Tabel Flowrate Fuel Oil dari tanggal 23-27 maret 2014

tanggal
23-Mar
24-Mar
25-Mar
26-Mar
27-Mar
rata-rata

flow F.o(T/D)
7.842
8.52
8.12
8.325
8.657
8.2928

return F.o(T/D)
3.12
3.1
3.15
3.14
3.073
3.1166

flowrate f.o masuk(T/D)

4.722
5.42
4.97
5.185
5.584
5.1762

flowrate fo masuk (lb/h)

433.75505
497.8721667
456.5359167
476.2854583
512.9369333
475.477105

1. Panas Pembakaran fuel Oil

Q1 = Flowrate Fuel Oil x Loss Heatinng Value (LHV)
Q1 = 475.477 lb/h x 17888 btu/lb
Q1 = 8510573,76 btu/h
2. Panas Sensible Fuel Oil
S.g
API
T.masuk
T.basis
0.9186 22.53875463
244.4
60
Q2 = Flowrate fuel Oil x Cp x T
Q2 = 475.477 lb/h x 0.479 btu/lbf x (244.4-60) F
Q2 = 41997.7 btu/h

CP 60 F
0.43

3. Panas pembakran fuel Gas

Tanggal
flow rate F.g(Nm3/h
23-Mar
470.17
24-Mar
418.3
25-Mar
449.32
26-Mar
455.4
27-Mar
406.7
rata-rata
439.978

flowrate (lb/h)
704.77
627.02
673.52
682.63
609.63
659.514

Q3 = flowrate Fuel Gas x Loss Haeting Value (LHV)

Q3 = 659.514 lb/h x 26060 btu/lb
Q3 = 17186934.84 btu/h
4. Panas Sensible Fuel Gas
T.masuk
104

T.basis
60

Cp rata-rata
0.862

Q4 = Flowrate Fuel Gas x Cp x T

CP 244.4 f
0.528

Cp rata-rata
0.479

Q4 = 659.514 lb/h x 0.862 btu/lbf x 44 F

Q4 = 25014.04 btu/h
5. Panas atomizing steam
H steam pada
H steam pada 60 f ratio flow rate steam dan flow F.O
1144.36
1088
1:03
Flowrate Steam = 1/3 x flowrate fuel oil
Flowrate steam = 1/3 x 475.477105 lb/h
Flowrate steam = 158.492 lb/h
= Flowrate steam x H
= 158.492 lb/h x 55.55 btu/lb
= 8804.23 btu/h

Q5

6. Panas Udara Pembakaran

Q udara Pembakaran = Panas sensible udara pembakaran + pamnas sensible uap air
dalam udara
Q6
= (Flow udara masuk x CP x T) + (molrate uap air x Cp x T)
Hasil analisa orsat
Komposisi
CO2
O2
N2
Total
O2 dalam udara
O2 untuk pembakaran
O2 dari fuel oil
H2 dari fuel oil

Excess udara

% orsat
11.8
1.808
86.392
100

lbmol
11.8
1.808
86.392
100

lbmol C
11.8

lb mol O2
11.8
1.808

11.8

13.608

= (21/79) x 86.392lbmol N2
= 22,96
= 13.608 lbmol = 9.325lbmol
= 2 x 9.325 lbmol
= 18.704 lbmol
= O2 sisa pembakaran x 100%
O2 teoritis
=

komponen
C
H

Lbmol
11.8
18.704

1.808 x 100%
(22.96-1.808)
= 8.54 %
massa(lb)
% berat
141.6
0.7910
37.408
0.209
179.008
1

kebutuhan O2 pembakaran(lbmol)
11.8
9.352
21.152

Kebutuhan O2

O2 teoritis total

= Flowrate FO x total kebutuhan O2

total massa
= 475.477 lb/h x 21.152lbmol
179.008 lb
= 56.183 lbmol/h
= O2 teoritis fuel gas + O2 teoritis fuel oil
= 87.185 lbmol/h + 56.183 lbmol/h
= 143.368 lbmol/h

O2 aktual masuk

= ( O2 teoritis x % excess udara)+ O2 teoritis

= (143.368 lbmol/h x 0,0854) + 143.368 lbmol/h
= 155.611 lbmol/h

Udara masuk

=(100/21) x O2 aktual
= (100/21) x 155.611 lbmol/h
= 741.004 lbmol/h

panas sensible udara pembakaran

suhu udara masuk
suhu udara basis
104 F
60 F
Q6a

CP 104 F
0.25 btu/lbmol F

= udara masuk x CP x T
=741.004 lbmol/h x 0.25btu/lbmol F x (104-60) 0F
= 8151.044 btu/h

panas sensible uap air dalam udara pembakaran

Temperature
relatif humadity
Cp uap air pada 104F
86 F
99%
8.08 btu/lbmolf
Pv

n. uap air

n.uap air

Q6b

Sehingga,
Q6 total

= Relative Humadity x tekanan uap jenuh

= 99 % x 55.82 mmHG
= 55.2610 mmHG
= pv x n. udara masuk
pt-pv
= 55.261 mmHG x 741.004 lbmol/h
(760-55.261)
= 58.104 lbmol/h
= molrate uap air x CP x T
= 58.104 lbmol/h x 8.08 btu/lbmolf x(104-60) 0F
= 20657.134 btu/h
= Q6a + Q6b
= 8151.044 btu/h + 20657.134 btu/h
= 28808.178 btu/h

tekanan uap jenuh(mmHG)

55.82

sehingga didapat
panas pembakaran fuel gas
panas sensible fuel gas
panas pembakaran fuel oil
panas sensible fuel oil
panas atomizing steam
panas sensible udara pembakaran

17186934.84 btu/h
25014.04 btu/h
8510573,76 btu/h
41997.7 btu/h
8804.23 btu/h
28808.178 btu/h

Total

25802131.99 btu/h

PANAS KELUAR
1. Loss Panas Flue Gas
T Flue Gas
= 1659.452 0F
O2 di flue gas

CO2 di flue gas

N2 dari udara total

= O2 aktual masuk O2 teoritis

= 155.611 lbmol/h - 143.368 lbmol/h
= 12.243 lbmol/h
= CO2 di flue gas x lbmoo CO2
Lbmol O2
= 12.243 lbmol/h x 0.118
0.01808
= 79.904 btu/molf
= (79/100) x udara masuk
= (79/100) x 741.004 lbmol/h
= 585.393 lbmol/h

Komponen
CO2
O2
N2
Total Panas yang hilang dari flue gas

mol flow
79.904
12.243
585.393

2. Loss Panas Uap Air

Uap air dari pembakaran fuel oil

Cp(Btu/lbmolf) (T2-T1)
13.69
1599.452
8.48
1599.452
8.28
1599.452

= flowrate fuel oil x mol H2 dalam fuel Oil

Massa C dan H dalam pembakaran F.O
= 475.477 lb/h x 18.704
179.008
= 49.681 lbmol/h

Uap air dari atomizing steam

Q flue gas (Btu/h)

1749617.767
166056.13
7752630.278
9668304.175

= Flowrate steam /mol H2O

= 158.492 lb/h/ 18

= 8.805 lbmol/h
Uap air dari pembakaran fuel gas

= total berat H2O pada pembakaran

= 115.0271 lbmol/h

Uap air dari udara pembakaran

= molrate uap air dalam udara kering

= 58.104 lbmol/h

Uap air total

= (49.681 + 8.805 + 115.0271 + 58.104 )lbmol/h

= 231.617 lbmol/h

Q uap air

= total molrate uap air x CP x T

= 231.617 lbmol/h x 9 btu/lbmol 0F x 1599.452 0F
= 3334142.465 btu/h

3. Loss Panas Radiasi

Loss panas radiasi dianggap 2 % dari total masuk
Q rad

= 2 % total masuk
= 0.02 x 25802131.99 btu/h
= 516042.62 btu/h

Total Panas Loss

= (9668304.175 + 3334142.465 + 516042.62) btu/h

= 13518489.26 btu/h

pembakaran fuel gas

panas sensible fuel gas
panas pembakaran fuel oil
panas sensible fuel oil
atomizing steam
sensible udara pembakaran
loss flue gas
loss uap air
loss radiasi
Total
Effisiensi Furnace metode heat loss

panas masuk
panas keluar
17186934.84 btu/h
25014.04 btu/h
8510573,76 btu/h
41997.7 btu/h
8804.23 btu/h
28808.178 btu/h
9668304.175 btu/h
3334142.465 btu/h
516042.62 btu/h
25802131.99 btu/h
13518489.26 btu/h
= panas masuk-panas loss
Panas masuk
= 25802131.99 btu/h - 13518489.26 btu/h
25802131.99 btu/h
= 47.6 %

Efficiensi furnace metode Absorb = Panas yang diabsorb

Panas masuk
Panas yang diabsorb oleh fuel dicari dengan menggunakan metode simulasi Hysis 2006
Panas yang diabsorb = 12390000 kj/h =11770500 btu/h
Effisiensi = 11770500 btu/h
25802131.99 btu/h
Effisiensi = 45.6 %