brake Oil Temp

A-10

26

C-3

24

Component
Sensor - Brake Air Pressure

Wire
Number

Wire
Color

Wire
Number

Description

Wire
Color

Control Circuits (Continued)

Power Circuits
101

RD

Bat(+)

710

GN

XMSN Speed Pickup Signal

102

BU

Hd Lmp

711

BR

XMSN Lever Code 1

103

YL

Aux Ckt

712

WH

XMSN Lever Code 2

105

BR

Key Sw

713

OR

XMSN Lever Code 3

109

OR

Alt Output (+) Term.

714

YL

XMSN Lever Code 4

112

PU

Main Power RIy Output

715

GN

XMSN Lever Code 5

001

Cylinder 1 Injector Solenoid

Alarm - Action

C-4

Sensor - Coolant Temp

002

Cylinder 2 Injector Solenoid

Alternator

A-5

Sensor - Engine Oil Pressure

B-3

26

003

Cylinder 3 Injector Solenoid

Battery

A-7

Sensor - Engine Oil Temp

B-3

26

004

Cylinder 4 Injector Solenoid

113

OR

Opr Mon Panel VMIS B+ Switched

716

BU

XMSN Lever Code 6

Breaker - A/C (15A)

D-6

Sensor - Fan Speed

A-5

24

121

YL

Bckp Alarm to Lamp

720

PU

XMSN Brake Sw

005

Cylinder 5 Injector Solenoid

Sensor - Fuel Temp

B-3

27

BU

Aux Ckt

721

BR

XMSN Gear Code 1

Cylinder 6 Injector Solenoid

C-6

122

006

Breaker - Alternator (105A)

123

WH

Aux Ckt

722

WH

XMSN Gear Code 2

Breaker - Dome Lamp (15A)

C-6

Sensor - Primary Cam S/T

C-3

24

124

GN

A/C

723

OR

XMSN Gear Code 3

126

PK

XMSN Ctrl

724

YL

XMSN Gear Code 4

129

BU

Aux Ckt

725

GN

XMSN Gear Code 5

007

Cylinder 7 Injector Solenoid

008

Cylinder 8 Injector Solenoid

Breaker - Engine ECM (15A)

D-5

Sensor - Rail Pressure

C-3

26

D-5

Sensor - Shift Lever Position

D-11

132

PK

AETA CtrI

726

BU

XMSN Gear Code 6

D-6

Sensor - Strut Left Front

B-5

28

135

BU

Aux Ckt

727

GN

Suppi Ster Motor Relay

136

GN

Suppi Ster

728

BU

Suppi Ster Cont Sw

137

OR

Suppl Ster Motor Fuse

767

WH

AETA Pickup Power

009

Cylinder 9 Injector Solenoid

Breaker - Head Lamp (15A)

010

Cylinder 10 Injector Solenoid

Breaker - Key (10A)

011

Cylinder 11 Injector Solenoid

Breaker- Secondary Steering (10A)

D-6

Sensor - Strut Left Rear

B-14

29

012

Cylinder 12 Injector Solenoid

Breaker - Turn Lamp (15A)

D-5

Sensor - Strut Right Front

A-5

30

138

GN

Auto Lube Pump to Payload Mon

768

OR

AETA Pickup XMSN

042

Rail Control Valve

Caterpillar Monitoring System

E-1

Sensor - Strut Right Rear

B-14

31

140

BU

Aux Ckt

769

BU

Wheel Speed Pickup Left

091

Throttle Position Sensor

Cigar Lighter

C-3

Sensor - Torque Converter Temp

B-8

32

141

PK

AuxCkt

770

GN

Wheel Speed Pickup Right

094

Filtered Fuel Pressure

150

OR

Bat(+)

772

BR

AETA Retarder Sw

Control - Arc

D-13

D5

Sensor - Throttle Position

C-6

100

Engine Oil Pressure Sensor

173

YL

Aux Ckt

773

GY

AETA Servovalve

Control - Oil Burn

C-15

40

Sensor - Turbo (RH) Inlet Pressure

A-5

30

176

OR

Aux Ckt

774

YL

AETA Sol - Left

101

Crankcase Pressure

Control - Payload Monitor

C-14

D5

Sensor - Turbo Outlet Pressure

B-3

26

775

BR

AETA Sol - Right

794

YL

Payload Mon XMSN Speed


Sensor Power

110

Coolant Temperature Sensor

161

Timing Calibration

164

Rail Pressure Reading

168

Electrical System Voltage

174

Fuel Temperature

Ground Circuits
200

BK

Main Chassis

D6

Sensor - Wheel Speed

A-15

33

201

BK

Opr Mon Panel VMIS CMS

799

WH

D5

Sensor - Wheel Speed

B-15

34

202

BK

XMSN Ctrl

A700

OR

Digital Sensor Power (+8V) (PIN 35) Engine ECM

Control - XMSN

D-13

D5

Solenoid - A/C Clutch

A-5

213

BK

AETA Coding Pin 17

A701

GY

Injector #1 Engine ECM

215

BK

AETA Coding Pin 19

A702

PU

Injector #2 Engine ECM

Converter - 24V/i 2V

C-4

D7

Solenoid - Downshift

A-13

35

216

BK

AETA Coding Pin 20

A703

BR

Injector #3 Engine ECM

217

BK

XMSNIdCode2

A704

GN

Injector #4 Engine ECM

218

BK

XMSN Id Code 1

A705

BU

Injector #5 Engine ECM

219

BK

XMSN Id Code 0

A706

GY

Injector #6 Engine ECM

Distributor - XMSN Speed

E-15

D6

Solenoid - Engine Cyl Head (1, 3, 5, 7, 9, 11)

C-2

26

Dryer - Air

A-9

Solenoid- Engine Cyl Head (2,4,6,8, 10, 12)

B-2

26

248

CAT Data Link

Engine ECM

A-3

Solenoid - Fan Clutch

B-6

24

227

BK

XMSN Id Code 3

A707

PU

Injector #7 Engine ECM

36

229

BK

Bat (-)

A708

BR

Injector #8 Engine ECM

231

BK

XMSN Sw

A709

OR

Injector #9 Engine ECM

Personality Module Mismatch

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

F-15

Engine Oil Temperature

Flasher

C-15

D7

Solenoid - Four Way

A-14

Normally closed switch that will open with an increase of a specific condition.

254

Internal ECM Failure

Fuses

D-6

Solenoid-Lockup

A-13

18

250

BK

Payload Mon - Customer Gnd

A710

GY

Injector #10 Engine ECM

261

Timing Calibration

Gauge Module

F-1

Solenoid - Proportional

A-14

36

251

BK

Payload Mon - System Gnd

A711

PU

Injector #11 Engine ECM

262

Analog Sensor Power Supply

280

BK

XMSN Ctrl Ident Code 4

A712

BR

Injector #12 Engine ECM

263

Digital Sensor Power Supply

290

BK

CMS Service

A746

PK

Turbo Outlet Pressure (Pin 23) Engine ECM

264

Shutdown/Decelerator Inputs

266

Crank w/o Injector Inputs

Lamp - Action Monitor

F-2

Solenoid-SmokeBox

Lamp - Body Up

F-2

Solenoid - Start Aid

B-12

19

A-6

37

291

BK

CMS Clear

A747

GY

Atmospheric Pressure (Pin 20) Engine ECM

A215

BK

Auto Retarder Ctrl Harness Code 0

A751

YL

After Cooler Temp (Pin 15) Engine ECM)

A216

BK

Auto Retarder Ctrl Harness Code 1

E707

GN

VMIS Display +V

A217

BK

Auto Retarder Ctrl Harness Code 2

E708

PK

VMIS Display Clock


Smart EMS Tack/Serv Mtr/Odometer Select

Lamp - Lever Position

D-11

Solenoid - Up Shift

A-14

35

Lamp - Payload Monitor (Green)

D-1

10

Speedo/Tach

F-1

267

Shutdown Inputs

268

Programmed Parameter Fault

Lamp - Payload Monitor (Green)

A-5

11

Starter

A-6

17

A218

BK

Auto Retarder Ctrl Harness Code 3

E735

PU

273

Turbo Outlet Pressure Calibration

Lamp - Payload Monitor (Red)

A-5

11

Starter

A-7

17

A231

BK

Auto Retarder Ctrl Harness Code 4

E750

PU

Body Position Sensor Signal TIm

A234

BK

J1939 Shield Gnd (Engine ECM)

E793

BU

ATA Data Link - (Pin 1) Engine ECM

274

Atmospheric Pressure Calibration

Lamp - Payload Monitor (Red)

D-1

10

Switch - A/C

D-2

E794

YL

ATA Data Link + (Pin 7) Engine ECM

275

Turbocharger Pressure (Right)

Lamp - Retarder

F-2

Switch - A/C Fan Pressure

B-6

276

Turbocharger Pressure (Left)

Lamp - Secondary Steering

F-2

B-7

277

Timing Calibration

Light Dimmer

F-14

D8

Switch - Auto Retard Pressure

D-12

38

279

Water Temperature Aftercooler

Module - Stop/Tail Lamp

B-14

12

Switch - Auto Retarder

D-3

281

Engine Lamp

Motor - Blower

E-10

Switch - Blower

D-2

Motor - Prelube

A-7

?15

Switch-Body Raise

C-11

Motor - Secondary Steering

A-7

18

Switch - Brake Master Cylinder Overstroke

A-10

39
403

GN

Payload Monitor Operator Display

C-7

Switch - Caterpillar Monitoring System Clear

E-5

408

WH

Receptacle - Aux Start

A-6

13

Switch - Caterpillar Monitoring System Service

E-5

410
411

Switch - A/C Refrigerant Pressure

Basic Machine Circuits


WH

Starter Rly No. 1 Output

E795

YL

Crankcase Press (Pin 31) Engine ECM

306

GN

Starter Rly Coil to Neut Start Sw or Key Sw

E796

GN

Oil Press (Unfiltered) (Pin 37) Engine ECM

307

OR

Key Sw to Neut Start Sw or VMIS Sensor Module

E797

WH

PWM #3 Return (Pin 35) Engine ECM

308

YL

Main Power Rly Coil

E798

PK

PWM #3 (Pin 29) Engine ECM

315

GN

Start Aid Brkr to Start Aid Rly

E799

BR

PWM #1 and #2 Return (Pin 7) Engine ECM

317

YL

Start Aid Rly to Start Aid Sol

F700

BU

PWM #1 Out (3.5A) (Pin 19) Engine ECM

321

BR

Bckp Alarm Lamp Travel Alarm

F701

BR

PWM #2 Out (3.5A) (Pin 13) Engine ECM

337

WH

Prelube Pushbutton Sw to Prelube Timer

EMS Engine On

285

EMS Coolant Lamp

286

EMS Oil Lamp

289

Unfiltered Fuel Pressure

291

Engine Fan Valve

298

Invalid Service Brake Switch

Relay - Backup

C-15

D6

Switch - Coolant Flow

C-3

26

412

336

Engine Control Switch

Relay - Headlamp

C-7

D14

Switch - Disconnect

A-7

40

417

337

E-Stop Switch

Relay - Main Power (Front)

D-6

D13

Switch - Door Courtesy Lamp

C-5

41

426

338

Prelubrication Relay

Relay - Main Power (Mid)

C-6

D13

Switch - Exhaust Diverter

E-5

20

342

Loss Of Sec Engine RPM Signal

Relay - Main Power (Rear)

C-6

D13

Switch - Head Lamp Dimmer

D-5

450

363

Ride Control

Relay - Prelube

A-6

16

Switch - Key Start

E-3

452

444

Starting Motor

454

GN

542

Unfiltered Oil Pressure

544

Engine Fan Speed

544

Engine Fan Speed

545

Ether Inject Control Relay

548

Throttle Lock Lamp

F702

GN

Throttle (Pin 24) Engine ECM

GY

LH Turbine Inlet Exh Temp (Pin 25) Engine ECM

Alternator (R) Term.

F704

OR

RH Turbine Inlet Exh Temp (Pin 1) Engine ECM

Opr Mon System Air Press.

F705

PK

Dout 6 (Pin 21) Engine ECM

WH

Opr Mon Fault Alarm

F706

PU

Dout 5 Pin 27) Engine ECM

PK

Opr Mon Master Fault Lamp

F707

WH

Start Aid Current Level RIy (Pin 22) Engine ECM

BU

Opr Mon Cool Flow/ds2 (Pin 26) Engine ECM

F708

YL

Dout 3 (Pin 28) Engine ECM

GY

Primary Ster Sw

F709

BU

Dout 2 (Pin 34) Engine ECM

BR

Opr Mon Power Train Oil Filter

F710

BR

Start Aid on Relay (Pin 40) Engine ECM

446

PU

Brake Oil Temp Gauge

F711

GN

CAN Link + Engine ECM

447

PK

Fuel Level Gauge

F712

GY

CAN Link - Engine ECM

YL

Tach Sender (+)

F713

OR

Left Turbo Inlet Press (Pin 14) Engine ECM

PU

Torque Converter

F714

PK

Right Turbo Inlet Press (Pin 2) Engine ECM

Retarder lidicator Lamp

F715

PU

Shutdown (NO) (Pin 2) Engine ECM

Relay - Prelube

C-6

D14

Switch - Retarder Brake

F-15

462

YL

Suppi Ster Motor Indicator

F716

WH

Shutdown (NC) (Pin 8) Engine ECM

Relay - Start

A-7

17

Switch - Running Lamp

E-3

472

OR

Parking Brake Sw to Overstroke Sw

F717

YL

Sw 4 (Pin 14) Engine ECM

Relay - Start

B-6

17

Switch - Secondary Brake

F-15

481

GN

Converter Temp Sw to Brake Oil Temp Sw

F718

BU

Sw 5 (Pin 20) Engine ECM

C413

YL

VMIS Display Data

F719

BR

Sw 6/1 (Pin 24) Engine ECM

C414

BU

VMIS Display Load

F720

GN

Sw 8/3 (Pin 25) Engine ECM

F721

GY

Sw 9/4 (Pin 19) Engine ECM

Relay - Start Aid Hold

C-15

D14

Switch - Service Brake

E-15

D9

Relay - Start Aid On

B-15

D14

Switch - Start Aid

E-1

A-7

17

Switch - Steering

A-8

Relay - Steering Motor

Accessory Circuits
508

PU

Radio Speaker - Left

F722

OR

Sw 10/5 (Pin 13) Engine ECM

509

WH

Radio Speaker - Left (Common)

F723

PK

TBC Probe + (Pin 18) Engine ECM

601

Brake Air Pressure Sensor

680

Ride Control Switch

Relay - Stoplamp

D-7

D14

Switch - Stop Lamp

F-15

D9

511

BR

Radio Speaker - Right

F724

PU

TOG Probe - (Pin 12) Engine ECM

827

Turbocharger Exhaust Temp (Left)

Resistor - Blower Speed

E-10

Switch - Supp Steer

F-3

512

GN

Radio Speaker - Right (Common)

F725

WH

Fuel Press (Pin 24) Engine ECM

513

OR

A/C Compressor/Refrigerant Press. Sw

F726

YL

Injector Common 1 & 3 Engine ECM

828

Turbocharger Exhaust Temp (Right)

Resistor - Engine Speed

A-6

19

Switch - Throttle Backup

E-2

515

GY

Blower Motor (Hi)

F727

BU

Injector Common 2 & 4 Engine ECM

Resistor - Exhaust Diverter

B-14

D7

Switch - Traction Aid Test

D-3

516

GN

Blower Motor (Medium)

F728

BR

Injector Common 5 & 7 Engine ECM

Resistor- Oil Burn

B-14

??

Switch - Transmission

A-13

35

517

BU

Blower Motor (Lo)

F729

GN

Injector Common 6 & 8 Engine ECM

518

OR

Hazard Flasher to Sw

F730

GY

Injector Common 9 & 11 Engine ECM

Transmission Control MID 27


168

Electrical System Voltage

190

Engine Speed Sensor

Resistor - Start Aid

B-15

D10

Switch - Turn Signal

D-5

520

WH

Opr A/C Sw to Thermostat/Fuse

F731

OR

Injector Common 10 & 12 Engine ECM

248

CAT Data Link

Sender - Fuel Level

A-11

21

Switch - XMSN Filter

A-9

42

521

YL

A/C Sw to Refrigerant Sw

F732

PK

Backup Camshaft Spr/Tmg (Marine)


(Pin 39) Engine ECM

269

Sensor Supply Voltage

Sender-XMSN Speed

A-13

22

Thermostat

E-11

522

WH

A/C Clutch to Thermostat Sw

F737

YL

Analog Sensor Input 6 Engine ECM

571

Forward Elevator Solenoid

Sensor - Atmospheric Pressure

B-3

23

Valve - Arc Control

E-12

537

GN

Turn Signal Sw to Flasher

818

BR

Serial Data (Transmit)

539

BU

Turn Signal Indicator Basic/Right

819

GY

Serial Data (Receive)

572

Reverse Elevator Solenoid

Sensor - Backup Cam S/T

C-3

24

Valve - Arc Supply

E-12

540

WH

Turn Signal Indicator Left

820

BU

Transmit Key

575

Elevator Level Sensor

Sensor - Body Up

B-14

25

Valve - Rail Pressure Control

C-3

26

A513

PK

DC/DC Converter Memory Output

858

GY

Payload Mon Right Front Sensor

627

Secondary Brake Pressure Switch

859

YL

Payload Mon Left Front Sensor

650

Harness Code

672

Torque Convertor Output

700

Transmission Gear Switch

701

Transmission Output Speed Sensor

702

Shift Lever Switch

704

Service Brake Pressure Switch

Lighting Circuits

Machine location are repeated for components located close together.


A = Operator Compartment - Front Dash

C = Operator Compartment

B = Operator Compartment - Rear Console

D = Operator Compartment - Behind Operator Compartment

Connector Location

Automatic Retarder Control MID 83


091
168

Throttle Position Sensor

Connector Number

Electrical System Voltage

190

Engine RPM Sensor

CONN 1

248

CAT Data Link

CONN 2

Schematic
Location

Machine
Location

D-15

D45

D-15

D45

602

WH

Dome Lamp

860

PK

Paylaod Mon Right Rear Sensor

604

OR

Stop Lamp

861

PU

Payload Mon Left Rear Sensor

604

OR

Stop Lamp

863

BU

Payload Mon Transmit LCD Out

605

YL

Turn Lamp - Left

864

BR

Payload Mon Clock LCD Out

606

GY

Turn Lamp - Right

865

GY

Payload Mon Latch LCD Out

610

OR

Head Lamp Basic

866

PK

Payload Mon Test/Set


Paylaod Mon Mode

611

Pu

Head Lamp Hi

867

PU

612

GY

Backup Lamp

891

BU

614

PU

Park/Tail/Dash Lamp

892

BR
GN

956

BR

Relay Logic Large Pump

636

GN

Payload Mon Green Lamp

958

YL

Relay Logic

639

WH

Left Hand Stop/Tail Lamp

987

WH

Diverter Sol

640

GN

Right Hand Stop/Tail Lamp

993

BR

Analog Sensor Common (Pin 30) Engine ECM

GN

Tachometer Lamp - Smart EMS

994

GY

Oil Pressure (Filtered)

650

Harness Code

662

YL

Speedometer Lamp - Smart EMS

995

BU

Coolant Temperature

E-14

D44

GY

Gauge Lamps - Smart EMS Control Circuits

996

GN

Engine Speed/Timing Sensor Power

Actual Gear Switch

CONN 5

663

700

997

OR

Analog Sensor Power (+ 5V) (Pin 36)


Engine ECM

Shift Lever Switch

710

ARC Supply Solenoid

711

ARC Control Solenoid

712

Retarder Lamp

713

ARC On/Off Switch

714

Auto Retarder Pressure Switch

715

Retarder Pressure Switch

Failure Mode Identifiers (FMI)


FMI No.

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

CONN 7

B-13

CONN 8

F-13

D44

CONN 9

B-13

CONN 10

C-12

CONN 11

D-12

700

PK

AETA Test Sw

998

BR

Digital Sensor Return (Pin 29) Engine ECM

703

SU

XMSN Up Sol

999

WH

Primary Camshaft Speed/Timing (Pin 38)


Engine ECM

704

GY

XMSN Down Sol

E986

YL

Continuous Oil Injector Solenoid

705

PK

XMSN Lockup Clutch Sol Basic

J992

YL

Misc Switch #1

706

BR

XMSN Retarder Sw

K972

BR

EPTC-ll Start Relay Return

D45

707

PU

XMSN Bed Raise Sw

K984

GY

Start Aid Timer Output

709

OR

Sensor Power Supply

CONN 12

D-12

D45

CONN 13

D-12

D45

CONN 14

C-11

K985

BR

Auto Retard On Sw

K986

PK

Auto Retard Off Sw

K988

WH

Auto Retard Air Cont Valve

K989

BU

Auto Retard Air Supply Valve

OR

Auto Retard Press Sw

PU

Auto Retard Manual Retard Sw

CONN 15

E-12

K991

CONN 16

D-1O

D44

K992

CONN 17

C-1O

CONN 18

E-1O

CONN 19

C-9

125-9740

CONN 21

C-8

124-6704

CONN 22

B-5

CONN 23

B-5

43

CONN 24

E-5

44

CONN 25

A-4

26

CONN 26

E-4

Component Description

Wire, Cable, or Harness


Assembly Identification

12

33

16
38

28

39

Pin

131-3098

Solenoid - Engine Cyl Head (1-12)

10

43

43

Solenoid - Fan Clutch

4.3
24.9

Solenoid - Smoke Box

3E-6333

Solenoid - Start Aid

20

6.0

Secondary Brake Air Pressure (Trans)

3E-2034

Service Brake Air Pressure (Tractn)


Service Brake Air Pressure (Trans)

Form No.

Arc Control

SENR5683

Alternator 100-5047

SENR2082

3E-6429

Steering

Caterpillar Monitoring System

SENR6717

7V-5647

Brake Master Cylinder Overstroke

Engine Control

SENR1037

Payload Monitor

SENR4733

9X-7781

Power Train Filter Pressure (EMS)


Retarder Brake Pressure

Starting And Charging Systems

SENR2947

103-4977

Starting Motor 6V-0890

SENR3860

111-9560

A/C Fan Pressure

Traction Aid Control

SENR2986
111-9563

Auto Retarder Pressure

114-5333

Refrigerant Pressure (AC)

45.0 kPa Max


(6.5 psi MAX)
640 kPa
(92.0 psi)
80 kPa
(12.0 psi)
4 grams
(.14 oz)
12.23 5.56 N
(2.75 1.25 lb)
210 70 kPa
(30 10 psi)

5 kPa MIN
(0.5 psi MIN)
530 40 kPa
(77.0 6.0 psi)
55 20 kPa
(8.0 3.0 psi)
1.5 grams
(.05 oz)
1275 kPa 103kPa
(185 psi 14.9 psi)
55.0 20.0 kPa
(8.0 2.9 psi)
-

60.0 kPa (8.7 psi)


1585 kPa 103 kPa
(230 psi 14.9 psi)
80.0 kPa MAX
(11.6 psi MAX)
275 to 1750 kPa
(40 to 255 psi)

Electrical Schematic Symbols And Definitions

Rear Compartment

Right Side Wall


Of Rear Compartment

1
42

24

10

3
40

28

30

25

18

12

23
19

17

21

29

36

39
22

Normally Open

13 27
16

15

32
33

CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.

Normally Closed
Normally Open

SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil


that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.

Normally Open

Normally Open

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.

34

Normally Open

NormallyClosed

SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.

31

35

Normally Open

Normally Closed

FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.

38

Contact Position

Normally Closed

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

37

3E-2033

20

11

Stop Lamp Pressure

Wire
Gauge

41

26

2M-9346

16.0

Deactuate

200-BK-14

Circuit Number
Identification

44

31.1 2.4

Actuate

14
45

At room temperature.

Function

45

2.1 0.2

Solenoid - Four Way


Solenoid - Proportional

325-PK-14

Wire
Color

Socket

33.7

9G-9988
3T-0062

9X-1123

105-3025

101-3430

AA

41
13

17.6 0.6

Solenoid - Downshift,Upshift,Lockup

A
325-PK-14

Component
Part Number

Single Wire
Connector

29

Overall 20 0.2

Solenoid - A/C Clutch

7X-1120

Part No.

SENR9122

35

22

17

Overall 2.6 0.12

Resistor - Exhaust Diverter, Oil Burn,Start Aid

Out of calibration.

Transmission Control

32
19

Off Machine Switch Specification

Title

26

24

Pin or Socket
Number

31

25

23

Resistance (Ohms)

Resistor - Blower Motor

3E-1906

Related Service Manuals

34

Resistor, Sender and Solenoid Specifications


Part No.

CONN 28
E-2
The connectors shown in this chart are for harness to harness
connectors with a minimum of four contacts and other special
connectors. Connectors that join a harness to a component are
generally located at or near the component. See the Component
Location Chart.

30

42

44

D-9

E-4

40

14

CONN 20

CONN 27

27

18
15

Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.

37

36

661

Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

893

1
2

1
2

Receptacle

Plug

21

Head Lamp Lo

32

702

11

Payload Mon Red Lamp

32

AA
1

GN

B-14

35

BU

A-14

Printed in U.S.A.

Harness And Wire Electrical Schematic Symbols

635

CONN 4

A-13

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

Neut Start Cont to Payload Mon System

CONN 3

CONN 6

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

775D:
6KR1-UP

1996 Caterpillar
All Rights Reserved

619

Control Circuits

773D:
7ER1-UP

VMIS Start Mod Right (-) Port/CAT


DATA LINK (-)
VMIS Start Mod Right (+) Port/CAT
DATA LINK (+)

Parking Brake Switch

627

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

This indicates that the component has a wire connected to it that is connected to ground.

F703

Monitoring Circuits

773D Truck & 775D Quarry Truck


Electrical System

No circle indicates that the wire cannot be disconnected from the component.

304

284

Flow
Symbol

Level
Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

E-15

Engine RPM Sensor

Temperature
Symbol

Pressure
Symbol

Control - Traction Aid

190

Electrical Schematic Symbols And Definitions

Control - Secondary Steering

175

253

SENR1418-01
August 1996

Description

Machine Harness And Connector Locations

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is


activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

15

+BATT

308-YL-18
Z

13

725-GN
724-YL
723-OR
722-WH
721-BR
709-OR
Y

TURN SIGNAL CIRCUIT.


L85

PAYLOAD MONITOR CIRCUIT.

472-OR
201-BK

472-OR

1
2

472-OR
201-BK

L73

BK-18

ENGINE CONTROL CIRCUIT.


FUEL LEVEL SENDER
115-1782

L72

BRAKE MASTER
CYLINDER
OVERSTROKE SW
7V-5647

START AID CIRCUIT.

L72

ALL DASHED LINES ARE ATTACHMENTS.

F975-OR
201-BK
446-PU

A
B
C

OR-18
BK-18
WH-18

12

11

RD-00

MOTOR

TT

STEERING SW
3E-6429

122-BU

+V
GROUND
SIGNAL

200-BK
728-BU

2
1

EE

AA

BK-00

KK
AA

POS NEG

POS NEG

12V BATTERY
9X-9731 STD
NOTE J

12V BATTERY
9X-9731 STD
NOTE J

BK-00

POS NEG

AA

12V BATTERY
9X-9731 STD

DD

POS NEG

12V BATTERY
9X-9731 STD

STARTER
6V-0890
NOTE J

PP

BK-00

AIR DRYER
2G-2159

BK-18
BK-18

AA

DISCONNECT SW
7N-0718
TO
FRAME
PP
BK-00
DD
BB
BB
TO
FRAME

H
S VV

MTR BAT

XX

KK

STARTER
6V-0890

RD-00

XX

MOTOR

KK
XX
XX
START RELAY
118-3534
NOTE J

KK
BK-00
YY
RD-00
BK-6
YY

TO
FRAME
TO ENG
BLOCK

AAA

START AID
SOLENOID
3E-6333

PU-18
WH-18

H
AAA
YY
AUX START
RECEPTACLE
RD-00
BK-00
AAA

LL

YY
VV

NOTE H
RD-00

BR

A
B
C

F715-PU
F716-WH
998-BR

200-BK-18
614-PU-18
614-PU-18

G 5
G
C
G
D

3
4

TRACTION AID TEST/


OPERATOR MODE SW
125-2063
700-PK-18
G

200-BK-18
200-BK-18
L98

124-GN-14

635-BU
799-WH
799-WH
858-GY
251-BK

636-GN
799-WH

998-BR
F715-PU
F716-WH

2
1

2
1
OR-18
YL-18
GN-18

A
B
C

201-BK-18
201-BK-18
201-BK-18
201-BK-18
201-BK-18
201-BK-18
201-BK-18
BK
RD
2
1

BK
RD
NNN

PAYLOAD
MONITOR
RED
LAMP
8T-9683
BULB
8T-9749
NNN

129-PU-18
200-BK-18

RRR

G 2

CYL HEAD CYL HEAD


SOL 5
SOL 7

L108

CONN25

997-OR
993-BR
F714-PK
L108

CYL HEAD CYL HEAD


SOL 9
SOL 11

T
P

A751-YL
993-BR
993-BR

L104
L65
L105

A
B
C

OR-18
BK-18
WH-18

+5V
GROUND
SIGNAL

COOLANT
TEMP SENSOR
102-2240

L107

A
B
C

OR-18
BK-18
WH-18

+12V
GROUND
SIGNAL

BACKUP
CAM S/T
SENSOR
127-1008

A
B
C

OR-18
YL-18
GN-18

+5V
GROUND
SIGNAL

TURBO OUTLET
PRESS SENSOR
103-6091

A
B
C

OR-18
YL-18
GN-18

+5V
GROUND
SIGNAL

ATMOSPHERIC
PRESS SENSOR
103-6093

A
B
C

OR-18
YL-18
GN-18

+5V
GROUND
SIGNAL

ENGINE OIL
PRESS SENSOR
103-6092

A
B
C

OR-18
BK-18
WH-18

+5V
GROUND
SIGNAL

ENGINE OIL
TEMP SENSOR
106-0735

A
B
C

OR-18
BK-18
WH-18

+5V
GROUND
SIGNAL

FUEL
TEMP
SENSOR
102-2240

540-WH
614-PU

1
2
4
3
A709-OR
F730-GY
F730-GY
A711-PU

A705-BU
F728-BR
F728-BR
A707-PU

1
2
4
3

1
2
4
3
JJJ

JJJ
RRR

RRR

RRR

RRR

RRR

CYL HEAD CYL HEAD


SOL 2
SOL 4

CYL HEAD CYL HEAD


SOL 6
SOL 8

HI BEAM
HEAD LAMP
9X-7170
T

RRR

200-BK-14
619-GN-14

CYL HEAD CYL HEAD


SOL 10
SOL 12

200-BK-14

P
T

T
PARK-TURN LOW BEAM
HEAD LAMP
LAMP
9X-7169
129-5688

L106

L104

L104
L65
L105

L65
L105
F737-YL
F702-GN

L106

993-BR
997-OR
998-BR

L105

L65

L107

T
T

RRR

RRR

L107

L107

JJJ
JJJ

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

L#

ATCH WIRE, CABLE,


COMPONENT
CIRCUIT GROUPING
DESIGNATION

TIMING CAL CONNECTOR


(2 PIN DT PLUG)

229-BK-14
229-BK-14
JJJ
ENGINE
GROUND

A
C
D
E
F
G
H
J
L
M
N
P
Q
R
S
T
X
Y
Z
FF
RR
RR
SS
XX
ZZ
CCC
JJJ
NNN
RRR
TTT
UUU
VVV
VVV
XXX
YYY

PART NO. CHG LOC


HARNESS AS.
C-9
116-9308
05
B-9
127-8864 03
127-8862 01
B-10
127-8866 01
B-15
116-9304
01
F-2
116-9305
04
E-3
127-8863 01
B-11
127-8860 02
B-12
116-9307
02
D-13
04
C-4
116-9306
118-8580
00
E-10
03
D-1
116-9303
116-2654
05
E-5
126-8865 01
D-15
D-5
6G-9462
02
B-1
126-8860 00
A-15
127-8870 01
B-13
127-8861 02
120-9288 01
A-13
XXX-XXXX XX
A-6
B-13
127-8867 00
B-13
127-8868 01
118-7118
00
B-8
B-6
133-8368 00
02
116-9310
D-10
116-9309
01
D-4
111-3247
06
B-4
117-2930
00
C-14
107-4891 03 B-2/C-2
118-0291
01
A-10
117-2929
02
D-13
C-12
127-8867 00
127-8869 00
C-12
121-0596 03
C-3
130-6614 00
A-6

B
K
U
W
YY
BBB
EEE
FFF

WIRE AS.
128-8479
130-5998
2W-8662
116-2655
9F-4337
7G-1060
125-7128
125-7129

01
00
00
01
07
00
00
00

B-6
A-6
A-5
C-5
A-6
C-11
D-9
D-15

V
AA
BB
CC
DD
EE
GG
HH
KK
KK
LL
MM
NN
PP
TT
VV
YY
AAA

CABLE AS.
117-2932
9G-0549
130-8078
5T-2831
130-8079
5T-2834
5T-2832
8G-4090
2G-4177
2G-4177
110-1287
130-6787
2G-4177
133-9713
133-9712
6G-8767
116-8892
4N-6580

00
01
00
02
00
02
01
01
00
00
00
00
00
00
00
00
00
02

B-4
A-7
A-6
A-7
A-7
A-7
A-7
A-7
A-6
A-7
A-6
A-6
A-7
A-7
A-7
A-7
A-6
A-5

NOTE

ATCH
ATCH
ATCH K
NOTE B
NOTE C
ATCH
ATCH J
NOTE F
ATCH
ATCH
ATCH B
ATCH C
ATCH
NOTE G
NOTE H

D65528

ATCH J
ATCH
ATCH
ATCH
ATCH J
ATCH J
ATCH J
ATCH J

THIS SCHEMATIC IS FOR THE 773D, 775D TRUCK


(113-0745 CHG00)
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
AND THE XMSN SHIFTER IN NEUTRAL.
UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE
NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
NOTE B: 773D ONLY
NOTE C: 775D ONLY
NOTE F: NOT USED ON MACHINES WITH ARC
NOTE G: USED ON MACHINES WITHOUT A/C FAN PRESS SW
NOTE H: USED ON MACHINES WITHOUT GROUND LEVEL
SHUTDOWN SWITCH
NOTE J: USED ONLY ON MACHINES WITH BOTH COLD
WEATHER START AND ENGINE PRELUBRICATION
NOTE K: HARNESS AS. FOR THE GROUND LEVEL
SHUTDOWN SW IS A DEALER INSTALLED
CUSTOMER ATCH

ENGINE ECM
105-6122

COLOR

BLADE, SPADE, RING,


OR SCREW TERMINAL

IDENT

T
HI BEAM
HEAD LAMP
9X-7170

JJJ

T
RRR

HARNESS CODE 2
HARNESS CODE 3
HARNESS CODE 4

200-BK-14
540-WH
614-PU
619-GN-14
611-PU-14
539-BU

539-BU
614-PU
619-GN-14
611-PU-14

PRIMARY
CAM S/T
SENSOR
127-1008

GY
WH
PU
OR

GY
WH
PU
OR

2
1
3

+12V
GROUND
SIGNAL

200-BK-14
200-BK-14
200-BK-14

OR-18
BK-18
WH-18

200-BK-14
200-BK-14
200-BK-14

A
B
C

INJECTOR
SOLENOIDS
131-3098

A701-GY
F726-YL
A703-BR
A705-BU
F728-BR
A707-PU
A709-OR
F730-GY
A711-PU
A712-BR
F731-OR
A710-GY
A708-BR
F729-GN
A706-GY
A704-GN
F727-BU
A702-PU

611-PU-14
200-BK-14

A710-GY
F731-OR
F731-OR
A712-BR

RAIL
PRESS SENSOR
6V-2485

JJJ

2
1
3

E795-YL

+5V
GROUND
SIGNAL

HARNESS CODE 0

200-BK-14

BK-18
RD-18
WH-18

994-GY

OR-18
YL-18
GN-18

619-GN-14
T

T
RRR

JJJ

1
2
4
3

A747-GY

A
B
C

BRAKE AIR PRESS


TRANS FILTER SW
BK OIL TEMP SENSOR
FUEL LEVEL SENDER
T/C TEMP SENSOR
ALTERNATOR
ACTION ALARM
ACTION LAMP
+ BATTERY
SUPPL STER
+8V SENSOR SUPPLY
SERVICE
CLEAR
BRAKE OVERSTROKE SW
CAT DATA LINK +
CAT DATA LINK OPERATOR SW

CIRCUIT NOT CONNECTED

LOW BEAM
HEAD LAMP
9X-7169

RRR

RRR

RRR

JJJ

CATERPILLAR MONITORING
SYSTEM
100-5778
MODULE LOAD
MODULE CLOCK
MODULE +V
MODULE DATA
GROUND

DESCRIPTION

PARK-TURN
LAMP
129-5688

GY
WH
PU
OR

A746-PK

L106

A701-GY
F726-YL
F726-YL
A703-BR

JJJ
997-OR
993-BR
E796-GN
JJJ
996-GN
998-BR
999-WH
JJJ
997-OR
993-BR
995-BU
JJJ
996-GN
998-BR
F732-PK
JJJ
997-OR
993-BR
A746-PK
JJJ
997-OR
993-BR
A747-GY
JJJ
997-OR
993-BR
994-GY
JJJ
997-OR
993-BR
E795-YL
JJJ
997-OR
993-BR
A751-YL

996-GN
998-BR
998-BR
999-WH

L65

RAIL PRESSURE
CONTROL VALVE
107-0677

COOLANT FLOW SW
3E-6428

E796-GN

L104

RRR

BK-18
BK-18

1
2

997-OR
997-OR

JJJ

A700-OR
998-BR
F703-GY

GY
WH
PU
OR

JJJ
412-BU
998-BR

412-BU

RRR

RRR

RRR

SYMBOL

L8

XXX
A
E798-PK-18
B
E797-WH-18

CIRCUIT CONNECTED
BLOWER SW
123-6389

L15

JJJ
XXX
E798-PK-18
2
E798-PK
E797-WH-18
1
E797-WH

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

L15

CYL HEAD CYL HEAD


SOL 1
SOL 3

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

521-YL-14

CIGAR
LIGHTER
9W-0335

G
G

L8

F723-PK
F724-PU
F715-PU
F716-WH
113-OR
F717-YL
F718-BU
F719-BR
A234-BK
F711-GN
F712-GY
E794-YL
E793-BU
F705-PK
892-BR
893-GN
150-RD-14
150-RD-14
F720-GN
F721-GY
F706-PU
F707-WH
F725-WH
F708-YL
F710-BR
F709-BU
F737-YL
F702-GN
993-BR
997-OR
998-BR
A700-OR
F722-OR
F703-GY
F701-BR
F704-OR
F713-OR
F714-PK
E799-BR
F700-BU

F722-OR
F700-BU
E799-BR
F713-OR
998-BR
F708-YL
F701-BR
150-RD-14
150-RD-14
892-BR
893-GN
F702-GN
F704-OR
F705-PK
F710-BR
F709-BU
113-OR
F717-YL
F718-BU
E794-YL
E793-BU
F720-GN
F721-GY
A700-OR
F737-YL
F711-GN
F712-GY
F715-PU
F716-WH
997-OR
993-BR
F714-PK
A234-BK
F719-BR
F703-GY
F706-PU
F707-WH
F725-WH
F723-PK
F724-PU
JJJ

858-GY
251-BK
799-WH

C
+V ANALOG
ANALOG RET
SIGNAL

MONITOR
ACTION
ALARM
3E-6328

995-BU

SS

A
B
C

6
G5
G 4
G 3

PAYLOAD
MONITOR
GREEN
LAMP
8T-9684
BULB
8T-9749

GD

L104

998-BR

L11

OR
BK
WH

G B

515-GY-18
516-GN-18
517-BU-18
518-OR-18

521-YL-14

G C

15
25
34
35
2
8
10
37
27
7
9
17
30
4
13
1
40
24
23
33
19
5
14
18
20
31
3
12
22
16
6
29
21
32
11
26
28
36
38
39

ABBREV

A/C ON SW
125-9257
3 G

A706-GY
F729-GN
F729-GN
A708-BR

L109

3
2
1

520-WH-18

1
2
4
3

40
3
5
19
9
23
4
2
1
6
7
10
12
13
21
22
26
29
30
31
32
38
39
8
37
17
18
27
28
14
15
20
16
36
11
25
24
33
34
35

799-WH
251-BK
859-YL

WH-18
BK-18
OR-18

G
3

L8

L106

PAYLOAD
MONITOR
RED
LAMP
8T-9683
BULB
8T-9749

G A
G
B
G 2

BK-18
RD-18
WH-18

RD
BK

L8

SS

614-PU-18
614-PU-18

2
1

200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18

201-BK-18

START
AID SW
3E-7176
(CUSTOMER ATCH)

636-GN
799-WH
635-BU
799-WH

767-WH-18

RH SPEAKER
6T-7695

GROUND
MODULE DATA
MODULE +V
MODULE CLOCK
MODULE LOAD
HARNESS CODE

201-BK-18
201-BK-18
201-BK-18

B
G 2

200-BK-18
521-YL-14
521-YL-14

K985-BR-18

BK-18
WH-18
OR-18
GN-18
YL-18
BU-18

408-WH-18
426-BR-18
446-PU-18
447-PK-18
481-PK-18
403-GN-18
410-WH-18
411-PK-18
113-OR-18
417-GY-18
F975-OR-18
290-BK-18
291-BK-18
472-OR-18
893-GN-18
892-BR-18
E735-PU-18

998-BR-18

GY
WH
PU
OR

BULB
7N-9943

L8

2
4
1
3
5
6

201-BK-18

K985-BR-18

G
200-BK-18
A
200-BK-18
G
614-PU-18
B
614-PU-18
2
E735-PU-18
G

PANEL
LAMP
110-2079

998-BR-18
F720-GN-18
200-BK-18
200-BK-18
614-PU-18
614-PU-18
520-WH-18

L18

A702-PU
F727-BU
F727-BU
A704-GN

RD
WH
BK

DOME
LAMP
8C-9678

200-BK-14
611-PU-14
540-WH
539-BU
614-PU
619-GN-14

PAYLOAD
MONITOR
GREEN
LAMP
8T-9684
BULB
8T-9749

VS
GROUND
SIGNAL

L108

200-BK-18
200-BK-18
200-BK-18
200-BK-18

200-BK-18

1 G K986-PK-18
3
K985-BR-18
G

G
G

L8
OPERATOR STATION

A
C
B

C
FAN
SPEED
SENSOR
119-4166

L25
200-BK-18
200-BK-18
200-BK-18

L21

C
123-WH-18
K985-BR-18 G D

AUTO RETARDER
OFF/ON SW
125-2076

L50

G A
G
B
G 2

GROUND
MODULE DATA
MODULE +V
MODULE CLOCK
MODULE LOAD
HARNESS CODE

200-BK-18
200-BK-18

123-WH-18
123-WH-18
123-WH-18

L22

200-BK-18
614-PU-18
614-PU-18
200-BK-18

BK-18
WH-18
OR-18
GN-18
YL-18
BU-18

C414-BU-18
E708-PK-18
E707-GN-18
C413-YL-18
201-BK-18

PANEL
LAMP
110-2079

THROTTLE BACKUP SW
126-0236
(CUSTOMER ATCH)
G A
200-BK-18
G
614-PU-18
B
614-PU-18
G 2
F717-YL-18

200-BK-18

L28
200-BK

G 5

L50

L55
540-WH
539-BU

1
2
H

RH TURBO
INLET PRESS
SENSOR
103-6093

AIR
CONDITIONER
CLUTCH
SOLENOID
3E-1906

RIGHT FRONT
STRUT SENSOR
124-0328
SIGNAL
GROUND
+V

GROUND
LEVEL
SHUTDOWN SW
4D-1836
(CUSTOMER ATCH)
K

3 G 614-PU-18
614-PU-18
6 G
610-OR

1
2
4
3

200-BK
200-BK
200-BK
513-0R-14
522-WH-14

109-OR-4

GN-14
GN-14
C

FF C
1 FF
F715-PU
A
3
F716-WH
B
FF 998-BR
C

ALT

RUNNING
LAMP SW
3E-2210

GY
WH
PU
OR

101-RD-10

L14

101-RD-10

101-RD-10

C
FF 2

540-WH
539-BU
614-PU
619-GN-14

L27

L29

200-BK
450-YL
403-GN
317-YL
2
1

ALTERNATOR
100-5047

CC

BUS BAR
8C-6358
NOTE J
LL
RD-00

M
103-YL-14
602-WH
200-BK

1
2

L15

109-OR-12

102-BU

G
G

200-BK-18
614-PU-18

2
4
1
3
5
6

SPEEDO/TACH
125-6806
661-GN-18
200-BK-18
200-BK-18
662-YL-18

SEMS
GROUND
200-BK-18
614-PU-18

614-PU-18

LH SPEAKER
6T-7695

F732-PK

SS
C

HH
S XX
TT
VV
MTR BAT

24V-12V CONVERTER
119-1733

BK
RD

308-YL
L32

HH
BK-00

1
2
3

ENGINE
SPEED
6V-2455

G B
200-BK-18
614-PU-18 G A
2
103-YL-18
G

2
1

MOTOR

PRELUBE
RELAY
3E-0154

426-BR
446-PU
447-PK
472-OR

F709-BU
F720-GN
F710-BR
F715-PU
F716-WH
113-OR
F717-YL
F718-BU
F719-BR
A234-BK
F712-GY
F711-GN
E793-BU
E794-YL
892-BR
893-GN
150-RD-14
150-RD-14
F721-GY
F724-PU
F723-PK

GG

LL

L50

E795-YL
E796-GN
999-WH
996-GN
F732-PK
412-BU
998-BR
997-OR
993-BR
A700-OR
F722-OR
F706-PU
F707-WH
F705-PK
F725-WH
F708-YL

GG
RD-00

NN

YYY
MM

YYY

MM
RD-00
PRELUBE
MOTOR
2G-6158

619-GN-14

10A

10A
112-PU-12

112-PU-12
112-PU-12

10A
112-PU-12

112-PU-12

112-PU-12

10A

10A

10A

10A
112-PU-12

112-PU-12

10A

10A

112-PU-12

112-PU-12

10A
112-PU-12

L31
135-BU
200-BK
200-BK
200-BK
200-BK

138-GN
799-WH
863-BU
864-BR
865-GY
866-PK
867-PU
251-BK
636-GN
635-BU
799-WH

MOTOR

YYY

L23

L35

105-BR
308-YL
610-OR-14
619-GN-14
337-WH
F709-BU
604-OR
958-YL
201-BK
105-BR
E750-PU
124-GN-14
E750-PU
619-GN-14
610-OR-14
604-OR-14
958-YL
136-GN
105-BR
103-YL-14
308-YL
998-BR
J992-YL
150-RD-14
150-RD-14
102-BU-14
173-YL
201-BK
290-BK
291-BK

140-BU-14

135-BU
200-BK
121-YL
126-PK
129-PU
315-GN
176-OR
138-GN
132-PK
123-WH
113-OR
122-BU
141-PK-14
140-BU-14
F709-BU
337-WH
998-BR
L31

103-YL-14

BK-00

SUPPLEMENTAL
STEERING
116-4531

START
RELAY
118-3534

1
2
H

426-BR
XMSN
FILTER SW
9X-7781

BK-18
BK-18

337-WH
200-BK

RD-00
201-BK

1
2
H

ARC
SUPPRESSOR
106-8704
1
2
MUR440
C

L50

F703-GY
F701-BR
F704-OR
F713-OR
F714-PK
E799-BR
F700-BU
F737-YL
F702-GN
E798-PK
E797-WH
A746-PK
A747-GY
994-GY
995-BU
A751-YL

L71

200-BK
337-WH
NN

CC EE
10A
137-OR-12
H
H
FUSE
3K-8782

200-BK
306-GN

TO STD
START
RELAY

L18

129-PU-18
E735-PU-18
700-PK-18
767-WH-18
454-GN-18

A701-GY
A702-PU
A703-BR
A704-GN
A705-BU
A706-GY
A707-PU
A708-BR
A709-OR
A710-GY
A711-PU
A712-BR
F726-YL
F727-BU
F728-BR
F729-GN
F730-GY
F731-OR

727-GN
462-YL

200-BK

XX
200-BK 1
306-GN 2

410-WH
201-BK

L15

GROUND
GROUND
+24 V BATTERY IN
+24 V SWITCHED IN
+12 V MEMORY OUT
+12 V SWITCHED OUT

SS
251-BK
859-YL
251-BK
858-GY
635-BU
636-GN
799-WH
799-WH
799-WH

L42

L4

200-BK
306-GN
XX

109-OR-4

L63

L72

10

200-BK
200-BK
306-GN
337-WH

L67

BRAKE OIL
TEMP SENSOR
118-7226

CONN6

OR-18
BK-18
WH-18

+V
GROUND
SIGNAL

L69

200-BK
450-YL

A
B
C

L26
3
6
1
2
4
5

L11

L42

1
2
H

6
3
5
1
4
2

CONN22

L109
L11

200-BK-18

L18

CONN28
P
F
201-BK-18
3
661-GN-18
17
663-YL-18
19
200-BK-18
2
662-YL-18
18
10
13
E735-PU
E735-PU-18
23
408-WH 24
408-WH-18
893-GN
893-GN-18
21
892-BR
892-BR-18
20
291-BK
291-BK-18
5
481-PK
481-PK-18
7
403-GN
403-GN-18
6
410-WH
410-WH-18
8
411-PK
411-PK-18
9
113-OR
113-OR-18
1
F975-OR
F975-OR-18
22
417-GY
417-GY-18
11
290-BK-18
290-BK
4
426-BR-18
12
446-PU-18
14
447-PK-18
15
472-OR-18
16
201-BK
661-GN
663-YL
200-BK
662-YL

L98

L98
200-BK-18

614-PU-18
103-YL
102-BU
610-OR

RIGHT
TURN

201-BK
F975-OR

L24

P
201-BK-18
C413-YL-18
E707-GN-18
E708-PK-18
C414-BU-18

REVERSE

L8

200-BK

2
1

OR-18
BK-18
WH-18

ANTENNA
9W-3072

L14

L4

+
-

L24

L98

L50

M
511-BR
512-GN

L15

L109

BK-18
WH-18

L110

F975-OR
201-BK
481-PK

614-PU-18
614-PU-18

L98

GY/VI
GY/BK,VI/BK
BK
WH/GN
WH/BK,BN/BK
RD
YL
BU
RADIO
3E-7140/3E-7141

8
7
3
2
1
6
5
4

L15

F700-BU
E799-BR

1
2

L26

511-BR
512-GN
200-BK
508-PU
509-WH
135-BU
A513-PK
113-OR

L21
L21

ANTENNA
RIGHT SPKR +
RIGHT SPKR GROUND
LEFT SPKR +
LEFT SPKR + BATTERY (12V)
+B MEMORY
+BATTERY (24V)

L13

L42

L64

201-BK
201-BK
L73
472-OR
201-BK
L72
446-PU
F975-OR

L73

OR
BU

HEAD LAMP
DIMMER SW
2H-1855

103-YL-14

LEFT FRONT
STRUT SENSOR
124-0328

L63

TRANSMISSION CONTROL CIRCUIT.

FAN CLUTCH
SOL
109-3025

A/C REFRIGERANT
PRESS SW
114-5333

L25

GAGE MODULE
100-4984

201-BK-18
C413-YL-18
E707-GN-18
E708-PK-18
C414-BU-18

LAMPS (7)
107-1983

31
37
38
32
39
26
29
36
30
35
13
27
22
21
17
28
33
34
25
40
2
8
23
14
20
24
15
16
10
1
7
3
9
6
4
19
12
18
5
11

725-GN-18
724-YL-18
723-OR-18
722-WH-18
721-BR-18

1
2

F722-OR
998-BR

L50

C OFF
S ON
B ST

MONITOR
ACTION
SUPP
STEER

GAGE
LAMPS (4)
7N-5876

HIGH
BEAM LAMP
110-2079
RETARDER

E735-PU
408-WH
892-BR
661-GN
663-YL
200-BK
662-YL
481-PK
403-GN
410-WH
411-PK
113-OR
291-BK
893-GN
417-GY
290-BK
F975-OR
201-BK

YL
PU
OR
BR

1
2
3
4

KEY
START SW
110-7887

G
G
G
G
G
G
G
G
G

BODY UP

ENGINE OIL TEMP


RAIL PRESSURE
SPEED/TIMING
SPEED/TIMING +12V
BACKUP S/T SENSOR
COOLANT FLOW SW
DIGITAL SENSOR RTN
ANALOG SENSOR +5V
ANALOG SENSOR RTN
DIGITAL SENSOR +8V
THRT LOCK RH BRK (N/O)
SPARE
SPARE
CON. OIL BURN RELAY
HYD FAN PUMP PRESS
UNUSED
NOT AVAILABLE
0.3A HS SW OUT 2
START AID SW
START AID RELAY
GND LVL SHUTDOWN (N/O)
GND LVL SHUTDOWN (N/C)
MAIN RELAY ON
THROTTLE LOCK SET
THROTTLE LOCK RESUME
THROTTLE LOCK ON/OFF
J1939 SHIELD GROUND
RS232 DATA LINK Rx
RS232 DATA LINK Tx
ATA DATA LINK - (DEV)
ATA DATA LINK + (DEV)
CAT DATA LINK CAT DATA LINK +
+BATTERY DIRECT
+BATTERY DIRECT
THRT LOCK RH BRK (N/C)
SPARE/TDC PROBE SPARE/TDC PROBE +
-BATTERY
-BATTERY

G
H
I
F
E
C
B
A
D
J

447-PK
201-BK

1
2

BR

1
2

G
308-YL-18
307-OR-18
105-BR-18

RIDE CONTROL SW IN
RIDE CONTROL SOL
RIDE CONTROL SW IN
UNUSED
UNUSED
3.5A PWM DR & SOL RTN
DEMAND FAN ACTUATOR
UNUSED
THROTTLE
RAIL PRESS CTRL VALVE
RAIL PRESS CTRL RTN
TURBO OUTLET PRESS
ATMOSPHERIC PRESS
OIL PRESSURE
COOLANT TEMP
FUEL TEMP

231-BK-18
726-BU-18

D
L71

GROUND CIRCUIT.

426-BR
201-BK

NOTE G

C
BK
BK

K985-BR-18
K986-PK-18

123-WH-18

G D
SUPPL
STER SW
127-4986

200-BK-18
663-YL-18
200-BK-18

LEFT
TURN

16
40
26
34
32
28
38
22
37
18
31
12
5
11
17
21
27
33
30
6
36
10
39
4
25
13
1
14
2
7
19
3
24
29
35
23
20
8
9
15

TRANSMISSION SW
118-8471

GEAR 5
GEAR 4
GEAR 3
GEAR 2
GEAR 1

10
1
9
2
3
6
7
8
5
4

447-PK
201-BK
TTT

PK-18

121-YL
135-BU
410-WH
201-BK
113-OR
200-BK

OPERATOR STATION

306-GN
200-BK

101-RD-4

HEATER AND AIR CONDITIONER CIRCUIT.

L68

T/C TEMP
SENSOR
118-7226
+V
GROUND
SIGNAL

200-BK
200-BK

L71

AUTO RETARDER CONTROL.

+V
GROUND
SIGNAL

4
5
7
6
3
2
11
12
1
10
8
9

L42

STEERING
MOTOR
RELAY
3E-0154

PANEL LAMP CIRCUIT.

RD-18
BK-18
WH-18

101-RD-10

H
J

L67
L63

MONITOR CIRCUIT.
709-OR
710-GN
705-PK
704-GY
202-BK
K972-BR
202-BK
202-BK
703-BU
231-BK
726-BU

A
B
C

304-WH-10

H
J

TRACTION AID CONTROL.


Y

521-YL-14
513-OR-14

THROTTLE
POSITION
SENSOR
3E-7700

A
A700-OR
998-BR
F702-GN

BK-6

A 101-RD-4
101-RD-10
W 101-RD-10

CONN23
121-YL
135-BU
410-WH
201-BK
L16
113-OR
200-BK
103-YL-14

+
-

611-PU-14
611-PU-14

200-BK
200-BK
121-YL
113-OR
A513-PK
L26
135-BU
M
DOOR
COURTESY
LAMP SW
6T-6117
M
103-YL-14

POWER BOSS
9G-8451

200-BK
317-YL
403-GN

87 Q 87a

A/C FAN
PRESSURE SW
111-9560

L4

L110

L71

ALT BREAKER
3E-7294
A
109-OR-6
105A

PRELUBE
RELAY
3E-5239

L27

200-BK-18
518-OR-18
124-GN-14
515-GY-18
521-YL-14
516-GN-18
517-BU-18

3 G

L23
L50

L26

103-YL-14
103-YL-14
DOME & STOP
LAMP
BREAKER
6N-8589

L11

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS ON.
STARTING CIRCUIT.

F717-YL-18
998-BR-18
F720-GN-18
308-YL-18
307-OR-18
105-BR-18
727-GN-18
123-WH-18

727-GN-18
200-BK-18
200-BK-18

G
CCC
454-GN
454-GN-18
1
2
454-GN-18
123-WH
3
123-WH-18
4
123-WH-18
NOTE F
CONN26

M
508-PU
509-WH

E750-PU-18
540-WH-18
611-PU
612-GY-18
411-PK-18
201-BK-18
462-YL-18
539-BU-18

L15

L13

L11

L64

XMSN
SPEED
SENDER
3E-6955

L28
539-BU
540-WH

619-GN-14
619-GN-14

150-RD-14
150-RD-14

W 15A

L68

L67

L67

Q
A

129-PU
E735-PU
700-PK
767-WH
454-GN

L13

Q 30

86
Q
85

F709-BU
998-BR

201-BK

G
26
15
18
17
10
7
13
14
38
22
40
30
9
8
4
24
5
29
6
23
31
32
20
34
35
36
27
28
37
19
3
1
16
33
2
39
21
25
12
11

539-BU-18

L14

L69

L68

L63

101-RD-10
101-RD-10

105-BR

W 15A Q
ADEM
BREAKER
6N-8589
L14

200-BK
518-OR
124-GN-14
515-GY-14
521-YL-14
516-GN
517-BU

614-PU
103-YL-14
102-BU-14
610-OR-14

E750-PU
200-BK

101-RD-10
TURN LAMP
BREAKER
6N-8589
173-YL
W 15A Q
HEAD LAMP
BREAKER
3T-2662
102-BU-14
W 15A
102-BU-14
Q

L15

L69

L68

W 10A
KEY BREAKER
9G-9487

L16

L42
L69

RD-00
RD-00

DOWN SHIFT
SOLENOID
7X-1120

L32

C
1
2

SUPP
STER
BREAKER
9G-9487
136-GN
Q

10A

101-RD-10

MAIN POWER
RELAY (MID)
3E-5239
109-OR-12

RD-00

GN-18
GN-18

UP SHIFT
SOLENOID
7X-1120

604-BR-14
958-YL
103-YL

L37

251-BK
707-PU
891-BU
794-YL
138-GN
251-BK

F721-GY

L64

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS OFF.
LOCKUP
SOLENOID
7X-1120

140-BU-14

L15

BK-18
BK-18

112-PU-12

112-PU-12
MAIN POWER
RELAY (REAR)
3E-5239
87 Q 87a 109-OR-12
109-OR-4
L100
101-RD-4

337-WH

NNN

2 3
1

124-GN-14
15A Q
AIR CONDITIONER
BREAKER
6N-8589

112-PU-12

Q 87a

1
4
5
6
2
3

L27

L100

+ BATTERY
+24V (OUT)
GROUND
TX LCD OUT
LCD CLOCK
LCD LATCH
TEST/SET
MODE

SS

L69

L67

101-RD-4
727-GN
462-YL

CONN21

112-PU-12

10A

L11

200-BK-8
200-BK-14

L85

101-RD-10

L46
113-OR
113-OR
113-OR

L4

PAYLOAD MONITOR
OPERATOR DISPLAY
9X-6847
GN-18
WH-18
BK-18
BU-18
BR-18
GY-18
PK-18
PU-18

30
86
Q
85

308-YL
200-BK

L15

NNN
1
3
2
4
5
6
7
8

5
6

L27

112-PU-12

30

1
3

537-GN
604-OR
606-GY
605-YL
539-BU
540-WH

BK
RD

L70

L70
L70

L32

L17

L11

109-OR-4
522-WH-14
513-OR-14
513-OR-14
521-YL-14

F710-BR
F705-PK
893-GN
892-BR
E794-YL
E793-BU
F709-BU
F720-GN
F717-YL
150-RD-14
150-RD-14
998-BR
A700-OR
F702-GN
113-OR

L70

87 Q 87a

MAIN POWER
RELAY (FRONT)
3E-5239
87 Q 87a 109-OR-12

86
Q
85

308-YL
200-BK

L100

HEADLAMP
RELAY
3E-5239

J992-YL
EXHAUST DIVERTER SW
AUTO MUFFLER
6T-3991
(SHOWN IN AUTO MODE)

TURN SW
9G-5589

FUSE HOLDERS
4K-5122

101-RD-10

L17

L70

L16
102-BU-14

L15

138-GN
799-WH
251-BK
863-BU
864-BR
865-GY
866-PK
867-PU

251-BK

CONN19

REF: 108-1029 BEACON


128-6985 BEACON
9U-7206 FLORESCENT
LAMP

Q 30

86
Q
85

308-YL
200-BK

619-GN-14

7
10
11
12
4
3
2
9
8
6
5
1

2
4
6
8
10
12
13
14
15
16
17
18
19
7
5
1
3
11
9
20
21
22
23
24
D
BBB

521-YL-14
522-WH-14

202-BK
202-BK

24V
ACCESSORY
A
OUTLET
9R-7941

86
Q
85

610-OR-14
200-BK

635-BU
636-GN
799-WH
799-WH

635-BU
636-GN
799-WH
799-WH

799-WH
799-WH
251-BK
251-BK
860-PK
861-PU
251-BK
859-YL
858-GY
636-GN
635-BU
799-WH
251-BK
251-BK
799-WH
799-WH

472-OR
446-PU
426-BR
201-BK
F975-OR
447-PK

BK
PU
PU
BU

101-RD-4
109-OR-4

462-YL
727-GN

337-WH

L67

200-BK-8

L43

H
306-GN

L24

CONN17

L75

L17

L61

L100
L29

30

135-BU
200-BK
200-BK

L37

707-PU
891-BU
794-YL
635-BU
636-GN
799-WH
799-WH
863-BU
864-BR
865-GY
866-PK
867-PU
858-GY
859-YL
251-BK
861-PU
860-PK

L17
L62
200-BK
200-BK

2
1
3
4

1
24
12
8
3
9
2
15
16
22
14
6
17
4
11
5
25
13
18
21
10
7
23
20
19

L100

L34
F708-YL

727-GN

L76
998-BR

612-GY
L28

CONN14
A

BBB

121-YL-18
315-GN
173-YL
J992-YL
138-GN
102-BU-14
103-YL-14
113-OR
123-WH
124-GN-14
L44
176-OR
126-PK
132-PK
L42
136-GN
135-BU
141-PK-14
L40
140-BU-14
150-RD-14
L39
150-RD-14
200-BK
290-BK
L38
291-BK

998-BR
129-PU
122-BU
121-YL
L37

L53
L57
998-BR

612-GY
L39

L28
L43
L34
122-BU

113-OR
L52

L59

612-GY

BODY
RAISE SW
8C-5681

L57

L57

E750-PU
707-PU
202-BK

L74

L39

L45

2
3

L32

87 Q 87a
STOPLAMP
RELAY
3E-5239

L47

998-BR
337-WH
604-OR
F709-BU

L76

L61

103-YL-14
113-OR
200-BK
L16
410-WH
L32
201-BK
135-BU
103-YL-14
121-YL

202-BK

2
1
4
5
3
6

L75

L34

L34

L76

L47

L28

L76

L59

213-BK
216-BK
215-BK
202-BK
987-WH
E750-PU
126-PK

138-GN
707-PU
891-BU
794-YL

L62

L75

L76

L47

126-PK
L75
317-YL
998-BR
L76
122-BU
L45
728-BU
450-YL
452-PU
L59
L34
E986-YL
L28
614-PU
F708-YL

126-PK

126-PK

14
17
18
19
23
20
24
11
6
8
5
7
12
13
1
2
16
9
10
15
21
3
22
4
767-WH
767-WH
770-GN
769-BU
775-BR
773-GY
774-YL
202-BK

L100

30

308-YL

515-GY-14

L53
604-OR
251-BK

L86
SMOKE
BOX
SOLENOID
101-3430

GN
GN

86
Q
85

RD-00

L85

1
2

135-BU
200-BK

L100

L78

16
29
7
13
14
34
28
18
15
9
6
8
21
19
2
10
11
20
22
23
38
12
5
36
37
35
39
17
4
3
33
40
25
26
24
1
27
30
31
32

L44
124-GN-14
521-YL-14

517-BU
516-GN
518-OR
515-GY-14

522-WH-14

5
2
4
3
6
1
522-WH-14
200-BK-14
517-BU-14
516-GN-14
518-OR-14
515-GY-14

L53

L64

202-BK
775-BR
202-BK
774-YL

14

202-BK
202-BK
202-BK

5
3
2
1
4
6

799-WH
861-PU
799-WH
251-BK
251-BK
860-PK
251-BK

799-WH
251-BK
860-PK

3
2
4
1
(R) (L)
S-1 S-2

L60

L54

ACCESSORY
OUTLET
117-2311

200-BK
306-GN

1
2
3

NNN

1
2

OR-18
BK-18
WH-18

1
2
PROPORTIONAL
SOLENOID
3T-0062

231-BK

987-WH
126-PK

GROUND
GND VERIFY

4 WAY
SOLENOID
9G-9988

RR NOTE B
202-BK
202-BK
202-BK
202-BK
202-BK
202-BK

EEE

L78

612-GY

NOTE C
5
3
2
1
4
6

113-OR

F717-YL
998-BR
F720-GN
308-YL
307-OR
105-BR
727-GN
123-WH

K985-BR
K986-PK

1 4

L30

612-GY-18

B
G 2
G
C

614-PU-18
727-GN-18

CONN27
E750-PU
540-WH
611-PU-14
612-GY
411-PK
201-BK
462-YL
539-BU

201-BK

E750-PU
200-BK

132-PK
123-WH
140-BU-14
113-OR
122-BU

L21 614-PU-18

SEMS SERVICE SW
6T-6066
Q
Q
290-BK
201-BK
SEMS CLEAR SW
6T-6066 Q
291-BK

200-BK-18

411-PK-18
201-BK-18
462-YL-18
200-BK-18
612-GY-18
200-BK-18
539-BU-18
200-BK-18

1
G
G
G
G
G
G
G
G
G

INJECTOR 1
INJECTOR 2
INJECTOR 3
INJECTOR 4
INJECTOR 5
INJECTOR 6
INJECTOR 7
INJECTOR 8
INJECTOR 9
INJECTOR 10
INJECTOR 11
INJECTOR 12
INJECTOR COMMON 1&3
INJECTOR COMMON 2&4
INJECTOR COMMON 5&7
INJECTOR COMMON 6&8
INJECTOR COMMON 9&11
INJECTOR COMMON 10&12

WHEEL SPEED
SENSOR
3T-2469

L77

L48

CONN20

BK-18
BK-18

767-WH
202-BK
770-GN

202-BK-18
716-BU-18
715-GN-18
714-YL-18
713-OR-18
712-WH-18
711-BR-18
ZZ

L58

L54
L43

411-PK-18
201-BK-18
462-YL-18

L23

611-PU-14
K985-BR
K986-PK
F720-GN
F717-YL
998-BR
129-PU

L54

L32

GAGE
OIL BURN RELAY
SEMS
AIR DRYER
FUSES
Q Q
Q
Q
3K-8782

101-RD-10
304-WH-10

L86

BK-18
WH-18
BK-18
WH-18

A
B
C

202-BK

219-BK
218-BK
217-BK
280-BK
227-BK

709-OR
710-GN
721-BR
722-WH
723-OR
724-YL
725-GN
726-BU
705-PK
704-GY
703-BU

1
2
24
21
12
13
14
15
16
17
18
19
11
10
9
20
6
5
4
8
7
22
23
3
XMSN
CODE
Y
280-BK
217-BK
218-BK
219-BK
227-BK
202-BK

L52

L78

L78

L54

L81

L24

200-BK

129-PU-18

L58

RR

606-GY
200-BK

X
+V
GROUND
SIGNAL

767-WH
769-BU
202-BK
770-GN
767-WH
773-GY
774-YL
775-BR

E
E

L24

L55

L30

121-YL
126-PK
129-PU
315-GN
176-OR
138-GN
141-PK-14

BACKUP ALARM
TRANS
CIGAR LIGHTER
START AID
ARC
PAY MON
SPARE
TCS

Q
L51

TO
FRAME

773-GY
202-BK

RIGHT
TURN
LAMP
108-2315

GROUND
GND VERIFY
LEVER 5
LEVER 4
LEVER 3
LEVER 2
LEVER 1

SHIFT
LEVER POS
SENSOR
126-7896

6
7
10
2
1
9
8
5
4
3

L30

L31

L32

BK-00

NOTE C

E750-PU
E750-PU

CONN3

640-GN
200-BK

ZZ

2
614-PU
3
200-BK
1
129-PU
12
11
202-BK
4
10 716-BU
715-GN
9
714-YL
8
713-OR
7
712-WH
6
711-BR
5
ZZ L
CONN16

614-PU
200-BK

L29

L31

RESISTOR
125-9740

L28

L86

703-BU
202-BK

3
WH 1
BK 2

STOP/
TAIL
LAMP
108-1289

200-BK

ARC
CODE

ZZ

L54

317-YL
F707-WH
F710-BR
F705-PK

L101

CONN10

CONN9

RIGHT REAR
STRUT SENSOR
124-0328

3
5
2
6
1
7
8
9
10
4
11
12

612-GY

STOP/TAIL
LAMP MODULE
7X-1670
WH LEFT LAMP
GN RIGHT LAMP
PU TAIL IN
OR STOP IN

126-PK
E750-PU
202-BK
605-YL
604-OR
612-GY
614-PU
606-GY
200-BK-14

+V
GROUND
SIGNAL

L86
200-BK
200-BK
200-BK

BACK-UP
LAMP
9X-1439

SS
799-WH
1
2
251-BK
3
861-PU

L29

RD-00

SS

200-BK
612-GY

2
1

BK-18
BK-18

3
4
2
1

1
9
3
5
4
7
8
6
2
10
11
12

CONN4
L86

LEVER
POSITION
LAMP
110-2079

L37

E750-PU
L34 L33 E735-PU
411-PK
518-OR
124-GN-14
521-YL-14
515-GY-14
L99
516-GN
517-BU
727-GN
L34
462-YL
200-BK
612-GY
123-WH
201-BK
308-YL
454-GN
767-WH
700-PK
537-GN
307-OR
614-PU
105-BR
103-YL-14
102-BU-14
539-BU
L55
540-WH
610-OR-14

L45

L54

L53

L74

CONN7

L54

614-PU
614-PU

L36

102-BU
L45

CONN24

WH/RD-14

L51

L39

RD-00

20 Page, Color 2

639-WH
200-BK

L42

L37
L45
122-BU
129-PU

BLOWER
112-9565

L77

450-YL

NNN
799-WH
E
818-BR
D
819-GY
C
250-BK
B
820-BU
A

L81

L82

202-BK
K972-BR
LEFT REAR
STRUT SENSOR
124-0328
OR-18
+V
GROUND BK-18
WH-18
SIGNAL

605-YL
200-BK

200-BK
200-BK
200-BK-14

L101
OPERATOR STATION

126-PK
E750-PU
202-BK

BACK-UP
ALARM
123-6449

SENR1418-01

1
2
3

MOTOR
1
2

200-BK-14
515-GY-14

L53

L58

L81

STOP/
TAIL
LAMP
108-1289

+ BATTERY RD-18
SOLENOID PK-18
GROUND BK-18

6
202-BK
1
3
202-BK
2
202-BK
4
202-BK
5
202-BK
UUU VVV

L57

L40

L44

L37

L58

612-GY
604-OR
605-YL
606-GY
614-PU
122-BU
728-BU

L84

639-WH
640-GN
614-PU
604-OR

BODY UP
SENSOR
3E-0461

L57

L51

L74

L58

L58

L85

L101

893-GN
892-BR
202-BK

L58

BK-14

CONN18

L52

L75

L75
L74

B
C
A

LEFT
TURN
LAMP
108-2315

769-BU
202-BK
767-WH

L81

L58

612-GY-14

709-OR
710-GN
721-BR
722-WH
723-OR
724-YL
725-GN
726-BU
705-PK
704-GY
703-BU

RD
RD

E793-BU
E794-YL

892-BR
893-GN
892-BR
893-GN
892-BR
893-GN
892-BR
893-GN
F975-OR

L51
L53

L52

452-PU
450-YL

L103

L45
L101
E986-YL

202-BK
K972-BR

1
2

OIL BURN
RESISTOR
A
124-6704
987-WH
RD
1
RD
J992-YL
2
EXHAUST DIVERTER RESISTOR
124-6704
L101

X
C
B
A

L78

L51
L53

TO RETARDER
LAMP

E750-PU

L101

A
956-BR
E986-YL

RD
RD

L51

987-WH
E750-PU
126-PK
612-GY
604-OR
605-YL
606-GY
614-PU
202-BK
767-WH
770-GN
L86 769-BU
202-BK
773-GY
774-YL
775-BR

202-BK
202-BK

RD
BK
OR
YL
GY
BR

PAYLOAD
MONITOR
CONTROL
9X-6846

893-GN
892-BR

UUU
202-BK
BK-18
2
K991-OR
BK-18
1
AUTO RETARD
PRESSURE SW
111-9563

L103

GN-18
GN-18

START AID
RESISTOR
124-6704
A
K984-GY-14
1
317-YL
2

105-BR
201-BK

A
CONN15

1
K992-PU
TO MANUAL
2
202-BK
RETARD PRESS SW
UUU
UUU A
2
202-BK
4
892-BR
L53
893-GN
5
3
CONN12
1
176-OR
7
K985-BR
L54
K986-PK
8
450-YL
6
202-BK
L58
202-BK
ARC
202-BK
CODE
202-BK
L78
202-BK
202-BK
NOTE B
VVV
CONN11
L78

6
1
3
2
4
5
UUU

L99

L99

L77

1
3
2
4

454-GN
202-BK

L49

L61

L99

L54

123-WH

892-BR
892-BR
892-BR
892-BR
892-BR
892-BR
893-GN
893-GN
893-GN
893-GN
893-GN
893-GN

892-BR
L49
893-GN
892-BR
L50
893-GN
F975-OR

CONN13

UUU

250-BK
818-BR
820-BU
819-GY
799-WH

5
250-BK
13 818-BR
14 820-BU
15 819-GY
1
799-WH
20 707-PU
3
635-BU
4
636-GN
6
794-YL
7
859-YL
858-GY
8
861-PU
9
10 860-PK
863-BU
11
12 864-BR
16 891-BU
17 865-GY
18 866-PK
19 867-PU
2
251-BK
NNN
799-WH

L61

L77

126-PK
707-PU
E750-PU
891-BU
306-GN
307-OR
892-BR
893-GN
K972-BR
321-BR
706-BR
720-PU
452-PU
450-YL

614-PU
129-PU
200-BK
710-GN
202-BK
L78

767-WH
L87

+BATT
GROUND
SOL 1 OUT
SW 2 IN
SW 1 IN
SOL 2 OUT

LINK GND
TX OUT
TX KEY OUT
RX IN
+24V (IN)
BED RAISE
RED LAMP
GREEN LAMP
XMSN SPD
L FRONT PR
R FRONT PR
L REAR PR
R REAR PR
TX LCD OUT
LCD CLOCK
NEUTRAL
LCD LATCH
TEST/SET
MODE
GROUND

ECAP

ARC
SUPPLY
VALVE
3E-8691

GN
GN

A
B
C
D
E
F
G
H
J

L37
L45

L50

L82
L58

ARC
CONTROL
VALVE
3E-8691

GN
GN

UUU
K989-BU
1
202-BK
2

893-GN
892-BR
UUU

31
20
7
K988-WH
3
AIR CONTROL VALVE
K989-BU
4
AIR SUPPLY VALVE
22
23
24
25
454-GN
5
AUTO RETARD LAMP
32
33
34
6
16 K991-OR
AUTO RETARD PRESS SW
MANUAL RETARD PRESS SW 21 K992-PU
27
28
29
30
35
13
12
15
10 450-YL
ENGINE SPEED
176-OR
1
+ BATTERY
11 K985-BR
AUTO RETARD ON
26 K986-PK
AUTO RETARD OFF
9
8
14
202-BK
GROUND 2
A215-BK
19
HARNESS CODE 0
A217-BK
17
HARNESS CODE 2
A216-BK
18
HARNESS CODE 1
A218-BK
37
HARNESS CODE 3
A231-BK
36
HARNESS CODE 4
ARC CONTROL UUU
3E-3663

1
2

WHEEL SPEED
SENSOR
SIGNAL
3T-2469
GROUND
+V

UUU
1
K988-WH
2
202-BK

L101

DATA LINK +
DATA LINK -

L82
L103

T
THERMOSTAT
3E-5464

L40

121-YL

L99
522-WH-14
200-BK-14
L77

202-BK

L103

L87

13
11
1
5
14
2
8
19
4
6
7
9
10
12
16
15
17
18
3
20
21
22
23
24
710-GN
706-BR
126-PK
202-BK
720-PU
129-PU
321-BR
K972-BR
200-BK
306-GN
307-OR
450-YL
452-PU
707-PU
891-BU
E750-PU
892-BR
893-GN
614-PU

L90

700-PK
767-WH
767-WH
772-BR
767-WH
L102

L82

1
2
3
4
5
6
7
8
9
10

BU-18
GN-18
BR-18
RD-18
PU-18
PK-18
WH-18
BK-18
OR-18
YL-18

L81

85
87
A
A
30
87a
BACKUP
RELAY
3E-5239

F705-PK
317-YL
F710-BR
F707-WH

L84

L84

OIL BURN
CONTROL
117-9364

200-BK-8
251-BK
NNN
N

202-BK
202-BK
202-BK
202-BK

START AID
ON RELAY 86 A 85
3E-5239
A
87
315-GN-12
317-YL-12
A
30
87a

L83

251-BK

998-BR
F710-BR

315-GN-12

707-PU
202-BK
126-PK
280-BK
218-BK
219-BK
703-BU
704-GY
705-PK
709-OR
721-BR
722-WH
723-OR
724-YL
725-GN
726-BU
217-BK
227-BK
710-GN

GN-18
GN-18

315-GN

CONN5

START RELAY
BU ALARM
NEUTRAL EMS
NEUTRAL PMC
START SW
SERVICE
CLEAR
DRIVE RET.
DATA +
DATA -

11 LEVER 1
12 LEVER 2
13 LEVER 3
14 LEVER 4
15 LEVER 5
16 GND VERIFY
6 RETARDER
20 BRAKE
29 ENG SPEED
30 T/C OUT SP
27 BODY UP SW
8
31
32
33
34
35
28
7 BED RAISE
2 GROUND
1 + BATTERY
36 ID CODE 4
18 ID CODE 1
19 ID CODE 0
3 UP SOL
4 DOWN SOL
5 LKUP SOL
9 +V
21 GEAR 1
22 GEAR 2
23 GEAR 3
24 GEAR 4
25 GEAR 5
26 GND VERIFY
17 ID CODE 2
37 ID CODE 3
10 XMSN SPEED
L XMSN CONTROL
3E-5390

1
2

315-GN-12

L77

L97

202-BK
202-BK
202-BK
202-BK
K972-BR
893-GN
892-BR

956-BR

86

202-BK
711-BR
712-WH
713-OR
714-YL
715-GN
716-BU
706-BR
L97
720-PU
450-YL
452-PU
E750-PU

L78

F705-PK

START AID
HOLD RELAY
A
3E-5239
85
86
A
87
K984-GY-14
A
30
87a

BU-18
GN-18
BR-18
RD-18
PU-18
PK-18
WH-18
BK-18
OR-18
YL-18

710-GN

612-GY-14

315-GN
315-GN

F707-WH
315-GN

K972-BR
893-GN
892-BR

215-BK
987-WH

K972-BR
321-BR

537-GN

891-BU
307-OR

L74

L87

173-YL
315-GN
121-YL-18
J992-YL
121-YL

FLASHER
108-0358
A
A

1
2
3
4
5
6
7
8
9
10

L46

L62

521-YL-14

L77

L97

L81

A
CAB GND

L
306-GN
321-BR

L87

L44

522-WH-14

126-PK
307-OR
306-GN

L83

772-BR
700-PK
892-BR
893-GN

L50

200-BK

129-PU

L90

R TRACTION AID
CONTROL
34
128-0869
6
7
8
202-BK
2
GROUND
R
A
202-BK
17
ID CODE 2
768-OR
2
215-BK
10
XMSN SP
132-PK
1
132-PK
1
+ BATTERY
700-PK
3
11
14
772-BR
8
893-GN
12
12
5
892-BR
13
767-WH
9
4
767-WH
+10V
6
19
769-BU
7
15
770-GN
775-BR
769-BU
11
29
LEFT SP
774-YL
770-GN
10
30
RIGHT SP
773-GY
775-BR
9
4
RIGHT SOL
774-YL
3
LEFT SOL
CONN2
773-GY
5
PROP SOL
16
R A
768-OR
215-BK
37
ID CODE 3
1
20
202-BK
3
213-BK
213-BK
18
ID CODE 1
2
216-BK
216-BK
36
ID CODE 4
4
21
CONN1
22
202-BK
L102
23
200-BK
24
25
W/PAYLOAD
26
BK
768-OR
1
W/O
27
202-BK
3
TRACTION
28
213-BK
2
AID USE
35
216-BK
4
WIRE AS. FFF
33
FFF A
31
32
A
L87
VS
121-YL
RD-18
A
201-BK
BK-18
B
GROUND
408-WH
C
YL-18
SIGNAL
BRAKE AIR
PRESS SENSOR
L45
9X-5272
L45

173-YL

200-BK
202-BK

L90

L46

L48

L77

138-GN

129-PU

L49

L103

138-GN

1
2

200-BK
200-BK

L79

201-BK
201-BK

308-YL
308-YL
454-GN
958-YL

L41

L42
200-BK
L44
L39
138-GN
135-BU
126-PK
113-OR

L35
L39

AUTO
LUBE

200-BK

176-OR
124-GN-14
521-YL-14

L96
L38

103-YL-14
103-YL-14

L42

L25
L24

L25
L24

L40

L60

L35
L44

L50

611-PU

L36

L99
L41

L40

141-PK-14

540-WH-18
200-BK-18
E750-PU-18
123-WH-18
611-PU
200-BK-18
454-GN-18
123-WH-18

E750-PU-18

L33

612-GY
123-WH

L62
L50

200-BK-14

L48

L103

1
2

540-WH-18
L22

L22

L38

L41

200-BK

L35

L62

202-BK
614-PU
202-BK

202-BK

794-YL
707-PU
891-BU

1
2
3
4
5
6

BRAKE
TEST

L89

BK-18
767-WH
1
2
BK-18
772-BR
SERVICE/RETARDER
BRAKE TEE

L46

L49

315-GN
200-BK

6
7
3
4
5
1
2
10
9
8

123-WH
794-YL
202-BK
202-BK
710-GN
768-OR

L102

GROUND
SPEED IN
TRACTN AID
XMSN SPEED
DISTRIBUTOR
3T-5438

7
1
3
5
2
6
4

L91

GY-18
WH-18
YL-18
PK-18
BK-18
GN-18
OR-18

SPEED
+ BATTERY
PYLD MNTR

113-OR
113-OR

202-BK

202-BK

200-BK
200-BK
200-BK

L93

L35

202-BK
202-BK
202-BK
202-BK

L89

L89

BK-18

L60

L94

L35

202-BK

202-BK
706-BR

202-BK
707-PU
E750-PU

2
1

202-BK

SERVICE
BRAKE SW
3E-2034

L96
201-BK
201-BK
123-WH
105-BR

L35

L99

L42
L60

L38

L92

767-WH
700-PK
537-GN

L92

L91

L49

BK-18

L91

720-PU
202-BK

1
2

201-BK

L38

140-BU-14
A

L60
L79

L35

L47

L93

BK-18

SERVICE
BRAKE SW
3E-2034

L96

L79

L42

BK-18

1
2

L36

L28
L35

307-OR
L34
L79
L96
L38
L54

L54

BK-00

L42
200-BK

L79

L60

136-GN
132-PK

BK-18
SECONDARY
BRAKE SW
3E-2033

614-PU
614-PU
614-PU

123-WH
L42

454-GN
200-BK

704-GY
202-BK

1
2

201-BK
201-BK
201-BK
201-BK

201-BK
201-BK

A
BK-18

614-PU
614-PU

L43

L28
L35
L33
L36

L33

L34

L25
L79
L96
L38

L96
L38

L24

L41

L41
307-OR

L25
L48

L48

L48

728-BU

521-YL-14
522-WH-14
F975-OR
201-BK
481-PK
317-YL
450-YL
200-BK
403-GN

L94

L25

L48
L41

E735-PU
411-PK
410-WH

L92

L110

958-YL

L94

L43

L28

WITH TCS AND


W/O PAYLOAD MONITOR
CONNECT WIRE AS. EEE
TO HARNESS A

200-BK

L50
L93

L93

6
E750-PU
E750-PU

L49

L49
L92
L48

4
5
6
2
1
3

200-BK
728-BU
308-YL
308-YL
454-GN
958-YL

200-BK
201-BK
113-OR
893-GN
892-BR
F975-OR

L94

L94

L49
L92

728-BU
454-GN
308-YL
308-YL
958-YL

BK

200-BK
200-BK
200-BK
200-BK
200-BK

308-YL
200-BK

1
2
A

STOP
LAMP SW A
2M-9346

L38

ARC SUPPRESSOR
106-8704

RETARDER
BRAKE SW
103-4977

L79

L49
L92

L92

GROUND
SIGNAL
+V

L92

L49

L36

126-PK

727-GN
417-GY

L60
L92

200-BK
200-BK
200-BK

L43
L36

L61
102-BU

1
2

403-GN

4 452-PU
19
21
24
16
15 317-YL
26 113-OR
2 201-BK
35 521-YL-14
L61
25 522-WH-14
27 450-YL
18 200-BK
36 403-GN
L60
22 481-PK
14 F710-BR
L59
23 F707-WH
20 F705-PK
29 F708-YL
32
7 893-GN
L57
6 892-BR
17 F975-OR
33 E794-YL
L52
34 E793-BU
12 F709-BU
31 E986-YL
11
37 F720-GN
40 F717-YL
998-BR
30
28
1 150-RD-14
L39
998-BR
3 150-RD-14
9 998-BR
998-BR
38
998-BR
5
998-BR
39
A700-OR
8 A700-OR
F702-GN
10 F702-GN
13

GN-18
GY-18

200-BK
200-BK
200-BK
200-BK
200-BK
200-BK

408-WH
661-GN
663-YL
662-YL
481-PK
403-GN
E735-PU
410-WH
411-PK
417-GY
290-BK
291-BK

614-PU

MAG SW
OPR PANEL

614-PU
113-OR
200-BK
663-YL
661-GN
662-YL

10

L79

200-BK
200-BK
308-YL
728-BU
136-GN
403-GN

2
3
1
6
5
4

LIGHTS ON
+ BATTERY
GROUND
GAGE LAMPS
TACH LAMP
SPEEDO LAMP

11

201-BK

6
3
9
5
8
2
4
1
7

12

CONN8

L73

GROUND
GROUND
KEY SW
STER SW
+ BATTERY
ALTERNATOR

BR-18
OR-18
PK-18
PU-18
BK-18
YL-18
BU-18
RD-18
WH-18

23
21
24
22
13
15
14
7
6
20
8
9
11
4
5
10
2
3
1
17
16
12
18
19

200-BK
102-BU

A
SUPPLEMENTAL
STEERING CONT
3E-5184

13

14
LIGHT DIMMER
103-5526

L36

15