OPTIMASI PARTS

BEAT
PARTS CATALOG
EDISI 1
TST 08 PC 002
PT Astra Honda Motor
DAFTAR
ISI
PETUNJUK PEMAKAIAN
KELOMPOK MESIN
KELOMPOK RANGKA
INDEKS PART NUMBER
INDEKS DESCRIPTION
PETUNJUK PEMAKAIAN PARTS CATALOG

Parts catalog ini digunakan untuk memesan/mencari parts pengganti; di dalamnya terdapat semua parts dan waktu kerja standard (F.R.T.) untuk tipe sepeda motor HONDA
BEAT (KVYG)
I. CARA MEMESAN PARTS

1. Informasi yang diperlukan
Pemesan parts pengganti sebaiknya mencantumkan Part Number dan Nomor seri seperti diterangkan dibawah. Hal ini diperlukan oleh karena setiap perubahan dan modikasi
pada parts telah didaftarkan di HONDA berikut nomor part dan Nomor seri yang bersangkutan.
Nomor-nomor yang dibutuhkan :
(a) Parts mesin
Part Number dan Nomor seri mesin
(b) Parts rangka
Part Number dan Nomor seri rangka
(c) Parts karburator
Part Number dan Nomor identifkasi karburator
2. Perubahan-perubahan
Perubahan-perubahan pada parts catalog ini akan dimuat dalam Parts Bulletin yang diterbitkan sebagai pelengkap dari pada parts catalog ini. Bila jumlah perubahan-perubahan
cukup banyak, pada suatu waktu dapat diterbitkan edisi baru yang disesuaikan daripada parts catalog ini, dan masing-masing edisi akan diberikan nomor urut pada sampulnya.
Kami menganjurkan agar Sdr. selalu menyimpan parts bulletin bersama parts catalog ini, agar informasi parts Sdr. selalu lengkap dan up-to-date.
II. CARA MEMBACA PARTS CATALOG

1. Susunan nomor part
(contoh) Parts umum (General parts)
Nomor fungsi
dan komponen
model
Nomor
kode
Kode warna
Kode subkontraktor
Kode modikasi
(contoh) Baut-baut, mur-mur dan standar parts lain.

Nomor fungsi
dan tipe
Dimensi
Pengerjaan permukaan
secara kimiawi
SO
2. Kode warna
5. Parts yang digantikan oleh part lain

Nomor part yang diletakkan dibawah nama part pada kolom "Description" menunjukkan bahwa nomor part disebelahnya telah diganti dengan nomor part tersebut.
Pergantian parts sedemikian (supersedence) dapat dilakukan oleh HONDA tanpa
pemberitahuan apapun.
Kode warna pada bagian belakang nomor part menunjukkan warna part
tersebut. Kode-kode ZA, ZB, ZC dan seterusnya tidak secara langsung
menunjukkan warna part, melainkan warna dapat dilihat dari kode HONDA
pada kolom "Part Number" di sebelahnya nomor part yang bersangkutan.
Kode warna pabrik seperti FMB, PFW, ABM dsbnya secara langsung
menunjukkan warna part seperti ditunjukkan pada tabel berikut :
Kode Warna
Kode pabrik
Kode HONDA
NH1
NH-341P
B-201M
R-333C
RP-178M
YR-294C
FMB
PFW
ABM
CSR
PPM
CBO
6. Part yang dipersatukan (Assemblies)

Part pada gambar yang dikelilingi dengan garis terputus-putus tersedia sebagai
parts yang dipersatukan. Masing-masing komponen daripada susunan parts itu dapat
juga diperoleh secara terpisah.
Warna
7. Jumlah yang diperlukan

Angka didalam kolom "Q'ty" menunjukkan jumlah part tersebut yang dipakai di dalam
bagian yang bersangkutan.
Black
Pearl Fadeless White
Assure Blue Metallic
Candy Scarlet Red
Powder Pink Metallic
Candy Blitz Orange
8. Illustrasi
Gambar-gambar parts yang dimuat di dalam part catalog ini disediakan untuk
mempermudah pengenalan part dan mungkin berbeda daripada bentuk part
sebenarnya.
3. Singkatan-singkatan
Dibawah ini adalah daftar singkatan-singkatan yang digunakan di dalam parts
catalog, sebagai berikut :
ASSY................ Assembly
L.E.D .............. Light emitting diode
COMP .............. Complete.
MPH ............... Miles per hour
R....................... Right
L (100L) .......... Link(100 Links)
L. ...................... Left
A.C ................. Alternating current
STD .................. Standard
D.C ................. Direct current
MM ................... Milimeter
IN ................... Inlet
G ...................... Gram
EX. ................. Exhaust
T(22)................. Tooth (22Teeth)
FR .................. Front
A ....................... Ampere
RR .................. Rear
V ....................... Volt
Hex ................. Hexagonal
W ...................... Watt
A.M ................. Attaching mark
WL .................... With labelling
T.M ................. Transcript mark
WOL. ................ Without labelling
C.D.I ............... Capacitive
KPH .................. Kilometers per hour
Discharge Ignition
4. Dimensi-dimensi
Semua ukuran diberikan dalam satuan milimeter (mm) kecuali untuk peluru
baja (steel balls), ban luar (tires) dan ban dalam (tire tubes).
Part
Bolt (Screw)
Pin
O-Ring
Oil seal
Tube
Contoh
6x12
8x14
9.5x1.6
14x24x5
5x130
Pengertian
diameter 6mm, panjang 12mm
diameter 8mm, panjang 14mm
diameter 9,5mm, tebal 1,6mm
diameter dalam 14 mm, diameter luar
24 mm, tebal 5mm
diameter dalam 5mm, panjang 130mm
9. Nama part
Nama part tidak diterjemahkan kedalam bahasa Indonesia, melainkan tetap menggunakan istilah resminya didalam bahasa Inggris, agar seragam dengan istilah internasional
yang dipakai di seluruh dunia oleh Honda Motor Co.,Ltd.
10. Model dan nomor seri yang berlaku
Model-model, kode daerah pemasaran dan nomor seri yang berlaku didalam
parts catalog ini dapat diidentikasi sebagai berikut dibawah ini.
Model
Kode
daerah
pemasaran
Tipe
No. Seri
Mesin yang
berlaku mulai
No. Seri
Rangka yang
berlaku mulai
No. Identikasi
Karburator yang
berlaku
ANC110CCI9
IN
Indonesia
JF21E********
MH1JF****K******
AVK2CH A
Dari nomor identikasi karburator, hanya dipakai bagian yang digaris bawahi didalam contoh dibawah
AVK2CH A KC 7
III. CARA MEMAKAI FLAT RATE TIME (F.R.T.)

11. Lokasi nomor seri pada sepeda motor
F.R.T. (Flate Rate Time) yang terletak di halaman paling akhir buku ini dipakai untuk
menentukan waktu kerja standard yang diperbolehkan untuk penggantian parts.
NOMOR SERI RANGKA
F.R.T untuk parts yang tidak tercantum didalam buku ini harus ditentukan dari jenis
pekerjaan yang erat hubungannya dengan penggantian parts tersebut.
1. F.R.T. didasarkan atas kondisi servis sebagai berikut :
a. Disamping waktu servis yang sebenarnya ditambahkan lagi waktu ekstra.
b. Waktu standard yang ditentukan didasarkan atas persyaratan bahwa alat-alat
servis yang diperlukan seperti terdaftar didalam buku pedoman reparasi sudah
siap tersedia, dan pekerjaan dilakukan oleh seorang mekanik dengan ketrampilan
normal.
c
Waktu yang dibutuhkan untuk pemeriksaan dan percobaan pemakaian setelah

diservis, dimasukkan juga kedalam F.R.T.
2. Metode perhitungan
Waktu pekerjaan ditulis dalam sepersepuluh jam untuk mempermudahkan perhitungan.
(contoh) 0.3 = 18 menit
5.6 = 5 jam dan 36 menit
DAFTAR KONVERSI
NOMOR SERI MESIN
NOMOR IDENTIFIKASI
KARBURATOR
Jam
0.1
0.2
0.3
0.4
0.5
Menit
6
12
18
24
30
Jam
0.6
0.7
0.8
0.9
1.0
Menit
36
42
48
54
60
3. Menghitung F.R.T.
Jika beberapa pekerjaan dilakukan sekaligus, hitunglah sebagai berikut :
a. Pekerjaan yang tidak berhubungan
F.R.T. untuk pekerjaan diperoleh dengan menjumlahkan F.R.T. untuk setiap
part yang diganti
(contoh) Penggantian cylinder dan clutch spring
Service item/Bagian yang diservis
F.R.T.
Cylinder
1.4
Clutch spring
0.7
F.R.T. untuk pekerjaan ini adalah : 1.4 + 0.7 = 2.1
b. Pekerjaan yang terulang

No.
Ambillah F.R.T. untuk part terakhir yang akan diganti.

(contoh) Penggantian piston dan cylinder head gasket.
F.R.T.
1.
Pemeriksaan waktu pengapian
0.2
F.R.T.
2.
Penyetelan dan pembersihan busi
0.1
Cylinder head gasket
1.0
3.
Penyetelan tappet
0.3
Piston
1.5
4.
Penyetelan stasioner karburator
0.1
5.
Pemeriksaan oli mesin (tidak termasuk

penggantian oli mesin)
0.1
6.
Penyetelan kopling
0.1
7.
Pembersihan elemen saringan udara
0.3
8.
Pengukuran tekanan kompressi
0.1
9.
Pemeriksaan cairan baterai dan berat jenisnya
0.2
10.
Pengukuran tinggi pelampung karburator
0.6
11.
Pembersihan saringan oli mesin
0.6
12.
Penyetelan gas tangan
0.1
F.R.T. untuk pekerjaan ini adalah : 1.5

c. Pekerjaan yang sebagian berhubungan
Jumlahkan F.R.T. untuk semua parts yang diganti dan kurangi dengan F.R.T
untuk pekerjaan yang terulang.
(contoh) Penggantian gear shift drum dan crankshaft assembly.
F.R.T.
Gearshift drum
* 3.9
Crankshaft
* 4.1
Pembongkaran crankcase
* 3.7
F.R.T. untuk pekerjaan ini adalah : (3.9 + 4.1) - 3.7 = 4.3

Pekerjaan yang terulang adalah pembongkaran crankcase.
*
F.R.T. dengan tanda (*) termasuk menurunkan dan memasang kembali mesin.
No.
4. Pengerjaan lain disamping penggantian parts

a. Penurunan dan pemasangan
No.
Rangka
F.R.T.
1.
Mesin
1.5
2.
Kepala silinder
1.1
3.
Karburator
0.4
F.R.T.
1.
Penyetelan rem depan
0.1
2.
Penyetelan rem belakang
0.1
3.
Pemeriksaan cara kerja rem
0.1
4.
Penyetelan arah lampu depan
0.1
5.
Rantai roda (termasuk penyetelan tegangan rantai

tetapi tidak termasuk penggantian sprocket)
0.1
b. Pembongkaran
No.
1.

Karburator
F.R.T.
0.7
KELOMPOK MESIN
E-1
SHROUD / FAN COVER
E-2
CYLINDER HEAD COVER
E-3
CYLINDER HEAD
2
E-4
CAMSHAFT / VALVE
E-5
E-7
RIGHT CRANKCASE
E-8
CAM CHAIN / TENSIONER
GENERATOR
E-6
CYLINDER
E-9
OIL PUMP
KELOMPOK MESIN
E-10
STARTING MOTOR
E-11
LEFT CRANKCASE COVER
E-12
DRIVE FACE
E-13
DRIVEN FACE
E-14
TRANSMISSION
E-15
LEFT CRANKCASE
E-16
CRANKSHAFT / PISTON
E-17
CARBURETOR
KELOMPOK RANGKA
F-1
HEADLIGHT
F-4 FR. BRAKE MASTER CYLINDER
F-2
SPEEDOMETER
F-5 HANDLE PIPE / HANDLE COVER
F-3
F-6
HANDLE LEVER/MIRROR/CABLE
STEERING STEM
F-7
FRONT FENDER
F-8
FRONT COVER
F-9
FLOOR PANEL
KELOMPOK RANGKA
F-10
F-13
BODY COVER
FRONT WHEEL
F-11
FRONT FORK
F-12
FRONT BRAKE CALIPER
F-14
REAR WHEEL
F-15
SEAT/LUGGAGE BOX
F-16
FUEL TANK
F-17
AIR CLEANER
F-17-1
AIR SUCTION VALVE
KELOMPOK RANGKA
F-18
EXHAUST MUFFLER
F-19
STAND / KICK ARM
F-20
REAR CUSHION
F-21
REAR FENDER
F-22
FRONT WINKER
F-23
COMBINATION LIGHT
F-24
BATTERY
F-25
WIRE HARNESS
F-26
FRAME BODY
KELOMPOK RANGKA
F-27
10
TOOLS
F-28
CAUTION LABEL
F-29
MARK / STRIPE
E-1
Shroud / Fan Cover
2
Service item
F.R.T.
1 COVER, FAN........................................
2 SHROUD, ENGINE :UPPER................
SHROUD, ENGINE :BOTH...................
4 (3) SHROUD, ENGINE :LOWER .........
SHROUD, ENGINE :BOTH ..................
TST 08 PC 002
0.2
0.7
1.1
1.1
1.1
No.
QTY
Part Number
Description
1
2
3
4
5
19610-KVY-900
19621-KVY-900
19625-KVY-900
19631-KVY-900
19639-GBC-000
COVER COMP., FAN

SHROUD, IN.
SEAL, SHROUD
SHROUD, EX.
RUBBER, MOUNTING
1
1
1
1
1
6
7
8
9
33715-GB0-900
93404-0602000
93903-25380
96001-0602500
COLLAR, TAILLIGHT SETTING

BOLT-WASHER, 6X20
SCREW, TAPPING, 5X16
BOLT, FLANGE, 6X25
1
1
5
2
06 . 05 . 2008
Notes
11
E-2
Cylinder Head Cover
Service item
F.R.T.
1 COVER, CYLINDER HEAD.................... 0.3

2 GASKET, CYLINDER HEAD COVER..... 0.3
12
TST 08 PC 002
No.
1
2
3
4
Part Number
Description
12310-KVY-900
12391-KVY-900
90017-GCC-000
90543-MV9-671
COVER COMP., CYLINDER HEAD

GASKET, HEAD COVER
BOLT, HEAD COVER
RUBBER, MOUNTING
06 . 05 . 2008
QTY
1
1
2
2
Notes
E-3
Cylinder Head
2
Service item
F.R.T.
1 HEAD, CYLINDER..................................
2 GUIDE, INTAKE VALVE(ONE)...............
GUIDE, EXHAUST VALVE(ONE)...........
GUIDE, VALVE :FOR 1 VEHICLE..........
4 GASKET, CYLINDER HEAD..................
No.
Part Number
Description
QTY
2.7
2.4
2.4
2.7
1.5
1
2
3
4
5
12200-KVY-900
12204-KVY-900
12206-KPL-900
12251-KVY-901
16201-KVY-900
HEAD COMP., CYLINDER

GUIDE, VALVE
CLIP, VALVE GUIDE
GASKET, CYLINDER HEAD
GASKET, CARBURETOR INSULATOR
1
2
2
1
1
7 MANIFOLD, INTAKE.............................. 0.6

8 INSULATOR, THROTTLE BODY/
CARBURETOR....................................... 0.6
12 PLUG, SPARK........................................ 0.2
6
7
8
9
10
16222-MV4-300
17110-KVY-900
17112-KVY-900
17256-KVY-900
17257-KVB-900
NUT, SQUARE, 5MM

PIPE, INLET
INSULATOR, CARBURETOR
BAND A, INSULATOR
COLLAR
2
1
1
1
2
11
12
13
14
15
17258-KVY-900
31916-KRM-841
31928-MFF-D01
90001-KVY-900
90201-GCC-000
90401-KVY-900
BAND B, INSULATOR
PLUG, SPARK (CPR8EA-9)
PLUG, SPARK (U24EPR9)
BOLT, FLANGE, 6X10
NUT, HEX., 7MM
PLATE, PLUNGER
1
1
1
1
4
2
16
17
18
19
20
21
90701-KFM-900
92900-060120B
92900-060280B
93500-050250H
94050-06000
95701-0610000
DOWEL PIN, SPECIAL, 8X14

BOLT, STUD, 6X12
BOLT, STUD, 6X28
SCREW, PAN, 5X25
NUT, FLANGE, 6MM
BOLT, FLANGE, 6X100
2
2
2
2
2
2
TST 08 PC 002
06 . 05 . 2008
Notes
13
E-4
Camshaft / Valve
Service item
2 CAMSHAFT..........................................
5 SPROCKET, CAM ...............................
F.R.T.
No.
1.7
0.6
6 (8) ARM, INTAKE VALVE ROCKER(ONE) 1.7

ARM, VALVE ROCKER
:FOR 1 VEHICLE ................................. 1.7
7 (9) ARM, EXHAUST VALVE ROCKER
(ONE) .................................................. 1.7
10 VALVE, INTAKE(ONE) ........................
2
VALVE :FOR 1 VEHICLE ....................
2.2
11 VALVE, EXHAUST(ONE) ....................
12 (1,13,14,15)
SPRING AND/OR STEM SEAL,
INTAKE VALVE(ONE)..........................
EXHAUST VALVE(ONE)......................
VALVE :FOR 1 VEHICLE ....................
14
TST 08 PC 002
2
1.8
1.8
1.9
QTY
Part Number
Description
1
2
3
4
5
12209-GB4-681
14100-KVY-900
14125-KVY-900
14126-KPH-901
14321-KVY-900
SEAL, VALVE STEM

CAMSHAFT COMP.
PLUNGER, CAM SETTING
SPRING, PLUNGER
SPROCKET, CAM (34T)
2
1
1
1
1
6
7
8
9
10
14430-KVY-900
14440-KVY-900
14451-KVY-900
14461-KVB-900
14711-KVY-900
ARM COMP., IN. VALVE ROCKER

ARM COMP., EX. VALVE ROCKER
SHAFT, IN. ROCKER ARM
SHAFT, EX. ROCKER ARM
VALVE, IN.
1
1
1
1
1
11
12
13
14
15
14721-KVY-900
14751-KVY-900
14771-GB4-680
14775-KVY-900
14781-MA6-000
VALVE, EX.
SPRING, VALVE
RETAINER, VALVE SPRING
SEAT, VALVE SPRING
COTTER, VALVE
1
2
2
2
4
16
17
18
90012-333-000
90083-GB6-911
90206-001-000
SCREW, TAPPET ADJUSTING

BOLT, KNOCK, 5MM
NUT, TAPPET ADJUSTING
2
2
2
06 . 05 . 2008
Notes
E-5
Cam Chain / Tensioner
2
Service item
F.R.T.
1 CHAIN, CAM ......................................... 3.3

2 TENSIONER, CAM CHAIN ................... 1.1
3 (5) LIFTER, TENSIONER ...................... 0.3
6 GUIDE, CAM CHAIN ............................. 1.5
TST 08 PC 002
No.
QTY
Part Number
Description
1
2
3
4
5
14401-KVB-901
14510-KVB-900
14520-KSS-901
14531-KVY-900
14560-KCW-851
CHAIN, CAM (90L)

TENSIONER, CAM CHAIN
LIFTER ASSY., TENSIONER
PIVOT, CAM CHAIN TENSIONER
GASKET, TENSIONER LIFTER
1
1
1
1
1
6
7
8
9
10
14611-KVB-900
90005-KY7-000
91301-GR0-004
91306-MG3-001
95701-0602200
GUIDE, CAM CHAIN

SCREW, PAN, 6X6
O-RING, 15.2X1.5
O-RING, 1.5X9.5
BOLT, FLANGE, 6X22
1
1
1
1
2
06 . 05 . 2008
Notes
15
E- 6
Cylinder
Service item
1 CYLINDER............................................
2 GASKET, CYLINDER............................
16
TST 08 PC 002
F.R.T.
No.
1.9
1.8
1
2
3
Part Number
Description
12100-KVY-900
12191-KVY-900
90701-KFM-900
CYLINDER COMP.
GASKET, CYLINDER
06 . 05 . 2008
QTY
1
1
2
Notes
E-7
Right Crankcase
2
Service item
F.R.T.
No.
QTY
Part Number
Description
CRANKCASE COMP., R.
BUSH, ENGINE HANGER RUBBER
BUSH, MAINSTAND
COVER, OIL PUMP
GAUGE, OIL LEVEL
1
1
1
1
1
1
1 CRANKCASE :RIGHT ..........................

CRANKCASE :BOTH ...........................
3.2
4.3
1
2
9 OIL SEAL, CRANKSHAFT :RIGHT ......

OIL SEAL, CRANKSHAFT :BOTH........
3
4.2
3
4
5
11100-KVY-960
11103-KVB-901
11103-KVB-930
11205-GBC-300
11361-KVY-900
15651-KVY-900
6
7
8
9
10
90031-KVB-900
90131-883-000
90702-KVB-900
91201-GCC-771
91307-035-000
BOLT A, STUD, 7X193.5

BOLT, DRAIN PLUG, 12X15
PIN, SPECIAL DOWEL, 6.3X10X12
OIL SEAL, 16X26X7
O-RING, 18X3
2
1
2
1
1
11
12
13
14
15
91307-639-000
94109-12001
95701-0602200
95701-0605500
95701-0608000
O-RING, 64X2
WASHER, DRAIN PLUG, 12MM
BOLT, FLANGE, 6X22
BOLT, FLANGE, 6X55
BOLT, FLANGE, 6X80
1
1
1
3
3
16
17
95701-0608507
95701-0611500
BOLT, FLANGE, 6X85

BOLT, FLANGE, 6X115
1
1
TST 08 PC 002
06 . 05 . 2008
Notes
17
E-8
Generator
Service item
F.R.T.
1 FAN, COOLING .................................... 0.3

2 ROTOR OR FLYWHEEL ...................... 0.5
3 STATOR ................................................ 0.8
18
TST 08 PC 002
QTY
No.
Part Number
Description
1
2
3
4
5
19510-KVY-900
31110-KVY-961
31120-KVY-961
32907-KVY-900
32976-KVY-900
FAN COMP., COOLING

FLYWHEEL COMP.
STATOR COMP.
CLIP, A.C. GENERATOR CORD
CLAMPER, WIRE HARNESS
1
1
1
1
1
6
7
8
9
10
90002-KGH-901
90410-HC4-000
94050-10000
95701-0601600
96001-0601600
BOLT, FLANGE, 5X14

WASHER, 10MM
NUT, FLANGE, 10MM
BOLT, FLANGE, 6X16
BOLT, FLANGE, 6X16
2
1
1
3
1
11
96001-0602000
BOLT, FLANGE, 6X20
06 . 05 . 2008
Notes
E-9
Oil Pump
2
Service item
1
2
F.R.T.
PUMP ASSY., OIL ................................ 0.8

(3) GEAR, OIL PUMP DRIVEN ............. 0.6
TST 08 PC 002
No.
QTY
Part Number
Description
1
2
3
4
5
15100-KVB-900
15133-KVY-900
15135-KVY-900
15331-KVB-900
15332-KVB-900
PUMP ASSY., OIL

GEAR, OIL PUMP DRIVEN (39T)
SHAFT COMP., OIL PUMP
ROTOR, OIL PUMP INNER
ROTOR, OIL PUMP OUTER
1
1
1
1
1
6
7
8
9
90002-GFC-900
90702-KFM-900
93901-34120
96220-30168
BOLT, HEX., 6X30

DOWEL PIN, 8X12
SCREW, TAPPING, 4X8
ROLLER, 3X16.8
2
2
1
1
06 . 05 . 2008
Notes
19
E - 10
Starting Motor
Service item
2
3
PINION, STARTER ...............................

HOLDER, STARTER DRIVE GEAR .....
0.3
0.2
6
7
MOTOR, STARTING.............................
(4) BRACKET, STARTING MOTOR
FRONT .................................................
SUB HARNESS, STARTER .................
0.7
20
F.R.T.
TST 08 PC 002
0.9
0.6
No.
QTY
Part Number
Description
1
2
3
4
5
11205-GW3-931
28120-KVB-901
28150-KVB-900
31204-KG8-004
31206-GW3-004
BUSH, 8X12X6
PINION ASSY., STARTER
HOLDER COMP., STARTER PINION
SPRING, CARBON BRUSH
PACKING
1
1
1
2
1
6
7
8
9
10
31210-KVY-961
31213-KEE-630
32410-KVY-960
91309-KEE-630
93892-0400608
MOTOR UNIT, STARTER

BRACKET COMP., FR.
SUB CORD, STARTER MOTOR
O-RING
SCREW-WASHER, 4X6
1
1
1
1
1
11
12
93892-0501608
96001-0603500
SCREW-WASHER, 5X16
BOLT, FLANGE, 6X35
3
2
06 . 05 . 2008
Notes
E - 11
Left Crankcase Cover
2
Service item
2
F.R.T.
COVER, CRANKCASE :LEFT ..............
0.5
6 GASKET, CRANKCASE COVER :LEFT

10 (9,11,12) DUCT, BELT COVER ............
15 BEARING, DRIVESHAFT :LEFT ..........
BEARING, DRIVESHAFT :BOTH .........
0.2
0.1
0.4
1.2
16 OIL SEAL, KICK STARTER SPINDLE..
0.2
TST 08 PC 002
No.
QTY
Part Number
Description
1
2
3
4
5
11230-KVB-900
11340-KVY-960
11342-KVY-900
11343-KVG-900
11344-GW3-980
COVER, VENT HOLE

COVER COMP., L.
PLATE, L. COVER
TUBE, DRAIN
RUBBER, STARTER PINION HOLDER
1
1
1
1
1
6
7
8
9
10
11395-KVY-900
16236-KVG-900
19416-KEY-900
19741-KVY-900
19742-KVY-900
GASKET, L. COVER
CLAMPER, DRAIN TUBE
COLLAR
DUCT, L. COVER
CAP, L. COVER
1
1
2
1
1
11
12
13
14
15
19748-KVY-900
19749-KVY-900
90652-KVB-900
90702-KFM-900
91005-KVB-900
SEAL, DUCT
SEAL, L. DUCT COVER
CIRCLIP, INTERNAL, 32MM
DOWEL PIN, 8X12
BEARING COMP., RADIAL BALL
1
1
1
2
1
16
17
18
19
20
91211-PE9-003
93903-34120
93903-34310
95002-80000
96001-0601800
OIL SEAL, 16X26X6 (ARAI)

SCREW, TAPPING, 4X8
CLIP, TUBE (C12)
BOLT, FLANGE, 6X18
1
5
2
1
2
21
22
96001-0603500
96001-0608500
BOLT, FLANGE, 6X35

BOLT, FLANGE, 6X85
13
1
06 . 05 . 2008
Notes
21
E - 12
Drive Face
Service item
2
5
F.R.T.
(4,6) FACE, DRIVE............................... 0.4

(3) FACE, MOVABLE DRIVE ................. 0.4
7 (1,8) ROLLER, WEIGHT ...................... 0.4

10 (9) GEAR, KICK STARTER DRIVEN...... 0.2
11 SPINDLE, KICK STARTER................... 0.4
14 (12) SPRING, KICK STARTER RETURN 0.4
22
TST 08 PC 002
No.
QTY
Part Number
Description
1
2
3
4
5
22011-GCC-770
22102-KVY-900
22105-KVY-900
22109-KVY-900
22110-KVY-900
PIECE SET, SLIDE

FACE, DRIVE (66T)
BOSS, DRIVE FACE
RATCHET, STARTER
FACE COMP., MOVABLE DRIVE
1
1
1
1
1
6
7
8
9
10
22113-KVY-900
22123-KVY-900
22131-KVY-900
28223-GCC-000
28230-KVB-900
FIN, DRIVE FACE

ROLLER SET, WEIGHT
PLATE, RAMP
SPRING, KICK DRIVEN GEAR
GEAR COMP., KICK STARTER
1
1
1
1
1
11
12
13
14
15
28250-KVB-900
28253-KVB-901
28255-GS6-000
28281-GCC-000
90412-329-000
SPINDLE COMP., KICK STARTER

BUSH, KICK SPINDLE
COLLAR, KICK BOSS
SPRING, KICK RETURN
WASHER, THRUST, 10MM
1
1
1
1
1
16
17
18
19
90426-KVB-900
90439-443-740
94030-14200
94511-16000
WASHER, SPECIAL, 14MM

WASHER, 16X22
NUT, HEX., 14MM
CIRCLIP, EXTERNAL, 16MM
1
1
1
1
06 . 05 . 2008
Notes
E - 13
Driven Face
2
Service item
F.R.T.
No.
1
4
OUTER, CLUTCH ................................

(2,3) WEIGHT SET, CLUTCH .............
0.3
0.6
6
7
8
BELT, DRIVE ........................................

FACE, DRIVEN ....................................
(9,10,20) FACE, MOVABLE DRIVEN....
0.4
0.5
0.5
11 (12,13) SPRING, DRIVEN FACE.......... 0.5

19 (18) BEARING, DRIVEN FACE.............. 0.6
TST 08 PC 002
QTY
Part Number
Description
1
2
3
4
5
22100-KVY-900
22350-KVY-900
22401-KVY-900
22535-KVY-900
22804-148-000
OUTER COMP., CLUTCH

PLATE COMP., DRIVE
SPRING, CLUTCH
WEIGHT SET, CLUTCH
RUBBER, CLUTCH DAMPER
1
1
3
1
3
6
7
8
9
10
23100-KVY-901
23205-KVY-900
23224-KVY-900
23225-KSY-900
23226-KVB-900
BELT, DRIVE
FACE SET, DRIVEN
FACE SET, MOVABLE DRIVEN
PIN, ROLLER GUIDE
ROLLER, GUIDE
1
1
1
3
3
11
12
13
14
15
23233-GCC-000
23237-GCC-C50
23238-GCC-000
90202-KN7-670
90441-GY6-940
SPRING, DRIVEN FACE

COLLAR, SEAL
COLLAR, SPRING
NUT, SPECIAL, 28MM
WASHER, 12.2X29X2.5
1
1
1
1
1
16
17
18
19
20
90442-044-000
90454-GB2-000
91009-KVY-961
91109-KVY-901
91211-GK8-013
WASHER, THRUST, 6MM

CIRCLIP, 6MM
BEARING, RADIAL BALL, 6902U
BEARING, NEEDLE, 20X29X18
OIL SEAL, 34X39X3
3
3
1
1
2
21
22
23
24
91351-GR1-000
91351-642-000
94030-12200
94520-28000
O-RING, 38.5X2
O-RING, PINION CAP
NUT, HEX., 12MM
1
1
1
1
06 . 05 . 2008
Notes
23
E - 14
Transmission
Service item
24
F.R.T.
No.
CASE, TRANSMISSION ......................
1.1
6
7
8
9
10
GASKET, TRANSMISSION CASE .......

SHAFT, DRIVE .....................................
COUNTERSHAFT, TRANSMISSION....
GEAR, COUNTER ................................
SHAFT, FINAL GEAR ...........................
0.8
1.1
0.8
0.8
0.8
12 BEARING, DRIVESHAFT :RIGHT .......

BEARING, DRIVESHAFT :BOTH..........
13 BEARING, COUNTERSHAFT :RIGHT..
BEARING, COUNTERSHAFT :BOTH...
14 (16) BEARING, FINAL GEAR SHAFT
:RIGHT .................................................
BEARING, FINAL GEAR SHAFT
:BOTH....................................................
1.1
1.2
1
1.1
TST 08 PC 002
1
1.1
QTY
Part Number
Description
1
2
3
4
5
11108-KVB-900
11204-KGF-900
11211-KVB-900
11241-KVB-900
21200-KVB-901
PLATE, MISSION BEARING SETTING

SLEEVE, RR. BRAKE CAM
TUBE, BREATHER
CLAMPER, BREATHER TUBE
CASE COMP., MISSION
1
1
1
1
1
6
7
8
9
10
21395-KVB-900
23411-KVY-900
23421-KVB-900
23422-KVG-900
23430-KVB-900
GASKET, MISSION CASE

SHAFT, DRIVE (18T)
SHAFT, COUNTER (12T)
GEAR, COUNTER (51T)
GEAR COMP., FINAL (45T)
1
1
1
1
1
11
12
13
14
15
90702-KFM-901
91001-KE6-832
91007-KVB-902
91009-KVB-902
91201-434-003
DOWEL PIN, 8X12

BEARING, RADIAL BALL, 6204
BEARING, RADIAL BALL, 60/22 UU
OIL SEAL, 14X20X3
2
1
1
1
2
16
17
18
19
20
91255-KVB-901
94510-20000
95002-50000
95701-0601400
95701-0603000
OIL SEAL, 29X44X7

CLIP, TUBE (C9)
BOLT, FLANGE, 6X14
BOLT, FLANGE, 6X30
1
1
1
2
2
21
22
95701-0604000
96001-0601600
BOLT, FLANGE, 6X40

BOLT, FLANGE, 6X16
6
1
06 . 05 . 2008
Notes
E - 15
Left Crankcase
2
Service item
F.R.T.
CRANKCASE :LEFT ............................

CRANKCASE :BOTH ...........................
4.1
4.3
7
11
12
13
SCREEN, OIL FILTER .........................

BEARING, CRANKSHAFT :LEFT.........
OIL SEAL, DRIVESHAFT .....................
OIL SEAL, CRANKCASE :LEFT ..........
OIL SEAL, CRANKCASE :BOTH .........
0.2
3.3
1.1
3.3
3.4
17 BEARING, COUNTERSHAFT :LEFT....

BEARING, COUNTERSHAFT :BOTH...
18 BEARING, FINAL GEAR SHAFT :LEFT
BEARING, FINAL GEAR SHAFT :BOTH
TST 08 PC 002
1
1.1
1
1.1
No.
QTY
Part Number
Description
2
3
4
5
11103-KVB-901
11103-KVB-930
11200-KVY-960
11203-KVB-901
11205-GBC-300
11205-GW3-981

CRANKCASE COMP., L.
BUSH, RR. CUSHION UNDER RUBBER
BUSH, MAINSTAND
BUSH, 8X12X6
1
1
1
1
1
1
6
7
8
9
10
12361-035-000
15421-107-000
15426-KVB-900
90032-KVB-900
90474-333-001
CAP, TAPPET ADJUSTING HOLE

SCREEN, OIL FILTER
SPRING, OIL FILTER SCREEN
BOLT B, STUD, 7X198.5
WASHER, SEALING, 8MM
1
1
1
2
2
11
12
13
14
15
91002-KVY-901
91202-KJ9-003
91202-KVB-901
91302-001-020
94520-52150

OIL SEAL, 20X32X6
OIL SEAL, 20.8X52X6X7.5
O-RING, 30.8MM
1
1
1
1
1
16
17
18
95701-0801200
96100-6301000
96100-6302000
BOLT, FLANGE, 8X12

2
1
1
06 . 05 . 2008
Notes
25
E - 16
Crankshaft / Piston
Service item
1
3
F.R.T.
CRANKSHAFT....................................... 3.5
(2,4,5)
RING, PISTON AND/OR PISTON ONE) 2
No.
Part Number
Description
1
2
4
5
13000-KVY-960
13011-KVY-900
13012-KVY-900
13013-KVY-900
13014-KVY-900
13015-KVY-900
13101-KVY-960
13102-KVY-960
13103-KVY-960
13104-KVY-960
13105-KVY-960
13111-087-000
13115-GN5-910
CRANKSHAFT COMP.
RING SET, PISTON (STD)
RING SET, PISTON (0,25)
PISTON (STD)
PISTON (0,25)
PISTON (0,50)
PISTON (0,75)
PISTON (1,00)
PIN, PISTON
CLIP, PISTON PIN, 13MM
90741-KVY-900
KEY, WOODRUFF
26
TST 08 PC 002
06 . 05 . 2008
QTY
1
1
(1)
(1)
(1)
(1)
1
(1)
(1)
(1)
(1)
1
2
1
Notes
E - 17
Carburetor
2
Service item
F.R.T.
2
3
4
NEEDLE, JET ....................................... 0.8

(17) FLOAT OR FLOAT VALVE ............. 0.7
CHAMBER, FLOAT .............................. 0.6
BYSTARTER, AUTO ............................
0.4
11 CARBURETOR ASSEMBLY ................

13 PISTON, VACUUM ...............................
0.7
0.3
31 (19,20) JET, MAIN ................................
0.7
TST 08 PC 002
No.
QTY
Part Number
Description
1
2
3
4
5
16010-KGF-911
16012-KVY-961
16013-KRP-981
16015-KVY-901
16016-KRP-981
GASKET SET
NEEDLE SET, JET
FLOAT SET
CHAMBER SET, FLOAT
SCREW SET A
1
1
1
1
1
6
7
8
9
10
16028-KVB-901
16037-KCW-000
16046-KVY-902
16050-KVY-901
16075-GHB-640
SCREW SET B
PLATE SET, VALVE
VALVE SET, STARTER
SPRING, COMPRESSION COIL
O-RING, 1.3X4.3
1
1
1
1
1
11
12
13
14
15
16100-KVY-961
16107-GCC-000
16111-KVB-902
16119-KVB-901
16131-ZW9-801
CARBURETOR ASSY.
TOP
PISTON COMP., VACUUM
STAY, WIRE
PLATE, SETTING
1
1
1
1
1
16
17
18
19
20
16140-GFC-901
16155-KJ9-751
16163-KGF-911
16165-KVB-901
16180-KGH-971
BODY COMP., BYSTARTER

VALVE COMP., FLOAT
GASKET, FLOAT CHAMBER
HOLDER, NEEDLE JET
JET, SLOW, #35
1
1
1
1
1
06 . 05 . 2008
Notes
27
E - 17
Carburetor
Service item
28
TST 08 PC 002
F.R.T.
QTY
No.
Part Number
Description
21
22
23
24
25
16190-GEE-003
16199-KVY-901
16423-KGH-901
93500-040081H
93500-040120H
CAP, HOLDER
TUBE, AIR VENT
GASKET, BYSTARTER
SCREW, PAN, 4X8
SCREW, PAN, 4X12
1
1
1
2
3
26
27
28
29
30
93500-050121H
93892-0400818
93892-0501218
95002-02089
95005-4524050
SCREW, PAN, 5X12

SCREW-WASHER, 4X8
SCREW-WASHER, 5X12
CLIP, TUBE (B8)
TUBE, 4.5X240
2
1
2
1
1
31
99101-KVC-1000
JET, #100
06 . 05 . 2008
Notes
F-1
Headlight
Service item
1
3
4
F.R.T.
HEADLIGHT UNIT ...............................

SUB CORD, HEADLIGHT ...................
BULB, HEADLIGHT .............................
TST 08 PC 002
0.3
0.2
0.2
No.
QTY
Part Number
Description
1
2
3
4
5
33110-KVY-961
33115-KBA-830
33130-KVY-961
34901-KPH-881
34908-GA7-701
HEADLIGHT UNIT
NUT, ADJUST
SOCKET COMP., HEADLIGHT
BULB, HEADLIGHT (12V 32/32W)
BULB, WEDGE BASE (T10)
1
1
1
1
1
6
7
53209-GAH-000
90101-GJ6-000
CLIP, HEADLIGHT
BOLT, ADJUSTING
2
1
06 . 05 . 2008
Notes
29
F-2
Speedometer
Service item
F.R.T.
No.
Description
BULB, WEDGE BASE (12V 1.7W)
SPEEDOMETER ASSY.
SPEEDOMETER COMP.
LENS
1
1
3
3
3
4
5
METER ASSY., COMBINATION ...........

METER, COMBINATION ......................
LENS, METER .....................................
0.5
0.6
0.5
6
7
9
CASE, METER .....................................

SOCKET ASSY., METER BULB ..........
RELAY, WINKER ..................................
0.6
0.6
0.2
3
4
5
34908-GA7-701
34909-KVR-600
34908-KVE-900
34908-MB9-871
37200-KVY-960
37210-KVY-961
37211-KVY-961
11 CABLE, SPEEDOMETER ....................
0.4
6
7
8
9
10
37212-KVY-961
37224-KVY-961
37305-KE5-008
38301-KEV-950
38306-KK4-000
CASE ASSY.
SOCKET COMP.
SCREW-WASHER, 3X22
RELAY COMP., WINKER
SUSPENSION, WINKER RELAY
1
1
3
1
1
11
12
13
14
44830-KVY-910
90035-166-008
90101-KY6-008
91352-671-003
91352-671-004
93903-25310
CABLE COMP., SPEEDOMETER

SCREW-WASHER, SPECIAL, 4X10
O-RING, 8.5X1.5
O-RING, 8.5X1.5
1
2
2
1
1
3
15
30
QTY
Part Number
TST 08 PC 002
06 . 05 . 2008
1
1
Notes
F-3
Handle Lever/
Mirror/ Cable
Service item
F.R.T.
No.
CABLE, THROTTLE..............................
SWITCH, LIGHTING.............................
SWITCH, STARTER .............................
SWITCH, DIMMER ...............................
1
0.3
0.3
0.3
6 SWITCH, HORN ...................................

7 SWITCH, WINKER ................................
8 SWITCH, REAR STOP :LEVER SIDE...
SWITCH, STOP :BOTH ........................
9 CABLE, REAR BRAKE .........................
0.3
0.3
0.3
0.4
1
11 GRIP, THROTTLE .................................

12 GRIP, HANDLE :LEFT ..........................
15 LEVER, HANDLE :LEFT .......................
LEVER, HANDLE :BOTH ......................
0.5
0.1
0.2
0.3
1
3
4
5
16 LEVER, PARKING LOCK ...................... 0.2
TST 08 PC 002
QTY
Part Number
Description
1
2
3
4
5
17910-KVG-900
30158-GW3-980
35150-KPH-880
35160-KPH-881
35170-KVB-851
CABLE COMP., THROTTLE

E-RING, 3MM
SWITCH UNIT, LIGHTING
SWITCH UNIT, STARTING
SWITCH UNIT, DIMMER
1
1
1
1
1
6
7
8
9
10
35180-KPH-881
35200-KVB-851
35340-KPH-901
43450-KVY-900
43455-KVB-900
SWITCH UNIT, HORN

SWITCH UNIT, WINKER
SWITCH ASSY., FR. STOP
CABLE COMP., RR. BRAKE
CLAMPER, RR. BRAKE CABLE
1
1
1
1
1
11
12
13
14
15
53140-KVB-900
53166-KVB-900
53167-KFM-900
53168-KFM-900
53178-KVB-900
GRIP COMP., THROTTLE

GRIP, L. HANDLE
HOUSING, UPPER THROTTLE
HOUSING, UNDER THROTTLE
LEVER, L. STEERING HANDLE
1
1
1
1
1
16
17
18
19
20
53181-KVB-900
53182-KVB-900
53183-KVB-900
88114-KVB-900
88110-KVY-960
LEVER COMP., BRAKE LOCK

SPRING, RETURN LEVER
PIN, PARKING LEVER PIVOT
CAP, LOCK NUT
MIRROR ASSY, R. BACK
1
1
1
2
1
06 . 05 . 2008
Notes
31
F-3
Handle Lever/
Mirror/ Cable
Service item
32
TST 08 PC 002
F.R.T.
No.
Part Number
Description
21
22
23
24
25
88120-KVY-960
90115-KRS-690
90302-435-761
90314-KVR-600
93500-050250B
MIRROR ASSY, L.BACK

BOLT, HANDLE LEVER PIVOT
NUT, HEX., 5MM
NUT, LOCK
SCREW, PAN, 5X25
06 . 05 . 2008
QTY
1
1
1
2
1
Notes
F-4
Fr. Brake Master
Cylinder
Service item
1
F.R.T.
SWITCH, FRONT STOP ......................

SWITCH, STOP :BOTH .......................
HOSE, FRONT BRAKE ........................
0.2
0.4
0.7
6 CYLINDER, FRONT BRAKE MASTER

10 DIAPHRAGM, FRONT BRAKE
MASTER CYLINDER ...........................
0.6
0.1
12 PISTON SET, FRONT BRAKE MASTER 0.6

13 LEVER, HANDLE :RIGHT .................... 0.2
LEVER, HANDLE :BOTH ..................... 0.3
TST 08 PC 002
No.
QTY
Part Number
Description
1
2
3
4
5
35340-KGH-901
45126-KVY-911
45156-KVB-850
45157-KVY-910
45504-410-003

HOSE COMP., FR. BRAKE
CLAMPER, BRAKE HOSE
CLAMPER B, BRAKE HOSE
BOOT COMP.
1
1
1
1
1
6
7
8
9
10
45510-KVY-911
45512-MA6-006
45513-GW0-911
45517-GW0-751
45520-GW0-912
CYLINDER SUB ASSY., FR. BRAKE

PROTECTOR
CAP, MASTER CYLINDER
HOLDER, MASTER CYLINDER
DIAPHRAGM
1
1
1
1
1
11
12
13
14
15
45521-GW0-911
45530-KVY-911
53175-KRS-T80
90114-KGH-900
90145-KPH-B30
PLATE, DIAPHRAGM
CYLINDER SET, MASTER
LEVER, R. STEERING HANDLE
BOLT, OIL, 10X22
1
1
1
1
2
16
17
18
19
20
90545-300-000
90651-MA5-671
93600-040121G
93893-0401217
94050-06000
WASHER, OIL BOLT

CIRCLIP
SCREW, FLAT, 4X12
SCREW-WASHER, 4X12
NUT, FLANGE, 6MM
4
1
2
1
1
21
22
95701-0601200
95701-0602201
BOLT, FLANGE, 6X12

BOLT, FLANGE, 6X22
2
2
06 . 05 . 2008
Notes
33
F-5
Handle Pipe /
Handle Cover
Service item
1
2
3
34
F.R.T.
PIPE, STEERING HANDLE..................

COVER, HANDLE :FRONT...................
COVER, HANDLE :BOTH.....................
COVER, HANDLE :REAR.....................
COVER, HANDLE :BOTH.....................
TST 08 PC 002
0.7
0.2
0.6
0.6
0.6
No.
Part Number
Description
1
2
53100-KVY-960
53205-KVY-910FMB
3
4
5
53205-KVY-910PFW
53205-KVY-910ABM
53205-KVY-910CSR
53205-KVY-910PPM
53205-KVY-910CBO
53206-KVY-960
90106-GN5-900
90304-KGH-901
PIPE COMP., STEERING HANDLE

COVER, FR. HANDLE (DISK)
*NH1*................... BLACK
*NH-341P*........... PEARL FADELESS WHITE
*B-201M*.............. ASSURE BLUE METALLIC
*R-333C* ............. CANDY SCARLET RED
*RP-178M* .......... POWDER PINK METALLIC
*YR-294C* ........... CANDY BLITZ ORANGE
COVER, RR. HANDLE
BOLT, FLANGE, 10X50
NUT, U, 10MM
6
7
8
9
90501-KPH-880
90505-KPH-880
93903-34380
93903-35380
COLLAR A, HANDLE SETTING

COLLAR B, HANDLE SETTING
06 . 05 . 2008
QTY
Notes
1
1
(1)
(1)
(1)
(1)
(1)
1
1
1
1
1
6
1
BLACK
WHITE
BLUE
RED
PINK
ORANGE
F-6
Steering Stem
Service item
1
3
F.R.T.
No.
Part Number
Description
QTY
PIPE, STEERING HANDLE..................

RACE, STEERING BALL :UPPER ......
RACE, STEERING BALL :BOTH .........
RACE, STEERING BALL :LOWER ......
RACE, STEERING BALL :BOTH .........
0.7
1.1
1.1
1.1
1.1
1
2
3
4
5
06530-GBG-B20
06531-GBG-B20
50301-KPH-720
50302-KPH-720
50306-GN5-901
BALL SET, STEEL, #6X23

RACE, STEERING TOP BALL
RACE, STEERING BOTTOM BALL
NUT, STEERING STEM LOCK
1
1
1
1
1
RACE, STEERING TOP CONE ...........

(8,9) RACE, STEERING
BOTTOM CONE ...................................
0.7
1.3
11 STEM OR SHAFT ASSY., STEERING..

12 THREAD, STEERING HEAD TOP .......
1.1
0.7
6
7
8
9
10
53211-KPH-720
53212-KPH-720
53214-GN5-900
53215-GN5-900
53216-GN5-830
RACE, STEERING TOP CONE

RACE, STEERING BOTTOM CONE
DUST SEAL, STEERING HEAD
WASHER, STEERING HEAD DUST
WASHER, STEERING STEM NUT
1
1
1
1
1
11
12
13
53219-KVY-960
53220-GN5-900
95801-1004008
STEM SUB ASSY., STEERING

THREAD COMP., STEERING HEAD
BOLT, FLANGE, 10X40
1
1
4
4
6
7
TST 08 PC 002
06 . 05 . 2008
Notes
35
F-7
Front Fender
Service item
1
36
FENDER, FRONT ................................
TST 08 PC 002
F.R.T.
No.
0.2
Part Number
Description
61100-KVY-960FMB
2
3
61100-KVY-960PFW
61100-KVY-960ABM
61100-KVY-960CSR
61100-KVY-960PPM
61100-KVY-960CBO
61112-KVG-900
95701-0601600
FENDER, FR.
*NH1*................... BLACK
COLLAR, FR. FENDER
BOLT, FLANGE, 6X16
06 . 05 . 2008
QTY
1
(1)
(1)
(1)
(1)
(1)
4
4
Notes
BLACK
WHITE
BLUE
RED
PINK
ORANGE
F-8
Front Cover
Service item
1
4
F.R.T.
COVER, FRONT ..................................

PANEL, INNER :UPPER ......................
PANEL, INNER :BOTH ........................
TST 08 PC 002
0.4
0.3
0.9
No.
QTY
Notes
1
(1)
(1)
(1)
(1)
(1)
BLACK
WHITE
BLUE
RED
PINK
ORANGE
Part Number
Description
64301-KVY-960FMB
64301-KVY-960PFW
64301-KVY-960ABM
64301-KVY-960CSR
64301-KVY-960PPM
64301-KVY-960CBO
COVER, FR. (WL)

*NH1*...................
*NH-341P*...........
*B-201M*..............
*R-333C* .............
*RP-178M* ..........
*YR-294C* ...........
2
3
4
5
64510-KEV-900
81110-KVB-930
81131-KVY-900
81132-GAH-000
CUSHION, FR. TOP COVER

BRACKET, FR. NUMBER PLATE
COVER, INNER UPPER
HOOK, LUGGAGE
2
1
1
1
6
7
8
9
90107-KVB-900
90302-GW3-980
93903-34380
95701-0603200
BOLT, SPECIAL, 6MM

NUT, SPRING, 4MM
BOLT, FLANGE, 6X32
1
4
8
2
06 . 05 . 2008
BLACK
PEARL FADELESS WHITE
ASSURE BLUE METALLIC
CANDY SCARLET RED
POWDER PINK METALLIC
CANDY BLITZ ORANGE
37
F-9
Floor Panel
Service item
1
2
3
4
38
F.R.T.
STEP, FLOOR .....................................

COVER, UNDER .................................
COVER, FRONT LOWER ...................
PANEL, INNER :LOWER .....................
PANEL, INNER :BOTH ........................
TST 08 PC 002
0.9
0.2
0.3
0.9
0.9
No.
QTY
Part Number
Description
1
2
3
4
5
64310-KVY-900
64340-KVY-960
64520-KVY-900
81141-KVY-960
90302-GW3-980
STEP, FLOOR
COVER, UNDER
COVER, FR. LOWER
COVER, INNER LOWER
NUT, SPRING, 4MM
1
1
1
1
4
6
7
8
9
90677-KAN-T00
93894-0501607
93903-34380
93903-34480
NUT, CLIP, 5MM

SCREW-WASHER, 5X16
6
6
6
2
06 . 05 . 2008
Notes
F - 10
Body Cover
Service item
2
3
4
F.R.T.
COVER, BODY :CENTER....................

COVER, BODY :RIGHT........................
COVER, BODY :BOTH.........................
(1) COVER, BODY :LEFT ....................
COVER, BODY :BOTH.........................
TST 08 PC 002
0.2
0.4
0.4
0.4
0.4
No.
1
2
3
QTY
Part Number
Description
80102-KVY-960
80151-KVY-900
83500-KVY-960FMB
COVER, RR. CUSHION

COVER, CENTER
COVER , R. BODY (WL)
*NH1*................... BLACK
1
(1)
(1)
(1)
(1)
(1)
BLACK
WHITE
BLUE
RED
PINK
ORANGE
1
(1)
(1)
(1)
(1)
(1)
1
BLACK
WHITE
BLUE
RED
PINK
ORANGE
83500-KVY-960PFW
83500-KVY-960ABM
83500-KVY-960CSR
83500-KVY-960PPM
83500-KVY-960CBO
4
83600-KVY-960FMB
83600-KVY-960PFW
83600-KVY-960ABM
83600-KVY-960CSR
83600-KVY-960PPM
83600-KVY-960CBO
90107-GFC-900
COVER, L. BODY (WL)

*NH1*................... BLACK
BOLT, SPECIAL, 6MM
6
7
8
91509-GE2-760
93903-24481
93903-34380
SCREW, PAN, 5X11.5

06 . 05 . 2008
Notes
1
1
2
2
7
39
F - 11
Front Fork
Service item
40
F.R.T.
FORK ASSY., FRONT :RIGHT..............

FORK ASSY., FRONT :BOTH...............
0.4
0.5
SPRING, FRONT FORK :LEFT.............

SPRING, FRONT FORK :RIGHT...........
SPRING, FRONT FORK :BOTH...........
0.6
0.6
0.9
PIPE, FRONT FORK :LEFT...................

PIPE, FRONT FORK :RIGHT................
PIPE, FRONT FORK :BOTH.................
0.7
0.7
1.2
CASE, BOTTOM :RIGHT....................... 0.8

CASE, BOTTOM :BOTH........................ 1.4
12 SEAL SET, FRONT FORK :LEFT..........

SEAL SET, FRONT FORK :RIGHT........
SEAL SET, FRONT FORK :BOTH........
0.8
0.8
1.4
13 FORK ASSY., FRONT :LEFT.................

FORK ASSY., FRONT :BOTH...............
0.4
0.5
14 CASE, BOTTOM :LEFT.........................

CASE, BOTTOM :BOTH.......................
0.8
1.4
TST 08 PC 002
No.
QTY
Part Number
Description
1
2
3
4
5
51400-KVY-871
51401-KVB-901
51410-KVB-901
51412-GN5-901
51420-KVY-871
FORK ASSY., R. FR.

SPRING, FR. FORK
PIPE COMP., FR. FORK
SPRING, REBOUND
CASE, R. FR. BOTTOM
1
2
2
2
1
6
7
8
9
10
51425-GN5-901
51437-KGH-901
51454-KEV-881
51456-KPH-901
51466-065-901
DUST SEAL
RING, PISTON
SEAT B, SPRING
RING, STOPPER
RING, OIL SEAL STOPPER
2
2
2
2
2
11
12
13
14
15
51470-KVY-901
51490-KGH-901
51500-KVY-871
51520-KVY-871
90116-KV3-701
PIPE, SEAT
SEAL SET, FR. FORK
FORK ASSY., L. FR.
CASE, L. FR. BOTTOM
BOLT, SOCKET, 8MM
2
2
1
1
2
16
17
90544-283-000
91356-GM0-003

O-RING
2
2
06 . 05 . 2008
Notes
F - 12
Front Brake Caliper
Service item
2
F.R.T.
SHOE(PAD) SET, BRAKE :FRONT......
0.1
6 (1) PISTON, FRONT BRAKE CALIPER

10 CALIPER, FRONT BRAKE :LEFT........
0.5
0.4
11 BRACKET, FRONT CALIPER..............
0.2
TST 08 PC 002
No.
QTY
Part Number
Description
1
2
3
4
5
06451-MA7-405
06455-KVY-911
43352-568-003
43353-461-771
45108-KVY-911
SEAL SET, PISTON

PAD SET, FR.
SCREW, BLEEDER
CAP, BLEEDER
SPRING, PAD
1
1
1
1
1
6
7
8
9
10
45118-MN8-701
45131-GZ0-006
45132-166-016
45133-MA3-006
45150-KVY-911
PISTON (B)
BOLT, PIN
BOOT, PIN BUSH
BOOT B
CALIPER SUB ASSY., L. FR.
1
1
1
1
1
11
12
13
14
15
45190-KVY-911
45203-MG3-016
45215-KVY-911
45216-166-006
90131-KPH-880
BRACKET SUB ASSY., FR. CALIPER

PLUG, PIN
PIN, HANGER
WASHER, WAVE
BOLT, TORX, 8X25
1
1
1
1
2
06 . 05 . 2008
Notes
41
F - 13
Front Wheel
Service item
1
4
5
F.R.T.
AXLE, FRONT WHEEL.........................

FRONT WHEEL....................................
FRONT TIRE(ONE)...............................
0.2
0.8
0.7
6 TUBE, FRONT TIRE(ONE)...................

7 GEARBOX ASSY., SPEEDOMETER....
10 DISC, FRONT BRAKE..........................
0.7
0.2
0.3
13 (3) BEARING, FRONT WHEEL(ONE).... 0.4
42
TST 08 PC 002
No.
QTY
Part Number
Description
1
2
3
4
5
44301-GN5-900
44311-KVB-910
44620-KVB-910
44601-KVB-912
44711-KVB-930
AXLE, FR. WHEEL

COLLAR, FR. WHEEL SIDE
COLLAR, FR. DISTANCE
WHEEL SUB ASSY., FR. *NH303M*
TIRE, FR. (80/90 - 14M/C 40P)
1
1
1
1
1
6
7
8
9
10
27514-300140000
44800-KVB-910
44806-KVB-911
44809-KFM-900
45351-KVY-961
TUBE, TIRE
BOX ASSY., SPEEDOMETER GEAR
GEAR, SPEEDOMETER (21T)
WASHER, SPEEDOMETER GEAR
DISK, FR. BRAKE
1
1
1
1
1
11
12
13
14
15
90105-KGH-900
90306-KGH-901
91052-KVB-901
91251-KPH-901
91258-KM1-004
BOLT, BRAKE DISK, 8X24

NUT, U, 12MM
BEARING, RADIAL BALL, 6201(U)
DUST SEAL, 21X37X7
SEAL, SPEEDOMETER GEAR BOX
4
1
2
1
1
06 . 05 . 2008
Notes
F - 14
Rear Wheel
Service item
F.R.T.
1
2
3
4
SHOE(PAD) SET, BRAKE :REAR.........

REAR WHEEL ......................................
REAR TIRE(ONE) ................................
CAM, BRAKE :REAR ...........................
0.4
0.8
0.8
0.5
6
8
ARM, BRAKE :REAR ...........................

TUBE, REAR TIRE(ONE) .....................
0.5
0.8
TST 08 PC 002
No.
QTY
Part Number
Description
1
2
3
4
5
43130-KVB-901
42601-KVG-912
42711-KVB-930
43141-KVB-900
43151-329-000
SHOE SET, BRAKE

WHEEL COMP., RR. *NH303M*
TIRE, RR.
CAM, RR. BRAKE
SPRING, BRAKE SHOE
1
1
1
1
2
6
7
8
9
10
43410-KVB-900
43472-KVB-900
27514-300140000
90112-KVB-900
90305-KVB-901
ARM, RR. BRAKE

SPRING, RR. BRAKE ARM
TUBE, TIRE
BOLT, FLANGE, 6X32
NUT, U, 16MM
1
1
1
1
1
11
12
13
90501-KBN-900
95015-32001
95015-42000
WASHER, 16MM
JOINT B, BRAKE ARM
NUT B, BRAKE ROD ADJUSTING
1
1
1
06 . 05 . 2008
Notes
43
F - 15
Seat / Luggage Box
Service item
44
F.R.T.
1
3
RAIL, GRAB :REAR ............................. 0.1

(5) SEAT :DOUBLE ............................... 0.2
6
9
CATCH, SEAT :REAR SIDE ................

KEY, SEAT LOCK ................................
0.5
0.3
11 BOX, LUGGAGE ..................................

12 LID, LUGGAGE BOX ...........................
0.2
0.1
TST 08 PC 002
No.
QTY
Part Number
Description
1
2
3
4
5
50400-KVY-900
75581-GN8-920
77200-KVY-960
77214-KPH-900
77215-KVY-900
RAIL, RR. GRAB

SPRING, LOCK KEY SETTING
SEAT COMP., DOUBLE
RUBBER B, SEAT SETTING
PIN, SEAT HINGE
1
1
1
2
1
6
7
8
9
10
77230-KVY-900
77234-GN2-000
77236-KVY-900
77240-KTM-851
80107-KVY-900
CATCH COMP., SEAT

SPRING, SEAT LOCK
WASHER, SEAT LOCK
LOCK ASSY., SEAT
GUARD, HEAT
1
1
1
1
1
11
12
13
14
15
81250-KVY-960
81251-KVY-900
81252-KVY-900
81253-KVY-900
81254-KVY-960
BOX, LUGGAGE
COVER, LUGGAGE BOX
CAP, LUGGAGE BOX
CUSHION, C.D.I. UNIT
CAP, LUGGAGE SIDE
1
1
1
1
1
16
17
18
19
20
81256-KVY-960
90302-GW3-980
90501-KVY-900
90683-GAZ-003
93404-0601000
COVER ASSY., BATTERY

NUT, SPRING, 4MM
COLLAR, LUGGAGE SET
CLIP, TRIM
BOLT-WASHER, 6X10
1
3
2
1
2
06 . 05 . 2008
Notes
F - 15
Seat / Luggage Box
Service item
TST 08 PC 002
F.R.T.
No.
Part Number
Description
21
22
23
24
25
93404-0602000
95701-0802001
96001-0601201
98200-31000
98200-31500
BOLT-WASHER, 6X20
BOLT, FLANGE, 8X20
BOLT, FLANGE, 6X12
FUSE, BLADE (10A)
FUSE, BLADE (15A)
06 . 05 . 2008
QTY
Notes
2
4
2
1
1
45
F - 16
Fuel Tank
Service item
1
2
4
46
F.R.T.
COCK, FUEL AUTO .............................

SCREEN, FUEL STRAINER ................
TANK, FUEL .........................................
0.5
0.5
0.6
10 FUEL TANK SENDING UNIT ...............
0.2
TST 08 PC 002
No.
QTY
Part Number
Description
1
2
3
4
5
16950-KJ9-752
16952-KJ9-752
16958-397-771
17510-KVY-960
17525-KVY-900
COCK ASSY., FUEL AUTO

SCREEN SET, FUEL STRAINER
O-RING
TANK COMP., FUEL
TRAY, FUEL
1
1
1
1
1
6
7
8
9
10
17620-KGH-600
17630-KVY-960
17631-KEV-900
17635-KVY-900
37800-KVY-960
CAP, FUEL FILLER

TUBE, FUEL
PACKING, FUEL FILLER CAP
TUBE, PRESSURE
FUEL UNIT
1
1
1
1
1
11
12
13
14
15
37801-GA7-700
37802-KTL-740
95002-02070
95002-02080
95701-0601200
PACKING, BASE
RETAINER, FUEL UNIT
CLIP, TUBE (B7)
CLIP, TUBE (B8)
BOLT, FLANGE, 6X12
1
1
2
2
2
06 . 05 . 2008
Notes
F - 17
Air Cleaner
Service item
F.R.T.
No.
ELEMENT, AIR CLEANER ...................
0.2
6
7
CASE, AIR CLEANER .........................

(10) COVER, AIR CLEANER CASE .....
0.6
0.2
11 TUBE, AIR CLEANER CONNECTING..

16 ELEMENT, SUB AIR CLEANER ..........
0.6
0.2
TST 08 PC 002
QTY
Part Number
Description
1
2
3
4
5
15771-551-000
17210-KVY-960
17212-KVY-900
17213-KVY-900
17218-KVY-900
CLIP, OIL DRAIN TUBE

ELEMENT COMP., AIR CLEANER
SEAL A, AIR CLEANER
SEAL B, AIR CLEANER
TUBE, BREATHER
2
1
2
1
1
6
7
8
9
10
17225-KVY-960
17235-KVY-900
17236-KVB-900
17244-KVY-900
17251-KVY-960
CASE SUB ASSY., AIR CLEANER

COVER SUB ASSY., AIR CLEANER
PLUG, AIR CLEANER DRAIN
RUBBER, AIR SUCTION VALVE
DUCT, AIR CLEANER INTAKE
1
1
1
1
1
11
12
13
14
15
17253-KVY-900
17254-KVY-900
17261-KVY-900
17274-KVB-900
17370-419-700
TUBE, AIR CLEANER CONNECTING

BAND, CONNECTING TUBE (50)
TUBE, AIR CLEANER DRAIN
TUBE, AIR OPENING
PLUG, BREATHER TUBE
1
1
1
1
1
16
17
18
19
20
18805-KVY-900
64531-KFM-900
87509-KVB-930
93903-25510
95002-02130
ELEMENT, AIR CLEANER (ASV)

COLLAR, BODY COVER
LABEL, AIR CLEANER CASE COVER
CLIP, TUBE (B12.5)
1
3
1
6
2
21
22
23
95002-4120008
95002-80000
95701-0602500
CLAMP, TUBE (D12)

CLIP, TUBE (C12)
BOLT, FLANGE, 6X25
2
1
3
06 . 05 . 2008
Notes
47
F - 17 - 1
Air Suction Valve
Service item
3
4
48
F.R.T.
VALVE, SECONDARY AIR CONTROL.

(5) PIPE, SECONDARY AIR.................
TST 08 PC 002
0.5
0.2
No.
QTY
Part Number
Description
1
2
3
4
5
17240-KVY-900
17622-GB7-900
18600-KVB-901
18640-KVY-900
18645-KVY-900
STAY, AIR SUCTION VALVE

RUBBER, CUSHION
VALVE ASSY., AIR SUCTION
PIPE COMP., AIR FEED
GASKET, AIR FEED PIPE
1
2
1
1
1
6
7
8
9
10
18652-KVY-900
18655-KVY-900
19509-KVB-900
90501-124-000
90678-MN5-000
HOSE (AI)
TUBE, AIR SUCTION VALVE (PB)
CLAMP, TUBE (D19)
WASHER, FR. COVER SETTING
CLIP, FUEL HOSE
1
1
1
2
1
11
12
13
14
15
93404-0603000
94050-06001
95002-02070
95701-0601200
95701-0601800
BOLT-WASHER, 6X30
NUT, FLANGE, 6MM
CLIP, TUBE (B7)
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X18
2
2
2
2
3
06 . 05 . 2008
Notes
F - 18
Exhaust Mufer
Service item
1
3
5
F.R.T.
GASKET, EXHAUST PIPE ...................

MUFFLER ............................................
PROTECTOR, MUFFLER ....................
TST 08 PC 002
0.2
0.2
0.1
No.
QTY
Part Number
Description
1
2
3
4
5
18291-KVB-900
18293-KSB-900
18310-KVY-960
18316-KVB-900
18318-KVY-900
GASKET, EX. PIPE

RUBBER, PROTECTOR PACKING
MUFFLER COMP., EX.
COLLAR, MUFFLER PROTECTOR
PROTECTOR A, MUFFLER
1
2
1
2
1
6
7
8
9
90202-ZV0-001
95701-1004007
95801-0601602
18300-KVY-960
NUT, CAP, 6MM

BOLT, FLANGE, 10X40
BOLT, FLANGE, 6X16
MUFFLER ASSY, EXHAUST
2
2
2
1
06 . 05 . 2008
Notes
49
F - 19
Stand / Kick Arm
Service item
1
2
3
5
F.R.T.
ARM, KICK STARTER .........................

SWITCH, SIDE STAND .......................
(4) STAND, MAIN ..................................
SPRING, MAIN STAND .......................
6 BAR, SIDE STAND ..............................

15 SPRING, SIDE STAND ........................
50
TST 08 PC 002
0.1
0.7
0.4
0.2
0.2
0.1
No.
QTY
Part Number
Description
1
2
3
4
5
28300-KVB-900
35700-KVY-900
50500-KVY-870
50503-KVY-900
50520-KVB-900
ARM ASSY., KICK STARTER

SWITCH ASSY., SIDE STAND
STAND COMP., MAIN
SHAFT, MAIN STAND
SPRING, MAIN STAND
1
1
1
1
1
6
7
8
9
10
50530-KVY-870
61101-KCJ-690
90101-KVY-900
90108-MK6-670
90147-KVY-900
BAR COMP., SIDE STAND

COLLAR, FR. FENDER SETTING
BOLT, SETTING, 6X16
BOLT, SIDE STAND PIVOT
BOLT, SWITCH SETTING
1
1
1
1
1
11
12
13
14
15
90203-KVB-900
94101-10800
94201-30201
95011-61000
95014-72102
NUT, SIDE STAND

WASHER, PLAIN, 10MM
PIN, SPLIT, 3.0X20
RUBBER A, STAND STOPPER
SPRING A, SIDE STAND
1
1
1
1
1
16
95701-0802500
BOLT, FLANGE, 8X25
06 . 05 . 2008
Notes
F - 20
Rear Cushion
Service item
1
F.R.T.
CUSHION ASSY., REAR .....................
TST 08 PC 002
0.4
No.
1
2
3
4
5
Part Number
Description
52400-KVB-941
52485-088-901
52486-GA7-003
95801-0803200
95801-1003500
CUSHION ASSY., RR.

BUSH, RR. CUSHION RUBBER
COLLAR, RUBBER BUSH
BOLT, FLANGE, 8X32
BOLT, FLANGE, 10X35
06 . 05 . 2008
QTY
Notes
1
1
1
1
1
51
F - 21
Rear Fender
Service item
2
52
FENDER, REAR ..................................
TST 08 PC 002
F.R.T.
0.5
No.
1
2
3
4
Part Number
80104-KVY-870
80110-KVY-960
90677-KAN-T00
93404-0601200
Description
GUARD, SPLASH
FENDER, RR.
NUT, CLIP, 5MM
BOLT-WASHER, 6X12
06 . 05 . 2008
QTY
1
2
3
Notes
F - 22
Front Winker
Service item
2
5
6
F.R.T.
(1,3) BASE, WINKER :RIGHT FRONT

BASE, WINKER :BOTH FRONT...........
(3,4) BASE, WINKER :LEFT FRONT...
BASE, WINKER :BOTH FRONT...........
0.2
0.3
0.2
0.3
BULB, WINKER :FRONT......................

BULB, WINKER :FOR 1 VEHICLE.......
0.2
0.3
TST 08 PC 002
No.
QTY
Part Number
Description
1
2
3
4
5
33402-KVY-961
33403-KVY-961
33404-KVY-961
33452-KVY-961
33453-KVY-961
LENS, R. FR. WINKER

BASE, R. FR. WINKER
SEAL, GASKET
LENS, L. FR. WINKER
BASE, L. FR. WINKER
1
1
2
1
1
6
7
8
9
34905-KAN-W01
93903-34320
33400-KVY-961
33450-KVY-961
BULB, WINKER (12V 10W)

WINKER ASSY, R FR
WINKER ASSY, L FR
2
6
1
1
06 . 05 . 2008
Notes
53
F - 23
Combination Light
Service item
1
4
TAILLIGHT UNIT ..................................

BASE, TAILLIGHT.................................
0.4
0.5
(3,6) BULB, WINKER :REAR...............

BULB, WINKER :FOR 1 VEHICLE.......
(2,5) BULB, TAILLIGHT........................
0.1
0.3
0.1
54
F.R.T.
TST 08 PC 002
No.
QTY
Part Number
Description
1
2
3
4
5
33700-KVY-961
33701-KVY-961
33702-KVY-961
33704-KVY-961
33705-KVY-961
LIGHT ASSY., RR. COMBINATION

LENS COMP., TAILLIGHT
LENS, R. WINKER
BASE COMP., TAILLIGHT
PACKING 1.
1
1
1
1
1
6
7
8
9
10
33752-KVY-961
34905-KAN-W01
34906-GB6-921
90302-GW3-980
93901-24580
LENS, L. WINKER
BULB, TAILLIGHT (12V 18/5W)
NUT, SPRING, 4MM
1
2
1
2
2
11
12
93903-34380
95701-0601200

BOLT, FLANGE, 6X12
2
2
06 . 05 . 2008
Notes
F - 24
Battery
Service item
1
BATTERY .............................................
TST 08 PC 002
F.R.T.
No.
0.2
Part Number
Description
31500-KPH-881
BATTERY
06 . 05 . 2008
QTY
Notes
55
F - 25
Wire Harness
Service item
1
2
4
5
IGNITION CONTROL MODULE ..........

COIL, IGNITION....................................
RECTIFIER, REGULATE......................
HARNESS, WIRE..................................
0.3
0.6
0.5
1
7
8
KEY SET................................................
KEY, SHUTTER.....................................
.EXCLUDES: Key cutting
SWITCH, COMBINATION & LOCK ......
1.5
1
11 HORN(S) ..............................................
13 RELAY, STARTER ................................
0.2
0.2
56
F.R.T.
TST 08 PC 002
1.1
No.
QTY
Part Number
Description
1
2
3
4
5
30410-KVY-961
30500-KVY-901
30700-KVY-960
31600-KVB-901
32100-KVY-960
C.D.I. UNIT
COIL ASSY., IGNITION
CAP ASSY., NOISE SUPPRESSOR
RECTIFIER COMP., REGULATOR
HARNESS, WIRE
1
1
1
1
1
6
7
8
9
10
33714-KL3-620
35010-KVY-960
35011-KVY-900
35100-KVY-961
35121-KVY-900
RUBBER, TAILLIGHT BRACKET

KEY SET
SHUTTER SET, KEY
SWITCH ASSY., COMBINATION &
KEY, BLANK (90KEYTOP2REPORDER)
2
1
1
1
1
11
12
13
14
15
38110-KTM-851
38117-KPH-880
38501-KPH-901
38501-KVB-901
90106-KPH-690
90164-028-000
HORN COMP.(HIGH)
COLLAR, HORN SETTING
RELAY COMP., STARTER
BOLT, SOCKET, 6X10
SCREW, U-LOCK FLAT, 6X12
1
1
1
1
1
2
16
17
18
19
95701-0601200
95701-0602000
98200-31000
98200-31500
BOLT, FLANGE, 6X12

BOLT, FLANGE, 6X20
FUSE, BLADE (10A)
FUSE, BLADE (15A)
2
3
1
1
06 . 05 . 2008
Notes
F - 26
Frame Body
Service item
1
2
4
BODY, FRAME......................................
LINK, ENGINE HANGER .....................
STAY, FRONT COVER .........................
TST 08 PC 002
F.R.T.
No.
5.1
1
0.3
QTY
Part Number
Description
1
2
3
4
5
50100-KVY-960
50350-KVY-900
50352-KVY-900
64223-KVY-960
90105-KVY-900
BODY COMP., FRAME

LINK ASSY., ENGINE HANGER
RUBBER, LINK STOPPER (70)
STAY, FR. COVER
BOLT, FLANGE, 10X270
1
1
2
1
1
6
7
8
90106-GCC-000
90304-KGH-901
95701-0803200

NUT, U, 10MM
BOLT, FLANGE, 8X32
1
2
2
06 . 05 . 2008
Notes
57
F - 27
Tools
Service item
F.R.T.
No.
1
2
3
58
TST 08 PC 002
Part Number
Description
89102-538-000
89103-538-000
89216-KVY-900
DRIVER, SCREW (NO.2 + -)

GRIP
WRENCH, SPARK PLUG
06 . 05 . 2008
QTY
1
1
1
Notes
F - 28
Caution Label
Service item
F.R.T.
No.
1
2
3
4
TST 08 PC 002
Part Number
Description
87505-KVY-960
87506-KPH-880
87560-KVB-930
87586-KVB-930
LABEL, TIRE
MARK, BATTERY CAUTION
LABEL, DRIVE CAUTION
LABEL, FUEL
06 . 05 . 2008
QTY
Notes
1
1
1
1
59
F - 29
Mark / Stripe
Service item
F.R.T.
No.
1
60
TST 08 PC 002
Part Number
Description
871X0-KVY-960ZA
871X0-KVY-960ZB
871X0-KVY-960ZC
871X0-KVY-960ZD
871X0-KVY-960ZE
871X0-KVY-960ZF
STRIPE SET ........

STRIPE SET ........
STRIPE SET ........
STRIPE SET ........
STRIPE SET ........
STRIPE SET ........
06 . 05 . 2008
QTY
BLACK
PEARL FADELESS WHITE
ASSURE BLUE METALLIC
CANDY SCARLET RED
POWDER PINK METALLIC
CANDY BLITZ ORANGE
1
(1)
(1)
(1)
(1)
(1)
Notes
BLACK
WHITE
BLUE
RED
PINK
ORANGE
I N D E K S PART NUMBER
Part Number
(00000)
06451-MA7-405
06455-KVY-911
06530-GBG-B20
06531-GBG-B20
(10000)
11100-KVY-960
11103-KVB-901
11103-KVB-901
11103-KVB-930
11103-KVB-930
11108-KVB-900
11200-KVY-960
11203-KVB-901
11204-KGF-900
11205-GBC-300
11205-GBC-300
11205-GW3-931
11205-GW3-981
11211-KVB-900
11230-KVB-900
11241-KVB-900
11340-KVY-960
11342-KVY-900
11343-KVG-900
11344-GW3-980
11361-KVY-900
11395-KVY-900
12100-KVY-900
12191-KVY-900
12200-KVY-900
12204-KVY-900
12206-KPL-900
12209-GB4-681
12251-KVY-901
12310-KVY-900
12361-035-000
12391-KVY-900
13000-KVY-960
13011-KVY-900
13012-KVY-900
13013-KVY-900
13014-KVY-900
13015-KVY-900
Block No.
F12
F12
F6
F6
E7
E7
E15
E7
E15
E14
E15
E15
E14
E7
E15
E10
E15
E14
E11
E14
E11
E11
E11
E11
E7
E11
E6
E6
E3
E3
E3
E4
E3
E2
E15
E2
E16
E16
E16
E16
E16
E16
13101-KVY-960
13102-KVY-960
13103-KVY-960
13104-KVY-960
13105-KVY-960
13111-087-000
13115-GN5-910
14100-KVY-900
14125-KVY-900
14126-KPH-901
14321-KVY-900
14401-KVB-901
14430-KVY-900
14440-KVY-900
14451-KVY-900
14461-KVB-900
14510-KVB-900
14520-KSS-901
14531-KVY-900
14560-KCW-851
14611-KVB-900
14711-KVY-900
14721-KVY-900
14751-KVY-900
14771-GB4-680
14775-KVY-900
14781-MA6-000
15100-KVB-900
15133-KVY-900
15135-KVY-900
15331-KVB-900
15332-KVB-900
15421-107-000
15426-KVB-900
15651-KVY-900
15771-551-000
16010-KGF-911
16012-KVY-961
16013-KRP-981
16015-KVY-901
16016-KRP-981
16028-KVB-901
16037-KCW-000
16046-KVY-902
16050-KVY-901
E16
E16
E16
E16
E16
E16
E16
E4
E4
E4
E4
E5
E4
E4
E4
E4
E5
E5
E5
E5
E5
E4
E4
E4
E4
E4
E4
E9
E9
E9
E9
E9
E15
E15
E7
F17
E17
E17
E17
E17
E17
E17
E17
E17
E17
16075-GHB-640
16100-KVY-961
16107-GCC-000
16111-KVB-902
16119-KVB-901
16131-ZW9-801
16140-GFC-901
16155-KJ9-751
16163-KGF-911
16165-KVB-901
16180-KGH-971
16190-GEE-003
16199-KVY-901
16201-KVY-900
16222-MV4-300
16236-KVG-900
16423-KGH-901
16950-KJ9-752
16952-KJ9-752
16958-397-771
17110-KVY-900
17112-KVY-900
17210-KVY-960
17212-KVY-900
17213-KVY-900
17218-KVY-900
17225-KVY-960
17235-KVY-900
17236-KVB-900
17240-KVY-900
17244-KVY-900
17251-KVY-960
17253-KVY-900
17254-KVY-900
17256-KVY-900
17257-KVB-900
17258-KVY-900
17261-KVY-900
17274-KVB-900
17370-419-700
17510-KVY-960
17525-KVY-900
17620-KGH-600
17622-GB7-900
17630-KVY-960
E17
E17
E17
E17
E17
E17
E17
E17
E17
E17
E17
E17
E17
E3
E3
E11
E17
F16
F16
F16
E3
E3
F17
F17
F17
F17
F17
F17
F17
F17-1
F17
F17
F17
F17
E3
E3
E3
F17
F17
F17
F16
F16
F16
F17-1
F16
17631-KEV-900
17635-KVY-900
17910-KVG-900
18291-KVB-900
18293-KSB-900
18300-KVY-960
18310-KVY-960
18316-KVB-900
18318-KVY-900
18600-KVB-901
18640-KVY-900
18645-KVY-900
18652-KVY-900
18655-KVY-900
18805-KVY-900
19416-KEY-900
19509-KVB-900
19510-KVY-900
19610-KVY-900
19621-KVY-900
19625-KVY-900
19631-KVY-900
19639-GBC-000
19741-KVY-900
19742-KVY-900
19748-KVY-900
19749-KVY-900
(20000)
21200-KVB-901
21395-KVB-900
22011-GCC-770
22100-KVY-900
22102-KVY-900
22105-KVY-900
22109-KVY-900
22110-KVY-900
22113-KVY-900
22123-KVY-900
22131-KVY-900
22350-KVY-900
22401-KVY-900
22535-KVY-900
22804-148-000
23100-KVY-901
F16
F16
F3
F18
F18
F18
F18
F18
F18
F17-1
F17-1
F17-1
F17-1
F17-1
F17
E11
F17-1
E8
E1
E1
E1
E1
E1
E11
E11
E11
E11
E14
E14
E12
E13
E12
E12
E12
E12
E12
E12
E12
E13
E13
E13
E13
E13
23205-KVY-900
23224-KVY-900
23225-KSY-900
23226-KVB-900
23233-GCC-000
23237-GCC-C50
23238-GCC-000
23411-KVY-900
23421-KVB-900
23422-KVG-900
23430-KVB-900
27514-300140000
27514-300140000
28120-KVB-901
28150-KVB-900
28223-GCC-000
28230-KVB-900
28250-KVB-900
28253-KVB-901
28255-GS6-000
28281-GCC-000
28300-KVB-900
(30000)
30158-GW3-980
30410-KVY-961
30500-KVY-901
30700-KVY-960
31110-KVY-961
31120-KVY-961
31204-KG8-004
31206-GW3-004
31210-KVY-961
31213-KEE-630
31500-KPH-881
31600-KVB-901
31916-KRM-841
31928-MFF-D01
32100-KVY-960
32410-KVY-960
32907-KVY-900
32976-KVY-900
33110-KVY-961
33115-KBA-830
33130-KVY-961
E13
E13
E13
E13
E13
E13
E13
E14
E14
E14
E14
F13
F14
E10
E10
E12
E12
E12
E12
E12
E12
F19
F3
F25
F25
F25
E8
E8
E10
E10
E10
E10
F24
F25
E3
E3
F25
E10
E8
E8
F1
F1
F1
61
Part Number
62
33400-KVY-961
33402-KVY-961
33403-KVY-961
33404-KVY-961
33450-KVY-961
33452-KVY-961
33453-KVY-961
33700-KVY-961
33701-KVY-961
33702-KVY-961
33704-KVY-961
33705-KVY-961
33714-KL3-620
33715-GB0-900
33752-KVY-961
34901-KPH-881
34905-KAN-W01
34905-KAN-W01
34906-GB6-921
34908-GA7-701
34908-GA7-701
34908-KVE-900
34908-MB9-871
34909-KVR-600
35010-KVY-960
35011-KVY-900
35100-KVY-961
35121-KVY-900
35150-KPH-880
35160-KPH-881
35170-KVB-851
35180-KPH-881
35200-KVB-851
35340-KGH-901
35340-KPH-901
35700-KVY-900
37200-KVY-960
37210-KVY-961
37211-KVY-961
37212-KVY-961
37224-KVY-961
37305-KE5-008
37800-KVY-960
37801-GA7-700
Block No.
F22
F22
F22
F22
F22
F22
F22
F23
F23
F23
F23
F23
F25
E1
F23
F1
F22
F23
F23
F1
F2
F2
F2
F2
F25
F25
F25
F25
F3
F3
F3
F3
F3
F4
F3
F19
F2
F2
F2
F2
F2
F2
F16
F16
37802-KTL-740
38110-KTM-851
38117-KPH-880
38301-KEV-950
38306-KK4-000
38501-KPH-901
38501-KVB-901
(40000)
42601-KVG-912
42711-KVB-930
43130-KVB-901
43141-KVB-900
43151-329-000
43352-568-003
43353-461-771
43410-KVB-900
43450-KVY-900
43455-KVB-900
43472-KVB-900
44301-GN5-900
44311-KVB-910
44601-KVG-912
44620-KVB-910
44711-KVB-930
44800-KVB-910
44806-KVB-911
44809-KFM-900
44830-KVY-910
45108-KVY-911
45118-MN8-701
45126-KVY-911
45131-GZ0-006
45132-166-016
45133-MA3-006
45150-KVY-911
45156-KVB-850
45157-KVY-910
45190-KVY-911
45203-MG3-016
45215-KVY-911
45216-166-006
45351-KVY-961
45504-410-003
45510-KVY-911
F16
F25
F25
F2
F2
F25
F25
F14
F14
F14
F14
F14
F12
F12
F14
F3
F3
F14
F13
F13
F13
F13
F13
F13
F13
F13
F2
F12
F12
F4
F12
F12
F12
F12
F4
F4
F12
F12
F12
F12
F13
F4
F4
45512-MA6-006
45513-GW0-911
45517-GW0-751
45520-GW0-912
45521-GW0-911
45530-KVY-911
(50000)
50100-KVY-960
50301-KPH-720
50302-KPH-720
50306-GN5-900
50350-KVY-900
50352-KVY-900
50400-KVY-900
50500-KVY-870
50503-KVY-900
50520-KVB-900
50530-KVY-870
51400-KVY-871
51401-KVB-901
51410-KVB-901
51412-GN5-901
51420-KVY-871
51425-GN5-901
51437-KGH-901
51454-KEV-881
51456-KPH-901
51466-065-901
51470-KVY-901
51490-KGH-901
51500-KVY-871
51520-KVY-871
52400-KVB-941
52485-088-901
52486-GA7-003
53100-KVY-960
53140-KVB-900
53166-KVB-900
53167-KFM-900
53168-KFM-900
53175-KRS-T80
53178-KVB-900
53181-KVB-900
53182-KVB-900
F4
F4
F4
F4
F4
F4
F26
F6
F6
F6
F26
F26
F15
F19
F19
F19
F19
F11
F11
F11
F11
F11
F11
F11
F11
F11
F11
F11
F11
F11
F11
F20
F20
F20
F5
F3
F3
F3
F3
F4
F3
F3
F3
53183-KVB-900
53205-KVY-910ZH
53206-KVY-960ZA
53209-GAH-000
53211-KPH-720
53212-KPH-720
53214-GN5-900
53215-GN5-900
53216-GN5-830
53219-KVY-960
53220-GN5-900
(60000)
61100-KVY-960
61101-KCJ-690
61112-KVG-900
64223-KVY-960
64301-KVY-960
64310-KVY-900
64340-KVY-960
64510-KEV-900
64520-KVY-900
64531-KFM-900
(70000)
75581-GN8-920
77200-KVY-960
77214-KPH-900
77215-KVY-900
77230-KVY-900
77234-GN2-000
77236-KVY-900
77240-KTM-851
(80000)
80102-KVY-960
80104-KVY-870
80107-KVY-900
80110-KVY-960
80151-KVY-900ZA
81110-KVB-930
81131-KVY-900ZA
81132-GAH-000ZW
81141-KVY-960
81250-KVY-960
81251-KVY-900
F3
F5
F5
F1
F6
F6
F6
F6
F6
F6
F6
F7
F19
F7
F26
F8
F9
F9
F8
F9
F17
F15
F15
F15
F15
F15
F15
F15
F15
F10
F21
F15
F21
F10
F8
F8
F8
F9
F15
F15
81252-KVY-900
81253-KVY-900
81254-KVY-960
81256-KVY-960
83500-KVY-960
83600-KVY-960
83642-171-000
871X0-KVY-960ZA
871X0-KVY-960ZB
871X0-KVY-960ZC
871X0-KVY-960ZD
871X0-KVY-960ZE
871X0-KVY-960ZF
87505-KVY-960
87506-KPH-880
87509-KVB-930
87560-KVB-930
87586-KVB-930
88110-KVY-960
88114-KVB-900
88120-KVY-960
89102-538-000
89103-538-000
89216-KVY-900
(90000)
90001-KVY-900
90002-GFC-900
90002-KGH-901
90005-KY7-000
90012-333-000
90017-GCC-000
90031-KVB-900
90032-KVB-900
90035-166-008
90083-GB6-911
90101-GJ6-000
90101-KVY-900
90101-KY6-008
90105-KGH-900
90105-KVY-900
90106-GCC-000
90106-GN5-900
90106-KPH-690
90107-GFC-900
F15
F15
F15
F15
F10
F10
F27
F29
F29
F29
F29
F29
F29
F28
F28
F17
F28
F28
F3
F3
F3
F27
F27
F27
E3
E9
E8
E5
E4
E2
E7
E15
F2
E4
F1
F19
F2
F13
F26
F26
F5
F25
F10
Part Number
90107-KVB-900
90108-MK6-670
90112-KVB-900
90114-KGH-900
90115-KRS-690
90116-KV3-701
90131-883-000
90131-KPH-880
90145-KPH-B30
90147-KVY-900
90164-028-000
90201-GCC-000
90202-KN7-670
90202-ZV0-001
90203-KVB-900
90206-001-000
90302-435-761
90302-GW3-980
90302-GW3-980
90302-GW3-980
90302-GW3-980
90304-KGH-901
90304-KGH-901
90305-KVB-901
90306-KGH-901
90314-KVR-600
90401-KVY-900
90410-HC4-000
90412-329-000
90426-KVB-900
90439-443-740
90441-GY6-940
90442-044-000
90454-GB2-000
90474-333-001
90501-124-000
90501-KBN-900
90501-KPH-880
90501-KVY-900
90505-KPH-880
90543-MV9-671
90544-283-000
90545-300-000
90651-MA5-671
Block No.
F8
F19
F14
F4
F3
F11
E7
F12
F4
F19
F25
E3
E13
F18
F19
E4
F3
F8
F9
F15
F23
F5
F26
F14
F13
F3
E3
E8
E12
E12
E12
E13
E13
E13
E15
F17-1
F14
F5
F15
F5
E2
F11
F4
F4
90652-KVB-900
90677-KAN-T00
90677-KAN-T00
90678-MN5-000
90683-GAZ-003
90701-KFM-900
90701-KFM-900
90702-KFM-900
90702-KFM-900
90702-KFM-901
90702-KVB-900
90741-KVY-900
91001-KE6-832
91002-KVY-901
91005-KVB-900
91007-KVB-902
91009-KVB-902
91009-KVY-961
91052-KVB-901
91109-KVY-901
91201-434-003
91201-GCC-771
91202-KJ9-003
91202-KVB-901
91211-GK8-013
91211-PE9-003
91251-KPH-901
91255-KVB-901
91258-KM1-004
91301-GR0-004
91302-001-020
91306-MG3-000
91307-035-000
91307-639-000
91309-KEE-630
91351-642-000
91351-GR1-000
91352-671-003
91352-671-004
91356-GM0-003
91509-GE2-760
92900-060120B
92900-060280B
93404-0601000
E11
F9
F21
F17-1
F15
E3
E6
E9
E11
E14
E7
E16
E14
E15
E11
E14
E14
E13
F13
E13
E14
E7
E15
E15
E13
E11
F13
E14
F13
E5
E15
E5
E7
E7
E10
E13
E13
F2
F2
F11
F10
E3
E3
F15
93404-0601200
93404-0602000
93404-0602000
93404-0603000
93500-040081H
93500-040120H
93500-050121H
93500-050250B
93500-050250H
93600-040121G
93892-0400608
93892-0400818
93892-0501218
93892-0501608
93893-0401217
93894-0501607
93901-24580
93901-34120
93903-24481
93903-25310
93903-25380
93903-25510
93903-34120
93903-34310
93903-34320
93903-34380
93903-34380
93903-34380
93903-34380
93903-34380
93903-34480
93903-35380
94030-12200
94030-14200
94050-06000
94050-06000
94050-06001
94050-10000
94101-10800
94109-12001
94201-30201
94510-20000
94511-16000
94520-28000
F21
E1
F15
F17-1
E17
E17
E17
F3
E3
F4
E10
E17
E17
E10
F4
F9
F23
E9
F10
F2
E1
F17
E11
E11
F22
F5
F8
F9
F10
F23
F9
F5
E13
E12
E3
F4
F17-1
E8
F19
E7
F19
E14
E12
E13
94520-52150
95002-02070
95002-02070
95002-02080
95002-02089
95002-02130
95002-4120008
95002-50000
95002-80000
95002-80000
95005-4524050
95011-61000
95014-72102
95015-32001
95015-42000
95701-0601200
95701-0601200
95701-0601200
95701-0601200
95701-0601200
95701-0601400
95701-0601600
95701-0601600
95701-0601800
95701-0602000
95701-0602200
95701-0602200
95701-0602201
95701-0602500
95701-0603000
95701-0603200
95701-0604000
95701-0605500
95701-0608000
95701-0608507
95701-0610000
95701-0611500
95701-0801200
95701-0802001
95701-0802500
95701-0803200
95701-1004007
95801-0601602
95801-0803200
E15
F16
F17-1
F16
E17
F17
F17
E14
E11
F17
E17
F19
F19
F14
F14
F4
F16
F17-1
F23
F25
E14
E8
F7
F17-1
F25
E5
E7
F4
F17
E14
F8
E14
E7
E7
E7
E3
E7
E15
F15
F19
F26
F18
F18
F20
95801-1003500
95801-1004008
96001-0601201
96001-0601600
96001-0601600
96001-0601800
96001-0602000
96001-0602500
96001-0603500
96001-0603500
96001-0608500
96100-6301000
96100-6302000
96220-30168
98200-31000
98200-31000
98200-31500
98200-31500
99101-KVC-1000
F20
F6
F15
E8
E14
E11
E8
E1
E10
E11
E11
E15
E15
E9
F15
F25
F15
F25
E17
63
I N D E K S DESCRIPTION
Description
(A)
ARM ASSY., KICK STARTER

ARM COMP., EX. VALVE ROCKER
ARM COMP., IN. VALVE ROCKER
ARM, RR. BRAKE
AXLE, FR. WHEEL
F19
E4
E4
F14
F13
BAG, OWNERS MANUAL

BAND A, INSULATOR
BAND B, INSULATOR
BAND, CONNECTING TUBE (50)
BAR COMP., SIDE STAND
BASE COMP., TAILLIGHT
BASE, L. FR. WINKER
BASE, R. FR. WINKER
BATTERY
BEARING COMP., RADIAL BALL
BEARING, NEEDLE, 20X29X18
BEARING, RADIAL BALL, 60/22 UU
BEARING, RADIAL BALL, 6201(U)
BEARING, RADIAL BALL, 6902U
BELT, DRIVE
BODY COMP., BYSTARTER
BODY COMP., FRAME
BOLT A, STUD, 7X193.5
BOLT B, STUD, 7X198.5
BOLT, ADJUSTING
BOLT, BRAKE DISK, 8X24
BOLT, DRAIN PLUG, 12X15
BOLT, FLANGE, 10X35
BOLT, FLANGE, 10X40
BOLT, FLANGE, 10X40
BOLT, FLANGE, 10X50
BOLT, FLANGE, 5X14
BOLT, FLANGE, 6X10
F27
F6
F6
E3
E3
F17
F19
F23
F22
F22
F24
E11
E13
E14
E15
E14
F13
E14
E15
E15
E13
E13
E17
F26
E7
E15
F1
F13
E7
F26
F26
F20
F6
F18
F5
E8
E3
(B)
5
64
Block No.
Description
BOLT, FLANGE, 6X100
BOLT, FLANGE, 6X115
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X14
BOLT, FLANGE, 6X16
BOLT, FLANGE, 6X16
BOLT, FLANGE, 6X16
BOLT, FLANGE, 6X16
BOLT, FLANGE, 6X16
BOLT, FLANGE, 6X18
BOLT, FLANGE, 6X18
BOLT, FLANGE, 6X20
BOLT, FLANGE, 6X20
BOLT, FLANGE, 6X22
BOLT, FLANGE, 6X22
BOLT, FLANGE, 6X22
BOLT, FLANGE, 6X25
BOLT, FLANGE, 6X25
BOLT, FLANGE, 6X30
BOLT, FLANGE, 6X32
BOLT, FLANGE, 6X32
BOLT, FLANGE, 6X35
BOLT, FLANGE, 6X35
BOLT, FLANGE, 6X40
BOLT, FLANGE, 6X55
BOLT, FLANGE, 6X80
BOLT, FLANGE, 6X85
BOLT, FLANGE, 6X85
BOLT, FLANGE, 8X12
BOLT, FLANGE, 8X20
BOLT, FLANGE, 8X25
BOLT, FLANGE, 8X32
BOLT, FLANGE, 8X32
BOLT, HEAD COVER
BOLT, HEX., 6X30
BOLT, KNOCK, 5MM
BOLT, OIL, 10X22
Block No.
E3
E7
F4
F15
F16
F17-1
F23
F25
E14
E8
E8
E14
F7
F18
E11
F17-1
E8
F25
E5
E7
F4
E1
F17
E14
F8
F14
E10
E11
E14
E7
E7
E7
E11
E15
F15
F19
F20
F26
F3
F4
E2
E9
E4
F4
Description
BOLT, PIN
BOLT, SETTING, 6X16
BOLT, SIDE STAND PIVOT
BOLT, SOCKET, 6X10
BOLT, SOCKET, 8MM
BOLT, SPECIAL, 6MM
BOLT, SPECIAL, 6MM
BOLT, STUD, 6X12
BOLT, STUD, 6X28
BOLT, SWITCH SETTING
BOLT, TORX, 8X25
BOLT-WASHER, 6X10
BOLT-WASHER, 6X12
BOLT-WASHER, 6X20
BOLT-WASHER, 6X20
BOLT-WASHER, 6X30
BOOT B
BOOT COMP.
BOOT, PIN BUSH
BOSS, DRIVE FACE
BOX ASSY., SPEEDOMETER GEAR
BOX, LUGGAGE
BRACKET COMP., FR.
BRACKET SUB ASSY., FR. CALIPER
BRACKET, FR. NUMBER PLATE
BULB, HEADLIGHT (12V 32/32W)
BULB, TAILLIGHT (12V 18/5W)
BULB, WEDGE BASE (12V 1.7W)
BUSH, 8X12X6
BUSH, 8X12X6
BUSH, KICK SPINDLE
BUSH, MAINSTAND
BUSH, MAINSTAND
BUSH, RR. CUSHION RUBBER
Block No.
F12
F19
F19
F25
F11
F8
F10
E3
E3
F19
F12
F15
F21
E1
F15
F17-1
F12
F4
F12
E12
F13
F15
E10
F12
F8
F1
F23
F2
F1
F2
F2
F2
F22
F23
E10
E15
E7
E7
E15
E15
E12
E7
E15
F20
Description
BUSH, RR. CUSHION UNDER RUBBER
(C)
C.D.I. UNIT
CABLE COMP., RR. BRAKE
CABLE COMP., SPEEDOMETER
CABLE COMP., THROTTLE
CALIPER SUB ASSY., L. FR.
CAM, RR. BRAKE
CAMSHAFT COMP.
CAP ASSY., NOISE SUPPRESSOR
CAP, BLEEDER
CAP, FUEL FILLER
CAP, HOLDER
CAP, L. COVER
CAP, LOCK NUT
CAP, LUGGAGE BOX
CAP, LUGGAGE SIDE
CAP, MASTER CYLINDER
CAP, TAPPET ADJUSTING HOLE
CARBURETOR ASSY.
CASE ASSY.
CASE COMP., MISSION
CASE SUB ASSY., AIR CLEANER
CASE, L. FR. BOTTOM
CASE, R. FR. BOTTOM
CATCH COMP., SEAT
CHAIN, CAM (90L)
CHAMBER SET, FLOAT
CIRCLIP
CIRCLIP, 6MM
CLAMP, TUBE (D12)
CLAMP, TUBE (D19)
CLAMPER B, BRAKE HOSE
CLAMPER, BRAKE HOSE
CLAMPER, BREATHER TUBE
CLAMPER, DRAIN TUBE
CLAMPER, RR. BRAKE CABLE
CLAMPER, WIRE HARNESS
CLIP, A.C. GENERATOR CORD
Block No.
E15
F25
F3
F2
F3
F12
F14
E4
F25
F12
F16
E17
E11
F3
F15
F15
F4
E15
E17
F2
E14
F17
F11
F11
F15
E5
E17
F4
E13
E12
E14
E13
E11
E15
F17
F17-1
F4
F4
E14
E11
F3
E8
E8
Description
CLIP, FUEL HOSE
CLIP, HEADLIGHT
CLIP, OIL DRAIN TUBE
CLIP, PISTON PIN, 13MM
CLIP, TRIM
CLIP, TUBE (B12.5)
CLIP, TUBE (B7)
CLIP, TUBE (B7)
CLIP, TUBE (B8)
CLIP, TUBE (B8)
CLIP, TUBE (C12)
CLIP, TUBE (C12)
CLIP, TUBE (C9)
CLIP, VALVE GUIDE
COCK ASSY., FUEL AUTO
COIL ASSY., IGNITION
COLLAR
COLLAR
COLLAR A, HANDLE SETTING
COLLAR B, HANDLE SETTING
COLLAR, BODY COVER
COLLAR, FR. DISTANCE
COLLAR, FR. FENDER
COLLAR, FR. FENDER SETTING
COLLAR, FR. WHEEL SIDE
COLLAR, HORN SETTING
COLLAR, KICK BOSS
COLLAR, LUGGAGE SET
COLLAR, MUFFLER PROTECTOR
COLLAR, RUBBER BUSH
COLLAR, SEAL
COLLAR, SPRING
COLLAR, TAILLIGHT SETTING
COTTER, VALVE
COVER , R. BODY
COVER ASSY., BATTERY
COVER COMP., CYLINDER HEAD
COVER COMP., FAN
COVER COMP., L.
COVER SET, FR.
COVER SUB ASSY., AIR CLEANER
COVER, CENTER
COVER, FR. HANDLE (DISK)
COVER, FR. LOWER
COVER, INNER LOWER
Block No.
F17-1
F1
F17
E16
F15
F17
F16
F17-1
E17
F16
E11
F17
E14
E3
F16
F25
E3
E11
F5
F5
F17
F13
F7
F19
F13
F25
E12
F15
F18
F20
E13
E13
E1
E4
F10
F15
E2
E1
E11
F8
F17
F10
F5
F9
F9
Description
COVER, INNER UPPER
COVER, L. BODY
COVER, LUGGAGE BOX
COVER, OIL PUMP
COVER, RR. CUSHION
COVER, RR. HANDLE
COVER, UNDER
COVER, VENT HOLE
CRANKCASE COMP., L.
CRANKCASE COMP., R.
CRANKSHAFT COMP.
CUSHION ASSY., RR.
CUSHION, C.D.I. UNIT
CUSHION, FR. TOP COVER
CYLINDER COMP.
CYLINDER SET, MASTER
CYLINDER SUB ASSY., FR. BRAKE
(D)
Block No.
F8
F10
F15
E7
F10
F5
F9
E11
E15
E7
E16
F20
F15
F8
E6
F4
F4
DIAPHRAGM
DISK, FR. BRAKE
DOWEL PIN, 8X12
DOWEL PIN, 8X12
DOWEL PIN, 8X12
DRIVER, SCREW (NO.2 + -)
DUCT, AIR CLEANER INTAKE
DUCT, L. COVER
DUST SEAL
DUST SEAL, 21X37X7
DUST SEAL, STEERING HEAD
F4
F13
E9
E11
E14
E3
E6
F27
F17
E11
F11
F13
F6
ELEMENT COMP., AIR CLEANER

ELEMENT, AIR CLEANER (ASV)
E-RING, 3MM
F17
F17
F3
FACE COMP., MOVABLE DRIVE

FACE SET, DRIVEN
FACE SET, MOVABLE DRIVEN
FACE, DRIVE (66T)
FAN COMP., COOLING
FENDER SET, RR.
FENDER, FR.
FIN, DRIVE FACE
E12
E13
E13
E12
E8
F21
F7
E12
(E)
(F)
5
65
Description
FLOAT SET
FLYWHEEL COMP.
FORK ASSY., L. FR.
FORK ASSY., R. FR.
FUEL UNIT
FUSE, BLADE (10A)
FUSE, BLADE (10A)
FUSE, BLADE (15A)
FUSE, BLADE (15A)
(G)
GASKET SET
GASKET, AIR FEED PIPE
GASKET, BYSTARTER
GASKET, CARBURETOR INSULATOR
GASKET, CYLINDER
GASKET, CYLINDER HEAD
GASKET, EX. PIPE
GASKET, FLOAT CHAMBER
GASKET, HEAD COVER
GASKET, L. COVER
GASKET, MISSION CASE
GASKET, TENSIONER LIFTER
GAUGE, OIL LEVEL
GEAR COMP., FINAL (45T)
GEAR COMP., KICK STARTER
GEAR, COUNTER (51T)
GEAR, OIL PUMP DRIVEN (39T)
GEAR, SPEEDOMETER (21T)
GRIP
GRIP COMP., THROTTLE
GRIP, L. HANDLE
GUARD, HEAT
GUARD, SPLASH
GUIDE, CAM CHAIN
GUIDE, VALVE
E17
F17-1
E17
E3
E6
E3
F18
E17
E2
E11
E14
E5
E7
E14
E12
E14
E9
F13
F27
F3
F3
F15
F21
E5
E3
HARNESS, WIRE
HEAD COMP., CYLINDER
HEADLIGHT UNIT
HOLDER COMP., STARTER PINION
HOLDER, MASTER CYLINDER
HOLDER, NEEDLE JET
HOOK, LUGGAGE
HORN COMP.(HIGH)
F25
E3
F1
E10
F4
E17
F8
F25
(H)
66
Block No.
E17
E8
F11
F11
F16
F15
F25
F15
F25
Description
Block No.
HOSE (AI)
HOSE COMP., FR. BRAKE
HOUSING, UNDER THROTTLE
HOUSING, UPPER THROTTLE
F17-1
F4
F3
F3
INSULATOR, CARBURETOR
E3
JET, #100
JET, SLOW, #35
JOINT B, BRAKE ARM
E17
E17
F14
(I)
KEY SET
KEY, BLANK
KEY, WOODRUFF
(J)
(K)
(L)
F25
F25
E16
LABEL, AIR CLEANER CASE COVER

LABEL, DRIVE CAUTION
LABEL, FUEL
LABEL, TIRE
LENS
LENS COMP., TAILLIGHT
LENS, L. FR. WINKER
LENS, L. WINKER
LENS, R. FR. WINKER
LENS, R. WINKER
LEVER COMP., BRAKE LOCK
LEVER, L. STEERING HANDLE
LEVER, R. STEERING HANDLE
LIFTER ASSY., TENSIONER
LIGHT ASSY., RR. COMBINATION
LINK ASSY., ENGINE HANGER
LOCK ASSY., SEAT
F17
F28
F28
F28
F2
F23
F22
F23
F22
F23
F3
F3
F4
E5
F23
F26
F15
MARK, BATTERY CAUTION

MIRROR ASSY, L BACK
MIRROR ASSY, R BACK
MOTOR UNIT, STARTER
MUFFLER ASSY, EXHAUST
MUFFLER COMP., EX.
F28
F3
F3
E10
F18
F18
NEEDLE SET, JET

NUT B, BRAKE ROD ADJUSTING
NUT, ADJUST
E17
F14
F1
(M)
(N)
Description
NUT, CAP, 6MM
NUT, CLIP, 5MM
NUT, CLIP, 5MM
NUT, FLANGE, 10MM
NUT, FLANGE, 6MM
NUT, FLANGE, 6MM
NUT, FLANGE, 6MM
NUT, HEX., 12MM
NUT, HEX., 14MM
NUT, HEX., 5MM
NUT, HEX., 7MM
NUT, LOCK
NUT, SIDE STAND
NUT, SPECIAL, 28MM
NUT, SPRING, 4MM
NUT, SPRING, 4MM
NUT, SPRING, 4MM
NUT, SPRING, 4MM
NUT, SQUARE, 5MM
NUT, STEERING STEM LOCK
NUT, TAPPET ADJUSTING
NUT, U, 10MM
NUT, U, 10MM
NUT, U, 12MM
NUT, U, 16MM
(O)
OIL SEAL, 14X20X3

OIL SEAL, 16X26X6
OIL SEAL, 16X26X7
OIL SEAL, 20.8X52X6X7.5
OIL SEAL, 20X32X6
OIL SEAL, 29X44X7
OIL SEAL, 34X39X3
O-RING
O-RING
O-RING
O-RING, 1.3X4.3
O-RING, 1.5X9.5
O-RING, 15.2X1.5
O-RING, 18X3
O-RING, 30.8MM
O-RING, 38.5X2
O-RING, 64X2
O-RING, 8.5X1.5
Block No.
F18
F9
F21
E8
E3
F4
F17-1
E13
E12
F3
E3
F3
F19
E13
F8
F9
F15
F23
E3
F6
E4
F5
F26
F13
F14
E14
E11
E7
E15
E15
E14
E13
E10
F11
F16
E17
E5
E5
E7
E15
E13
E7
F2
Description
O-RING, 8.5X1.5
O-RING, PINION CAP
OUTER COMP., CLUTCH
Block No.
(P)
PACKING
PACKING 1.
PACKING, BASE
PACKING, FUEL FILLER CAP
PAD SET, FR.
PIECE SET, SLIDE
PIN, HANGER
PIN, PARKING LEVER PIVOT
PIN, PISTON
PIN, ROLLER GUIDE
PIN, SEAT HINGE
PIN, SPECIAL DOWEL, 6.3X10X12
PIN, SPLIT, 3.0X20
PINION ASSY., STARTER
PIPE COMP., AIR FEED
PIPE COMP., FR. FORK
PIPE COMP., STEERING HANDLE
PIPE, INLET
PIPE, SEAT
PISTON (0,25)
PISTON (0,50)
PISTON (0,75)
PISTON (1,00)
PISTON (B)
PISTON (STD)
PISTON COMP., VACUUM
PIVOT, CAM CHAIN TENSIONER
PLATE COMP., DRIVE
PLATE SET, VALVE
PLATE, DIAPHRAGM
PLATE, L. COVER
PLATE, MISSION BEARING SETTING
PLATE, PLUNGER
PLATE, RAMP
PLATE, SETTING
PLUG, AIR CLEANER DRAIN
PLUG, BREATHER TUBE
PLUG, PIN
PLUG, SPARK (CPR8EA-9)
PLUG, SPARK (U24EPR9)
F2
E13
E13
E10
F23
F16
F16
F12
E12
F12
F3
E16
E13
F15
E7
F19
E10
F17-1
F11
F5
E3
F11
E16
E16
E16
E16
F12
E16
E17
E5
E13
E17
F4
E11
E14
E3
E12
E17
F17
F17
F12
E3
E3
Description
PLUNGER, CAM SETTING
PROTECTOR
PROTECTOR A, MUFFLER
PUMP ASSY., OIL
(R)
Block No.
E4
F4
F18
E9
RACE, STEERING BOTTOM BALL

RACE, STEERING BOTTOM CONE
RACE, STEERING TOP BALL
RACE, STEERING TOP CONE
RAIL, RR. GRAB
RATCHET, STARTER
RECTIFIER COMP., REGULATOR
RELAY COMP., WINKER
RETAINER, FUEL UNIT
RETAINER, VALVE SPRING
RING SET, PISTON (STD)
RING, OIL SEAL STOPPER
RING, PISTON
RING, STOPPER
ROLLER SET, WEIGHT
ROLLER, 3X16.8
ROLLER, GUIDE
ROTOR, OIL PUMP INNER
ROTOR, OIL PUMP OUTER
RUBBER A, STAND STOPPER
RUBBER B, SEAT SETTING
RUBBER, AIR SUCTION VALVE
RUBBER, CLUTCH DAMPER
RUBBER, CUSHION
RUBBER, LINK STOPPER (70)
RUBBER, MOUNTING
RUBBER, MOUNTING
RUBBER, PROTECTOR PACKING
RUBBER, STARTER PINION HOLDER
RUBBER, TAILLIGHT BRACKET
F6
F6
F6
F6
F15
E12
F25
F25
F25
F2
F16
E4
E16
E16
E16
E16
E16
F11
F11
F11
E12
E9
E13
E9
E9
F19
F15
F17
E13
F17-1
F26
E1
E2
F18
E11
F25
SCREEN SET, FUEL STRAINER

SCREEN, OIL FILTER
F16
E15
(S)
Description
SCREW SET A
SCREW SET B
SCREW, BLEEDER
SCREW, FLAT, 4X12
SCREW, PAN, 4X12
SCREW, PAN, 4X8
SCREW, PAN, 5X11.5
SCREW, PAN, 5X12
SCREW, PAN, 5X25
SCREW, PAN, 5X25
SCREW, PAN, 6X6
SCREW, TAPPET ADJUSTING
SCREW, TAPPING, 4X8
SCREW, TAPPING, 4X8
SCREW, U-LOCK FLAT, 6X12
SCREW-WASHER, 3X22
SCREW-WASHER, 4X12
SCREW-WASHER, 4X6
SCREW-WASHER, 4X8
SCREW-WASHER, 5X12
SCREW-WASHER, 5X16
SCREW-WASHER, 5X16
SCREW-WASHER, SPECIAL, 4X10
SEAL A, AIR CLEANER
SEAL B, AIR CLEANER
SEAL SET, FR. FORK
SEAL SET, PISTON
SEAL, DUCT
SEAL, GASKET
Block No.
E17
E17
F12
F4
E17
E17
F10
E17
E3
F3
E5
E4
F2
E11
F5
F8
F9
F10
F22
F23
F9
F10
F23
E9
E11
E1
F2
F5
F17
F25
F2
F4
E10
E17
E17
E10
F9
F2
F17
F17
F11
F12
E11
F22
5
67
Description
SEAL, L. DUCT COVER
SEAL, SHROUD
SEAL, SPEEDOMETER GEAR BOX
SEAL, VALVE STEM
SEAT B, SPRING
SEAT COMP., DOUBLE
SEAT, VALVE SPRING
SHAFT COMP., OIL PUMP
SHAFT, COUNTER (12T)
SHAFT, DRIVE (18T)
SHAFT, EX. ROCKER ARM
SHAFT, IN. ROCKER ARM
SHAFT, MAIN STAND
SHOE SET, BRAKE
SHROUD, EX.
SHROUD, IN.
SHUTTER SET, KEY
SLEEVE, RR. BRAKE CAM
SOCKET COMP.
SOCKET COMP., HEADLIGHT
SPEEDOMETER ASSY.
SPEEDOMETER COMP.
SPINDLE COMP., KICK STARTER
SPRING A, SIDE STAND
SPRING, BRAKE SHOE
SPRING, CARBON BRUSH
SPRING, CLUTCH
SPRING, COMPRESSION COIL
SPRING, DRIVEN FACE
SPRING, FR. FORK
SPRING, KICK DRIVEN GEAR
SPRING, KICK RETURN
SPRING, LOCK KEY SETTING
SPRING, MAIN STAND
SPRING, OIL FILTER SCREEN
SPRING, PAD
SPRING, PLUNGER
SPRING, REBOUND
SPRING, RETURN LEVER
SPRING, RR. BRAKE ARM
SPRING, SEAT LOCK
SPRING, VALVE
SPROCKET, CAM (34T)
STAND COMP., MAIN
5
68
Block No.
E11
E1
F13
E4
F11
F15
E4
E9
E14
E14
E4
E4
F19
F14
E1
E1
F25
E14
F2
F1
F2
F2
E12
F19
F14
E10
E13
E17
E13
F11
E12
E12
F15
F19
E15
F12
E4
F11
F3
F14
F15
E4
E4
F19
Description
STATOR COMP.
STAY, AIR SUCTION VALVE
STAY, FR. COVER
STAY, WIRE
STEM SUB ASSY., STEERING
STEP, FLOOR
STRIPE SET ..... ASSURE BLUE METALLIC
STRIPE SET ..... BLACK
STRIPE SET ..... CANDY BLITZ ORANGE
STRIPE SET ..... CANDY SCARLET RED
STRIPE SET ..... PEARL FADELESS WHITE
STRIPE SET ..... POWDER PINK METALLIC
SUB CORD, STARTER MOTOR
SUSPENSION, WINKER RELAY
SWITCH ASSY., COMBINATION &
SWITCH ASSY., SIDE STAND
SWITCH UNIT, DIMMER
SWITCH UNIT, HORN
SWITCH UNIT, LIGHTING
SWITCH UNIT, STARTING
SWITCH UNIT, WINKER
(T)
TANK COMP., FUEL

TENSIONER, CAM CHAIN
THREAD COMP., STEERING HEAD
TIRE, FR. (80/90 - 14M/C 40P)
TIRE, RR. (SRI)
TOP
TRAY, FUEL
TUBE, 4.5X240
TUBE, AIR CLEANER CONNECTING
TUBE, AIR CLEANER DRAIN
TUBE, AIR OPENING
TUBE, AIR SUCTION VALVE
TUBE, AIR VENT
TUBE, BREATHER
TUBE, BREATHER
TUBE, DRAIN
TUBE, FUEL
TUBE, PRESSURE
TUBE, TIRE
TUBE, TIRE
Block No.
E8
F17-1
F26
E17
F6
F9
F29
F29
F29
F29
F29
F29
E10
F2
F25
F3
F4
F19
F3
F3
F3
F3
F3
F16
E5
F6
F13
F14
E17
F16
E17
F17
F17
F17
F17-1
E17
E14
F17
E11
F16
F16
F13
F14
Description
(V)
Block No.
VALVE ASSY., AIR SUCTION

VALVE COMP., FLOAT
VALVE SET, STARTER
VALVE, EX.
VALVE, IN.
F17-1
E17
E17
E4
E4
WASHER, 10MM
WASHER, 12.2X29X2.5
WASHER, 16MM
WASHER, 16X22
WASHER, DRAIN PLUG, 12MM
WASHER, FR. COVER SETTING
WASHER, OIL BOLT
WASHER, PLAIN, 10MM
WASHER, SEALING, 8MM
WASHER, SEAT LOCK
WASHER, SPEEDOMETER GEAR
WASHER, STEERING HEAD DUST
WASHER, STEERING STEM NUT
WASHER, THRUST, 10MM
WASHER, THRUST, 6MM
WASHER, WAVE
WEIGHT SET, CLUTCH
WHEEL COMP., RR.
WHEEL SUB ASSY., FR.
WINKER ASSY, L FR
WINKER ASSY, R FR
WRENCH, SPARK PLUG
E8
E13
F14
E12
E7
F17-1
F4
F19
E15
F15
E12
F11
F13
F6
F6
E12
E13
F12
E13
F14
F13
F22
F22
F27
(W)
PT Astra Honda Motor

TECHNICAL SERVICE DIVISION
1 8 KVYG 9 I 1
Printed by CB-2008

OPTIMASI PARTS

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PT Astra Honda Motor

INDEKS PART NUMBER

PETUNJUK PEMAKAIAN PARTS CATALOG

I. CARA MEMESAN PARTS

Part Number dan Nomor seri mesin

(b) Parts rangka

Part Number dan Nomor seri rangka

(c) Parts karburator

Part Number dan Nomor identifkasi karburator

II. CARA MEMBACA PARTS CATALOG

(contoh) Baut-baut, mur-mur dan standar parts lain.

5. Parts yang digantikan oleh part lain

6. Part yang dipersatukan (Assemblies)

7. Jumlah yang diperlukan

III. CARA MEMAKAI FLAT RATE TIME (F.R.T.)

NOMOR SERI RANGKA

Waktu yang dibutuhkan untuk pemeriksaan dan percobaan pemakaian setelah

b. Pekerjaan yang terulang

Ambillah F.R.T. untuk part terakhir yang akan diganti.

Service item/Bagian yang diservis

Pemeriksaan waktu pengapian

Penyetelan dan pembersihan busi

Cylinder head gasket

Penyetelan stasioner karburator

Pemeriksaan oli mesin (tidak termasuk

Pembersihan elemen saringan udara

Pengukuran tekanan kompressi

Pemeriksaan cairan baterai dan berat jenisnya

Pengukuran tinggi pelampung karburator

Pembersihan saringan oli mesin

Penyetelan gas tangan

Service item/Bagian yang diservis

F.R.T. untuk pekerjaan ini adalah : 1.5

F.R.T. untuk pekerjaan ini adalah : (3.9 + 4.1) - 3.7 = 4.3

4. Pengerjaan lain disamping penggantian parts

Service item/Bagian yang diservis

Service item/Bagian yang diservis

Penyetelan rem depan

Penyetelan rem belakang

Pemeriksaan cara kerja rem

Penyetelan arah lampu depan

Rantai roda (termasuk penyetelan tegangan rantai

Service item/Bagian yang diservis

SHROUD / FAN COVER

CYLINDER HEAD COVER

CAM CHAIN / TENSIONER

LEFT CRANKCASE COVER

F-4 FR. BRAKE MASTER CYLINDER

F-5 HANDLE PIPE / HANDLE COVER

FRONT BRAKE CALIPER

AIR SUCTION VALVE

STAND / KICK ARM

COVER COMP., FAN

COLLAR, TAILLIGHT SETTING

1 COVER, CYLINDER HEAD.................... 0.3

COVER COMP., CYLINDER HEAD

HEAD COMP., CYLINDER

7 MANIFOLD, INTAKE.............................. 0.6

NUT, SQUARE, 5MM

DOWEL PIN, SPECIAL, 8X14

6 (8) ARM, INTAKE VALVE ROCKER(ONE) 1.7

SEAL, VALVE STEM