Brf area Charging bed Charging pusher Charging positioner Walking hearth Discharge roll Kick off mechanism

Discharge side door Power pack Brf Water system Fuel oil combustion Combustion air system Descaller Roller table brf Hot out mechanism Pinchroll std.1A Lub system ESS stand

Mill area Hyd system ESS stand Air oil Lub system Gearbox std 1 -std 14 Shear no.1 Shear no.2 Vertical looper 1-4 Scale pit no.1

16 BIG LOSSES

PILAR

Breakdown loss

Setup&adjusment loss

Cut tool change loss

Keikaku Hozen Jishu hozen Early management Keikaku Hozen Jishu hozen Early management Keikaku Hozen Jishu hozen Early management

31 43 17 0 9 0 14 0 0 0 4 0 0 8 0 0 54 0 0 0 0 0 6 54 135 105 39 51 90

0 0 0 36 0 0 0 44 0 21 0 8 0 0 0 0 0 0 0 0 0 0 0 0 0 109 80

0 0 0 0 0 0 0 0 15 0 8 0 23 8

23 0 10 59 14 0 14 11 0 30 7 47 215 47 70

0 19 0 0 0 31 0 0 16 0 0 0 66 47 19

0 5 0 0 0 0 0 0 0 0 0 0 5 5

0 0 0 0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0 0 0 0

0 0 0 0 12 0 0 0 0 0 39 37 0 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 24 0 55 61 61 55

0 0 0 0 0 0 0 0 0 0 0 0 0

0 21 0 0 0 0 0 0 0 0 4 0 0 52 15 0 248 0 0 50 0 0 0 0 0 0 0 0 5 0 0 0 5 0 55 0 0 435 20 355 25 20

0 18 0 0 0 0 62 0 0 0 0 0 0 0 47 0 25 0 3 0 0 42 0 0 23 0 10 0 0 5 0 137 0 0 0 0 108 0 20 0 0 0 0 30 0 0 70 0 69 0 0 0 0 23 0 0 0 0 17 0 0 472 0 162 75 62 20 287 142 75 85

0 0 0 0 0 0 0 0 0 0 0 0 0

Keikaku Hozen Jishu hozen Early management Keikaku Hozen Minor stop & idling loss Jishu hozen Early management Keikaku Hozen Speed loss Jishu hozen Early management Keikaku Hozen Quality defect& rework loss Jishu hozen Early management Keikaku Hozen Shutdown loss Jishu hozen Early management Keikaku Hozen Management loss Jishu hozen Early management Keikaku Hozen Motion loss Jishu hozen Early management Keikaku Hozen Line organisation loss Jishu hozen Early management Keikaku Hozen Internal logistic loss Jishu hozen Early management Keikaku Hozen Measurement & adjusment loss Jishu hozen Early management Keikaku Hozen Yield loss Jishu hozen Early management Keikaku Hozen Energy loss Jishu hozen Early management Keikaku Hozen Consumable loss Start up loss

15 14 46 25

Consumable loss

Jishu hozen Early management

Utility water system 9 10 0 0 16 10 23 0 0 20 8 46 142 96 Air system 0 0 0 0 0 0 0 0 0 0 0 84 84 Gearbox. Std.15-std.16 0 0 0 0 0 0 48 20 0 0 39 75 182 V looper 5,6,7 0 0 19 0 0 18 0 0 0 0 5 0 42 Shear V 0 0 0 0 0 46 0 0 0 0 19 15 80 Blockmill air oil 0 0 0 0 0 0 0 0 0 0 0 0 0 Blockmill BGV

Blockmill area Blockmill lub system 0 0 0 0 0 0 0 0 0 0 0 0 0 WCB Snap shear Blockmill Hyd system Water cooling box Pinch roll unit TFH Lub unit TFH Cooling coneyor Conveyor blower Conveyor hoods Coil collecting pit Easy down device Lifting table

collection area Tilting table Trestle roll table Rotary table Discharge truck Hood conveyor Compactor Hyd system finishing area Hyd system compactor Coil unloading system

Crane Crane magnet overhead crane

75 10 10 25 0 60 28 182 177 159 5 18 749

0 0 0 0 0 0 0 0 20 0 0 0 20

0 0 0 0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 194 0 0 0 0 0 194

4 0 0 0 0 0 0 0 0 0 0 0 4

0 0 0 15 0 0 0 0 0 0 0 60 75

0 13 0 0 20 0 0 40 0 0 134 0 0 0 0 0 60 0 0 16 0 0 57 0 0 0 0 0 7 0 0 0 0 0 39 0 0 386 0

0 0 3 15 0 88 0 0 0 0 0 10 0 0 0 0 0 0 0 0 0 0 0 7 0 0 0 0 0 0 26 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 19 0 0 88 48 32

0 0 0 0 0 0 0 0 0 0 0 20 20

0 0 0 0 8 0 0 0 0 5 0 0 13

0 0 14 15 0 0 9 106 0 145 0 0 0 0 17 56 0 0 5 51 0 0 39 899 0 0 15 10 0 0 13 11 0 0 215 142 0 0 5 64 0 0 55 35 0 55 9 15 0 200 396 1404

0 23 0 0 0 0 115 0 0 42 0 0 0 0 0 0 0 0 117 0 0 0 0 95 0 0 0 20 0 0 0 0 0 15 0 12 309 23 107

0 44 0 0 0 48 0 0 0 0 0 11 103

0 0 0 0 0 0 0 0 0 0 0 0 0

YEAR

2007

Januari Februari March April Mei June July August September October Nopember December Total (minute)