COMPONENT DESCRIPTIONS

DIP HEAD ASEMBLY

DIP HEAD MOVABLE PLATEN LOWERING THE CARRIER PLATE TO THE TERMINATION PASTE CLAMP RAILS HELDS THE CARRIER PLATE CLAMP THE CARRIER PLATE TO THE DIP HEAD SERVO MOTOR/ DRIVE BELT COMPROMISE THE HEAVY DUTY DRIVE SYSTEM SUPPLYING THE POWER THAT RAISES AND LOWER THE DIP HEAD UPPER PLATEN

IS THE FIXED, UPER PART OF THE DIP HEAD DRIVING SYSTEM

CARRIER PLATE SHUTTLE

CARRIER PLATE SHUTTLE TRANSPORTS THE CARRIER PLATE TO AND FROM THE DIP HEAD LOCATING PINS THE CARRIER PLATE FITS SNUGLY ON TWO LOCATING PINS THAT ARE ON THE SHUTTLE PLATE PRESENT SENSOR DETERMINES WHETHER A CARRIER PLATE HAS BEEN LOADED ONTO THE SHUTTLE PLATE ASKEW SENSOR DETERMINES WHETHER THE CARRIER PLATE S PROPERLY POSITIONES ON THE SHUTTLE

PASTE SUPPLY SYSTEM

PASTE PUMP RESERVOIR PASTE IS MANUALLY LOADED INTO PASTE PUMP PULLS PASTE OUT OF THE PASTE PUMP RESERVOIR AND THEN PUSHES IR THROUGH PASTE FILTER AND INTO THE DOCTOR BLADE RESERVOIR PASTE FILTER REMOVES LOSEE CHIPS AND DREBIS FROM THE PASTE, BEFORE THE PASTE IS DOCTORED ONTO THE DIP BELT DOCTOR BLADE RESERVOIR CONTAINS THE PASTE THAT THE DOCTOR BLADE SPREADS ACROSS THE PASTE FILTER

PASTE SUPPLY SYSTEM

DOCTOR BLADE STEEL BLADE THAT DOCTORS THE PASTE ACROSS THE DIP BELT DRIVE MOTOR PROVIDES THE POWER THAT MOVES THE DOCTOR BLADE PASTE HEIGHT SENSOR DETERMINES THE HEIGHT OF THE PASTE, FOR PASTE PUMP RESERVOIR, AND FOR DOCTOR BLADE RESERVOIR

LIGHT TOWER
ALERT YOU TO THE STATUS OF THE SYSTEM
COLOR
STEADY YELLOW FLASHING AMBER STEADY AMBER FLASHING GREEN STEADY GREEN

DEFINITION
HAZARDOUS CONDICION: AN INTERLOCK IS OPEN ABNORMAL CONDITION; REQUIRES INMEDIATE OPERATOR INTERVENTION ABNORMAL CONDITION REQUIRES OPERATOR INTERVENTION MACHINE IS STOPPED NORMAL CONDITION: PROCESSING PARTS

OPERATOR ACTION
VERIFY DOORS CLOSED AND COVERS INTACT MONITOR THE CONDITION AND CORRECT MONITOR AND CORRECT IF REQUIRED PRESS START TO CONTINUE

OPERATION

MAIN MENU
AUTOMATIC INITIATE AN AUTOMATIC TERMINATION CYCLE MANUAL TEST MOVE INDIVIDUAL HARDWARE COMPONENTS HOME CONFIGURATION MOVE THE DRIVE MOTOR TO THE HOME POSITION REVIEW MODES AND PARAMETERS DIAGNOSTICS TO CHECK INPUTS AND OUTPUTS OF THE HARDWARE MOVEMENTS PASTE CONTROL TRANSFER PASTE OUT OF A PASTE RESERVOIR OR CLEAN THE BELT

AUTOMATIC MODE SCREEN

PROGRAM NAME CYCLE TIME PASTE LEVEL STATUS PLATE COUNT RESET PLATE COUNT CANCEL ALARM ADJUST BLADE TO PERFORM A PASTE COMPENSATION ADJUSTMENT

TO OPEN THE MACHINE CURRENT STATUS, I/O

MOTOR TO VIEW POSITIONING INFORMATION DESCRIBING THE OPERATION OF THE SERVOMOTOR

PROGRAM LOAD/EDIT

PROGRAM LOAD/EDIT
CREATING A NEW PROGRAM 99 PROGRAMS PROGRAM PARAMETERS > 0 CHIPS ABOVE THE PASTE DESTINATION STOP POINT RELATIVE TO TOP OF THE PASTE

CHIP PROTUSION PASTE HEIGHT BELT SPEED BELT MOVE

= 0 ON THE PASTE < 0 CHIPS INSIDE THE PASTE > PASTE THICKNESS, THE CHIPS ARE PRESSED INTO THE CARRIER PLATE

PRESS

CHIP PROTUSION

45

MIL

PASTE HEIGHT

MIL

BELT SPEED

5000

MIL/SEG

DESTINATION -11 40 -12 40 150

VELOCITY 1517 10 1517 10 1517

DEWELL TIME 1 0 1 0 0

DIST TO BELT -9 42 -10 42 152

DIP

CHIP PROTUSION

30

MIL

PASTE HEIGHT

15

MIL

BELT SPEED

3000

MIL/SEG

DESTINATION 30 -10 30 150

VELOCITY 1517 3 3 1517

DEWELL TIME 0 2 1 0

DIST TO BELT 45 5 45 165

BLOT

CHIP PROTUSION

30

MIL

PASTE HEIGHT

MIL

BELT SPEED

5000

MIL/SEG

DESTINATION 35 9 35 150

VELOCITY 1517 10 10 1517

DEWELL TIME 0 0 1 0

DIST TO BELT 35 9 35 150