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EQUIPMENT STRUCTURE

STAAD MODEL C3ES02

START/END NODE

STRUCTURAL LAYOUT
Elev. +103.500 & +102.900

Piping info

STAAD Model

Drawing

Elev. +105.000

Piping info

STAAD Model

Drawing

Elev. +109.000

Piping info

STAAD Model

Drawing

Elev. +110.500

Piping info

STAAD Model

Drawing

Elevation View

Elevation View

LOADING INPUT

Dead Load, consist of :


1. Structure Self Weight
2. Accessories (Handrail, Stair, Ladder, Hose Rack,
Grating, Equipment Saddle)

Live Load
Equipment Loads
Piping Loads
Maintenance Load
Wind Load

Dead Load (Grating)


Description

Node No.

Grating (kN/m2)

Loading info Loaded Area Uniform Load on each


(m)
member (kN/m)
(kN/m2)

Beam No.
Elev. 110.500
228
235
246
248

0.5

0.5
0.5
0.5
0.5

0.625
0.975
0.5295
0.4

0.3125
0.4875
0.26475
0.2

STAAD INPUT
** Elev. 110.500 **
228 UNI GY -0.313
235 UNI GY -0.488
246 UNI GY -0.265
248 UNI GY -0.2

Live Load (Floor)


Live Load (kN/m2)

Elev. 110.500
228
235
246
248

3.6
3.6
3.6
3.6

0.625
0.975
0.5295
0.4

2.25
3.51
1.9062
1.44

** Elev. 110.500 **
228 UNI GY -2.25
235 UNI GY -3.51
246 UNI GY -1.906
248 UNI GY -1.44

Dead Load (Handrail)


Handrail (kN/m)

Elev. 110.500
228 TO 230 306 307 222 223 329 TO
335 264 TO 270 403 274 TO 280

Length (m)
0.22

** Elev. 110.500 **
228 TO 230 306 307 222 223 329 TO 335 264
TO 270 403 274 TO 280 UNI GY -0.22

0.22

Dead Load (Stair)


STAIR

Elev. 110.500
(DL)

0.38

329

Height (m)
3.5

141
191
413

2
2

2
5

3.78

Elev. 105.000
0.38
0.38
0.76

2.27
5.55
0.4375

** Elev. 110.500 **
329 CON GY -3.78 0.38
** Elev. 105.000 **
141 CON GY -2.27 0.38
191 CON GY -5.55 0.38
413 UNI GY -0.438 0 0.76

Live Load (Stair)


STAIR

Elev. 110.500
(LL)

0.38

329

3.648

Height (m)
3.5

141
191
413

3.648
3.648

2
5

8.54
20.22
3.15

410

3.648

3.5
2

21.66

13.12

Elev. 105.000
0.38
0.38
0.76

1.640
1

Elev. 107.000
0.38

1.3

** Elev. 110.500 **
329 CON GY -13.12 0.38
** Elev. 105.000 **
141 CON GY -8.54 0.38
191 CON GY -20.22 0.38
413 UNI GY -3.15 0 0.76
** Elev. 107.000 **
410 CON GY -21.66 0.38

FIREPROOFING
<Memb No.> FIRE CFP THICK
<Thickness of FP (0.05)> DENSITY <7.0>

EQUIPMENT 45E41

2775

4990

17. OPERATING C.O.G : 1983

EQ. LOADING CALCULATION


Normal, Operating, Test, Bundle
and Thermal Sliding Load

Equipment Loading
Calculation Worksheet
Equipment

Support Type

Dist. from
COG

Node No.

75

Beam No.

Dist. Leg to
leg

Installation
Level

Floor level

Empty

68

45E41

0.65
3.541
1.449

Fixed Side
Sliding Side

Saddle
ok

349
346
349
346

Dist. from
Saddle

0.441
0.441

Empty

349 CON GY -32.76 0.441


346 CON GY -80.06 0.441
349 CON GY 0 0.441
346 CON GY 0 0.441

Operating

349 CON GY -54.98 0.441


346 CON GY -134.35 0.441

4.99

112.000

STAAD INPUT
Thermal-Sliding X-dir

349 CON GX 53.74 0.441


346 CON GX -53.74 0.441

110.500

Test

349 CON GY -19.66 0.441


346 CON GY -48.03 0.441

112.82
11.50
32.76
80.06

Loading info (kN)


Operating
Test
189.33
19.30
54.98
134.35

67.69
6.90
19.66
48.03

Bundle
56.90
56.90
28.45
28.45

Bundle

349 CON GX -28.45 0.441


346 CON GX -28.45 0.441

349 CON GY 7.41 0.441


346 CON GY -7.41 0.441

Wind Load Calculation

Wind Load Calculation for Horizontal Equipment

EQUIPMENT INSTALLATION
ID
LEVEL (m)
45E41

PL+112.000

EQUIPMENT DATA
HT
L
(m)
(m)
0.65

8.586

C3ES02
PL+100.000 m

STRUCTURE ID:
GROUND LEVEL:

(z)

S
(m)

D
(m)

L/D

4.99

0.89

9.7

G * qz
(kN/m2)

Cfx

0.880

1.2

WIND LOAD [each support]


Longitudinal Direction Wind
Aex (m)
H1 (kN)
V (kN)
1.98

1.05

0.27

Cfz
0.81

Transverse Direction WIND


Aez (m)
H2 (kN)
M (kN-m)
12.78

4.58

2.98

EQUIPMENT SADDLE 1

EQUIPMENT 45D47

EQUIPMENT SADDLE

P
HA
P

Hb
B

Rb

VA
Vb
Hb

Vb

Calculation Worksheet
Equipment

Support Type

45D47

Dist. from
COG

1.15
2.000
2.000

Fixed Side
Sliding Side

Saddle
ok

Node No.

Beam No.

Dist. Leg to
leg

87 104
90 106
345
347
345
347

Installation
Level

105.750

Floor level

Loading info (kN)


Operating
Test

Empty

105.000

Bundle

53.00

183.00

195.00

26.50
26.50

91.50
91.50

97.50
97.50

Weight (kN)

0.75
0.6
0.878
0.878
3.729

STAAD INPUT
Saddle

Empty

345 FY -26.5
347 FY -26.5

Operating

345 FY -91.5
347 FY -91.5

Thermal-Sliding X-dir

345 CON GX 36.6 0.878


347 CON GX -36.6 0.878

345 FY -3.73
347 FY -3.73

87 104 CON GX -18.3 0.75


90 106 CON GX 18.3 0.6
87 104 CON GY 18.3 0.75
90 106 CON GY 18.3 0.6

36.60

51.76

36.6
45 deg.
36.6

Dist. from

Test

345 FY -97.5
347 FY -97.5

Wind Load Calculation


Wind Load Calculation for Horizontal Equipment
C3ES02
PL+100.000 m

STRUCTURE ID:
GROUND LEVEL:

POSITION OF EQUIPMENT PF FROM THE EQ. SADDLES


(z)

625/4000 =
3375/4000 =

FACTOR OF QUANTITY
0.15625
0.2
0.84375

0.8

To Saddle B
To Saddle A

AT THE CENTER OF EQUIPMENT

H1

BUILT-UP BOLSTER

1/2H1
H1
45
1/2H1

AT THE OUTER LEGS OF EQ. SADDLE (2)

EQUIPMENT DATA
EQUIPMENT INSTALLATION

WIND LOAD [each support]

HT

ID

LEVEL (m)

(m)

(m)

(m)

(m)

45D47

PL+105.750

1.15

6.410

4.00

1.80

H=

LONGITUDINAL

TRANSVERSE

L/D

G * qz
(kN/m2)

Cfx

0.760

1.2

3.6

Longitudinal Direction Wind


Aex (m)
H1 (kN)

ADDITIONAL LOAD (DUE TO EQUIPMENT PLATFORM)


2.25
+
0.75
M

LADDER

L
1.55
1.35
4.56

Ae x Cf
0.55
0.55
0.9

G x qz
0.79
0.79
0.79

Quantity
1
1
1
WIND FORCE

HR
LADDER

L
3.05
4.56

Ae x Cf
0.55
0.9

G x qz
0.79
0.79

Quantity
H (kN) M (kNm)
2
2.65045
1
3.24216
WIND FORCE 5.89261 17.6778

HR

H1 (kN) V (kN)
0.67348
0.58658
3.24216
4.50221 2.53249

5.14

2.35

V (kN)

Cfz

1.35

0.74

Transverse Direction WIND


Aez (m)
H2 (kN)
M (kN-m)
15.38

4.34

4.99

Piping Load

Input
Description

Load No.

Beam/Node No.

From el. 102.900 and 103.500


BEAM
P1a
BEAM
P2a
BEAM
P3a
BEAM
P4a
From el. 105.000 to 114.000
BEAM
P1
BEAM
P2
NODE
P3
BEAM
P4
BEAM
P5

Vertical Load
Fo

D+I

Ft

Thermal Force (T)


E
W

Up

Down

Impact Force (H)


E
W

Up

Down

Position

Type (For Input)

43
50
59
416

0
0
0
3

0
0
0
0

0
0
0
0

6
10
4
3

0
0
0
0

0
0
6
3

0
0
0
0

0
0
0
0

0
0
0
3

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0.71
0.8
0.65
0.2

BEAM
BEAM
BEAM
BEAM

115
114
130
113
112

2
2
2
2
2

0
0
0
0
0

1
1
1
1
1

0
0
0
0
0

0
0
0
0
0

0
0
0
0
0

0
0
0
0
0

0
0
0
0
0

0
0
0
0
0

0
0
0
0
0

0
0
0
0
0

0
0
0
0
0

0
0
0
0
0

0
0
0
0
0

0
0
0
0
0

0.625
0.625

BEAM
BEAM
NODE
BEAM
BEAM

0.7
1.05

Output
Description

Load No.

Piping (Vertical Load)


BEAM
P1a
BEAM
P2a
BEAM
P3a
BEAM
P4a
BEAM
BEAM
NODE
BEAM
BEAM

P1
P2
P3
P4
P5

Beam/Node No.

LOAD
CASE 4

Loading info (kN)


D+I
Fo
Ft

PIPING TEST (kN)


LOAD CASE 5 LOAD CASE 6

Load No.

Thermal Force (T)


BEAM
BEAM
BEAM
BEAM
BEAM
BEAM
NODE
BEAM
BEAM

Impact Force (H)


BEAM
BEAM
BEAM
BEAM
BEAM
BEAM
NODE
BEAM
BEAM

LOAD CASE 5/6

STAAD INPUT
LOAD CASE 6

LOAD CASE 17 (X-Dir)

LOAD CASE 18 (Z-Dir)

0
0
0
3

0
0
0
0

0
0
0
0

0
0
0
3

0
0
0
0

0.71
0.8
0.65
0.2

N/A
N/A
N/A
416 CON GY -3 0.2

N/A
N/A
N/A
N/A

43 CON GX 0 0.71
50 CON GX 0 0.8
59 CON GX 0 0.65
416 CON GX 0.15 0.2

43 CON GZ 0 0.71
50 CON GZ 0 0.8
59 CON GZ 0 0.65
416 CON GZ 0.15 0.2

115
114
130
113
112

2
2
2
2
2

0
0
0
0
0

1
1
1
1
1

2
2
2
2
2

1.8
1.8
1.8
1.8
1.8

0.625
0.625
0
0.7
1.05

115 CON GY -2 0.625


114 CON GY -2 0.625
130 FY -2
113 CON GY -2 0.7
112 CON GY -2 1.05

115 CON GY -1.8 0.625


114 CON GY -1.8 0.625
130 FY -1.8
113 CON GY -1.8 0.7
112 CON GY -1.8 1.05

115 CON GX
114 CON GX
130 FX 0.1
113 CON GX
112 CON GX

115 CON GZ 0.1 0.625


114 CON GZ 0.1 0.625
130 FZ 0.1
113 CON GZ 0.1 0.7
112 CON GZ 0.1 1.05

Beam/Node No.

Up

Down

P1a
P2a
P3a
P4a

43
50
59
416

6
10
4
3

0
0
0
0

0
0
6
3

0
0
0
0

0
0
0
0

0
0
0
3

P1
P2
P3
P4
P5

115
114
130
113
112

0
0
0
0
0

0
0
0
0
0

0
0
0
0
0

0
0
0
0
0

0
0
0
0
0

0
0
0
0
0

Load No.

Beam/Node No.

P1a
P2a
P3a
P4a
P1
P2
P3
P4
P5

Thermal Load
LOAD CASE 14
LOAD CASE 15 LOAD CASE 16
LOAD CASE Position (m)
(Thermal Anchor (Guide Force X- (Guide Forze Z19
force)
Dir)
Dir)

-3

Loading info (kN)


Description

LOAD CASE 4

43
50
59
416

Loading info (kN)


Description

Position (m)

0.1 0.625
0.1 0.625
0.1 0.7
0.1 1.05

STAAD INPUT
LOAD CASE 19

LOAD CASE 14

LOAD CASE 15 (+X)

LOAD CASE 16 (+Z)

0
0
6
3

6
10
4
3

0
0
0
-3

0.71
0.8
0.65
0.2

N/A
N/A
N/A
416 CON GY -3 0.2

N/A
N/A
N/A
416 CON GZ -3 0.2

N/A
N/A
59 CON GX 6 0.65
416 CON GX 3 0.2

43 CON GZ 6 0.71
50 CON GZ 10 0.8
59 CON GZ 4 0.65
416 CON GZ 3 0.2

0
0
0
0
0

0
0
0
0
0

0
0
0
0
0

0.625
0.625
0
0.7
1.05

N/A
N/A
N/A
N/A
N/A

N/A
N/A
N/A
N/A
N/A

N/A
N/A
N/A
N/A
N/A

N/A
N/A
N/A
N/A
N/A

Special Consideration Load


LOAD CASE LOAD CASE LOAD CASE Position (m)
LOAD CASE 20 (down)
20
21
22

STAAD INPUT

Up

Down

LOAD CASE 21 (+X)

LOAD CASE 22

43
50
59
416

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0.71
0.8
0.65
0.2

N/A
N/A
N/A
N/A

N/A
N/A
N/A
N/A

N/A
N/A
N/A
N/A

115
114
130
113
112

0
0
0
0
0

0
0
0
0
0

0
0
0
0
0

0
0
0
0
0

0
0
0
0
0

0
0
0
0
0

0
0
0
0
0

0
0
0
0
0

0
0
0
0
0

0.625
0.625
0
0.7
1.05

N/A
N/A
N/A
N/A
N/A

N/A
N/A
N/A
N/A
N/A

N/A
N/A
N/A
N/A
N/A

STEEL PARAMETER
K - Value

LY, LZ, UNT and UNB - Value

Deflection check (DJ1 and DJ2)

Drift Check

Joint No.

Height
(mm)

L/C

Max. Displacement
(mm)

202
209
327
329

9850
9850
13850
13850

168
169
168
169

19.847
23.133
22.668
31.009

H/200
(mm)

Judgement

49.25
49.25
69.25
69.25

OK
OK
OK
OK

SPECIAL CONNECTION
Special SS1

Size

Member
h
tw

H
[mm]

UC356x129SS1

Agross
tw
tp
2

[mm]

10.4 275.0

Anet
2

[N/mm ]

[mm]

355.6 305.6

tw

Fy
(web)

tp
2

dc1

dc2

[mm]

[mm]

50.0

50.0

Anv for V7
tw
tp
2

Connected
Member
Size

Bolt

UB457x82

tp
=sp

Fy
(Plate)

[mm]

[pcs]

[mm]

[N/mm ]

[mm]

[mm]

20

10

275

260

22

Sectional Properties
Anv for P7
Ant for V7
tw
tp
tw
tp
2

Gusset Plate
dh
dhe

db

Ant for P7
tw
tp

Agv for V7
tw
tp

Le

Lc

Weld
S

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

24

60

40

29

90.0

110.0

Agv for P7
tw
tp

[mm ]

[mm ]

[mm ]

[mm ]

[mm ]

[mm ]

[mm ]

[mm ]

[mm ]

[mm ]

[mm ]

[mm ]

[mm ]

[mm ]

[mm ]

[mm]

3178.2

2600

2180

1640

1414

1360

582.4

560

291.2

280

1123

1080

2288

2200

832

800

400

V2

V3

[kN]

[kN]

[kN]

302.4

415.9

290.3

Design Shear Strength [kN]


V4
V4
V5

V4

V4

Rupture

Buckling

316.7

2575.7

V6

V7

V8

Vn

P1

P2

Design Tensile Strength [kN]


P5
P6
P7

Interaction
P8

Pn
[kN]

Vu + Pu Vn

Yielding

254.9

le'

Sb

[mm ]

V1

le

[kN]

[kN]

[kN]

[kN]

[kN]

[kN]

[kN]

[kN]

[kN]

[kN]

[kN]

[kN]

254.9

429.0

302.6

337.0

476.5

254.9

622.4

856.1

643.5

504.3

431.1

714.7

431.1 Vu + 0.591 Pu

254.9

Special SS4

Size

Member
h
tw

H
[mm]

UB305x40

[mm]

303.4 303.4

Fy
(web)

dc1

dc2

[mm]

[N/mm ]

[mm]

[mm]

6.0

275.0

50.0

50.0

Member
Size
Column

Connected
H
W tw

tf

db

dh dhe

Lc

sb

le

le'

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[pcs]

[mm]

[mm]

[mm]

20

22

24

60 29 60 60

Bolt
Design Shear Strength [kN] Design Tensile Strength [kN]
Agross Anet Anv for V7 Anv for P7 Ant for V7 Ant for P7 Agv for V7 Agv for P7 V1
V2
V7
Vn
P1
P2
P7
Pn
tw
tw
tw
tw
tw
tw
tw
tw
2

[mm ]

[mm ]

1820.4 1388

[mm ]

[mm ]

[mm ]

[mm ]

[mm ]

[mm ]

[kN]

[kN]

[kN]

900

336

168

432

1260

480

73.8

60.9

207.6

[kN]

[kN]

[kN]

[kN]

Interaction
Vu + Pu Vn

[kN]

60.9 233.4 192.6 192.2 192.2 Vu + 0.317 Pu

60.9

SL COMBINATION

Additional beam for channel cover


supports

WMC Connection
Size

Member
H

tw

na

nv

nh

tep

Ase

futa

[mm]

[mm]

[pcs]

[pcs]

[pcs]

[mm]

[mm2]

[N/mm ]

[N/mm ]

[mm2]

[mm2]

[mm]

[mm2]

120.0
160.0
180.0
200.0
148.0
194.0
244.0
150.0
175.0
200.0

5.5
6.5
7.0
9.0
6.0
6.0
7.0
7.0
7.5
8.0

4
4
4
4
4
4
4
4
4
4

2
2
2
2
2
2
2
2
2
2

2
2
2
2
2
2
2
2
2
2

20
20
20
20
20
20
20
20
20
20

285
285
285
285
285
285
285
285
285
285

450
450
450
450
450
450
450
450
450
450

35
35
35
35
35
35
35
35
35
35

267428
267428
267428
267428
267428
267428
267428
267428
267428
267428

276000
276000
276000
276000
276000
276000
276000
276000
276000
276000

210.5
210.5
210.5
210.5
210.5
210.5
210.5
210.5
210.5
210.5

398698
398698
398698
398698
398698
398698
398698
398698
398698
398698

C120
C160
C180
C200
MH148
MH194
MH244
WH150
WH175
WH200

c,P

Abrg

sh

Zp

[mm2]

[mm]

[mm3]

507
507
507
507
507
507
507
507
507
507

175
175
175
175
175
175
175
175
175
175

27500
27500
27500
27500
27500
27500
27500
27500
27500
27500

kcp

Design Shear Strength


Vn
V11
V14

f'c

ANc
2

Anc'

Design moment Strength


11
12
13
n

hef

P11

Anco

Embedded Plate
ec,N ca,min ed,N

c,N

cp,N

kc

Nb

1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00

1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00

10
10
10
10
10
10
10
10
10
10

179
179
179
179
179
179
179
179
179
179

[mm]

1
1
1
1
1
1
1
1
1
1

130
130
130
130
130
130
130
130
130
130

Design Tensile Strength


P12
P13
P15

[kN]

0.82
0.82
0.82
0.82
0.82
0.82
0.82
0.82
0.82
0.82

Interaction
Pn
Vu + Pu + Mu Vn

1
1
1
1
1
1
1
1
1
1

2
2
2
2
2
2
2
2
2
2

[kN]

[kN]

[kN]

333.5
333.5
333.5
333.5
333.5
333.5
333.5
333.5
333.5
333.5

138.7
138.7
138.7
138.7
138.7
138.7
138.7
138.7
138.7
138.7

138.7
138.7
138.7
138.7
138.7
138.7
138.7
138.7
138.7
138.7

[kN*mm]

23087
30782
34630
38478
28474
37324
46943
28859
33668
38478

Interaction Effect of Combined Design Shear, Tensile and Moment Strength


(Vu / Vn) + (Pu / Pn) + (Mu / Mn)
1.0
Vu + * Pu + * Mu

Vn
[kN]
= Vn / Pn
-1
= Vn / Mn
[m ]

8322
11096
12483
13870
10264
13454
16922
10403
12136
13870

23495
31327
35243
39158
28977
37984
47773
29369
34264
39158

8322
11096
12483
13870
10264
13454
16922
10403
12136
13870

[kN]

384.8
384.8
384.8
384.8
384.8
384.8
384.8
384.8
384.8
384.8

71.6
71.6
71.6
71.6
71.6
71.6
71.6
71.6
71.6
71.6

391.6
391.6
391.6
391.6
391.6
391.6
391.6
391.6
391.6
391.6

138.6
138.6
138.6
138.6
138.6
138.6
138.6
138.6
138.6
138.6

71.6
71.6
71.6
71.6
71.6
71.6
71.6
71.6
71.6
71.6

Vu + 1.938
Vu + 1.938
Vu + 1.938
Vu + 1.938
Vu + 1.938
Vu + 1.938
Vu + 1.938
Vu + 1.938
Vu + 1.938
Vu + 1.938

* Pu + 0.017
* Pu + 0.013
* Pu + 0.011
* Pu + 0.010
* Pu + 0.014
* Pu + 0.010
* Pu + 0.008
* Pu + 0.013
* Pu + 0.011
* Pu + 0.010

* Mu
* Mu
* Mu
* Mu
* Mu
* Mu
* Mu
* Mu
* Mu
* Mu

[kN-m]
[mm-1]

/1000 [kn-m]

138.7
138.7
138.7
138.7
138.7
138.7
138.7
138.7
138.7
138.7

Member Size

Vn

Pn

(Kn)

(Kn.mm)

(Kn.m)

(Kn)

(Vn/
/Pn)
(
/ )

(Vn/
/Mn)
)
(
/

C120

138.70

8322.07

8.32

71.57

1.938

16.667

C160

138.70 11096.10

11.10

71.57

1.938

12.500

C180

138.70 12483.11

12.48

71.57

1.938

11.111

C200

138.70 13870.12

13.87

71.57

1.938

10.000

MH148

138.70 10263.89

10.26

71.57

1.938

13.514

MH194

138.70 13454.02

13.45

71.57

1.938

10.309

MH244

138.70 16921.55

16.92

71.57

1.938

8.197

WH150

138.70 10402.59

10.40

71.57

1.938

13.333

WH175

138.70 12136.36

12.14

71.57

1.938

11.429

WH200

138.70 13870.12

13.87

71.57

1.938

10.000

Member profile
Member No. in STAAD
Vu + * Pu + * Mu
Load Case

C200
369
17.04891

kN

113

Vn

138.7012

Ratio

0.12

Judge

OK

kN

LOCAL BEAM CHECK


**++++++++++++++++++++++++++++ LOCAL BEAM CHECK ++++++++++++++++++++++++++++**
**------------- PIPE SUPPORT BEAM Z-DIRECTION (TFX = 10% x DO) -------------**
LOAD LIST 145 146 153 154
PARAMETER
CHECK CODE MEMBER 43 50 60 TO 63 66 TO 71 97 142 TO 146 151 TO 155 181 182 185 TO 187 202 TO 204 212 213 215 TO 217 336 431 TO 433 437 441

**------------- PIPE SUPPORT BEAM X-DIRECTION (TFZ = 10% x DO) -------------**


LOAD LIST 147 148 155 156
PARAMETER
CHECK CODE MEMBER 46 TO 48 414 415 51 53 TO 56 207 TO 211

**------------- PIPE SUPPORT BEAM Z-DIRECTION (TFX = 0.4 x DO) -------------**


LOAD LIST 149 150 157 158
PARAMETER
CHECK CODE MEMBER 147 148 171 TO 174 179 TO 180 192 TO 194 196 TO 201 205 273 TO 280 436
**------------- PIPE SUPPORT BEAM X-DIRECTION (TFZ = 0.4 x DO) -------------**
LOAD LIST 151 152 159 160
PARAMETER
CHECK CODE MEMBER 108 109 112 TO 115 121 122 124 125 127 TO 129 351 92
**------------------------ PIPING HYDROTEST PERIOD -------------------------**
LOAD LIST 161 162
PARAMETER
CHECK CODE MEMBER 108 TO 118 147 148 181 182 185 TO 187 225 TO 227 232 TO 234 292 301 305 326 TO 328 351 92 436 441
*--------------------------- MAINTENANCE PERIOD ----------------------------**
LOAD LIST 163
PARAMETER
CHECK CODE MEMBER 246 248

Check Work of GB beam


Dear all,
Please be informed that additional check is required for Chinese fabricator's scope structure.
Previously, YOC were agreed with Chinese fabricators to use H-shape GB11263-98 edition.
However, it turned out that 2005 edition also will be supplied.
H-shape of 2005 edition has smaller "r" than 98 edition, and section properties are down for some member.
Therefore, please use check work as follows:
- Member required additional check:
Beams loaded with 100kN or more piping or equipment of Chinese fabricator's scope structure.
Check of stress of Wind load/Thermal force is not required.
To add load case in Staad model without considering wind load & thermal force.
Load factor to be 1.0
- Check method:
In STAAD Output, please check whether stress ratio of the members are under ratio of section module "Wx" which is shown in the attached
file below.
- Others check method:
Please set ratio = xxx for each member size, for the record.

ratio 1.0 all


ratio 0.95 memb xxx, xxx...
ratio 0.96 memb xxx, xxx...

In addition, please add asterisk to be inactive command after check work above.

LESSON & LEARNT

C3ES11
NCP PROJECT

STRUCTURE MAP C3ES11

PIPING INFORMATION

EQUIPMENT INFO

3D-MODEL

STAAD MODELLING

DRAWINGS (1)

DRAWINGS (2)

UTILIZING BOLSTER TYPE (1)


1) Case H> 800mm ~ BOLSTER FRAMING TYPE
Type A (priority) :

Type B (Alternative) :
In case if beam DS cant be
installed due to obstruct with
pipe or other facilities.

UTILIZING BOLSTER TYPE (2)


2) Case H<= 800mm ~ BOLSTER SLEEPER TYPE
Type A (priority) :

UTILIZING BOLSTER TYPE (3)


2) Case H<= 800mm ~ BOLSTER SLEEPER TYPE
Type B (Alternative) :
In case if vertical brace cant be installed due to short length of
brace.

UTILIZING BOLSTER TYPE (4)


2) Case H<= 800mm ~ BOLSTER SLEEPER TYPE
Type B (Alternative) : C3ES11 uses this type.

BOLSTER SLEEPER TYPE (1)

BOLSTER SLEEPER TYPE (2)

BOLSTER SLEEPER TYPE (3)

BOLSTER SLEEPER TYPE (4)

EQUIPMENT LOADING
C3ES11 used bolster sleeper type without vertical
bracing and this type of bolster wasnt being
modeled in STAAD, so the lateral load will cause
moment to the beams which support the bolster.

h
Bolster self weight and fire proofing weight should
be calculated manually and inputted at load case 2
( dead load accessory).
Equipment Loading 45-E-39
Equipment Weight
Empty
Operating
Full of Water
Bundle
Test Load
Thermal Sliding

kg

KN
4300
7800
7200
500
2900

42.183
76.518
70.632
5
28.449
22.466

LOAD 8
LOAD 9
LOAD 10

EQUIPMENT EMPTY
EQUIPMENT OPERATION
EQUIPMENT TEST1

LOAD 19

THERMAL SLIDING

LOAD 25

BUNDLE PULLING

L
L Fixed
L Sliding
h
H Bolster

2000
1468
532
500
650

mm
mm
mm
mm
mm

W Fixed
W Sliding
11.221
30.962
20.354
56.164
7.567
20.882
H Fixed
H Sliding
MZ Bp Fixed MZ Bp Sliding
22.466
-22.466
-14.603
14.603
H Bp Fixed H Bp Sliding V Bp Fixed
V Bp Sliding MZ Bp Fixed MZ Bp Sliding
-4.500
-4.500
2.25
-2.25
2.925
2.925

EQUIPMENT LOADING INPUT IN STAAD


BUNDLE PULLING

THERMAL SLIDING
Description Beam/Node No.

BEAM
BEAM
BEAM
BEAM

EL. 104.400
80
71
80
71

LOAD CASE 19
Position (m)
(Thermal Sliding)

22.466
-22.466
-14.603
14.603

0.285
0.285
0.285
0.285

LOAD CASE 19
(Thermal Sliding)
*EL. 104.400
80 CON GX 22.466
71 CON GX -22.466
80 CMOM GZ -14.603
71 CMOM GZ 14.603

Description Beam/Node No.

BEAM
BEAM
BEAM
BEAM
BEAM
BEAM

EL. 104.400
80
71
80
71
80
71

LOAD CASE 25
(Bundle Pulling)

Position (m)

-4.500
-4.500
2.250
-2.250
2.925
2.925

0.285
0.285
0.285
0.285
0.285
0.285

LOAD CASE 25
(Bundle Pulling)
*EL. 104.400
80 CON GX -4.5 0.285
71 CON GX -4.5 0.285
80 CON GY 2.25 0.285
71 CON GY -2.25 0.285
80 CMOM GZ 2.925
71 CMOM GZ 2.925

Y
X
Z

Load 19

Load 25

Wind Load Calculation for Horizontal Equipment


STRUCTURE ID:
GROUND LEVEL:

EQUIPMENT
ID

INSTALLATION
LEVEL (m)

HT
(m)

L
(m)

S
(m)

D
(m)

L/D

45-E-39

PL+105.050

0.50

5.053

2.00

0.63

8.1

LOAD 23

WIND LOAD X+

LOAD 24

WIND LOAD Z+

G * qz
2
(kN/m )

Cfx

0.740

1.2

Longitudinal Direction Wind


Aex (m)
H1 (kN)
1.34

0.60

C3ES11
PL+100.000 m

V (kN)

Cfz

0.30

0.81

Transverse Direction WIND


Aez (m)
H2 (kN)
M (kN-m)
6.19

1.85

H1
H1
V W Fixed V W Sliding MZ W Fixed MZ W Sliding
0.600 0.600
-0.30
0.30
-0.390
-0.390
H2
H2
MX W FixedMX W Sliding MX W Fixed MX W Sliding
1.850 1.850
0.93
0.93
1.203
1.203

Y
X
Z

Load 23

Load 24

0.93

Wind Load Calculation for Structure


WIND LOAD CALCULATION
STRUCTURE ID :
C3ES11

FRAME NAME :
B

STRUCTURE PROPERTIES
Number of frame (n)
Ground Elevation (mm)

Level
EL+ (mm)
EL+100150

Category

COLUMN NUMBER :
2

FRAME

WIND LOAD SUMMARY


Total Wind Force : 14.51 (KN)
qz*G is automatically
determined with Kd=0.85

1
EL+100000

Member

Frame

DIR.
Z

LINE

D, d, h, w
(m)
0.25

FPRF/(Insl.)
THK(m)
0.10

L
(m)
2.13

Factor or
Quantity
1.00

UW
(m)

Aei
(m2)
0.75

Cf
2.00

qz*G
(KN/m2)
0.700

Fwi
(KN)
1.97

Column
(Post)

UC254X73
Girder (Beam)

V.Brace

UB254X25
0.15

0.10

2.65

1.00

0.65

UC152X30
UB254X31

Total wind force Fwi =

Sub Total of Effective Solid Area


1.97 KN

1.40
1.97 KN

UB305X40

UC254X73
UB254X31

UB305X40
UB305X40

I
Level
EL+ (mm)
EL+104400

Category

Member

Frame
Column
(Post)

Girder (Beam)

V.Brace

D, d, h, w
(m)
0.25
0.15
0.25

FPRF/(Insl.)
THK(m)
0.10

L
(m)
2.13
0.90
1.24

Factor or
Quantity
1.00
1.00
1.00

UW
(m)

Aei
(m2)
0.75
0.14
0.31

0.30
0.26
0.25

0.05

3.15
1.60
2.40

1.00
1.00
1.00

1.11
0.41
0.60

0.15
0.09

0.10

2.65
2.13

1.00
1.00

0.65
0.19

Cf
2.00

qz*G
(KN/m2)
0.700

Fwi
(KN)
5.85

UB305X40

L90
UC254X73

ST146

UC254X73
Sub Total of Effective Solid Area

4.18
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
2.0
2.0
2.0

Multiple
EL+104400
EL+104400
EL+103500
EL+104400

Pipe
Single

H. Side
V. Side
V. Front
EL+104400
Handrail
EL+104400
Ladder
Accessory
Stair front
Stair side
Total wind force Fwi =
12.54 KN
Cable Tray

0.05
0.04
0.25
0.25

0.08
0.08
0.08
0.08

4.90
4.30
2.90
3.70

0.50
0.50
0.50
0.50

0.31
0.25
0.48
0.61

0.20
0.20
5.55
5.96

1.00
1.00

UC254X73

0.55
0.90
0.91
2.10

ST146
UC254X73

0.700
0.700
0.700
0.700

0.15
0.12
0.23
0.30

Y
X Z
0.700
0.700

2.14
3.75

12.54 KN

Load 24

CHANNEL COVER SUPPORT

REV

UNIT

41

ITEM NO

41E63

Front
Channel ID
[mm]

Front
Channel
Cover
thickness
[mm]

Rear
Channel ID
[mm]

Rear
Channel
Cover
thickness
[mm]

Front
Channel
Thk
[mm]

Rear
Channel
Thk
[mm]

1400

135

1400

135

31

31

Front Side

Rear Side

End Plate
W eight
(kg)

End Plate
W eight
(kg)

2440

2440

CHANNEL COVER SUPPORT IN C3ES11(45E39)

Input in STAAD as maintenance load


static (load 29).
This load was put on the critical beam in
the area of channel cover lay down.
Maintenance load shall be considered
only local beam design.

-2.500 kN

1.88m
1.43m

0 kN

Y
X
Z

Load 29

STANCHION

LOADING FOR STANCHION(1)


Because civil only provided plate and stanchion wasnt being
modeled in STAAD, so the loadings on stanchion resulted moment
to the beam support.

LOADING FOR STANCHION(2)


DEAD LOAD ACCESSORY

OPERATING LOAD
-3.000 kN
-3.000-7.000
kN kN
-6.000
-1.000
kN kN/m
-1.000 kN
-6.000 kN/m

-0.900 kNm
-3.000 kN

0 kN
Y

Y
X
Z

Load 2

X
Z

Load 4

LOADING FOR STANCHION(3)


GUIDE FORCE LOAD

THERMAL FRICTION LOAD

8.000 kN
4.000 kN
5.000 kN
5.000 kN10.000 kN

0.150 kN

0.350 kN
17.600 kNm
8.000 kN

-0.330 kNm
0.150-0.045
kN kNm

0 kN

0 kN

Y
X
Z

Load 16

X
Z

Load 17

EQUIPMENT STRUCTURE
C3ES04 (BS)

Structure Map

EQUIPMENT INFO 45E42

Vertical Colums and Vessel


(H-0000-1330-902_D03)

Fw = G.qz.Cf.Ae

m
Di

1.52+0.022+0.022

di

2*2.54/100

0.0508

H1 (z)

6.6+1.95+2.1+0.003+0.088

10.741

H2

1.5+3.047+2.1+0.003+0.003+0.088+0.088

6.829

H3(COG)

1.95-1.353

0.597

qz0.5

TABEL 2-1, Velocity Pressure

Di <3.0 m
di <0.3 m
i = (Di+0.6)/Di
= (1.564+0.6)/1.564
= 1.384
Ae = Di*i*H2
= 1.564*1.384*6.829
= 14.778 m2

1.564

1.04741

Cf
Cf

= see.sec.2.3.2.3
= 0.785 ~ 0.8

G.qz

= Table 2-1 (Kd=0.95) (H1=10.741 m)


= 0.93482

Fw

= 0.93482 * 0.8 * 14.778


= 11.052

Moment = Fw * H3(COG)
= 6.6 kNm

MODELING STAAD

Y
X
Z

Load 1

30

32

29

79

28

39

51

78
46

36

43

62

45

41

63

65

56
48

73

70

64

75
50

71

38

27

35

77

55

34

76

54

61

37
49
72

74
40

33

22

24

23

47
42

44

53

26

31

60

52

58

57

X
Y
Z

Load 1

Additional input untuk Winload


Load 23 (WX+) *WIND-LOAD +X*

*Shear (H) = 11.052/4 = 2.763

72 73 74 75 FX 2.763

*Akibat Moment 6.6/L=6.6/(2.500*cos45)=3.733/2=1.867

73 75 FY -1.867

72 74 FY 1.867
Load 24 (WZ+) *WIND-LOAD +Z*

*Shear (H) = 11.052/4 = 2.763

72 73 74 75 FZ 2.763

*Akibat Moment 6.6/L=6.6/(2.500*cos45)=3.733/2=1.867

74 75 FY -1.867

72 73 FY 1.867

Input pd Staad

LOAD 23 (WX+) *WIND-LOAD +X*-----------------------------------------LOAD-23


JOINT LOAD
1 FY 0
JOINT LOAD
1 FX 1.224
12 FX 3.043
24 FX 10.836
*
2 FX 1.627
29 FX 5.837
*
3 FX 1.224
14 FX 4.967
58 FX 4.978
*
4 FX 1.627
63 FX 12.912
*
JOINT LOAD
**H**
72 73 74 75 FX 2.763
**M**
73 75 FY -1.867
72 74 FY 1.867

LOAD 24 (WZ+) *WIND-LOAD +Z*-----------------------------------------LOAD-24


JOINT LOAD
1 FY 0
JOINT LOAD
1 FZ 2.883
24 FZ 13.029
*
3 FZ 2.484
14 FZ 5.313
58 FZ 6.635
*
2 FZ 2.883
29 FZ 9.075
*
4 FZ 2.883
63 FZ 14.184
*
JOINT LOAD
**H**
72 73 74 75 FZ 2.763
**M**
74 75 FY -1.867
72 73 FY 1.867

Grating Opening for Vertical Equipment


(Opening Dia) = (outer dia. of equipment including insulation)+(50 mm x 2)
= (Inside dia. of eqp) + (thk of cell x 2) + (thk of insulation x 2) +
(50 mm x 2)
Calculated (Opening Dia.) shell be round up by 50 mm.

Steel Drawing