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Component Location

Wire Description
Wire
Number

Wire
Color

Wire
Number

Description

Wire
Color

Lighting Circuits

101

RD

Bat (+) (Not Application Specific)

530

OR

Washer Right

103

RD

Aux Ckt

575

YL

Wiper - Aux (Park)

105

RD

Key Start Sw

576

PK

Turn Signal SW To Flasher

107

RD

Eng Shut - Down Fire Suppr

586

BR

Aux Hyd - Close

109

RD

Alt Output (+) Term.

590

GY

Wiper SW To Intermittent Module

111

RD

Aux Ckt

592

BU

DC/DC Converter Power Output

112

PU

Main Power Rly Output

A513

RD

DC/DC Converter Memory Output

113

OR

Opr Mon Panel VMIS B+ Switched

A537

PK

Seat Heater

114

RD

Warning Horn (Forward)

A579

OR

Wiper Motor +

118

GY

Aux Ckt

A580

BR

Wiper Motor -

120

YL

Aux Ckt

A581

GN

Wiper Motor Raise

124

GN

A/C

A582

PU

Wiper Motor Stop

129

BU

Aux Ckt

A583

YL

Power Window Interlock To Wiper Cont

135

BU

Aux Ckt

A584

BU

Front Window Limit SW To Wiper Cont

140

BU

Aux Ckt

A586

OR

Wiper SW To Wiper Cont

147

PU

Aux Ckt

A587

YL

Power Window Cont To Safety Sol Relay

149

PU

Aux Ckt

A588

GN

Safety Sol Relay To Sol

150

RD

Bat (+)

A589

OR

Power Window Up

151

GN

Aux Ckt

A590

BU

Power Window Down

152

BU

Aux Ckt

A591

PU

Rear Window Limit SW

154

RD

Aux Ckt

C468

BU

Engine Oil Level

168

RD

Aux Ckt

C537

GN

Turn Signal SW To Flasher

172

GN

Aux Ckt

C538

OR

Hazard Indicator

172

RD

Aux Ckt

607

PK

Flood Lamp - Front

175

RD

Aux Ckt

615

YL

Cab Flood Lamp/Rops

176

YL

Aux Ckt

616

BU

Bucket Flood Lamp/Boom Flood Lamp

177

RD

Main Brkr

180

GN

Aux Ckt

763

BU

Torque Converter SW

185

YL

Aux Ckt

786

GN

Eng Speed Cont - Hi Press SW

189

RD

Aux Ckt

788

YL

Eng Speed (+)

191

WH

Aux Ckt

791

PK

Eng Speed Cont - Lo Sol

196

BU

Aux Ckt

A718

PU

Start Aid Coolant Sensor Signal

A755

PK

Throttle SW #1

(Resistive Element In Cushion)

Control Circuits

Ground Circuits
200

BK

Main Chassis

A756

BU

Throttle SW #2

201

BK

Operator Monitor Return

A757

GY

Throttle SW #3

235

BK

Electronic Pump Ctrl Gnd

A758

BR

Throttle SW #4

A761

PU

Electronic Pump Cont Throttle Ground

Basic Machine Circuits


301

BU

Starter No. 1 Sol

A762

PU

Electronic Pump Cont Eng Speed Ground

304

WH

Starter Relay No. 1 Output

A768

BU

Pump Control Valve #1 (+)

306

GN

Starter Relay Coil To Neut Start SW Or

A769

GY

Pump Control Valve #2 (-)

307

OR

Key Start SW To Neutral Start SW Or

A770

PK

Electronic Pump Control Bypass SW To Resistor

308

YL

Main Power Relay Coil

A771

PU

Float SW

309

GY

Alternator Regulator Term.

877

YL

Glow Plug Magnetic SW To Glow Plug

310

PU

Start Aid SW To Start Aid Sol

950

BR

Right Console Compactor SW To Relay/Diode

311

WH

Start Aid Sol To Temp SW

951

PK

Right Cont Handle SW To Relay/Diode

320

OR

Horn Relay Coil To SW

954

GN

Right Console Eng Throttle SW To Relay/Diode

321

BR

Backup Alarm Lamp Travel Alarm

F771

OR

Backup SW

322

GY

Warning Horn (Forward)

F772

WH

Backup SW

323

WH

Fuel Pump Power

F773

OR

Governor Accel

325

PK

Fuel Pump Relay Cut-Out

F774

WH

Governor Decel

326

PU

Key Start SW "C" Term.

K904

GN

Pump Discharge - Signal

329

YL

Fuel Pump To SW

K905

RD

Pump Discharge - +B

365

YL

Fuel Pump Relay To Switch

K906

GN

SW To SW (Generic)

386

PK

Air Shutoff Solenoid Enable

K907

BU

XMSN Cont Fwd SW To Gnd

Monitoring Circuits

K909

BU

XMSN Cont Rev SW To Gnd

403

GN

Alternator (R) Term.

K911

PK

XMSN Cont Speed 2 SW To Gnd

405

GY

Opr Mon Oil Press. (Low Setting)

K912

GN

XMSN Cont Speed 3 SW To Gnd

412

BU

Opr Mon Cool Flow/Ds2 App Spec)(Pin 26)HEUI-ADEMI

K915

GN

XMSN Cont Speed 4 SW To Gnd

430

BU

Opr Mon Air Filter

K997

BU

XMSN Cont Neut SW To Gnd

487

OR

Hyd Oil Flow SW

L908

OR

XMSN Cont Pk Brk Lever SW To Gnd

491

PK

VMIS Hyd Oil Temp Sensor

L909

BU

Impl Cont SW To Gnd N.O.

492

GY

VMIS Coolant Temp Sensor Signal

L968

OR

Impl Cont SW To Gnd N.C.

495

GN

VMIS Fuel Level Signal

L969

WH

XMSN Cont Speed 1 SW To Gnd

496

WH

Opr Mon Panel Hyd Oil Level

L970

GY

Injector Diode To Injector 14

A495

GY

Alternator (R) Terminal #2

L971

GN

Impl Cont Lift Proportional Sol

L972

BU

Impl Cont Lower Proportional Sol

Accessory Circuits

Component

Description

Power Distribution Circuits

501

GN

Wiper - Front (Low)

L973

GN

Impl Cont Sol Return

506

PU

Washer - Front

L974

GN

Impl Cont Pilot Press Sol

508

PU

Radio Speaker - Left

L975

OK

Serial Data (Transmit)

509

WH

Radio Speaker - Left (Common)

L976

GN

Serial Data (Receive)

511

BR

Radio Speaker - Right

L977

YL

XMSN Shift Sol No. 5 or 4

512

GN

Radio Speaker - Right (Common)

L978

GY

XMSN Shift Sol No. 6

519

PK

Thermostat To Refrigerant Press. SW

Actuator - Engine Gov


Air Inlet Heater
Alarm - Travel
Alternator
Antenna ATCH
Assembly - Terminal Block
Batteries - 12VDC
Breaker - Alternator
Breaker - Main
Cable - ATCH Antenna
Control - ATCH Power Window
Control - Engine/Pump
Controller - Wiper/Washer
Converter - Voltage
Converter ATCH
Diode
Diode
Diode - Main Relay
Fuses
Ground - Cab
Ground - Cab
Ground - Chassis
Ground - Chassis
Ground - Chassis
Ground - Platform
Ground - Platform
Ground - Relay Panel
Ground Strap - Chassis to Platform
Horn
Lamp - Cab
Lamp - Chassis
Lamp - Window Limit
Lamp (Dome)
Lighter
Meter - Service
Monitor
Motor - Lower Washer
Motor - Lower Wiper
Motor - Starter
Pickup - Engine Speed
Radio - 12VDC
Relay - ATCH Flow Control
Relay - ATCH Main
Relay - Boom Lamp
Relay - Cab/Chassis Lamp
Relay - Fan
Relay - Heater
Relay - Horn
Relay - Hydraulic Lock Solenoid
Relay - Main
Relay - Neutral Start
Relay - Start
Relay - Timer
Resistor - Backup
Resistor - Timer Relay
Sender - Hydraulic Oil Temp

3E-6455

Engine Oil Pressure

7N-0718

Disconnect

106-0180

Boom Raise Pressure

106-0179

Travel Pressure
Implement Pressure

109-9330

Air Cleaner

3E-5181

Suction Line Shutoff Limit

106-0181

Flow Control Pressure


Aux. Hydraulic Pressure
Hammer Pressure

125-4812

Connector Number

23

22 29

CONN 1

A
25
2

11

24

15

14

16

26

20
18
12
5

30

21
32
10

13

33
28

27

E
B C
6

Starting and Charging

SENR9292

Starting Motor: (107-7040)


Consist: 6V-5720
Consist: 106-8557

SENR3581
SENR3859

H-8

CONN 3

G-8

26

CONN 4

G-8

CONN 5

F-8

CONN 6

A-6

CONN 7

F-5

CONN 8

F-5

CONN 9

F-5

27

CONN 10

F-5

28

30

A-4

31

CONN 15

A-4

31

CONN 16

B-3

CONN 17

B-3

Normally Open
Normally Open

Normally Open

CONN 18

C-2

10

1-2, Normally Open


3-4, Normally Closed

CONN 19

C-2

32

290 kPa
42 psi

CONN 20

C-2

Normally Open

CONN 21

C-2

29

26

3
15

2.53

20

21
D 22 32
10

4
17

18

1 11
14

30

8
12

33
B

27

24

A
C

28

23

25

13
31

CONN 22

B-2

CONN 23

H-6

33

CONN 24

H-5

CONN 25

H-5

CONN 26

H-5

CONN 27

H-4

CONN 28

H-4

CONN 29

H-4

CONN 30

C-6

22

CONN 31

C-6

22

CONN 32

C-5

22

CONN 33

C-5

22

CONN 34

G-9

CONN 35

F-9

CONN 36

F-9

CONN 37

G-9

CONN 38

G-9

The connectors shown in this chart are for harness to harness


connectors. Connectors that join a harness to a component
are generally located at or near the component. See the
Component Location Chart.

Form Number
SENR9291

CONN 2

CONN 14

Related Electrical Service Manuals


SENR4252

Normally Closed

16

Engine/Pump Control

A-9

At room temperature.

Alternator: (9W-3043)

Machine
Location

29

17.6 0.6
Latch: 1.55 .15
Unlatch: 10.3 1.03
34 .5
6

Title

Schematic
Location

A-4

83.5 1.5

Engine oil pressure too low

3102

Engine coolant temperature is too high

1303

Hydraulic oil temperature is too high

1304

Air filter is clogged

1305

Battery voltage is not normal

2201

Governor actuator feedback sensor circuit is open or shorted battery voltage

2202

Governor actuator feedback sensor is shorted to body ground

2301

Governor actuator feedback signal is not stable

2302

Governor actuator feedback signal deviates

2303

Governor actuator does not move

2304

Calibration data error

3201

Monitor RAM is not normal

4101

Electric power supply to the controller is too much(43 volts)

4102

Over-current in proportional reducing valve

4103

Proportional reducing valve circuit is open

4105

Over-current in digital output (trenching solenoid)

4106

Over-current in digital output (fine control solenoid)

4107

Over-current in digital output (Travel speed change solenoid)

4108

Over-current in digital output (travel alarm)

410A

Over-current in digital output (swing brake solenoid)

4201

Engine speed is not normal

4202

Engine coolant temperature sensor is shorted to body ground

4203

Hydraulic oil temperature sensor is shorted to body ground

4204

PWM sensor of pump delivery pressure is open in circuit

4207

PWM sensor of pump delivery pressure is open in circuit

420A

Fuel sensor is shorted to ground

420B

Fuel sensor is open or shorted to battery voltage

420C

Electric power supply is too low (below 23 volts)

420D

Electric power supply is too high (above 32 volts)

420E

Engine speed dial is not one of the specified 10

4301

Data mismatch 1 between alternator and speed sensor (alternator is abnormal)

4302

Data mismatch 2 between alternator and speed sensor (speed sensor is abnormal)

4303

Engine stalls

A201

Monitor communication is not normal

A202

Monitor takes to much time to respond to controller's signal

A203

Communication is abnormal in controller

Printed in U.S.A.

CONN 13

Sender: Fuel Level

Description Of Problems

1301

1999 Caterpillar
All Rights Reserved

27

Solenoid: A/C Clutch

Solenoid: Fine Swing


Solenoid: Start Aid

1GS1 - UP
1HS1 - UP
5LW1 - UP
7EN1 - UP
8GM1 - UP
8PR1 - UP
8RR1 - UP
ABD1 - UP

F-4

3E-1906

107-7056
3E-1906

325B Excavators
Electrical System

F-4

105-9911

Real Time Error Codes

Code

CONN 12

47 4.7

Solenoid: Engine Shutdown

C
2
2
13
14
A
15
18
17
18
18
18
A
D
16
19
18
16
16
A
20
6
6
C
9
9
6
A
B
C
C
18
19
D
1
15
C
B
C
12
12
18
C
C
C
B
C
9
C
C
12
C
18
18
C
21
D

CONN 11

Resistance (Ohms)

8C-3663

E-3
C-9
C-8
A-5
B-8
H-6
C-9
E-7
B-9
E-7
D-7
E-7
I-1
I-7
A-7
H-9
E-7
A-7
A-7
C-6
H-9
A-3
A-3
H-1
C-6
B-6
A-4
D-4
H-1
E-5
D-5
D-8
H-9
I-8
A-8
B-9
D-4
I-1
D-4
A-5
A-5
D-8
F-3
D-3
D-3
I-1
F-2
D-3
D-5
D-5
A-6
E-3
D-8
D-8
F-2
H-6
I-7

A-B , Normally Open


A-C, Normally Closed

490 49 kPa
71 7.1 psi

Sender: Coolant Temperature

Sensor - Coolant Temperature


Sensor - Fuel Level
Sensor - Pump Discharge Press
Socket 12V
Solenoid - A/C Clutch
Solenoid - Eng/Pump Control
Solenoid - Engine Shutdown
Solenoid - Fine Swing
Solenoid - Flow Control
Solenoid - Hammer Control
Solenoid - Hydraulic Lock
Solenoid - Hydraulic Lock Relay
Solenoid - Level Finish
Solenoid - Start Aid
Solenoid - Swing Brake
Solenoid - Travel Speed
Solenoid - Trenching
Speaker ATCH
Switch - Air Cleaner Flow
Switch - ATCH Refueling Start
Switch - ATCH Refueling Stop
Switch - ATCH Hammer
Switch - ATCH Power Window
Switch - ATCH Power Window limit
Switch - ATCH Refueling
Switch - ATCH Seat Heater
Switch - Aux Hydraulic Pressure
Switch - Backup EPR Valve
Switch - Backup Governor
Switch - Boom Raise Pressure
Switch - Coolant Level
Switch - Disconnect
Switch - Engine Oil Level
Switch - Engine Oil Press
Switch - Fine Swing Control
Switch - Horn
Switch - Hydraulic Control
Switch - Hydraulic Oil Filter
Switch - Hydraulic Oil Level
Switch - Implement Pressure
Switch - Key
Switch - Lower Washer
Switch - Lower Wiper
Switch - Neutral Start Limit
Switch - One Touch Low Idle
Switch - Power Window Limit
Switch - Start Aid
Switch - Start Aid Coolant Temp
Switch - Suction Line Shutoff Limit
Switch - Throttle Position
Switch - Travel Pressure
Switch - Window Limit
Switch Panel
Unit - A/C, Heater
Unit - Heater Control

Contact Position

2156 196 kPa


312 28.4 psi
1127 kPa Min
163.5 psi

Resistor: Timer

Sensor - Air Inlet Heater Coolant Temp

SENR9322-01
September 1999

70 21 kPa
10 3.0 psi

Deactuate

90 21 kPa
13 3.0 psi
2.03 0.34 N.m
1.49 0.25 ft lbs
2646 196 kPa
383.8 28.4 psi
1520 98 kPa
220.5 14 psi
635 58 kPa
92 8.4 psi
24.5 8.9 kPa
3.55 1.3 psi

Resistor, Sender and Solenoid Specifications


7Y-8424

Sensor - A/C Photo

Machine
Location

Connector Location

Component Description

1
2
3
4
22
D
5
D
D
22
C
C
A
A
A
D
D
D
B
6
E
7
8
D
B
9
D
10
A
7
9
6
9
A
E
E
E
D
9
8
11
A
D
D
D
D
D
D
D
D
D
D
D
D
D
D
12

Schematic
Location

Electrical Schematic Symbols And Definitions

19
Part No.

Component

Machine locations are repeated for components located close together.


A - Located in the cab.
B - Located in the lefthand console.
C - Located in the righthand console.
D - Located on or near relay panel.

19

Part No.

Machine
Location

A-9
C-8
G-9
B-8
C-6
F-8
I-8,H-8
I-8
I-8
G-6
C-6
F-2
E-1
H-6
I-3
G-7
G-7
H-7
I-4,5,6
B-6
D-1
A-3
A-9
I-8
G-2
H-1
G-7
I-6
F-4
A-2
G-1
A-2
D-1
C-6
E-1
F-1
F-1
I-9
H-1
A-9
B-9
I-3
E-8
G-7
I-7
I-7
I-8
F-7
I-7
I-7
G-7
F-7
F-8
E-7
I-8
E-7
A-5

Heater - ATCH Seat with Seat Heater

17

Off Machine Switch Specification


Function
Actuate

Schematic
Location

Pressure
Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
The circle indicates that the component has screw terminals and a wire can be disconnected from it.
Normally closed switch that will open with an increase of a specific condition.
No circle indicates that the wire cannot be disconnected from the component.
This indicates that the component has a wire connected to it that is connected to ground.
This indicates that the component does not have a wire connected to ground. It is
grounded by being fastened to the machine.
Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender- A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid - A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Harness And Wire Symbols


Pin

Socket

Wire Color

Circuit Number
Identification

AA

105-9344

Receptacle

Wire Gauge

Ground
Connection

Fuse

325-PK-14

Single Wire
Connector

Component
Part Number

Wire, Cable, or Harness


Assembly Identification

Plug

200-BK-14

Pin or Socket
Number

E95578

Machine Harness Connector And Component Locations

Circuit Breaker
Symbol

Flow
Symbol

Level
Symbol

Temperature
Symbol

1
2

Typical representation of a Deutsch


connector. The plug contains all
sockets and the receptacle contains
all pins.

1
2

Typical representation of a Sure-Seal


connector. The plug and receptacle
contain both pins and sockets.

112-PU-18

L35

L21

L21

ATCH
MAIN
RELAY
RESISTOR
163-6616
(NOTE K)

L19
L3
L18

K909-BU-18
K909-BU-18

SWING
BRAKE SOL
121-1491

185-YL-18
185-YL-18

185-YL-18

1
2

ATCH
FLOW CONT.
SOL
122-4459

1
2

ATCH
FLOW CONT.
SOL
121-6303

L969-WH-18
200-BK-18
L968-OR-18
H

A769-GY-18

F772-WH-18
F774-WH-18
F773-OR-18
F771-OR-18

L33

ATCH HAMMER
CONT SW
111-4787

ATCH START
AID SW
111-4784

ATCH FINE
SWING CONT SW
111-4788

ATCH SEAT
HEATER SW
111-4783

L8

ATCH POWER
WINDOW SW
111-4789

RR

A
B
C
K905-RD-14

1
2
3
4
5
6
7
8
C538-OR-18
C537-GN-18

200-BK-14
103-RD-18
508-PU-18
509-WH-18
511-BR-18
512-GN-18

615-YL
A584-BU-18
200-BK-18
200-BK-18
200-BK-18

L20

L3

CONN 19

CONN 18

1
2
147-PU-18
950-BR-18

615-YL-18
200-BK-18

LEVEL FINISH
SOL
121-1490

TRAVEL SPEED
SOL
121-1491

DUAL PWR SOL


MONITOR +B OUT
IMPLEMENT PRESS SW
TRENCHING SOL
BOOM RAISE PRESS SW
LEVEL FINISH SOL
ENG SPEED SENSOR (+)
ENG SPEED SENSOR (-)
TRAVEL SPEED SOL
COOLANT LEVEL SW
ENG OIL LEVEL SW
TRAVEL ALARM
ENG OIL PRESS SW
COOLANT SENSOR
HYD OIL TEMP SENSOR
FUEL LEVEL SENSOR
AIR CLEANER SENSOR
HYD OIL LEVEL SW
FRONT PUMP PRESS SENSOR
GOV ACTR FDBK
AUX HYD PRESS SW
TRAVEL PRESS SW
ALTERNATOR (R TERM)
EPR VALVE (+)
EPR VALVE (-)
SWING BRAKE SOL
GOV ACTR (B)
GOV ACTR (A)

403-GN-18

L6

M
M
615-YL
200-BK

CONN 20

L25

4
1

3 WH-18
2 WH-18

TRENCHING SOL ENG/PUMP CONT


121-1490
SOL
111-9916
306-GN-18
AB

1
4
3
2

B
CONN 6

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

386-PK-18

200-BK-18
200-BK-18

306-GN-18

491-PK-18

A
C
B

+B
SIGNAL
GROUND

L2

T B

Y/W

Y/G

200-BK-18
200-BK-18
201-BK-18
CAB

COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

CIRCUIT NOT CONNECTED


ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT

CONN 21

616-BU
322-GY-18
607-PK-18
168-RD-14

L5

L5
325-PK-18

B
CONN 13

200-BK-14
200-BK-18

B
CONN 16
R
NN (NOTE G)

CHASSIS

AE

IDENT

NN
(NOTE G)

R
T

ATCH
REFUELING
STOP SW(NC)
9X-4184

NN
(NOTE G)
CONN 15

ATCH
REFUELING
START SW(NO)
6T-9442

HORN
7Y-3920

B
200-BK-18
607-PK-18

NN (NOTE G)

ATCH
REFUELING
POWER RELAY
3T-0376

LOC

HARNESS AS.

L7

A
B
C
D
E
F
G
H
J
K
M
N
R
S
T
U
W
Y
Z
LL
PP
RR
SS
NN
AB
AC
AE
AF

150-6998
153-2534
111-4880
153-2536
153-2555
111-4795
121-0986
150-6999
153-2491
111-4835
116-0243
116-0073
128-8970
111-4841
116-0096
116-0098
116-0099
116-0103
116-0084
116-0258
121-1034
121-1041
121-1033
128-8971
121-1044
121-1048
132-1827
163-6682

C-2
A-3
A-9
F-8 (NOTE J)
D-1
G-1
A-1
D-3
H-3
B-2
G-1
E-7
A-2
I-3
A-4
A-4
H-3
H-3
E-7
H-6
F-8
D-7
H-1
A-2
A-6
A-2
A-4
F-8 (NOTE K)

616-BU
616-BU
200-BK
200-BK

616-BU
200-BK

ATCH
BOOM LAMP
5I-8250
K
G (NOTE B)
L
ATCH
BOOM LAMP
5I-8250
G (NOTE B)
L

TT
UU
VV
WW
XX
YY
ZZ
AD
AG
AH
AJ

116-0237
111-4826
128-8937
128-8938
111-4829
111-4830
111-4831
128-8936
163-6691
163-6692
163-6693

D-4
F-8 (NOTE J)
F-8 (NOTE J)
F-8 (NOTE J)
F-8
F-8
F-8
I-8
F-8 (NOTE K)
F-8 (NOTE K)
F-8 (NOTE K)

CABLE AS.
AA
BB
CC
EE
FF
GG
HH
JJ
KK
MM

121-1046
116-0080
125-4727
125-4767
116-0080
116-0242
7Y-8298
111-4832
111-4833
111-4846

A-8
I-8
I-8
A-8
H-8
H-8
A-8
F-8
F-8
I-3

NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE.


NOTE B: USE WITH SHORT BOOM.
NOTE C: USE WITH COLD WEATHER.
NOTE D: USE WITH ELECTRIC OPENABLE WINDSHIELD.
NOTE E: NOT NECESSARY FOR ELECTRIC OPENABLE WINDSHIELD.
NOTE F: NOT USE WITH FINE SWING CONT.SW.
NOTE G: USE WITH ADD TANK.
NOTE H: USE WITH A/C UNIT
NOTE J: NOT USE WITH COLD WEATHER FOR JAPAN.
NOTE K: USE WITH COLD WEATHER FOR JAPAN.

+ ATCH
REFUELING
STOP RELAY
111-4871

PART NO.

THIS SCHEMATIC IS FOR THE 325B-HYD EXCAVATOR.


(116-0177 HE08)
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
OPERABLE MACHINE WITH THE KEY AND ENGINE OFF.
UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAUGE.
FOR A SINGLE SHEET VERSION OF THIS SCHEMATIC
CONTACT DESIGN CONTROL.

R
NN (NOTE G)
323-WH-14

R
NN (NOTE G)
R
NN (NOTE G)
ATCH
REFUELING
START RELAY
111-4871

322-GY-18
322-GY-18
200-BK-18
200-BK-18

CHASSIS
LAMP
5I-8251
5I-8250 (NOTE G)

616-BU
200-BK
HORN
7Y-3919

AC

CIRCUIT GROUPING
DESIGNATION

WIRE AS.

322-GY-18
200-BK-18

200-BK-14

DIODE
121-1022

325-PK-18

CONN 14

AC

200-BK-14
200-BK-18
168-RD-14
168-RD-18
168-RD-18

NN (NOTE G)

CONN 22
AC
K
1
2

616-BU
200-BK
322-GY-18
200-BK-18

323-WH-14
200-BK-14

495-GN-18
200-BK-18

CONN 17
B
AC
616-BU
4
322-GY-18
1
200-BK
3
200-BK-18
2

ATCH WIRE, CABLE,


COMPONENT

GROUND CIRCUIT.

HYD OIL
FILTER SW
116-3660

HYD OIL
TEMP SENDER
4I-5394

A584-BU-18

SYMBOL
DESCRIPTION
BLADE, SPADE, RING,
OR SCREW TERMINAL
CIRCUIT CONNECTED

HEATER AND AIR CONDITIONER CIRCUIT.

1
2

B
168-RD-18
487-OR-18
200-BK-18

WIPER/WASHER CIRCUIT.

L2

168-RD-18
168-RD-18
168-RD-14

CONN 6
1 ATCH
4 SUCTION LINE
3 SHUTOFF LIMIT SW
2 3E-5181

MOTOR

ABBREV

GAUGE CIRCUIT.

168-RD-18

B
2
1

WIPER CONT
155-7042

L7

MONITOR CIRCUIT.

200-BK-18
365-YL-18
365-YL-18
L976-GN-18
L976-GN-18
329-YL-18

WH-18
WH-18

HYD OIL
LEVEL SW
111-4760

2
1

STARTING CIRCUIT.

L28

WIPER CUT
INT (3)
RISE. S
LOW
WA+
ACC
WASH
INT (6)
GND
STOP
REV
W. CW
W. CCW

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS ON.

AE

200-BK-18
496-WH-18

CIGAR
LIGHTER
9W-0335

200-BK-18
200-BK
200-BK
200-BK-14

L6

ATCH
REFUELING SW
5C-6108

200-BK-18

WIPER
WINDOW
MOTOR
LIMIT SW
122-9603
124-3974 (NOTE E)

L6

200-BK

ALL DASHED LINES ARE ATTACHMENTS.

1
2

+ -

START AID CIRCUIT.

YL
BK

SERVICE E
METER
6T-7337
E

200-BK-14

HYD OIL FILTER INDICATOR


KEY SW START
AIH INDICATOR
HAMMER PRESS. SW
FINE SWING SW
+B
+B
GND
GND
RS485 + (MONITOR)
RS485 - (MONITOR)
THROTTLE DIAL S1
THROTTLE DIAL S2
THROTTLE DIAL S3
THROTTLE DIAL S4
KEY SW ON
ONE TOUCH LOW IDLE SW
RS232C (TX)
RS232C (RX)
RS232C (GND)
HYD TANK INDICATOR
HYD TANK PRESS. SW
RS485 - (RH JOYSTICK)
RS485 + (LH JOYSTICK)
RS485 - (LH JOYSTICK)
RS485 + (PEDAL)
RS485 - (PEDAL)
RS485 + (RADIO CONT)
RS485 - (RADIO CONT)
RS485 + (ELEC GOV)
RS485 - (ELEC GOV)
RS485 + (VALVE CONT)
RS485 - (VALVE CONT)
RS485 + (SEMI AUTO DIG)
RS485 - (SEMI AUTO DIG)
RS485 + (RH JOYSTICK)

RS485+
MAIN
+B
RS485LIGHT
GND

A584-BU-18
590-GY-18
A583-YL-18
501-GN-18
506-PU-18
118-GY
530-OR-18
A586-OR-18

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS OFF.

C
A
B

L7

MONITOR
106-0172

129-BU-18
200-BK-18

L#

365-YL-18
L976-GN-18
L976-GN-18
L976-GN-18

B
1
2

CONNECTOR

168-RD-18

B
1
2

615-YL
200-BK

ATCH POWER
WINDOW LIMIT SW
117-6306 (NOTE D)
F
200-BK-18

L14

ENGINE/PUMP CONTROL CIRCUIT.

168-RD-14
607-PK-18
322-GY-18
616-BU
200-BK-18
495-GN-18

386-PK-18
306-GN-18
491-PK-18
487-OR-18
496-WH-18
B
1
2

L2

L7

168-RD-14
168-RD-14
168-RD-18
168-RD-14
607-PK-18
322-GY-18
616-BU
495-GN-18
200-BK-18

L29

A768-BU-18
A769-GY-18

L43

ATCH
CAB LAMP
111-4813

K911-PK-18
K997-BU-18
103-RD-18
K912-GN-18
615-YL-18
201-BK-18

1
2

L42
L41

L978-GY-18

C468-BU-18
200-BK-18

L4

1
2

200-BK-18
200-BK-18
200-BK-18

1
2

615-YL-18
200-BK-18

ENGINE SHUTDOWN CIRCUIT.

A591-PU-18
200-BK-18

A769-GY-18
A768-BU-18
L978-GY-18
763-BU-18
L977-YL-18
763-BU-18

1
2

K997-BU-18
K911-PK-18
K912-GN-18
590-GY-18
103-RD-18
129-BU-18
403-GN-18
615-YL-18

6
5
4
3
2
1

8
6
7
4
5
3
2
1

DOME LAMP
096-0721

L19

168-RD-18
L976-GN-18

L42
B

200-BK-18
200-BK-18
200-BK-18

ATCH SPEAKER(L)
7Y-5505
F

FUEL LEVEL
SENSOR
105-9911

200-BK-18

ENG GOV
ACTUATOR
106-0126

CHASSIS

200-BK-18

200-BK-18

KEY
DECEL
ACCEL
F/B
+B
GND

HH

200-BK-18
200-BK-18
200-BK-18
200-BK-18

L977-YL-18

BK-00

CONN 1
6
4
A762-PU-18
3
788-YL-18
5
405-GY-18
326-RD
1
519-PK-18
2
B
C
6
5
F774-WH-18
4
F773-OR-18
3
A761-PU-18
172-RD-18
1
200-BK-18
2
B

L29

ENG OIL
LEVEL SW
111-4759

L26
ATCH SPEAKER(R)
7Y-5505

103-RD-18
103-RD-18
129-BU-18
118-GY
512-GN-18
511-BR-18
509-WH-18
508-PU-18
191-WH-14
191-WH-14
191-WH-14
191-WH
191-WH
530-OR-18
A586-OR-18
501-GN-18
590-GY-18
A590-BU-18
A589-OR-18
615-YL
615-YL-18
A587-YL-18
506-PU-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
K911-PK-18
K912-GN-18
K997-BU-18

CHASSIS

200-BK-18

L27

200-BK-14
200-BK-14
103-RD-18
A587-YL-18
506-PU-18
403-GN-18

L1

325-PK-18

B 101-RD-4
AA
RD-00
EE
RD-00

MOTOR
200-BK-18
200-BK-10
200-BK-18

L30

L28

PLATFORM

OPERATOR STATION

K997-BU-18
K904-GN-18
200-BK-18

MTR BAT

CAB

B
B 304-WH-8

L35
A

200-BK-14
200-BK-14
103-RD-18
103-RD-18
103-RD-18
103-RD-18

2
1

ATCH START AID


COOLANT TEMP SW.
3E-6449

L41

C
301-BU-10

PUMP DISCHARGE
PRESS SENSOR
106-0178

WH
BK
ENG SPEED
PICKUP
6V-2455

STARTER
6V-5821 MOTOR
(NOTE C) 104-7040

A589-OR-18
A590-BU-18
A587-YL-18
A583-YL-18
191-WH-14
A584-BU-18
615-YL
F

CHASSIS

A
C
B

2
1

ATCH POWER
WINDOW LIMIT SW
117-6306 (NOTE D)

39
4
21
37
22
11
1
2
12
15
16
13
14
23
24
3
34
31
32
33
35
36
6
7
8
9
10
17
18
19
20
25
26
27
28
5
29
30
38
40

ATCH LOWER
WIPER SW
111-4785

L3

325-PK-18
365-YL-18

C
788-YL-18
A762-PU-18

ATCH POWER
WINDOW CONT
117-6305
F
SW. UP
SW. DOWN
NEUTRAL
WIPER
+B
F. LIMIT
GND
R. LIMIT

L44

YL-18
BR-18
BK-18

A
B
C

200-BK-4
200-BK-18
200-BK-6
200-BK-18

C
405-GY-18
200-BK-18

ENG OIL
PRESS SW
3E-6455
BK-18
RD-18
BU-18

CONN 33

B
1 311-WH-18
2 200-BK-18

L26

A587-YL-18
615-YL
508-PU-18
509-WH-18
511-BR-18
512-GN-18
103-RD-18
191-WH-14
200-BK-14
A590-BU-18
A589-OR-18
A583-YL-18
A584-BU-18
A584-BU-18
A583-YL-18
403-GN-18
506-PU-18
615-YL-18
129-BU-18
118-GY
103-RD-18
200-BK-14
K997-BU-18
501-GN-18
590-GY-18
A586-OR-18
K912-GN-18
K911-PK-18
530-OR-18

L6

200-BK-18
200-BK-18
200-BK-18
200-BK-6
200-BK-4
200-BK-18

B
B+
D
R 403-GN-18
B ALT B
BB

200-BK-14
200-BK-18

200-BK-6

309-GY-18
109-RD-6

MM

CONN 32

200-BK-18
200-BK-18

200-BK-10 C
301-BU-10
C

492-GY-18

CONN 31

1
2
3
4
5
6
7
8

L27

118-GY
506-PU-18
A584-BU-18
A583-YL-18
A586-OR-18
501-GN-18
530-OR-18
200-BK-14

CONN 30
A

A591-PU-18

ALTERNATOR
9W-3043

487-OR-18
306-GN-18
L975-PK-18
954-GN-18
K915-GN-18
K905-RD-18
K905-RD-18
235-BK-18
235-BK-18
K911-PK-18
K912-GN-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
308-YL-18
L972-BU-18
L908-OR-18
L909-BU-18
235-BK-18

ATCH LOWER
WASHER SW
111-4786

L20

L20

+B
SIGNAL
GROUND

ENG
SHUTDOWN SOL
8C-3663

THROTTLE
POS SW
106-0107
200-BK-18
200-BK-18
200-BK-18

L4

L25
L19

200-BK-18
200-BK

200-BK-18

L43

200-BK-18

200-BK-18
200-BK-18
200-BK-18
H

L3
L19

200-BK-18
200-BK-18

1
2

326-RD

COOLANT TEMP
SENSOR
4I-5394

A/C CLUTCH
SOL
3E-1906

C
519-PK-18
200-BK-18

B
A718-PU-18
200-BK-18

S1
S2
S3
S4
COM

TT
(NOTE F)

L4
L25

1
2

2
3
4
5
1
6

L9

L10

BACKUP
GOV SW H
110-7884

L33

L32

A768-BU-18

K906-GN-18

K907-BU-18
A770-PK-18

951-PK-18

ATCH
ANTENNA
106-0036

K997-BU-18
A771-PU-18
L978-GY-18
L974-GN-18
L977-YL-18
788-YL-18
A762-PU-18
763-BU-18
412-BU-18
C468-BU-18
321-BR-18
405-GY-18
492-GY-18
491-PK-18
495-GN-18
430-BU-18
496-WH-18
K904-GN-18
A761-PU-18
L970-GY-18
L971-GN-18
403-GN-18
L969-WH-18
L968-OR-18
K907-BU-18
F772-WH-18
F771-OR-18

KEY SW
9G-7641

BACKUP
EPR VALVE SW
114-0421

200-BK-18
200-BK-18

877-YL-4
A718-PU-18
492-GY-18
309-GY-18
109-RD-6
403-GN-18
311-WH-18
304-WH-8
101-RD-4
C468-BU-18
A762-PU-18
788-YL-18
405-GY-18
326-RD
519-PK-18
F774-WH-18
F773-OR-18
A761-PU-18
172-RD-18
200-BK

ATCH
HAMMER
PRESS SW
106-0181

SS
A

A582-PU
A581-GN
A580-BR
A579-OR

L12

A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
200-BK-18

L13

A589-OR-18
A590-BU-18

191-WH

310-PU-18
586-BR-18
147-PU
L973-GN-18
K915-GN-18

615-YL-18

578-BU-18
152-BU
575-YL-18
576-PK-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
105-RD-14
307-OR-18
326-RD
308-YL-18
308-YL-18
530-OR-18
113-OR-18
791-PK-18
786-GN-18
A586-OR-18
501-GN-18
590-GY-18
L972-BU-18
200-BK-18
L11

L9 L8

C OFF
S ON
B ST

L35

AIH COOLANT
TEMP SENSOR
125-4812

954-GN-18
200-BK-18

K997-BU-18
K997-BU-18
K997-BU-18
K997-BU-18
K912-GN-18
K911-PK-18
403-GN-18

IMPLEMENT
PRESS SW
106-0179

951-PK-18
200-BK-18

L15

306-GN-18
L975-PK-18
L971-GN-18
954-GN-18
K997-BU-18
L970-GY-18

951-PK-18
200-BK-18

1
2
ATCH
AUX HYD
PRESS SW
106-0181

235-BK-18
235-BK-18

200-BK-18
200-BK-18
200-BK-18
200-BK-18

L12

L11

L32 L31 L10

308-YL-18
308-YL-18
326-RD
307-OR-18
105-RD-14

1
2
A537-PK-18
200-BK-18

308-YL-18
326-RD
307-OR-18
578-BU-18
L973-GN-18
K906-GN-18
A768-BU-18
A769-GY-18
A770-PK-18
F774-WH-18
F773-OR-18
575-YL-18

152-BU

586-BR-18
786-GN-18
791-PK-18

147-PU
105-RD-14
185-YL-18

1
2
3
4

1
2
3
4
5
6
7
8
9
10
11
12

9
10
11

1
2
3
4
5
6
7
12
8
191-WH
615-YL-18
113-OR-18

590-GY-18
501-GN-18
530-OR-18
A586-OR-18

576-PK-18
K909-BU-18
310-PU-18
200-BK-18

CONN 9
1
2
3
4

1
2
3
4
5
6
7
8
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
L972-BU-18
A590-BU-18
A589-OR-18

492-GY-18
491-PK-18
495-GN-18
430-BU-18
496-WH-18
K904-GN-18
A761-PU-18
487-OR-18

TRAVEL
PRESS SW
106-0179

L970-GY-18
200-BK-18

A/C PHOTO
SENSOR
128-2162
(NOTE H)

1
6
2
5
4
3

ATCH
FINE SWING
SOL
107-7056

951-PK-18
951-PK-18

1
2
ATCH
FLOW CONT.
PRESS SW
106-0181

C538-OR-18
C537-GN-18

1
2
3
4
5
6
7
8

200-BK-18
200-BK-18
200-BK-18

788-YL-18
A762-PU-18
763-BU-18
412-BU-18
C468-BU-18
321-BR-18
405-GY-18

1
2

168-RD-18

A771-PU-18
200-BK-18

1
28
16
19
11
39
32
33
14
17
5
37
23
38
7
12
8
21
24
25
22
15
36
31
26
13
30
29
35
40
2
9
6
18
34
3
4
27
20
10

235-BK-14

1
2

1
2

SS

L1

ATCH
HAMMER CONT
SOL
116-3413

RR

W.INT (6)
L. BOOM
L. CHASSIS
+B
GND

A771-PU-18
L978-GY-18
L974-GN-18
L977-YL-18

1
2

L33

1
2

+1

MOTOR

950-BR-18
200-BK-18

ENG/PUMP CONT
119-0612

1
2
3
4
5
6
7
8
9
10
11
12

L45

147-PU-18
L973-GN-18

RR

B
L971-GN-18
200-BK-18

A586-OR-18
786-GN-18
791-PK-18
113-OR-18
200-BK-18

L908-OR-18
L909-BU-18
235-BK-18

586-BR-18
200-BK-18

BOOM RAISE
PRESS SW
106-0180

1
2

L18

L13

615-YL-18
152-BU-18
575-YL-18
576-PK-18
200-BK-18
200-BK-18

L21

CONN 12

RELAY PANEL

K906-GN-18
200-BK-18

L974-GN-18
200-BK-18

CONN 8

CONN 11

SWITCH PANEL
153-2500
W.INT (3)
W. LOW
WASH

L13
L12
L11
L8
L9
L10

L46

A584-BU-18
200-BK-18
200-BK-18
200-BK-18
615-YL

OUT 1
+B

K906-GN-18
L974-GN-18
L971-GN-18
A771-PU-18

L4

CONN 10

590-GY-18
501-GN-18
530-OR-18

615-YL-18
615-YL-18
578-BU-18
152-BU
152-BU-18
200-BK-18
200-BK-18

RESISTOR
7Y-8242

IN 1
GND
IN 2
OUT 2

2
4
1
3

111-RD-14
177-RD-14

308-YL-18
308-YL-18

ATCH
SEAT WITH
SEAT HEATER
111-6458

615-YL-18
615-YL-18
A589-OR-18
A590-BU-18
191-WH-18
200-BK-18
200-BK-18

A495-GY-18

615-YL
615-YL-18

8
6
7
4
5
3
2
1

L25

TIMER RELAY
111-4870
308-YL-18
200-BK-18
K909-BU-18
189-RD

A
ATCH LOWER
WIPER MOTOR
113-3452

ONE TOUCH
LOW IDLE SW
128-2134

200-BK-18
L972-BU-18
615-YL-18
615-YL
530-OR-18
191-WH
A586-OR-18
501-GN-18
590-GY-18
A589-OR-18
A590-BU-18

386-PK-18

951-PK-18

3
1
4
2

A584-BU-18

200-BK-18

PP
950-BR-18

L16

200-BK-18
586-BR-18
786-GN-18
791-PK-18
308-YL-18
326-RD
307-OR-18
578-BU-18
L973-GN-18
K906-GN-18
A768-BU-18
A769-GY-18
A770-PK-18
F774-WH-18
F773-OR-18
K909-BU-18
310-PU-18
A588-GN-18
A588-GN-18
575-YL-18
152-BU-18
576-PK-18
954-GN-18

L20

L19

L19
L3

NEUTRAL
START RELAY
111-4871

307-OR-18

L3

HYD
LOCK SOL
121-1491
200-BK-18

A588-GN-18
954-GN-18
576-PK-18
152-BU-18
575-YL-18
200-BK-18

L14

954-GN-18
A771-PU-18
L978-GY-18
L974-GN-18
L977-YL-18
L908-OR-18
L909-BU-18
235-BK-18
788-YL-18
A762-PU-18
763-BU-18
412-BU-18
C468-BU-18
321-BR-18
405-GY-18
492-GY-18
491-PK-18
495-GN-18
430-BU-18
496-WH-18
K904-GN-18
A761-PU-18
487-OR-18
306-GN-18
L975-PK-18
L971-GN-18
K997-BU-18
235-BK-14

L20

L20

877-YL-4

154-RD-18

L21

L18

L20

HORN SW
128-2134

200-BK-14
200-BK-14
103-RD-18
A587-YL-18
506-PU-18
403-GN-18

L19

ATCH
ANTENNA CABLE
111-4846

L4

304-WH-8
XX
WW(NOTE J)
AJ(NOTE K) START RELAY
125-1302

112-PU-6
615-YL
116-BR-14
107-RD
196-BU
172-RD-18
189-RD
320-OR-18
154-RD-18
151-GN-18
150-RD-18
114-RD-18
168-RD-14
115-PK-14
149-PU
140-BU
177-RD-14
177-RD-14
177-RD-14
111-RD-14
519-PK-18
147-PU-18

PLATFORM

L22

L34

L35

L30
L29
L41
L42

AUX-SPEAKER(-)
AUX-SPEAKER(+)
SPEAKER (-)
SPEAKER (+)
GND
ACC
SPEAKER (+)
SPEAKER (-)
BACKUP
ILLUMI

4
5
6
1
2
3
7
8
A513-RD-18
592-BU-18
509-WH-18
508-PU-18
200-BK-18
512-GN-18
511-BR-18

A
L22

HEATER
RELAY
116-0114
KK

112-PU-6
615-YL
615-YL

200-BK-14
200-BK-14
200-BK
200-BK-18
200-BK-18
200-BK-14
200-BK-14
235-BK-14
200-BK-18

124-GN-14
113-OR-18
185-YL-18
105-RD-14
129-BU-18
118-GY
152-BU
147-PU
200-BK-18
191-WH-14
K905-RD-14
103-RD-18
111-RD-14
177-RD-14
177-RD-14
177-RD-14
116-BR-14
140-BU
149-PU
115-PK-14
168-RD-14
114-RD-18
150-RD-18
151-GN-18
154-RD-18
320-OR-18
189-RD
172-RD-18
196-BU
107-RD
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
200-BK
200-BK-18
615-YL-18
103-RD-18
509-WH-18
508-PU-18
511-BR-18
512-GN-18

200-BK-18

101-RD-4
JJ

ATCH FLOW CONT.


RELAY
111-4871

AIR HEATER
107-9652
B
877-YL-4

1
6
2
3
4
5
7
8
9
10

24V
IGN
GND
MEM
12V
ANTENNA

120-YL
200-BK

NEUTRAL START
LIMIT SW
111-4799

103-RD-18
191-WH-14
118-GY
129-BU-18
200-BK-18
200-BK-18
200-BK
200-BK-14
200-BK-14

L34

A/C UNIT
130-0250
ATCH
HEATER
UNIT
139-7258

200-BK-14
200-BK-14
615-YL-18
103-RD-18
519-PK-18
124-GN-14
175-RD-14

BR
R
G
R/L
B
B
5
1
4
3
2
6
615-YL-18
124-GN-14
519-PK-18
175-RD-14
200-BK-14
200-BK-14

308-YL-18
308-YL-18
308-YL-18

200-BK
120-YL

L47

147-PU-18
PP

B
200-BK-4

YYYY-YY-YY
ZZZZ-ZZ-ZZ
512-GN-18
508-PU-18
200-BK-18
113-OR-18
511-BR-18
509-WH-18
103-RD-18
615-YL-18

113-OR-18
103-RD-18
508-PU
509-WH
511-BR
512-GN
200-BK-18
615-YL-18
1
2
4
7
6
8
5
3

1
2
5
3
4
6
7
8
200-BK-18

A
CONN 23

L36

112-PU-6

200-BK-18
308-YL-18

ATCH
12V SOCKET
121-0987

UU(NOTE J)
AG(NOTE K)

177-RD-14
177-RD-14
177-RD-14
200-BK-18
L47

L36

A
B
C

320-OR-18
200-BK-18

200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18

CONN 28

K905-RD-14
103-RD-18
508-PU-18
509-WH-18
511-BR-18
512-GN-18

113-OR-18
103-RD-18
615-YL-18
508-PU-18
200-BK-18
511-BR-18
509-WH-18
512-GN-18

CONN 27

L22

1
2
5
3
4
6
7
8

113-OR-18
103-RD-18
200-BK-18
200-BK-18
508-PU-18
511-BR-18
509-WH-18
512-GN-18
200-BK-18

CONN 26

CONN 29

115-PK-14
149-PU
191-WH-14
113-OR-18
129-BU-18
118-GY
152-BU
124-GN-14
147-PU
147-PU-18
120-YL
113-OR-18
12
11
6
4
9
8
7
2
5
3
1
10

135-BU
200-BK
200-BK
120-YL
120-YL

CONN 25

1
2
3
4
5
6

ATCH RADIO CONVERTER

168-RD-10
168-RD-14
168-RD-14
114-RD-18
103-RD-18
107-RD
105-RD-14
147-PU
147-PU-18
149-PU
140-BU
113-OR-18
113-OR-18
129-BU-18
124-GN-14
118-GY
152-BU
120-YL
115-PK-14
191-WH-14
112-PU-14
112-PU-14
112-PU-14
116-BR-14

K905-RD-14
196-BU
140-BU
107-RD
114-RD-18
103-RD-18
105-RD-14
168-RD-14

8
7
6
5
4
3
2
1

185-YL-18
150-RD-18
116-BR-14
112-PU-14
112-PU-14
112-PU-14
4
2
6
5
3
1

ANTENNA

177-RD-10

L24
CONN 24

147-PU-18
120-YL

5
6
3
2
1
4

329-YL-18

ATCH
AM RSDIO
116-0218

TO RADIO

L37

L38

ATCH
AM/FM RADIO
111-4840

L972-BU-18
308-YL-18
A758-BR-18
A757-GY-18
A756-BU-18
A755-PK-18
K915-GN-18
F771-OR-18
F772-WH-18
K907-BU-18
L968-OR-18
L969-WH-18
K905-RD-18
K905-RD-18

L30

SPEAKER (-)
SPEAKER (+)
GND
BUCK UP
ACC (+)
ILLUMI (+)

615-YL-18
615-YL-18
A537-PK-18
147-PU-18
200-BK-18
200-BK-18

L29

509-WH
508-PU
200-BK-18
103-RD-18
113-OR-18
615-YL-18

ATCH
CONVERTER
134-1346

L31

L41

SPEAKER (-)
SPEAKER (+)

112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
615-YL-18
615-YL-18
116-BR-14
107-RD
196-BU
172-RD-18
189-RD
320-OR-18
154-RD-18
151-GN-18
150-RD-18
114-RD-18
168-RD-14
115-PK-14
149-PU
140-BU
177-RD-14
177-RD-14
177-RD-14
111-RD-14
519-PK-18
147-PU-18
147-PU-18
147-PU
147-PU
147-PU
152-BU
105-RD-14
185-YL-18
113-OR-18

200-BK-18

L42

AF
(NOTE K)

310-PU-18

140-BU
310-PU-18
430-BU-18
412-BU-18
321-BR-18
311-WH-18
200-BK

L51

512-GN
511-BR

951-PK-18
950-BR-18
147-PU-18
147-PU-18

200-BK
311-WH-18
519-PK-18
877-YL-4
A718-PU-18
492-GY-18
309-GY-18
109-RD-6
403-GN-18
304-WH-8
101-RD-4
C468-BU-18
A762-PU-18
788-YL-18
405-GY-18
326-RD
F774-WH-18
F773-OR-18
A761-PU-18
172-RD-18
K997-BU-18
K904-GN-18
A769-GY-18
A768-BU-18
L978-GY-18
763-BU-18
L977-YL-18
386-PK-18
306-GN-18
491-PK-18
487-OR-18
496-WH-18
168-RD-14
607-PK-18
322-GY-18
616-BU
495-GN-18
K906-GN-18
L974-GN-18
A771-PU-18
L971-GN-18

J
154-RD-18
151-GN-18
150-RD-18

L17

ATCH RADIO FOR JAPAN

615-YL-18
615-YL-18
L973-GN-18
K915-GN-18
200-BK-18
200-BK-18
200-BK-18

L44

109-RD-6
101-RD-4
877-YL-4
304-WH-8
607-PK-18
322-GY-18
616-BU
309-GY-18
A718-PU-18
306-GN-18
386-PK-18

L39

615-YL-18
615-YL-18
586-BR-18
147-PU
147-PU-18
200-BK-18
200-BK-18

L37

615-YL-18
615-YL-18
191-WH
191-WH-18
310-PU-18
200-BK-18

L50

L49

177-RD-14

F771-OR-18
F773-OR-18
F774-WH-18
F772-WH-18
L968-OR-18
L969-WH-18
A770-PK-18
K907-BU-18
K909-BU-18
185-YL-18
K906-GN-18
A768-BU-18
A769-GY-18

L49

B L51

L38

CONN 7

1
2
3
4
5
6
7
8
9
10
11
12

10A
10A

10A
15A
10A
10A
10A
10A
15A
15A

L16

MM

L37

308-YL-18
F771-OR-18
F772-WH-18
L969-WH-18
L968-OR-18
K915-GN-18
K907-BU-18

519-PK-18
492-GY-18
405-GY-18
C468-BU-18
A762-PU-18
788-YL-18
403-GN-18
326-RD
495-GN-18
496-WH-18
491-PK-18
A769-GY-18

7
12
10
4
5
6
9
8
11
3
1
2

L48

111-RD-14

RADIO
SW PANEL
A/C /HEATER
CIGAR LIGHTER
WASHER/WIPER
LOWER WASHER/WIPER
CONVERTER
CAB/CHASSIS LAMP
PWR WINDOW

113-OR-18
113-OR-18
124-GN-14
129-BU-18
118-GY
152-BU
120-YL
115-PK-14
191-WH-14

LL

AF
(NOTE K)

1
2

310-PU-18
172-RD-18
487-OR-18
A768-BU-18
412-BU-18
321-BR-18

200-BK

CONN 3

140-BU
168-RD-14
L971-GN-18
103-RD-18
107-RD

L16

196-BU
K909-BU-18
L975-PK-18
607-PK-18
322-GY-18
616-BU
309-GY-18
386-PK-18
A718-PU-18
310-PU-18

MAIN
RELAY
3T-0376
(NOTE J)

ATCH
MAIN
RELAY
159-9108
(NOTE K)

177-RD-8
306-GN-18
306-GN-18
306-GN-18
306-GN-18
200-BK-18
A495-GY-18
308-YL-18
177-RD-14
111-RD-14
189-RD
K909-BU-18
200-BK-18
307-OR-18
154-RD-18
200-BK-18
386-PK-18
200-BK-18

L15

309-GY-18
DIODE
121-1022

306-GN-18
200-BK-18

ATCH
TRAVEL ALARM
3E-7738
B
2 200-BK-18
1 321-BR-18

1
2
3
4
5
6
7
8
9
10
11
12

177-RD-8
306-GN-18

200-BK
200-BK-18

112-PU-6
K997-BU-18 A
763-BU-18
L977-YL-18
L978-GY-18
L974-GN-18
A771-PU-18
K906-GN-18
430-BU-18
K904-GN-18
A761-PU-18
F773-OR-18
F774-WH-18

CONN 5

147-PU-18
L973-GN-18

L50

L46 CONN 38

2
1

Z CONN 37
1
L45
2
A
N

LL

DIODE
121-1022

1
2

200-BK-18
586-BR-18

177-RD-14
1
177-RD-14
2
A770-PK-18
3
4
189-RD
114-RD-18
5
320-OR-18
6
149-PU
7
786-GN-18
8
154-RD-18
9
615-YL
10
791-PK-18
11
115-PK-14
12
D (NOTE J)
A
AF(NOTE K)
307-OR-18
1
308-YL-18
2
111-RD-14
3
235-BK-18
4
306-GN-18
5
116-BR-14
6
151-GN-18
7
150-RD-18
8
A588-GN-18 9
A587-YL-18 10
L908-OR-18 11
L909-BU-18 12
D (NOTE J)
A
AF(NOTE K)
12
11
10
9
8
177-RD-14
7
200-BK
2
200-BK
K909-BU-18
1
196-BU
3
D (NOTE J)
L975-PK-18
6
AF(NOTE K)
147-PU-18
4
950-BR-18
5
PP
A
UU(NOTE J)
AG(NOTE K)
112-PU-6
A
ZZ
109-RD-6
B
YY
JJ
101-RD-4
B
KK
877-YL-4
B
XX
304-WH-8
B
BLOCK
121-1023
D (NOTE J)
B
AF(NOTE K)
9
607-PK-18
2
322-GY-18
3
616-BU
4
L48
309-GY-18
5
6
386-PK-18
10
A718-PU-18 11
7
8
306-GN-18
1
951-PK-18 12
RR
PP
CONN 4

200-BK-18
200-BK
200-BK-18

CONN 34

200-BK-18
430-BU-18

321-BR-18
200-BK
140-BU
430-BU-18
412-BU-18
310-PU-18
311-WH-18

200-BK
140-BU

CONN 35

2
1

GROUND
ON(KEY)

AIR CLEANER SW
109-9330

CONN 36

ATCH AUTO
LUBRICATION PUMP
127-5264

200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
RELAY PANEL
177-RD-14
177-RD-14
A770-PK-18
189-RD
114-RD-18
320-OR-18
149-PU
786-GN-18
154-RD-18
615-YL
791-PK-18
115-PK-14
116-BR-14
235-BK
L909-BU
L908-OR
306-GN-18
307-OR-18
308-YL-18
111-RD-14
151-GN-18
150-RD-18
A588-GN-18
A587-YL-18

CONN 2

200-BK
116-BR-14
235-BK-18
L908-OR-18
L909-BU-18
177-RD-14
177-RD-14
A770-PK-18
189-RD
114-RD-18
320-OR-18
149-PU
786-GN-18
154-RD-18
615-YL
791-PK-18
115-PK-14
307-OR-18
308-YL-18
111-RD-14
306-GN-18
151-GN-18
150-RD-18
A588-GN-18
A587-YL-18
K909-BU-18
196-BU
L975-PK-18
177-RD-14

116-BR-14
200-BK-18
235-BK
L909-BU
L908-OR
177-RD-14
177-RD-14
K909-BU-18
A770-PK-18
791-PK-18
115-PK-14
615-YL
607-PK-18
200-BK-18
200-BK-18
200-BK-18
151-GN-18
150-RD-18
A588-GN-18
A587-YL-18
196-BU
320-OR-18
114-RD-18
322-GY-18
786-GN-18
149-PU
616-BU
A718-PU-18
L975-PK-18
308-YL-18
310-PU-18
A495-GY-18
308-YL-18
K909-BU-18
306-GN-18
306-GN-18
K909-BU-18
308-YL-18
A495-GY-18
306-GN-18
200-BK-18
200-BK-18
200-BK-18
386-PK-18
154-RD-18
307-OR-18
189-RD
111-RD-14
200-BK-18
200-BK-18

177-RD-6
177-RD-14
177-RD-8
WW(NOTE J)
AJ(NOTE K)

506-PU-18
578-BU-18

VV(NOTE J)
AH(NOTE K)

310-PU-18
311-WH-18

200-BK-18
412-BU-18

Y/G
Y/W

L16

L39

10A
10A
10A
10A
30A
10A

151-GN-18
112-PU-14

PLATFORM

177-RD-14
112-PU-14
189-RD-14

HORN
DOME LAMP
SHUTDOWN
KEY SW
REFUELING PUMP
FINE SWING
FLOW CONT
BOOM LAMP
LUBRICATOR

114-RD-18
103-RD-18
107-RD
105-RD-14
168-RD-10
147-PU
147-PU-18
149-PU
140-BU

2
1

CHASSIS

C538-OR-18
C537-GN-18

POS NEG

1
2

L40

112-PU-14

12V OUT
GND
GND
24V IN
24V MEMORY
12V MEMORY

POS NEG

GROUND STRAP
7G-1060

HEATER
CONT UNIT
104-3204

FUSE BASE
111-4812

AUX CKT
180-GN
10A
AUX CKT
176-YL
10A
175-RD-14 BLOWER
20A
BACKUP
185-YL-18
10A
INSP LAMP
196-BU
10A
150-RD-18 HYD LOCK SW
150-RD-18 HYD LOCK SOL
10A
172-RD-18 ENG GOV
10A
K905-RD-14 E/P CONT
15A
J
J
FUSE
10A 9W-1442
196-BU
15A 9W-1441
K905-RD-14
20A 9W-1446
185-YL18
30A 8T-9636
L40
150-RD-18
175-RD-14
172-GN-18
150-RD-18
150-RD-18
200-BK-18
L17
320-OR-18
154-RD-18
151-GN-18
ATCH 12V 5A
CONVERTER
119-1733

175-RD-14
200-BK-18
320-OR-18
172-RD-18
154-RD-18
177-RD-14
111-RD-14
189-RD-14
112-PU-14
112-PU-14
177-RD-14
177-RD-14

TEMP.
REGULATOR
INDICATOR
KEY SW.(START)
RELAY
GND
KEY SW.(ON)
CHECK TERM.

SIS
CONNECTOR

L15

L24

2
1

116-BR-14
200-BK-18
308-YL-18

A588-GN-18
A587-YL-18

2
OPERATOR STATION

L17

616-BU

A
B
C
D
E
FF (NOTE C)
RD-00

L17

8
10
12
6
2
4
3
1
5
7
9
11

HYD LOCK SOL RELAY


111-4871
200-BK-18
151-GN-18

308-YL-18
177-RD-14
116-BR-14
200-BK-18
308-YL-18
K909-BU-18
K909-BU-18
A770-PK-18
791-PK-18
115-PK-14
615-YL
607-PK-18
200-BK-18
151-GN-18
150-RD-18
A588-GN-18
A587-YL-18

EE (NOTE C)
RD-00

HORN RELAY
111-4871

BOOM LAMP RELAY


111-4871
786-GN-18
149-PU-18
149-PU-18
149-PU

POS NEG

GG (NOTE C)

ATCH
BATTERY
3T-5760
(NOTE C)

308-YL-18
177-RD-14

BB
RD-00

BATTERY POS NEG


3T-5760

3
L16
L15

BK-00

AA
RD-00

BK-00

CHASSIS

322-GY-18

150-RD-18
A

ATCH START
AID SOL
3E-6332

615-YL
607-PK-18

FAN RELAY
111-4871

200-BK-18
200-BK-18
200-BK
200-BK-18

COOLANT
LEVEL SW
096-0744

196-BU
320-OR-18
114-RD-18
322-GY-18
786-GN-18
149-PU
616-BU
A718-PU-18
A495-GY-18
L975-PK-18
306-GN-18
310-PU-18
200-BK-18
308-YL-18
200-BK-18
177-RD-14
177-RD-14

CC

FOR
INSP LAMP
320-OR-18
114-RD-18
114-RD-18
114-RD-18

196-BU

GG
(NOTE C)
GROUND STRAP
132-1805

235-BK
L909-BU
L908-OR

WASHER
7T-8890
506-PU-18
MOTOR
A
A

RELAY PANEL
CAB/CHASSIS LAMP RELAY
111-4871
791-PK-18
115-PK-18
115-PK-18
115-PK-14

K909-BU-18
K909-BU-18
A770-PK-18

VV(NOTE J)
AH(NOTE K)
177-RD-6
177-RD-14

DISCONNECT SW.
7N-0718
7N-0719(NOTE C)

578-BU-18

101-RD-6

200-BK-18

MOTOR

BACKUP
RESISTOR
102-8016

ALT BREAKER MAIN BREAKER


9S-0174
9S-0174
ZZ AD
YY
60A
60A
AD
109-RD-6

200-BK-18

L15

6
L16
L15

101-RD-6
101-RD-6

ATCH
LOWER WASHER
7T-8890

ATCH RADIO WITH CASSETTE DECK

8
L16

103-RD-18
113-OR-18
200-BK-18
A513-RD-18
592-BU-18

ATCH
REFUELING PUMP
123-3929

E93688
2