REV.NO.

DATE

AMMENDMENT

PROCESS INSTR CIVIL

CLIENT OWNER ENGINEER EPCC CONTRACTOR SUPPLIER

SECTION
NAME PREPARED CHECKED RW SGA SIGN DATE 14.08.06

SEPANGAR BAY POWER CORPOARTION VY CONSULT SDN.BHD. MC/MHI/TTSB CONSORTIUM

IEI WATER-TECH (M) SDN. BHD.

TITLE DATASHEET FOR VALVE SEQUENCE CHART FOR OPERATION AND CONTROL PHILOSOPHY

APPROVED

RSA

IEIL DOCUMENT NO. A4-EE220487-08-20

Total Pgs 3

APRV

GAR BAY POWER RPOARTION

NSULT SDN.BHD.

C/MHI/TTSB ONSORTIUM

-TECH (M) SDN. BHD.

SEQUENCE CHART FOR OL PHILOSOPHY

REV

Total Pgs 3

MULTI GRADE FILTER MGF

DGTV01 A/B DG INLET CONTROL VALVE

FILTER BACKWASH PUMPS

DEGASSED WATER PUMPS

LEVEL SWITCH (AMT-1) ( HIGH - LOW)

LIT 01/LT 02

MGFV01 A/B

MGFV02 A/B

MGFV04 A/B

MGFV05 A/B

MGFV06 A/B

SACV01 A/B

SACV02 A/B

SACV03 A/B

SACV04 A/B

SACV06 A/B

SACV08 A/B

SACV09 A/B

SACV07 A/B

SACV05 A/B

SACV10 A/B

ACFV01 A/B

ACFV02 A/B

ACFV03 A/B

ACFV04 A/B

ACFV05 A/B

ACFV06 A/B

AMT1V06

AMT1V02

AMT1V01

TAG NO.

MGFV03 A/B

P3- A/B

P2- A/B M

I 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 II 2.0 2.1 II 2.2 2.3 III 3.0 3.1 3.2 3.3 3.4 3.4 IV V
I

SERVICE MGF FILLING MGF PRE-SERVICE RINSE MGF SER. / ACF FILL MGF SER. / ACF PRE-SER. RINSE MGF SER. / ACF SER. SAC FILL SAC PRE-SER. RINSE SAC SER. REGENERATION (MGF) BACK WASH RINSE (see note 1)

TIME 1MIN 3MIN 1MIN 3MIN 20 HRS 1MIN 3MIN 20 HRS

V X X X X X

V X

CV

LS - 01
I A

X X X X X X X X X X X X X X < 90 % X X X X X X X

B1-A/B

P1-A/B

LS-02

10 MIN 5 MIN X

X X X

REGENERATION (ACF) BACK WASH RINSE (see note 1) 10 MIN 5 MIN X X X X X X X X X

REGENERATION (SAC ) BACKWASH (see note 3) MIDDLE COL . FLUSH ACID PRE-INJECTION INJECTION FAST RINSE FINAL RINSE (see note 1) 5 MIN 5 MIN 5 MIN 30 MIN 97 MIN 10 MIN X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X CV = CONTROL VALVE M = MOTOR S = SOLENOID VALVE H = HIGH L = LOW < H X X X X >L =H =H X X X >L >L >L >L >L >L X X X X X X

AMT -1 FILLING ON/OFF VALVE = INTERLOCK = ALARAM

X: Valve open or pump in function

NOTE : 1. DURING FINAL RINSE STEP THE AIR RELEASE VALVE ALONG WITH THE SERVICE INLET VALVE SHALL REMAIN OPEN FOR FIRST 30 SEC. AND THEN RINSE OUTLETVALVE SHALL OPEN AND AIR RELEASE SHALL GET CLOSED. 2.IF LEVEL IN FILTER WATER STORAGE TANK IS HIGH STOP THE MGF,ACF. 3.BACKWASH AFTER EVERY 7 REGENERATIONS OF SAC, AT THE SAME TIME DOUBLE SEQUENCE OF ACID REGENERATION. 3. ADDITIONAL FACILITIES LIKE HOLD , RESET , & ADVANCE ARE PROVIDED FOR OPERATORS INTERVENTION. ION EXCHANGE ( I) LIMITED
DOCUMENT NO : A4-EE220487-08-20 CLIENT DOC NO : SHEET : 1 OF1

LEVEL SWITCH (FWSTA/B) ( HIGH - LOW) < H < H >L >L >L >L

MIDDLE COL. OUTLET

LEVEL TRANSMITTER

AIR RELEASE VALVE

DEGASSER BLOWER

BACKWASH OUTLET

BACKWASH OUTLET

BACKWASH OUTLET

MIDDLE COL. INLET

No. OF STREAMS IN OPERATION - 2. 1 WORKING AND 1 STANDBY, IF REQUIRED DOUBLE PRODUCTION FACILITY IS GIVEN IN OPERATION

ACTIVATED CARBON FILTER ACF

STRONG ACID CATION

DEGASSER

ACID MEASURING TANK AMT-1

DRIVES

EJECTOR SUCTION

DOWNFLOW INLET

BACKWASH INLET

BACKWASH INLET

BACKWASH INLET

SAC FEED PUMPS

SERVICE OUTLET

SERVICE OUTLET

SERVICE OUTLET

DESCRIPTION

SERVICE INLET

SERVICE INLET

SERVICE INLET

POWER WATER

RINSE OUTLET

RINSE OUTLET

RINSE OUTLET

AIR RELEASE

AIR RELEASE

ACID INLET

ACID INLET

LEVEL SWITCH

UNIT

Sequence Diagram for control of Valves & Pumps

UNIT

Sequence Diagram for control of Valves & Pumps

No. OF STREAMS IN OPERATION - 2. 1 WORKING AND 1 STANDBY, IF REQUIRED DOUBLE PRODUCTION FACILITY IS GIVEN IN OPERATION LOGIC.

STRONG BASE ANION SBAV58 A/B CONDUCTIVITY ISOLATION CONDUCTIVITY TRANSMITTER

LEVEL TRANSMITTER LEVEL TRANSMITTER DEGASSER WATER TANKS LEVEL TRANSMITTER DM WATER STORAGE TANK

CAUSTIC MEASURING TANK CDT-1

DRIVES

DEGASSED WATER PUMPS P3- A/B M X X X

LEVEL SWITCH (CDT-1) ( HIGH - MEDIUM-LOW)

SBAV01 A/B

SBAV02 A/B

SBAV03 A/B

SBAV04 A/B

SBAV06 A/B

SBAV08 A/B

SBAV09 A/B

SBAV07 A/B

SBAV05 A/B

SBAV10 A/B

LIT 01/02

CDT1V05

CDT1V02

CDT1V01

CDT1V04

TAG NO.

I 1.0 1.1 1.2 1.3 1.4 II 2.0 2.1 2.2 2.3 2.4 2.5 III 3.0 V
I

SERVICE SBA FILL SBA PRE-SER. RINSE SBA SER.

TIME 1MIN 3MIN 20 HRS

V X X X

V X

A A

A M

M X X

> 10% X X < 1.2 < 1.2 > 10% > 10% < 90%

X X

REGENERATION (SBA) SBA BACKWASH (SEE NOTE 3) MIDDLE COL . FLUSH CAUSTIC PRE-INJECTION CAUSTIC - INJECTION CAUSTIC FAST RINSE SBA FINAL RINSE (see note 1) 5 MIN 5 MIN 5 MIN 30 MIN 60 MIN 10 MIN X X X X X X X X X X X X X X X X > 10% > 10% > 10% > 10% > 10% > 10% X X M = MOTOR S = SOLENOID VALVE H = HIGH L = LOW MID - MEDIUM > MID =H X X > 10% > 10% > 10% X X X X =H >L X X X X X X X X X X X X X X X X X X X

CDT -1 ( CAUSTIC FILLING ) CDT -1 ( WATER FILLING ) ON/OFF VALVE = INTERLOCK = ALARAM CV = CONTROL VALVE

X: Valve open or pump in function

NOTE :
1. DURING SBA FINAL RINSE STEP THE AIR RELEASE VALVE ALONG WITH THE SERVICE INLET VALVE SHALL REMAIN OPEN FOR FIRST 30 SEC. AND THEN RINSE OUTLETVALVE SHALL OPEN AND AIR RELEASE SHALL GET CLOSED.

2. ADDITIONAL FACILITIES LIKE

HOLD , RESET , & ADVANCE ARE PROVIDED FOR OPERATORS INTERVENTION.

3. BACKWASH AFTER EVERY 7 REGENERATIONS OF SAC, AT THE SAME TIME DOUBLE SEQUENCE OF CAUSTIC REGENERATION. 4. THE LEVEL INSTRUMENT IN DM WATER TANK IS IN CLIENT SCOPE, CLIENT WILL GIVE THE HIGH AND LOW LEVEL SIGNAL FOR OPERATION OF DM PLANT. ION EXCHANGE ( I) LIMITED DOCUMENT NO : A4-EE220487-08-20 CLIENT DOC NO :

P7- A/B M

B1-A/B

CIT-01

LIT 00

LS-04

AG-1

REGENERATION PUMPS

MIDDLE COL. OUTLET

DEGASSER BLOWER

BACKWASH OUTLET

MIDDLE COL. INLET

DOWNFLOW INLET

BACKWASH INLET

CDT-1 AGITATOR

CAUSTIC OUTLET

SERVICE OUTLET

DESCRIPTION

CAUSTIC INLET

CAUSTIC INLET

SERVICE INLET

POWER WATER

RINSE OUTLET

WATER INLET

AIR RELEASE

SHEET

: 2 OF 3

UNIT

SBA

Sequence Diagram for control of Valves & Pumps

No. OF STREAMS IN OPERATION - 2. 1 WORKING AND 1 STANDBY, IF REQUIRED DOUBLE PRODUCTION FACILITY IS GIVEN IN OPERATION LOGIC.

MIXED BED CONDUCTIVITY ISOLATION CONDUCTIVITY TRANSMITTER

ACID MEASURING TANK AMT-2 LEVEL TRANSMITTER DEGASSER WATER TANK LEVEL TRANSMITTER DM WATER STORAGE TANK

CAUSTIC MEASURING TANK CDT-2 DEGASSED WATER PUMPS LEVEL SWITCH ( HIGH - MEDIUM -LOW)

DRIVES

SBA SERVICE STARTED

REGENERATION WATER PUMP

MIDDLE COL. OUTLET

AIR RELEASE VALVE

AIR BLOWER DRAIN

BACKWASH OUTLET

MIDDLE COL. INLET

EJECTOR SUCTION

EJECTOR SUCTION

pH TRANSMITTER

BACKWASH INLET

TOTALISED FLOW

MBV010 A/B

MBV01 A/B

MBV02 A/B

MBV03 A/B

MBV04 A/B

MBV05 A/B

MBV06 A/B

MBV07 A/B

MBV09 A/B

MBV08 A/B

MBV12 A/B

MBV11 A/B

TAG NO.

AMT2V07

AMT2V02

AMT2V01

CDT2V08

CDT2V03

CDT2V01

CDT2V02

B2- A/B M

P3- A/B

P6- A/B

AIT-01

AIT-01

CIT 02

FIT-01

LIT 01

LIT 02

V 106

LS-02

LS-04

I 1.0 1.1 1.2 II 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 III 3.0 3.1 MB FILLING

SERVICE

TIME 1MIN 3MIN 140 HR X X X

V X X X

V X

IA

M X X X

> 10% < 90% X < 0.2 < 0.2 > 10% < 90% > 10% < 90%

MB PRE-SERVICE RINSE MB SERVICE REGENERATION (LBA) MIDDLE COL . FLUSH MB BACK WASH ACID - CAUSTIC PRE-INJECTION ACID - CAUSTIC - INJECTION SLOW RINSE DRAIN DOWN AIR - MIX FORCE SETTLE MB FINAL RINSE ( see note - 1 ) AMT -2 ( ACID FILLING ) CDT -2 ( CAUSTIC FILLING ) CDT -2 ( WATER FILLING )

X X X

5 MIN 5 MIN 5 MIN 15 MIN 50 MIN 5 MIN 10 MIN 2 MIN 10 MIN

X X X

X X

X X X X X X X X X X X X X X X X X X X X < 0.2 X < H X X < ME <H X X X X =H >L X X X X =H >L

X X X X X

X X X X X X X X

X X X

V
I

= ON/OFF VALVE = INTERLOCK = ALARAM

CV = CONTROL VALVE

M = MOTOR

S = SOLENOID VALVE

H = HIGH

L = LOW

ME = MEDIUM

X: Valve open or pump in function

NOTE :
1. DURING MB FINAL RINSE STEP THE AIR RELEASE VALVE ALONG WITH THE SERVICE INLET VALVE SHALL REMAIN OPEN FOR FIRST 30 SEC. AND THEN RINSE OUTLETVALVE SHALL OPEN AND AIR RELEASE SHALL GET CLOSED.

2. ADDITIONAL FACILITIES LIKE

HOLD , RESET , & ADVANCE ARE PROVIDED FOR OPERATORS INTERVENTION.

3. THE LEVEL INSTRUMENT IN DM WATER TANK IS IN CLIENT SCOPE, CLIENT WILL GIVE THE HIGH AND LOW LEVEL SIGNAL FOR OPERATION OF DM PLANT ION EXCHANGE ( I) LIMITED DOCUMENT NO : A4-EE220487-08-20 CLIENT DOC NO : SHEET : 3 OF 3

212552444.xls.ms_office

AG-2 M X X X

SBA

CDT-2 AGITATOR

SERVICE OUTLET

DESCRIPTION

CAUSTIC INLET

CAUSTIC INLET

SERVICE INLET

pH ISOLATION

POWER WATER

POWER WATER

LEVEL SWITCH ( HIGH -LOW)

RINSE OUTLET

WATER INLET

MB BLOWER

ACID INLET

ACID INLET

AIR INLET