BACKUP SPEED/TIMING (J44/P44)

CONNECTION LOCATION VIEWS 3406E INDUSTRIAL ENGINE ONLY

SENR1072-01 February 1998

COOLANT TEMPERATURE (J21/P21) OIL PRESSURE (J22/P22)

INLET AIR MANIFOLD PRESSURE (J23/P23) PRIMARY SPEED/TIMING (J20/P20)

ATMOSPHERIC PRESSURE (J27/P27)

Left Side View

3176C, 3196, 3406E & 3456 Industrial Engines

6BR1-UP 1DW1-UP 2AW1-UP 3LW1-UP

ELECTRONIC CONTROL MODULE

FUEL PRESSURE (J49/P49)

TIMING CALIBRATION (J26/P26) FUEL TEMPERATURE (J43/P43) INLET AIR TEMPERATURE (J88/P88)

Right Side View

1998 Caterpillar All Rights Reserved

Printed in U.S.A.

CONNECTION LOCATION VIEWS 3176 AND 3196 INDUSTRIAL ENGINES ONLY

INLET AIR TEMPERATURE (J88/P88)

CONNECTION LOCATION VIEWS 3456 INDUSTRIAL ENGINE ONLY

INLET AIR MANIFOLD PRESSURE (J23/P23)

FUEL TEMPERATURE (J43/P43)

BACKUP SPEED TIMING (J44/P44)

ATMOSPHERIC PRESSURE (J27/P27)

FUEL PRESSURE (J49/P49)

Top View
ATMOSPHERIC PRESSURE (J27/P27)

COOLANT PRESSURE (J21/P21) OIL PRESSURE

TOP SPEED/TIMING (J44/P44)

Left Side View

INLET AIR MANIFOLD PRESSURE (J23/P23)

Left Side View

ELECTRONIC CONTROL MODULE COOLANT TEMPERATURE (J21/P21)

BOTTOM SPEED/TIMING (J20/P20)

TIMING CALIBRATION CONNECTOR (J26/P26)

PRIMARY SPEED/TIMING (J20/P20)

ELECTRONIC CONTROL MODULE

Front Cover
OIL PRESSURE (J22/P22) FUEL PRESSURE (J49/P49) TIMING CALIBRATION (J26/P26) FUEL TEMPERATURE (J43/P43) INLET AIR TEMPERATURE (J88/P88)

Front View

E25717

Right Side View

MAIN UNIT (NOTE G) TACHOMETER (NOTE G)

OPTIONAL EMS DISPLAY MODULES

QUAD GAGE (NOTE G)

10
CkPaMILESKMRPMSERV CODE

15

20 25

x10

5 0
RPM X100

30

OPTIONAL REMOTE TACHOMETER OR QUAD GAGE (NOTES G & M) 6 5 4 3 2 1 8 7 6 5 4 3 2 1

40 39 38 37 36 32 31 30 29 28 27 26 24 22 21 19 18 17 16 12 11 10 9 8 6 3 33 4 7 13 23 20 35 34 25 15 14 5 2 1 (NOTE F) 4 3 2 1 DATA LINK BOOSTER

6 5 4 3 2 1

3456 INDUSTRIAL ENGINE ONLY

(NOTE P)

ECM TOP SPEED/TIMING SENSOR TOP SPEED/TIMING SENSOR +

TOP SPEED TIMING SENSOR J1/P1 12 18 E966-YL E965-BU J44/P44 1 2 TOP SPEED/TIMING SENSOR TOP SPEED TIMING/SENSOR + +24V - BAT. US/METRIC SCROLL FORWARD CAT DATA LINK CAT DATA LINK + UNUSED WARNING LAMP WARNING BACKLIGHT LAMP PWR SCROLL BACKWARD 1 2 3 4 5 6 7 8 9 10 11 12 (NOTE M) DC/DC CONVERTER (NOTES L & M) -V IN +V IN

(NOTE H)

BOTTOM SPEED TIMING SENSOR J2/P2 BOTTOM SPEED/TIMING SENSOR - (TC PROBE -) BOTTOM SPEED/TIMING SENSOR + (TC PROBE +) 4 39 F723-PK F724-BU J26/P26 2 1 J20/P20 1 2 BOTTOM SPEED/TIMING SENSOR BOTTOM SPEED/TIMING SENSOR +

-V OUT

+V OUT

ECM

L983/WH L984/OR L985/YL A706/GY A705/BU A704/GN A703/BR A702/PU A701/GY J2/P2 5 17 27 34 28 22 18 12 6 39 4 10 40 36 30 2 1 29 37 14 23 20 8 3 9 7 13 19 15 26 24 31 25 38 11 16 21 32 33 35 L983/WH L984/OR L985/YL A706/GY A705/BU A704/GN A703/BR A702/PU A701/GY G810/PU G811/YL G809/GN G808/BU 997/OR 993/BR C967/BU 996/GN 998/BR 999/WH 995/BU A746/PK A747/GY 994/GY F421/YL 413/BR G969/YL G971/BR G970/BU G469/BU M904/OR G468/GN F426/BU E798/PK E797/WH M909/GN

INJECTOR COMMON 1 & 2 INJECTOR COMMON 3 & 4 INJECTOR COMMON 5 & 6 INJECTOR 6 INJECTOR 5 INJECTOR 4 INJECTOR 3 INJECTOR 2 INJECTOR 1 TC PROBE + TC PROBE TC SERVICE PROBE TC SERVICE PROBE + ANALOG SNSR POWER (+5V) ANALOG SNSR COMMON INLET AIR TEMP SNSR +V ENG SP/TMG ENG SP/TMG COMMON PRIM. SP/TMG SNSR COOL. TEMP SNSR TURBO OUTLET PRESS. ATMOSPHERIC PRESS. SNSR ENG OIL PRESS. SNSR FUEL TEMP SNSR FUEL PRESS. SNSR SOLENOID COMMON AIR SHUTOFF SOL UNUSED AUXILIARY PRESSURE SNSR PTO INTERRUPT SW AUXILIARY TEMP SNSR MAINTENANCE CLEAR UNUSED UNUSED UNUSED TORQUE LIMIT SW UNUSED UNUSED UNUSED UNUSED

P91/J91 12 10 8 6 5 4 3 2 1 11 9 7 P26/J26 1 2

L983/WH L984/OR L985/YL A706/GY A705/BU A704/GN A703/BR A702/PU A701/GY

SMMS

C OFF ON S ST R

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS (NOTE M)

AIR SHUTOFF SOLENOID CIS CB 15A A C B +8V SIGNAL RETURN (P19A) AUXILIARY TEMPERATURE SENSOR

CYL NO.6 G808/BU G809/GN

CYL NO.5

CYL NO.4

CYL NO.3

CYL NO.2

CYL NO.1

G810/PU G811/YL

15A P88/J88 A C B J20/P20 A B C J44/P44 B A C P21/J21 A C B J23/P23 A C B J27/P27 A C B J22/P22 A C B P43/J43 A C B J49/P49 A C B + +5V SIGNAL RETURN INLET AIR TEPERATURE SENSOR ALT GND CB (NOTE B)

997/OR C967/BU 993/BR

G CB (NOTE D)
MTR

S
BAT

A C B

+8V SIGNAL RETURN

(P34) COOLANT LEVEL SENSOR OFF ENGINE

996/GN 998/BR 999/WH

+12V RETURN SIGNAL

(NOTE R) PRIMARY SPEED/TIMING SENSOR

SM

A C B

+5V SIGNAL RETURN

998/BR 996/GN F732/PK

RETURN +12V SIGNAL

BACKUP SPEED/TIMING SENSOR

BATTERY DISCONNECT SWITCH (NOTE B) + -

(P19B) AUXILIARY PRESSURE SENSOR

997/OR 995/BU 993/BR

+5V SIGNAL RETURN

C A B

SIG + BAT. - BAT.

(P35) THROTTLE POSITION SENSOR

COOLANT TEMPERATURE SENSOR BATTERY ETHER VALVE

997/OR A746/PK 993/BR

+5V SIGNAL RETURN

TURBO OUTLET PRESSURE SENSOR 150/OR G971/BR G969/YL G468/GN E452/WH 167/OR A274/BK G469/BU A307/GY 125/OR A243/BK 382/PK M910/OR F426/BU M909/GN F716/WH G968/WH 387/PK M904/OR 381/PU G970/BU G955/GN G967/WH F424/YL F404/RD F420/GN M905/PU 120/YL 892/BR 893/GN M903/GN M902/OR E794/YL E793/BU E797/WH E798/PK M908/YL A234/BK K900/YL K990/GN

J3/P3 1 4 5 11 36 8 9 33 10 14 15 22 38 12 2 27 28 40 19 29 3 30 39 13 24 25 20 26 6 7 21 23 31 32 34 35 37 16 17 18 +BAT. (UNSWITCHED) AIR SHUTOFF SOLENOID SOLENOID COMMON AUXILIARY TEMP SNSR COOLANT LEVEL SNSR DIG SNSR PWR (+8V) DIG SNSR RETURN AUXILIARY PRESS. SNSR THROTTLE POSITION SNSR ANLG SNSR PWR (+5V) ANLG SNSR RETURN ETHER START VALVE RELAY STARTING AID SW MAINTENANCE CLEAR SW TORQUE LIMIT SW REMOTE SHUTDOWN SW INTERMEDIATE SPEED SW OVERSPEED VERIFY SW PTO INTERRUPT SW PTO ENABLE SW NC PTO RAMP UP SW PTO RAMP DOWN SW MAINTENANCE OVERDUE LAMP DIAGNOSTIC LAMP WARNING LAMP NC +BAT. (SWITCHED) CAT DATA LINK CAT DATA LINK + NC NC ATA DATA LINK + ATA DATA LINK NC NC NC J1939 SHIELD J1939 DATA + J1939 DATA -

997/OR A747/GY 993/BR

+5V SIGNAL RETURN

ATMOSPHERIC PRESSURE SENSOR

STARTING AID SW MAINTENANCE CLEAR SW TORQUE LIMIT SW REMOTE SHUTDOWN SW INTERMEDIATE SPEED SW OVERSPEED VERIFY SW PTO INTERUPT SW PTO ENABLE SW

120/YL 229/BK 893/GN 892/BR GROUND STUD E793/BU E794/YL

(NOTE A)

A B C D E F G H J

+BAT. -BAT. NC CAT DATA LINK + CAT DATA LINK NC NC ATA DATA LINK ATA DATA LINK +

ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN ENGINE FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL. NOTE P: APPLIES TO THE 3456 INDUSTRIAL ENGINE ONLY. NOTE R: APPLIES TO THE 3176C/3196 AND 3406E INDUSTRIAL ENGINES ONLY.

(NOTE C & M)

120

120

BKUP SP/TMG SNSR OVERSPEED VERIFY SW THROTTLE POSITION SNSR DIGITAL SNSR RETURN ANALOG SNSR PWR (5V) ANALOG SNSR RETURN UNUSED UNUSED PTO ENABLE SW WARNING LAMP PTO RAMP UP SW PTO RAMP DOWN SW COOLANT LEVEL SNSR REMOTE SHUTDOWN SW DIAGNOSTIC LAMP DIGITAL SNSR POWER (+8V) INTERMEDIATE SPEED SW ETHER START VALVE RELAY STARTING AID SW MAINTENANCE OVERDUE LAMP UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED +BAT. (UNSWITCHED)(NOTE B) +BAT. (SWITCHED) J1939 SHIELD J1939 DATA J1939 DATA + ATA DATA LINK ATA DATA LINK + CAT DATA LINK CAT DATA LINK + -BAT.

J1/P1 18 32 37 29 36 30 31 38 20 27 25 15 2 8 22 35 24 34 13 21 28 40 10 11 12 14 16 17 19 23 4 6 26 39 33 1 7 3 9 5

997/OR 994/GY 993/BR F732/PK 387/PK A307/GY A274/BK 125/OR A243/BK M908/YL M905/PU 381/PU F420/GN G955/GN G967/WH E452/WH F716/WH F404/RD 167/OR G968/WH 382/PK M910/OR F424/YL M902/OR M903/GN

+5V SIGNAL RETURN

ENGINE OIL PRESSURE SENSOR

997/OR F421/YL 993/BR

+5V SIGNAL RETURN

FUEL TEMPERATURE SENSOR

997/OR 413/BR 993/BR

+5V SIGNAL RETURN

FUEL PRESSURE SENSOR

(NOTE J) NOTE A: THE CUSTOMER CONNECTOR BRACKET GROUND STUD MUST HAVE A DIRECT WIRE CONNECTION TO BATTERY (-). THIS CONNECTION CAN BE MADE AT THE STARTER (-) TERMINAL. NOTE B: TO AVOID LOSS OF JOB DATA STORED BY THE ECM, DISCONNECT SWITCHES SHOULD NOT INTERRUPT EITHER THE ECM BATTERY (-) OR UNSWITCHED BATTERY (+) LINES. NOTE C: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR TO TERMINATION RESISTOR) IS 40 METERS. NOTE D: PLACE APPROPRIATE CIRCUIT PROTECTION. NOTE E: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939 SPECIFICATIONS FOR ALL J1939 DATA LINK CONNECTIONS. NOTE L: 12 VOLT BATTERY SYSTEMS MUST USE THE DC/DC CONVERTER FOR THE EMS TO OPERATE PROPERLY. 24 VOLT SYSTEMS SHOULD CONNECT SWITCHED BATTERY DIRECT TO PINS 1 & 2 ON THE 12 PIN EMS HARNESS CUSTOMER CONNECTOR. NOTE M: REFER TO THE INSTALLATION GUIDE FOR ADDITION INSTALLATION DETAILS. A DASHED LINE INDICATES AN OPTIONAL FEATURE NOT AVAILABLE ON ALL SYSTEMS. NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT CATERPILLAR ENGINEERING APPROVAL UNLESS OTHERWISE SPECIFIED: ALL WIRES TO BE 18 AWG OR LARGER SAE J1128 TYPE SXL OR EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE SAE J1708

PTO RAMP UP/DOWN SWITCH

NOTE H: THE DEFAULT SETTING FOR THE EMS IS METRIC UNITS. IF METRIC UNITS ARE REQUIRED NO CONNECTION IS NEEDED. IF U.S. UNITS ARE REQUIRED, A PERMANENT CONNECTION TO BATTERY (-) IS REQUIRED. NOTE J: 4 AWG WIRE. NOTE K: WHEN THE SHUTDOWN SWITCH IS CONNECTED TO BATTERY (-) THE ECM DISABLES THE FUEL INJECTION SIGNAL. THIS ACTION CAUSES THE ENGINE TO SHUTDOWN WHILE LEAVING THE ECM POWERED TO MONITOR ENGINE DIAGNOSTICS.

ABBREVIATION ALT ATA CB CIS DIG ECM NC PWM SM SMMS ALTERNATOR AMERICAN TRUCKING ASSOCIATION CIRCUIT BREAKER CUSTOMER IGNITION SWITCH DIGITAL ELECTRONIC CONTROL MODULE NO CONNECTION PULSE WIDTH MODULATION STARTING MOTOR START MOTOR MAG SWITCH

MAINTENANCE OVERDUE LAMP DIAGNOSTIC LAMP

MAX LENGTH 0.2 METERS C A B

MAX LENGTH 1 METER (NOTE M) C A B MAX LENGTH 30 METERS A B C E D F G J H

WARNING LAMP

+ BAT. - BAT. CAT DATA LINK CAT DATA LINK +

WIRE CODE STD ENGINE HARNESS WIRING OPTIONAL ATCH WIRING CUSTOMER SUPPLIED WIRING

150/OR 120/YL A234/BK K990/GN K900/YL E793/BU E794/YL 892/BR 893/GN 229/BK

NOTE F: PIN 22 ON THE EMS MAIN MODULE 40 PIN CONNECTOR MUST BE CONNECTED TO BATTERY (-) FOR PROPER OPERATION. NOTE G: ONE MAIN EMS MODULE IS REQUIRED FOR EACH DESIRED MONITORING STATION. THE TACHOMETER AND/OR QUAD GAGE UNITS ARE OPTIONAL AND WILL NOT OPERATE WITHOUT CONNECTION TO A MAIN EMS MODULE. COMPONENTS ARE SHOWN WITH THE KEY OFF. J60

(NOTES E & M) DEVICE MAX LENGTH 40 METERS

ATA DATA LINK + ATA DATA LINK -

TERMINATION RESISTOR

A B C

A B C

A B C

A B C

A B C

A B C

TERMINATION RESISTOR (NOTE C & M)

(J42) CUST. SUPPLIED ENG SERVICE TOOL CONN