PROJECT : PROJ. NO.

: CLIENT : UNIT :

DATE : BY : REV : DOC NO.:

3/4/2011 S.R.M 0

Steam Management
Steam Steam Consumption Calculation for Process and Utility Units AGR 1 CAT Oil separation train Water Stripper TEG Process Units Vacuum Column Amine TGTU sulphur tank coli Sulphur PIT SRU Power Generation (GTG) Fuel gas Deaerator Utility Units Flare System steam tracing HP MP ton/hr 1.5 40.0 10.0 3.5 30.1 9.8 30.0 25.9 5.0 0.2 -91.0 21.9 2.7 -8.0 -2.7 -10.0 -3.5 -30.1 -30.0 -25.9 -5.0 -12.9 -10.0 5.0 5.0 -4.5 -5.0 -0.5 LP Condensate Hot m3/hr 30.3 -40.0 Cold Boiler Feed Water HP m3/hr MP Sour Water m3/hr -45.7 Steam Loss ton/hr ton/hr 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Balance

-9.8 12.0 10.0 -0.2 -1.0

-22.0

10.0 -130.0 10.0

100.0 130.0

-5.1

Plant Overall Consumption/Production

-92.0

45.1

14.5

-132.6

-38.0

25.3

240.0

-60.6

-1.7

Steam Steam Balance & Related Units Capacity Desuperheating Excess HP to MP Desuperheating Excess HP to LP Desuperheating Excess MP to LP Condensing Excess Steam in Aircooler Venting Excess Steam to ATM Utility Units Estimated Capacity Input data Calculation Results Production Consumption HP 43.0 10.0 39.0 0.0 0.0 0.0 MP ton/hr -45.1 0.0 -14.5 0.0 LP

Condensate Hot m3/hr Cold

Boiler Feed Water HP m3/hr 2.1 4.5 0.0 MP

Sour Water m3/hr

Steam Loss ton/hr

Balance ton/hr 0.0 0.0 0.0 0.0 0.0

-39.0 -171.6 -38.0 31.9 240.0 -60.6 -1.7

0.0

Note: > The balance of each raw should be zero > Steam loss = vent to atm + steam injected directly into process stream > It is assumed that 1 ton/hr of steam is roughly equal to 1 m3/hr BFW or condensate

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