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Mamata Group of Companies

THE MAMATA GROUP


The Flagship company of
the group
Bag Makers & Pouch
JV with Brampton Engineering, MakersJV with KLöCKNER DESMA,
Canada Germany Rubber Injection
Multi layer Blown film lines moulding & Shoe Soling
machines
A Green field Project to propagate JV with KLöCKNER HOLSTEIN
Usage of Solar Energy for Purpose SEITZ MACHINEN, GERMANY.
of Cooling & Heating applications. High-tech high speed Bottling
line/packaging plants
JV with Hydraulic Contracting and
Supply Co Pty Ltd (HYDCO), JV with Ferromatik Milacron Inc.,
Australia Special deep drilling USA
rings for mining industry
Injection & Blow moulding
In-house Travel Agency machines
providing all travel related A subsidiary of MAMATA
services to the group MACHINERY providing Hi-tech
companies. computer software and hardware
Spout Fixing & Filling solutions.
lines for Pre-formed
Pouches
Mamata Group of Companies

Mamata Group High Lights


Mamata Group of Companies

An overview on Each
Company

The Flagship
company of the
group
Mamata Group of Companies
Mamata Machinery
(About us):
• Established in 1989.
• Flagship Company of US$ 75mn Mamata Group.
• India’s largest manufacturer & of Plastic Bag and Pouch Making
Machines.
• An ISO 9001 Certified Company since 1997
• Production facility of 36,000 Square Meters in India
• Number of employees stands at 165 people.
• Over 2500 Machines in more than 70 Countries Worldwide
• Five Export Excellence Awards, Three Exports Trophies for Highest
Exports, Two National Awards for Highest Exports in Difficult & New
Markets, Govt. of India recognized Export House Status and PlastIndia
Foundation Award for Best Performing Enterprise for over-all
performance in SSI category for Years 2002-2003, 2003-2004, 2004-2005,
2006-2007 etc are the milestones achieved by Mamata in flat 18 Years.
• “High Reliability @ Competitive” Cost. This ability has resulted into
exports to more than 70 Countries of North America, Central & South
Mamata Group of Companies

MAMATA @ 20
Number of employees stands at 165 people.
Milestones
 Fastest system in World for making Zip inserted
Wicket Bags
 Fastest system in World for making Flower Sleeve
/Bags
 Fastest system in the World for making Slider Zipper
Pouches
 Most versatile system in World for making Pouches
 More than 125 machines working in European
community
 In last 60 months 50+ machines are installed in USA
 More than 800 machines supplied to Africa
Mamata Group of Companies

The Facility @
Ahmedabad,
India

Sub-assembly
Electronics Area.
Dept.
Mechanical
Design Dept.

Machinery productions and Testing


Floor
Mamata Group of Companies

 A 100% owned subsidiary of


MAMATA MACHINERY Pvt. Ltd

 Based in Montgomery, Illinois,


USA

 5000 Sq. Feet Facility serving


as Showroom of MAMATA BAG
MAKERS in USA

 A Pre-sales and After-sales


service Center for Entire North,
Central & South Americas

 50+ Machines installed in 60


Mamata Group of Companies

Mamata
Machinery
Product
RightRange
Balance of
Productivity &
Flexibility Flexible yet tough
Mamata Group of Companies

Side Seal Bag


Makers

Bag Maker – Speed Bag Maker – Speed


Vega 750 Chart
250 * Cycles / Vega 600 Chart
250 * Cycles /
S Minute
* Mechanical Plus Minute
Vega 750 250 * Cycles /
Speeds
Plus MinuteSpeeds
Application * Mechanical

s:
Mamata Group of Companies

Universal Bag Making


System Vega Series
Max Mechanical speeds
Vega 800 1 1
000 200
Side Seal 250 180 150
Bottom 120 120 120
Seal Seal
Mixed 120 120 120

Vega Plus Series


Max Mechanical Speeds
Vega Plus 800 1 1
000 200
Side Seal 280 250 250
Bottom 150 150 150
Mixed
Seal Seal 150 150 150

Applicati
ons:
Mamata Group of Companies

Flower Bag Making


System

Flower Bag Making


Vega 800 System
100 * Cycles /
UBC Minute
2 Lane machine

* Mechanical
Speeds
Standard Bag Specifications
Top : Top (b) Top
(a) (c)
Maximum 500 200 mm 700
mm mm
Minimum 200 90 mm 240
mm mm
Note : Machines for customized bag
size also can be configured
Mamata Group of Companies

Wickete
rs Wicketers
Vega W 800 280 * Cycles /
Minute
Vega W 800 350 * Cycles /
Plus Minute
* Mechanical
Speeds

World’s
FASTEST
System to
make
Zipper
Wicket Bags

Applicatio
ns :
Mamata Group of Companies

Servo Driven Pouch


Making System

Pouches that can be made ….


 Three Side seal Pouches in multiple ups
 Three Side Seal Pouches with Zip in 2
Pouch Making System lanes
Vega 610 150 * Cycles /  Insert Gusset Stand-up Zipper Pouches in
Minute ‘2 lanes’ with 3 web print registration
Vega 610 210 * Cycles /
 Self Gusset Stand-up Pouches in ‘2 lanes’
Plus Minute Speed
* Mechanical  Self Gusset K Seal Stand-up Pouches
Applications  Five Side Seal Pouches with 3 web print
: registration
 Centre Fin Seal Pouches
 Lap Seal Pouches
 Hooded Slider Zip Pouches
 Bag in Box
 Pouch with ‘High Pressure De-gassing
valve’
 Medical Packaging Pouches
Mamata Group of Companies

Pouch Maker : Vega


285 PM
Picture 8

Pouch Maker –
VegaMechanical
285 100Speed
* Cycles /
PM Minute

Application Pouches that can be made ….


s:
 Three Side seal Pouches
 Three Side Seal Pouches with Zip
 Self Gusseted Stand-up Pouches
 Self Gusseted Stand-up Pouches
with Zip
Mamata Group of Companies

Pouch Picture 9

Maker

Vega 350 CP (30-80 Microns Vega 356 CP (30-120 Microns


Centre / Fin only) 180 * Centre / Fin only) 180 *
Seal Side
Three cycles/Minute
130 * Seal Side
Three cycles/Minute
130 *
Seal cycles/Minute Seal cycles/Minute
* Mechanical Speed * Mechanical Speed

Applicatio
ns:
Mamata Group of Companies

Systems for Special


Applications
Mamata Group of Companies

Exceptional Achievements

Wicketer Vega W 800 Flower Sleeve System


Plus with Vega W 800 UBC
Zipper attachment
‘Fastest System’ in the
‘Fastest System’ in the World
World

Universal Bag Making Pouch Making


System Vega Plus System Vega 610
Series Plus
‘Most Modular System’ ‘Most Versatile
in the World System’ in the
World
Mamata Group of Companies

An overview on Each
Company
KLöCKNER DESMA
Machinery Pvt. Ltd.
India
JV with KLöCKNER DESMA,
Germany to Make Rubber
Injection molding & Shoe
Soling machines in India
Mamata Group of Companies

The Principal Company

Headquarters at Fridingen on the


Danube
Mamata Group of Companies
The Indian Operations

Our Plant in Ahmedabad, India


Mamata Group of Companies
Other Locations of
Desma

DESMA Plant in China

DESMA Plant in USA


Mamata Group of Companies

Committe
d To
Quality
Mamata Group of Companies

The Journey of KDMPL in India


 Founded in 1996 With 7 employees, and rented premises, we
started making machines.
 Delivered 14 machines worth INR 37 million. ( € 630,000) in the 1st
year of Operation. The No. of Machines delivered in 1 year (i.e. 14
Machines) was a landmark achievement in history of Indian Plastic /
Rubber Injection molding Industry.
 In 1998 , started manufacturing of Shoe machines.
 In 2000 , First machine exported to Malaysia.
 In 2001, Designed and Developed 25 ton C frame machine for
world market..
 In 2002 Lauched Compression press, Transfer press and Vacuum
press technologies in India.
 In 2003, We were certified for ISO 9001:2000
 By 2004, DESMA has maintained 95% plus market share
consistently over last five years.
 Today, with 60 employees, and New Plant,we have sold close to
500 machines in World Markets.
Mamata Group of Companies

Milestones of KDMPL in India


 95% market share in India , which is
consistently growing very year.
 All top ten companies in India are our
patronized customers
 We have established non auto market in
footwear and electrical applications.
 Mould business is established and growing
every year.
 We rank one of the highest in Customer
Satisfaction Survey , conducted worldwide by
DESMA Germany
Mamata Group of Companies

Design Capabilities @ KDMPL in


India
 Design know how is exchanged with Germany
on regular basis.
 We use Unigraphics both in India and
Germany and drawings are exchanged in
regular basis.
 Moulds are designed in House and
manufactured from outside sources. We use
same 3D cad-cam software in India and
Germany.
Mamata Group of Companies
Product Range @ KDMPL, India:
DEL T
A
The Top Class
• Most popular range of
machines, world over for
production of bonded parts as
well as critical small parts.
• Patented First In First Out
( Type A) with many other
innovations built in the
machine, offers you high
efficiency, quality and
economics.
• DELTA series exhibit high
technology and offers variety
of automation possibilities to
reduce cycle times and
increase operational comfort.
• Range manufactured in India,
includes 100 tons, 160 tons,
250 tons and 400 tons
Mamata Group of Companies
Product Range @ KDMPL, India:
AL PH A
 Economical version of Delta series
developed for Indian moulders for
quality at better economy.
 Designed for low level automation
and offered with variety of semi
automatic demoulding systems,
 Alpha series has become very
popular in India.
 Equipped with entry level control
configuration which is designed for
low level automation.
 Stroke measurement is done via
rod less transducers.
 Available from 50 tons clamping
force to up to 250 tons. Injection
volumes ranging from 130 ccm to
2000 ccm.
Mamata Group of Companies
Product Range @ KDMPL, India:
AL PH A
 Hydraulic power pack is of
compact capacity for lower
connected loads when very
high injection volumes are not
desired.

 We have developed innovative


demoulding devices suitable for
Alpha machines, where semi
automatic demoulding can be
done effectively

 Middle plate sliding devices of


various designs are available to
reduce cycle times and
increase cost performance.
Mamata Group of Companies
Product Range @ KDMPL, India:
Rubber Injection Moulding Machines
Retractable injection unit
Temperation of barrel, plunger
and nozzle tip
FIFO-injection unit
Retractable plunger

DELTA250
Excellent feeding capability due to Central hydraulic
cooling of intake housing, in block design
best access (no platform)

Ultrasonic stroke measuring


of the positioning

Electronically
Clamping systems: controlled proportional
• fully hydraulic Delivery pump
• hydraulic-mechanical

User friendly working height


Mamata Group of Companies
Product Range @ KDMPL, India:
Silicon
production
All our injection units have the capability to produce articles either with pasty or liquid
silicone:

ZO-injection unit equipped with silicone ZO-injection unit equipped with silicone
stuffer mixing unit

T/Z-injection unit equipped with silicone T/Z-injection unit equipped with silicone
stuffer mixing unit
Mamata Group of Companies
Product Range @ KDMPL, India:
Moulds , Cold Runner Blocks:
 Turnkey Projects with Moulds, Handling system and Cold
runner Blocks can be offered.

 We sale and service Cold runner blocks from DESMA


Germany.

 For complex parts, moulds from DESMA Germany can be


offered and integrated with machine.

 We also provide value added services like mould concepts,


Mould optimization, training on processing etc.
Mamata Group of Companies

An overview on Each
Company

JV with Ferromatik Milacron


Inc., USA to manufacture
Injection Moulding & Blow
Moulding machines in India
Mamata Group of Companies

Plastics Technologies Group

Helping the World’s Leading Companies


… Make the World’s Favorite Products
Mamata Group of Companies

The four major brands of Plastic Processing


Business
Injection Moulding Machines

Blow Moulding Machines

Extrusion lines

Mould Parts and Technology


Mamata Group of Companies
Global Manufacturing
Base
Injection Moulding
Machinery

Ahmedabad – India Batavia – Ohio USA Malterdingen – Germany JiangYin – China

Germany
China
USA
India
Mamata Group of Companies
Global Manufacturing
Base
Blow Moulding
Machinery

Ahmedabad – India Magenta - Italy Batavia – Ohio USA Berlin – Germany

Germany
Italy
USA
India
Mamata Group of Companies
FMI
Milestones
Journey….
The
2006 Introduced HYDRON Model
Designed and Developed MAGNA Toggle
Introduced Blow Moulding Uniloy Milacron
Technology
2005 Introduction of full Electric ELEKTRON Machine
2004 Introduction of 2 Platen MAXIMA Machine
2002 Delivered Complete System for PET Preforms
2001 ISO 9001 Certification
2000 Designed and Built DELTA
Award for Highest Export Growth by EEPC
1999 Designed and Built OMEGA
1998 Designed & Built PROWLER
1997 Introduced MAGNA Model
1995 JV Formed and Introduced first SIGMA Model
Mamata Group of Companies
World Class Manufacturing
Facility in India
 Capacity to Build 600 Machines
per Annum

 Capacity to Build Machine up to


3000 tons

 Machine Shop  Heat Treatment Shop


 Paint Shop  Design & Software
 Assembly & Run Off Development
 Packing & Shipment
Mamata Group of Companies
World Class Quality
Standards
Stringent Inspection & Test Methods

 Component Level
 Sub-Assembly Stage
 Run Off

Advance Computer
Simulation

 Finite Element (FEA) Analysis


 Stress & Impact Load
Analysis
 Failure Mode Analysis for
Parts
& Assembly
Mamata Group of Companies
Machines ‘Made in India’
Innovative Toggle Injection Moulding Machines
Better T e c h n o l o g y, B e t t e r Pro
d u c tProductivity
Precision with s

SIGMA
Clamp Force 30 – 500 MT

DELTA
Closed Loop Machine
Clamp Force 30 – 500 MT

MAGNA T New
Clamp Force 150 – 350
MT
Mamata Group of Companies
Machines ‘Made in India’
Innovative Hydraulic Injection Moulding
Machines
B e t t e r T e c h n o l o g y, B e t t e r P r o
ducts
High Performance at Low Cost
OMEGA
Clamp Force 80 – 910
MT

New
HYDRON
Clamp Force 80 – 910 MT

New
MAXIMA
2 Platen Machine
Clamp Force 500 – 3000
MT
Mamata Group of Companies
Machines ‘Made in India’
Innovative All Electric Injection Moulding
Machines
B e t t e r T e c h n o l o g y, B e t t e r P r o
d u c t s & More Output
Less Energy Consumption
New
ELEKTRON
All Electric Machine
Clamp Force 50 – 155
MT
Innovative Blow Moulding Machines
SHUTTLE SERIES
Extrusion Blow
New

VP2 ELEKTRON
PET Stretch Blow
Mamata Group of Companies

Geographical Spread -
Worldwide
Africa Gulf SAARC & ROW

Angola Bahrain Bangladesh


Mozambiq Iran India
Botswana ue
Congo Israel Malaysia
Nigeria Jordan Russia
Ethiopia Senegal
Ghana Kuwait Sri Lanka
South Oman USA
Guinea Africa
Ivory CoastSudan Saudi
Kenya Arabia
Tanzania UAE
Mali Uganda Yemen
Mamata Group of Companies
Service Support
Network
 Sales & Service Network at all
major cities of the country
 Technically equipped service
personnel at 13 Centers with
Spares
 Support & Agents in several other
countries
An overview on Each
Company
INDI
JV with KLöCKNERA
HOLSTEIN
SEITZ MACHINEN, GERMANY
to manufacture High-tech
high speed Bottling
Mamata Group of Companies

About KHS India

KHS India, registered in India as KHS MACHINERY Pvt. Ltd. is a


majority-owned (89%) Joint Venture company of KHS AG, Germany.
KHS India has its headquarters and Production plant in Ahmedabad
and Sales-cum-Service offices in Delhi, Mumbai & Chennai.
KHS is an international manufacturer of Filling & Packaging Systems
for the Beverage, Food & Non-Food industries. It is a global Leader
and Solution provider of first choice in the Packaging Industry with a
focus on Beverage applications and Turnkey Solutions. In India, we
manufacture a wide range of equipment including fillers, mix
processors, washers & rinsers, labelers, pasteurisers, packers,
palletisers, conveyors, etc. required for different type of containers,
viz. glass & plastic bottles, cans, kegs, etc.
28.09.09 46
Mamata Group of Companies
About KHS India
KHS India Operations started in 1998
with very small investment capital.
KHS India has delivered more than
500 unit equipment with leading
companies like Coca-Cola, Pepsi, SAB-
Miller, Carlsberg, Heineken, Scottish
New Castle and so on. KHS India has
been profitable operation from start.
In order to continue to generate
maximum success for customers, it
will also be important in the future to
develop lines and systems for all
requirements - based on innovative
know-how and with the highest
possible quality standards. KHS offers
There are three reasons why KHS its customers a strong alliance with
has never aged: Pronounced the future - in order to turn today's
curiosity as regards all things visions into reality.
new, constantly demanding and
supplying the highest product and
service quality and, above all, one
priority: Our customers
28.09.09 47
Mamata Group of Companies
OUR SATISFIED CUSTOMERS Picture 1

COCA-COLA India & Bottling


Partners
DS Foods
Mount Shivalik
ia

Ltd
es

Breweries Ltd
OUR SATISFIED CUSTOMERS Ceylon Cold Stores, Sri
on

PEPSICO India & Bottling


Lanka
d
In
o,

Partners
Mandalay Brewery, PRAN Beverages, Bangladesh
p
m

Myanmar
Te
T

Fosters India Kerry Beverages,


P

SABMiller IndiaChina
Ltd. & Bottling

oods
s t i llery
d

Aurang Di
lden
Lt

Partners
Bre
abad
idas
Go
o.

am F
weries M
C

Ltd
Cobra Beer India Ltd
Icebe
l&

rg
Brewe
el

Saty
r ies Lt
ow

on s d United Breweries Ltd.d & The


l a s L t
Li ries Breweries Ltd.
cD

w Kool
e UB GroupMartini India
BACARDI
Bre
M

28.09.09 © KHS AG 2007 48


Know-how High-Tech Service
Mamata Group of Companies
KHS India – Few Milestones

1992 : KHS enters India through License


Agreement with Simtools
1993-96: License Agreement with Larsen &
1997 : KHS signs Joint Venture with Mamata
Toubro. First ‘paramix’ built.
Group, Ahmedabad.
1998 : First Bottle washer made in India is shipped to
Coca Cola India Old KHS
1 : First 600 BPM RGB lines (CSD) commissioned for
[Dec]Coca plant at GOA. Plant

2000 : ColaFirst
GOA Filler
& VIJAYWADA
(CSD in RGB) made in India The first manufacturing
facility of KHS in Asia is set
2001for Coca
: Cola First Water Fillers made in India for
up in Ahmedabad, Western
2001Pepsi: (Aquafina)
Foray into Indian Beer Industry – first India.
2003bottle
: washer delivered
First PET lines in CSD made in India
1 for
: Coca Cola start. RGB & PET lines installed in
Exports
China for

1 : FirstCoca Cola bottler.


complete beer packaging line made in
India for SABMiller.

Continue…. 28.09.09 New


Plant 49
Mamata Group of Companies
KHS India – Few Milestones
2005: KHS increase stake in Indian operations from 60% to 89%
2006 : Manufacturing Excellence Award received from Frost &
2007Sullivan
: New ‘end-of-line’ equipment like Carton Erector, Sealer,
Palletiser & Shrink Packer made in India for the first time for
2007United
: Breweries Ltd. First 600 BPM Beer line made in India (significant ‘step
changes’ in technology) for SABMiller.
2007 : First 350 BPM CAN line (Beer) made in India for DMB
Group
2007: ISO 9001:2000 & ISO 14001:2004 certification obtained
1 from
: TUV South Asia
EEPC All India Export Award for OUTSTANDING EXPORT
PERFORMANCE for
2006-07 obtained from Ministry of Commerce, GOI.

ISO 9001:2000 Indo-German


and ISO 14001 Economic
:2004 certified Relation 2008
company Award
received by
Mr.
Y.R.Sharma
Mamata Group of Companies

KHS India
 The unusual characteristic is that we are an international company with
local touch.

 100% outsourced manufacturing. The machine is assembled at KHS


Plant, but its all mechanical, electrical and electronic parts are build
outside by various vendors trained by KHS Engineering team.
Mamata Group of Companies
 KHS India is fast growing market leader in providing
KHS India
beverage technology solutions to beverage industry. In
short period of 10 years, KHS India has become 1700
million company.
 To its credit is –
Over 600+ Unit Equipment in 10+ years
All Equipment are functional
No Penalties
No Litigation, No Payment Disputes
Excellent after-sales-service back-up
.
o ple
Pe ays
i ts rd d s will
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t o s t e r
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KH ay’s . d ue om HS andds G o n,M o r r a s b p a
 d
To ainee is freed K ality war V isi ead t w u ltu dge m
i
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Mamata Group of Companies

An overview on Each
Company
Mamata Brampton
Engineering Pvt. Ltd.

JV with Brampton Engineering


Inc., Canada to make multi-
layer Blown Film lines in India.
Mamata Group of Companies
Mamata Brampton Engineering Pvt.
Ltd.
(About
 us):
Established in 1997
 A 50:50 equity based joint venture company
 Equal equity participation between Mamata
Machinery Pvt. Ltd., India & Brampton
Engineering Inc., Canada
 Today we are India’s Leading Manufacturer
and Exporter of Multilayer Blown Film Lines.
 Production facility of over 5000 Square Meters
in India.
 Over 50 Lines sold in India and overseas
countries

7 of 14
Mamata Group of Companies
2008 ● 50th MBE Line Supplied
● 1st MBE 3 Layer line to Australia
● 1st MBE 3 Layer line to Vietnam

2007 ● 1st Line to Europe -(Poland)

Important Milestones
2006 ● FULL HOUSE 3 LAYER DEMO IN PLAS INDIA'2006
● 1st high output / 500 kg/hr + 3L Line
● 1st MBE 3 Layer line Export to East Africa (Kenya)
 
2005 ● 1st MBE 3 Layer line in South Africa (Cape Town)
● 25th MBE Line Supplied
   
2004 ● 1st MBE 3 Layer line to Far East (Malaysia)
● 1st MBE 3 Layer line to Middle East (Bahrain)
● 2nd MBE 5 Layer line delivered and installed
● 1st MBE Export to Southern Africa (Botswana)
   
2003 ● First MBE 3 Layer Line exported to Russia – CIS.
● First 7 Layer Line in India (the earlier supplied 5 layer line
upgraded to 7 layer)
● First MBE 3 Layer Line exported to West Africa.
   
of MBE

2002 ● Supplied 10th Vegaflex Concept Line


   
2001 ● 1st Vegaflex Concept line launched
   
2000 ● 1st successful 5 Layer SCD Line, made & supplied in India
   
1998 ● 1st Line of the Joint Venture – a 2 Layer SCD Line supplied
 
1997 ● Joint Venture between Brampton Engineering, Canada &
Mamata Machinery Pvt. Ltd.
Mamata Group of Companies

Pictures of a Blown
film Line we offer:
Mamata Group of Companies

Pictures of a Blown
film Line we offer:
Mamata Group of Companies

Pictures of a Blown
film Line we offer:
Mamata Group of Companies

An overview on Each
Company

A Green field Project to


propagate Usage of Solar
Energy for Purpose of Cooling
& Heating applications.
Mamata Group of Companies

THE 80-20 PRINCIPLE OF SOLAR ENERGY:

20% 80%
AS AS
LIGHT ENERGY HEAT ENERGY

•EASE OF STORAGE •HIGH EFFICIENCY OF ENERGY ABSORPTION (50 - 75%)


•INTEGRATES WITH EXISTING REQUIREMENTS •INSUFFICIENT PUBLIC KNOWLEDGE
•LOW EFFICIENCY OF ENERGY ABSORPTION (15%) •DIFFICULT TO INTEGRATE WITH EXISTING REQUIREMENTS

SOLAR PHOTOVOLTAIC
EFFICIENCY 3% SOLAR THERMAL EFFICIENCY
56%
Mamata Group of Companies
Solutions we offer @ Mamata
Energy:
Energy efficient cooling solutions
Duo Cool
Mamata Evaporative Cooling
System ( MECS)
Renewable Energy Cooling Solutions
Solar Thermal Air Conditioning
for
Green Building
Mamata Group of Companies
Energy Efficient Cooling
solutions - “DUO What is DUO
COOL” COOL ? of
Combination
Ambient Temp Evaporative Cooling &
42°C & RH
direction
Sucks in air from all four

Sucks in air from all four


35% Sensible Cooling
A Hybrid Cool Air System

direction
that is built on the twin
concept of air

Input to Cooling
compression and water
Coil is at 29°C
vaporization and delivers
very high volumes of cool
air (10600 CFM or
18000m3/hr) at an
Mamata Group of Companies
Energy Efficient Cooling
solutions - “DUO
COOL”
Features
 Air volume delivered is 6500CFM
 Delivers cool air of 25 °C to 27°C
 10 Ton & 20 Ton equivalent system consumes only 2.9 & 5.9 kWh
respectively
 Ducting can be done for uniform delivery of air.
 Always provides fresh, clean and cool air .
 Cooling of manufacturing area process area with limited humidity.

 Saves energy up to 67% compare to


conventional AC.
 Reduce load on Air Conditioning equipment.
Mamata Group of Companies

Performance of Duo Cool


Duo Cool 2-3-4TR Coil Projections
Outlet of Duo Cool (Set Point @ 21°C)
Inlet Air Outlet of MECS
2TR 3TR 4TR

Temp. R. H Temp. R. H Temp. R. H Temp. R. H Temp. R. H


(°C) (%) (°C) (%) (°C) (%) (°C) (%) (°C) (%)
45 25 31 70 26 64 25 60 25 56
40 30 29 72 26 65 25 62 24 57
35 40 27 75 25 70 23 66 22 64
30 50 24 78 23 74 22 69 21 65
35 80 33 76 31 72 30 69 28 66
25 40 19 62 19 62 19 62 19 62

Please note that the indicated outlet temperature will feel lower by around 3°C
when it comes in contact with the human skin. This is on account of wind-chill
factor.
Mamata Group of Companies
Renewable Energy Cooling Solutions

Why Solar Air Conditioning Systems ????


 A Greener Image
 Substantial Electricity Savings
 Multipurpose – cooling, heating, DHW
 Significant Reduction in CO2 emissions –
Kyoto Protocol incentives
 Government Incentives

 A Greener World
Mamata Group of Companies
Renewable Energy Cooling Solutions
Solar Thermal Air Conditioning System (STAC)
After three years of intensive R&D, working with leaders in the area of
thermal energy in India and abroad, we successfully installed the first
solar thermal air conditioning system in India at our factory premises
in Ahmedabad in February, 2006. The system is currently operational
and provides air-conditioning as well as space heating throughout the
year.
The 25TR Vapor
Absorption
Machine is
powered by hot
water generated
through 98.4kW of
high efficiency
heat pipe
evacuated tube
solar collectors.
The total carpet
area air-
conditioned is 227
m2 (2440 ft2).
Mamata Group of Companies

Solar Thermal Air Conditioning

System
Highlighting Features:
 High efficiency, heat pipe evacuated tube solar
(STAC)
collectors enable energy collection even in low ambient
temperatures.
 Substantial savings on electricity (required only for
water and air pumps)
 The solar thermal air conditioning system is a boon to
tropical zones.
 Dual effect – provides heating as well as cooling
 The system is classified under the 80% depreciation
category
 Wide range of capacities – 20TR ++

Mamata Group of Companies
Renewable Energy Cooling Solutions
Solar Thermal Air Conditioning System
(STAC) The Evacuated Tube Heat Pipe Solar
Collector
A revolution in solar thermal energy
collection
Mamata Group of Companies
The Evacuated Tube Heat Pipe Solar
Collector
Wa
ter
In

Wa
te rO
ut

95-
98
˚C
Mamata Group of Companies
Solar Thermal Air Conditioning System (STAC) (The System)
The high efficiency evacuated tube heat
pipe solar collector transfers the heat from the sun to the The heat collected through
fluid flowing in the manifold. This fluid is then transferred and the collectors is stored in the
stored in an energy storage tank for further use. Our solar energy storage tank. Our tanks
collectors have an efficiency of 76 percent and work very are made from mild steel with an
well even in low ambient temperature conditions. inner stainless steel lining. We also use distilled
water in this circuit to eliminate corrosion.

The cooling tower The Lithium Bromide


ensures heat Vapor Absorption Machine
buildup is kept in works with hot water as input and
check and maintains delivers chilled water at 6-8°C as
the system within output. The output is directly
operating dependant on the input – hotter the
temperature ranges. ambient,
cooler the
space!!

High
temperature resistant
pumps for smooth
The chilled water produced by the Vapor Absorption operation even in temperatures
Machine is then circulated through the heat exchangers of exceeding 100°C.
fan coil and air handling units to air-condition the
space.
Mamata Group of Companies

Solar Thermal Air Conditioning


System
(STAC)
Br Vapor Absorption Machine
(The System)

5000L Hot water storage tank


with 500L buffer tank, seen
ETHP Solar Collector Arrays
here with the Control Panel of
the STAC
Mamata Group of Companies

Solar Thermal Air Conditioning

System
PERFORMANCE
(STAC) Performance of Solar AC System

120
100
Temperature

80
Average Tank Temperature
60 Average Cooling Water Temperature
Monsoon Average Chilled Water Temperature
40
20

0
ay

ly
Fe ry

r
ec er
ril

ne
ch

pt st
ry

ov er

be
be
Ju
a

gu
Ap

b
ua

ob
M
ar

Ju
nu

em

em
em
br

Au
M

ct
Ja

O
Se

D
N

Month
Mamata Group of Companies

The Mamata “Energy Efficient


Cooling Solutions” contributes
towards -
Substantial Electricity Savings

Significant reduction in CO2


Emission – earn your Carbon
Credits
A Green Image
and a Greener World
Mamata Group of Companies
Industrial Solar Water Heating
Energy-efficient
System (SWHS)
Environment-friendly

SCHEMATIC: SWHS
PUMP ETHP SOLAR THERMAL COLLECTOR ARRAY

HOT WATER TO FRESH WATER


USE INLET
Hot Water Storage
tank

74
September 12, 2007
Mamata Group of Companies
Industrial Solar Water Heating
Working
System of ETHP Solar Thermal
(SWHS)
Collectors

75
September 12, 2007
Mamata Group of Companies
Industrial Solar Water Heating
ETHP
System Solar
(SWHS)Thermal
Collectors
 Each Evacuated tube consists of a glass tube made from
extremely strong Borosilicate glass.
 The tube is transparent allowing light rays to pass through with
minimal reflection.
 The inner part of the tube has a blue fin inside for solar
radiation absorption and minimal reflection properties.
 The top of the tube is plugged and the air is evacuated.
 This "evacuation" of the gasses forms a vacuum, which is an
important factor in the performance of the evacuated tubes.
 Once evacuated tube absorbs the radiation from the sun and
converts it to heat, it does not loose it.
 The insulation properties are so good that while the inside of
the tube may be 150 C , the outer tube is cold to touch. The
vacuum helps to achieve this.
 Evacuated tube heat pipes can perform well even in very cold
weather when flat plate collectors perform poorly due to heat
loss to atmosphere.
Mamata Group of Companies
ETHP - Solar Water Heating System

77
September 12, 2007
Mamata Group of Companies
MAMATA ETHP Industrial Water Heating
System
Features:
 Digital Controlled System
 Better performance in Winter & Cloudy days
 Hard water scaling does not occur in ETHP collectors.
 Minimum heat loss from the system due to the Vacuum
Tubes & PUF Insulated storage tank.
 Heating from Infra red rays of Radiation.
 Conventional fuel back up with Thermostat for non Sunny
days.
 Easy to Install and Maintenance free.
Applications:
As In feed Hot Water to Boilers.
For Can Washing at Collection centers.
General Washing & Cleaning Purpose.
Mamata Group of Companies

MAMATA Solar Hot Air


System (SHAS)
Mamata Group of Companies
SCHEMATIC: SHAS

 Ideal For drying agricultural produce & sea food


 Suitable for process hot air requirements up to 75oC
 Easily attachable with present conventional drying systems
 Suitable for space heating
Mamata Group of Companies
Installation : SHAS

September 12, 2007 81


Mamata Group of Companies
MAMATA Evaporative Cooling
System
(MECS)
Mamata Group of Companies
MAMATA Evaporative
Cooling System (MECS)

MECS is a revolutionary product from Mamata


Energy to cater to a wide range of climate control
requirements at a fraction of the energy cost.
Mamata Group of Companies
MAMATA Evaporative
Cooling System (MECS)

FEATURES
 Polyurethane membrane
 Ergonomics electronic control
 Durable alloy composite fan
 Twin speed motor
 Programmable self-cleaning sprinkler system
 Double effect cooling- Evaporation & Venturi

84
Septembe
Mamata Group of Companies
MAMATA Evaporative
Cooling System (MECS)
Technical Specifications
Draft Fan Wind Flux 18000 m³/h (10600 CFM)
Wind Pressure (Pa) 180
Wind outlet Area (m²) 0.49
Input Power (kW) 1.1
Dimensions (L x B x H) (m) 1 x 1 x 1.05
Dry Weight (kg) 116
Supply Voltage 415V,3 Phase/ 50Hz

In an area of 150 m² (1620 ft²) with a ceiling height of 3.2


m (12 ft), one MECS can reduce the room temperature by
12 °C with running cost of only 1 unit per hour.

September 12, 2007 85


Mamata Group of Companies
MAMATA Evaporative
Cooling System (MECS)
BENEFITS
 Highly Effective Blower
 Creates Positive Pressure (Avoid odor, dust & small insects to come inside
the room even if doors/ windows are open)
 Lowest power consumption in its category (only 1 unit per hour)
 Air changes (Delivers high volume of fresh air)
 Limits Humidity to 60% RH (Avoiding dry lungs & skin)
 Provides better ventilation/exhaust
 Revolutionary “Dust block” revolving wet membrane
Applications:
Can be used for comfort cooling & Ventilation
Systems in:
 Reception & Waiting Room.
 Stores & Packaging area.
 In work shop.
 In DG set room
86
Septembe
Mamata Group of Companies
Solar
Refrigerator

87
September 12, 2007
Mamata Group of Companies

Solar
Refrigerator
Manufactured under technology
transfer from
SPRERI* - Sardar Patel Renewable Energy
Research Institute
 Very low maintenance
 High portability
 Easy and quick deployment between locations
Temperatures up to -2°C
 Autonomy of 5 days
 Meets WHO operational specifications

88
September 12, 2007
Mamata Group of Companies
Photovoltaic
Solutions
Street Lighting
Approved by the Government of India and MNES
Systems

 Proven technology
 No power-line extensions
 Low installation cost
 Easy deployment

89
September 12, 2007
Mamata Group of Companies
Photovoltaic
Solutions
Sign Boards

 Breakthrough LED technology


 Ultra Low Power Consumption
 Range of Sizes

90
September 12, 2007
Mamata Group of Companies
Photovoltaic
Solutions
Lanterns
Approved by the Government of
India and MNRE

 Hassle free operation


 High Portability
 Zero Maintenance
 Ideal for emergency zones

91
September 12, 2007
Mamata Group of Companies
Photovoltaic
Solutions
Garden Lighting
Systems
 Self-sufficient systems
 Zero Maintenance
 Range of light sources
 Modular electronic
components
 Low installation cost

92
September 12, 2007
Mamata Group of Companies

An overview on Each
Company

In-houce CNC Machine Shop for


quality Machining Jobwork
Mamata Group of Companies
The Facility has following
equipments for quality Job work
on CNC Machining:
CNC TURNING CENTER ( T.C. 710 )
CNC TURNING CENTER ( T.C. 630 )
CNC TURNING CENTER ( STC 200 )
CNC VERTICAL MACHINING CENTER
CNC HORIZONTAL MACHINING CENTER
CNC UNIVARSAL MACHINING CENTER
HORIZONTAL BORING MACHINE
MILLING MACHINE
RADIAL DRILL MACHINE ( 3NOS.)
Mamata Group of Companies
Special range of toolings available:
•MICRO HEAD BORING BAR from 20 TO 150 MM
•HYDRO GRIP COLLETE ADEPTOR from 6 TO 25 MM
•BORING BAR S'VIK MADE RANGE
• 59 - 87 MM
• 44 - 56MM
• 20 - 28 MM

Available Measuring Instruments for quality


assurance and control:
IN-OUT SIDE MICRO METER,
HEIGHT- GAUGES, DIALS,
SLIP GAUGES, RADIUS GAUGES, THREAD GAUGES ETC.
TRIMOS (A DIGITAL HEIGHT MASTER) 600MM
ONE GRANITE MICRO FLAT SURFACE PLATE
ONE C.I. SURFACE PLATE 
VERNIER CALIPARS 0 TO 1000 MM
DIGITAL VERNIER CALIPAR 1 TO 300 MM
OUT SIDE MICRO METER 0 TO 800 MM
IN SIDE MICRO METER 125 TO 2000 MM
BORE DIAL 10 TO 341 MM
BEVEL PROTECTOR 0 TO 360°
Mamata Group of Companies

An overview on Each
Company

In-house Travel Agency


providing all travel related
services to the group
companies.
Mamata Group of Companies

A brief on Mamata Airwings and it’s services:


Mamata Airwings is an IATA accredited travel agency located in Ahmedabad
(India). Mamata Airwings is a part of Mamata Group of Companies. It is engaged in
almost all travel related services like

International & Domestic Air Ticketing


Worldwide Hotel Bookings
Business & Tourist Visas of various Countries
Passport Services
Worldwide Cruise Booking
Foreign Exchange Services
International & Domestic Travel Insurance

Visit us @
www.mamataairwings.com
Mamata Group of Companies

An overview on Each
Company

A Mamata Group company


providing Hi-tech computer
software and hardware
solutions
Mamata Group of Companies

SourcePro History:
 16 years in IT Business
 ERP Products, Virtual Private
Networks, IT Infrastructure
Implementation, Facility
Management, Back Office Software
 Offices – Ahmedabad and Baroda
 Residential Executives – Mumbai,
Pune, Chennai
 Team Size – 45 (Software Division)
Mamata Group of Companies

Our Work
Resources:
• 4000 Sq Ft office spaces in Ahmedabad in
prime business locality
• Two 512 KBPS Internet Connections
• IBM, HP Servers
• Managed switched Gigabit network
• Qualified, Experienced and Trained Manpower
• Partners
– Microsoft
– Citrix
– Computer Associates
IMMS
Highlights:
• 75 Manufacturing Companies Depend on SourcePro for
their operations
• 2000+ users everyday run their company with
SourcePro’s software
• Rs. 2000 cr.+ per annum business supported by
IMMS
Mamata Group of Companies

An overview on Each
Company

JV with Hydraulic Contracting


and Supply Co Pty Ltd
(HYDCO), Australia for
manufacturing of Special deep
drilling rings for mining
Mamata Group of Companies

Thank you…

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