Simulation Fundamentals
P RACTICE FOR MPI 6.0
March 2006
Copyright March 2006 Moldflow Corporation. All Rights Reserved. All rights reserved. No part of this may be reproduced in any form or by any means, electronic, mechanical photocopying or otherwise, without prior written permission of the copyright owner. Published by Moldflow Corporation, While every effort has been made to avoid errors in the text, the author and publisher shall not be under any legal liability of any kind in respect of or arising out of the information contained herein. MOLDFLOW, iMPA, MPA, Moldflow Plastics Advisers, the MPA logo, MPI, Moldflow Plastics Insight, the MPI logo, MDL, Moldflow Design Link, MPX, Moldflow Plastics Xpert, the MPX logo, plasticszone and Shotscope and registered trademarks and EZ-Track, Moldflow Manufacturing Solutions and MMS are trademarks of Moldflow Corporation and/or its subsidiaries and affiliates worldwide.
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Contents
CHAPTER 1
Injection Molding Overview .................................................................... 1
CHAPTER 2
Finite Element Overview ......................................................................... 3
CHAPTER 3
Moldflow Design Principles .................................................................... 5
CHAPTER 4
Introduction to Synergy .......................................................................... 7
CHAPTER 5
How to Use Help .................................................................................... 19
CHAPTER 6
Quick Cool-Flow-Warp Analysis .......................................................... 29
CHAPTER 7
Flow Analysis Steps .............................................................................. 79
CHAPTER 8
Model Requirements ............................................................................. 81
CHAPTER 9
Model Translation and Cleanup ........................................................... 83
CHAPTER 10
Modeling Tools .................................................................................... 135
CHAPTER 11
Introduction to Moldflow Magics STL Expert ................................... 175
CHAPTER 12
Material Searching and Comparing ................................................... 201
CHAPTER 13
Gate Placement ................................................................................... 217
CHAPTER 14
Molding Window Analysis .................................................................. 241
CHAPTER 15
Fiber Flow Analysis .............................................................................269
CHAPTER 16
Results Interpretation ..........................................................................287
CHAPTER 17
Gate & Runner Design .........................................................................327
CHAPTER 18
Basic Packing .......................................................................................353
CHAPTER 19
Using Valve Gates ................................................................................383
CHAPTER 20
Flow Leaders and Deflectors ..............................................................401
CHAPTER 21
Flow Analysis Process Settings .........................................................415
CHAPTER 22
Creating Reports ..................................................................................417
CHAPTER 23
Moldflow Communicator .....................................................................427
CHAPTER 24
Job Manager .........................................................................................437
CHAPTER 25
Guided Project ......................................................................................439
Index ............................................................................505
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Aim
Describes the learning objectives of the chapter.
Why Do It
Outlines the reasons for following the prescribed guidance, suggestions, and methodology within the chapter.
Overview
A complete outline of what will be covered within the chapter.
Practice
This section contains hands-on exercises used to reinforce what was learned. The practice section guides the user through the steps necessary to complete a project.
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