Manual+Caldera+Roca+Laura+20 20F+ (Ingles)

LAURA 20/20F
Wall-Hung On-Demand Combination Waterheater
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
Table of contents Overall view Overall dimensions Pre-plumbing jig and Wall Spacing Frame Installation recommendations Start-up Checklist (I) Start-up Checklist (II) Pressures of gas Electronic PCB Electrical wiring Laura 2020 F Electrical wiring Main components (I) Main components (II) Control panel Sleeve Demand for Heating Demand for DHW (Winter) Demand for DHW (Summer) Stop and fault Set Time Hydraulic circuit Mains Water Inlet Demand for Heating Mini-accumulator Safety valve and By-Pass 3-way valve Gauge and Lack-of-water pressure switch Central Heating mode operation DHW mode operation Overheat thermostat Flame safeguard rectification system (I) Flame safeguard rectification system (II) Chimney pull safety 20/20 Process of code 22 Burner Combustion chamber Kit valve G20 and G25
38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
Cross-section of gas valve Gas changeover Kit Components of the boilers F and T Flue duct kit (I) Flue duct kit (II) Flue duct kit (III) Flue duct kit (V) Flue duct kit (VII) Central Heating programming (I) Central Heating programming (II) Central Heating programming (III) Central Heating programming (IV) Central Heating programming (V) Set-Up (I) - TECHNICIAN ONLY Set-Up (II) - TECHNICIAN ONLY Mantenance Fault codes Outlines hydraulic (I) Outlines hydraulic (II)
Table of Contents
Laura wall-hung waterheaters
1
Laura 20/20F
CSA
CERTIFIED FOR NORTH AMERICA
USA CANADA
Low NOx emission level (Class 3) Laura 20/20F Electrical protection level: IP44D CE market. These waterheaters comply with the requirements of the Electromagnetic Compatibility Directive 89/336/EEC, the Gas Appliance Directive 90/396/EEC,the Low Voltage Directive 73/23/EEC, and the Efficiency Directive 92/42/EEC .
Overall View
Laura 20/20Fwall-hung waterheaters
2
5" int. 127mm int.
247mm 9 3/4"
33 1/2" 850mm
33 1/2" 850mm
15 7/16" 392mm
17 23/32" 450mm
15 7/16" 392mm
17 23/32" 450mm
Laura 20/20F
Laura 20/20F
Overall Dimensions
Laura 20/20F wall-hung waterheaters
3
Wall-mounting bracket, supplied with the pre-plumbing jig
Distance from the wall: 6 1/2" 163 mm
Pre-Plumbing Jig and Wall Spacing Frame

Gap between connections: 2 3/8" 60mm
PMI
Observe current regulations and minimum distance from flammable materials
19/32" minimum 1.5cm
15 3/4" minimum 40cm
Please refer to the Instructions which are delivered with the appliance
Installation Recommendations
5
Connect power supply 220v 15 amp service Connect room thermostat. Unlock the pump motor shaft (turn center screw to bleed). Make sure flue vent is properly installed. Fill the primary loop (if no DHW storage tank has been installed) slowly until the pressure reaches 1-2 bar. (If a DHW storage tank has been installed, then fill the secondary loop first). Open the DHW circuit for it to fill up and vent. With the gas inlet cock closed, start up the Central Heating/DHW mode (p15 #2). The boiler will per form a lighting cycle and will then lock out under code 12. Leave it like that for five minutes so that the pump , which is still running, can help vent the circuit. Next chec k the pressure level (p14 #1) and top up if it has dropped below 1 .5 bar. Open the gas inlet cock, reset the system ( p14 #5) and the boiler will start operating. Allow the boiler to operate in the Heating mode for ten minutes , in which period it should be checked that all radiators warm up. Should one radiator fail to warm up, bleed the air out of it. But if it still does not warm up, ays optimizing the pump performance curve then the flow rates in all radiators should be balanced, alw (flow rate/pressure) through its speed selector control (to left of pump - select one of three settings). Open the DHW tap with highest flow rate in the house. The boiler will operate for ten minutes continuously at full output. If the flue spillage detection thermostat (p40) does not trip, that means that the removal of flue gases is correct. The DHW flow can be adjusted if necessary. To do that, open the tap fully and turn the main water inlet flow adjustment screw (p22) until the leaving water temperature is 120F/49C (on screen, upper right), at full output. If a gas meter is available , check the gas supply pressure (p8 & p37 gas supply pressure test point).
S tart-Up Checklist (l)

6
Connect tester to the operating gas pressure test point and check the working pressure with the boiler operating at full output. Remove the tester, replace the plug and washer, restart the system, and using soapy water check the whole circuit for gas tightness. For a higher level of comfort, particularly where substantial pressure variations in the water supply occur, set the program close to the draw-off temperature.
Instruct the user on the following points: Recommend user to read the Users Instructions. Instruct user on how to program the Central Heating and DHW temperature and the room thermostat (if any). Instruct user on how to top up the Heating system (1.5 mbar). Demonstrate how the fault codes work for insufficient gas (12 and 17). This is the most common fault code due to user error. Demonstrate to user how to reset after opening the gas inlet cock. Recommend that user press reset button (p14 #5) whenever a red fault lamp lights up. If the red light appears two or three consecutive times, tell the user to write down the fault codes and notify the nearest Service Center or Installer. Train user on the various safety devices, recommendations and maintenance operations specified in the waterheater instructions.
Start-Up Checklist (ll)

7
Gas Inlet Pressure: G20(NG - Natural Gas): 8 water column inches (20 mbar) G31(LP - Liquid Propane): 11.0 water column inches (27.4 mbar) Operating gas pressure test point Gas Input Rate (m3/h) (*) Pressure (mmwg) (**) G20 G31 Heat Output G20 G31 341 1.06 83 2.38 79,347 Btu 332 1.04 71 2.26 71,412 Btu 241 55 0.89 1.96 59,510 Btu 179 38 0.77 1.64 47,608 Btu 52 14 0.38 0.87 27,771 Btu Gas input rates and pressures with Natural gas (G20) are for a 3 L.H.O.= 36,500Btu/m, density= 0,62, 59F and 14.7 PSI (*) measured under standard conditions (59F and 14.7 PSI) (**) burner setting pressure Gas supply pressure test point (On the gas governor)
Pressures of Gas
8
Rear view of electronic PCB
T 160 MA
SAFETY RELAYS C.T. FUSE SAFETY FUSE IGNITION TRANSFORMER
2A
C.T. 12/230
RELAYS
RELAYS
RELAYS
RELAYS
CHIMNEY SWEEP
Sw10
3.15 A
RSEAU
MAIN FUSE
TELEPHONE REMOTE CONTROL
WATER PRESION
EXHAUST FAN AND PUMP DHW DEMAND SOLENOID VAL VE AND BOILER MODEL SENSORS AND LIMIT STA TS HOME AUTO.
THERMOSTA T COMMUNICATIONS
Electronic PCB
9
DHW SENSOR
Fan 1 speed Fan 2 speed Common exhaust fan Pump Pump

EXCHANGER SAFETY DEVICE VARIABLE SIGNAL PRESSURE SWITCH
Blue Brown Black Blue Brown
GAS VALVE
HEATING SENSOR
SAFETY VALVE 27,769 Btu/7 Th

PUMP
47,604 Btu/12 Th 71,406 Btu/18 Th
59,505 Btu/15 Th 79,340 Btru/20 Th
Sanitarium sensor Sanitarium sensor Heating sensor Heating sensor Bridge Bridge Exchanger safety device Exchanger safety device Earth Pressure switch (Vcc) Pressure switch (Signal) Pressure switch (GND)
Orange Orange Grey Grey
Blue Blue Green/yellow Red Blue Black
FLOW DETECTOR DEVICE
Valves common Safety valve Valve 18Th Valve 12Th Valve 7Th
Bridge Bridge
Brown Red Grey Orange Blue
A.T. BRIDGE
TWO SPEED FAN POWER SOCKET 230v
TELEPHONE REMOTE CONTROL CONNECTOR
LACK-OF-WA TER PRESSURE SWITCH
Flow meter mass Flow meter signal Flow meter supply
Black White Red
IGNITION ELECTRODES AND IONISATION SENSOR

Heating Pressure switch Heating Pressure switch
Grey Red
ELECTRONIC BOX
Electrical Wiring
10
Anti-backdraught safety device Overheating safety device
Flow detector device
Heating sensor 1 Speed

BLUE
Common DHW sensor Lack-of-water pressure switch

BLACK
Line volt thermostat 2 Speed

BROWN
Power socket 110V
Telephone control via Teletherm MT2
Natural draft open flue waterheater
Fan assisted waterheater
Electrical Wiring
11
Compact casing Top fixing: Locating pins Bottom fixing: Screws Removable decorative Color of casing: White RAL 9016 Stages of Output: 27,772 Btu 47,608 Btu 59,511 Btu 71,413 Btu 79,347 Btu Adjustable for Heating Net efficiency: 85%
Main Components (I)

12
Draught Diverter
flue socket collar: 127 Flue duct 4.9" / 125 mm
Expansion Vessel
Fill pressure: 10.88 psi / 0.75 bar. Butyl diaphragm and nitrogen charge Total/Useful capacity: 2.11 gal/1.19 gal (8 litres/4.5 litres)
Flue Spillage Limit Thermostat

Set at: 149 F / 65 C
Heat Exchanger
Bithermal. 6 steps in DHW andHeating. Made of copper and high-temperature aluminium paint.
Gas Valve
5 stages of output. Nat Gas governor: 6.8:8 wc" (17:25 mbar). No internal diaphragms. Coil voltage: 12Vdc.
Burner
Stainless steel. 13 becks Clover-like flame on the ends for interlighting.
Mini-accumulator
Capacity: 1.6 qt/1.5 litres. Made of copper
Combustion chamber
Compact. Side fixing rods
Ignition electrodes and flame rod Flow detector device Circulator
Main Components (II)

13
Flow Meter
Control Panel for Laura 20/20F 1. Pressure gauge 2. Heating+DHW service 3. DHW service 4. Stop 5. Fault Warning and Reset Button 6. Set Central Heating Temperature 7. Set DHW Temperature 8. Operating Temperature Control Knob 9. Digital LCD Display 10. Set Time 11. Validate Program 12. Mode Selection: Manual/Program 13. Set Day 14. Set Day/Time/Programmer Knob
Circulator
Air Purge
11 9 7 6 2 3 1
12
13
14
10
Control Panel
14
12
11
10
13
14
1. 2. 3. 4. 5. 6. 7.
8
Pressure gauge Heating+DHW service DHW service Stop
8. 9. 10. 11.
Operating Temperature Control Knob Digital LCD Display Set Time Validate Program Mode Selection: Manual/Program Set Day Set Day/Time/Programmer Knob
Fault Warning and Reset Button 12. Set Central Heating Temperature 13. Set DHW Temperature
14.
Sleeve
15
Winter Mode
(2)
(1)
1 2 3 4 5 6 7
(3)
1. 2. 3.
Press button for Central Heating + DHW service. The green indicator lamp will light up. Press the Set Central Heating Temperature button. The green lamp will light up and the temperature digits on the display will flash. Turn the temperature control knob as required. To exit the mode, press any button or wait 10 seconds.
Demand for Heating

16
Winter Mode
(1)
(2)
(3)
1. 2. 3.
Press button for Central Heating + DHW service. The green indicator lamp will light up. Press the Set DHW Temperature button. The green lamp will light up and the temperature digits on the display will flash. Turn the temperature control knob as required. To exit the mode, press any button or wait 10 seconds.
Demand for DHW

17
Summer Mode
(2)
(1)
(3)
1. 2.
Press button for DHW service. The green indicator lamp will light up. Press the Set DHW Temperature button. The green lamp will light up and the temperature digits on the display will flash. 3. Turn the temperature control knob as required. To exit the mode, press any button or wait 10 seconds.
Demand for DHW

18
(1)
1. Press the Stop button. The boiler will switch to permanent monitoring mode.
(1)
(2)
1. The fault code will be displayed on the screen. See list on last page. 2. The reset button will also light up. If necessary, press it once the fault has cleared.
Stop and Fault

19
(1) (2)
Setting the Time 1. Press the Set Time button. The clock hands will flash on the LCD display. 2. Using the Set Day/Time Knob, set the desired time. Setting the Day 1. Press the Set Time button. The day will flash. 2. Using the Set Day/Time Knob, set the desired day (1 for Monday, 2 for Tuesday, etc.) 3. To exit this mode, press the Set Time button again.
Set Time
20
Expansion Vessel
Fill pressure:10.88 psi/0,75 bar. Butyl diaphragm and nitrogen charge Useful capacity:1.19 gal (/4.5 litres)
Overheating safety device

automatic reset Set at 221F/105 C
Heat Exchanger
6 steps in Heating: 3 for flow and 3 for return Primary capacity: 0.08 gal/300 cm3 3 Secondary capacity: 0.07 gal/270 cm
Heating sensor Heating return pipe

0.71"/18 mm external
Domestic Cold Water Inlet Pipe

Heating Flow pipe

Mini-accumulator
0.4 gal/1.5 litres
Circulator
3 speed
DHW sensor DHW Outlet Pipe

0.55"/14 external
Lack-of-water pressure switch Analogic gauge Flow detector device
Safety Valve Fill point valve
Hydraulic Circuit
21
Flow detector device
Signal to electronic control panel
Mains water inlet
Inlet filter
Flow adjustment screw Fill point valve
Mains Water Inlet

22
Flow meter performance on Laura waterheaters
198(750) Outlet flow rate gallons (litres)/hour 190(721) 185(700)
172(650) 162(612) 158(600) 148(560) 145(550)
132(500)
41(5)
46(8)
52(11) Temperature F (C)

Pressure 29 psi/2 bar
57(14)
63(17)
Flow Detector Device

23
Capacity: 0.4 gal / 1.5 litres
Insulation: Expanded Polystyrene (Porex)
Inlet
Outlet
Mini-Accumulator
24
Inlet from heat exchanger
Bypass automatic valve
Flow to radiators
Safety valve
Set at 43.5 psi / 3 bar
Bypass connection
Opens at 5.8 psi / 0.4 bar
Safety Valve and By-Pass

25
3-way valve
Turns in 10 seconds
Electrical connection for 3-way valve
Flow to cylinder Flow to radiators Safety valve

Quick connect Set at 43.5 psi / 3 bar
Inlet from heat exchanger
Bypass connection
Opens at 5.8 psi / 0.4 bar
Anti-backdraught valve
3-way Valve
26
If pressure drops below 7.25 psi / 0.5 bar, an intermittent beep will be sounded and code 03 will be displayed.The beep will sound every 5 seconds for 3 minutes, will stop for 2 hours, then will continue beeping for another 3 minutes, after which it will stop for good.
Lack-of-water Pressure Switch with beeper
Connection to pump
Return from radiators
Analogic gauge Bypass connection Connection to fill point valve
Gauge and Lack-of-Water Pressure Switch

27
Expansion Vessel
Fill pressure:10.88 psi / 0.75 bar. Butyl diaphragm and nitrogen charge
Useful capacity: 1.19 gal (4,5 litres)
Heating sensor
Temp. Res. kW 14F/10 C 55.2 32F/ 0 C 32.6 50F/10 C 19.9 68F/20 C 12.4 77F/25 C 10.0 86F/30 C 8.06 104F/40 C 5.33 122F/50 C 3.60 140F/60 C 2.49 158F/70 C 1.75 176F/80 C 1.25 194F/90 C 0.91 212F/100 C 0.67 230F/110 C 0.51
Heat Exchanger
6 steps in Heating: 3 for flow and 3 for return 3 Primary capacity: 0.08 gal/ 300 cm Secondary capacity: 0.07 gal/ 270 cm3
To radiators
Maximum operating pressure: 43.5 psi / 3 bar Temperature selectable between 86F/30C and 194F/90C
Heating Flow pipe

0.71" / 18 mm external
Central Heating Mode Operation

28
Maximum operating pressure: 101.5 psi / 7 bar

Overshooting and scale prevention 0 ON, 4 OFF and 3 ON Possibility of change acc. To needs Mains inlet pipe
0.55"/14 external
Exchanger
6 steps DHW Primary capacity : 0.08 gal/300 cm 3 Secondary capacity : 0.07 gal/270 cm 3
Mini-accumulator
DHW sensor
Temperature selectable between 86F/30C and 194F/60C Temp. Res. kW
86F/30 C 104F/40 C 122F/50 C 140F/60 C 8.060 5.330 3.605 2.490
Mains water inlet Outlet to draw-off points

0.55"/14 external
DHW Mode Operation

29
Operation of the Overheat Thermostat

Open during service Display of fault code 14 and red LED Open before light-up Display of fault code 06 and red LED
Overheat thermostat
automatic reset 221F(105C)
Gas supply cuts off
Lockout
No No
Gas supply cuts off
Fault corrected Yes
Fault corrected Yes
Thermostat reset Press red reset buttom
Thermostat reset Press red reset buttom
Boiler reset Press reset buttom
Service restored
Overheat Thermostat
30
Call for service (Light-up)

Spark ignition: ignition electrodes Safety solenoid valve opens (gas inlet) 1st solenoid valve opens (27,769 Btu/7 Th) Boiler reset Press reset buttom
Yes
Attempt to light up
Lights up in less than 2 secs. Yes
2nd solenoid valve opens No (47,604 Btu/12 Th) Lockout

Lights up in less than 3 secs.
Light-up End of spark ignition Service available

Yes
End of spark ignition Safety solenoid No valve closes Display of fault code 12 and red LED
Fault corrected
No
Service now restored
Flame Safeguard Rectification System (I)

Laura 20/20F wall-hung waterheaters 31
Interruption of service
Attempt to relight
Spark ignition: ignition electrodes
Safety solenoid valve opens (gas inlet)
1st solenoid valve opens (27,769 Btu/7 Th) Boiler reset Press reset button
Light-up process
Lights up in less than 2 secs. Yes
No
2nd solenoid valve opens (47,604 Btu/12 Th) Lockout

Lights up in less than 3 secs.
Yes
Light-up End of spark ignition Service available Si
End of sparks ignition Safety solenoid No valve closes Display of fault code 17 and red LED
Fault corrected
No
Flame Safeguard Rectification System (II)

32
Actuation while in service Interruption of flue gas removal

(insufficient chimney pull)
Call for service Light-up process
Actuation before light-up
SPOTT safety open before light-up
No
SPOTT safety detects backflow of flue gases Three-minute pause before operating
Lockout
Fault corrected
No
Dislay of fault code 07 and red LED
No
Pull restored
Yes Light-up
SPOTT automatic reset
No
Lockout (SPOTT triggered)
Service in operation Si Yes

Fault corrected
Display of fault code 15 and red Led
Yes
Call for service
No
Boiler reset
Stop Wait for service call
Press reset buttom
Yes
Locked out again (Spott triggered) Stop
SPOTT automatic reset
No
Waiting for service call
Calling for service
Fault corrected
No
Display of fault code 07 and red LED

No
Fault corrected
Yes
Light-up
Yes Yes
Calling for service
Yes
No
Stop
Waiting for service call
Chimney Pull Safety 20/20

33
CHSPT=T required by user

Yes No
No
Yes
No DHWT>131F(64 C)
CHSPT=T required by user
Legend CHSPT=Central Heating Setpoint Temperature CHT= Central Heating Temperature DHWSPT=DHW Setpoint Temperature DHWT= DHW Temperature
Yes
Before 10 DHWT>147F (64 C)
Algorithm conditions - Thermostat ON - CH mode enabled - DHW demand OFF Automatic RESET conditions of algorithm (while code 22 is not displayed) - If there is demand for DHW - Thermostat OFF - CH mode OFF
No
CHSPT=122F (50 C) T required by user displayed. Code 22 not displayed.
Yes
Before 10' DHWT<131F(55 C)
Display: Code 22 Red LED flashing and beep-beep CHSPT=140F (60C) and the user cannot change it
Reset
Process of Code 22
34
Ignition Sequence
2 seconds at 27,769 Btu 3 seconds at 47,604 Btu
13 becks
Material: Stainless Steel
Ignition Electrodes
Centered on the middle burner 5 mm higher and a 4 mm electrode gap
Without inter-ignition rods
Baffle plate
Burner fixing to the gas valve

Allen 4 x 15
Gas valve pressure test point bracket
Flame sensing rod

Average current: 3A Safety time period: 5 seconds
Cable entry bracket plate
Burner
35
Do not start the boiler until the insulation panels have been properly assembled. For optimum boiler operation it is essential that these insulation panels be in good condition.
Side insulation panels
Material: Ceramic Fibre
Front insulation panel

Material: Ceramic Fibre
Side tabs
Fold them after fitting side insulation panels
Compact combustion chamber M5 Set Nuts

For fixing the burner baffle plate
Threaded Rods for Chassis fixing M5
Combustion Chamber
36
Solenoid valve assembly
Aluminum profile for burner injector holder 13 injectors

Injector G20: 1.30mm Injector G31: 0.75mm
Chassis fixing bracket Allen 4mm Operating gas pressure test point 71,412 Btu Solenoid valve. Grey Cable 47,608 Btu Solenoid valve. Orange cable 27,771 Btu Solenoid valve. Blue cable
Allen key 4mm
Access to governor setting Allen key 4mm Gas Regulator

Only in natural gas. Not in LP. Regulation: 6.8:10wc"(17-25 mbar)
Gas supply pressure test point

G20 (NG): 6-12 wc" (15-30 mbar) G31 (LP): 14.85 wc" (37 mbar)
Safety Solenoid valve.
Red cable
Kit Valve G20 and G25

37
Stages of Output bore size

(Different diameters acc. to type of gas)
Aluminum profile for burner injector holder 13 injectors

injector G20:1.30 mm injector G31: 0.75 mm
4 disks Chassis fixing

Allen M5x20
Burner fixing
Self-tapping tri-lobed Allen M5x12
To pressure test point
71,412 Btu Solenoid valve. Grey cable 47,608 Btu Solenoid valve. Orange cable 27,771 Btu Solenoid valve. Blue cable Safety Solenoid valve. Red cable
Valve gasket
Material: Cork + Nitrile
Gas valve body

Material: Aluminum
Solenoid Assembly Gasket

Material: Cork + Nitrile
Solenoid valve assembly
Cross-section of Gas Valve

38
Any adjustments and/or settings must be carried out by a qualified technician
Natural Gas kit

(To convert a Propane/Butane Gas waterheater to Natural Gas)
Propane/Butane Gas Kit

(To convert a Natural Gas waterheater to Propane/Butane Gas)
Kit G20 / G25
Kit G30 / G31
Gas Changeover Kit

39
Pressure Switch. 2 speed

Setting range with 9'10"(3 m) of flue duct: 1st speed: 1.4 mbar (at 27,769 Btu / 7 Th) nd 2 speed: 2.05 mbar (at 79,340 Btu / 20 Th) Should an obstruction occur at low speed, shift to full speed to try to overcome it.
Socket for connection to specific flue duct

Outlet 2.36" (60)
Pressure switch connecting pipes
Hood extractor
Exhaust fan 2 speed

1st speed: R.P .M.:1,900 Average current: 0.13 A 2nd speed: R.P .M.:2,720 Average current: 0.35A
Flue Components of the Waterheater

40
Kit 140040030-03 for F waterheaters (supplied as standard).
Flue Duct Kit (I)

41
Laura 20/20 F
4"(100mm) 4" (100 mm ) 5"(125mm)
Configuratin C12: Horizontal concentric flue pipe. Flue gases discharged directly into the atmosphere.
Flue Duct Kit (II)

42
Laura 20/20 F
L 4"(100)
L 10' (3m)
Configuratin C42: Horizontal concentric flue pipe connected to twin common shunt or stack.
43
Laura 20/20 F
427/32"(125) L 35/16"(100)
441/64"(118) L 35/16"(100)
Diaphragm 17/8" (46 mm)
With no diaphragm : 7'10"(2.4m) < L 36'(11 m) 45/8"(1.4m)< L 23'(7m) With diaphragm 17/8"(46mm): 4 5/8"(1.4m) < L 7'10"(2.4m)
Configuratin C32: Room-sealed waterheater. Vertical concentric flue pipe. Flue gases discharged directly into the atmosphere. Exhaust fan located above the combustion chamber. 140040034-03 Configuration C32. Directional, concentric vertical flue pipe kit with 60/100 damper. Quick coupling. 1 m vertical flue length. 140040059-00 Optional vertical concentric accessory in the C32 configuration for vetical outlet to the roof.
Flue Duct Kit (V)

44
100/ 125 P M P
Each 90concentric elbow 100/60 o 125/80 reduces 0.7 m Each single 90 elbow 80 reduces 0.5 m. The first boiler outlet elbow should not be taken into account. No reduction is necessary when using 45elbows.
Flue Duct Kit (VII)

Laura 20/20F wall-hung waterheaters 45
M
100/ 125
Setting the first scheduled day
(4) (1)
1 2 3 4 5 6 7
(3)
(2)
1. Press the Set Day button. The clock disappears from the LCD display and the 24-hour time clock is then displayed. 2. With the Set Day/Time Knob, set the desired day. 3. The arrow beside the number should indicate the desired day. 4. Press the Validate Program button to store the day.
Central Heating Programming (I)

46
(3)
1 2 3 4 5 6 7
(2)
(1)
1. Using the Set Day/Time/Programmer Knob, move the flashing schedule sector. 2. Set this sector at the time you wish the first operating event of the day to start. 3. When that is correctly positioned, press the Validate Program button.
Central Heating Programming (II)

47
(3)
1 2 3 4 5 6 7
(2)
(1)
1. Using the Set Day/Time/Programmer Knob, move the sectors to the time you wish the boiler to switch off. 2. You will notice that as you progress the sectors will remain lit. 3. Press the Validate Program button to store the first event.
Central Heating Programming (III)

48
Setting the remaining operating events
(3)
1 2 3 4 5 6 7
(2)
(1)
1. Using the Set Day/Time/Programmer Knob, move the sector to the time you wish the second operating event to start. 2. You will notice that as you progress the sectors do not remain lit. 3. Press the Validate Program button to store the start of the second event and move again the sectors using the Set Day/Time/Programmer Knob until the time you wish the boiler to switch off for the second time. Press the Validate Program button. 4. Once the first day of the week has been scheduled, press the Set Day button; and the rest of the days can now be programmed. 5. To exit this mode, press any button.
Central Heating Programming (IV)

49
Setting the programming mode
(1)
(2)
1. To set the boiler under the programming mode, press the Mode Selection: Manual/Program key. 2. Should the clock symbol appear on the LCD display, it means that the waterheater is under the Central Heating mode.
Central Heating Programming (V)

50
RECOMMENDED FOR TECHNICIAN ONLY

11 10
This screen allows for temperature units (C or F) to be changed by pressing button (13).
13
Press the Validate Program button (11) to store the change. Press the Validate Program button (11) for 10 seconds. After this 10-sec time-delay you will access the Set-up mode. This screen displays the DHW flow rate (litres/h) provided there is The following screen will be consumption. Open a tap to view. displayed. The flame output can be Example on display: 527 l/h adjusted with button (13) and the t1 liter = 0.26 gallons (US liquid) pump time-delay with button (10). Press the Validate Program button (11) to store the change.
tt1 = six minute delay tto = immediate flame
Press the Validate Program button (11) to store the change.
The next screen will display 1 m3 = 264.17 gallons (US liquid) the delta T (hysteresis) between cutoff and restart of flame. Press the Validate Program button (11) to store the change. Change delta T with button (13). The pump program will be displayed This screen displays the total as well on the same screen and operating hours of the safety can be changed with button (10). solenoid on the gas valve. Press the Validate Program button (11) to store the change
PO = Thermostat activated P1 = continuous operation in CH mode
This screen shows the total volume (m3) of DHW usage. Example on display: 1 m3
Set-up (I)
51
RECOMMENDED FOR TECHNICIAN ONLY

11
This screen allows the day to be set using button (13) and the month with button (10).
10
Press the Validate Program button (11) to store the change.
13
This screen allows the year to be set. To do that, press button(13). Example on display: 2001
Press the Validate Program button (11) for 10 seconds, or any other button on the right-hand of the panel. After that time-delay you will exit the Set-up mode.
Press the Validate Program button (11) to store the change. This screen displays the value on the flue gas pressure switch (in mbar x 10). Example on display: 2 mm w.g. Press the Validate Program button (11) to store the change.
If it is an open flue type waterheater, a 29 will be displayed.
Set-up (II)
52
Carry out the following maintenance operations at least once a year, and preferably at the beginning of the Heating season: DHW Clean the cold water filter Check the DHW temperature Heating Check the system pressure Check the waterheater water temperature Check the pump operation Bleed the air in the radiators and waterheater Check the room thermostat Check the safety valve Gas Clean filter Check the burner setting pressure Check the input rate Check the circuit for gas tightness Clean the burner Venturis Combustion and Ventilation Check the flue duct tightness Check the effectiveness of ventilations and air renewal system. Ensure there are no obstuctions Conduct a flue gas analysis
Maintenance
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Designation
N Fault Code
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 17 19 20 21 22 23 24
DHW sensor interrupted Heating sensor interrupted Lack of pressure in CH circuit Faulty flame relay: stuck Faulty safety circuit (*) Overheat thermostat open during ignition Flue spillage limit thermostat open before ignition Faulty safety fuse open Faulty safety relay (energized) Faulty safety relay (will not close following demand) (*) Burner off. Ignition time-delay too short Burner off for lack of gas at lighting up (*) Safety relay. Ignition time-delay too long Overheat thermostat open during operation (*) Flue gas spillage during operation (*) Faulty safety relay. Lack of gas or electrical fault (*) Pressure switch opening time-delay Pressure switch close time-delay Safety relay open during temperature control Some hot water tap is dripping (*) Faulty communication between micro-panels (electronic noise)(*) Faulty internal wiring or bad contact of panel pins
(*) Whenever these fault codes appear, reset the waterheater by turning the selector knob to the reset buttom. For the other codes, the waterheater will reset automayically once the fault is cleared.
Fault Codes
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Error Code s
Code 01 & 02: Interruption of the DHW (01) and Heating (02) circuit sensors 1. The sensors (DHW or Heating) are out of order Verify the Ohm-value of the sensors with an Ampmeter, and change the sensor if broken. 2. Verify the correct sensor plug connection 3. Verify that the sensor-cable is correct (not broken or worn out) Code 03 (40-50-90): Pressure of the heating circuit < 0.5 bar This happens only in LAURA and SARA boilers, not in VICTORIA. There is a lack of water in the circuit 1. There is a bad air purge after the first start up and the purged air has dropped the pressure. 2. Manometer failure Remove the broken manometer. 3. Expansion vessel without pressure Empty the heating circuit above the boiler, leave the circuit open and fill up the expansion vessel with an air pump (10.88 psi). Code 06 (50-60-90): Overheating after flame The water inside the heat-exchanger exceeds of 221 F flame has estinguished.
The overheating sensor opens after the
1. Due to a bad purge, the air inside the heat exchanger does not allows the water temperature to cooldown. 2. The pump is blocked and the water does not circulates through the heat exchanger. 3. The DHW- flow meter is broken and gives the order to heat up DHW without any real demand. Due to this, the pump does not turns and the water inside the heat exchanger gets too hot.
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Code 14 (50-60-70-90): Overheating during flame The water inside the heat-exchanger exceeds of 221 F flame is burning.
The overheating sensor opens while the
The causes are the same as in the Code 06, with the difference that the overheating sensor has a bad contact and does not reads properly the temperature. Code 09 (40-70-90): Solenoid valve circuit open (gas valves) connector.
The circuit connector is loose
Insert correctly the
Broken control panel Change the control panel. Code 12 (60-70-90): Error in the flame detection at start-up The control panel does not recieves flame detection during the safety ignition time before the burner has lighted up (there was no flame before). 1. There is no sparkle between the electrodes in the burner Check if there is a brocken electrode. Check if the control panel is broken (you can hardly hear the sparkle inside the control panel) Change the control panel.
2. No flame detection There is flame but electrodes continue giving sparkles until the safety flameup time is exceeded. Check if the flame-sensor (ionisation-sensor) is broken and replace it. Check the cable from control panel to the flame-sensor. If the flame-sensor & cable are ok, replace the control panel. 3. Wrong Gas supply to the burner-becks. Lack of gas supply Check the gas pressure at inlet regulator (20 mbar) with the boiler working If no pressure at all, check the gas valve if closed or the main gas supply. The solenoid valves are not opening
DC.
If not, change the control panel.

56
Check that solenoid conector at the control panel reads 12 V
Code 17 (40-80-90): Error in the flame detection during boiler function The control panel does not recieves flame detection while the burner is burning (the boiler already flamed up and is working) All causes are the same than in Code 12, except the problems related to the sparkle (because the boiler already lighted up successfully). Code 19 (40-80-90): Problems at the Pressure-Switch (presostat) a. The pressure switch is broken Change the pressure switch b. The pressure switch is not properly connected into the right pin-holes
Code 20: Problems related to the Exhaust System If when removing the burner seal panel the boiler works properly, and when replacing it an error occurs, this means there is a problem in the exhaust pipe. a. Too long exhaust pipe. b. Verify the connection between the 1 meter vent pipes is correct. It might be ok on the outer pipe, but the inner pipe could be loose. This would make the in and out air mix, causing the flame to extin guish due to the lack of oxygen (Code 17) or that the exhaust gases couldnt escape due th the high loss of the charge produced by this open connector (Code 20). If the error code 20 comes up continuously, verify that the presostat plastic pipes arent connected wrong (in the correct position they should be crossed, where the pipe from the presostat is connected to the Venturi). Blocking of the pipes can also occur, which can be cleared by gently sucking on the pipes.
The pressure switch
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Laura 20/20F
Stopped Way
Heating Way
Outlines Hydraulic (I)

58
Laura 20/20F Domestic hot water
NOTE: OPEN THE BUILT-IN REGULATOR COMPLETELY TO ACCOMMODATE STANDARD GAS PRESSURES
1) To eliminate the heat fill loop,

remove by-pass and cap with caps provided in the connection mounting bracket & template
3) Apply a traditional backflow prevention

device on the supply side of the heating loop
2) A 30 psi ASME pressure relief valve

is provided to be installed on the
waterheater heating loop side of the unit Outlines Hydraulic (II) Domestic Hot Water; Fill & Backflow Change; 30 psi ASME Relief Valve
59

Manual+Caldera+Roca+Laura+20 20F+ (Ingles)

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Manual+Caldera+Roca+Laura+20 20F+ (Ingles)

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LAURA 20/20F

Wall-Hung On-Demand Combination Waterheater

5" int. 127mm int.

Wall-mounting bracket, supplied with the pre-plumbing jig

Distance from the wall: 6 1/2" 163 mm

Pre-Plumbing Jig and Wall Spacing Frame

Laura 20/20F wall-hung waterheaters

Observe current regulations and minimum distance from flammable materials

19/32" minimum 1.5cm

15 3/4" minimum 40cm

S tart-Up Checklist (l)

Start-Up Checklist (ll)

Rear view of electronic PCB

TELEPHONE REMOTE CONTROL

Fan 1 speed Fan 2 speed Common exhaust fan Pump Pump

Blue Brown Black Blue Brown

SAFETY VALVE 27,769 Btu/7 Th

47,604 Btu/12 Th 71,406 Btu/18 Th

59,505 Btu/15 Th 79,340 Btru/20 Th

Orange Orange Grey Grey

Blue Blue Green/yellow Red Blue Black

FLOW DETECTOR DEVICE

Brown Red Grey Orange Blue

LACK-OF-WA TER PRESSURE SWITCH

Flow meter mass Flow meter signal Flow meter supply

Black White Red

IGNITION ELECTRODES AND IONISATION SENSOR

Anti-backdraught safety device Overheating safety device

Flow detector device

Heating sensor 1 Speed

Common DHW sensor Lack-of-water pressure switch

Line volt thermostat 2 Speed

Power socket 110V

Telephone control via Teletherm MT2

Natural draft open flue waterheater

Fan assisted waterheater

Main Components (I)

Flue Spillage Limit Thermostat

Ignition electrodes and flame rod Flow detector device Circulator

Main Components (II)

Demand for Heating

Demand for DHW

Demand for DHW

Stop and Fault

Overheating safety device

Heating sensor Heating return pipe

Domestic Cold Water Inlet Pipe

Heating Flow pipe

DHW sensor DHW Outlet Pipe

Lack-of-water pressure switch Analogic gauge Flow detector device

Safety Valve Fill point valve

Flow detector device

Signal to electronic control panel

Mains water inlet

Flow adjustment screw Fill point valve

Mains Water Inlet

Flow meter performance on Laura waterheaters

198(750) Outlet flow rate gallons (litres)/hour 190(721) 185(700)

172(650) 162(612) 158(600) 148(560) 145(550)

52(11) Temperature F (C)

Flow Detector Device

Capacity: 0.4 gal / 1.5 litres